Mssgroup offer equipment 2013

G R O U P O F C O M P A N I E S

MASHSPETSSTROY

OFFER

EQUIPMENT FOR PRODUCTION

GRE PIPES, POLES DN 100-600

Group of companies “Mashspetsstroy“ leading supplier of equipment

for GRE & GRP pipes production

Tel +7-902473-0609, fax +7-342267-2808, -3331, -2555

www.mssgroup.ru, [email protected]

February 2013

http://www.mssgroup.ru/

mailto:[email protected]

MSSGROUP Equipment for GRE & GRP pipes, tanks

www.mssgroup.ru, [email protected] Tel +7-902473-0609, fax +7-342267-2808, -3331, -2555 p. 2 of 12

INTRODUCTION

The group of companies "Mashspecstroy" is engaged in manufacturing of hi-tech equipment for producing GRE and GRP pipes. Our company the largest manufacturer of such equipment in the CIS, specializes on engineering, producing, sales and all equipment services. The important direction of activity - research and development in such areas as: manufacturing techniques, constructional materials, designs, new connections of pipes, development of new types of binder with the set properties. For ten years of activity by own forces we produced, mounted and started in manufacture 12 automated lines, about 50 units of the various process equipment, more than 500 units of additional equipment. Our clients in Russia are: ZAO «АМК Vigas», ZAO «Kompozit-neft» (LUKOIL), ОАО «Kogalymneftegas» (LUKOIL), ООО «Plast», ОАО «Santechprom», ООО «Potok-M», ZАО «Tubus-Plast», ZАО «Komposit», ZАО «Safit», ООО «Komposit», and others. Our clients in CIS are: ТОО «AZST» Kazakhstan, YPP «NIVA» Belorussia, «Azkomposit» Azerbaijan, OOO «TMM» Belorussia, AO «AZNT» Kazakhstan, TOO «ZCT-Prominvestkomplekt» Kazakhstan, OOO «FALKON» Ukraine, and others.

Our company performs following services:

customer consultation;

developing plant layouts;

help in development of feasibility reports;

calculation of leasing costs;

rigging and equipment projection;

equipment manufacturing;

transportation and delivery of the equipment to a place;

equipment assembling, starting-up and adjustment;

training of the personnel;

leading out to rated capacity;

transfer of technology and operating programs;

warranty service and service for all term of operation. Sincerely yours,

Founder and General Manager Oleg V. Shaklein



OFFER

Present offer is for following types of equipment: - for manufacturing high pressure and linear epoxy fiberglass pipes (GRE) diameters from 300 to 600 mm; - for manufacturing water and sewers polyester fiberglass pipes (GRP) diameters from 300 to 2600 mm; - all production lines with spare parts for 2 years; - raw materials for 6 months or more supplied with equipment (additional calculation after agreed production plan for normal world prices).

The standard complete set and the additional equipment with the prices are in the Specification. Under your requirements specification we can offer you an optimum set of the equipment, variants of planning decisions, and variants of stage-by-stage input of capacities.

Standards

Fiberglass (GRP) pipes classified as in standard ASTM D 2310, can be produced on this production equipment according with following standards: ASTM D3262 – no pressure sewer pipes ASTM D3517 – pressure pipes ASTM D3754 – sewer pressure GRP pipes ASTM D4161 – hydro testing AWWA С950 – pressure pipes GRP GRE AWWA М-45 – fiberglass pipes design manual DIN 16868 – GRP fiberglass pipes BSI 5480 – pipes and fitting for water and sewer

GRP pipes produced on our equipment according with following standards: API, ASME, MIL, DIN and others depending on customer requirements. GRE and GRP pipes characteristics

GRP pipes are the best decision at transportation of all kinds of water, waste of chemical production, oil and accompanying gases, drains because they combine such advantages as corrosion resistance that is peculiar for plastic pipes, and stability to mechanical influence close to steel.

Diameters range from 300 to 2600 mm. Nominal rigidity SN 2500, 5000, 10000. Pressure class 1, 6, 10, 16, 20, 25, 30 bars. Pipe lenght 3, 6, 12 m.

The main advantages of fiberglass pipes are:

low weight of pipes makes easier stacking and transportation;

opportunity of stacking one diameter in another, that allows additional economy at transportation;

easy lining due to bell-shaped connection;



corrosion stability both an external layer contacting to ground, and internal, contacting to a transported liquid. Coloration and cathodic stations do not demand coverings;

the smooth internal surface interferes with formation of adjournment on walls and allows to use smaller diameters of pipes in comparison with steel;

high stability to mechanical influence owing to strengthening by fiber glass;

containment of pipes and connections;

long working life. Planned working life for GRE and GRP pipes is over 50 years;

maintainability.

Raw materials

The basic raw material used for manufacture of pipes and capacities: polyester resins, epoxy resins, rowing from E-glass, glass mat from C-glass. The additional raw material is applied in the limited quantities to acceleration or delay of processes of polymerization, and also as components for ultra-violet protection. To increase of rigidity such additives as quartz sand are used.

The chief-installation, start of manufacturing and training In technological line price in coordination with the Customer can be included: installation of equipment, start in single and functional tests (2-3 month required). The technical help proceeds 2 months from the moment of acceptance of the equipment. The further technical help will be paid at a rate of 400 EURO/day/specialist.

Installation costs include Customer’s personnel training for working methods on the equipment, manufacturing of agreed quantity of pipes, from materials of the Customer.

Additional services, such as a transfer of technologies and equipment delivery are paid in addition:

Transfer of technologies and know-how

Description of manufacturing pipes or tanks process.

Passports on units of equipment.

Technical description of units of equipment..

User-programmer’s instruction.

Plan of placing the bases.

Set of electric schemes.

Drawings of units’ general views.

Operation of the equipment and carrying out of Warranty service carrying out requirements.

Production documentation.

Technical data on the basic and auxiliary materials for manufacture of pipes and fittings.

Requirements to industrial base for equipment allocation 1. Industrial requirements:

Floor space – 3 floors of not less than 2600 m2 each or similar

Temperature mode not below +18С

General ventilation with 3-5 multiple air exchange



System of internal and external illumination

System of submission of drinking and technical water

System of submission of compressed air

Automatic sprinkler

The Crane-beam carrying capacity of 10 tons.

Distance between columns of walls not less than 18 m.

Height of crane runways not less than 6 meters.

Current consumption: the maximal capacity of 880 kw, power consumption of 800 kw hour (approximate will be calculated upon agreed specification, depends on manufacturing rate and shifts).

Grounding. 2. The additional area 1 floor of about 2600 m2 for placing:

a site of bonding agent and materials preparation,

a site of fittings manufacturing,

a site of assembly, shipment

areas for raw materials

area for finished goods storage (can be outdoors).



TECHNOLOGICAL LINE LIST-600

Technological line LIST-600 for serial production of GRE pipes DN 300-800 mm.

Max annual capacity for LIST-600 (3 shifts work)

Manufacturing period: 7-9 months. Equipment assembling, starting-up and adjustment: 1,5-2 months.

Applications of GRE pipes

Brackish water lines Crude oil transmission pipelines Drainage systems Electrical conduit Fire protection systems Highly corrosive crude oil pipelines Potable water lines Oil field reinjection systems Saltwater and seawater lines Seawater intake and discharge lines Sewage systems Submerged pipelines Temporary pipelines Waste water lines General industrial service for mildly corrosive liquids

Characteristics of equipment included in a complex LIST-600

Filament winding machine SDN-600: Number of Spindles, pieces: 2 Diameter of pipes, mm up to 800 Mandrel Weight with Product, kg: 3700 Mandrel Working Length, mm: 12000 Tensioner Stand’s Capacity, pieces: 240 Resin Bath’s Capacity, liters: 50

Winding Axis: ± 0…90 Platform Speed, m / min: 0…25 Spindles Rotation Frequency: 1…35 Dimensions, m: 19,6х5,9х1,8 Electrical Capacity, KW: 32,5

Polymerization owen KP-600M: Maximum Diameter, mm: up to 800 Mandrel Weight with Product, kg: up to 3700 Product Submission: cross-sectional Temperature, ºC: up to 180 Accuracy of Temperature Maintenance, ºC: 5 Number of positions, pieces: 17

DN Capacity, km/year

300 120

400 100

500 75

600 50



Dimensions, m: 9.3х16.2х2.9 Electrical Capacity, KW: 352

Industrial robot-manipulator MS 520:

(Optional) Maximum Weight with Product, kg: 3700 Useable Travel, mm: - vertical axis 1030 - horizontal axis 6930 Maximum Speed, m / min: - vertical axis 4.4 - horizontal axis 15.0 Electrical Capacity, KW: 18.0

Dimensions, m: 7.6х14.8х4.4

General plant layout technological line LIST-600

(Plant draft layout please find in additional CAD or PDF documents)

Layout of main equipment: 1. Filament Winding Machine 2 spindles 2. Polymerization oven 3. Hydraulic stripping machine 4. Cut off machine with diamond saw cutting head 5. Robot-manipulator 6. Trolley for 4 mandrels 7. Rail system

Principle of discrete filament winding: The filament winding, a complex process often used for manufacture of closed-surface structures such as pipes operated under pressure and corrosive conditions, high-pressure storage tanks. The filament winding process has important advantages over other composite manufacturing process such as low cost, high production rates and production of multiple parts at the same time. In this process continuous fibers (tapes) are impregnated with a resin and wound onto a rotating mandrel where cure takes place. The resin bath moves parallel to the cylinder axis of rotation, the fibers are deposited under tension and the layers may be wrapped at different angles. Filament winding consists of winding continuous rovings of fiber onto a rotating mandrel in predetermined patterns. The fibers can be of fiberglass, carbon, or other more exotic fibers. After several layers are wound, the component is polymerized in oven and removed from the mandrel.



TECHNOLOGICAL LINE LIST-2400

Technological line LIST-2400 for production of fiberglass polyester pipes DN 300-2600 mm. Manufacturing period: over 7-9 months. Equipment assembling, starting-up and adjustment: 1,5-2 months.

Aplications Brackish water lines Fire protection systems Potable water lines Saltwater and seawater lines Seawater intake and discharge lines Sewage systems Submerged pipelines Waste water lines General industrial service for mildly corrosive liquids

Brief description of manufacturing process:

Technological operations of product manufacturing on stages:

1. Preparation. 2. Winding. 3. Polymerization.

4. Finishing processing. 5. Control. 6. Transport.

A. At a preparatory stage the following operations are carried out: preparation of bonding agent; preparation of sand; if necessary rowing drying; preparation of glass filler (if exists in wall structure).

B. Winding is carried out on the machine tool by a method of the discrete winding of impregnated rowing, on mandrels DN 700 to 2400 mm, mandrels have a construction that allows to change length of a circle (after hot-setting mandrel is compressed, the pipe can be removed) winding is carried out on a cycle by winding of rowing with bonding agent injection and in additional cut rowing render, sand drawing on internal layers of a product is stipulated. Winding is carried out with polyester binding.

C. The stage of polymerization begins during winding and ends with full hot-setting by electric heaters which are delivered with the complete set of the equipment.

D. After polymerization on a separate stripper mandrel compression and extraction are proceeded. After removal mandrel is prepared for the following cycle: it is decompressed, dividing layer is rendered.

E. Ends of pipes’ processing is carried out on special cut off machine with diamond saw cutting head.

F. A control stage. The degree of polymerization, a percentage of bonding agent and rowing is supervised in separate laboratory. External survey controls absence of defects of the fiberglass, absence of swellings, bubbles, dimnesses from overheating, rigidity. (G and H Optional, needs additional equipment for manufacturing fiberglass tanks, can be added later if needed)



G. On a separate site manufacturing flat and elliptical bottoms is carrying out by a method of glass material formation. Manufacturing of the bottoms is proceeded by laying out glass material with bonding agent on the special flat or elliptic forms which are delivered in the complete set. This is made manually, binding to be rendered by pallet, impregnation of glass material and cut rowing drawing is stipulated with the help of the special device. A scrap of edges is made on a marking by detachable circle. Further the bottom is glued, added to a pipe and glued by wet squares, tapes of glass material. Thickness of a fastening is stipulated by the drawing.

H. Further on a marking by metalwork way necessary hatches, apertures for branch pipes etc are cut out. Then an insert of branch pipes and editing of the necessary equipment inside of this product is made.

SPECIFICATION IN EURO – EXW PERM, RUSSIA

1. LIST-600

№ Description Quantity

1 Device for preparation of bonding agent 1

2 Oven for drying of glass-roving, polymerization of fittings 1

3 Filament winding machine SDN-600 DN 300 to 800 2

4 Mandrels:

DN 300 12

DN 400 12

DN 500 12

DN 600 12

5 Transporting system 1

6 Polymerization oven 1

7 Mandrel extracting system 1

8 Trimming and cutting machine 1

9 Fittings production workshop 1

10 Hydro-tester 1

11 Racks for unused mandrel storage 4

12 Laboratory equipment 1

13 Cross-arm 3

14 Spare parts 1

Total euro 1 912 200

2. LIST-2400 Price given for 1-4 production lines (big plant)

№ Description Quantity Price Total

1 Filament winding machine DN 300 to 2600 2 112 700 225 400

2 Liner making machine 1 55 000 55 000

3 De moulding machine 1 39 430 39 430

4 Trimming machine (rectifying) 1 76 950 76 950

5 Solydifining stations (polimirization screens)

6 7 320 43 920

6 Solydifining stations (rotating stands) 3 9 390 28 169

7 Oven 4,5 m wide for 3 DN1400 1 26 300 26 300



Total 1 production line 495 169

Total 4 production line 1 980 676

- -

Additional equipment - -

8 Bursting hydrolic test 1 183 000 183 000

9 Mandrels: quant. for each

line

DN 300 4 5 634 22 535

DN 400 4 7 512 30 047

DN 500 4 9 390 37 559

DN 600 4 11 268 45 070

DN 700 4 13 146 52 582

DN 800 4 15 023 60 094

DN 900 4 16 901 67 606

DN 1000 4 18 779 75 117

DN 1200 4 19 718 78 873

DN 1400 4 20 657 82 629

DN 1600 4 21 596 86 385

DN 1800 4 22 535 90 141

DN 2000 2 23 474 46 948

DN 2200 2 24 413 48 826

DN 2400 2 25 352 50 704

DN 2600 2 26 291 52 582

Total mandrels for 1 production line 927 700

Total mandrels for 4 production line 3 710 798

Total additional equipment 3 893 798

Total all equipment 5 874 474

Know how transfer

1 38 000 38 000

Spare parts

1 44 000 44 000

Assembly and start-up 3 specialists 1 month

1 192 000 192 000

TOTAL euro 4 production lines 6 148 474

TOTAL euro 1 production line

1 879 868

TERMS OF PAYMENT Manufacturing time 7-9 months. Equipment assembling, starting-up and adjustment: 1,5-2 months. 60% advance payment. 40% against shipment documents. Price fixed till 31 December 2010.

This is first offer – plant layout, specification can be changed according to customer requirements.



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Mssgroup offer equipment 2013