MTU 4000 Maintenance Schedule

7/23/2019 MTU 4000 Maintenance Schedule

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Maintenance ScheduleDiesel Engine

V 4000 Mx0 A

Application Group 3A, 3B (50Hz)

MS50130/00E


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Engine model kW/cyl. Application group

8V4000M40A 110 kW/cyl. 3B, Continuous operation, variable load

8V4000M50A 95 kW/cyl. 3A, Continuous operation, unrestricted





Table 1: Applicability

Printed in Germany

2013 Copyright MTU Friedrichshafen GmbH

This Publication is protected by copyright and may not be used in any way whether in whole or in part without the prior

written permission of MTU Friedrichshafen GmbH. This restriction also applies to copyright, distribution, translation, mi-

crofilming and storage or processing on electronic systems including data bases and online services.

This handbook is provided for use by maintenance and operating personnel in order to avoid malfunctions or damage

during operation.

Subject to alterations and amendments.


3/35

Table of Contents

1 Maintenance Schedule

1.1 Preface 4

1.2 Allocation matrix for application group 3A,

3B (50Hz) 5

1.3 Maintenance schedule matrix 36,000h 7

1.4 Maintenance tasks 36,000h 11




1.8 Maintenance tasks 27,000h 211.9 Maintenance schedule matrix 24,000h 23






MS50130/00E 2013-11 | Table of Contents | 3

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1 Maintenance Schedule

1.1 PrefaceIn the case of emission-certified products, nonobservance of the maintenance specifications can result

in a violation of the statutory emission regulations. Modification or removal of mechanical or electronic

components or the installation of additional components as well as the execution of calibration proc-

esses that might affect the emission characteristics of the product are prohibited by emission regula-

tions. Components relevant to emissions, e.g. control units, sensors, cylinder heads, injectors and ex-

haust flaps can only be serviced, replaced or repaired if components approved by MTU, or equivalent

components, are used.

The MTU maintenance system is based on a preventive maintenance concept. Preventive maintenance

facilitates advance planning and ensures a high degree of equipment availability. The maintenance in-

tervals and required maintenance scopes are based on operational experience and must therefore be

regarded as recommendations. In the event of difficult operational and ambient conditions, additionalmaintenance tasks and/or changes to the maintenance intervals may be necessary.

The intervals according to which the maintenance tasks have to be carried out are specified as operat-

ing hours and time limits. The limit which occurs first is applicable.

The individual maintenance intervals are assigned to the qualification levels QL1 to QL4.

QL1: Operational checks and maintenance work that does not require disassembly of the product.

QL2: Component replacement (corrective, and thus not an element of the maintenance schedule).

QL3: Maintenance work that requires partial disassembly of the product.

QL4: Maintenance work that requires complete disassembly of the product.

Supplementary information on maintenance and preservation:

Change intervals for fluids and lubricants and details on preservation can be obtained in the relevant

specifications of the component manufacturers and MTU Fluids and Lubricants Specifications. The lat-

est version is also available at: http://www.mtu-online.com.

Manufacturer's specifications shall apply to the maintenance of all components not listed in this main-

tenance schedule.

This maintenance schedule does not apply to engines with an EPA/CARB emission certificate.

4 | Maintenance Schedule | MS50130/00E 2013-11

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1.2 Allocation matrix for application group 3A, 3B (50Hz)

V 4000 Mx0 A

Load profile

Loadfactor%

Loadindicator

%

0-95kW/cyl

.

96-110kW/cy

l.

Load %

Time

%

110 (100-110)

0 - 38 6 36,000 30,000

100 (90-100) 5

90 (80-90)

80 (65-80)

65 (50-65) 10

50 (30-50) 5

30 (5-30) 80

Idle (0-5)

110 (100-110)

39 - 56 11 30,000 27,000

Standard 3A100 (90-100) 8

90 (80-90)

80 (65-80) 20

65 (50-65)

50 (30-50) 50

30 (5-30) 22

Idle (0-5)

110 (100-110)

57 - 68 20 27,000 24,000

100 (90-100) 10

90 (80-90) 25

80 (65-80)

65 (50-65) 35

50 (30-50) 20

30 (5-30) 10

Idle (0-5)

110 (100-110) 1

69 - 81 44 24,000 21,000

Standard 3B100

(90-100) 3090 (80-90) 30

80 (65-80)

65 (50-65) 20

50 (30-50) 19

30 (5-30)

Idle (0-5)

Table 2: Allocation matrix for application group 3A, 3B (50Hz)

MS50130/00E 2013-11 | Maintenance Schedule | 5

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V 4000 Mx0 A

Load profile

Loa

dfactor%

Load

indicator%

0-95kW/cyl.

96-110kW/cyl.

Load %

Time

%

110 (100-110) 1

82 - 93 77 6,000 6,000

100 (90-100) 65

90 (80-90) 25

80 (65-80)

65 (50-65)

50 (30-50) 9

30 (5-30)

Idle (0-5)

Table 3: Allocation matrix for application group 3A, 3B (50Hz)


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1.3 Maintenance schedule matrix 36,000h

0-10,500 Operating hours

Item

Limit

Operating hours [h]

Daily

500

1,0

00

1,5

00

2,0

00

2,5

00

3,0

00

3,5

00

4,0

00

4,5

00

5,0

00

5,5

00

6,0

00

6,5

00

7,0

00

7,5

00

8,0

00

8,5

00

9,0

00

9,5

00

10,0

00

10,5

00

Engine

Fuel servicing plant 1 a


Engine operation - X

Engine oil filter 2 a

Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X X

Fuel filter 2 a X X X X X X X X X X

Intermediate fuel filter 2 a X X X X X X X X X X

Fuel prefilter 2 a X X X X X X X X X X

Crankcase breathers 2 a X X X X X X X X X X

Engine mounts 1 a X X X

Valve gear 2 a X X X

Turbochargers 2 a X X X

Air filters 3 a X X X

Battery charging alternator 9 a X

Fuel injectors 9 a X

Combustion chambers 9 a X

Crankcase breathers 9 a X

Component maintenance 9 a

Cylinder heads 9 a

Turbochargers 9 a

Engine mounts 9 a

Auxiliary PTO coupling 9 a

Butterfly coupling 9 a

Hose lines 6 a

Rubber sleeves 6 a

Extended component maintenance 18 a

Turbochargers 18 a

Oil priming pump 18 a

Engine mounts 18 a

w = weeksm = months

a = years

11,000-21,500 Operating hours

Item

Limit

Operating hours [h]

11,0

00

11,5

00

12,0

00

12,5

00

13,0

00

13,5

00

14,0

00

14,5

00

15,0

00

15,5

00

16,0

00

16,5

00

17,0

00

17,5

00

18,0

00

18,5

00

19,0

00

19,5

00

20,0

00

20,5

00

21,0

00

21,5

00

Engine



Engine operation -Engine oil filter 2 a

w = weeks

m = months

a = years


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Item

Limit

Operating hours [h]

11,0

00

11,5

00

12,0

00

12,5

00

13,0

00

13,5

00

14,0

00

14,5

00

15,0

00

15,5

00

16,0

00

16,5

00

17,0

00

17,5

00

18,0

00

18,5

00

19,0

00

19,5

00

20,0

00

20,5

00

21,0

00

21,5

00

Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X X X

Fuel filter 2 a X X X X X X X X X X X

Intermediate fuel filter 2 a X X X X X X X X X X X

Fuel prefilter 2 a X X X X X X X X X X X

Crankcase breathers 2 a X X X X X X X X X X X

Engine mounts 1 a X X X X

Valve gear 2 a X X X X

Turbochargers 2 a X X X X

Air filters 3 a X X X X

Battery charging alternator 9 a X X




Component maintenance 9 a X

Cylinder heads 9 a X

Turbochargers 9 a X

Engine mounts 9 a X

Auxiliary PTO coupling 9 a X

Butterfly coupling 9 a X

Hose lines 6 a

Rubber sleeves 6 a


Turbochargers 18 a


Engine mounts 18 a

w = weeks

m = months

a = years


Item

Limit

Operating hours [h]

22,0

00

22,5

00

23,0

00

23,5

00

24,0

00

24,5

00

25,0

00

25,5

00

26,0

00

26,5

00

27,0

00

27,5

00

28,0

00

28,5

00

29,0

00

29,5

00

30,0

00

30,5

00

31,0

00

31,5

00

32,0

00

32,5

00

Engine

Fuel servicing plant 1 aFuel servicing plant 2 a

Engine operation -









Turbochargers 2 a X X XAir filters 3 a X X X

w = weeks

m = months

a = years


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Item

Limit

Operating hours [h]

22,0

00

22,5

00

23,0

00

23,5

00

24,0

00

24,5

00

25,0

00

25,5

00

26,0

00

26,5

00

27,0

00

27,5

00

28,0

00

28,5

00

29,0

00

29,5

00

30,0

00

30,5

00

31,0

00

31,5

00

32,0

00

32,5

00






Cylinder heads 9 a

Turbochargers 9 a

Engine mounts 9 a



Hose lines 6 a

Rubber sleeves 6 a


Turbochargers 18 a


Engine mounts 18 a

w = weeks

m = months

a = years


Item

Limit

Operating hours [h]

33,0

00

33,5

00

34,0

00

34,5

00

35,0

00

35,5

00

36,0

00

Engine



Engine operation -


Centrifugal oil filter 2 a X X X X X X X

Fuel filter 2 a X X X X

Intermediate fuel filter 2 a X X X X

Fuel prefilter 2 a X X X X

Crankcase breathers 2 a X X X X

Engine mounts 1 a X XValve gear 2 a X X

Turbochargers 2 a X X

Air filters 3 a X X







Turbochargers 9 a X

Engine mounts 9 a XAuxiliary PTO coupling 9 a X

w = weeks

m = months

a = years


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Item

Limit

Operating hours [h]

33,0

00

33,5

00

34,0

00

34,5

00

35,0

00

35,5

00

36,0

00


Hose lines 6 a X

Rubber sleeves 6 a X

Extended component maintenance 18 a X

Turbochargers 18 a X

Oil priming pump 18 a X

Engine mounts 18 a X

w = weeks

m = months

a = years


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1.4 Maintenance tasks 36,000h

Qualifi-

cation

level

Interval Limit Item Maintenance tasks

O

ption Task

[h]

Engine

QL1 - 1 a Fuel servicing plant Check alarm function of differential pressure gauge. X W1245

Check pump capacity. X W1246

QL1 - 2 a Fuel servicing plant Check function of bar electrode. X W1244

QL1 Daily - Engine operation Check engine oil level. W0500

Carry out visual inspection of engine for general condition and leaks. W0501

Inspect intercooler drain system. W0502

Inspect service indicator of air filter. W0503

Check the inspection bores of the HP fuel pump. W0504

Check relief bores of coolant pump(s). W0505

Check for abnormal running noises, exhaust gas color and vibration. W0506

Drain off water and contamination from fuel prefilter. X W0507

Check differential pressure gauge of fuel prefilter. X W0508

QL1 - 2 a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the

latest, on expiry of the time limit (given in years).

W1008

QL1 500 2 a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat-

est, each time the engine oil is changed.

X W1009

QL1 1000 2 a Fuel filter Fit new fuel filter or new fuel filter insert. W1001

QL1 1000 2 a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel

filter.

W1481

QL1 1000 2 a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675

QL1 1000 2 a Crankcase breathers Crankcase breathers, 8V only: Fit new filters. X W1012

QL1 3000 1 a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463

QL1 3000 2 a Valve gear Check valve clearance, adjust if required. ATTENTION! First adjust-

ment after 1,000 hours.

W1207

QL1 3000 2 a Turbochargers Clean compressor wheel. W1076

QL1 3000 3 a Air filters Fit new air filters. X W1005

QL1 6000 9 a Battery charging alternator Check condition of coupling. X W1016

QL1 9000 9 a Fuel injectors Replace fuel injectors. W1006

QL1 9000 9 a Combustion chambers Inspect cylinder chambers using endoscope. W1011

QL1 9000 9 a Crankcase breathers Crankcase breathers, 12V/16V only: Fit new filters. X W1014

QL3 18000 9 a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope

through the pushrod bore to visually inspect swing followers and cam-

shaft running surfaces.

W2001

Clean air ducting. W2002

Clean intercooler and inspect for leakage. W2003

Fit new high-pressure fuel sensor. W2004

Check engine coolant thermostat and fit new thermal actuator. W2006

Overhaul engine coolant preheating system. X W2008

Inspect centrifugal oil filter for wear. X W2009

Overhaul starter. W2010

Clean engine coolant cooler and inspect it for leaks. W2017

Clean engine oil cooler and inspect it for leaks. W2018

Check operation of diverter valve. X W2021

Fit new seals/sealing materials for all disassembled components. W2062

Overhaul engine coolant pump. W2110

Overhaul raw-water pump. X W2111

w = weeks

m = months

a = years


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Qualifi-

cation

level


Option Task

[h]

Overhaul bilge pump. X W2112

QL3 18000 9 a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat-

tern on cylinder liner running surfaces.

W1063

QL3 18000 9 a Turbochargers Overhaul turbochargers. W1038

QL3 18000 9 a Engine mounts Check buffer clearance of resilient mounts Check proper seating of

securing screws.

W1026

QL3 18000 9 a Auxiliary PTO coupling Fit new rubber elements if damage occurs but no later than expiry of

service limit (stated in years).

X W1191

QL3 18000 9 a Butterfly coupling Check condition visually. X W1037

QL3 36000 6 a Hose lines Replace all hose lines. W1251

QL3 36000 6 a Rubber sleeves Replace all rubber sleeves. W1250

QL4 36000 18 a Extended component mainte-

nance

Completely disassemble the engine. Inspect engine components as

per assembly instructions and repair or fit new components as re-

quired.

W3000

Replace all elastomeric parts and seals with new ones. W3001

Fit new piston rings. W3002

Fit new conrod bearings. W3003

Fit new crankshaft bearings. W3004

Fit new cylinder liners. W3005

Fit new antifriction bearings for auxiliary PTOs. X W3006

Fit new high-pressure fuel pump. W3007

Fit new fuel delivery pump. W3010

Fit new actuating cylinders for air flow control flaps. X W3011

Fit new actuator cylinders for exhaust flaps. W3012

Fit new exhaust flap bearings. W3013

Fit new camshaft bearings and camshaft thrust bearings. W3018

Fit new pressure relief valve in high-pressure fuel system. W3021

Fit new butterfly coupling. X W3035

Overhaul battery-charging generator. X W3042

Check gear train for cracks, replace bushings, check axles and replace

if necessary.

W3063

Fit new engine oil pump. W3073

Fit new rubber elements of engine mounts. W3100

Overhaul torsionally resilient steel-spring coupling. W3102

Replace swing followers and swing-follower shafts. W3103

Check vibration damper, fit new one if necessary. W3108

QL4 36000 18 a Turbochargers Fit new compressor wheels for turbochargers. W1472QL4 36000 18 a Oil priming pump Visually check oil priming pump. W1605

Replace pump and coupling. W1541

QL4 36000 18 a Engine mounts Fit new engine mounts. W1464

w = weeks

m = months

a = years


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Item

Limit

Operating hours [h]

Daily

500

1,0

00

1,5

00

2,0

00

2,5

00

3,0

00

3,5

00

4,0

00

4,5

00

5,0

00

5,5

00

6,0

00

6,5

00

7,0

00

7,5

00

8,0

00

8,5

00

9,0

00

9,5

00

10,0

00

10,5

00

Engine



















Cylinder heads 9 a

Turbochargers 9 a

Engine mounts 9 a



Hose lines 6 a

Rubber sleeves 6 a


Turbochargers 18 a


Engine mounts 18 a

w = weeksm = months

a = years


Item

Limit

Operating hours [h]

11,0

00

11,5

00

12,0

00

12,5

00

13,0

00

13,5

00

14,0

00

14,5

00

15,0

00

15,5

00

16,0

00

16,5

00

17,0

00

17,5

00

18,0

00

18,5

00

19,0

00

19,5

00

20,0

00

20,5

00

21,0

00

21,5

00

Engine




w = weeks

m = months

a = years


TIM-ID:0000042746-001


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Item

Limit

Operating hours [h]

11,0

00

11,5

00

12,0

00

12,5

00

13,0

00

13,5

00

14,0

00

14,5

00

15,0

00

15,5

00

16,0

00

16,5

00

17,0

00

17,5

00

18,0

00

18,5

00

19,0

00

19,5

00

20,0

00

20,5

00

21,0

00

21,5

00
















Turbochargers 9 a X

Engine mounts 9 a X



Hose lines 6 a

Rubber sleeves 6 a


Turbochargers 18 a


Engine mounts 18 a

w = weeks

m = months

a = years


Item

Limit

Operating hours [h]

22,0

00

22,5

00

23,0

00

23,5

00

24,0

00

24,5

00

25,0

00

25,5

00

26,0

00

26,5

00

27,0

00

27,5

00

28,0

00

28,5

00

29,0

00

29,5

00

30,0

00

Engine


Engine operation -


Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X

Fuel filter 2 a X X X X X X X X X

Intermediate fuel filter 2 a X X X X X X X X X

Fuel prefilter 2 a X X X X X X X X X

Crankcase breathers 2 a X X X X X X X X X




w = weeks

m = months

a = years


TIM-ID:0000042746-001


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Item

Limit

Operating hours [h]

22,0

00

22,5

00

23,0

00

23,5

00

24,0

00

24,5

00

25,0

00

25,5

00

26,0

00

26,5

00

27,0

00

27,5

00

28,0

00

28,5

00

29,0

00

29,5

00

30,0

00


Fuel injectors 9 a X X

Combustion chambers 9 a X X

Crankcase breathers 9 a X X



Turbochargers 9 a X

Engine mounts 9 a X



Hose lines 6 a X






w = weeks

m = months

a = years


TIM-ID:0000042746-001


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Qualifi-

cation

level


O

ption Task

[h]

Engine















W1008



X W1009



filter.

W1481






W1207










W2001














w = weeks

m = months

a = years


TIM-ID:0000042747-001


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Qualifi-

cation

level


Option Task

[h]




W1063



securing screws.

W1026



X W1191





nance



quired.

W3000

















if necessary.

W3063









w = weeks

m = months

a = years


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Item

Limit

Operating hours [h]

Daily

500

1,0

00

1,5

00

2,0

00

2,5

00

3,0

00

3,5

00

4,0

00

4,5

00

5,0

00

5,5

00

6,0

00

6,5

00

6,7

50

7,0

00

7,5

00

8,0

00

8,5

00

9,0

00

9,5

00

10,0

00

Engine





Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X














Cylinder heads 9 a

Turbochargers 9 a

Engine mounts 9 a



Hose lines 6 a

Rubber sleeves 6 a


Turbochargers 18 a


Engine mounts 18 a

w = weeksm = months

a = years


Item

Limit

Operating hours [h]

10,5

00

11,0

00

11,5

00

12,0

00

12,5

00

13,0

00

13,5

00

14,0

00

14,5

00

15,0

00

15,5

00

16,0

00

16,5

00

17,0

00

17,5

00

18,0

00

18,5

00

19,0

00

19,5

00

20,0

00

20,2

50

20,5

00

Engine




w = weeks

m = months

a = years


TIM-ID:0000042744-001


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Item

Limit

Operating hours [h]

10,5

00

11,0

00

11,5

00

12,0

00

12,5

00

13,0

00

13,5

00

14,0

00

14,5

00

15,0

00

15,5

00

16,0

00

16,5

00

17,0

00

17,5

00

18,0

00

18,5

00

19,0

00

19,5

00

20,0

00

20,2

50

20,5

00
















Turbochargers 9 a X

Engine mounts 9 a X



Hose lines 6 a

Rubber sleeves 6 a


Turbochargers 18 a


Engine mounts 18 a

w = weeks

m = months

a = years


Item

Limit

Operating hours [h]

21,0

00

21,5

00

22,0

00

22,5

00

23,0

00

23,5

00

24,0

00

24,5

00

25,0

00

25,5

00

26,0

00

26,5

00

27,0

00

Engine


Engine operation -


Centrifugal oil filter 2 a X X X X X X X X X X X X X

Fuel filter 2 a X X X X X X X

Intermediate fuel filter 2 a X X X X X X X

Fuel prefilter 2 a X X X X X X X

Crankcase breathers 2 a X X X X X X X




w = weeks

m = months

a = years


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Item

Limit

Operating hours [h]

21,0

00

21,5

00

22,0

00

22,5

00

23,0

00

23,5

00

24,0

00

24,5

00

25,0

00

25,5

00

26,0

00

26,5

00

27,0

00







Turbochargers 9 a X

Engine mounts 9 a X



Hose lines 6 a X






w = weeks

m = months

a = years


TIM-ID:0000042744-001


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Qualifi-

cation

level


O

ption Task

[h]

Engine















W1008



X W1009



filter.

W1481






W1207










W2001














w = weeks

m = months

a = years


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Qualifi-

cation

level


Option Task

[h]




W1063



securing screws.

W1026



X W1191





nance



quired.

W3000

















if necessary.

W3063









w = weeks

m = months

a = years


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Item

Limit

Operating hours [h]

Daily

500

1,0

00

1,5

00

2,0

00

2,5

00

3,0

00

3,5

00

4,0

00

4,5

00

5,0

00

5,5

00

6,0

00

6,5

00

7,0

00

7,5

00

8,0

00

8,5

00

9,0

00

9,5

00

10,0

00

10,5

00

Engine



















Cylinder heads 9 a

Turbochargers 9 a

Engine mounts 9 a



Hose lines 6 a

Rubber sleeves 6 a


Turbochargers 18 a


Engine mounts 18 a

w = weeksm = months

a = years


Item

Limit

Operating hours [h]

11,0

00

11,5

00

12,0

00

12,5

00

13,0

00

13,5

00

14,0

00

14,5

00

15,0

00

15,5

00

16,0

00

16,5

00

17,0

00

17,5

00

18,0

00

18,5

00

19,0

00

19,5

00

20,0

00

20,5

00

21,0

00

21,5

00

Engine




w = weeks

m = months

a = years


TIM-ID:0000042742-001


24/35

Item

Limit

Operating hours [h]

11,0

00

11,5

00

12,0

00

12,5

00

13,0

00

13,5

00

14,0

00

14,5

00

15,0

00

15,5

00

16,0

00

16,5

00

17,0

00

17,5

00

18,0

00

18,5

00

19,0

00

19,5

00

20,0

00

20,5

00

21,0

00

21,5

00
















Turbochargers 9 a X

Engine mounts 9 a X



Hose lines 6 a

Rubber sleeves 6 a


Turbochargers 18 a


Engine mounts 18 a

w = weeks

m = months

a = years


Item

Limit

Operating hours [h]

22,0

00

22,5

00

23,0

00

23,5

00

24,0

00

Engine


Engine operation -


Centrifugal oil filter 2 a X X X X X

Fuel filter 2 a X X X

Intermediate fuel filter 2 a X X X

Fuel prefilter 2 a X X X

Crankcase breathers 2 a X X X

Engine mounts 1 a X

Valve gear 2 a X

Turbochargers 2 a XAir filters 3 a X

w = weeks

m = months

a = years


TIM-ID:0000042742-001


25/35

Item

Limit

Operating hours [h]

22,0

00

22,5

00

23,0

00

23,5

00

24,0

00







Turbochargers 9 a X

Engine mounts 9 a X



Hose lines 6 a X






w = weeks

m = months

a = years


TIM-ID:0000042742-001


26/35


Qualifi-

cation

level


O

ption Task

[h]

Engine















W1008



X W1009



filter.

W1481






W1207










W2001














w = weeks

m = months

a = years


TIM-ID:0000042743-001


27/35

Qualifi-

cation

level


Option Task

[h]




W1063



securing screws.

W1026



X W1191





nance



quired.

W3000

















if necessary.

W3063









w = weeks

m = months

a = years


TIM-ID:0000042743-001


28/35



Item

Limit

Operating hours [h]

Daily

500

1,0

00

1,5

00

2,0

00

2,5

00

3,0

00

3,5

00

4,0

00

4,5

00

5,0

00

5,2

50

5,5

00

6,0

00

6,5

00

7,0

00

7,5

00

8,0

00

8,5

00

9,0

00

9,5

00

10,0

00

Engine





Centrifugal oil filter 2 a X X X X X X X X X X X X X X X X X X X X














Cylinder heads 9 a

Turbochargers 9 a

Engine mounts 9 a



Hose lines 6 a

Rubber sleeves 6 a


Turbochargers 18 a


Engine mounts 18 a

w = weeksm = months

a = years


Item

Limit

Operating hours [h]

10,5

00

11,0

00

11,5

00

12,0

00

12,5

00

13,0

00

13,5

00

14,0

00

14,5

00

15,0

00

15,5

00

15,7

50

16,0

00

16,5

00

17,0

00

17,5

00

18,0

00

18,5

00

19,0

00

19,5

00

20,0

00

20,5

00

Engine




w = weeks

m = months

a = years


TIM-ID:0000042699-001


29/35

Item

Limit

Operating hours [h]

10,5

00

11,0

00

11,5

00

12,0

00

12,5

00

13,0

00

13,5

00

14,0

00

14,5

00

15,0

00

15,5

00

15,7

50

16,0

00

16,5

00

17,0

00

17,5

00

18,0

00

18,5

00

19,0

00

19,5

00

20,0

00

20,5

00
















Turbochargers 9 a X

Engine mounts 9 a X



Hose lines 6 a

Rubber sleeves 6 a


Turbochargers 18 a


Engine mounts 18 a

w = weeks

m = months

a = years


Item

Limit

Operating hours [h]

21,0

00

Engine


Engine operation -


Centrifugal oil filter 2 a X

Fuel filter 2 a X

Intermediate fuel filter 2 a X

Fuel prefilter 2 a X


Engine mounts 1 a X

Valve gear 2 a X

Turbochargers 2 a XAir filters 3 a X

w = weeks

m = months

a = years


TIM-ID:0000042699-001


30/35

Item

Limit

Operating hours [h]

21,0

00







Turbochargers 9 a X

Engine mounts 9 a X



Hose lines 6 a X






w = weeks

m = months

a = years


TIM-ID:0000042699-001


31/35


Qualifi-

cation

level


O

ption Task

[h]

Engine















W1008



X W1009



filter.

W1481






W1207










W2001














w = weeks

m = months

a = years


TIM-ID:0000042700-001


32/35

Qualifi-

cation

level


Option Task

[h]




W1063



securing screws.

W1026



X W1191





nance



quired.

W3000

















if necessary.

W3063









w = weeks

m = months

a = years


TIM-ID:0000042700-001


33/35



Item

Limit

Operating hours [h]

Daily

500

1,0

00

1,5

00

2,0

00

2,5

00

3,0

00

3,5

00

4,0

00

4,5

00

5,0

00

5,5

00

6,0

00

Engine





Centrifugal oil filter 2 a X X X X X X X X X X X X

Fuel filter 2 a X X X X X X

Intermediate fuel filter 2 a X X X X X X

Fuel prefilter 2 a X X X X X XCrankcase breathers 2 a X X X X X X

Engine mounts 1 a X X

Valve gear 2 a X X

Turbochargers 2 a X X

Air filters 3 a X X





Hose lines 6 a X

Rubber sleeves 6 a XComponent maintenance 9 a X


Turbochargers 9 a X

Engine mounts 9 a X







w = weeksm = months

a = years


TIM-ID:0000042696-001


34/35


Qualifi-

cation

level


O

ption Task

[h]

Engine















W1008



X W1009



filter.

W1481






W1207









QL3 6000 9 a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscopethrough the pushrod bore to visually inspect swing followers and cam-


W2001












w = weeks

m = months

a = years


TIM-ID:0000042698-001


35/35

Qualifi-

cation

level


Option Task

[h]






W1063



securing screws.

W1026



X W1191



nance



quired.

W3000

















if necessary.

W3063









w = weeks

m = months

a = years

TIM-ID:0000042698-001

Documents

MTU 4000 Maintenance Schedule