Mud Cleaner Mongoose PT

Installation, Operation, and Maintenance Manual

For

Mongoose PT Mud Cleaner

Per Assembly

9671901-01 9671902-01, -02 9671903-01, -02 9671904-01, -02

9671905-01, -02, -03, -04, -05 P. O. Box 42842 Houston, TX 77242-2842 Global Sales/Technical Support Tel: 281-988-1866 Fax: 281-988-1889 Watts: 1-800-654-0660

Manual Part #: 90-90-980 (Rev. A)

DISCLAIMER

Recommendations made by MI-Swaco are advisory only. MI-Swaco shall not be liable under any guarantees or warranties, expressed or implied, in any manner or form, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY SPECIFICALLY EXCLUDED, and MI-Swaco shall not be liable for the failure to obtain any particular results from the use of any recommendation made by it or from the use of this material. In no event shall MI-Swaco be liable for incidental or consequential damages.

Copyright 2005 MI-Swaco Publication date: February 2005 All other products, brand, or trade names used in this publication are the trademarks or registered trademarks of their respective owners. All rights reserved. This publication is the property of, and contains information proprietary to MI-Swaco. No part of this publication may be reproduced in any form or by any means, including electronic, mechanical, or otherwise, without the prior written permission of MI-Swaco. Information contained within this publication is subject to change without notice.

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Table of Contents Page Section 1.0: Intended Usage 1 1.1: Symbols .. 1 1.2: PPE's (Personal Protective Equipment) .. 2 1.3: Safety .. 2 Section 2.0: Mud Cleaner Arrangements 3 2.1: Mud Cleaner GA Drawing per Assembly 9671901-01 .. 3 2.2: Mud Cleaner GA Drawing per Assembly 9671902-01 ...... 4 2.3: Mud Cleaner GA Drawing per Assembly 9671902-02 .. 5 2.4: Mud Cleaner GA Drawing per Assembly 9671903-01 .. 6 2.5: Mud Cleaner GA Drawing per Assembly 9671903-02 .. 7 2.6: Mud Cleaner GA Drawing per Assembly 9671904-01 .. 8 2.7: Mud Cleaner GA Drawing per Assembly 9671904-02 .. 9 2.8: Mud Cleaner GA Drawing per Assembly 9671905-01 .. 10 2.9: Mud Cleaner GA Drawing per Assembly 9671905-02 .. 11 2.10: Mud Cleaner GA Drawing per Assembly 9671905-03 .. 12 2.11: Mud Cleaner GA Drawing per Assembly 9671905-04 .. 13 2.12: Mud Cleaner GA Drawing per Assembly 9671905-05 .. 14 Section 3.0: Introduction .. 15 3.1: Theory of Operation Mud Cleaner . 15 3.2: Location of Unit . 15 3.3: Introduction D-Sander/D-Silter .. 16 3.3.1: D-Sander . 16 3.3.2: D-Silter 17 3.4: Introduction Mongoose PT Shale Shaker ... 18 3.5: Applications Mud Cleaner .. 20 3.5.1: Unweighted Muds .. 20 3.5.2: Weighted Muds .. 20 3.5.3: Oil Muds 20 Section 4.0: Unit Descriptions ... 21 4.1: Physical ... 21 4.2: Electrical Motors . 21 4.3: Specifications (Motors) ... 21 4.4: Unit G Forces (Acceleration) .. 21 Section 5.0: Inspection, Preparation, Installation ... 22 5.1: Unit Preparation .. 23 Figure 5.1a 23 Figure 5.1b 24 Figure 5.1c ... 24 Figure 5.1d 25

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Page

5.2: Electrical Connections to Control Panel . 26 Figure 5.2a 380V/50 Hz Wiring Schematic . 27

5.3: Installation, Location and Support . 28 Figure 5.3a . 28

5.4: Typical Trough and Shale Slide Installation .. 29 5.5: Inlet Line and Bypass Line Connections 29 Figure 5.5a .. 29

5.6: Screen Installation . 30 Figure 5.6a .. 31 5.7: Screen Selection Chart 31 5.8: Movement, Shipping ... 32 Figure 5.8a - Shipping Bracket .. 32 Figure 5.8b - Shipping Bracket. 32 Procedure 1 . 33 Procedure 2 . 33 Section 6.0: Unit Operation 34 6.1: Variable Deck Angle .. 34 Figure 6.1a . 34 6.2: D-Silter Bypass Operation .. 35 Figure 6.2a .. 35 6.3: Three (3) Motor Control Panel 6930007 (380V/50 Hz) . 36 Figure 6.3a .. 36 Section 7.0: Unit Maintenance and Part Replacement Procedures ... 37 7.1: (3) Mtr. Control Panel Maintenance 380V/50 Hz Info. .. 37 Figure 7.1a Control Panel Parts List . 37 Figure 7.1b Control Panel Internal, External Detail 38 7.2: Motor Maintenance .. 39 7.3: Deck Angle Jack Greasing .. 39 7.4: Screen Deck Rubber Replacement .. 39 7.5: Deck Angle Jack Replacement 40 Figure 7.5a ... 40 7.6: Vibrator Motor Removal and Replacement Procedure 41 Table 1 42 Figure 1 ... 43 Figure 2 43 Figure 3 44 7.7: Spring Removal and Replacement Procedure . 45 7.8: Cable Gland Assembly Instructions 46-51

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Page Section 8.0: Startup and Operation . 52 8.1: Start up.. 52 8.2: Deck Angle Adjustment .. 53 Figure 8.2a ... 53 8.3: Screen Blinding ... 54 Section 9.0: Troubleshooting 55 Section 10.0: Drawings and Parts List per Assembly 9671901-01 ... 57 Figure 10.0a Parts List for 9671901-01 ... 57 10.1: Drawings and Parts List 9671688-02 .. 58 Figure 10.1a Parts List for 9671688-02 .... 58 10.2: Drawings and Parts List per Assembly 9671843 . 60 Figure 10.2a Parts List for 9671843 . 60 10.3: Drawings and Parts List per Assembly 9671738-01 ... 61 Figure 10.3a Parts List for Assembly 9671738-01 .. 61 10.4: Drawings and Parts List per Assembly 9671906 62 Figure 10.4a Parts List for Assembly 9671906 62 10.5: Drawings and Parts List per Assembly 9622220 . 63 Figure 10.5a Parts List for Assembly 9622220 63 10.6: Recommended Spare Parts for 9671901-01. 64-66 Section 11.0: Drawings and Parts List per Assemblies 9671902-01, -02... 68 11.0.1: Assembly 9671902-01 68

Figure 11.0.1a Parts List for 9671902-01 . 68 11.0.2: Assembly 9671902-02 69

Figure 11.0.2a Parts List for 9671902-02 . 69 11.1: Drawings and Parts List 9671688-02... 70 Figure 11.1a Parts List for 9671688-02 .... 70 11.2: Drawings and Parts List per Assembly 9671843 . 72 Figure 11.2a Parts List for 9671843 . 72 11.3: Drawings and Parts List per Assembly 9671738-01............ 73 Figure 11.3a Parts List for Assembly 9671738-01........... 73 11.4: Drawings and Parts List per Assembly 9671906 74 Figure 11.4a Parts List for Assembly 9671906 74 11.5: Drawings and Parts List per Assembly 9622220 . 75 Figure 11.5a Parts List for Assembly 9622220 75

11.6: Drawings and Parts List per Assemblies 9671947 and 9671954. 76 11.6.1: Assembly 9671947.. 77

Figure 11.6.1a Parts List for 9671947.. 77 11.6.2: Assembly 9671954.. 78

Figure 11.6.2a Parts List for 9671954.. 78 11.7: Drawings and Parts List per Assembly 9621280 . 79 Figure 11.7a Parts List for Assembly 9621280 79

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Page 11.8: Recommend Spare Parts for 9671902-01, -02.. 80

11.8.1: Spare Parts List for 9671902-01... 80-82 11.8.2: Spare Parts List for 9671902-02 83-85 Section 12.0: Drawings and Parts List per Assemblies 9671903-01, -02... 87 12.0.1: Assembly 9671903-01 87


Figure 12.0.2a Parts List for 9671903-02 . 88 12.1: Drawings and Parts List 9671688-02 .. 89 Figure 12.1a Parts List for 9671688-02 .... 89 12.2: Drawings and Parts List per Assembly 9671843 . 90 Figure 12.2a Parts List for 9671843 . 90 12.3: Drawings and Parts List per Assembly 9671738-01.... 91 Figure 12.3a Parts List for Assembly 9671738-01... 91 12.4: Drawings and Parts List per Assemblies

9671919 and 9671920. 92 12.4.1: Assembly 9671919.. 93

Figure 12.4.1a Parts List for 9671919 93 12.4.2: Assembly 9671920.. 94

Figure 12.4.2a Parts List for 9671920 94 12.5: Drawings and Parts List per Assembly 9622220 . 95 Figure 12.5a Parts List for Assembly 9622220 95 12.6: Drawings and Parts List per Assembly 9671954 . 96 Figure 12.6a Parts List for Assembly 9671954 96 12.7: Drawings and Parts List per Assembly 9621280 . 97 Figure 12.7a Parts List for Assembly 9621280 97 12.8: Recommend Spare Parts for 9671903-01, -02... 98 12.8.1: Spare Parts List for 9671903-01... 98-100 12.8.2: Spare Parts List for 9671903-02 101-103 Section 13.0: Drawings and Parts List per Assemblies 9671904-01, -02... 105 13.0.1: Assembly 9671904-01 105


Figure 13.0.2a Parts List for 9671904-02 . 106 13.1: Drawings and Parts List 9671688-02 .. 107 Figure 13.1a Parts List for 9671688-02 .... 107 13.2: Drawings and Parts List per Assembly 9671843 . 108 Figure 13.2a Parts List for 9671843 . 108 13.3: Drawings and Parts List per Assembly 9671738-01 ... 109 Figure 13.3a Parts List for Assembly 9671738-01 .. 109

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Page

13.4: Drawings and Parts List per Assemblies 9671966 and 9671967.. 110 13.4.1: Assembly 9671966.. 111


Figure 13.4.2a Parts List for 9671967 112 13.5: Drawings and Parts List per Assembly 9622220 . 113 Figure 13.5a Parts List for Assembly 9622220 113 13.6: Recommend Spare Parts for 9671904-01, -02................. 114

13.6.1: Spare Parts List for 9671904-01... 114-116 13.6.2: Spare Parts List for 9671904-02 117-119 Section 14.0: Drawings and Parts List per Assemblies

9671905-01, -02, -03, -04, -05 .... 121 14.0.1: Assembly 9671905-01 121





Figure 14.0.5a Parts List for 9671905-05 . 125 14.1: Drawings and Parts List per Assemblies

9671688-02 and 9671975-01 and 9671975-02 126 14.1.1: Assembly 9671688-02.. 127

Figure 14.1.1a Parts List for 9671688-02 127 14.1.2: Assembly 9671975-01.. 128

Figure 14.1.2a Parts List for 9671975-01 128 14.4.3: Assembly 9671975-02.... 129

Figure 14.4.3a Parts List for 9671975-02 129 14.2: Drawings and Parts List per Assembly 9671843 . 130 Figure 14.2a Parts List for 9671843 ..... 130

14.3: Drawings and Parts List per Assembly 9671738-01 ... 131 Figure 14.3a Parts List for 9671738-01 ... 131 14.4: Drawings and Parts List per Assemblies

9671946 and 9671930. 132 14.4.1: Assembly 9671946.. 133


Figure 14.4.2a Parts List for 9671930 134 14.5: Drawings and Parts List per Assembly 9622220 . 135 Figure 14.5a Parts List for Assembly 9622220 135

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Page 14.6: Drawings and Parts List per Assembly 9671947 . 136

Figure 14.6a Parts List for Assembly 9671947 136 14.7: Drawings and Parts List per Assembly 9621280 . 137 Figure 14.7a Parts List for Assembly 9621280 137 14.8: Recommend Spare Parts for Assemblies

9671905-01, -02, -03, -04, -05..... 138 14.8.1: Spare Parts List for 9671905-01.. 138-140

14.8.2: Spare Parts List for 9671905-02 141-143 14.8.3: Spare Parts List for 9671905-03 144-146 14.8.4: Spare Parts List for 9671905-04 147-149

14.8.5: Spare Parts List for 9671905-05 150-152 Appendix 153 Appendix A: Motor Manual 154

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1.0: Intended Usage

This documentation is intended to be used by field engineering, installation, operation, and repair personnel for proper installation and maintenance of equipment manufactured by MI-Swaco. Every effort has been made to ensure the accuracy of the information contained herein. MI-Swaco will not be held liable for errors in this material, or for consequences arising from misuse of this material.

1.1: Symbols

Notes, cautions, and warnings appear throughout this manual to provide additional information, and to advice of specific actions to protect personnel from potential injury or fatal conditions. They also inform actions necessary to prevent equipment damage or conditions that may void equipment warranties.

: This symbol draws attention to the safety measures, which must be

observed to prevent personal injury.

ATTENTION! : This symbol draws attention to the safety measures, which must be observed to prevent damage to the equipment.

NOTE! : This symbol draws attention to general operating notes, which

should be especially observed.

The symbols that may be shown on the package should be noted. Their significance is as follows.

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1.2: PPEs (Personal Protective Equipment)

All personnel working on or around MI-Swaco equipment must wear PPE. Below is a list of what should be worn by personnel unless Local or National codes require different PPE to be worn.

1. Approved Hard Hat 2. Approved Safety Glass w/ Shields or a Face Mask. 3. Approved Safety Glasses 4. Approved Gloves 5. Approved outer garments.

Check with Local or National Codes for additional requirements.

1.3: Safety

Equipment manufactured by MI-Swaco is installed and operated in a drilling rig environment involving hazardous operations. Proper care is important for safe and reliable equipment operation and rig personnels safety. Operation and service procedures described herein this manual are recommended methods of performing proper operations and safety methods. Consult Local or National codes for any other safety regulations required for the type of environment.

ATTENTION! : Before installing or performing maintenance on MI-

Swaco equipment, read the following procedure to avoid injuries to personnel or damage to equipment.

1. Lockout/Tagout power to unit before beginning work. 2. Do not perform maintenance or repairs to equipment while

unit is in operation. 3. Wear PPEs per Section 1.2. 4. All personnel performing installation, operations and

maintenance procedures on this equipment should be trained on rig safety, operations and maintenance of this equipment.

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2.0: Mud Cleaner General Arrangement Drawings

2.1: Mud Cleaner GA Drawing per Assembly 9671901-01

See Following Drawing

4



5



6



7



8



9



10



11



12



13



14



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3.0: Introduction

3.1: Theory of Operation Mud Cleaner

Mud Cleaners are designed to concentrate most of the solids being circulated through a mud system to a small enough volume to be handled by a fine mesh screen. In this way, much finer screening can be done with the Mud Cleaner than the primary shaker, which must handle the entire circulating volume. The capacities of the D-Silters are 600 gpm [2271 Lpm] (4T4 D-Silter), 900 gpm [3407 Lpm] (6T4 D-Silter), 1200 gpm [4542 Lpm] (8T4 D-Silter), and 1500 gpm [5678 Lpm] (10T4 D-Silter). The capacities of the D-Sander are 500 gpm [1893 Lpm] (1-12 D-Sander), 1000 gpm [3785 Lpm] (2-12 D-Sander), and 1500 gpm [5678 Lpm] (3-12 D-Sander). The solids discard rates from the hydrocyclones is relatively low compared to the shaker capacity. This enables fine mesh screens to be used, minimizing the fine solids returned to the active fluid system. Long beach lengths on the shaker enable a high fluid recovery rate.

3.2: Location of Unit

The MI-Swaco Mud Cleaner is designed to be used as a secondary solids removal unit. Primary removal equipment such as a fine screen shaker should be installed upstream of the Mud Cleaner. The utilization of these primary units greatly improves the operation efficiency of the Mud Cleaner by removing the larger sized solids. The unit should be placed so the suction for the clones is obtained from the pit where the primary units discharge. The overflow from the clone should be directed into the next compartment or tank and there should be an equalizing line (top equalizing) between the compartment or tank receiving the clone overflow and the suction tank. This will insure that the Mud Cleaner will process all mud from the borehole. The clones should be sized to handle 125% to 150% of the circulating volume. On unweighted muds, it is recommended that the mud passing through the screen be directed back into the Mud Cleaner suction tank. For weighted muds, the mud passing through the screen should be directed into the same tank as the clone overflow to cut down on barite loss which might occur recirculating the mud through the clones and across the shaker screen again.

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The Mud Cleaner can also be used as a primary solids removal devise by using the bypass located on the D-Silter, which will allow the mud from the tank to flow thru the Mongoose PT Shaker.

3.3: Introduction D-Sander/D-Silter

3.3.1: D-Sander

The MI-Swaco D-Sander has been used extensively to remove sand size particles from the drilling fluids. Sand refers to all particles larger than 74 microns. The word sand applies here only to size; the solids themselves may actually be shale, limestone, silica sand, barite or any other material of sand size, which may be present. The D-Sander removes 95% of particles larger than 74 microns and up to 50% to 40 microns. The D-Sander can efficiently function to handle any combination of rig pump and sand conditions. The 12-inch clone reduces the sand content to a trace in normal drilling fluids. The compounded polyurethane clones are extremely durable with long in-service life expectancy. The clones are designed to deliver outstanding wear resistanceup to three times the service life of conventional rubber-lined metal units. The clones are cast in four polyurethane sections to counter-act uneven wear characteristics caused by sand, abrasive cuttings and flowin the feed unit, the return, the tapered hydroclone section is joined together by stainless steel quick-release clamps. This makes handling, installation and maintenance easier and minimizes downtime. The inlet or feed section is designed to reduce potential turbulence when channeling the slurry into the cone and prevent it from mixing back into the incoming feed. The specifically tapered cone separates the fines and fluids from the sand and cuttings, delivering them to the return outlet and discarding the sand and cuttings through the outlet port. The result is that the MI-Swaco designed D-Sander is more efficient, can process more at the same operating pressure or can process the same amount of sand at a reduced pressure.

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3.3.2: D-Silter

The MI-Swaco D-Silter has been used extensively to remove silt size particles from the drilling fluids. Silt refers to all particles smaller than sand size (74 microns) and larger than colloidal material (about 2 microns). The word silt applies here only to size; the solids themselves may actually be shale, limestone, silica sand, barite or any other material of silt size, which may be present. The D-Silter removes nearly all particles larger than 25 microns. Following is the definition of particles sizes as per API Bulletin 13C, 1974. The TWIN-CONE hydroclone design provides easy replacement of the urethane wear resistant feed and apex sections. The D-Silter is complete with a 6 (152 mm) diameter feed and discharge manifolds, victaulic couplings and a 0-60 psi (4.1 bars) pressure gauge. The D-Silter also includes a solids discharge trough with a built-in bypass mechanism and a 6 (152 mm) diameter solids discharge nipple and a 1 (25 mm) NPT wash line connection.

Particle Size Microns Classification Screen Mesh Size

Larger Than 2000 Coarse 10 Mesh 2000-250 Intermediate 60 Mesh 250-74 Medium 200 Mesh 74-44 Fine 325 Mesh 44-2 Ultrafine - 2-0 Colloidal -

Normally, the D-Sander mud is fed to the D-Silter to achieve maximum desilting. If a D-Sander is not operating ahead of the D-Silter, it will perform first as a D-Sander until the sand (74 micron and larger in size) particles are removed first and then it will start to desilt. The latter process is not recommended.

The field personnel should be properly trained to understand the operation and importance of D-Sanders and D-Silters. Efficient utilization of D-Sanders and D-Silters will reduce the solids content of drilling fluid. It will increase penetration rate, improve well bore conditions and reduce pump maintenance.

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MI-Swaco D-Sanders and D-Silters are hydrocyclone solids separators. As their name implies, they remove sand and silt size particles from the drilling fluid. To be effective, the clones should be sized to process 150% of the circulation rate and the mud to be desilted should be fed from the desanded mud compartment. MI-Swaco clones are designed for excellent separation at about 45 psi (3.16 kg/cm) input pressure for 9.5 ppg (1.14 kg/liter) muds. For other mud weights, the best pressure is proportionately higher or lower. At higher feed pressures, the throughput capacity is increased and the removal of finer silts is slightly improved, but the increased wear rate usually more than offsets these benefits. Separation will be more efficient in low viscosity muds and in muds with low total solids content.

Polyurethane Hydroclones are designed for lower cost and easier installation and replacement. Polyurethane also provides longer wear-life, corrosion resistance and elimination of steel case housing. Each polyurethane 12 clone processes 500 gpm (113.5 m/hr) at 45 psi (3.16 kg/cm) feed pressure. Each polyurethane twin 4 consists of two 4 hydrocyclones with common feed rate of 150 gpm (36.6 m) at 45 psi (3.16 kg/cm) feed pressure.

3.4: Introduction Mongoose PT Shale Shaker

The MI-Swaco Mongoose PT Shale Shaker was especially designed for use in the drilling industry. The Mongoose PT Shale Shaker is a fine screen vibrating shale shaker with four (4) sections of screens in series. The deck angle is adjustable up 3 (degrees) or down 3 (degrees). This allows flexible control of the fluid pool depth and beach length to meet a wide variety of drilling conditions..

The Mongoose PT Shale Shaker has a new Fluid Distribution System to enhance the solids separation performance. The screening operation is improved when the forward momentum or kinetic energy of the drilling fluid is reduced and applied to the beginning of the feed screen.

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The new Fluid Distribution System is mounted above the screen deck. The fluid is redirected from the inlet line through the diverter box into a half pipe that is welded to the back of the screen deck. The flow enters the half pipe at the bottom and spins up and back through the fluid stream. This reduces the velocity of the fluid before it makes contact with the screening surface.

Since the Fluid Distribution System is mounted above the screen deck, no trap exists to collect solids. As the fluid passes through the diverter box it sweeps the box clean.

The shaker is equipped with two (2) or three (3) explosion proof vibratory motors. The unique mounting of these vibrators produces a true linear motion for a two (2) motor version and a balanced elliptical motion for a three (3) motor version. With the two (2) motor version the G-force on the shaker will be increased by 20%. The increased force and linear motion will result in shorter screen life if used continuously. When the three (3) motor version is in operation, the unit will produce a balanced elliptical deck motion slowing down the solid conveyance and resulting in much drier discharge and longer screen life.

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3.5: Applications Mud Cleaner

3.5.1: Unweighted Muds

When using the mud cleaner, the underflow can be cleaned of the larger low gravity solids, which have passed through the shakers and D-Sanders. Also, less liquid loss will occur when passing through the screen so dryer discards are obtained.

3.5.2: Weighted Muds

The D-Silter cones of the mud cleaner will remove most of the drill solids larger than about 25 microns and barite larger than 16 microns from the mud system and deposit them on the shaker screens. Solids larger than the micron opening of the screen will be carried off the end to the waste pit. Barite, along with liquid phase from the underflow, will fall through the screen and return to the mud system.

3.5.3: Oil Muds

In some cases, the effectiveness of cyclone separators may be slightly reduced due to the normal high viscosity of the oil muds.

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4.0: Unit Descriptions

4.1: Physical Note: All weights shown below are approximate for complete units.

Unit Weight Length Width Overall Height Weir Height

Mongoose Mud Cleaner per Assy 9671901-01

6388 lbs (2898 Kg)

113.33 (2879 mm)

63.12 in (1603 mm)

97.58 in (2479 mm)

35.00 in (889 mm)


7789 lbs (3533 Kg)

113.33 (2879 mm)

63.12 in (1603 mm)

97.58 in (2479 mm)

35.00 in (889 mm)


8378 lbs (3800 Kg)

113.33 (2879 mm)

63.12 in (1603 mm)

97.58 in (2479 mm)

35.00 in (889 mm)


7905 lbs (3586 Kg)

113.33 (2879 mm)

63.12 in (1603 mm)

93.82 in (2383 mm)

35.00 in (889 mm)


7985 lbs (3622 Kg)

113.33 (2879 mm)

63.12 in (1603 mm)

92.05 in (2339 mm)

35.00 in (889 mm)


6042 lbs (2741 Kg)

113.33 (2879 mm)

63.12 in (1603 mm)

92.05 in (2339 mm)

35.00 in (889 mm)


6130 lbs (2781 Kg)

113.33 (2879 mm)

63.12 in (1603 mm)

92.05 in (2339 mm)

35.00 in (889 mm)


7405 lbs (3359 Kg)

113.33 (2879 mm)

63.12 in (1603 mm)

92.05 in (2338 mm)

35.00 in (889 mm)


7485 lbs (3395 Kg)

113.33 (2879 mm)

63.12 in (1603 mm)

92.05 in (2338 mm)

35.00 in (889 mm)

4.2: Electrical (Motors)

Manufacture Type Frame Martin Engineering for MI-Swaco Three Phase Induction Motor 60 CDX18-5900 Martin Engineering for MI-Swaco Three Phase Induction Motor 60 CDX18-2100

4.3: Specifications (Motors)

Hz HP (Watts) RPM Volts Nominal Current Amps Start Current Amps 2.00 (1491) 2.9 22.5 60 0.60 (447) 1800 440-480 0.88 4.26 2.00 (1491) 5.8 45 60 0.60 (447)

1800 220-240 1.76 8.52

Hz HP (Watts) RPM Volts Nominal Current Amps Start Current Amps

1.75 (1306) 3.1 23 50 0.60 (448) 1500 380-415 0.85 3.76 1.75 (1306) 5.4 40 50 0.60 (448) 1500 220-240 1.47 6.5

4.4: Unit G Forces (Acceleration)

G Forces Elliptical (3 Motor) 5 Gs

Linear (2 Motor) 6 Gs

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5.0: Inspection, Preparation, Installation

Before setting up and operating the Mongoose PT Mud Cleaner, inspect all goods as received from the shipping company. A claim for damage or loss should be reported immediately to the carrier and to MI-Swaco. Also, check the bill of lading for any separately shipped items, including manuals and CDs.

Once it is confirmed the order has been received complete in an undamaged condition, installation can begin.

ATTENTION! : The Mongoose PT Mud Cleaner can be lifted with a proper

forklift rated to lift unit weight or via the lifting eyes on each corner of the skid. When using the lifting eyes, use shackles and a spreader bar adequate for unit weight to prevent damage to the unit.

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5.1: Unit Preparation

Read all instructions carefully and completely before you begin. Failure to do so may result in personal injury or damage to the equipment. If assemblies (9671902-01, -02), (9671903-01, -02) and (9671905-01, -02) use steps 1, 2 and 6 thru 14. If assemblies (9671901-01), (9671904-01, -02) use steps 1, 3 and 6 thru 14 To determined assembly supplied located unit nameplate on control panel side of unit on the discharge end.

1. Locate unit at proper site. 2. Remove hardware shown in Figure 5.1a and store in a safe

place for reuse. Move the four (4) shipping brackets shown in Figure 5.1a in direction shown after loosening hardware used to fasten shipping bracket to skid see Figure 5.1a. (Note: All shipping brackets must be away from basket before operation.)

SHIPPING BRACKET(BOTH SIDES)(MI-SWACO P/N: 9671809)

SHIPPING BRACKET(BOTH SIDES)(MI-SWACO P/N: 9671809)

LOOSEN HARDWARE(DO NOT REMOVE)

(BOTH SIDES)MOVE SHIPPINGBRACKET IN THISDIRECTION

MOVE SHIPPINGBRACKET IN THISDIRECTION

REMOVE HARDWARE AND STORE FORFUTURE USE. HARDWARE IS LOCATED

ON DISCHARGE AND FEED END OF SHAKER

HARDWARE TO BEREMOVED AND STOREDFOR FUTURE USE(NOT SEEN HERE)

Figure 5.1a: For (9671902-01, -02) and (9671903-01, -02) and (9671905-01, -02) only

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3. Remove hardware shown in Figure 5.1b and store in a safe

place for reuse. Loosen hardware shown in Figure 5.1b on both shipping brackets on discharge and feed end. Rotate shipping bracket on discharge end per label on skid and tighten down hardware. Pull shipping bracket on feed end in direction shown in Figure 5.1b, and tighten down hardware. (Note: All shipping bracket must be away from basket before operation.)

LOOSEN HARDWAREROTATE SHIPPING BRACKET

PER LABEL

LABEL

REMOVE HARDWARE AND STORE FORFUTURE USE. HARDWARE IS LOCATED

ON DISCHARGE AND FEED END OF SHAKER

SHIPPING BRACKET(MI-SWACO P/N: 9671742)(BOTH SIDES)

MOVE SHIPPINGBRACKET IN THISDIRECTION(BOTH SIDES)

SHIPPING BRACKET SAME AS DEPICITEDIN FIGURE 5.1a (NOT SHOWN) (BOTH SIDES)(MI-SWACO P/N: 9671809)

3

Figure 5.1b: For (9671902-01, -02) and (9671903-01, -02) only

4. Check all nuts, bolts, and fasteners on shaker for tightness. 5. Connect power supply to control panel (see Figure 5.1c, for

Control Assembly 9671688-02). A cable gland rated for type of environment should be used.

3/4" NPT LOCATED ONTOP OF CONTROL PANEL

Figure 5.1c

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6. Lockout power to unit before going to step 6. 7. Remove covers from motors see Motor manual in

Appendix-A. 8. Lock-in power to unit.

WARNING! : Keep all objects away from motors during step 8. Potential personal injury or death could occur during bump starting of motors.

9. Bump start the motors to check rotation. (To bump start motors, push the start button located on the control panel and than quickly push stop button on the control panel.). Motors should rotate in directions depicted in Figure 5.1d. If motors do not rotate in directions depicted, switching any two (2) of the three (3) leads in the motors will reverse the motor rotation. Motors were wired at factory for correct rotation.

10. Once rotation has been verified re-install motor covers. 11. Lockout power supply and reinstall motor covers. 12. Install screens (see Section 5.6).

DISCHARGE END OF UNIT

LEFT SIDE OF UNIT

RIGHT SIDE OF UNIT

FEED END OF UNIT

Figure 5.1d

26

5.2: Electrical Connection to Control Panel

Follow the below procedure to insure proper electrical connection of power supply to the shaker control panel.

ATTENTION! : Before making any electrical connections or disassembly of any

electrical equipment on this unit, perform proper LOCKOUT/TAGOUT procedure of power source or sources to this unit.

ATTENTION! : A qualified electrician is required to perform any electrical

connections or disassembly of electrical equipment supplied on this unit

WARNING! Use proper PPEs stated in Section 1.2 and per Local or

National codes

1. Determine rig voltage supplied to unit. Be sure the control panel voltage is a match.

2. Lockout/Tagout power from the supply power cable that will be attached. Proper cable gland must be used on supply power cable for connecting to NPT on top of the control panel (see Figure 5.1b, Section 5.1, for Control Assembly 9671688-02).

3. Install supply power cable to control panel. (See Figure 5.2a, Starter Wiring Diagram.

4. Make sure all connections are tight. 5. Close control panel door and tighten bolts. 6. Make sure all shipping brackets and bolts are removed per Section

5.1 and all tools are removed from or around unit. 7. Lock in and turn on main supply power to shaker. 8. Unit is now ready for operation. See Section 6 for unit operation.

27

Figure 5.2a: Wiring Schematic Diagram

28

5.3: Installation, Location and Support

The Mud Cleaner is shipped as a complete assembly and would be normally mounted over the shale pit (see Figure 5.3a). The unit should be mounted as level as possible before either welding or bolting the unit to the tank, as deviations will alter the separating characteristics of the screens. The pump feeding the clones operates best with a flooded suction. If possible, mount the pump below the normal operating mud level in the pit. If not, keep the suction lifted as little as possible and use a check valve or foot valve in the suction line. The screens when installed should be tight and free of wrinkles.

ATTENTION : Surfaces of the equipment will be slippery. Use caution when

working on or around the machine to avoid injury.

TYPICAL TROUGHINSTALLATION HERE

REMOVE DISCHARGE GATE

TYPICAL SHALE SLIDEINSTALLATION HERE

(DO NOT WELD TO BASKET)

SHALE PIT

Figure 5.3a

29

5.4: Typical Trough and Shale Slide Installation

Place a trough at desired fluid discharge location on the skid and place a gate in the unused outlet. It may be necessary for a welder to add an extension to the trough for the fluid to flow to the discharge tank (see Figure 5.3a).

It is desirable to allow the cuttings to drop directly off the end of the screen, but if this is not possible it will be necessary to connect a shale slide from the end of the shaker to shale sump, to aid the flow of the cuttings to the shale sump, the slope of the slide should be as steep as possible (see Figure 5.3a, Section 5.3). Do not add the shale slide to the basket, weld only to the skid.

5.5: Inlet Line and Bypass Line Connections

The Mud Cleaner is equipped with an Inlet Line connection located on the D-Silter (see Figure 5.5a) and a Bypass Line connection located on the skid (see Figure 5.5a). The Inlet Line will allow fluid flow to the shaker screens if the bypass is activated on the D-Silter (see Section 6.2.1). The Inlet Line connection is supplied with a 10 inlet flange arrangement (see Figure 5.5a). The Bypass Line connection is used only to bypass the shaker screens and is also supplied with a 10 bypass flange arrangement. Both Inlet and Bypass connections plates can be modified to allow for a 6, 8 and 10 weld stub to be fitted on them to meet your requirements.

17.5444

10" BYASS LOCATION31.6802

10" (254) BYPASS LINE FLANGESTANDARD CONNECTION

(PLATE CAN BE FITTED FOR8" (203) AND 6" (154) BYPASS WELD STUB)

10" (254) INLET LINE FLANGESTANDARD CONNECTION

(PLATE CAN BE FITTED FOR8" (203) AND 6" (154) INLET WELD STUB)

36.0914

10" INLET LOCATION

O 6.0152

O 8.0203

O 10.0254

O 6.0152

O 8.0203

O 10.0254

34.0863

6" INLET LOCATION

35.0889

8" INLET LOCATION

15.5394

6" BYPASS LOCATION

16.5419

8" BYPASS LOCATION

Figure 5.5a

30

5.6: Screen Installation

Screen installation requires minimal time or effort.

The Mongoose PT Shale Shaker of the Mud Cleaner unit is designed for pretensioned screens with a wedge mounting system. There are four (4) pretensioned screens (see Figure 5.6a, for available screens) and eight (8) wedges, four (4) per side on the Mongoose Shaker Basket. The screens are placed on the screen bed and the wedges are driven between each screen edge and support bars on the shaker sidewalls. The screen bed is slightly crowned at the center causing the screen frames to bow when the wedges are forced in place. This prevents the screens from whipping up and down during shaker operation. Follow the below procedure for installation of screens.

ATTENTION : Wear proper PPE equipment per Section 1.2. And wash down

the screen area prior to installing new screens.

1. Stop the flow of drilling fluid to the shaker. 2. While the shaker is running, wash down the screens. Clean all cuttings

and solids build up around the inside of the deck and the wedges. 3. Shut down shaker. Follow proper lockout/tagout procedures for

turning off power to the shaker. 4. Each screen is secured in place by two (2) wedges, one per side. A

rubber mallet is required to remove the wedges. A rubber mallet blows to the end or to the top handle section can remove the wedges.

5. Remove screen panel. Screen panels should be removed and installed one at a time. The following instructions apply to a single screen panel and must be repeated for each additional panel.

6. Note that the wedges for the second screen from the feed end are reversed for easier installation.

7. Wash down screen panel areas prior to installing new screens. Replace any deck rubbers if worn, cracked or that may have become hard (see Section 5.7).

8. Lay new screen into shaker deck. Position one wedge between the screen edge and the support bar on the shaker side wall then position the other wedge on the opposite side in the same manner and hammer tight, a rubber mallet should be used to avoid damage to wedges, see Figure 5.6a for proper location of wedges for tightness. CAUTION: Both wedges must be in position prior to hammering them tight. Failure to due so will prevent the second wedge from being started.

9. Wet down the new screens prior to actual use of drilling fluids.

The above procedure applies to all screen panels.

31

WEDGE

SCREEN AREA

BASKET SIDEWALLBRACKET

.75MAX. FOR TIGHTNESS

MIN. FLUSH WITHBRACKET FOR TIGHTNESS

Figure 5.6a

5.7: Screen Selection Chart

Part numbers for screens available for the Mongoose PT Shaker are provided below.

Mesh Mesh Type Part Number

10 - JMONMK010P 20 - JMONMK020P 30 - JMONMK030P 40 - JMONMK040P 24 - JMONMK024P 38 - JMONMK038P 50 - JMONMK050P 70 - JMONMK070P 84 Magnum JMONMG084P

110 Magnum JMONMG110P 140 Magnum JMONMG140P 175 Magnum JMONMG175P 210 Magnum JMONMG210P 250 Magnum JMONMG250P 84 MX JMONMX084P

110 MX JMONMX110P 140 MX JMONMX140P 175 MX JMONMX175P 210 MX JMONMX210P 250 MX JMONMX250P 84 HC-Magnum JMONHC084P

110 HC-Magnum JMONHC110P 140 HC-Magnum JMONHC140P 175 HC-Magnum JMONHC175P 210 HC-Magnum JMONHC210P 250 HC-Magnum JMONHC250Pj 325 HC-Magnum JMONHC325P

32

5.8: Movement, Shipping

If unit is moved or shipped from location, all shipping brackets must be in place. To prepare unit for movement or shipping follow Procedure 1 below for Assemblies (9671902-01, -02), (9671903-01, -02) , (9671905-01, -02) only. For Assemblies (9671901-01) , (9671904-01, -02) see Procedure 2 below.

ATTENTION! : If shipping brackets can not be located DO NOT move shaker

assembly. Movement of the unit without shipping brackets (9671742) and (9671809) in place may cause damage to the unit due to movement allowed by the shaker basket. Contact your local MI-Swaco representative for replacement of shipping brackets.

Figure 5.8a: Shipping Bracket MI-Swaco P/N: 9671742

Used on assemblies (9671901-01), (9671901-01, -02) only

Figure 5.8b: Shipping Bracket MI-Swaco P/N: 9671809

Used on assemblies (9671901-01) , (9671902-01, -02), (9671903-01, -02), (9671904-01, -02), (9671905-01, -02)

33

Procedure 1: Prepare Unit for Movement or Shipping

1. Lower unit to the lowest deck angle of -3 (See Section

6.1). 2. Loosen hardware holding shipping bracket. See Figure

5.1a. (Do Not Remove) 3. Slide shipping bracket in opposite direction shown in

Figure 5.1a. Tapped hole must be facing basket. 4. Locate hardware that was removed in Figure 5.1a and

replace in location were removed in Figure 5.1a and tighten into tapped hole of shipping brackets on feed and discharge end of unit.

5. Tighten hardware in step 2. 6. Unit is ready for movement or shipping. 7. Once unit has been moved to new location go to Section

5.1 before unit is operated.

Procedure 2: Prepare Unit for Movement or Shipping

1. Lower unit to the lowest deck angle of -3 (See Section 6.1). 2. Loosen hardware holding shipping bracket on the feed end of

unit. See Figure 5.1b. (Do Not Remove) 3. Slide shipping bracket in opposite direction shown in Figure

5.1ba. 4. Locate hardware that was removed in Figure 5.1b and replace

in location were removed in Figure 5.1a and tighten. 5. Loosen hardware and rotate shipping bracket on discharge end

so that the tapped hole of the bracket is facing the basket. (See shipping bracket label on skid or orientation.)

6. Tighten hardware in step 10 above in tapped hole of bracket. 7. Unit is ready for movement or shipping. 8. Once unit has been moved to new location go to Section 5.1

before unit is operated.

34

6.0: Unit Operation

6.1: Variable Deck Angle

The MI-Swaco Mongoose PT Shale Shaker is equipped with a manual crank system that allows the deck angle to be adjusted while the unit is in operation, up three (3) degrees or down three (3) degrees (see Figure 6.1a). Deck angle adjustment bolts require a 1-1/4 manual socket or wrench.

There is a deck angle indicator plate located on both sides of the discharge end of the unit. The pointer is located on the spring support bracket to indicate deck angle. There are mechanical stops located on the indicator plate at +3 and -3

DECK ANGLEADJUSTMENT NUT

1-1/4"

DECK ANGLEINDICATOR

DECK ANGLEPOINTER

GREASE FITTINGFOR JACK

Figure 6.1a

ATTENTION! : Grease jack periodically with multi-purpose grease to aid in movement of jack. WARNING! : Do not use pneumatic air tools to adjust deck angle. ATTENTION! : It is recommended that a manual ratchet be used for adjustment. Also, it is recommend to adjust each side of the basket no more than 2 degrees at a time. Do not attempt to adjust jack beyond mechanical stop (up and down)

35

6.2: D-Silter Bypass Operation

The bypass mode on the D-Silter allows the stoppage of fluid flow to the shaker screens and allows the unit to be used as a Flow Line unit. To operate the bypass on various D-Silters that can be supplied with the Mud Cleaner see procedures bellow.

1. Locate Bypass on feed end of shaker on D-Silter (See Figure 6.2a).

2. Pull Bypass, to bypass mode position as shown in Figure 6.2a to allow flow of D-Sander and D-Silter fluid out bypass exit. Push Bypass closed as depicted in Figure 6.2a to allow shaker to operate as a Flow Line unit, see Figure 6.2a.

BYPASS SHOWNIN BYPASS OPERATIONMODE

BYPASS SHOWNIN FLOW LINE SHAKERMODE

FLOW LINECONNECTIONFLOW DIRECTION

BYPASS FLUID FLOWWHEN IN BYPASSMODE

Figure 6.2a

3. Open flow to inlet (Flow Line) connection on shaker shown

in Figure 6.2a to allow shaker to be used as a Flow Line shaker, bypass both D-Sander and D-Silter assemblies.

36

6.3: Three (3) Motor Control Panel 6930007 (380V, 50 Hz)

The three (3) motor control panel (6930007) has a selector switch that will operate the unit either as a linear motion or an elliptical motion shaker. The Linear motion operation is general used for operations while drilling top-hole sections where heavy, high volume solids such as gumbo are usually encountered. In these intervals, shakers need to generate high G-forces to effectively move dense solids across the screens. Operating the shaker in this mode will lead to lower screen life.

The balanced elliptical operation of the shaker is a gentler mode of operation of solids solid movement across the screens. This will lead to lower G-forces and longer screen life. The unit can be switched from linear or elliptical on the fly (which means operation does not have to stop to switch between the two). Operation of linear or elliptical modes will depend on operating environments. See Figure 6.3a for location of selector switch along with other components on the control panel.

SELECTOR SWITCHELLIPITCAL / LINEAR

EMERGENCYPUSH PULL BUTTON

RESET BUTTON RESET BUTTON

Figure 6.3a

37

7.0: Unit Maintenance and Part Replacements Procedures

The MI-Swaco Mud Cleaner has been designed to minimize routine maintenance. Periodic cleaning of the shaker, D-sander and D-silter will keep the unit at top efficiency. Wash the screens each time the shaker is shut down. The screen deck rubber should be replaced when they show signs of cracking or hardening (See Section 7.5).

Whenever possible, the entire inside of the shaker should be washed down thoroughly to flush out caked and accumulated mud in the corners.

7.1: (3) Mtr. Control Panel (6930007) Maintenance 380V/50 Hz Information

ATTENTION! : Before making any electrical connections or disassembly of any electrical equipment on this unit, perform proper LOCKOUT/TAGOUT procedure of power source or sources to this unit. ATTENTION! : A qualified electrician is required to perform any electrical connections or disassembly of electrical equipment supplied on this unit. WARNING! : Use proper PPEs per Section 1.2 and Local and National codes.

Item No. Qty. MI-Swaco P/N Description

A 2 7573290 Reset Buttons B 1 7573106 Selector Switch C 1 7573105 E-Stop Push-Pull D 1 7790016 Transformer (380V) E 1 7519002 Fuse Block F 1 7117005 Timer H 4 7150002 Overload Blocks I 2 7150001 Contactors- Non. Rev. J 1 6930009 Contactor-Reversing L 4 8071702 Mechanical Push Rod M 2 7152606 Overload Heaters N 2 7152605 Overload Heaters O 1 7518022 Fuse P 2 7518020 Fuses

Figure 7.1a: Control Panel 3 Motor 380V/50 Hz Parts List (MI-Swaco #: 6930007)

38

B

C

A L A L

DO

EP

G

I I

H

M

H

MH

N

H

N

J

F

DOOR IS SHOWN OPEN

MS1 MS2 MS3MS4

Figure 7.1b: Control Panel 3 Motor 380/50 Hz Internal and External Components

(MI-Swaco #: 6930007)

39

7.2: Motor Maintenance

The motor requires no daily or weekly maintenance. Once every 3000 hours of operation as stated in Motor manual located in Appendix-A the motor bearings must be lubricated. In effect this is twice year maintenance. Refer to Motor manual located in Appendix-A for other proper maintenance procedures.

To preserve the warranty the proper maintenance procedures and lubricates stated in Appendix-A should be followed. Detailed disassembly instructions can be found in the in Appendix-A.

ATTENTION! : It is imperative that the following strict grease requirements be followed: Only Kluber Isoflex Topas NB52 should be used for bearings.

7.3: Deck Angle Jack Greasing

The deck angle adjustment jacks have a grease fitting located on the discharge side of the jack. Once a month apply 10 shots of a multi-purpose grease into the grease fitting and run deck angle adjustment up and down twice (2) to allow grease penetration to jack inner screw.

7.4: Screen Deck Rubber Replacement

To replace screen deck rubbers, follow the procedure below.

1. Remove all screens panels from the shaker. 2. Wash the screen bed area thoroughly. 3. Remove the screws along the screen bar weldment (Mi SWACO #: 1441471). 4. Carefully remove the screen bar weldments. Do not bend the screen bar weldments. 5. Remove the old rubber gasketing from the bed. 6. Replace clips in basket (MI-Swaco #: 07-415). 7. Wash the screen bed area thoroughly to prevent any accumulated mud or solids from being trapped under the gasket and screen bar weldments. 8. Place new rubber gasket over the bed (MI-Swaco #: 5837001). 9. Re-place screws removed in step 3. 10. Repeat this to all screen sections as needed.

40

7.5: Deck Angle Jack Replacement

ATTENTION : Potential crushing of hands, feet or other objects is possible during deck angle jack replacement. Keep all objects clear of work area.

To replace one or both deck angle adjustment jacks abide by the following procedure.

1. Lockout/Tagout power supply to unit. 2. Use suitable lifting device to lift basket assembly weight (2225 lbs (1009 Kg)) off the springs located on the discharge end. 3. Remove spring and isolation washers on one or both sides of the shaker which needs to be replaced (see Figure 7.5a). 4. Remove deck angle adjustment indicator, jack and spring support weldment along with pointer from unit. 5. Remove spring support weldment and pointer from old jack. 6. Install spring support weldment and pointer removed from step 5 to new jack (MI-Swaco #: 9671681) (see Figure 7.5a).

SPRING ISOLATION WASHER

SPRING

SPRING ISOLATION WASHER

SPRING SUPPORTWELDMENT

UNIT

JACK

POINTER

DECK ANGLE INDICATORNOT SHOW. MUST BE PLACEDON UNIT FIRST BEFORE JACK

Figure 7.5a

7. Re-install deck angle adjustment indicator first then place new jack inside indicator and tighten hardware. 8. Re-place spring and isolation washer back into place per Figure 7.5a. 9. Lower basket assembly back onto spring making sure basket is properly aligned with springs.

41

7.6: Vibrator Motor Removal and Replacement Procedure

ATTENTION! : Under no circumstances should the shakers be run with one or more motor mounting bolts missing or not torqued properly. Do not operate shaker without motors in proper working condition and motor bolts properly torqued to requirements stated below. Failure to follow the statements below can result in motor malfunction causing extensive damage or injury. ATTENTION! : Motor bolts have been torqued to proper requirements when shipped from factory. It is recommended that the motor bolt torque be verified and documented every 672 hours or 1 month of operation. ATTENTION! : Before making any electrical connections or disassembly of any electrical equipment on this unit, perform proper LOCKOUT/ TAGOUT procedure of power source or sources to this unit. ATTENTION! : A qualified electrician is required to perform any electrical connections or disassembly of electrical equipment supplied on this unit. WARNING! : Use proper PPEs per Section 1.2 and Local or National codes.

Follow the procedure below to remove and replace a vibrator motor or motors.

1. Lockout/Tagout power source to unit. 2. Disconnect wiring in motor junction box (see Figure 1) of motor or motors that are going to be replaced. Note: Document wire colors to terminals in motor junction box before disconnecting. 3. Loosen (A) on cable gland (see Figure 1 and 2) and slide over motor cable. 4. Loosen (B) on cable gland (see Figure 1 and 2) and pull all wires in motor junction box out, carefully not to damage wire connectors on wires. 5. Once motor cable has been removed from motor junction box remove all fittings that attach cable gland to motor.

42

6. Hook proper lifting device to motor that is being replaced. Use lifting points on motors (see Figure 1). Caution: Motors are heavy, large motor 225 lbs (102 Kg) and small motor 110 lbs (50 Kg). Apply a small amount of tension to lifting device to keep motors from falling during motor bolt removal. 7. Remove motor bolt and hardware. 8. Remove motor. Attention: Note motor wire inlet location and direction on motor junction box before removing motor. 9. Clean and inspect motor mounting surface for damage such as cracks and surface defects (see Figure 3). Attention: Make sure that both the motor mounting surface and back of motor mount plate are clean and paint free. 10. Position new motor onto unit. Motor wire inlet location must be located the same as the motor removed in step 8 above. 11. Install NEW motor mounting hardware (see Figure 3 and Table 1). Quantity shown below is for one large motor and one small motor. Attention: Note orientation of items 3 and 7, figure 3. Items must be installed as shown in Detail A and B.

Large Motor Item # Qty MI-Swaco P/N Description

1 4 1407169 HHCS M20-1.5 x 120 mm lg., Grade 10.9 Yellow Chromate 2 4 BM6S80043-01 Motor Washer 3 4 05-244 Lockwasher Schnorr M20 4 4 1305055 Nut, Hex M20-1.5, Grade 10.9 Yellow Chromate

Small Motor 5 4 1407144 HHCS M16-1.5 x 100 mm lg., Grade 10.9 Yellow Chromate 6 4 9671682 Washer, 16 mm Motor 7 4 05-248 Lockwasher Schnorr M16 8 4 1305040 Nut, Hex M16-1.5, Grade 10.9 Yellow Chromate

Table 1

43

12. Hand tighten all bolts. 13. Apply initial torque of 160 ft-lbs (217 N-m) to all bolts for the large motors and 85 ft-lbs (115 N-m) for small motor mounting bolts. 14. After all bolts have been torque to step 13, apply final torque of 320 ft-lbs (430 N-m) to all large motor mounting bolts and 170 ft-lb (230 N-m) for small motor mounting bolts. 15. Re-install all fittings removed from step 5 into motor wire inlet in order they were removed. 16. Feed wires into fittings of step 15 and reconnect them to motor terminals noted in step 2. 17. Tighten (A) and (B) from step 3 and 4. 18. Lock-in power source to unit. 19. Run unit for 4 hours and retorqued all motor mounting bolts to step 14.

FIGURE 1

MOTOR JUNCTION BOX

A

B

CABLE GLAND

MOTOR LIFTPOINT LOCATION

MOTOR LIFTPOINT LOCATION

FIGURE 2

ABFITTINGS TO MOTOR JUNCTION BOX

CABLE GLAND

MOTOR CABLE

44

FIGURE 3

A

DETAIL A

B

DETAIL B

1

2 3

4

5

6

7

8

45

7.7: Spring Removal and Replacement Procedure

ATTENTION : Potential crushing of hands, feet or other objects is possible during spring removal and replacement. Keep all objects clear of work area.

Springs should be replaced if wear is evident or any abnormal compression is observed or server corrosion is present. Follow the below procedure for removing and replacing the springs. Note: If one spring is to be changed it is recommended that all springs be changed. 1. Lockout/Tagout power supply to unit. 2. Use suitable lifting device suitable to lift basket assembly (2225

lbs (1009 Kg) off of springs located on the discharge end. Basket assembly should be lifted approximately 5 in (127 mm) above springs.

3. Remove springs and spring isolation washers (on top of spring), see Section 7.5, figure 7.5a.

4. Replace new spring onto spring support weldment and bottom spring isolation washer as depicted in figure 7.5a, Section 7.5.

5. Replace top spring isolation washer removed in step 3 onto new springs.

6. Lower basket assembly back onto new springs. Caution: Basket must be properly seated on new springs.

Feed end springs will be changed in same manner described above.

46

7.8: Cable Gland Assembly Instructions

1. Assembly of a cable gland. A) Backnut B) Middle Nut C) Clamping Ring D) Spigot E) Brass Pot F) Entry (with captive deluge seal) G) Epoxy Compound H) Coupling

2. Place the Entry onto the motor fittings or the control panel. 3. Determine length of cable to suit equipment.

4. Cut and remove rubber insulation to expose copper braid.

AB

C

D E

F

H

G

Desired Length

47

5. Determine braid length by cable gland size (ref. size on Entry) A) 13/16 (20mm) for cable gland sizes Os to A. B) 1 (25mm) for cable gland sizes B to C2. C) 1-1/4 (32mm for cable gland sizes D to H.

6. Slide the Backnut, Middle nut, and Clamping ring over the cable.

Copper Braid

Insulation

Braid Length

Clamping Ring Copper Braid

Middle Nut

Backnut

48

7. Push the copper braid over the clamping ring and cut the remaining

insulation at the base of the copper braid to expose the wires.

8. Slide the Spigot over the wires and push the spigot into the copper braid until the end of the braid is up against the shoulder of the spigot.

9. Position the clamping ring over the copper braid and bring the middle nut up to meet the entry.

Insulation

Copper Braid

Copper Braid Base Direction

Clamping Ring

Wire

Direction

Copper Braid

Clamping Ring

Copper Braid

Clamping Ring

49

10. Hand tighten the middle nut onto the entry and then turn with a

wrench until you hear a squeak. NOTE: Do not over tighten this can cause damage to the copper braid.

11. Unscrew the middle nut and visually inspect that the braid has been successfully clamped between the spigot and the clamping ring.

12. The epoxy compound must be mixed into the ratio of 1:1 until both colors have blended into one, without any streaks. NOTE: Rolling and folding is the most effective method of obtaining an even blend. NOTE: When handling this material the gloves supplied must be worn.

50

13. Spread out the wires and pack in the epoxy compound.

14. With all gaps and voids filled, bring the wires back together and pack more compound around out-side of the wires in a cone-shape.

15. Slide the brass pot over the spigot and remove any surplus compound from the top of the brass pot and the joint face.

Brass NutJoint Face

51

16. Hand tighten the middle nut onto the entry and then tighten with a

wrench.

17. Hand tighten the back nut onto the middle nut and then tighten with a wrench.

18. The completed assembly.

52

8.0: Start up and Operation

The following section provides instructions for normal operation. Before operating the unit, make sure that you performed all steps in Section 5.1 and 5.2. Once the unit has been installed, the only changes or adjustments that should be made are screen mesh and deck angle adjustments. Screen selection will depend upon your specified drilling parameters, such as circulating volume, mud viscosity, penetration rate, etc. See Section 5.6 for screen installation and removal procedure.

ATTENTION! : Screen selection chart is shown in Section 5.7.

8.1: Start up

Once all steps in Section 5.1, 5.2, 5.3 and 5.6 have be completed, follow the below procedure for start up of the unit.

ATTENTION! : Make sure all objects such as tools are clear from unit before starting unit.

1. Wet screens prior to screening drilling fluid. 2. Turn unit control panel to Linear or Elliptical

depending on drilling parameters. 3. Push start button on control panel. 4. Allow the flow of fluid to shaker screens. Note: Apply

flow of fluid slowly at first so not to flood the screens. 5. Do not allow fluid end point to exceed 3/4 coverage of the

discharge screen.

53

8.2: Deck Angle Adjustment

The manual jacking system is used to change the deck angle of screening surface relative to the neutral position (0). The angle adjustments are from -3 to +3 degrees. It is not necessary to shut down the shaker before changing the deck angle.

ATTENTION! : Do not use an air (pneumatic) ratchet or wrench to adjust deck angle adjustment jack.

To change the deck angle

1. Locate the manual jacks on the discharge end of the shaker (see Figure 8.2a).

DECK ANGLEINDICATOR PLATE

1-1/4" NUT

POINTER

Figure 8.2a

54

2. Use a manual ratchet or wrench to adjust the 1-1/4 nut

located on the top of the jack. Adjust each side to the desired position. DO NOT ADJUST MORE THAN 2 PER SIDE WHILE CHANGING DECK ANGLE.

8.3: Screen Blinding

If the screen openings plug (blind) with drilled solids see recommended methods below for cleaning screens.

ATTENTION! : Never use a wire or stiff fiber brush on the screens.

1. With screens removed use high pressure air. 2. With screens removed wash from the back side with water or diesel fuel depending on type of drilling fluid being screened. 3. Change screen to a finer mesh type.

55

9.0: Troubleshooting

Problem Probable Cause Suggested Remedy Wedge not properly installed Screen wedge comes

loose Solids under screen or wedge

Ensure wedge is fully engaged, see Figure 5.6a, Section 5.6

Wedge bracket on basket will not hold wedge properly

Driving wedge in to far Return bracket on basket back to normal position

One vibrator motor not running

Check vibrator motor and control panel

One vibrator rotating in wrong direction Reverse rotation

Solids are migrating to one side of the basket or not discharging properly

Unit not level Level unit

Wedge or wedges loose Check and reinstall wedges Vibrator bearings worn Replace motor Improper clearance between basket and skid

Determine cause of interference and fix

Shaker makes unusual loud noises

Loose fasteners or hardware Locate and tighten Mud Cleaner bypass valve stuck Caked mud Clean

Clogged with mud Clean out gate with water Gate bent Straighten gate holder Discharge gate wont close fully Gate holder bent Straighten gate holder

Bearing out of grease Service bearings, see Appendix-A Vibrator overheating (70 degrees over ambient) Bearing worn out Replace motor Mud builds up on screen or too much spills over discharge

Screen mesh too fine Adjust deck angle, or change to a coarser mesh screen

Discharge gates not fully open Fully open gates Mud spills over sides or end of skid Caked mud around gates Flush out obstruction

Solids build up at back edge of screen

Third motor not rotating in correct direction, see Figure 5.1d, Section 5.1

Reverse rotation

56

Page Left Blank

57

10.0: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671901-01 (Shaker Mongoose PT 10T4 Mud Cleaner 3 Mtr. 380V, 50 Hz)

See GA Drawing, Section 2.1

Item # Qty MI-Swaco P/N Description

1 1 9671843 Shaker Mongoose PT Effluent Skid Less Motor, Controls 2 1 9671688-02 Control Assy Kit Mongoose PT (3) Mtr. 380V, 50 Hz 3 2 EM3C00010 Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 4 1 6905003 Mtr. 220/380V 0.60 Hp 50 Hz XP Vibrator

5 1 9671906 10T4 D-Silter Assy w/ Header Box Mongoose PT Mud Cleaner 6 1 9650360 Nameplate ID Product M-I Swaco 7 4 07-409 Pop Rivet 1/8 D 3/16-1/4 Grip, 304 SS 8 2 9671809 Bracket Shipping D-Silter, D-Sander Mongoose PT 9 1 9671839 Plate, Cover 10T4 D-Silter PT Mongoose Mud Cleaner

Figure 10.0a Parts List for 9671901-01

58

10.1: Drawings and Parts List Control Assembly Kit (9671688-02)

11

11

11 11

11

11

2

7 8

ON BOTTOM OF ITEM 2

1212

1210

6 4 5

6 4 5

645

6 4 5

6 4 5

645

978

978

7 8

A B C DE

SEE CABLE ROUTING VIEW

78

78

1

16132x1415

Item # Qty Description MI-Swaco P/N

*1 1 Plate, Control Panel Mounting Adapter 9671689 2 1 Starter Assembly 380 V, 50 Hz 6930007 *3 4 Mount Vibration Donut 5859378 4 6 Lockwasher, 1 05-110 5 6 Conduit Locknut, NPT 01-184 6 6 Cord Grip Straight 01-106 7 6 Reducer Bushing, MPT x FPT 5008937 8 6 Cable Connector, NPT .51-.81 Dia. Armored 6560030 9 2 Conduit Elbow, 90 Deg. x FPT 5030937 10 13 Tie Cable 8087255 11 6 Decal, Arrow Rotation 9650367 12 60 ft. Cable Armored 4 Conductor, UL Approved 7906218 13 8 Flatwasher, M12 Regular, SST 05-305 14 4 Lockwasher, M12 Regular, SST 05-306 15 4 Hex Nut, M12, SST 03-415 16 4 HHCS, M12 x 80 mm Lg., SST 04-1147


* = Items not used

59

For proper supporting of motor cable see Cable Routing View and Table 1 below

CABLE #1

CABLE #2

CABLE #3

A B C D E

25REF

Cable Routing View

CABLE #3 5.5 6 6 6 7 4.5 35 CABLE #2 13.5 6 6 6 7 6.5 45 CABLE #1 15 6 6 6 7 6 46

MOTOR TO A

A TO B

B TO C

C TO D

D TO E

E TO TOWER

TOTAL LENGTH

APPROXIMATE LENGTH OF CABLE (INCHES) Table 1

60

10.2: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671843 (Mongoose PT Effluent Skid Less Motors and Controls)

See Following Drawing Item # Qty MI-Swaco P/N Description

1 1 9671790 Skid Weldment Mongoose Effluent 2 1 9671738-01 Basket Assembly, Mongoose PT 3 24 04-1270 HHCS M12 x 45 mm, SS 4 2 9671681 Jack Assembly Lifting 5 8 1305055 Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate 6 8 1407169 Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate 7 2 9671815 Gate, Skid Slide Mongoose Effluent Design 8 4 9671742 Bracket, Shipping Metric 9 8 05-296 Flatwasher M20 Metric, SS

10 8 05-307 Lockwasher M20 Metric, SS 11 8 1493215 Screw Hex Hd, SS, M20 x 45 mm 12 40 05-305 Flatwasher M12 Metric, SS 13 24 05-306 Lockwasher M12 Split, SS 14 2 8420202 Decal MI-Swaco 15 24 03-415 Hex Nut M12 Metric, SS, M12 x 1.75, SS 16 2 9671679 Weldment, Spring Spool Mongoose Flat Panel 17 2 9671683 Indicator Pointer Mongoose PT Bolt Flg. Design 18 1 9671744 Plate, Right Indicator 19 1 9671745 Plate, Left Indicator 20 2 S48K00827-NL CVR/Plug- I/O 6 Dia. 21 4 9360007 Spring Coil 7 inch Inline Shaker 22 8 05-244 Lockwasher Schnorr M20 Metric Motor Washer 23 8 BM6Y80043-01XB Motor Washer, SS 24 4 9671682 Washer, 16 mm Motor 25 4 05-248 Lockwasher Schnorr, M16 Metric Motor Washer

26 4 1407144 Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate 27 8 5895002 Washer Spring Isolation High Grade Nitrile 70 Shore A 28 4 1305040 Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate 29 1 9650360 Nameplate MI-Swaco 30 4 07-409 Pop Rivet 1/8 D 3/16-1/4 Grip 31 1 9671652-01 Cover, Weld Flange 10 PT Mongoose 32 1 3916067 Gasket Ring ANSI Flng RF 150 LB 10 in 33 12 1493003 HHCS M24-3.0 x 90 mm MS, Yellow Chromate, GR 8.8 34 12 03-412 Hex Nut M24, Metric, SS 35 24 05-308 Flatwasher M24, Metric, SS 36 12 05-309 Lockwasher M24 Split, SS 37 4 BM6K80098 Label, Lift Point 38 2 BM6K80097 Label, PE Protective Earth 39 4 5804004 Boot, Spring 40 4 9650511 Decal Shipping Bracket Position

Figure 10.2a: Parts List for Assembly 9671843

61

10.3: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671738-01 (Basket Assembly, Mongoose PT MS Basket / 304 SS HDW (Metric)

See Following Drawing Item # Qty: MI-Swaco P/N Description

1 1 9671610 Basket Weldment Mongoose PT 2 1 9671637-02 Cover, Removable Mongoose Flat Panel

3 8 5895001 Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black 4 36 05-277 Flatwasher M10 Metric, SS 5 28 04-1103 HHCS M10 x 30 Metric, SS 6 28 05-270 Lockwasher M10 Split, SS 7 28 03-229 Hex Nut M10 Metric, SS 8 1 9671638-02 Bar, Skirt Retainer

9 1 5873004 Skirt Mongoose Feed End High Grade Nitrile 80 Shore A 10 4 5837001 Gasket Compression P Screen Bed Mongoose 11 4 9671640 Weldment, Screen Gasket Hold Down Bar 12 1 9671925 Drip Lip Basket Mongoose

13 32 07-415 Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156

14 32 1441471 Screw Flat HD CRSK Sheet Metal 8-32 x 1 Lg.,

SS, Sq. Head

15 1 BM6K80100 Label, Crush Hands

Figure 10.3a: Parts List for Assembly 9671738-01

62

10.4: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671906 ( 10T4 D-Silter Assy w/ Header Box Mongoose PT Mud Cleaner)


Item # Qty MI-Swaco P/N Description 1 4 1305041 Nut Hex Plt. 5/8-11 NC 2 8 1345041 Washer Flat Plt. 5/8 in x 1.31 OD 3 4 1345344 Washer Lock Split Plt. 5/8 in 4 4 1407139 Screw Hex Hd Cap Plt. 5/8-11 NC x 2 5 4 1492031 Drs #4 x 5/16 304 SS 6 1 2422177 Gauge 0-60 PSI/0-400 KPA 2-1/12 in 1/4 NPT LM 7 1 3916067 Gasket Ring ANSI Flng RF 150 LB. 10 in 8 1 5010134 Cap Grooved End 6 in 9 1 5010135 Cap Grooved End 8 in

10 1 5015029 Cuplng Grooved End 6 in Bolt T-Gskt 1000 PSI 11 2 5015030 Cuplng Grooved End 8 in Bolt T-Gskt 800 PSI 12 1 5015031 Cuplng Grooved End 10 in Bolt T-Gskt 800 PSI 13 40 5015052 Cuplng Grooved End 2 in Snap T-Gskt 300 PSI 14 10 5015053 Cuplng Grooved End 2-1/2 in Snap T-Gskt 15 2 5068261 Plug SQ Hd. Galv. 150 PSI 1 NPT 16 1 8420200 Decal MI-Swaco 17 10 9622220 Clone Twin 4 Urethane Complete w/ 1/2 Apex 18 1 9622532 Manfld Feed D-Silter 10T4 w/o Flange 19 1 9622585 Manfld Overflow D-Silter 10T4 / ALS Mud Cleaner 20 20 9622595 Elbow D-Silter 10T4 Poly 2 in Grooved End 21 1 9650360 Nameplate ID Product 22 1 9671652-01 Cover, MS Weld Flange 10 PT Mongoose 23 1 9671907 Weldment, 10T4 Header Box w/o Flange Mud Cleaner 24 1 9671914 Weldment, Leg Header Box D-Silter 10T4 25 1 9671915 Weldment, Leg Header Box D-Silter 10T4 26 1 9671926 Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange 27 1 9671927 Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange 28 1 9671941 Plate, Slider Bypass D-Silter PT Mongoose Mud Cleaner 29 1 9697001-13 Nipple Stub Grooved End 8 in x 5 in Lg. 30 1 9697001-14 Nipple Stub Grooved End 10 in x 5 in Lg. 31 70 05-305 Flatwasher M12 Metric 304 SS 32 24 05-308 Flatwasher M24 Metric 304 SS 33 35 03-415 Hex Nut M12 Metric, 304 SS, M12 x 1.75 34 12 03-412 Hex Nut M24 Metric, 304 SS 35 31 04-1105 HHCS M12 x 35 Metric, 304 SS 36 4 04-1106 HHCS M12 x 40 Metric, 304 SS 37 12 1493003 HHCS M24-3.0 x 90 mm MS, Yellow Chromate Plt. Gr. 10.9 Full Thread 38 2 S48K00827-NL CVR/Plug-I/O 6 Dia. High Grade Nitrile 45-70 Shore A Hardiness 39 35 05-306 Lockwasher M12 Split 304 SS 40 12 05-309 Lockwasher M24 Split 304 SS


63

10.5: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9622220 (Clone Twin 4 Urethane Complete w/ 1/2 Apex)

1

2 2

Item # Qty MI-Swaco P/N Description 1 1 9622221 Liner Feed Urethane 2 2 9622312 Valve Apex 1/2


NOTE: Item 2 can be supplied with different Apex openings Valve Apex 3/8 = 9622338 Valve Apex 5/8 = 9622358

64

10.6: Recommended Spare Parts for 9671901-01 Configuration Items listed below are for 1 year of operating spares.

Figure / Item # Qty MI-Swaco P/N Description - 4 JMONMK010P Screen Mesh 10 - 4 JMONMK020P Screen Mesh 20 - 4 JMONMK030P Screen Mesh 30 - 4 JMONMK040P Screen Mesh 40 - 4 JMONMK024P Screen Mesh 24 - 4 JMONMK038P Screen Mesh 38 - 4 JMONMK050P Screen Mesh 50 - 4 JMONMK070P Screen Mesh 70 - 4 JMONMG084P Screen Mesh 84 MAGNUM - 4 JMONMG110P Screen Mesh 110 MAGNUM - 4 JMONMG140P Screen Mesh 140 MAGNUM - 4 JMONMG175P Screen Mesh 175 MAGNUM - 4 JMONMG210P Screen Mesh 210 MAGNUM - 4 JMONMG250P Screen Mesh 250 MAGNUM - 4 JMONMX084P Screen Mesh 84 MX - 4 JMONMX110P Screen Mesh 110 MX - 4 JMONMX140P Screen Mesh 140 MX - 4 JMONMX175P Screen Mesh 175 MX - 4 JMONMX210P Screen Mesh 210 MX - 4 JMONMX250P Screen Mesh 250 MX - 4 JMONHC084P Screen Mesh 84 HC-MAGNUM - 4 JMONHC110P Screen Mesh 110 HC-MAGNUM - 4 JMONHC140P Screen Mesh 140 HC-MAGNUM - 4 JMONHC175P Screen Mesh 175 HC-MAGNUM - 4 JMONHC210P Screen Mesh 210 HC-MAGNUM - 4 JMONHC250P Screen Mesh 250 HC-MAGNUM - 4 JMONHC325P Screen Mesh 325 HC-MAGNUM

7.1a / A 2 7573290 Reset Buttons 7.1a / B 1 7573106 Selector Switch 7.1a / C 1 7573105 E-Stop Push-Pull 7.1a / D 1 7790016 Transformer (380V) 7.1a / E 1 7519002 Fuse Block 7.1a / F 1 7117005 Timer 7.1a / H 4 7150002 Overload Blocks 7.1a / I 2 7150001 Contactors- Non. Rev. 7.1a / J 1 6930009 Contactor-Reversing 7.1a / L 4 8071702 Mechanical Push Rod 7.1a / M 2 7152606 Overload Heaters

65

Spare Parts List Continued

Figure / Item # Qty MI-Swaco P/N Description 7.1a / N 2 7152605 Overload Heaters 7.1a / O 1 7518022 Fuse 7.1a / P 2 7518020 Fuses 10.0a / 3 2 EM3C00010 Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 10.0a / 4 1 6905003 Mtr. 220/380V, 0.60, 50/3/1500 10.1a / 4 6 05-110 Lockwasher 1 SHKPRF Ext. MS 10.1a / 5 6 01-184 Locknut Electrical 3/4 10.1a / 6 6 01-106 Cord Grip 3/4 NPT St. .625-.750 Range Alum. Male 10.1a / 7 6 5008937 Bushing Conduit Redcr. EP 3/4 MPT x 1/2 FPT 10.1a / 8 6 6560030 Cnectr Cable EP 1/2 NPT, .51-.81 Dia. Armored 10.1a / 9 2 5030937 Ell. Conduit EP 90 3/4 MPT x 3/4 FPT

10.1a / 12 60 ft. 7906218 Cable Armored 4 Cond. 12 AWG w\ Jacket 10.2a / 4 2 9671681 Jack Assembly Lifting 10.2a / 5 8 1305055 Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate 10.2a / 6 8 1407169 Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate

10.2a / 20 2 S48K00827-NL CVR/Plug- I/O 6 Dia. 10.2a / 21 4 9360007 Spring Coil 7 inch Inline Shaker 10.2a / 22 8 05-244 Lockwasher Schnorr M20 Metric Motor Washer 10.2a / 23 8 BM6Y80043-01XB Motor Washer, SS 10.2a / 24 4 9671682 Washer, 16 mm Motor 10.2a / 25 4 05-248 Lockwasher Schnorr, M16 Metric Motor Washer

10.2a / 26 4 1407144 Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate 10.2a / 27 8 5895002 Washer Spring Isolation High Grade Nitrile 70 Shore A 10.2a / 28 4 1305040 Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate 10.2a / 32 1 3916067 Gasket Ring ANSI Flng RF 150 LB 10 in 10.2a / 39 4 5804004 Boot, Spring

10.3a / 3 8 5895001 Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black 10.3a / 9 1 5873004 Skirt Mongoose Feed End High Grade Nitrile 80 Shore A

10.3a / 10 4 5837001 Gasket Compression P Screen Bed Mongoose 10.3a / 11 4 9671640 Weldment, Screen Gasket Hold Down Bar 10.3a / 13 32 07-415 Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156

10.3a / 14 32 1447471 Screw Flat HD CRSK Sheet Metal 8-32 x 1 Lg., SS, Sq. Head 10.4a / 6 1 2422177 Gauge 0-60 PSI / 0-400 KPa 2-1/2 in 1/4 NPT LM 10.4a / 7 1 3916067 Gasket Ring ANSI Flng RF 150 LB, 10 in 10.4a / 8 1 5010134 Cap Grooved End 6 in 10.4a / 9 1 5010135 Cap Grooved End 8 in

10.4a / 10 1 5015029 Cuplng Grooved End 6 in Bolt T-Gskt 1000 psi 10.4a / 11 2 5015030 Cuplng Grooved End 8 in Bolt T-Gskt 800 psi 10.4a / 12 1 5015031 Cuplng Grooved End 10 in Bolt T-Gskt 800 psi 10.4a / 13 40 5015052 Cuplng Grooved End 2 in Bolt T-Gskt 300 psi 10.4a / 14 10 5015053 Cuplng Grooved End 2-1/2 in Snap T-Gskt 10.4a / 15 2 5068261 Plug SQ Hd. Galv. 150 psi 1 NPT

66

Spare Parts List Continued

Figure / Item # Qty MI-Swaco P/N Description 10.4a / 17 10 9622220 Clone Twin 4 Urethane Complete w/ 1/2 Apex 10.4a / 18 1 9622532 Manfld Feed D-Silter 10T4 w/o Flng 10.4a / 19 1 9622585 Manfld Overflow D-Silter 10T4 / ALS Mud Cleaner 10.4a / 20 20 9622595 Elbow D-Silter 10T4 Poly 2 in Grooved End 10.4a / 29 2 9697001-12 Nipple Stub Grooved End 6 in x 5 in Lg. 10.4a / 30 1 9697001-13 Nipple Stub Grooved End 8 in x 5 in Lg. 10.4a / 46 2 S48K00827-NL CVR/Plug I/O 6 Dia. 10.5a / 1 1 9622221 Liner Feed Urethane 10.5a / 2 2 9622312 Valve Apex 1/2

67

Page Left Blank

68

11.0: Drawings and Parts List Mongoose PT Mud Cleaner per Assemblies 9671902-01 and 9671902-02

Assembly 9671902-01: Shaker Mongoose PT 2-12/10T4 Mud Cleaner 3 Motor 380V, 50 Hz

Assembly 9671902-02: Shaker Mongoose PT 3-12/10T4 Mud Cleaner

3 Motor 380V, 50 Hz

11.0.1: Assembly 9671902-01 (Shaker Mongoose PT 2-12/10T4 Mud Cleaner 3 Mtr. 380V, 50 Hz)



1 1 9671843 Shaker Mongoose PT Effluent Skid Less Motor, Controls 2 1 9671688-02 Control Assembly Kit Mongoose PT (3) Mtr. 380V, 50 Hz 3 2 EM3C00010 Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 4 1 6905003 Mtr. 220/380V 0.60 Hp 50 Hz XP Vibrator

5 1 9671906 10T4 D-Silter Assembly w/ Header Box Mongoose PT Mud Cleaner 6 1 9671947 2-12, D-Sander Assembly Mongoose PT Mud Cleaner 7 1 9650360 Nameplate ID Product M-I Swaco 8 4 07-409 Pop Rivet 1/8 D 3/16-1/4 Grip, 304 SS 9 2 9671809 Bracket Shipping D-Silter, D-Sander Mongoose PT 10 1 9671955 Weldment, Trough 2-12 D-Sander PT Mongoose Mud Cleaner

Figure 11.0.1a Parts List for 9671902-01

69

11.0.2: Assembly 9671902-02 (Shaker Mongoose PT 3-12/10T4 Mud Cleaner 3 Mtr. 380V, 50 Hz)



1 1 9671843 Shaker Mongoose PT Effluent Skid Less Motor, Controls 2 1 9671688-02 Control Assembly Kit Mongoose PT (3) Mtr. 380V, 50 Hz 3 2 EM3C00010 Mtr. 1.75 Hp 220-240/380-415V, 50/3/1500 4 1 6905003 Mtr. 220/380V 0.60 Hp 50 Hz XP Vibrator

5 1 9671906 10T4 D-Silter Assembly w/ Header Box Mongoose PT Mud Cleaner 6 1 9671954 D-Sander 3-12 Stand w/ Clones Mongoose PT Mud Cleaner 7 1 9650360 Nameplate ID Product M-I Swaco 8 4 07-409 Pop Rivet 1/8 D 3/16-1/4 Grip, 304 SS 9 2 9671809 Bracket Shipping D-Silter, D-Sander Mongoose PT 10 1 9671960 Weldment, Trough 3-12 D-Sander PT Mongoose Mud Cleaner

Figure 11.0.2a Parts List for 9671902-02

70

11.1: Drawings and Parts List Control Assembly Kit (9671688-02)

11

11

11 11

11

11

2

7 8

ON BOTTOM OF ITEM 2

1212

1210

6 4 5

6 4 5

645

6 4 5

6 4 5

645

978

978

7 8

A B C DE

SEE CABLE ROUTING VIEW

78

78

1

16132x1415

Item # Qty Description MI-Swaco P/N

*1 1 Plate, Control Panel Mounting Adapter 9671689 2 1 Starter Assembly 380 V, 50 Hz 6930007 *3 4 Mount Vibration Donut 5859378 4 6 Lockwasher, 1 05-110 5 6 Conduit Locknut, NPT 01-184 6 6 Cord Grip Straight 01-106 7 6 Reducer Bushing, MPT x FPT 5008937 8 6 Cable Connector, NPT .51-.81 Dia. Armored 6560030 9 2 Conduit Elbow, 90 Deg. x FPT 5030937 10 13 Tie Cable 8087255 11 6 Decal, Arrow Rotation 9650367 12 60 ft. Cable Armored 4 Conductor, UL Approved 7906218 13 8 Flatwasher, M12 Regular, SST 05-305 14 4 Lockwasher, M12 Regular, SST 05-306 15 4 Hex Nut, M12, SST 03-415 16 4 HHCS, M12 x 80 mm Lg., SST 04-1147


* = Items not used

Applies to main assemblies 9671902-01, -02

71

For proper supporting of motor cable see Cable Routing View and Table 1 below

CABLE #1

CABLE #2

CABLE #3

A B C D E

25REF

Cable Routing View

CABLE #3 5.5 6 6 6 7 4.5 35 CABLE #2 13.5 6 6 6 7 6.5 45 CABLE #1 15 6 6 6 7 6 46

MOTOR TO A

A TO B

B TO C

C TO D

D TO E

E TO TOWER

TOTAL LENGTH

APPROXIMATE LENGTH OF CABLE (INCHES) Table 1

72

11.2: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671843 (Mongoose PT Effluent Skid Less Motors and Controls)



1 1 9671790 Skid Weldment Mongoose Effluent 2 1 9671738-01 Basket Assembly, Mongoose PT 3 24 04-1270 HHCS M12 x 45 mm, SS 4 2 9671681 Jack Assembly Lifting 5 8 1305055 Nut Hex Plt. M20-1.5 Grade 10.9, Yellow Chromate 6 8 1407169 Screw Hex Hd. Plt. M20-1.5 x 120 mm, Yellow Chromate 7 2 9671815 Gate, Skid Slide Mongoose Effluent Design 8 4 9671742 Bracket, Shipping Metric 9 8 05-296 Flatwasher M20 Metric, SS

10 8 05-307 Lockwasher M20 Metric, SS 11 8 1493215 Screw Hex Hd, SS, M20 x 45 mm 12 40 05-305 Flatwasher M12 Metric, SS 13 24 05-306 Lockwasher M12 Split, SS 14 2 8420202 Decal MI-Swaco 15 24 03-415 Hex Nut M12 Metric, SS, M12 x 1.75, SS 16 2 9671679 Weldment, Spring Spool Mongoose Flat Panel 17 2 9671683 Indicator Pointer Mongoose PT Bolt Flg. Design 18 1 9671744 Plate, Right Indicator 19 1 9671745 Plate, Left Indicator 20 2 S48K00827-NL CVR/Plug- I/O 6 Dia. 21 4 9360007 Spring Coil 7 inch Inline Shaker 22 8 05-244 Lockwasher Schnorr M20 Metric Motor Washer 23 8 BM6Y80043-01XB Motor Washer, SS 24 4 9671682 Washer, 16 mm Motor 25 4 05-248 Lockwasher Schnorr, M16 Metric Motor Washer

26 4 1407144 Screw Hex HD Plt. M16-1.5 x 100 mm, Grd. 10.9 Yellow Chromate 27 8 5895002 Washer Spring Isolation High Grade Nitrile 70 Shore A 28 4 1305040 Nut Hex Plt. M16-1.5, Grd. 10.9 Yellow Chromate 29 1 9650360 Nameplate MI-Swaco 30 4 07-409 Pop Rivet 1/8 D 3/16-1/4 Grip 31 1 9671652-01 Cover, Weld Flange 10 PT Mongoose 32 1 3916067 Gasket Ring ANSI Flange RF 150 LB 10 in 33 12 1493003 HHCS M24-3.0 x 90 mm MS, Yellow Chromate, GR 8.8 34 12 03-412 Hex Nut M24, Metric, SS 35 24 05-308 Flatwasher M24, Metric, SS 36 12 05-309 Lockwasher M24 Split, SS 37 4 BM6K80098 Label, Lift Point 38 2 BM6K80097 Label, PE Protective Earth 39 4 5804004 Boot, Spring 40 4 9650511 Decal Shipping Bracket Position



73

11.3: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671738-01 (Basket Assembly, Mongoose PT MS Basket / 304 SS HDW (Metric)



1 1 9671610 Basket Weldment Mongoose PT 2 1 9671637-02 Cover, Removable Mongoose Flat Panel

3 8 5895001 Wedge Screen Clamping Mongoose 75 Shore D Polyurethane Black 4 36 05-277 Flatwasher M10 Metric, SS 5 28 04-1103 HHCS M10 x 30 Metric, SS 6 28 05-270 Lockwasher M10 Split, SS 7 28 03-229 Hex Nut M10 Metric, SS 8 1 9671638-02 Bar, Skirt Retainer

9 1 5873004 Skirt Mongoose Feed End High Grade Nitrile 80 Shore A 10 4 5837001 Gasket Compression P Screen Bed Mongoose 11 4 9671640 Weldment, Screen Gasket Hold Down Bar 12 1 9671925 Drip Lip Basket Mongoose

13 32 07-415 Grommet Screw .273 Sq. Panel Hole, Panel Thk. 0.31-.156

14 32 1441471 Screw Flat HD CRSK Sheet Metal 8-32 x 1 Lg., SS, Sq. Head 15 1 BM6K80100 Label, Crush Hands

Figure 11.3a: Parts List for Assembly 9671738-01


74

11.4: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9671906 (10T4 D-Silter Assembly w/ Header Box

Mongoose PT Mud Cleaner)


Item # Qty MI-Swaco P/N Description 1 4 1305041 Nut Hex Plt. 5/8-11 NC 2 8 1345041 Washer Flat Plt. 5/8 in x 1.31 OD 3 4 1345344 Washer Lock Split Plt. 5/8 in 4 4 1407139 Screw Hex Hd Cap Plt. 5/8-11 NC x 2 5 4 1492031 Drs #4 x 5/16 304 SS 6 1 2422177 Gauge 0-60 PSI/0-400 KPA 2-1/12 in 1/4 NPT LM 7 1 3916067 Gasket Ring ANSI Flange RF 150 LB. 10 in 8 1 5010134 Cap Grooved End 6 in 9 1 5010135 Cap Grooved End 8 in

10 1 5015029 Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI 11 2 5015030 Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI 12 1 5015031 Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI 13 40 5015052 Cuplng Grooved End 2 in Snap T-Gasket 300 PSI 14 10 5015053 Cuplng Grooved End 2-1/2 in Snap T-Gasket 15 2 5068261 Plug SQ Hd. Galv. 150 PSI 1 NPT 16 1 8420200 Decal MI-Swaco 17 10 9622220 Clone Twin 4 Urethane Complete w/ 1/2 Apex 18 1 9622532 Manifold Feed D-Silter 10T4 w/o Flange 19 1 9622585 Manifold Overflow D-Silter 10T4 / ALS Mud Cleaner 20 20 9622595 Elbow D-Silter 10T4 Poly 2 in Grooved End 21 1 9650360 Nameplate ID Product 22 1 9671652-01 Cover, MS Weld Flange 10 PT Mongoose 23 1 9671907 Weldment, 10T4 Header Box w/o Flange Mud Cleaner 24 1 9671914 Weldment, Leg Header Box D-Silter 10T4 25 1 9671915 Weldment, Leg Header Box D-Silter 10T4 26 1 9671926 Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange 27 1 9671927 Weldment Leg HDR Box Mud Cleaner w/o Bolt on Flange 28 1 9671941 Plate, Slider Bypass D-Silter PT Mongoose Mud Cleaner 29 1 9697001-13 Nipple Stub Grooved End 8 in x 5 in Lg. 30 1 9697001-14 Nipple Stub Grooved End 10 in x 5 in Lg. 31 70 05-305 Flatwasher M12 Metric 304 SS 32 24 05-308 Flatwasher M24 Metric 304 SS 33 35 03-415 Hex Nut M12 Metric, 304 SS, M12 x 1.75 34 12 03-412 Hex Nut M24 Metric, 304 SS 35 31 04-1105 HHCS M12 x 35 Metric, 304 SS 36 4 04-1106 HHCS M12 x 40 Metric, 304 SS 37 12 1493003 HHCS M24-3.0 x 90 mm MS, Yellow Chromate Plt. Gr. 10.9 Full Thread 38 2 S48K00827-NL CVR/Plug-I/O 6 Dia. High Grade Nitrile 45-70 Shore A Hardiness 39 35 05-306 Lockwasher M12 Split 304 SS 40 12 05-309 Lockwasher M24 Split 304 SS



75

11.5: Drawings and Parts List Mongoose PT Mud Cleaner per Assembly 9622220 (Clone Twin 4 Urethane Complete w/ 1/2 Apex)

1

2 2

Item # Qty Part Number Description 1 1 9622221 Liner Feed Urethane 2 2 9622312 Valve Apex 1/2


NOTE: Item 2 can be supplied with different Apex openings Valve Apex 3/8 = 9622338 Valve Apex 5/8 = 9622358


76

11.6: Drawings and Parts List Mongoose PT Mud Cleaner per Assemblies 9671947 and 9671954

Assembly 9671947: 2-12 D-Sander Assembly Mongoose PT Mud Cleaner; Applies to main assembly 9671902-01

Assembly 9671954: 3-12 D-Sander Stand w/ Clones Mongoose PT Mud

Cleaner; Applies to main assembly 9671902-02

77

11.6.1: Assembly 9671947 (2-12 D-Sander Assembly Mongoose PT Mud Cleaner)


Item # Qty MI-Swaco P/N Description 1 1 00-1614 Clamping Unit, 5/8 Hose OD, 3 Hose Clamp 2 2 1289105 U-Bolt CS 8 in Pipe 5/8-11 NC x 11.37 Lg. w/ Nuts 3 2 1289140 U-Bolt CS 10 in Pipe 3/4-10 NC x 13.75 Lg. w/ Nuts 4 4 1492031 DRS #4 x 5/8, 304 SS 5 1 2422177 Gauge 0-60/0-400 KPA 2-1/2 in 1/4 NPT LM 6 2 5015026 Cuplng Grooved End 4 in Bolt T-Gasket 1000 PSI 7 4 5015029 Cuplng Grooved End 6 in Bolt T-Gasket 1000 PSI 8 1 5015030 Cuplng Grooved End 8 in Bolt T-Gasket 800 PSI 9 1 5015031 Cuplng Grooved End 10 in Bolt T-Gasket 800 PSI

10 2 5030860 Ell Grooved End 90D MI SR Sch 40 6 in 11 2 9621280 Clone Assembly Urethane 12 in Grooved End 12 2 9621289 U-Bolt 7-3/8 in ID 5/8-11 NC x 8-3/4 in Lg. 13 1 9621379 Manifold Feed ALS Mounted 2-12 Slant D-Sander 14 1 9621380 Manifold Overflow ALS Mounted 2-12 Slant D-Sander 15 1 9650360 Nameplate ID Product 16 1 9671953 Weldment, 2-12, 3-12 D-Sander Stand PT Mongoose Mud Cleaner 17 1 9671961 Bracket, Adjustment D-Sander Clones PT Mongoose Mud Cleaner 18 1 9671962 Bracket, Mating 2-12 D-Sander PT Mongoose Mud Cleaner 19 1 9671964 Weldment, Upright D-Sander

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Mud Cleaner Mongoose PT