MQP Evaluation Report - sites.dreamingcode.comsites.dreamingcode.com/dccontentNet/Registration/data/pdf/11689_eAb.pdfPreparation/ Dyeing/ Printing/ Finishing 83 89 88 -6 % -5 % Color

Performance RatingQuality

83%

MQP Evaluation Report

Mill Registration ID A11689-130234

Mill Name Yeongdeok Industry Co., Ltd

Mill Address 62, Gangbyeon-ro 730beon-gil-

City Dongducheon-si

State Gyeonggi-do

Country South Korea

Meets Expectations : 80-100% Needs Improvement : 60-79% Poor / Insufficient : 0-59%

Quality Excellence

Mill Profile

The mill was established in 1990 originally and the facility being audited was established in the current location in Feb. 2008. It is a dyeing/finishing mill, the main products of the mill are Rayon/Cotton knitted fabrics. There are around 120 workers working in the mill and the total capacity of the mill is around 14.4 million kg per year.

Mill Registration ID A11689-130234

Mill Name Yeongdeok Industry Co., Ltd

Verification Date Jan 05, 2018

Contact Person Ms. Seong-Yeon Roh

Email [email protected]

Telephone 82 31 868 7000

QA Manager Mr. Jung-Ho Lee

Email Address [email protected]

Phone number 82 31 868 7000

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Mill Capabilities

Spinning No Weaving No Color Process Yes

Knitting No Preparation/ Dyeing/ Printing/ Finishing Process Yes Fabric Laboratory Yes

Knitted/woven goods rejection rate after greige inspection -

N/A

Reject rate (%) after preparing the fabric Less than 0.1%

Re-Dye (%) 10%

Re-Dye (%) in yarn dyeing -

Rejection rate after finishing 2%

Rejection rate after final inspection 2.5%

% scrap fabric rejected after inspection 0.1%

Inspection system used 4-Point System

Training for employees conducted N/A

Product Development department Yes

Innovation strengths Dyeing

Certificate Name Expiry Date

ISO9001 22-Dec-2020

ISO14001 22-Dec-2020

Sustainability Certificates


Quality Excellence | Q2

Participating Mills: 381

I. Mill Quality Excellence Performance Summary

Poor / InsufficientNeeds ImprovementMeets Expectations

Not ApplicableII. Section Rating Summary




Last Assessment (08-Apr-2016) First Assessment (03-Mar-2011)Current Assessment (05-Jan-2018)

Advancers DeclinerConstant

Section Name Current Last First Change(Current-Last)

Change(Current-First)

General Implementation 63 75 66 -16 % -4 %

Spinning Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable

Knitting Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable

Weaving Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable

Preparation/ Dyeing/ Printing/ Finishing 83 89 88 -6 % -5 %

Color Process 99 100 97 -1 % 2 %

Final Inspection & Testing 81 88 67 -7 % 20 %

Overall Score 83 89 84 -6 % -1 %

III. Performance Trend Analysis



IV. Mill Comparison Benchmark

Global Mill Average :

South Korea Mill Average : South Korea Mills Average

Global Mills Average

Total Number of Mills : 381 Average Overall Score : 79



Mill Product Specialty : Knits Knits Specialty Mills Average




V. Sub Section Performance Analysis Not Applicable




VI. Mill Quality Capabilities

Preparation / Dyeing / Finishing / Printing

Dyeing Capacity Number of machines/lines Capacity per month

Pressure Jet 15 650,000 kg

Overflow 17 550,000 Kg

Spectrophotometer Brand

Model Number

Serial Number

Illuminant Settings

Color Difference Formula

Specular (included/excluded)

White Tile Serial Number

Black Trap Available (yes/No)

Calibration Frequency (e.g. 4 hrs)

Recent Calibration Record & Date

Datacolor 600 8801082D65, F11, U30, U35, IncA, etc

CIE cmc 2:1 included 8801082 Yes 4 hours Feb. 03,

2017

Color Process

Conditioning Chamber Unit Brand Model Temperature (F) Relative Humidity (%)

BOWOO ENGINEERING BW-161 70 55

Color Process

Type of Dyeing Equipment Sample Size/WeightHow Long are Lab Dips Dried & Method (i.e. Microwave, Convection)

Finishing Chemicals Applied Before Evaluating Color

Copower IR (6 pieces) 5g 8 min / Oven Yes

Daelim Starlet IR (3 pieces) 5g 8 min / Oven Yes

Waerbath shaking (2 pieces) 5g 8 min / Oven Yes

Color Process



Lightbox Brand

Model Serial Number Illuminants available (e.g. U3000, D65)

Light/Lamp Replacement Hours

Located in the Dark Room

Recent Calibration Record & Date

Gretag Macbeth Spectralight III 603 1705 0400

U3000, D65, Cool White Fluorescent, A, TL84, UV, U35, INCA

2,000 hours Yes Feb. 7, 2017

Gretag Macbeth Spectralight III 603 3732 0102

U3000, D65, Cool White Fluorescent, A, TL84, UV, U35, INCA

2,000 hours Yes Feb. 7, 2017

Color Process

Color ProcessTechnician Name or IDNumber

Nil

Finish Type (Effect)

NA

Specialty Finish

Test Type Ability Test Method Test Frequency

Dimensional Stability to Washing Satisfactory AATCC 135 Every batch

pH value Satisfactory AATCC 81 Every batch

Color Fastness to Accelerated Laundering Only Limited Method AATCC 61 (1A only) Every batch

Color Fastness to Crocking Satisfactory AATCC 8 Every batch

Color Fastness to Washing Satisfactory AATCC 61 Every batch

Fabric Testing Laboratory



VII. Opportunities for Improvements

1. General Implementation Compliance Opportunity for Improvement NA - Not Applicable

Section Sub Section Question Number

Current(05-Jan-2018)

Last(08-Apr-2016)

Global Freq. of Compliance %

General Implementation General Implementation

14.01 72%

14.02 41%

14.03 67%

14.05 59%

17.00 20%

Question Number Opportunity for Improvement

14.01 There is no documented evidence of management review of the quality program on individual processes for effectiveness and facilitating continual improvement

The mill does not conduct the management review of the quality program.

14.02 There is no documented evidence that recommended actions are followed up

The mill does not follow the recommended actions for management review due to no management review.

14.03 There is no internal audit of the quality program

The mill does not conduct the internal audit of the quality program.

14.05 The mill has no document evidence for the evaluation of the effectiveness of the training program.

The mill does not evaluate the effectiveness of the training program.

17.00 The mill cannot produce product meeting accepted "Organic" Standards (GOTS)

GOTS is not established.

Additional Comments for General Implementation

The mill got the certificate of ISO 9001:2015 and ISO 14001:2015 on 22, Dec, 2017. However, the internal audit and management review are not conducted. The mill has formal quality training program but the effectiveness of the training program is not evaluated. The maintenance of the equipments is handled by the contractor.



2. Preparation/ Dyeing/ Printing/ Finishing Compliance Opportunity for Improvement NA - Not Applicable



Last(08-Apr-2016)


Preparation/ Dyeing/ Printing/ Finishing

Preparation Process 112.00 55%

Dyeing Process

122.00 13%

123.00 26%

127.01 79%

131.00 53%


112.00 Prepared fabric is not tested for tensile and tear (woven) or burst strength (knit)

No test for burst strength

122.00 Chemicals are stored separately but not in a controlled environment

123.00 Dyestuffs are stored separately but not in a controlled environment

127.01 Quality dye tests are not done using visual (lightbox) and spectrophotometer

Dye test was done by spectrophotometer. However, the data was not recorded and maintained.

131.00 Temperature and pressure gauges are not calibrated regularly at dye house

Temperature and pressure gauges are not calibrated regular basis.

Additional Comments for Preparation/ Dyeing/ Printing/ Finishing

The mill performs only commission dyeing & finishing process for the greige fabrics provided by the vendor. All the greige fabric is checked by the vendor. The mill does not test tensile & burst strength prepared fabric. The mill uses the water from the government supply. There is an internal water purifying treatment in the mill with 3,000 tons/day capacity. pH, Hardness and other minerals are tested once a week by a contracted lab.

There is an automatic dispensing system for the dyestuffs from the dye preparation room to the dyeing equipments. However, all the dyestuffs still have to be weighed manually. Dye test was done by spectrophotometer. However, the data was not recorded and maintained. Temperature and pressure gauges are not calibrated regular basis. The percentage of the right-first-time dyeing of the mill is around 90%.

3. Color Process Compliance Opportunity for Improvement NA - Not Applicable



Last(08-Apr-2016)


Color Process Color Process 192.00 60%


192.00 No Munsell Hue Color Test is conducted for color technician

The mill's color technicians has not been tested on Munsell Hue Color Test.



Additional Comments for Color Process

The color lab is equipped with two computer color kitchen machines and one spectrophotometer and two light boxes. The maintenance and calibration of light box are handled by the contractor. The mill's color technicians has not been tested on Munsell Hue Color Test.

4. Final Inspection & Testing Compliance Opportunity for Improvement NA - Not Applicable



Last(08-Apr-2016)


Final Inspection & Testing

Final Inspection198.01 82%

201.01 90%

Production Testing Laboratory

213.00 55%

218.00 61%

219.00 24%

220.00 62%


198.01 Finished product is not 100% inspected before final packing

40% inspected

201.01 Inspection frames are available but not with enough capacity to conduct all the final fabric inspection

There are two continuous type inspection frames and one manual type of inspection table in this mill. Not enough if 100% inspection is required.

213.00 The lab is conditioned, but not to the right parameters of 72F and 65% RH

Actual temperature is 73.4F and Relative Humidity is 31%.

218.00 No statistical correlation has been completed in the laboratory

Correlation test is not implemented.

219.00 The laboratory is not certified by any other organizations

220.00 Lab's testing data is not statistically analyzed over time

Additional Comments for Final Inspection & Testing

There is a condition room in the testing lab of the mill. However, the temperature and related humidity inside the condition room is not well controlled. Actual temperature is 73.4F and Relative Humidity is 31%. The lab is running two shifts a day to cover shifts of the production field. Correlation test is not implemented.

The 40% inspection is only performed on the products. There are two continuous type inspection frames and one manual type of inspection table in this mill. Not enough if 100% inspection is required. The inspectors understand the inspection standards, all defects are recorded and shared with other production lines.



DISCLAIMERThis report is for the exclusive use of the client of Intertek named in this report (“Client”) and is provided pursuant to an agreement for sevices between Intertek and Client (“Client Agreement”).No other person may rely on the terms of this report. This report provides a summary of the findings and other applicable information found/gathered during the audit conducted at the specified facilities on the specified date only. Therefore, this report does not cover, and Intertek accepts no responsibility for, other locations that may be used in the supply chain of the relevant product or service. Further, as the audit process used by Intertek is a sampling exercise only,Intertek accepts no responsibility for any non-compliant issues that may be revealed relating to the operations of the identified facility at any other date.Intertek's responsibility and liability are also limited in accordance to the terms and conditions of the Client Agreement.Intertek assumes no liability to any party, for any loss, expense or damage occasioned by the use of this information other than to the Client and in accordance with the Client Agreement and these disclaimers. In case there is any conflict between the disclaimers stated herein and the applicable terms and conditions of Intertek incorporated into the Client Agreement, then these disclaimers shall prevail.



Documents

MQP Evaluation Report - sites.dreamingcode.comsites.dreamingcode.com/dccontentNet/Registration/data/pdf/11689_eAb.pdfPreparation/ Dyeing/ Printing/ Finishing 83 89 88 -6 % -5 % Color