OPERATING INSTRUCTIONS FOR MSI SYSTEM 900 TYPE 68E Valid from Equipment No. 900+001 Onwards

1. Principles of Stream Inoculation 1.1 Advantages of the MSI System 900

2. Applications 2.1 Fixed casting position with conventional ladle 2.2 Ladle transporter 2.3 Pouring furnace with metal flow over launder lip 2.4 Pouring furnace with a bottom discharge launder

2.5 Pouring furnace with a bottom discharge launder, iron flow controlledby means of a stopper rod 2.6 Stopper rod without tundish pouring direct into mould 2.7 Bottom pour stopper furnace with intermediate tundish

3. Installation of MSI equipment 3.1 Determination of operation mode - external photo-cell or external signal input 3.2 Technical Data

4. Starting up the MSI equipment (See Drawing 8.1, 8.2, 8.10) 4.1 Menu structure description 4.2 Menu structure chart 4.3 Operation with external input signal

5. Inoculants 5.1 Dosing for flake graphite iron 5.2 Dosing for nodular graphite iron 5.3 Calculation of inoculant addition percentage 5.4 Inoculant flow quantities 5.5 Control of flow rate additions 5.6 Consistency of inoculation 5.7 Calibration of MSI

6. Alarm controls and fault diagnosis 6.1 External Input/Output function description 6.2 Error message and reset procedure

7. Mantenance

8. Drawings 9. Spare Parts List Repairs and Identification of Spare Parts 10. Appendices 10.1 Connection diagram MSI Control Unit

.

1.1 THE ADVANTAGES OF THE MSI SYSTEM 900

The MSI System 900 is a method of metal stream inoculation developed by Foseco.

The package consists of both application equipment and inoculant. It has been designed on the premise that the process of adding an inoculant to the metal stream be regarded as an engineering operation which can be made to function automatically, reliably and independently of the type of casting being produced. It achieves a uniform level of inoculation necessary to obtain the required metallurgical structure in the finished casting.

The MSI System 900 offers many advantages over conventional ladle inoculation:

• The inoculant is added to the metal stream as it enters the mould so eliminating fading and taking full advantage of the maximum inoculant effectiveness.

• The effect is uniformly distributed, mixing in the pouring bush and runner system ensures even solution of the inoculant before it enters the mould cavity.

• Correct installation of the MSI System 900 will ensure that the first as well as the last metal to enter the mould cavity is properly inoculated.

• The application equipment is supported by specially produced inoculant INOCULIN 900. This product can be effectively applied to both flake and nodular graphite cast irons.

• Inoculant is automatically dispensed using either fibre-optic control or an external signal. In either case INOCULIN is evenly dispensed from beginning to the end of the iron pouring cycle.

• Iron poured from automatic or mechanised pouring furnaces and ladles can be uniformly and correctly inoculated without being affected by plant stoppages, or rates of metal off-take.

• The apparatus is equipped with comprehensive monitoring facilities giving early warning of low inoculant Level or system malfunction.

• Easy and flexible adjustment of inoculant addition quantity to suit changes in the moulding program, guar ding against over-or-under inoculation.

• Increased inoculating power, giving freedom from edge chill in thin sectioned castings, is more easily achieved using the MSI System 900 operated in conjunction with INOCULIN than by convenional ladle inoculation.

• Economy of inoculant consumption, especially when compared to conventional ladle inoculation practice. Up to 80% inoculant savings are readily achievable.

The MSI System 900 can be fully integrated into the production process. This is particularly valuable when producing critical components which demand a consistent reliable casting quality.

The Control Unit

The new control unit consists of a panel-PC, equipped with a 10.4” LCD touch-screen. The panel-PC works with the

operating system Windows XP Embedded.

• Digital display (e.g. of inoculant quantity dispensed in g/sec)

• Operation via touch-screen

• Support of all modern interfaces (USB, Gbit LAN, FireWire)

• All process parameter and the journal are always visible at the screen

• Remote maintenance possible

• Online help-system integrated

• Different inoculant flow rates can be stored in memory

• Breakdown safe storage of all system-/menuparameter

• Modular I/O-System with CANopen system

• The start and end of inoculation cycle in relation to the external signal can be independently adjusted

The Dispensing Unit (Hot Box)

The hot box design is based on the MSI System 900-4PN unit, of which over 300 have been sold (to August 1993). Many improvements have been made to this proven unit, including:

• Better inoculant dispensing reproducibility

• Completely re-designed inoculant injector which can now be rotated and is fitted with an adapter to accommodate different discharge pipe diameters

• Automatic self-cleaning of the infra red flow monitoring system

• Intermittent or continuous injector air supply

• Cooling system activated only when required to reduce operational costs

• More maintenance friendly

• Supplementary inoculant hopper is available as an optional extra.

• New optimize optic

• Pneumatic cylinder P-208A from serial-no.: 68238

2 AREAS OF APPLICATION

2.1 FIXED CASTING POSITION WITH CONVENTIONAL LADLE

The MSI dispensing cabinet must be mounted on a suitable support with the end of the discharge tube as near as possible to the mould pouring bush. This support must index into a constant position in relation to the fixed casting position of the ladle if successful metal stream inoculation is to be achieved. Extra heat shielding may be necessary, particularly if the ladle is not fitted with an insulated cover.

For this application the most suitable operation mode is:

Photo-cell Control - Direct Inoculation (see section) 4.1.3.1 C 1.1 + 4.1.3.2 Parameter 2

2.2 LADLE TRANSPORTER

The MSI-System can be mounted on certain types of ladle transporter and mechanised pouring equipment. Construct a stable platform to position the dispensing unit in front of the ladle pouring spout so that the inoculant discharge tube can be aimed directly at the pouring stream. The ladle pouring spout must tilt around a fixed axis so that the metal stream and the position of the inoculant discharge tube are fixed in relation to each other.

The control cabinet must also be mounted on the ladle transporter preferably within easy reach of the operator.

The ladle transporter should have available a supply of clean, dry compressed air (which can be fed along the suspended power supply cable assembly) and a 230 volt AC power supply (or 115 volt AC power supply).

For this application the most suitable operation mode is:

Photo-cell Control - Direct Inoculation (see section) 4.1.3.1 C 1.1 + 4.1.3.2 Parameter 2

2.3 POURING FURNACE WITH METAL FLOW OVER LAUNDER LIP

This application is similar to the ladle transporter application described above (2.2). The MSI Sys tem can be used in either tilting pouring furnace or pressurized pouring furnace casting applications where the metal flows to the pouring bushing over a launder lip. Provided a camera can be positioned to obtain a clear unobstructed view of the pouring stream, the MSI System can be cont rolled using an external photo-cell. Light emissions from glowing refractoriness must be prevented from sending ”false” signals to the photo-cell camera. Alternatively, a remote signal from the tilting pouring furnace or the pressurized pouring furnace can be used to control MSI-System if no clear field of view can be achieved.

2.4 POURING FURNACE WITH BOTTOM DISCHARGE LAUNDER

The MSI System can be used in pressurized pouring furnace casting applications where metal flows to the pouring busing through a hole in a bottom discharge launder. The comments under 2.3 also apply in this instance.

Often in these applications the metal discharge point is very close to the mould surface which makes access for the INOCULIN discharge tube difficult. In these situations, the MSI system should be operated by a remote signal.

INOCULIN 900 can be introduced either:

(a) into the launder itself at the point where the iron flows down and out of the launder base provided there is sufficient metal turbulence to completely dissolve the inoculant. However, if the casting application allows liquid iron to fill the launder before flowing into the mould, low levels of metal turbulence may prevent the inoculant from completely dissolving.

(b) If low levels of metal turbulence occur due to liquid iron filling the launder before flowing into the mould, the inoculant should be introduced under the launder. This can be accomplished by inserting a refractory tube into the launder aimed at the metal discharge point or providing a slot in the launder side wall for the INOCULIN discharge tube to access the metal pouring stream at an angle of 45o or greater from the horizontal.

Mounting the dispensing cabinet directly onto the launder insures the INOCULIN discharge tube remains perfectly aligned at all times regardless of corrective movements of the furnace. However, launder mounted dispensing cabinets should be well insulated and shielded from heat radiating from the metal and launder.

CAUTION The MSI equipment should be mounted in such a way as not to hinder furnace tilting in case of emergency.

2.5 POURING FURNACE WITH STOPPER-ROD, BOTTOM DISCHARGE LAUNDER

In this casting application control the MSI System using the remote electrical signal for the stopper- rod lift actuation.

Operating conditions:

• Remote Inoculant Control (as detailed in 2.4 (b))

• Operating mode, Inoculation t6 - max. t Ext.

• External, Inoculation Direct.

2.6 STOPPER-ROD CASTING SYSTEMS

The external stopper-rod control may be used as the activation signal, or when manual lift is carried out, limit switch signals from the lever mechanism should be taken to input the MSI control-system.

With this type of holding furnace the liquid cast iron usually has very short distance (1 00mm) of free fall. Since the dispensing unit often has to be positioned further away, the inoculant may have to be conveyed at near horizontal level (feed tube angles below 45o from the horizontal is difficult and may require an additional feed-injector unit). In these circumstances, the operation mode has to be remote control by setting the operation mode t6-max text. This operation mode requires that the inoculant addition time is set such that it is always shorter than the actual casting time by adjusting the inoculation time using the menu point - ”Timer” and entering the required inoculation time to.

2.7 STOPPER-ROD CASTING DEVICE WITH INTERMEDIATE TUNDISH

Compared to application described in 2.6, access for the discharge tube is usually better and therefore an optical sensor may be considered to originate the external signal. The angle of the inoculant feed tube does not usually present a problem since the height between the tundish and mould is much greater. The recommended operation mode: Inoculation t6-max t ext. (If severe inoculant over- run occurs due to timing differences between the stop of metal flow and stop of inoculant feed, use inoculation operating mode t6) ”On Delay” inoculat ion t1 to be set at menu point Timer (see menu structure 4.2).

3.0 INSTALLATION OF MSI EQUIPMENT

The following services and facilities are required to operate the equipment:

(a) Electric supply: 230 V single phase AC (115 V AC can be selected on the apparatus; 50 - 60 Hz)

(b) Compressed air: dry and oil free at 5-8 bar in temperature < 35°C (Very Important)

(c) Sturdy fabr icated sub f rame or hous ing for p lacement of the contro l uni t . Note: Sufficient space must be provided to open the control cabinet door during operation.

(d) External protection against heat (insulation) or metal splash for the control cabinet must be considered depending on final location.

(e) Cooling air ducting must be provided.

(f) After installation, the equipment should be kept powered-up (indicated by the Power Switch no.8, drawing 8.2, illuminated green). Continuous power is required to insure that the automatic cooling system is activated at temperatures above 30oC to prevent damaging the electrical components from overheating due to the foundry environment,

!!! FOSECO IS NOT RESPONSIBLE FOR DAMAGE CAUSED BY OVERHEATING !!!

Consideration must be made in the final location of the control unit with respect to the operating mode of the equipment, i.e. photocell control or external input for remote control.

It is recommended that the dispensing unit be located within 500 - 800 mm distance from the inoculant injection point (Bottom of unit to casting spout).

The feed pipe exits the unit at an angle of 50º to the horizontal. Beyond that any angle between 15º to 90º to the horizontal may be chosen. Angles smaller than 15º should not be used as this could lead to conveying difficulties with the inoculant and irregular feed rates. Angles less than 45º cause lower maximum flow rates at a given pressure. Operating pressure is recommended to be 1 bar and pressures higher than 2 bar will significantly shorten the life of the I-R sensor used to measure the flow rate.

ATTENTION The dispensing unit (hot box) must be set level.

3.1 Determination of MSI Control Mode

An electrical signal related to the start of the metal pouring process controls the start of inoculation using the MSI System.

A photo cell camera which “sees” the metal pouring stream generates the electrical signal used to control the MSI System. The photo cell is available as a purchased option with the MSI System.

Alternatively, an electrical signal generated from equipment controlling the metal pouring process can be used as an external signal input to control the MSI System.

An external signal input should be used to control the MSI System provided that the time elapsed between the generated electrical signal from the casting equipment and the start of metal flow to the mould is constant and repeatable.

Photo-Cell Operating Mode

This method has the advantage in that the equipment is controlled by the metal stream alone. The operation is independent of any operator, casting machine or mould type. A clear unobstructed field of view of the metal stream must be available for the optical system to work. Some adjust meant and compensation to the sensitivity of the photo-cell control can be made to account for iron splash and influence of the hot refractory face

External Signal Input

The external signal input used to control the MSI System is generated from equipment controlling the metal pouring process. Suitable external signal inputs include the following:

• electrical signals generated to activate the stopper-rod

• electrical signals from limit switches on lever mechanisms of stopper-rod

• electrical signals generated to pressurize auto-pour furnaces

• electrical signals generated to index moulding lines

An external signal input must be used to control the MSI System if no clear, sharp, unobstructed field of view of the metal stream is available.

3.2 Equipment Description and Identification of Parts

3.2.1 Control Unit

Mains Power Supply 230 / 100 VAC 50 / 60Hz Power Supply Tolerance +/- 10% Power Consumption ca. 0,23 kW Nominal Current 1 A Schutzart max. 10A Printer Connection: USB Dimensions see: Drawing 5023182

3.2.2 Dispensing unit

Power Consumption 0,12 KW Nominal Current 0,2 A Protection IP 54

Air Consumption ∼ 25 N m³h

Dimensions Length: 425 mm see Drg. 8.10 Depth: 245 mm

Height: 330 mm; - with hopper 780 mm - with hopper lid open 980 mm

Weight 34 kg Weight of Batch Hopper 15 kg (when completely empty)

∼ 30 kg INOCULIN capacity

∼45 kg (when completely full)

Weight if 5 m length hose and cable loom ∼ 8kg

4. Commissioning of the MSI-Equipment see drg. 5023182

Connect a supply of cool, dry and oil free compressed air of pressure 5-8 bar to the coupling on the control cabinet (see position 200) using a 3/8” hose.

Set the injector pressure to 1 bar (see position 230) by turning adjusted knob (see position no. 220). Connect the electrical and pneumatic cables from the control cabinet (see positions 70 and 80) to the dispensing unit (see positions Z450 and Z430 respectively, drawing 8.10). Fill the Inoculin hopper with INOCULIN 900. Select the required mains voltage of 230 V. Plug in the mains electrical supply. Turn on compressed air by moving the lever to point down. Press power supply button to turn on the power to the machine. The white light is illuminated and the equipment is ready for operation. The gate control motor in the hot box will self-check at this point by rewinding to it’s low position and then re-setting to the parameters pre-programmed into the memory modules. During this, a visual check can be made that the geared motor is operating correctly.

Display panel

Attention Please consider heating period (30 min) of electronics at calibration and measurement of Inoculin flow.

4.1 Manual Control Unit MSI-68E-A2

The new control unit consists of one Panel-PC, equipped with an 10.4“ LCD Touch-Screen and a resolution of 800x600 Pixels. Handling of the new unit takes place only by touching the screen surface. In the following the individual display screen masks and their function are explained.

Password “1234” at base setting! The display area is divided into the following ranges:

- Menu bar

- Display area of operation mode and failure/warning states

- Information & status of inoculation

- Journal of the past inoculation

- Keyboard for input and/or change values

- Handling & activation, bridging fault messages

4.1.1 Main menu

Nominal Flowrate

Nominal / Actual Motor position

Hotbox - Temperature

Activation by... Inoculationtime actual

Inoculationtime nominal

Airpressure actual

ext. optic signal activation

Pipepressure actual

Journal

IR-Optic Volt

4.1.2 Operation mode / Failure state

Activation by external Signal and/or Optic

Inoculation “running”

Cooling activated

Motor activ Changing flowrate setting

Failure Pipeblocked

Failure / Warning: Temperature too high

Failure: Slidegate sticking

CANBUS Failure

Failure: Inoculin tolerance

Failure: IR-Optic out of order (e.g dusty)

Failure / Warning: Level to low

Failure: Motor blocked

Failure: Endposition activ

4.1.3 Keyboard handling

With the selection of a valid input field, (e.g. for changing inoculation time) the keyboard as well as the input field are coloured marked.

In the special case of enabling changes the following request appears for approx. 3 sec.:

Failure confirmation Resetting all failure messages

Backspace key Delete last character

Clear all characters

Escape from input and restoring the old value.

Enter key Input finished.

A value input is expected.

A password is expected

4.1.4 Unlocking handling & activation

Un- / lock Handlingcontrols In case of enable controls, a password is requested Signal Activation

OFF No inoculation allowed.

AUTO Inoculation by external/optical signal.

HAND starts inoculation immediately.

(Only for test purpose)

Bridging Failure messages are ignored

4.1.5 Operation mode / Timer

DIRECT: An inoculation is implemented for the duration of the external and/or optical signal.

T[int]-max. T[ext.] Inoculation time at least T [int] sec. and maximally the duration of the external/optical signal.

T[int] constant inoculation time:

Inoculation time amounts to T [int] seconds.

The signal will be delayed by time T1

The signal is extended by time T2

Activation by External Signal

Activation by Optical Signal

Injektor pressure constant ON/OFF.

in OFF – state injector will be activated only during inoculation

Inputfield for operation modes above.

4.1.6 Base settings

Language select: Deutsch, English, French etc.

maximum allowed flowrate and automatic endpoint for calibration

switching on point for the hotbox cooling.

Flowrate assignment by use of external digital input. Combination possible: e.g. 1 2 4 8 -> covers a range from 1 - 15 g/sec.

Select journalfile for printing. Format yy.mm.dd here-> 04.05.2011

Copy protocol file to an external drive. e.g. Memorystick,LAN

Change administrator Password

Shutdown system Power off windows system

Print selected protokol file.

Change user password

Restart system Reboot windows system

4.1.7 Failure / Warning

Input fields for failure release when over or falling below the adjusted borders.

Activate- / deactivate failure message.

Failure messages are activated when checked.

4.1.8 Calibration

Motor position on calibration start

Inoculation time during the calibration

Current measuring will be terminated

Already finished calibration points keep their validity and the system is calibrated up to this throughput.

Input field for the weight in gram, measured by an external balance. With the confirmation of the input value a new calibration point is opened automatically.

Start of the calibration. The calibration point can arbitrarily often be repeated

Start a new calibration

Select and load an existing calibration e.g. change of inoculant

Start calibration test

4.2 Operation with External Signal

4.2.1 A special multi-point plug pre-wired to the electrical connection cable (see position 37, drawing 8.1) is supplied with the MSI machine. This special multi-point plug is connected to the X12 IN-/OUTPUT socket as described in section 4.0.3. Drawing 8.7 outlines the wiring diagram for the X12 IN-/OUTPUT socket.

4.2.2 Die für den When an external signal is present , a satisfactory connection is made, retracting the pneumatic cylinder (see position P208, drawing 8.14) and opening the Inoculin discharge gate (see posit ion M104, drawing 8.14), allowing INOCULIN to f low through the Inoculin flow regulation gate (see position M102, drawing 8.14). The machine status display lights 5.5 External and 5.3 INOCULIN (see drawing 8.2) illuminate green. The white light on the dispensing unit is illuminated.

The inoculation cycle starts.

4.3 Operation with External Optic (Optional Extra)

4.3.1 The fibre optic plug (see position Z472, drawing 8.15) must be connected to the sensor (see position Z471, drawing 8.15) located at the dispensing unit. (For retro-fitting of an optical sensor Z471 see wiring diagram, drawing 8.20.1).

4.3.2 Die Using the keypad (see position 4, drawing 8.2) program the necessary inoculating process control parameters suitable to meet the specific requirements of the pouring process being used. Set menu point C - Operation Mode, Parameter 1 to a value of 2 for Optic electrical signal. Fill the storage

hopper with INOCULIN 900, being sure all safety screens are in place.

4.3.3 When operating with external optic it is important that accurate ‘ON-OFF’ signals can be achieved. This is achieved by mounting the optical camera in a position as high as possible relative to the iron-flow exit. Furthermore, the optical sensitivity must be adjusted using the potentiometer located on the front of the control panel (see position 9, drawing 8.2). Maximum sensitivity, (i.e. to operate in poor light conditions) is achieved by turning the potentiometer knob fully clockwise. Set the sensitivity to 70% of the maximum setting (posit ion 6 - 7 on the dial) to begin testing and adjust as necessary for the specific foundry conditions.

Installation of External Optic

The fibre-optic tube assembly can be installed with the supplied mounting parts, see drawing 8.15. The assembled tube part no. Z479 should be positioned in such a way that a clear view of the metal stream can be assured and thus accurate ‘ON’/’OFF’ switching can be maintained.

The distance of the tube from the metal stream can vary and is dependant on iron temperature and stream thickness. It can be positioned up to a distance of 2 metres away from the metal stream. Accurate ‘ON’/’OFF’ switching related to the metal flow should be adjusted by setting the sensitivity dial to setting 7 (see position 9, drawing 8.2). This normally provides sufficient reserves to counter impaired vision due to dirt and low iron temperatures. Furthermore, care must be taken that the optical camera does not move out of alignment when the casting machine moves or tilts, in which case damage may occur to the optical device.

4.3.4 When the fibre optic sensor operates properly the metal stream is detected and the control

system retracts the pneumatic cylinder (see position P208, drawing 8.14), opening the Inoculin discharge gate (see position M104, drawing 8.14), allowing INOCULIN to flow through the Inoculin flow regulation gate (see position M102, drawing 8.14). The machine status display l ights 5.4 External and 5.3 Inocul in (see drawing 8.2) illuminate green. The white light on the dispensing unit is illuminated.

Ideally, the inoculant exiting the feeder tube should hit the casting entry point at exactly the same time, but at maximum 0.1 seconds before the liquid iron stream.

4.3.5 Fine tuning of the optical sensitivity may be required and it may be necessary to adjust the position of the optical camera to prevent:

(a) the optic camera detecting light emissions from the ladle in which case the optic camera should be positioned lower.

(b) detecting the metal stream too late in the pouring cycle to get inoculant to the first metal entering the mould in which case the optic camera should be positioned higher.

4.3.6 Optical sensitivity regulation should be such that a clear ‘ON’ and ‘OFF’ condition can be maintained. The satisfactory operation of the equipment can then be assured without any interference from iron splash.

4.3.7 If the inoculant is reaching the sprue cup ahead of the iron stream, compensation can be made by selecting parameters from Menu B Timer and Menu Point C Operation Mode Inoculation. Setting the Menu Point B Timer “On Delay” parameter will delay the start of the inoculation cycle by t1 seconds. Remember to use Menu Point C Operation Mode to activate the “On Delay” function by selecting an appropriate inoculating operating mode.

4.3.8 If the inoculation cycle stops prematurely before the iron steam ceases, compensation can be made by selecting parameters from Menu Point B Timer and Menu Point C Operation Mode Inoculation. Setting the Menu Point B Timer “Off Delay” parameter will extend the inoculation cycle by t2 seconds. Remember to use Menu Point C Operation Mode to activate the “Off Delay” function by selecting an appropriate inoculating operating mode.

4.3.9 Supplied with the unit is a special multi-point plug (41.1) completely wired to a 5 m long extension cable. This is plugged into X12 INPUT/OUTPUT socket. Wiring as per drawing 8.7 and location, see drawing 8.5, position 41.

5. Inoculants

The MSI-System 900 should be operated with the specially developed INOCULIN inoculants. For example: INOCULIN 900 Grain Size 0.2 - 0.7 mm General analysis approx. 65 % Silicium approx. 2.3 % Manganese

approx. 2.5 % Zirconium max. 1.3 % Aluminium approx. 1.3 % Calcium approx. 1.4 % Barium

Melting Range: 1105 – 1170°C Compared to a melting range of 1180 °C -- 1210 °C for standard 75% FeSi

Addition rates

5.1 Grey Iron The recommended addition rates will depend on individual foundry requirements, conditions, and addition methods:

MSI 900-Type 68 E used as:

(a) Secondary Inoculation 0.02 – 0.10 % INOCULIN 900

(b) Primary Source 0.03 – 0.15% INOCULIN 900

5.2 Ductile Iron (Spheroidal Graphite Irons)

(a) Secondary 0.05 – 0.2% INOCULIN 900 Inoculation

(b) Primary Source 0.15 – 0.3% INOCULIN 900

5.3 Calculation of INOCULIN Addition „R“ in g/sec

The following variable values must be known:

a: Average casting time in seconds "t" 12 b: Average casting weight per mould in kg "G" 60 c: Required percentage INOCULIN "I" 0,1

Die INOCULIN addition „R“ per second is calculated as follows:

G x „I“ x 10 60 x 0,1 x 10 R = R =___________________________ R = 5,0 g/sec

t 12

Flow rate adjustment of inoculant 5.0 g/sec.

5.4 Flow Rate

Variable flow-rate additions between 1 and 50 g/sec can be adjusted on the MSI apparatus The inoculant quantity can be selected in 0.1 g increments, e.g. changed from 5.0 g/sec to 5.1 g/sec. The maximum actual feed-rate is dependent however on the final delivery angle of the feed-tube and may for this reason be well below 50 g/.

5.5 Control of Flow-Rate

Flow-rate performance should be checked regularly (recommendation every 2 weeks).

This check can normally be made on the equipment as installed.

By pressing “Test calibration” calibration will start.

The weighed-out amount of inoculant in grams must be divided by the set inoculation time to obtain flow-rate in g/sec.

The dispensing time set maybe checked with a stop watch

All calibration work and checks should be performed under actual operating conditions (Injector pressure, feed pipe angle, feed pipe length and typical inoculation time).

5.6 Accuracy of Set INOCULIN Flow-Rate (Determined with standard INOCULIN 900 sample)

Measurement Parameters:

Purge Time after Termination of Feed: 2 sec Compressed Air Pressure: 7 bar Injector Pressure: 1 bar

Reproduziergenauigkeit mit MSI 900/68E

Set Value (g/s) Average Value (g/s) Deviation (g/s) Range of Values )* (g/s)

cpk-Wert )*

2 2,01 0,01 2 ± 0,1 2,22

5 5,01 0,02 5 ± 0,4 5,64

10 9,97 0,05 10 ± 0,7 4,32

30 29,66 0,30 30 ± 1,6 1,43

45 45,10 0,60 45 ± 2,5 1,34 )* The statistical values shown above were measured in the laboratory

Number of Measurements: 50 for each flow rate.

Attention: At higher injection pressures a higher flow rate can be expected for a given set of

installation parameters.

5.7 Calibration of MSI Apparatus

5.7.1 An accurate weighing balance and a container fort he inoculant must be available.

Set injector pressure to the normal foundry operating condition (inoculant flow rate varies with the injection pressure).

When ready to operate, the display shows:

Flow Rate X g/sec HB Temp (actual) °C CC = 0

5.7.2 To start Calibration Menu

5.7.3 Press „Start“ to open the inoculation gate for 10 seconds. Stats display lamp is illuminated.

If there is no inoculant flow, status lamp will be illuminated red.

By pressing “Enter actual weight” display will show WEIGHT (g) = ?. Enter weight of inoculant.

If status lamp 5.1 is illuminated and the weighed inoculant quantity is less than approximately 4g, enter “0.0” und press “Enter”.

By pressing “Enter” again, the activator motor will move to the next impulse value, e.g. 28.128. Press “Enter”, the gate opens for a further 10 seconds.

Should the weighted inoculant quantity still be less than 4g, enter „0.0”. Repeat the above steps until „Malfunction“ signal disappears, normally at about 42000 impulses.

Enter weighend inoculant quantity (as above) and repeat this procedure until all calibration tests have been completed. This is indicated by motor returns to last programmed position, which occurs at about 500 g in 10 seconds.

.

5.7.4 Calibration Test

Press „Test calibration“ and calibration test will start..

When pressing “Test calibration” the last entered flow rate (g/sec) and “Calibration Time“ will be used.

When deviations occur in the dispensed amount > + - 10% further calibration procedures should be initiated.

6. Monitoring Systems with Warning and Malfunction Display

The MSI-apparatus has a series of self monitoring functions.

These include the following:

6a Inoculant feed pipe

6b Inoculant flow

6c Inoculant hopper level

6d Temperature inside „Hot-Box“ (dispensing unit)

6e Compressed Air Pressure

6f Inoculant feed gate

6g *max feed variation in % *only active if the IR flow rate measurement is set to

value of “1”

6h Electrical connection feed unit – control cabinet

6i Gear motor actuator, end positon / motor base position

The signal which activates the status condition lamp is also available as an output on the terminal output socket X1 2 (For example it may be used for further optical or acoustic purposes or to stop the entire casting machinery).

Any malfunction condition can be re-set by first pressing the “L” button followed by pressing “Reset”. If the fault continues the visual or acoustic malfunction message will re-occur. Malfunction continues which are self eliminating when rectified (i.e. temperature too high, compartment air pressure, low level hopper) only require to be “re-set”.

6.1a Input of external electrical signals to control operating functions of MSI System Machine using Socket X12

This section describes the function of contacts which can be wired to receive electrical signals from

external equipment such as moulding lines, stopper rods, switches, central control panels, etc. External electrical signals from equipment, such as stopper rods, can be input to MSI System +900

machine to control the inoculation cycle. Settings which must be programmed using the MSI Menu Structure to allow the external signals to

operate are described and cross-referenced to Sections 4.1 and 4.2.

CONDITION: “ON“ means that the contact is closed, 24V is present “OFF” means that the contact is open, no voltage is present

INPUT / SETTINGS CONDITION OUTPUT / RESULT

External Signal (X12:A1) / “ON” Start Inoculation Cycle External Signal (X12:A1) / “OFF” Stop Inoculation Cycle

Settings: Menu Point C -- Operation Mode

Parameter 1 must be set to External Signal by setting [ 1 ] in the display (See sections 4.1.3.1 and 4.3.2).

Parameter 2 to Parameter 7 settings determine the time that the “ON/OFF” condition of the inoculation cycle occurs (See 4.1.3.2 for instructions to set Parameter 2 to Parameter 7.)

1.2 Cycle Counter (X1 2:A3) / ”ON“ Energizes counter

Cycle Counter (X12:A3) / „OFF“ Inc. counter 1 cycle

Settings: Menu Point D - Base Setting

Parameter 7 must be set to [ 2 ] if an external signal, such as from a moulding line, will be used to energize the counter (See section 4.1.4.7). Parameter 7 set to [1] means the signal to energize the counter is sent internally within the MSI System 68E machine.

The cycle count is shown on the default machine display as CC: xxx (See section 4.1.1).

1.1 Continued

1.2 INPUT / (Drg. 8.7 Ref) / SETTINGS CONDITION OUTPUT / RESULT

1.3 Counter Reset (A1 2:A4) / „ON“ Sets counter to zero. Counter Reset (A12:A4) / „OFF“ Base condition to count

No settings to be pre-programmed. Counter will be set to zero when a signal is received is from an external source.

The counter can also be reset by pressing the decimal point key on the key pad (see drg. 8.2, item 4) three times. L = Set is displayed and any integer value can be input.

Turning the main power “off” and “on” again (see drg. 8.2, item 4) will also reset the coun ter to zero.

1.4 Throughput (X1 2:A5 - A8) “ON“ Activates preset flow rate. Throughput (X12:A5 - A8) “OFF” Deactivates flow rate.

The contacts X12:A5 to X12:A8 may be wired to an external source and used to activate pre-pro grammed flow rates stored for each contact. For example using the default flow rate settings listed below:

Contact Drg. 8.7 Ref. Flow Rate

C1 (X12:A5) 1 g / sec C2 (X12:A6) 2 g / sec C2 (X12:A7) 3 g / sec C4 (X12:A8) 4 g / sec

If an external signal activates X12:A5 to “ON”, then a flow rate of 1g/sec will be delivered during the MSI System operating cycle.

If an external signal activates both X12:A6 and X12:A8 to “ON”, then a flow rate of 6g/sec (2g/sec + 4g/sec ) will be delivered during the MSI System operating cycle.

The maximum flow rate which can be delivered using the default flow rate settings is 10 g/sec (1g/ sec + 2g/ sec + 3g/sec + 4g/sec) when an external signal activates all contacts (C1 to C4) at the same time.

Settings: Menu Point D - Base Setting

Parameter 5 is used to pre-programme the flow rate settings C1, C2, C3 and C4 which correspond to the contacts X12:A5 to A8. These settings can be activated by receiving a signal from an external source (see section 4.1.4.5). 1.5: Spare Contact (X12:A10) Not used, free for future additions

6.1.2 Output of electrical signals from the MSI System Machine to control external equipment using Socket X12.

This section describes the function of contacts which can be wired to send electrical signals from the MSI System machine to external equipment such as moulding lines, stopper rods, switches, central control panels, etc.

Electrical signals from the MSI System machine may be output to external equipment and used to activate devices indicating that the MSI System machine is running; warning and failure conditions; and to shut down external equipment such as moulding machines or pouring devices if a failure condition terminates operation of the MSI System machine.

2. MSI System Machine functions to cause Output Signal (Drg. 8.7 Ref) Make or Break

Contact

2.1 a.) External signal or (X12:B3) Make contact and electrical

optic signal is received. (X12:B4) signal sent to

AND (X12:B5) external source such

as

b.) signal from magnetic external light indicator limit switch indicating or external control panel. feed gate is opened.

2.2 a.) External signal or (X12:B6) Make contact and optic signal is received. (X12:B7) electrical

signal sent to

AND

(X12:B8) pouring device such as b.) signal from activated tilting furnace, stopper,

Menu Point B - Timer, etc. This signal is used Parameter 4, Retard Stopper to initiate pouring.

(See 4.1.2.4).

2.3 Signal when any malfunction (X12:B9) Make contact failure occurs (See 6.2.0) (X12:B10) and

(X12:C10) external alarm device.

Note: There are two types of malfunction conditions:

a) Malfunctions which are self eliminating after the condition is corrected (i.e. temperature too high, compressed air pressure, low hopper level). After the operator corrects the condition, the MSI System machine is automatically reset.

6.1.2 Continued

2. MSI System Machine functions to cause Output Signal (Drg. 8.7 Ref) Make or Break Contact

Note: b.) Malfunctions which require operator confirmation of correction by pressing the (L) button ( i.e. feed pipe blocked, hopper gate jammed, no flow of INOCULIN, fibre optic dirty, gear motor end position, gear motor jammed, no calibration, INOCULIN feed rate deviation). After the operator corrects the condition, further confirmation is required to reset the MSI System machine by pressing the (L) button on the key pad and pressing the (Quit) button on the control panel (see drg. 8.2 item 12) if an external alarm device has connected to the MSI System machine.

2.4 Signal from any captive (X12:C1) Make contact and malfunction warning or (X1 2:C2) signal sent to external failure requiring operator alarm device. confirmation of correction. Confirmation of correction is done by pres

sing (L) to reset the MSI System machine and pressing the (Quit) button (see drg 8.2 item 12) to reset the external alarm device.

2.5 (a) Signal from any captive (X12:C3) Break contact and send malfunction (X12:C4) electrical signal to

OR

(b) Solenoid opening the (X12:C5) stop external moulding feed gate is not energized line or other external during a continuous cycle. equipment.

Note: (a) See Drawing 8.18 for examples wiring diagrams showing the electrical connections to wire external alarm devices to the MSI System machine using the External Input- Output Socket X12.

(b) If the Bridge switch (see drg. 8.2 item 10) is “ON”, all incoming malfunction displays are suppressed

except the existing malfunction display.

6.2 Malfunction diagnosis and elimination A malfunction illuminated display occurs in all of the following cases:

(a) Status display „Malfunction‘‘ to be illuminated red.

(b) Error appear at the journal on display: e.g. “feed pipe blocked”

(c) Over-ride switch position ‚OFF‘ (if casting machine is integrated with apparatus via terminal socket Z460) external signal „casting machine free“ is cancelled.

(d) When acoustic - or optical - signals have been connected these will be energised.

Malfunction suppression is possible of all in Item 6.2.0 because the individual electronic assemblies have been designed to be self monitoring and are mostly independent of each other.

This can be carried out by removal check mark at program step „malfunction“.

When removal check mark, possible malfunction displays will not appear, e.g. the equipment does not stop.

6.2.0 Malfunction Display and Trouble Shooting

6.2.1 Faulty connection to Hot Box 6.2.2 Temperature too high 6.2.3 Feed pipe blocked 6.2.4 Feed gate sticking 6.2.5 Low compressed air pressure 6.2.6 No INOCULIN feed 6.2.7 I.R. optic dirty 6.2.8 Low hopper level 6.2.9 Gear motor actuator end position 6.2.9.1 Gear motor base position 6.2.10 Gear motor jammed 6.2.11 No calibration 6.2.12 INOCULIN feed rate tolerance (by activated measurement device only)

6.2.1 Faulty Connection to Hot Box

(a) Check mains power supply Power switch (see drg. 8.2 item 8) to be illuminated green

(b) Check connection, and correct connection of dispensing unit (Hot Box) with control cabinet

(c) Check condition of supply cable links for damage, etc, (see drg 8.20.1 - 8.20.2)

(d) Check fuses F1, F2, F3 inside control cabinet (see drg. 8.3 items 31, 32, 33).

6.2.2 Temperature too high

(a) Check that compressed air is connected and that ball valve 36.2 is open. (See drg. 8.1 item 36.2 - Lever to point down).

(b) Investigate environmental conditions around dispensing unit. i.e. installation of burners, check that heat shielding is not missing and check for any damage to compressed air piping.

When the compressed air pressure supply falls below 4 bar, low pressure malfunction display is energised.

(c) Check in menu program the following:

1) Base Setting - Cooling temperature Hot Box: XX°C

2) Malfunction/warning - Temperature too high Warning XX °C Malfunction XX°C

If the cause for the overheating condition cannot be found or eliminated, the dispensing unit (Hot Box) must be disconnected and removed to prevent further damage. A secondary cooling air source, such as a Vortex cooler may be required.

6.2.3 Feed Pipe Blocked An internal blockage inside the feed pipe will cause this problem. A blockage may occur due to the following:

(a) Metal splash entering the end of the dispensing tube

(b) Feed pipe incline too shallow

(c) Insufficient injection pressure

(d) Incorrect pressure ratio between injection and blocked pipe pressure.

(e) Inoculant with unsuitable flow characteristics other than INOCULIN has been applied.

(f) Delivery tube is fitted incorrectly inside Adaptor M127. (g) Poor fitting of delivery tube with tube connection piece M130

6.2.3 Feed Pipe Blocked (continued) Trouble Shooting

For (a) Clean out feed pipe by lightly tapping the end. If the blockage cannot be cleared, exchange pipe with new one. Check and enlarge distance between dispensing tube exit and iron- stream.

Painting on of typical FOSECO foundry mould coating at the end of the pipe often reduces the adherence of metal splash.

For (b) Modify feed-pipe angle by raising dispensing cabinet if necessary.

For (c) Increase injection air pressure with pressure regulator 7, drg. 8.2 (max. 2 bar).

For (d) The higher the injector pressure, the inoculant quantity or the flatter the discharge pipe angle, the higher the monitoring air pressure has to be set. The means that the higher the pressure setting for the „Pipe Blocked“ monitoring systems the more sensitive is the reaction to blockage. The values for pressure setting are entered under sub-menu “Failure Warning”.

For (e) Check inoculant particle size distribution and flow characteristics.

For (f) Push dispenser tube fully into adaptor housing M127.

For (g) Clean and check diameter of connection piece M130.

If no blockage can be found it is possible that the transducer E318 inside the Hot Box (see drg 8.14) may be faulty or requires recalibration.

WARNING

When raising the injection pressure the apparatus must be re-calibrated to the new value.

Example: Change from 1.0 bar (ex works setting) to 1.5 bar. Calibration must be made at 1.5 bar.

6.2.4 Feed gate jam med

Symptoms

(a) Gate does not open (mechanically jammed or electrical fault)

(b) Proximity switch E-303 or E-303A mounted on pneumatic cylinder is loose or faulty

(c) Main compressed air pressure or pressure to move the pneumatic cylinder is insufficient, or one or both filters 36.6A/36.7 dirty (see drawing Nr 8.5)

(d) Solenoid valve P206 is faulty

Remedy

For (a) Check easy mechanical movement of gate

For (b) Adjust mounting position of Proximity switch E-303 or E-303A. When cylinder P208 is completely out-stroked, red „ON“ switch light should be lit.

For (c) Check compressed air pressure and check that compressed air hoses P216 to cylinder have not been inter-changed. If the pressure gauge 35.5 (see drawing 8.5) shows red: replace filter cartridges 36.6A or 36.7 accordingly.

For (d) Check function of the lower solenoid valve P206. (When signal „gate open“ is present the green light on the switch should be on.

6.2.5 Compressed Air Pressure

If the compressed air pressure supply falls below 4 bar, low pressure malfunction display is energised; e.g. „Compressed air 3,8 bar“

Should the compressed air supply fail completely and the gate was open at that time, the display will read, in addition: „gate jammed“ and „I.R. optic dirty“. Check supply air pressure via the analogue input.

(a) Check that the mains air pressure is sufficient (5-8 bar): Investigate for pipe leakage and confirm that the air compressor is working.

(b) Check the pneumatic connection between control cabinet and dispensing unit.

(c) Check pneumatic piping (leakage etc.) inside control cabinet and dispensing unit.

(d) Check pneumatic service-unit assembly. Exchange filter cartridge 36.6A/36.7.

(e) Check air filter inside Hot Box P211 (see drg. 8.14) clean if necessary.

6.2.6 No INOCULIN Feed (With Open Gate)

Possible causes:

(a) No inoculant inside feed- hopper M101

(b) Bridging blockage at lower end of feed hopper M101

(c) Entry of < 1g/sec.

(d) I.R. optic sensitivity too high (check analogue display)

Trouble Shooting For (a) Charge hopper with inoculant (Check grain size and flow characteristics)

For (b) The lower end of the feed hopper is blocked. If only a small size foreign object is the cause of the problem it may be cleared by a short time increase of feed-rate to e.g. 10 g/sec and manual start cycle until the object has been dispensed.

If this procedure is unable to clear the blockage it is likely that a larger foreign object is preventing flow of inoculant. To remedy this problem it is advisable that the whole hopper and mechanism is dismounted and a thorough cleaning-out is performed.

For (c) Increase feed rate to > 1 g/sec.

For (d) Set l.R. optic E305 on dispensing unit to 4.9V and to position „near“. Red light E305 should be on. Push keys 4 and 7 simultaneously and the value of the IR fibre optic will be displayed (second value from left) i.e. 4.9V and must not be exceeded.

6.2.7 Fibre Optic

The correctly adjusted infra red (IR) fibre optic system should be able to detect INOCULIN flows as low as 1 g/sec. (See appendix 10.2 Operating and Adjustment Instructions for l.R. Sensor ).

A reduction of sensitivity is to be expected over time, due to adherence of inoculant particles onto the front protective glass lens. (Glass fibre sensing head M-122A / M-122B).

Note: The use of moist compressed air or air with a light lubricant content accelerates the collection of dust onto the IR sensors.

When the ex.works pre-set value of max 5.0 V reduces down to 4.2V (see analogue output) the contamination of the glass lens is automatically blown clear from two air jets M107. 1 located at the bottom of the injector funnel.

Should this not have the desired effect, i.e. constant monitoring of inoculant is no longer possible, the optical assembly in the feed unit has to be removed. Unscrew the two cap-head screws M107.2 with a 2 mm hexagonal key, remove the two glass lenses and clean them with a soft cloth.

If this procedure does not lead to the desired result, i.e. the IR Sensor System continues to register „Malfunction IR Optic“, the nominal system sensitivity requires re-adjustment E305, drg. 8.14.

6.2.8 Low INOCULIN Level Display is activated when the inoculant level in the hopper M101 falls below the level sensor E301, see drg. 8.14. At first display, „low level warning“ indication approximately 1 Kg INOCULIN will be left.

Remedy: Re-fill through sieve either intermediate or day-hopper with INOCULIN.

6.2.9 Gear Motor Actuator End Position Gate M102 is completely open. The sensing bolt attached to the gate should be over the proximity switch E302.1 located on the right hand side. LED‘s on connector of micro switch E302.2 : green On, orange OFF. The LED´s of the E301.1 are orange = Off.

When mains power is switched on to the MSI-apparatus, the gate motor actuator should drive towards the left proximity switch E302.1 into start position. The direction is wrong if the actuator is driving towards the right proximity switch end position.

Remedy: Exchange electrical wires to electric motor. (Live+ and neutral-wires).

Important : Gap between sensing bolt and proximity switch E302.1 = 0.5 mm. Gap between sensing bolt and proximity switch E302.1= 0.5 mm.

6.2.9.1 Gate Motor Actuator Home Position Gate M102 is driven to the closed position. The left proximity switch E302.1 is „on“ (orange lights on connector E302.2 and 302.1 are off, green light remains on).

6.2.9.2 Motor drives in wrong direction

When switching on the MSI unit, the gate motor actuator must drive to the left hand proximity switch and close the gate. Should the gate open and be driven to the actuator end position (right hand proximity switch), then the direction of rotation is incorrect.

Remedy: Exchange the live and neutral wires to the electric motor.

6.2.9.3 Proximity Switches do not operate

Remedy:

(a) Adjust the gap between the switch and sensing bolt to exactly 0.5mm.

(b) Replace faulty switch, LEDs on connector E302.2 should illuminate orange and green and the 302.1 = orange. In order to prevent damaging the screw threads the maximum tor que on the original parts should not exceed 4.5Nm.

6.2.10 Gear Motor Jammed If the gear motor actuator is not mechanically free to rotate the electric motor, load is incre sed and thus draws a higher current.. Malfunction message „gear motor jammed“ is displayed.

Remedy: Check mechanical functions as follows:

(a) The capping-nut of the motor mounting pivot (see drg. 8.14 Pos. M111) should only be moderately tightened such that the whole assembly can be easily moved.

(b) Actuator screw, nut and gate lever must be moving freely

(c) The protective bellow should not be squeezed when the assembly moves into the next position.

6.2.11 No Calibration A failure message display can be activated for the following reasons.

(a) If the inoculation treatment demands a higher flow-rate than the value set Ex. Works (i.e. > 50g/ sec) and this is attempted to be entered into the program then the visual display reads: „No calibration”.

(b) When power supply to the system is being interrupted or power supply failure during saving of data into the memory module E-eprom.

(c) Wrong Calibration Curve The calibration curve is being verified at each new flow rate setting, if a fault is detected the mal function message is displayed.

The system has to be re-calibrated.

6.2.12 INOCULIN feed-rate deviation This message is only displayed if the measurement device is activated; and the deviation of the f low-rate of INOCULIN is >± 20% (Ex Works setting). In the programme step, menu point „Basic Set Up“ the malfunction limits can be adjusted within the values ± 10% and ± 99%.

7. Maintenance

The degree of servicing intensity will depend upon the amount of equipment usage and technical dependence level of the individual foundry upon the equipment. The following suggested service schedule pre-supposes this to be high in both instances and therefore the following servicing should be carried out each week .

It is important that the equipment is operated with clean compressed air free of oil and water dues. The most frequent breakdowns are attributed to dirty compressed air supply.

Oil and water emulsion containing compressed air can rapidly lead to the following problems:

Adherence and build-up of inoculants onto the inside of the injection-hopper, part no. M-107, see drg. 8.14.

Adherence of inoculants on to the flow gate mechanism. This can reduce the free movement and eventually lead to a partly opened or closed gate valve.

Adherence of inoculants onto the protective glass lens of the fibre optic sensing head, part no. M-122 or M-122A / M-112B

Rapid wear-rate of bearing bushes, part no. M-105, due to adherence of abrasive inoculant particles. Ditto for pneumatic cylinder, part no. P-208 or P-208A.

In time oil contamination leads to cylinder and nozzle sticking and seizure of the complete solenoid valve assembly, part no. P204.

The following regular inspections during the first weeks of operation are recommended:

7.1.1 Removal of foundry and inoculant dust from Hot Box. If the cabinet is dry inside, blow it out with a jet of clean, dry compressed air.

7.1.2 Inspect condition of all pneumatic piping and electric control cables between control unit and Hot Box See section 10.3 for pneumatic fittings.

7.1.3 Check clearances of dosing mechanism with pneumatic cylinder. Adjust if gap between gate has increased.

7.1.4 Check rapid opening and closing of pneumatic cylinder part no. P-208 or P-208A.

7.1.5 Check correct functioning of indicator lamp at rear of feed unit when pneumatic cylinder is fully retracted. Adjust micro-switch E303 if necessary and check red LED indicator.

7.1.6 Check that the low level monitoring indicator pos. 5 on control cabinet front is activated by emptying the INOCULIN-hopper M101. Confirm display: “level too low”. The LED E301 level monitoring head on the should also come on. This can be checked by moving a hand over the sensor. At this indication approximately 1,0 Kg INOCULIN is left inside the hop per.

7.1.7 Check blocked pipe indication by covering end of injection pipe with hand. Check function signal position 5.1 on control unit and relevant display. When failure/warning display direct has been selected display will read : ‚pipe blocked‘. Re-adjust pressure setting if necessary (see Section 6.2.3).

7.1.8 Check correct function of feed rate flow monitor and quantitative measurement. Clean fibre optic sensing head M-122 or M-122A / M-122B and re-adjust sensitivity if necessary (see Section 6.2.7).

Note: The use of moist compressed air, or air with a high lubricant content, may accelerate this.

7.1.9 Check free movement of gear motor pivot support. Adjust capping nut M-108 accordingly.

7.1.10 Check and re-tighten spindle, part no. M-112 on to gear motor output shaft.

7.1.11 Check firmness of limit switches E302 (L) and E302 (R). Re-tighten mounting sensors on bracket if necessary.

7.1.12 Check condition and smooth movement of protective bellow part no. M-114.

7.1.13 Clean air filter, part no. P-211 for transducer E-318.

7.1.14 Generally, check for inoculant leakage, in particular rubber seals, and loose connections/bolts, especially mounting bracket M134

7.1.15 Check injector nozzle P-215.

8. Drawing List

Drawing No. Title

5023182 Control unit

8.8. Electrical connection cable between control and dispensing units

Picture Pneumatic connecting cable between control and dispensing units

8.10 Dispensing unit - dimensions

8.11 Dispensing unit – exploded view of cabinet

8.12 Dispensing unit – 20 litre capacity storage hopper

8.13 Control box and dispensing unit pneumatic connections

8.14 Dispensing unit – exploded view (M, P, E parts)

8.15 External optic

8.16 External Input-Output

8.19 Control cab. Connection example – Stopper delay

8.20.1 Dispensing unit – wiring diagram

8.20.2 Dispensing unit – wiring diagram

MSI - System 90 Typ 68E Preisliste (Price list) Bestell-Nr. Teile-Nr. Artikelbezeichnung Order no. Item no. Description

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Inhaltsverzeichnis (List of contents) : Zeichnungsnr. Seite Drawing no. Page

Gehäuse 68E (G-Teile) 8.11 3-4 Hot box housing (G-parts)

Mechanik 68E (M-Teile) 8.14 5-7 Mechanical (M-parts)

Pneumatik 68E (P-Teile) 8.14 8-10 Pneumatic system (P-parts)

Elektrik 68E (E-Teile) 8.14 11-12 Electrical system (E-parts)

Zubehör 68E (Z-Teile) 8.9-8.12/8.15-8.17 13-17 Accessories (Z-parts)

Steuergerät 68E 5023182 18-21 Control box type 68E

Baugruppen 68E (B-Teile) 22-30 Structural components (B-parts) • Verschleißteil Wear part X= Ersatzteilbevorratung empfohlen Storekeeping

recommendable

Bestellungen senden Sie bitte an: (Please send your orders to):

FOOKE GmbH Maschinenfabrik Geschäftsfeld MSI

Raiffeisenstraße 18-22

D-46325 Borken

Telefon (Phone) : 0049-(0)2861-8009-01 Telefax (Telefax) : 0049-(0)2861-8009-800

E-Mail: kalk@fooke.de Homepage: www.fooke.de Preis- und technische Änderungen sind vorbehalten! Für die Lieferung von Waren sowie für die Ausführung von Reparaturarbeiten gelten ausschließlich unsere allgemeinen Verkaufs- und Lieferbedingungen, die wir Ihnen auf Anfrage gerne übersenden. Alle Preise verstehen sich netto in €, ab Werk, ausschließlich Verpackung. We reserve the right to execute price and technical changes! For the delivery of goods as well as for the execution of repair work, our General Terms and Conditions of Sale and Delivery apply exclusively, which we can send to you on request. All prices are stated net in €, ex works, packing excluded.

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G-50 G-50 Gehäuse kpl. mit Hitzeschutz Main casement cpl. with heat shield G-51 G-51 Gehäuse mit G-52, G-53, G-54, G-61, G-62, Z-420 und Z-421 Main casement with G-52, G-53, G-54, G-61, G-62, Z-420 and Z-421 G-53 G-53 Türschloß Lock G-54 G-54 Flachdichtung 1,5 m Gasket, 1.5 m G-55 G-55 Eckverkeidung Insulating panel G-56 G-56 Hitzeschutz für Eckverkleidung Heat shield G-57 G-57 Verkleidung für Tür Door panel cover G-58 G-58 Hitzeschutz für Tür Heat shield door G-59 G-59 Verkleidung für Boden Protective bottom cover G-60 G-60 Hitzeschutz für Boden Heat shield for bottom G-61 G-61 Bügelgriff 112 mm Handle size 112 mm G-62 G-62 Deckel Lug G-64 G-64 Befestigungsstück Mounting brackets G-65 G-65 Abstandsstück 12,5 mm Spacer 12.5 mm G-66 G-66 Abstandsstück 5,5 mm Spacer 5.5 mm G-67 G-67 Gewindefuß M8 Stud M8 G-70 G-70 Verschlußschraube, G ¼ Locking screw, G 1/4

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G-71 G-71 Gußschild FOSECO FOSECO sign Z-415 Z-415 Winkelrahmen für G-51 Angle frame for G-51 Z-420 Z-420 Schließhaken für G-51 Hook for G-51 Z-421 Z-421 Führungshülse für G-51 Guide bushing for G-51

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M-101 M-101 Inoculintrichter Inoculin hopper M-105 M-105 Lager-Buchse für M-104, ∅∅∅∅ 8 mm ••••X Bearing sleeve for M-104, ∅ 8 mm

M-106 M-106 Lager-Buchse, ∅∅∅∅ 4 mm ••••X Bearing sleeve ∅ 4 mm

M-107 M-107 Injektortrichter Injector hopper M-107A M-107A Injektortrichter für neue optimierte Optik Injector hopper M-108 M-108 Sechskant-Hutmutter für M-111 Capping unit for M-111

M-109 M-109 Scheibe für M-111 Washer for M-111

M-110 M-110 Bundbuchse für M-101, ∅∅∅∅ 14 mm ••••X Bearing sleeve for M-101, ∅ 14 mm

M-111 M-111 Schwenklager Mounting M-113 M-113 Halteblech für M-114 Mounting plate for M-114 M-114 M-114 Faltenbalg X Flexible cover M-115 M-115 Schelle für M-114 (1 Satz = 2 Stück) Clip for M-114 (1 set = 2 pcs.) M-117 M-117 Bolzen mit Kopf für M-116 Pin with head for M-116 M-118 M-118 Sicherungsscheibe für M-120 Locking ring for M-120 M-119 M-119 Zylinderstangenkopf Cylinder piston rod head M-119A M-119A Zylinderstangenkopf Cylinder piston rod head M-120 M-120 Bolzen für Absperrhebel M-104 Cylinder connection for M-104

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M-121 M-121 Befestigungswinkel für P-208 Cylinder mounting bracket for P-208 M-122 M-122 Halter für Glasfasertastkopf mit Schutzglas Fibre optic mounting head with glass disc M-122A M-122A Halter für Glasfasertastkopf Mit Schutzglas- für optimierte Optik- Fibre optic mounting head with glass disc

M-123 M-123 O-Ring, ∅∅∅∅ 23 mm für M-124 ••••X Sealing ring (O-Ring), ∅ 23 mm for M-124 M-124 M-124 Injektor, drehbar Rotating injector M-125 M-125 Verschlußschraube für M-124 Locking screw for M-124 M-126 M-126 O-Ring für M-127, ∅∅∅∅ 4 mm ••••X Sealing ring for M-127 (O-Ring), ∅ 4 mm

M-127 M-127 Adapter, ∅∅∅∅ 12 mm mit M-126 und M-128 ••••X Adapter, ∅ 12 mm with M-126 and M-128

M-127/9 M-127/9 Adapter, ∅∅∅∅ 9 mm mit M-126 ••••X Adapter, ∅ 9 mm with M-126 M-127/16 M-127/16 Adapter, ∅∅∅∅ 16 mm mit M-126 ••••X Adapter, ∅ 16 mm with M-126 M-128 M-128 O-Ring für M-127, ∅∅∅∅ 16 mm ••••X Sealing ring for M-127 (O-Ring), ∅ 16 mm

M-129 M-129 Impfrohr, ∅∅∅∅ 12 x 1000 mm ••••X Dispensing tube, ∅ 12 x 1000 mm M-129.1 M-129.1 Impfrohr, Ø 16 x 1000 mm ••••X Dispensing tube, ∅ 16 x 1000 mm M-130 M-130 Impfrohr-Verlängerungsstück, ∅∅∅∅ 12 Dispensing tube connecting piece, ∅ 12 M-130.1 M-130.1 Impfrohr-Verlängerungsstück, ∅∅∅∅ 16 Dispensing tube connecting piece, ∅ 16

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M-131 M-131 Impfrohr, ∅∅∅∅ 12 x 500 mm Dispensing tube, ∅ 12 x 500 mm M-132A M-132A Winkelkonsole für E-318 und E-307 Mounting bracket for E-318 and E-307 M-134 M-134 Endschalterblech für E-302 Mounting bracket for E-302

M-136 M-136 Paßscheiben (Satz) bestehend aus: 1 Stück Paßscheibe 0,10 mm (M-136.010) 1 Stück Paßscheibe 0,15 mm (M-136.015) 2 Stück Paßscheibe 0,20 mm (M-136.020) 1 Stück Paßscheibe 0,25 mm (M-136.025) 2 Stück Paßscheibe 0,30 mm (M-136.030) 1 Stück Paßscheibe 0,50 mm (M-136.050) 2 Stück Paßscheibe 1,00 mm (M-136.100) Shim ring set made of: 1 Pcs. Shim ring 0.10 mm (M-136.010) 1 Pcs. Shim ring 0.15 mm (M-136.015) 2 Pcs. Shim ring 0.20 mm (M-136.020) 1 Pcs. Shim ring 0.25 mm (M-136.025) 2 Pcs. Shim ring 0.30 mm (M-136.030) 1 Pcs. Shim ring 0.50 mm (M-136.050) 2 Pcs. Shim ring 1.00 mm (M-136.100)

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P-201 P-201 Pneumatik-Einsatz – ALT - Pneumatic assembly Nicht mehr lieferbar No longer available P-201A P-201A Pneumatik-Einsatz (Gehäuse) X Pneumatic assembly (housing) P-201B P-201B Pneumatik-Einsatz (Energiezuführung) X Pneumatic assembly (pneum. Connection)

P-202 P-202 Anbaugehäuse 10 mit P-203 Housing 10 with P-203 P-204 P-204 Magnetventil-Batterie (P-205 - P-207) Solenoid valve manifold couple (P-205 - P-207) P-206 P-206 Wegeventil X Pneumatic valve P-208 P-208 Pneumatik-Zylinder bis Serien-Nr.: 68237 ••••X Pneumatic cylinder until serial no.: 68237 P-208A P-208A Pneumatik-Zylinder ab Serien-Nr.: 68238 ••••X Pneumatic cylinder from serial no.: 68238 P-211 P-211 Luftfilter für E-318 mit Befestigungsschelle mit 2 Stk. P-216 Air filter for E-318 with 2 pcs. P-216

P-212 P-212 Winkelverschraubung für P-204 G1/8, ∅∅∅∅ 6 mm Pneumatic pipe fitting elbow for P-204,

G1/8, ∅ 6 mm

P-213 P-213 Schalldämpfer, G1/8 Exhaust silencer, G1/8

P-214 P-214 Verschlussschraube für P-204, G1/8 Locking screw for P-204, G1/8 P-215 P-215 Injektordüse, kpl. ••••X bestehend aus P-217 und P-218 Injector couple, cpl. made of P-217 and P-218

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P-216 P-216 Einschraubverschraubung für P-208 und P-211, gerade, M5, ∅∅∅∅ 6 mm Straight nipple for P-208 and P-211, M5, ∅ 6 mm P-219 P-219 Reinigungsdüse mit P-212 und P-230 Cleaning nozzle for infra red sensor, with P-212 and P-230

P-220 P-220 Y-Anschluß, ∅∅∅∅ 6 mm Y-connector 6 mm ∅ P-226 P-226 Einschraubverschraubung, gerade, G ¼, Ø 10 mm Nipple, G ¼, Ø 10 mm

P-227 P-227 Schlauch, flex., ∅∅∅∅ 6 mm, 3,5 m lang X Flexible hose, ∅ 6 mm, 3.5 m long P-228 P-228 Schlauch, flex., Ø 8 mm, 0,13 m lang Flexible hose, Ø 8 mm, 0.13 m long P-229 P-229 Schlauch, flex., ∅∅∅∅ 10 mm, 250 mm lang Flexible hose, ∅ 10 mm, 250 mm lang

P-229.1 P-229.1 Schlauch, flex., ∅∅∅∅ 10 mm, 70 mm lang Flexible hose, ∅ 10 mm, 70 mm long

P-230 P-230 Düse für P-219, Gr. 80 Nozzle for P-219, size 80

P-231 P-231 Winkelverschraubung für M-124, G1/8, ∅∅∅∅ 6 mm Elbow for M-124, G1/8, ∅ 6 mm

P-232 P-232 Winkelverschraubung für E-318, G1/4, ∅∅∅∅ 6 mm Elbow for E-318, G1/4, ∅ 6 mm

P-233 P-233 Dichtring für E-318, G1/4 Sealing-ring for E-318, G1/4

P-234 P-234 Stopfen für P-201, ∅∅∅∅ 6 mm Stopper for P-201, ∅ 6 mm

P-235 P-235 Verschlußschraube für M-101, G ¼ Locking screw for M-101, G1/4 P-236 P-236 T- Mehrfachsteckanschluß ∅∅∅∅ 10/ ∅∅∅∅ 6 Multi-Pneumatic filling ∅ 10/∅ 6

P-237 P-237 Stopfen ∅∅∅∅ 10, gekürzt Stopper ∅ 10, abridged

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P-238 P-238 Winkelsteckanschluß ∅∅∅∅ 10

Push-in-L-connector ∅ 10

P-239 P-239 Winkelsteckanschluß ∅∅∅∅ 10, gekürtzt Push-in-L-connector ∅ 10, abridged

P-240 P-240 Winkel-Aufschraubanschluß, G ¼, ∅∅∅∅ 10 Elbow filling G1/4, ∅ 10

P-241 P-241 Kühlgerät Cooler P-242 P-242 Anschlußkrümmer Joining piece

P-243 P-243 Doppelnippel, G ¼, ¼ NPT Double filling, G ¼, ¼ NPT

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E-301 E-301 Füllstandswächter Proximity witch for level monitoring

E-302 E-302 Näherungsschalter mit Kabeldose E-302.2 Proximity switch with cable-box E-302.2

E-302.1 E-302.1 Näherungsschalter ohne Kabeldose E-302.2 X Proximity switch without cable-box E-302.2

E-302.2 E-302.2 Kabeldose mit Kabel Cablebox with cable

E-303 E-303 Signalgeber für Pneumatik-Zylinder P-208 X Micro switch for pneumatic cylinder

E-303A E-303A Signalgeber für Pneumatik-Zylinder P-208A X Micro switch for pneumatic cylinder P-208A E-304 E-304 Getriebemotor X Geared motor

E-305 E-305 Kompaktlichtschranke, Verstärker X Fibre optic amplifier unit

E-306 E-306 Glasfaser-Doppel-Lichtleiter X Double light conductor E-306.1 E-306.1 Glasfaser-Doppel-Lichtleiter X für optimierte Optik Double light conductor

E-307 E-307 Temperatursensor Temperature sensor

E-308 E-308 Steckerset für E-307 Plug assembly for E-307

E-309 E-309 Stecker für Magnetventilbatterie Plug for solenoid valve battery

E-310 E-310 Anbaugehäuse mit E-311 X Housing with E-311 E-312 E-312 Klemmadapter mit Kontaktstiften X Snap adapter with contact pins

E-313 E-313 Führungsbolzen für E-312 Guide stud for E-312 E-314 E-314 Meldeleuchte, kpl. (E-315 - E-317) Signal diode, cpl. (E-315 - E-317)

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E-315 E-315 Frontelement für Meldeleuchte E-314 X Lamp cover assembly E-314

E-316 E-316 Glühlampe mit Sockel für E-314 X Light bulb for E-314

E-317 E-317 Unterteil für Meldeleuchte E-314 Indicator light assembly E-314

E-318 E-318 Druck-Meßumformer mit Leitungsdose E-318.1 Pressure-transducer with terminal-box E-318.1

E-318.1 E-318.1 Leitungsdose für E-318 Terminal-box for E-318

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Z-410 Z-410 Tagesbehälter 68E, kpl. (20 l Inhalt) bestehend aus: 1 x Z-411, 1 x Z-412, 1 x Z-413, 1 x Z-416, 2 x Z-417, 1 x Z-418 und 2 x Z-419 Storage hopper 68E, cpl. (20 l capacity) made of: 1 x Z-411, 1 x Z-412, 1 x Z-413, 1 x Z-416, 2 x Z-417, 1 x Z-418 and 2 x Z-419

Z-411 Z-411 Tagesbehälter mit Z-412 Storage hopper with Z-412

Z-412 Z-412 Deckel für Tagesbehälter Lid for storage hopper

Z-413 Z-413 Siebeinsatz 1,6 mm Maschenweite X Safety screen 1.6 mm

Z-413.1 Z-413.1 Siebeinsatz 2 mm Maschenweite Safety screen 2 mm

Z-413.2 Z-413.2 Siebeinsatz 1,2 mm Maschenweite Safety screen 1.2 mm

Z-414 Z-414 Öffnungsrahmen, Sieb 2 mm Secondary safety screen with frame, 2 mm

Z-415 Z-415 Winkelrahmen für G-51 Support frame for G-51

Z-416 Z-416 Bügelgriff für Z-412, schräg, 112 mm Handle for Z-412, size 112 mm

Z-417 Z-417 Bügelgriff für Z-411, 160 mm Handle for Z-411, size 160 mm

Z-418 Z-418 Kugel X Steel ball

Z-419 Z-419 Verschluß für Z-411 Snap latch for Z-411

Z-420 Z-420 Schließhaken für G-51 Latch hook for G-51 Z-421 Z-421 Führungshülse für G-51 Guide pin for G-51

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Z-430 Z-430 Energiezuführung, pneumatisch, 68E, X kpl., 5 m lang (inkl. Z-431 - Z-435) Pneumatic connection 68E, cpl., 5 m long (incl. Z-431 - Z-435) Z-430/USA Z-430 Energiezuführung, pneumatisch, 68E, kpl., 6 m lang (inkl. Z-431/USA - Z-435) mit geradem Ausgang Pneumatic connection 68E, cpl., 6 m long (incl. Z-431/USA - Z-435) with straight low tension side Z-430.1 Z-430.1 Energiezuführung, pneumatisch, 68E, X Verlängerung zu Z-430 Pneumatic connection 68E, extension to Z-430 Z-431 Z-431 Tüllengehäuse, 10 X Protective cover, 10 Z-431/USA Z-431.1 Tüllengehäuse, 10 mit geradem Ausgang Protective cover, 10 with straight low tension side P-201A/ Z-432 Pneumatik-Einsatz X P-201B Pneumatic insert Z-433 Z-433 Polyamidschlauch, ∅∅∅∅ 6 mm, 5 m lang PVC pipe, ∅ 6 mm, 5 m long Z-433.1 Z-433.1 Polyamidschlauch, Verlängerung zu Z-433 Extension to Z-433 Z-434 Z-434 Metallschutzschlauch PG21, 5 m lang Re-inforced protective hose PG21, 5 m long Z-434.1 Z-434.1 Metallschutzschlauch, Verlängerung zu Z-434 Re-inforced protective hose, Extension to Z-434

Z-435 Z-435 Metall-Schlauchverschraubung PG21 Hose coupling PG21 Z-450 Z-450 Energiezuführung, elektrisch, 68E, X kpl., 5 m lang (inkl. Z-451 - Z-457) Electrical conncetion 68E, complete, 5 m long (incl. Z-451 - Z-457) Z-450/USA Z-450 Energiezuführung, elektrisch, 68E, X kpl., 6 m lang (inkl. Z-451/USA - Z-457) Electrical conncetion 68E, complete, 6 m long (incl. Z-451/USA - Z-457)

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Z-450.1 Z-450.1 Energiezuführung, elektrisch, 68E, X Verlängerung zu Z-450 Electrical connection 68E, extension to Z-450 Z-451 Z-451 Tüllengehäuse 24-21 X Protective cover 24-21 Z-452 Z-452 Steckereinsatz 24 X Plug unit 24 Z-453 Z-453 Tüllengehäuse 16-21 X Protective cover 16-21 Z-454 Z-454 Steckereinsatz 40 X Plug sleeve 40 Z-455 Z-455 Kontaktbuchse (1 Satz = 40 Stk.) Contact bushes (1 set = 40 pcs.) Z-456 Z-456 Metallschutzschlauch PG21, 5 m lang Re-inforced protective hose PG21, 5 m long Z-434.1 Z-456.1 Metallschutzschlauch, Verlängerung zu Z-456 Re-inforced protective hose, Extension to Z-456 Z-435 Z-457 Metall-Schlauchverschraubung PG21 Hose coupling PG21 Z-458 Z-458 Führungsbuchse Guide bush Z-460 Z-460 Externer Anschluß 68E, kpl. für X12 mit 5 m Kabel (inkl. Z-461 - Z-464) External input-output, cpl. for X12 with 5 m cable (incl. Z-461 - Z-464) Z-453 Z-461 Tüllengehäuse 16 X Protective cover 16 Z-454 Z-462 Steckdoseneinsatz 40 Plug socket 40 Z-463 Z-463 Kontaktbuchse Contact bushes Z-465 Z-465 EMV-Verschraubung Special-coupling

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Z-470 Z-470 Externe Optik 68E, kpl. 1,8 m lang X (bestehend aus Z-471, B-790 und B-791) External optic set, cpl. 1,8 m long (made of Z-471, B-790 and B-791) Z-470.5 Z-470.5 Externe Optik 68E, kpl. 5 m lang X (bestehend aus Z-471, B-790.5 und B-791) External optic set, cpl.5 m long (made of Z-471, B-790.5 and B-791) Z-470.7 Z-470.7 Externe Optik 68E, kpl. 6,8 m lang X (bestehend aus Z-471, B-790.7 und B-791) External optic set, cpl. 7 m long (made of Z-471, B-790.7 and B-791) Z-471 Z-471 Optik-Anbaugehäuse 68E mit Schutzdeckel X Electrical connector housing 68E with cap Z-472 Z-472 Optik-Tüllengehäuse 68E X Protective cover 68E Z-473 Z-473 Metall-Schlauchverschraubung PG16 Hose coupling PG16 Z-474 Z-474 Metallschutzschlauch PG16, 1,8 m Re-inforced hose PG16, 1.8 m Z-474.5 Z-474.5 Metallschutzschlauch PG16, 5 m Re-inforced hose PG16, 5 m Z-475 Z-475 Lichtleiter 68E, 1,8 m X Fibre optic strand 68E, 1.8 m Z-475.5 Z-475.5 Lichtleiter 68E, 5 m X Fibre optic strand 68E, 5 m

Z-477 Z-477 Einsatzstück für Lichtleiter mit Z-478 Rear housing for fibre optic with Z-478 Z-479 Z-479 Lichtfangrohr Light registration tube

Z-480 Z-480 Einsatzstück für Schutzscheibe Lens holder for slotted disc Z-481 Z-481 Schutzscheibe, ∅∅∅∅ 40 x 5 mm ••••X Protective glass lens, ∅ 40 x 5 mm

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Z-490 Z-490 Externe Optik 68E, Befestigungssatz, kpl. X Mounting frame 68E, cpl. Z-510 Z-510 Externe Kühlung System VORTEX, kpl. (P-241 – P-242) External cooling system VORTEX, cpl. (P-241 – P-242) P-241 P-241 VORTEX-Kühlgerät VORTEX-cooler P-242 P-242 Z-Anschlußkrümmer für VORTEX-Kühlgerät Connection nozzle for VORTEX-cooler

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047409 047409 Schaltschrank Service cabinet 5023319 5023319 Bedientableau Operator panel

061181 061181 Vorreiberverschluss

Seal 061182 061182 USB Schnittstelle

Serial interface USB 061835 061835 Einbaumodul

Serial interface LAN 061183 061183 Schuko-Stecker

Serial interface

061184 061184 Silikon-Kabel Silicon-cable

061186 061186 Leuchtwahltasten Luminous select key

061187 061187 Schaltelement NO switch

013520 013520 LED-Element, Frontbefestigung LED-element, front fixing

061236 061236 Leitungsschutzschalter Automatic cutout

061605 061605 Netzteil 100-240 VAC Power supply

050149 050149 CAN-OPEN Modul

CAN-OPEN modul 050152 050152 Eingangsklemme digital

Input terminal digital

055381 055381 Eingangsklemme analog 4-20mA Input terminal analog 4-20mA

061604 061604 Eingangsklemme analog 0-10V Input terminal analog 0-10V

049154 049154 Ausgangs-Modul

Output module

045356 045356 Einspeisung Feeding

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060138 060138 Zählerklemme

Counter terminal 060139 060139 DC Motorcntroller

DC Drive Controller 060140 060140 Messumformer

Measuring transducer

060571 060571 Pegelumsetzer Level converter

061703 061703 TFT LCD Fronttafel-Panel IPC

TFT LCD front panel IPC 061704 061704 Windows XP embedded inkl. Inst. auf IPC

Windows XP embedded incl. inst. on IPC 061705 061705 CAN-BUS-Interface

CAN-BUS-Interface

061706 061706 CANopen Masterlizenz CANopen masterlicence

050781 050781 Spannungswandler 85657 Voltage transformer 85657

061245 061245 Anbaugehäuse Addition case

053631 053631 Buchseneinsatz 24 polig

Bush insert 24-pin 042611 042611 Anbaugehäuse Harting

Addition case Harting 050147 050147 Stifteinsatz

pin insert

050159 050159 Crimpkontakte Stift 0,75 Contact pin 0,75

059829 059829 Präzisions-Druckregelventil Pressure control valve

061786 061786 Präzisions-Flanschmanometer Pressure gauge

C-14.4 C-14.4 Drucksensor, 10 bar, 4-20 mA mit Stecker Pressure sensor, 10 bar, 4-20 mA

061707 061707 2/2-Wege Magnetventil Solenoid valve

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061980 061980 Gummipuffer Rubber metal buffer

006428 006428 O-Ring (O-3/8) O-ring seal (O-3/8)

061365 061365 Kugelhahn schwere Ausführung m. Handhebel Ball valve

039195 039195 Winkelverschraubung a-a Threaded elbow joint a-a

054795 054795 Doppelnippel (a-i) reduziert double nipple (a-i) reduced

062359 062359 Doppelnippel (a-i) reduziert Spezial

double nipple (a-i) reduced special 9011115 9011115 Winkelverschraubung i-a

Threaded elbow joint i-a

038047 038047 Doppelnippel Double nipple

014252 014252 Muffe Sleeve

032618 032618 Reduzierung Reducing nipple

006425 006425 O-Ring (O-1/4)

O-Ring seal (O-1/4) 004895 004895 Gerade Einschraubverschraubung

Straight screw in union piece 049257 049257 PVC-Schlauch mit Gewebeeinlage PVC-fabric tube 062373 062373 Pneumatikkassette – Verteiler Pneumatic-module 052045 052045 Gerade Steckverschraubung Straight plug in union piece Z-503 Z-503 Einstecknippel für Schlauchkupplung Plug-in fitting for hose coupling C-38 C-38 Filtergruppe, kpl. bestehend aus C-38.1 – C-38.3

Filter assembly, cpl. consisting of C-38.1 – C-38.3

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C-38.1 C-38.1 Submikrofilter Submicron filter

C-38.2 C-38.2 Aktivkohlefilter Activated carbon filter C-38.3 C-38.3 Verbindungsadapterset Connection adapter set C-38.4 C-38.4 Econometer Econometer C-38.5 C-38.5 Filterelement: S0035 Filter element: S0035 C-38.6 C-38.6 Filterelement: A0035

Filter element: A0035

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B-705 B-705 Dosiertrichtereinheit X mit Verstelleinheit, kpl. bestehend aus: B-710 Dosier- und Absperrhebeleinheit mit Pneumatik-Zylinder B-715 Antriebseinheit, kpl. B-720 Inoculintricher, kpl. B-725 Endschaltereinheit, kpl. M-107 Injektortrichter

Release and flow assembly with adjustment unit, cpl. made of: B-710 Slide- and discharge gate set with pneumatic cylinder B-715 Drive unit, cpl. B-720 Inoculin hopper, cpl. B-725 End-switch-unit, cpl. M-107 Injector hopper

B-705A B-705A Dosiertrichtereinheit X mit Verstelleinheit, kpl. bestehend aus: B-710A Dosier- und Absperrhebeleinheit mit Pneumatik-Zylinder B-715 Antriebseinheit, kpl. B-720 Inoculintricher, kpl. B-725 Endschaltereinheit, kpl. M-107A Injektortrichter

Release and flow assembly with adjustment unit, cpl. made of: B-710A Slide- and discharge gate set with pneumatic-cylinder B-715 Drive unit, cpl. B-720 Inoculin hopper, cpl. B-725 End-switch-unit, cpl. M-107A Injector hopper

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B-710 B-710 Dosier- und Absperrhebeleinheit mit X Pneumatik-Zylinder bestehend aus: B-711 Dosier- und Absperrhebeleinheit B-712 Pneumatik-Zylinder, kpl. M-103 Dämpfungsgummis (2 Stk.) M-118 Sicherungsring M-120 Bolzen für Absperrhebel M-121 Befestigungswinkel E-303 Signalgeber für Pneumatik-Zylinder

Slide- and discharge gate set with pneumatic-cylinder made of: B-711 Slide and discharge gate set B-712 Pneumatic-cylinder, cpl. M-103 Rubber shock absorber rings (2 pcs.) M-118 Locking ring M-120 Cylinder connection and bearing ring M-121 Cylinder mounting bracket E-303 Micro switch for pneumatic-cylinder B-710A B-710A Dosier- und Absperrhebeleinheit mit X Pneumatik-Zylinder bestehend aus: B-711 Dosier- und Absperrhebeleinheit B-712A Pneumatik-Zylinder, kpl. M-103 Dämpfungsgummis (2 Stk.) M-118 Sicherungsring M-120 Bolzen für Absperrhebel M-121 Befestigungswinkel E-303A Signalgeber für Pneumatik-Zylinder

Slide- and discharge gate set with pneumatic-cylinder made of: B-711 Slide and discharge gate set B-712A Pneumatic-cylinder, cpl. M-103 Rubber shock absorber rings (2 pcs.) M-118 Locking ring M-120 Cylinder connection and bearing ring M-121 Cylinder mounting bracket E-303 A Micro switch for pneumatic-cylinder

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B-711 B-711 Dosier- und Absperrhebeleinheit ••••X bestehend aus: M-102 Dosierschieber M-104 Absperrhebel M-105 Lager-Buchse, ∅ 8 mm (2 Stk.) M-106 Lager-Buchse, ∅ 4 mm (2 Stk.) M-136 Paßscheiben (1 Satz)

Slide and discharge gate set made of: M-102 Inoculin flow regulation gate M-104 Inoculin discharge gate M-105 Bearing sleeve, ∅ 8 mm (2 pcs.)

M-106 Bearing sleeve, ∅ 4 mm (2 pcs.) M-136 Shim ring set (1 set)

B-712 B-712 Pneumatik-Zylinder, kpl. ••••X bestehend aus: M-119 Zylinderstangenkopf P-208 Pneumatik-Zylinder P-216 Einschraubverschraubung, gerade (2 Stk.)

Pneumatic-cylinder, cpl. made of: M-119 Cylinder piston rod head P-208 Pneumatic-cylinder P-216 Straight nipple (2 pcs.) B-712A B-712A Pneumatik-Zylinder, kpl. ••••X bestehend aus: M-119A Zylinderstangenkopf P-208A Pneumatik-Zylinder P-216 Einschraubverschraubung, gerade (2 Stk.)

Pneumatic-cylinder, cpl. made of: M-119 Cylinder piston rod head P-208A Pneumatic-cylinder P-216 Straight nipple (2 pcs.)

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B-715 B-715 Antriebseinheit, kpl. X bestehend aus: B-716 Spindeleinheit E-304 Getriebemotor M-113 Halteblech M-114 Faltenbalg M-115 Schelle (2 Stk.) M-117 Bolzen mit Kopf

Drive unit, cpl. made of: B-716 Spindle unit E-304 Geared motor M-113 Mounting plate M-114 Flexible cover M-115 Clip (2 pcs.) M-117 Pin

B-716 B-716 Spindeleinheit ••••X bestehend aus: Gewindespindel Gewindeadapter

Spindle Unit made of: Threaded spindle Adapter

B-716A B-716A Spindeleinheit ••••X bestehend aus: Gewindespindel, doppelgängig Gewindeadapter, doppelgängig

Spindle Unit made of: Threaded spindle, double-start Adapter, double-start

MSI - System 90 Typ 68E Preisliste (Price list) Bestell-Nr. Teile-Nr. Artikelbezeichnung Order no. Item no. Description

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B-716B B-716B Spindeleinheit ••••X bestehend aus: Gewindespindel, Gewinde M16x0,5 Gewindeadapter, Gewinde M16x0,5

Spindle Unit made of: Threaded spindle, thread M16x0.5 Adapter, thread M16x0.5 B-720 B-720 Inoculintrichter, kpl. bestehend aus: M-101 Inoculintrichter M-105 Lagerbuchse M-108 Sechskant-Hutmutter M-109 Scheibe M-110 Bundbuchse, ∅ 14 mm (2 Stk.) M-111 Schwenklager 025345 Sound absorber

Inoculin hopper, cpl. made of: M-101 Inoculin hopper M-105 Bearing sleeve M-108 Capping unit M-109 Washer M-110 Bearing sleeve, ∅ 14 mm (2 pcs.) M-111 Mounting 025345 Sound absorber

B-725 B-725 Endschaltereinheit, kpl. bestehend aus: E-302.1 Näherungsschalter (2 Stk.) M-134 Endschalterblech P-219 Reinigungsdüse für Näherungsschalter, kpl.

End-switch-unit, cpl. made of: E-302.1 Proximity switch (2 pcs.) M-134 Mounting bracket P-219 Cleaning nozzle for proximity switch

MSI - System 90 Typ 68E Preisliste (Price list) Bestell-Nr. Teile-Nr. Artikelbezeichnung Order no. Item no. Description

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B-730 B-730 Drehbarer Injektor, kpl. (ohne Adapter) bestehend aus: M-123 O-Ring, ∅ 23 mm M-124 Injektor, drehbar M-125 Verschlussschraube M-125.1 Dichtring P-215 Injektordüse, kpl. P-231 Winkelverschraubung, ∅ 6 mm ( 2 Stk.)

Rotating injector, cpl. (without adapter) made of:

M-123 Sealing ring, ∅ 23 mm M-124 Rotating injector M-125 Locking screw M-125.1 Sealing ring P-215 Injector couple

P-231 Pneumatic pipe fitting elbow, ∅ 6 mm (2 pcs.) B-741 B-741 Steckerset 1 – Gehäuse – bestehend aus: 2xP-201A Pneumatik-Einsatz –Gehäuse- Plug connector set 1 – housing – made of: 2XP-201A Pneumatic-assembly –housing- B-742 B-742 Steckerset 2 – Energiezuführung – bestehend aus: 2xP-201B Pneumatik-Einsatz –Energiezufühung-

Plug connector set 1 –pneum. Connection- made of: 2xP-201B Pneumatic-assembly –pneum. Connection-

B-743 B-743 Steckerset 3 –Umrüsten – bestehend aus: 2xP-201A Pneumatik-Einsatz –Gehäuse- 2xP-201B Pneumatik-Einsatz –Energiezuführung- Plug connector set 1 –modification- made of: 2xP-201A Pneumatic-assembly –housing- 2XP-201B Pneumatic-assembly –pneum. Connection-

MSI - System 90 Typ 68E Preisliste (Price list) Bestell-Nr. Teile-Nr. Artikelbezeichnung Order no. Item no. Description

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B-750 B-750 Pneumatik-Steckdose bestehend aus: P-201 Pneumatik-Einsatz P-202 Anbaugehäuse 10 P-203 Dichtung

Pneumatic-socket made of: P-201 Pneumatic-assembly P-202 Housing 10 P-203 Seal

B-752 B-752 Pneumatik-Stecker bestehend aus: P-201 Pneumatik-Einsatz Z-431 Tüllengehäuse, 10-21

Pneumatic plug made of: P-201 Pneumatic assembly Z-431 Protective cover , 10-21

B-755 B-755 Magnetventil-Batterie, kpl. bestehend aus: P-204 Magnetventil-Batterie P-212 Winkelverschraubung, ∅ 6 mm (6 Stk.) P-213 Schalldämpfer, G1/8 P-214 Verschlussschraube, G 1/8 (3 Stk.) Solenoid valve manifold couple, cpl. made of: P-204 Solenoid valve manifold couple P-212 Pneumatic pipe fitting elbow (6 pcs.) P-213 Exhaust silencer P-214 Locking screw, G1/8 (3 pcs.)

B-790 B-790 Externe Optik 68E (1,8 m) X bestehend aus: Z-472 Optik-Tüllengehäuse 68E Z-473 Metall-Schlauchverschraubung (2 Stk.) Z-474 Metallschutzschlauch Z-475 Lichtleiter, 1,8 m External optic 68E (1.8 m) made of: Z-472 Protective cover 68E Z-473 Hose coupling 68E (2 pcs.) Z-474 Re-inforced hose Z-475 Fibre optic strand 68E

MSI - System 90 Typ 68E Preisliste (Price list) Bestell-Nr. Teile-Nr. Artikelbezeichnung Order no. Item no. Description

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B-790.5 B-790.5 Externe Optik 68E (5 m) X bestehend aus: Z-472 Optik-Tüllengehäuse 68E Z-473 Metall-Schlauchverschraubung (2 Stk.) Z-474.5 Metallschutzschlauch 5 m Z-475.5 Lichtleiter, 5 m External optic 68E (5 m) made of: Z-472 Protective cover 68E Z-473 Hose coupling 68E (2 pcs.) Z-474.5 Re-inforced hose 5 m Z-475.5 Fibre optic strand 68E, 5 m B-790.7 B-790.7 Externe Optik 68E (6,8 m) X bestehend aus: Z-472 Optik-Tüllengehäuse 68E Z-473 Metall-Schlauchverschraubung (2 Stk.) Z-474 Metallschutzschlauch 1,8 m Z-474.5 Metallschutzschlauch 5 m Z-475 Lichtleiter, 1,8 m Z-475.5 Lichtleiter, 5 m Z-523 Verbindungsstück External optic 68E (6,8 m) made of: Z-472 Protective cover 68E Z-473 Hose coupling 68E (2 pcs.) Z-474 Re-inforced hose 1.8 m Z-474.5 Re-inforced hose 5 m Z-475 Fibre optic strand 68E, 1.8 m Z-475.5 Fibre optic strand 68E, 5 m Z-523 Connecting piece

MSI - System 90 Typ 68E Preisliste (Price list) Bestell-Nr. Teile-Nr. Artikelbezeichnung Order no. Item no. Description

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B-791 B-791 Externe Optik 68E Lichterfassungsrohr bestehend aus: Z-476 Spezial-Verschraubung Z-477 Einsatzstück für Lichtleiter Z-478 Schlitzscheibe Z-479 Rohrstück Z-480 Einsatzstück für Schutzscheibe Z-481 Schutzscheibe

External optic 68E light registration tube made of: Z-476 Special coupling Z-477 Rear housing for fibre optic Z-478 Slotted disc Z-479 Tube Z-480 Lens holder Z-481 Protective glass lens

B-800 B-800 Impfrohrendstück komplett Ø 13x100

bestehend aus: 1 Stk. M-138 Verschraubung G1/2, Ø15 mm 1 Stk. M-139 Adapter G1/2, Ø 27 mm

1 Stk. M-140 Impfrohrendstück Ø 13 x 100 mm Tube connection end piece

made of: 1 piece M-138 Threaded fitting 1 piece M-139 Fitting piece 1 piece M-140 Tube connection end piece