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Chris Slijkhuis
WEEE recycle
in the Müller-Guttenbrunn Group
WEEE recycleMüller-Guttenbrunn Group
Global End-of-Life Material Return Growing
Millions of tons of durable goods are shredded every year to liberate and recover the ferrous and non-ferrous metals as well as plastics
WEEE recycleMüller-Guttenbrunn Group
End-of-Life E-Waste Recycling „Urban Mining“
Durable products to be seen as “ore”
De-pollution the first step to remove hazardous content
Recycling of valuable ferrous, non-ferrous metals and plastics
Thus re-creating many valuable raw materials
These recycled materials can be re-used in new durable goods
WEEE recycleMüller-Guttenbrunn Group
The Müller-Guttenbrunn Group (MGG)
Key data
Turn-over 320 Mio €
Ferrous: 700.000 MT/aNon-Ferrous 100.000 MT/aPlastics: 50.000 MT/aPapier: 25.000 MT/a
Shredders: 4Shears 8Trucks: 130Workforce: 1300
Present in 7 countries
A Central and Eastern European recycling group Specialized in End-of-Life Vehicle and E-Waste recyclingWorking with the highest recycling and environmental standardsRecycling ferrous and non-ferrous metals as well as plastics
CO2 emission savings of over 1 Million Metric Tons
WEEE recycleMüller-Guttenbrunn Group
A closer look at CO2 Emissions
CO2 Emissions per Capita in MT/yr 2006 2007Austria 8,6 8,3USA 18,8 18,9Germany 9,9 9,6China 4,6 4,9SOURCE: Wikipedia
MGG saves CO2 emissions of the equivalent of a city of 100 000 people
WEEE recycleMüller-Guttenbrunn Group
WEEE materials treated by the MG Group
Large Household Appliances
Small Household Appliances
IT & Telecommunications Equipment
Consumer Equipment
Electric Tools
Display Equipment
Metal/Plastic fractions of all categories (incl. fridges)
Metal & Plastics Recycling from E-Waste
WEEE recycleMüller-Guttenbrunn Group
Composition of E-Waste
Source Widmer et all 2005
Metal & Plastics represent 80 % of volume
WEEE recycleMüller-Guttenbrunn Group
The E-Waste focus on Recycling Depth
Shredder Ferrous-Metals
Non-Ferrous-Metals SmeltersNon-FE Separations
Plasticrecycling
De-Pollution by „Smashing“ (MGG patent)
Steel-mills
WEEE recycleMüller-Guttenbrunn Group
De-Pollution
MGG Patented “Smasher”
Taking out
• Hazardous components
• Big Condensators
• Printed Circuit Boards
• Batteries
• In line with WEEE Directive
Recovering valuable components
Taking out fractions that disturb further separations
WEEE recycleMüller-Guttenbrunn Group
Shredding & Ferrous Recycling
Shredding Process
• “Cut” materials into pieces
• Shredders can be small up to 2000 HP
Magnetic Ferrous Seperations
• Taking out Ferrous Metals
The Shredder Residues are also a raw materials
• Shredder heavies
• Shredders lights
WEEE recycleMüller-Guttenbrunn Group
Treatment Shredder ResiduesNon-Ferrous Metal recycling
The separation techniques include combinations of• Size (sieving)• Density separations• Induction• Colour• Surface to weight ratio’s • etc. etc.
Concentrates of • Non-Ferrous Metals (Copper, Aluminium, Brass, Stainless etc.) • Printed circuit boards
WEEE recycleMüller-Guttenbrunn Group
Plastic RecyclingPre-processing the plastic rich fraction
• Size reduction
• Assaying
• Taking out non plastic consituents
Plastic Separations
• Creating PP, ABS and PS
• Extrusion and Compounding
Final product REACH and RoHS compliant
WEEE recycleMüller-Guttenbrunn Group
Products – ABS, PS, PP as pellets & compounds
WEEE recycleMüller-Guttenbrunn Group
An examples of a recent green product
Europe - Electrolux
“Made with 55% recycled plastic, the Ultra Silencer Green from Electrolux is the most energy‐efficient cleaner on the market. Its new, high‐efficiency motor reduces the Ultra Silencer’s energy consumption by 33% compared to a standard 2,000 watt vacuum cleaner. Because Ultra Silencer Green is made out of recycled materials, it is only available in black, as this color allows to achieve the best looking finish and quality when using recycled materials. To signify Eco friendliness of the Green vacuum cleaner, Electrolux designers added signature elements of green on the graphics and buttons.”
SOURCE: Electrolux Pressrelease
WEEE recycleMüller-Guttenbrunn Group
WEEE recycle in teamwork......