M/S. KBK BIOTECH PRIVATE LIMITED - …environmentclearance.nic.in/writereaddata/FormB/TOR/Proposed_TOR... · KBK Biotech Pvt Ltd Chinnabramadevam Village, Peddapuram Mandal East Godavari

1

FORM-1 (TOR EXPANSION)

ENHANCEMENT OF EXISTING EC FROM 20KLPD TO 59KLPD

FORFORFORFOR

M/S. KBK BIOTECH PRIVATE LIMITED (FORMERLY KNOWN AS M/S. MILANO SPIRITS INDIA PVT LTD)

SY.NO: 73/1, 74/1, 74/2, 75/1, 75/2, 76/1, 76/2, 77/1, 77/2,

78, 79/1, 79/2, 82/1, 82/2, 83/1 & 83/2

CHINNABRAMADEVAM (V),

PEDDAPURAM (M),

EAST GODAVARI (Dt),

ANDHRA PRADESH

PREPARED BY

H.O:Block-B, B-1, IDA, Autonagar , Visakhapatnam – 530 012

Ph: 0891-2755529, Tel/Fax: 0891-2755528, E-mail: [email protected]

Ph: 9440338628

QCI NABET Accredited, QCI No: 136& Recognized by NABL.

Feb’

2018

2

FORM 1

(I) Basic Information

S.No. Item Details

1. Name of the project/s M/s KBK Biotech Private Limited

(Formerly Known as M/s. Milano Spirits

India Pvt Ltd)

2. S.No. in the schedule The unit is characterized as category “B” at 5

(g) (ii) of EIA Notification dated July 19th

2007 and subsequently amendments.

3. Proposed capacity/area/length/tonnage to be

handled/command area/lease area/number of

wells to be drilled.

Enhancement of existing EC from 20KLPD

molasses/grain based to 59KLPD by adding

additional 39KLPD of grain based for a tune

of 59 KLPD in total.

Product Existing

licensed

capacity

Expansi

on

capacity

Total

after

expansi

on

Rectifie

d

Spirit/E

NA/Etha

nol fuel

20

KLPD

molasses

based

(or)

grain

based

39

KLPD

grain

based

59

KLPD

Co-

Generati

on

Power

1.25

MW

0.85

MW

2.1

MW

4. New/Expansion/Modernization Amendment / Expansion

Enhancement of Existing EC order No.

SEIAA/AP/EG-19/2010 Dt: 29.06.2010

Factory name change Lr.No. 277/Dy/2016,

3

Dated: 29.07.2016

Cr.No. B1/3841/2016/CPE/Ex-I Dated:

12.09.2016.

5. Existing Capacity/Area etc. Product Existing licensed

Capacity

Rectified

Spirit/ENA/Ethanol

Fuel

20 KLPD Molasses

based (or) grain

based

6. Category of Project i.e. ‘A’ or ‘B’ Category – B

The proposed project is the within the

existing premises with no increase in

pollution loadper unit of production as the

process is with sophisticated

technologieswhen compared with systems

proposed in existing E.C. The existing plant

is exempted from public hearing because of

usage of grains as raw material. The

pollutants generating due to usage of grains

is lesser than that of the pollution load

generates due to usage of molasses.

The plant stopped in the year 2012 after

partial construction of plant and proponent

got sick and sold to M/s. KBK Biotech Pvt.

Ltd on 2016 and the new management

started construction and for funds

approached banks and after study of

feasibility the bankers asked to go for

additional capacity in order to get the

viability and repay the loan. Hence the

management reviewed the proposal and

stopped construction and approached to

4

financial institutions for funding and after

assessment they revealed that if the project

go for extension then only the funds can be

allotted based on their repayment

calculations.

As the plant is existing only and now we are

going for additional scope only on grain

hence considering lesser pollution load per

unit of production hence request for

exemption of public hearing

7. Does it attract the general condition? If yes,

please specify.

No

8. Does it attract the specific condition? If yes,

please specify.

No

9. Location

Plot/Survey/Khasra No.

Village

Tehsil

District

State

Sy. No: 73/1, 74/1, 74/2, 75/1, 75/2, 76/1,

76/2, 77/1, 77/2, 78, 79/1, 79/2, 82/1, 82/2,

83/1 & 83/2

Chinnbrahmadevam Village,

Peddapuram Mandal

East Godavari

Andhra Pradesh

10. Nearest railway station/airport along with

distance in kms. Medapadu Railway Station about 1.96km

from the projectsite.

11. Nearest Town, city, district Headquarters along

with distance in kms.

Nearest city: Peddapuram 7.83 kms away

from the project site.

District headquarters: East Godavari

12. Village Panchayats, Zilla Parishad, Municipal

Corporation, Local body (complete postal

addresses with telephone nos. to be given)

Chinnabrahmadevam, Peddapuram Mandal,

East Godavari District, Andhra Pradesh.

E-mail: [email protected]

13. Name of the applicant K. Suresh

Director

14. Registered Address M/s. KBK Biotech Pvt Ltd

5

D.No: 24-14-3/1, Near Ramakrishna Mission

RV Nagar, Rajahmundry-533101

15. Address for correspondence:

Name

Designation (Owner/Partner /CEO)

Pin code

E-mail

Telephone No.

Fax No.

M/s. KBK Biotech Pvt Ltd

Chinnabramadevam Village, Peddapuram

Mandal

East Godavari District

K. Suresh Kumar

Director

533101

[email protected]

9849411266

--

16. Details of Alternative Sites examined, if any.

Location of these sites should be shown on a topo

sheet.

No alternative site is considered as proposed

project is for additional capacity to existing

EC.

17. Interlinked Projects Nil

18. Whether separate application of interlinked

project has been submitted?

No

19. If yes, date of submission NA

20. If no, reason NA

21. Whether the proposal involves

approval/clearance under: if yes, details of the

same and their status to be given.

i. The Forest (Conservation) Act, 1980?

ii. The Wildlife (Protection) Act, 1972?

iii. The C.R.Z. Notification, 1991?

No

NA

NA

22. Whether there is any Government Order/Policy

relevant /relating to the site?

No

23. Forest land involved (hectares)

Nil

24. Whether there is any litigation pending against

the project and/or land in which the project is

propose to be set up?

a) Name of the Court

b) Case No.

No

6

c) Orders/directions of the Court, if any and

its relevance with the proposed project.

(II) Activities

1. Construction, operation or decommissioning of the Project involving actions, which

will cause physical changes in the locality (topography, land use, changes in water bodies,

etc.)

S.No. Information/Checklist

confirmation

Yes/No

Details thereof (with approximate quantities /rates,

wherever possible) with source of information data

1.1 Permanent or

temporary change in

land use, land cover or

topography including

increase in intensity of

land use (with respect

to local land use plan)

Yes The unit is existing one and the land converted is to industrial

operations. However the proposed expansion within the existing

developed area hence no change in land use/permanent change

The existing unit is partly completed and remaining construction

work is yet to be completed for the licensed capacity.

Now,it is only expansion of existing EC.

Thedistillery hastotal site area of33.07 acres, greenbelt area is

14.99acres.

Proposed and existing built up area is 18.08Acres

1.2 Clearance of existing

land, vegetation and

buildings?

No There will not be any clearance of vegetation and building

requiredat the project site. Existing vacant land within the

factory premises will be utilized for this project.

1.3 Creation of new land

uses?

No As it is an already existing unit for distilleryof 20 KLPD unit of

molasses or grain based,

New structures will be created for the proposed activity will be

within available land.

1.4 Pre-construction

investigations e.g. bore

houses, soil testing?

Yes For the total area of 33.07acres already ground water and soil

testing was carried.

1.5 Construction works? No --

1.6 Demolition works? No --

1.7 Temporary sites used

for construction works

or housing of

construction workers?

No As the proposed project is existing unit, no new manpower is

required

7

1.8 Above ground

buildings, structures or

earthworks including

linear structures, cut

and fill or excavations

Yes Milling, Liquefaction, Decantation with MEE

1.9 Underground works

including mining or

tunneling?

No Not applicable

1.10 Reclamation works? No Not applicable

1.11 Dredging? No Not applicable

1.12 Offshore structures? No Not applicable

1.13 Production and

manufacturing

processes?

Yes Fermentation followed by Distillation

1.14 Facilities for storage of

goods or materials?

Yes Grain godown and storage section, constructed building for

storage of goods.

1.15 Facilities for treatment

or disposal of solid

waste or liquid

effluents?

Yes Solid Waste: In a grain based distillery, solid waste generated

from the process will be DWGS- a protein rich and other

valuables and yeast sludge which is selling as cattle feed.The

DWGS will be converted in to DDGS for case of handling and

to reduce odour if any during storage/handling. Fly ash

generated is selling to brick manufacturing unit.

Existing Solid waste quantities:

Sl.

No

Solid /

Hazardous

Waste

Existing

Quantity

Proposed

Quantity

Method of

Disposal

1. Yeast Sludge 1 TPD 2.5 TPD To be sold as

cattle feed.

2. Boiler Ash 12.1

TPD

(100%

biomass

is used )

Or

16.80

13.6 TPD To be sold

out to brick

manufacturers

(or) used as

manure when

biomass is

used as fuel.

8

TPD

(100%

coal is

used)

3 DWGS/DDGS 40 TPD/

20 TPD

78 TPD/

39 TPD

Shall be sold

as cattle feed.

4. Used Oil 100 LPA 200 LPA Sold to

authorized

recyclers.

The industry is Zero effluent discharge and hence no effluent

will be discharged outside.

Domestic waste water generated is disposinginto septic tank

followed by soak pit.

1.16 Facilities for long term

housing of

operational workers?

No Majority of manpower will be recruited from local people only.

Therefore no housing scheme proposed.

1.17 New road, rail or sea

traffic during

construction or

operation?

No Nil

1.18 New road, rail, air

waterborne or other

transport infrastructure

including new or

altered routes and

stations, ports, airports

etc?

No Not applicable.

1.19 Closure or diversion of

existing transport

routes or infrastructure

leading to changes in

traffic movements?

No No transport routes will be changed.

1.20 New or diverted

transmission lines or

pipelines?

No No transmission & pipeline existing. Therefore not required to

divert transmission lines / pipelines.

9

1.21 Impoundment,

damming, culverting,

realignment or other

changes to the

hydrology of

watercourses or

aquifers?

No Nil

1.22 Stream crossings? No There are no streams in the project area.

1.23 Abstraction or transfers

of water form ground

or surface waters?

Yes Existing facilities only. No new bore wells planned.

1.24 Changes in water

bodies or the land

surface affecting

drainage or run-off?

No Not applicable.

1.25 Transport of personnel

or materials for

construction, operation

or decommissioning?

yes Raw material transport during operation phase

1.26 Long-term dismantling

or decommissioning or

restoration works?

No No dismantling work will be carried in the project.

1.27 Ongoing activity

during

decommissioning

which could have an

impact on the

environment?

No No decommissioning activity proposed.

1.28 Influx of people to an

area in either

temporarily or

permanently?

No No influx of people into this area either temporarily or

permanently. For the proposed installation of distillery 55

additional workers will be utilized from local sources.

1.29 Introduction of alien

species?

No No alien species will be introduced / encouraged.

1.30 Loss of native species No No native species will be destroyed.

10

or genetic diversity?

1.31 Any other actions? No Not applicable

2. Use of Natural resources for construction or operation of the Project (such as land,

water, materials or energy, especially any resources which are non- renewable or in short

supply):

S.No.

Information/Checklist

confirmation

Yes/No

Details thereof (with approximate quantities / rates,

wherever possible) with source of information data

2.1 Land especially

undeveloped or

agricultural land (ha)

No The proposed addition is within the existing premises.

2.2 Water (expected source

& competing users)

unit: KLD

Yes Raw Water Requirement:

S.

No

Purpose Existing Proposed

Molasses

based

Grain

based

Grain

based

1 Process and

Washings

200

KLD

115

KLD

262.64

KLD

2 Cooling and

boiler makeup

140

KLD

132

KLD

33.0

KLD

3 RO

Rejects/Softener

--- 18

KLD

77.0

KLD

3 Domestic 25

KLD

10

KLD

167.36

KLD

Total:

365

KLD

275

KLD

540.0

KLD

Above water requirement ismeeting from ground water and

approximately 50% from recycled water.

2.3 Minerals (MT) No Not applicable

2.4 Construction material –

stone, aggregates, sand

/ soil (expected source

– MT)

Yes --

2.5 Forests and timber

(source – MT)

No No timber will be used.

2.6 Energy including Yes Existing 1x12 TPH Coal &Biomassboiler will beutilised and

11

electricity and fuels

(source, competing

users) Unit: fuel (MT),

energy (MW)

45 kg pressure boiler will be enhanced by addition of 8 TPH

capacitywith increasing surface amenity. Then the boiler

capacity will be 20 TPH boiler.

Fuel – Coal+ Biomass

2.7 Any other natural

resources (use

appropriate standard

units)

No --

3. Use, storage, transport, handling or production of substances or materials, which could

be harmful to human health or the environment or raise concerns about actual or

perceived risks to human health.

S.No.

Information/Checklist confirmation

Yes/No

Details thereof (with approximate

quantities /rates, wherever possible) with

source of information data

3.1 Use of substances or materials, which

are hazardous (as per MSIHC rules) to

human health or the environment

(flora, fauna, and water supplies)

Yes Hazardous Chemical Rules 1989, Schedule

1 Part II.

Hazardous

Chemical

Existing

Quantity

Proposed

quantity

HSD 100 LPD 200 LPD

Note: Only during power failure - light

3.2 Changes in occurrence of disease or

affect disease vectors (e.g. insect or

water borne diseases) 3.3 Affect the

welfare of people e.g. by changing

living conditions?

No No such disease owned in the area

3.3 Affect the welfare of people e.g., by

changing living conditions?

Yes Due to this facility, living standards of

surrounding people will be increases. i.e.,

� New work will be generated

� Educational facilities, hospitals

increases.

� Ryots will be benefited through

12

cultivating grain.

The socio-economic benefits arising out of

this project for the local people will include

creation of direct and indirect jobs and

consequent rise in the income levels,

associated commercial and social

infrastructure development.

At the national and the state levels, the

benefits include clean spirits to the

consumers, increased tax revenues.

3.4 Vulnerable groups of people who

could be affected by the project e.g.

hospital patients, children, the elderly

etc.,

No No people will be affected.

3.5 Any other causes? -- ---

4. Production of solid wastes during construction or operation or commissioning

(MT/month)

S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate

quantities /rates, wherever possible)

with source of information data

4.1 Spoil, overburden or mine wastes No --

4.2 Municipal waste (domestic and or

commercial wastes)

Yes No commercial activity will be

entertained at site area. Any waste water

from office/rest shed will be disposed in

septic tank followed by a soakpit.

4.3 Hazardous wastes (as per Hazardous

Waste Management Rules)

Yes Used oil as hazardous waste will be

generated from the proposed

manufacturing facility and disposed to

authorized recyclers.

4.4 Other industrial process wastes No No industrial process waste will be

generated.

4.5 Surplus product No NA

13

4.6 Sewage sludge or other sludge from

effluent treatment.

No NA

4.7 Construction or demolition wastes Yes No construction activity will be taken up.

� Wood battens

4.8 Redundant machinery or equipment No NA

4.9 Contaminated soils or other materials No No soil / material will be contaminated.

4.10 Agricultural wastes No No agricultural waste will be generated.

4.11 Other solid wastes Yes Other solid wastes will be cardboard,

small packing, etc.

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)

S.No.


Yes/No




5.1 Emissions from combustion of fossil

fuels from stationary or mobile

sources

Yes Multi- fuel will be used in the boiler and

HSD for DG sets. The emission generated

will be as under:

S.No Source Emission

1. Boilers Particulate matter

2. D.G. Sets SOx, NOx, PM

5.2 Emissions from production processes Yes Boiler is running on biomass fuel. Stack

height provided for the boiler is42m and

for expansion stack height considered as

50 m

5.3 Emissions from materials handling

including storage or transport

Yes The material handling including storage

and transportation contribute to fugitive

emissions.

The fugitive emissions from transport

vehicles are:-

Paved Road Dust

C.C roads network will be developed, so

the chances of dust emissions are very

insignificant due to vehicular movement.

5.4 Emissions from construction activities No N.A.

14

including mine and equipment

5.5 Dust or odours from handling of

materials including construction

materials, sewage and waste

yes Odour problem will be very insignificant

due to zero discharge, proper

housekeeping and effective cleanliness

ismaintained within the industry.

5.6 Emissions from incineration of waste Nil N.A.

5.7 Emissions from burning of waste in

open air (e.g. slash materials,

construction debris)

No Nil

5.8 Emissions from any other sources No Nil

6. Generation of Noise and Vibration, and Emissions of Light and Heat:

S.No.


Yes/No




6.1 From operation of equipment e.g.

engines, ventilation mine, crushers

yes During construction mixers, millers and

vehicular movement, turbine poclains.

6.2 From industrial or similar processes Yes Major sources of noise pollution are

boiler, D.G.sets, compressors,

transportation etc. Followingmeasures are

adopted to control the noise andvibration.

� D.G. set are having inbuilt

acousticenclosure.

� Adequate PPE’s are provided to

theworkers.

� Noise levels will be kept below 75

decibelsat 1m distances from the

equipment.

� 33.33% of green area is helping to

attune the noise pollution.

6.3 From construction or demolition No Nil

6.4 From blasting or piling No Nil

6.5 From construction or operational

traffic

Yes Construction of raw material handling,

millers, vibrators and vehicular

movement.

15

Operational: Raw material/final

product/coal loading and unloading

vehicles like JCB at grain handling

section.

6.6 From lighting or cooling systems No Cooling tower noise is of insignificant

6.7 From any other sources No --

7. Risks of contamination of land or water from releases of pollutants into the ground or into

sewers, surface waters, groundwater, coastal waters or the sea:

S.No.


Yes/No




7.1 From handling, storage, use or

spillage of hazardous materials

Yes Storage of rectified spirit/ethanol

7.2 From discharge of sewage or other

effluents to water or the land

(expected mode and place of

discharge)

Yes The domestic wastewater generated will

be disposed to septic tank followed by

soak pit.

Spent Wash, Spent Lees, Cooling tower

blow down, Boiler blow down, disposing

to Evaporation by Multiple Effect

Evaporator (MEE), RO, ETP.

7.3 By deposition of pollutants emitted to

air into the land or into water

No All the systems designed to meet the

standards

7.4 From any other sources? No Nil

7.5 Is there a risk of long term build up of

pollutants in the environment from

these sources?

No Nil

8. Risk of accidents during construction or operation of the Project, which could affect

human health or the environment

16

S.No.


Yes/No




8.1 From explosions, spillages, fires etc

from storage, handling, use or

production of hazardous substances

Yes Storage of rectified spirit/ethanol.

8.2 From any other causes No Nil

8.3 Could the project be affected by

natural disasters causing

environmental damage (e.g. floods,

earthquakes, landslides, cloudburst

etc)?

No As per the secondary data no detrimental

environmental damages have been

evidenced so far.

9. Factors which should be considered (such as consequential development) which could

lead to environmental effects or the potential for cumulative impacts with other existing

or planned activities in the locality

S.No.


Yes/No




9.1 Lead to development of supporting.

facilities, ancillary development or

development stimulated by the project

which could have impact on the

environment e.g.:

• Supporting infrastructure (roads,

power supply, Waste or waste water

treatment, etc.)

• Housing development

• Extractive industries

• Supply industries

• Other

No No supply or ancillary units required for

this project.

9.2 Lead to after-use of the site, which

could have an impact on the

No --

17

environment

9.3 Set a precedent for later developments Yes The project may envisage employment

and development of the region .thus

proposing our socioeconomic upliftment.

9.4 Have cumulative effects due to

proximity to other existing or planned

projects with similar effects

No --

(III) Environmental Sensitivity

S.No.

Area

Name/

Identity

Aerial distance (within 15 km.)

Proposed project location boundary

1 Areas protected under international

conventions, national or local

legislation for their ecological,

landscape, cultural or other related

value

No None within 15 km Aerial distance from

proposed project site.

2 Areas which are important or sensitive

for ecological reasons - Wetlands,

watercourses or other water bodies,

coastal zone, biospheres, mountains,

forests

No No sensitive areas present

However

Samalkota Canal flowsat a distance of

3.0 Km from the project site

3 Areas used by protected, important or

sensitive species of flora or fauna for

breeding, nesting, foraging, resting,

over wintering, migration

No None within 15 km Aerial distance from


4 Inland, coastal, marine or underground

waters

Yes Samalkota Canal flows at a distance of

3.0 Km from the project site

5 State, National boundaries No Nil with in 15 Km

6 Routes or facilities used by the public

for access to recreation or other

No The road adjacent to Boundary is not

leading to any Environmental sensitive

18

tourist, pilgrim areas places.

However this route used by the public

for access to-

Railway Station:Medapadu: 1.96km,

7 Defense installations No None within 10 km aerial distance from


8 Densely populated or built-up area Yes Chinnabrahmadevam Village, 0.6km in

from the site.

9 Areas occupied by sensitive man-

made land uses

(Hospitals, schools, places of worship,

community facilities)

Yes Hospitals and schools are available in

nearby villages and Medapaduat a

distance of 2.0Kms

10 Areas containing important, high

quality or scarce resources

(Ground water resources, surface

resources, forestry, agriculture,

fisheries, tourism, minerals)

No None within 15 km aerial distance from


11 Areas already subjected to pollution or

environmental damage.

(Those where existing legal

environmental standards are

exceeded)

No None within 15 km aerial distance from


12 Areas susceptible to natural hazard

which could cause the project to

present environmental problems

(Earthquakes, subsidence, landslides,

erosion, flooding for extreme or

adverse climatic conditions)

No --

19

STANDARD TEMPLATE

20

STANDARD TEMPLATE FOR EVALUATION OF ALL PROJECTS/ ACTIVITIES:-

S.No Information required Information to be furnished by the proponents

1 Name of the project or

activity

M/s KBK Biotech Pvt Ltd

(Formerly known as Milano Spirits India Pvt Ltd)

2 Name of the

organization/owner.

K. Suresh Kumar

M/s. KBK Biotech Pvt. Ltd.

Director

3 Address for

communication

K. Suresh Kumar

Designation: Director

D.No: 24-14-3/1, Near Ramakrishna Mission, RV Nagar,

Rajahmundry

Andhra Pradesh

Pin code: 533101

4 Telephone numbers 9849411266

5 Email ID of the

organization or contact

person

[email protected]

6 Location of the Proposed

project or activity

ChinnabrahmadevamVillage

PeddapuramMandal

East Godavari

Andhra Pradesh

7 Appraisal Category (B2

or B1)

B1

The proposed project is the within the existing premises with

no increase in pollution load per unit of production as the

process is with sophisticated technologies. The existing plant is

exempted from public hearing because of usage of grains as

raw material. The pollution generated due to usage of grains is

lesser than that of the pollution generated due to usage of

molasses.

Hence request you to consider our project for exemption of

public hearing.

8 Nearest habitation and

distance from the project

or activity

Chinnabrahmadevam at a distance of 0.6 kms

21

9 Installed capacity /

Production Capacities

Product Existing

Capacity

Proposed

capacity

Total

Capacity

Rectified

Spirit/ENA/Ethanol

Fuel

20 KLPD

Molasses/grain

Based

39KLPD

grain

based

59

KLPD

10 Specify the Fuel (Coal /

CNG / biomass/Others)

and quantity required

20% Coal + 80% Biomass for boiler

11 Details of Land use/Land

Cover

The land is designated as industrial land and surrounding is

agricultural land.

12 Occupancy, ownership of

the land in which the

activity is proposed:

(Government land /

Privateland / Forest land

/Revenue land /Temple

land /leased land/ land

belongs to other

Department)

Private

13 If it is a Forest land, the

following details shall be

furnished:

(Whether it is a Reserved

forest / Protected

forest/Demarcated forest/

National

Parks/Sanctuaries/any

land in possession of

Forest Department.)

(The village map with Sy.

No. indicating nearest

forest boundary line from

the site shall be enclosed)

NA

14 Total investment of the

project/activity.

Rs. 24.0 Crores

a. Funds allocated for

EMP (capital cost and

recurring cost per annum)

Rs. 5.0 Crores

15 Brief description of the

project with special

reference to specific

pollution and its control

Spent wash- Zero discharge by RO and MEE.

22

measures.

16 Compliance report on the

following :

i. Status of compliance

of the conditions and

environmental

safeguards stipulated

in the earlier

clearance letters.

Existing EC order no: SEIAA/AP/EG-19/2010 dt: 29.06.2010

EC revalidated no: SEIAA/AP/EG-19/2010 Dt: 09.02.2016

CFE Order no: 318/PCB/CFE/RO-KKD/HO/2010-669 Dt:

08.06.2010

CFE Expansion order no: 318/APPCB/CFE/RO-

KKD/HO/2010 Dt:24.03.2017.

Note: Grain added in 2010 EC order. Now the management go

for enhancement of existing EC by addition of 39 KLPD for

the EC order. Hence Certified Compliance can be exempted

ii. Details of the court

cases, if any, pending

in any Court of Law

against the project as

well as any directions

passed by the Court

relating to the project

directly or indirectly.

Nil

iii. Details of the notices,

if any, given to the

project under Section

5 of the

Environmental

(Protection) Act,

1986 and Section 18

of the Air (Prevention

& Control of

Pollution) Act, 1981.

Nil

17 Name of the Consultant: SV Enviro Labs & Consultants,

Visakhapatnam

STANDARD TERMS OF REFERENCE

S.no Standard ToRs Compliance

1 Executive Summary

Will be provided along with EIA report

2 Introduction

i Details of the EIA Consultant

including NABET accreditation

SV Enviro Labs & Consultants,

Enviro House, Block –B, B-1, IDA,

Autonagar, Visakhapatnam -12

NABET accredited- 136

ii Information about the project

proponent

Mr.Suresh

Designation: Director

D.No: 24-14-3/1, Near Ramakrishna

Mission, RV Nagar, Rajahmundry

Andhra Pradesh

Pin code: 533101

iii Importance and benefits of the project

Will be provided in EIA report

3 Project Description

i Cost of project and time of completion

Project cost: Rs. 24.0 Crores

Time of completion: 12 months

ii Products with capacities for the

proposed project

Grain based distillery - 39 KLPD

Co-Generation Power – 0.85 MW

iii If expansion project, details of existing

products with capacities and whether

adequate land is available for

expansion, reference of earlier EC if

any

Existing Products as per EC order:

RS/ENA/Ethanol - 20 KLPD molasses or

grain based distillery

CFE order:

Co-generation power – 1.25MW

CO2 – 15.2 TPD

DWGS/DDGS – 40 TPD/20 TPD

iv List of raw materials required and their

source along with mode of

transportation

Grain – 107 TPD for proposed

Grain/molasses for existing

v Other chemicals and materials required

with quantities and storage capacities

Yeast

SMBS, antifoaming, sodium

hypochlorite,Urea,DAP

vi Details of Emission, effluents,

Proposed effluent details:

Spent Wash – 175.0 KLD

hazardous waste generation and their

management

Cooling –8.0 KLD

Boiler blow down –10.0 KLD

RO Rejection – 15.0 KLD

Hazardous Waste Details:

Waste Oil – 100 LPA

vii Requirement of water, power, with

source of supply, status of approval,

water balance diagram, man-power

requirement (regular and contract)

Fresh water requirement:

Process – 201.0 KLD

Cooling tower make-up- 78.0 KLD

RO Feed (ENA Plant - 81.0 KLD

& Boiler makeup)

viii Process description along with major

equipments and machineries, process

flow sheet (quantative) from raw

material to products to be provided

Enclosed in PFR.

ix Hazard identification and details of

proposed safety systems

Storage of product-safety concerns and

safety aspects

x Expansion/modernization proposals

a Copy of all the Environmental

Clearance(s) including Amendments

thereto obtained for the project from

MOEF/SEIAA shall be attached as an

Annexure. A certified copy of the

latest Monitoring Report of the

Regional Office of the Ministry of

Environment and Forests as per

circular dated 30th May, 2012 on the

status of compliance of conditions

stipulated in all the existing

environmental clearances including

Amendments shall be provided. In

addition, status of compliance of

Consent to Operate for the ongoing or

existing operation of the project from

SPCB shall be attached with the EIA-

EMP report

Existing EC order no: SEIAA/AP/EG-

19/2010 Dt: 29.06.2010.

Revalidated EC order no: SEIAA/AP/EG-

19/2010 Dt: 09.02.2016

b In case the existing project has not

obtained environmental clearance,

reasons for not taking EC under the

provisions of the EIA Notification

Existing EC order no: SEIAA/AP/EG-

19/2010 dt: 29.06.2010

EC revalidated no: SEIAA/AP/EG-19/2010

1994 and/or EIA Notification 2006

shall be provided. Copies of Consent to

Establish/No Objection Certificate and

Consent to Operate (in case of units

operating prior to EIA Notification

2006, CTE and CTO of FY 2005-

2006) obtained from the SPCB shall be

submitted. Further, compliance report

to the conditions of consents from the

SPCB shall be submitted.

Dt: 09.02.2016

CFE Order no: 318/PCB/CFE/RO-

KKD/HO/2010-669 Dt: 08.06.2010

CFE Expansion order no:

318/APPCB/CFE/RO-KKD/HO/2010 Dt:

24.03.2017.

4 Site Details

i Location of the project site covering

village, Taluka/Tehsil, District and

State, Justification for selecting the

site, whether other sites were

considered.

Sy. No: 73/1, 74/1, 74/2, 75/1, 75/2, 76/1,

76/2, 77/1, 77/2, 78, 79/1, 79/2, 82/1, 82/2,

83/1 & 83/2

Chinnbrahmadevam Village,

Peddapuram Mandal

East Godavari

Andhra Pradesh

ii A toposheet of the study area of radius

of 10km and site location on

1:50,000/1:25,000 scale on an A3/A2

sheet. (including all eco-sensitive areas

and environmentally sensitive places).

Enclosed in PFR.

iii Details w.r.t. option analysis for

selection of site.

The proposed expansion within the existing

premises and also plenty of availability of

raw material and manpower-trained

available, hence no alternate considered

iv Co-ordinates (lat-long) of all four

corners of the site.

1. 17° 1'21.96"N, 82° 5'5.69"E

2. 17° 1'18.98"N, 82° 5'22.09"E

3. 17° 1'8.38"N, 82° 5'19.56"E

4. 17° 1'14.48"N, 82° 5'3.11"E

v Google map-Earth downloaded of the

project site.

Enclosed in PFR

vi Layout maps indicating existing unit as

well as proposed unit indicating

storage area, plant area, greenbelt area,

utilities etc. If located within an

Industrial area/Estate/Complex, layout

of Industrial Area indicating location

Will be provided in EIA report

of unit within the Industrial

area/Estate.

vii Photographs of the proposed and

existing (if applicable) plant site. If

existing, show photographs of

plantation/greenbelt, in particular.

enclosed

viii Landuse break-up of total land of the

project site (identified and acquired),

government/ private - agricultural,

forest, wasteland, water bodies,

settlements, etc shall be included. (not

required for industrial area).

Total land area =33.07 Ac

Built up area =18.08 Ac

Green belt area =14.99 Ac

ix A list of major industries with name

and type within study area (10km

radius) shall be incorporated. Land use

details of the study area.

Sri Venkatarama Oil India Pvt. Ltd. at a

distance of 6.23 kms.

x Geological features and Geo-

hydrological status of the study area

shall be included.

It is of plain land with existing industry and

the detailed geology will be discussed in

EIA report after TOR approval

xi Details of Drainage of the project upto

5km radius of study area. If the site is

within 1 km radius of any major river,

peak and lean season river discharge as

well as flood occurrence frequency

based on peak rainfall data of the past

30 years. Details of Flood Level of the

project site and maximum Flood Level

of the river shall also be provided.

(mega green field projects).

Drainage pattern map enclosed an details of

study will be incorporated in EIA report

xii Status of acquisition of land. If

acquisition is not complete, stage of

the acquisition process and expected

time of complete possession of the

land.

NA

Total land under possession of existing

industry

xiii R&R details in respect of land in line

with state Government policy.

Not applicable as the proposed project site is

own land.

5 Forest and wildlife related issues (if

applicable):

Not applicable.

There are no national parks or wildlife

sanctuaries within 10km radius

i Permission and approval for the use of

forest land (forestry clearance), if any,

and recommendations of the State

Forest Department. (if applicable).

Not applicable.

ii Landuse map based on High resolution

satellite imagery (GPS) of the

proposed site delineating the forestland

(in case of projects involving forest

land more than 40 ha)

Not applicable.

iii Status of Application submitted for

obtaining the stage I forestry clearance

along with latest status shall be

submitted

Not applicable.

iv The projects to be located within 10

km of the National Parks, Sanctuaries,

Biosphere Reserves, Migratory

Corridors of Wild Animals, the project

proponent shall submit the map duly

authenticated by Chief Wildlife

Warden showing these features vis-à-

vis the project location and the

recommendations or comments of the

Chief Wildlife Warden-thereon

Not applicable.

v Wildlife Conservation Plan duly

authenticated by the Chief Wildlife

Warden of the State Government for

conservation of Schedule I fauna, if

any exists in the study area.

Not applicable.

vi Copy of application submitted for

clearance under the Wildlife

(Protection) Act, 1972, to the Standing

Committee of the National Board for

Wildlife.

Not applicable.

6 Environmental Status

i Determination of atmospheric

inversion level at the project site and

site-specific micro- meteorological

data using temperature, relative

humidity, hourly wind speed and

direction and rainfall

Micrometerological data, AAQ and water

details collected from the 10 km radius .

ii AAQ data (except monsoon) at 8

locations for PM10, PM2.5, SO2,

NOX, CO and other parameters

relevant to the project shall be

collected. The monitoring stations shall

be based CPCB guidelines and take

into account the pre-dominant wind

Data collected and reports enclosed

direction, population zone and

sensitive receptors including reserved

forests

iii Raw data of all AAQ measurement for

12 weeks of all stations as per

frequency given in the NAQQM

Notification of Nov. 2009 along with -

min., max., average and 98% values

for each of the AAQ parameters from

data of all AAQ stations should be

provided as an annexure to the EIA

Report

Data collected and detailed calculations will

be provided in EIA Report

iv Surface water quality of nearby River

(100m upstream and downstream of

discharge point) and other surface

drains at eight locations as per

CPCB/MoEF&CC guidelines.

Ground and surface water collected and

analysed

v Whether the site falls near to polluted

stretch of river identified by the

CPCB/MoEF&CC, if yes give details.

NO

vi Ground water monitoring at minimum

at 8 locations shall be included.

As the plant meeting zero discharge and no

storage of spent wash in lagoons and no bio

composting, hence monitoring wells not

applicable.

However we will do six monthly analysis of

surrounding surface and ground water as per

EIA sampling locations.

vii Noise levels monitoring at 8 locations

within the study area.

Locations identified and data collected

viii Soil Characteristic as per CPCB

guidelines.

Will be provided in EIA Report

ix Traffic study of the area, type of

vehicles, frequency of vehicles for

transportation of materials, additional

traffic due to proposed project, parking

arrangement etc


x Detailed description of flora and fauna

(terrestrial and aquatic) existing in the

study area shall be given with special

reference to rare, endemic and

endangered species. If Schedule-I

fauna are found within the study area, a

Wildlife Conservation Plan shall be

Data collected and will incorporate in EIA

report

prepared and furnished

xi Socio-economic status of the study

area

Primary data collected and will be provided

in EIA Report

7 Impact and Environment Management

Plan

i Assessment of ground level

concentration of pollutants from the

stack emission based on site- specific

meteorological features. In case the

project is located on a hilly terrain, the

AQIP Modelling shall be done using

inputs of the specific terrain

characteristics for determining the

potential impacts of the project on the

AAQ. Cumulative impact of all

sources of emissions (including

transportation) on the AAQ of the area

shall be assessed. Details of the model

used and the input data used for

modelling shall also be provided. The

air quality contours shall be plotted on

a location map showing the location of

project site, habitation nearby,

sensitive receptors, if any


ii Water Quality modelling - in case of

discharge in water body

Not applicable as no discharge

iii Impact of the transport of the raw

materials and end products on the

surrounding environment shall be

assessed and provided. In this regard,

options for transport of raw materials

and finished products and wastes (large

quantities) by rail or rail-cum road

transport or conveyor- cum-rail

transport shall be examined.


iv Anote on treatment of wastewater from

different plant operations, extent

recycled and reused for different

purposes shall be included. Complete

scheme of effluent treatment.

Characteristics of untreated and treated

effluent to meet the prescribed

standards of discharge under E(P)

Meeting zero discharge

MEE

Complete ETP for recirculation of

condensate and spent lees

Rules

v Details of stack emission and action

plan for control of emissions to meet

standards

Bag filter as dust control system and stack

height considered as 50 m.

Emissions will meet CPCB standards of

<115 mg/Nm3

vi Measures for fugitive emission control Dust suppression for ash

Closed conveyor and hopper system for dust

collection

vii Details of hazardous waste generation

and their storage, utilization and

management. Copies of MOU

regarding utilization of solid and

hazardous waste in cement plant shall

also be included. EMP shall include

the concept of waste-minimization,

recycle/reuse/recover techniques,

Energy conservation, and natural

resource conservation.

Hazardous Waste only-waste oil and will be

disposed to CPCB vendors

viii Proper utilization of fly ash shall be

ensured as per Fly Ash Notification,

2009. A detailed plan of action shall be

provided.

Will be used for construction of buildings

and godowns

ix Action plan for the green belt

development plan in 33 % area i.e.

land with not less than 1,500 trees per

ha. Giving details of species, width of

plantation, planning schedule etc. shall

be included. The green belt shall be

around the project boundary and a

scheme for greening of the roads used

for the project shall also be

incorporated.

Land already allocated

x Action plan for rainwater harvesting

measures at plant site shall be

submitted to harvest rainwater from the

roof tops and storm water drains to

recharge the ground water and also to

use for the various activities at the

project site to conserve fresh water and

reduce the water requirement from

other sources.

Rain water harvesting practicing and will

extend for new area

xi Total capital cost and recurring

cost/annum for environmental

Rs. 5.0 crores will be spent for

environmental pollution control measures.

pollution control measures shall be

included.

xii Action plan for post-project

environmental monitoring shall be

submitted.


xiii Onsite and Offsite Disaster (natural

and Man-made) Preparedness and

Emergency Management Plan

including Risk Assessment and

damage control. Disaster management

plan should be linked with District

Disaster Management Plan


8 Occupational Health

I Plan and fund allocation to ensure the

occupational health & safety of all

contract and casual workers

Will be provided in EIA Report.

However we are having plan for

occupational health and same will be

followed

ii Details of exposure specific health

status evaluation of worker. If the

workers' health is being evaluated by

pre designed format, chest x rays,

Audiometry, Spirometry, Vision

testing (Far & Near vision, colour

vision and any other ocular defect)

ECG, during pre placement and

periodical examinations give the

details of the same. Details regarding

last month analyzed data of above

mentioned parameters as per age, sex,

duration of exposure and department

wise



followed

iii Details of existing Occupational &

Safety Hazards. What are the exposure

levels of hazards and whether they are

within Permissible Exposure level

(PEL). If these are not within PEL,

what measures the company has

adopted to keep them within PEL so

that health of the workers can be

preserved.



followed

iv Annual report of heath status of

workers with special reference to

Occupational Health and Safety


9 Corporate Environment Policy

i Does the company have a well laid

down Environment Policy approved by

its Board of Directors? If so, it may be

detailed in the EIA report.

Existing plan we are having and we are

working out for better plan as per our new

management

ii Does the Environment Policy prescribe

for standard operating process /

procedures to bring into focus any

infringement / deviation / violation of

the environmental or forest norms /

conditions? If so, it may be detailed in

the EIA.


iii What is the hierarchical system or

Administrative order of the company

to deal with the environmental issues

and for ensuring compliance with the

environmental clearance conditions?

Details of this system may be given.


iv Does the company have system of

reporting of non compliances /

violations of environmental norms to

the Board of Directors of the company

and / or shareholders or stakeholders at

large? This reporting mechanism shall

be detailed in the EIA report.


10 Details regarding infrastructure

facilities such as sanitation, fuel,

restroom etc. to be provided to the

labour force during construction as

well as to the casual workers including

truck drivers during operation phase.

Temporary hutmats will be provided for

workers rest house and canteen facility for

work force will be provided.

Sanitation facilities will be extended for

construction area.

11 Enterprise Social Commitment (ESC)

i Adequate funds (at least 2.5 % of the

project cost) shall be earmarked

towards the Enterprise Social

Commitment based on Public Hearing

issues and item-wise details along with

time bound action plan shall be

included. Socio-economic

development activities need to be

elaborated upon.

Funds earmarked for CSR activity.

Need assesment carried and identified the

potential areas.

12 Any litigation pending against the

project and/or any direction/order

Nil

passed by any Court of Law against the

project, if so, details thereof shall also

be included. Has the unit received any

notice under the Section 5 of

Environment (Protection) Act, 1986 or

relevant Sections of Air and Water

Acts? If so, details thereof and

compliance/ATR to the notice(s) and

present status of the case.

13 A tabular chart with index for point

wise compliance of above TOR.

Noted

SPECIFIC TERMS OF REFERENCE

1 List of existing distillery units in the

study area along with their capacity

and sourcing of raw material.


2 Number of working days of the

distillery unit

Expansion plant will be operated in 330 days.

3 Details of raw materials such as

molasses/grains, their source with

availability

Proposed raw material details:

Grain : 107 TPD

Source : Farmers

4 Details of the use of steam from the

boiler

Boiler 20 TPH and 4 TPH boiler

5 Surface and Ground water quality

around proposed spent wash storage

lagoon, and compost yard.

No compost yard

No storage lagoons

6 Plan to reduce spent wash

generation within 6-8 KL/KL of

alcohol produced

Design considered to achieve

7 Proposed effluent treatment system

for molasses/grain based distillery

(spent wash, spent lees, condensate

and utilities) as well as domestic

sewage and scheme for achieving

zero effluent discharge (ZLD).

ZLD system

ETP plant with recirculation of treated water to

cooling

8 Proposed action to restrict fresh

water consumption within 10

KL/KL of alcohol production.


9 Details about capacity of spent wash

holding tank, material used, design

consideration. No. of peizometers to

be proposed around spent wash

holding tank.

No holding tanks for spent wash above GL

RCC tanks. Hence piezo wells not proposed

10 Action plan to control ground water Will be provided in EIA Report

pollution.

11 Details of solid waste management

including management of boiler ash,

yeast, etc. Details of incinerated

spent wash ash generation and its

disposal.

Yeast Sludge – 2.5 TPD

Fly Ash – 13.6 TPD

12 Details of bio-composting yard (if

applicable).

Not applicable

13 Action plan to control odour

pollution.


14 Arrangements for installation of

continuous online monitoring

system (24x7 monitoring device).

As it is zero discharge will provide on line

camera system only

Documents

M/S. KBK BIOTECH PRIVATE LIMITED - …environmentclearance.nic.in/writereaddata/FormB/TOR/Proposed_TOR... · KBK Biotech Pvt Ltd Chinnabramadevam Village, Peddapuram Mandal East Godavari