MTC Natural Oil Coating

8/12/2019 MTC Natural Oil Coating

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Natural Oil Coating-

A Sustainable SystemMalaysian Timber Council

January 18th, 2011


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Agenda

What means sustainability to us Chemical background Technical issues of applying oils Q&A time


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Safety and health issues are an issue of global concern

!

Child safety in danger

Pollution endangeres quality of living

Allergic reactions fromchemicals!

Health concerns drive customer behaviour

Bisphenol A: a dangerous substance!

Formaldehyd: indoor air quality at risk


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Three major trends are driving the wood coatings market

Customer concerns about children safety,

Allergies, emissions, global worming, etcBut very dependent on customer group:

- Industry: following market demands- Craftsmen: focus on application

- Private: awareness as driving factor

Decopaint directive (EU), Leed (US), etc.Laws and Environment-Organization guidelineswill affect treatment of wood surfaces as well as

the import of treated wood surfaces (furniture and floors)

EU Market share for natural finishes app. 30%, growingProject business (office, convention centres, SPAs, etc.)


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Prove of concept,approach to sustainable and healthy wood coatings

#

Company - CO2-neutral Footprint- Production according to environmental managementSystem 14001 and Eco-Audit

Harmless Products - Raw Material- Transportation-Application- UseCost efficiency- Oil compared to lacquerWorkability

-Application guidelines for all kind of- Application- Wood- Requirement


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$




Safety Data Sheet 1907/2006/EC GBPNZ INDUSTRIEHARTL

14 Transport information

Classification accordingto ADR: NO DANGEROUS GOODS

- Classification Code:- Label:- ADR Limited Quantities:

Classification according toIMDG: NOT CLASSIFIED AS

"DANGEROUS GOODS"

- EMS:- Label:- IMDG Limited Quantities:

Classification according to IATA:NOT CLASSIFIED AS

"DANGEROUS GOODS

Rawmaterial selectionThe raw materials should comply with highest

requirements in biocompatibility with humans

and environment during the entire use(production, application and use of theimproved wood surface)

Raw material sourcesThe raw materials should come from high-quality, renewable natural sources like bee

and plant wax as well as different regrowing

oils

Raw material qualityOnly high-quality, certified and supervised rawmaterials should be used for the production


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Lrche Kastanie Mahagoni

Douglasie Robinie /Akazie

Bangkirai


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Agenda

What means sustainability to us Chemical background

Technical issues of applying oils Q&A time


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Oils, basic chemistry

&

Binders

! Natural oils (Linseed-Oil, Saflor-Oil, Wood-Oil, etc.)! Very small molecules (about 300 g/mol)! Good penetration! Good adhesion! Slow drying

! Boiled oils / Stand Oil or oil combination! Pre cross-linked oils (about 1.500 10.000 g/mol)! Still good penetration! Good adhesion! Better drying (depending to Pre cross-linking)

! Enhanced oils (Combined with resins)! Better drying! Much harder! Higher resistance

Drying / Dryers

! Oils are drying by integrating oxygen between the molecules! Dryers, metal-Salts catalyzing the drying reaction

Me2+


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Oil vs. Lacquer: Two different technologies

'(

Oiled Surfaces = Open poredOils and waxes are acting as penetrating, not film-forming surface protection

! Breathable wood surface can compensate harsh climate changes"Improved indoor climate

! Impregnation leads to increased adhesiono Deep penetrating due to small molecular structure" No flaking off" Durable and elastic protection

Lacquered Surfaces = Sealed to DeathLacquered wood is sealed with a plastic layer

! Lacquered wood is as synthetic as plastic" No interaction between environment and wood possible" No positive influence to the indoor climate" Feels cold and unnatural

! No penetration in the wood (Molecular szise"Flaking off possible

! Renovation only for the total surface possibleUV-Oil = NO OilOV-Oils are Lacquer with some special characteristics

! Some few % of oil! Very thin! Quite matt

Lacquered Surface

Plastic sealed

OIL

Oiled SurfaceOpen pored

LACQUER


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Agenda


Technical issues of applying oils Q&A time


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Industrial application on floors

Advantages

- The application of qualifiedoils is a time-saving and material-saving technology-Additionally the resulting surface can be sold with higher prices

Reduced Costs + Higher Sales Price = Higher Profit

Material: Consumption about 10 15 g/ sqm

Dryingtime: Can be stacked, foiled and stored directly after polishing

Design: Color of the surface can be modified

Export: Solid wood floors, the used oil has to be qualified for the internal use by theauthorities.


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Industrial application on floors (scheme)

'!

Industrial Hard Oil, natural

1. Application by roller2. Polished by rotating brush

3. Direct storage, drying duringtransportation


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Application at construction site

')

Preparation - Sanding the floor to 120 160- Cleaning by hovering and near dry wipingApplication- By roller, brush or spatula- Drying over night- Spray buffing next day

Natural Floor Pigmented Floor White Floor

First application Natural by roller Pigmented by roller White by rollerPolishing single dish

machine

Drying 8h Drying 8h Drying 8h

Second application Natural by roller Natural by roller Natural by rollerPolishing single dish

machineDrying Drying Drying


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Furniture production interior and exterior

Oils can be easily used also for the production of furniture

All common application techniques can be used

- Brushing- Spraying

- Dipping

Different focus for interior and exterior furniture

For Interior furniture

- Do not cause health damages- Resistant against sweat and saliva- Resistant against house hold chemicalsFor Exterior furniture

s. Interior furniture+ Resistant against UV-Damage+ Resistant against humidity

+ Resistant against rain


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Maintenance, what comes after application

Easy to use maintenance products will support the surface to adurable success

Interior

- Wooden floor soap (once a month, private; daily, public)NEVERuse a Microfiber cloth

- Maintenance oil (once a year, private;weekly monthly, public)

Exterior

- Cleaning / refreshing with specialized - Cleaner- Maintenance with original product (once a year, private;

depending to use, public)


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Located in a small, traditional village,with partners to serve the local markets

PNZ based in Europe near Asia

- Own production site in KL- Local R&D- Local technical support- Local stock-" Optimized Logistic" High Flexibility

PNZ based in Europe near Asia

- Own Distribution Network in- Malaysia- China- Vietnam

- Local technical support-" Optimal Service" High Flexibility


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PNZ-Product range


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Thank You for being our guest


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Contact

PNZ-Produkte GmbH

Dr. Heiko Koch

CEO

Mobile: +49-170-573 0535

[email protected]

Eichsttter Str. 2-4a

85110 Kipfenberg

GERMANY

Tel: +49 (0)8465-17380

Fax: +49 (0)8465-3616

WOOD GARDE COATING SERVICES SDN. BHD

CHEAM CL

G. Manager

Mobile: +601-238 37229

[email protected]

No.13, Jalan Puteri 5/18, Bandar Puteri,

47100, Puchong, Selangor

MALAYSIA

Tel: +603-80609229

Fax: + 603-80609339


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Agenda


Technical issues of applying oils

Q&A time


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Documents

MTC Natural Oil Coating