MPS6100-M Non-Validatable Series Continuous Band Heat …...EN ISO 14121-1:2007 Risk Assessment – Part 1: Principles BS EN 614-1:2006+A1:2009 Ergonomic design principles —. Part

PLEXPACK CORP. 1160 Birchmount Rd. Unit 2, Toronto, Ontario. M1P 2B8 Tel: 416-291-8085, Toll Free: 1-800-265-1775, Fax: 416-298-4328

Email: [email protected] Website: www.plexpack.com

MPS6100-M Non-Validatable Series

Continuous Band Heat Sealer

Product Documentation

Model Number: _______________________________________________________________ Serial Number: _______________________________________________________________

mailto:[email protected]�

MPS6100

ORIGINAL Page ii

CONTENTS

Declarations of Conformity iii

Safety Information vi

Operator Manual x

Maintenance Manual xii

Spare Parts List xiv

Appendix A – MPS6100-M 120V Assemblies

Appendix B – MPS6100-M 240V Assemblies

Appendix C - MPS6100-M Electrical Schematic

Appendix D – MPS6000-M Seal Section Pin Out

Plexpack Corporation 1160 Bircmount Road, Unit 2 Toronto, Ontario, M1P 2B8, Canada Tel: +1-416-291-8085 Fax: +1-416-291-4328 www.plexpack.com

EC – Declaration of Conformity In accordance with Directive 2004/108/EC This is to declare that the Equipment: Emplex MPS Sealer Model Series: MPS 6xxx (x will be any number, 0-9) is in conformity with the provisions of the Directive 2004/108/EC for electromagnetic emissions compatibility. Referenced normative documents: EN 61000-6-4:2007 Electromagnetic Compatibility (EMC). Part 6-4: Generic

standards - Emissions standard for industrial environments.

EN 61000-6-2:2005 Electromagnetic Compatibility (EMC). Part 6-2: Generic standards - Immunity standard for industrial environments.

EN 55011:2007 Group 1 Class A – Industrial, scientific and medical radio frequency equipment – Electromagnetic disturbance characteristics – Limits and methods of measurement.

Technical File Ref No.: T1772PLE1 Toronto, December 2009

Plexpack Corporation 1160 Bircmount Road, Unit 2 Toronto, Ontario, M1P 2B8, Canada Tel: +1-416-291-8085 Fax: +1-416-291-4328 www.plexpack.com

EC – Declaration of Conformity In accordance with Directive 98/37/EC and/or 2006/42/EC This is to declare that the Equipment: Emplex MPS Sealer Model Series: MPS 6xxx (x will be any number, 0-9) is in conformity with the provisions of the Directive 98/37/EC and/or 2006/42/EC for machinery safety. Referenced normative documents: EN ISO 12100-1:2003 Basic concepts, general principles for design. EN ISO 12100-2:2003 Basic concepts, general principles for design - Part 2:

Technical principles - /A1 EN 60204-1:2006 Electrical equipment of machines. General requirements. EN ISO 13857:2008 Safety distances to prevent hazard zones being reached by

upper and lower limbs. EN 349:1993+A1:2008 Minimum gaps to avoid crushing of parts of the human

body. EN 953:1997 +A1:2009 General requirements for the design and construction of

fixed and movable guards. EN 1037:1995+A1:2008 Prevention of unexpected start-up EN ISO 13850:2007 Emergency stop — Principles for design. EN 60529:1992 Specification for degrees of protection provided by

Enclosures (IP Code). EN ISO 14121-1:2007 Risk Assessment – Part 1: Principles BS EN 614-1:2006+A1:2009 Ergonomic design principles —. Part 1: Terminology and

general principles Technical File Ref No.: SF10655A1.PC Toronto, December 2009

Declaration of Noise Emission

The Plexpack Corp. Model EMPLEX® 6XXX Bag Sealer, where “X” may be any number 0-9, noise emission levels per ISO EN 11202 are as follows:

Work place noise level – Idle/Ambient 57.4 dB (A) Work place noise level (Work Cycle) 61.5 dB (A) Ambient Correction Factor K3A calculated according to ISO EN 11204 Appendix A.

4 dB (A)

Measurements were made at a height of 1.5 m and 1 m from the Operator Position. The difference between the extraneous noise level and the sound intensity level at each measuring point is 4.1 dB (A) The figures quoted are emission levels and are not necessarily safe working levels. While there is a correlation between the emission and exposure levels this cannot be used reliably to determine whether or not further precautions are required. Factors that influence the actual level of exposure of the workforce include characteristics of the work room, the other sources of noise, etc. such as the number of machines and other adjacent processes. Also, the permissible level of exposure can vary from country to country. This information, however, will enable the user of the machine to make a better evaluation of the hazard and risk.

Plexpack Corp. 1160 Birchmount Rd,

Unit #2 Toronto, ON M1P 2B8

Canada

http://www.plexpack.com/home.asp�

MPS6100-M

ORIGINAL Page vi

ISO SAFETY SYMBOLS – DEFINED

Caution - General

• Do not operate machine until instruction manual has been read.

• Be sure machine is connected to building electrical safety ground.

• Be sure to disconnect the power before performing machine maintenance

• Do not operate machine with guards removed • Do not operate machine in a manner for which it was

not intended. • Do not touch heated surfaces.

Caution - Heavy

• The machine requires a minimum of two people to move or lift.

• There is a risk of personal injury if attempted to lift or move the machine alone.

Caution – Pinch Hazard

• Be extremely careful when inserting bags into the in-feed rail.

• The belt drive can grab loose clothing and/or bodily parts resulting in injury.

Caution – Electrical

• High voltages present inside the control box enclosure. • To reduce the risk of fire or electrical shock, do not

attempt to open the enclosure. • Refer servicing to qualified service personnel only.

Caution – Moving Parts

• Moving parts contained behind guards. • Do not touch moving parts. • Severe pinching and/or dismemberment may occur.

MPS6100-M

ORIGINAL Page vii

Caution – Stability Hazard

• This stand is not meant to be mounted in anyway other than specified.

• The stand is designed to support the equipment in the way shown within the manual.

• Modifications or use other than specified may result in equipment damage and personal injury.

Caution – Slip Hazard

• If a spill or explosion occurs from a product it must be cleaned before the operator continues using the machine.

Danger – Hot Surfaces

• Hot surfaces are present behind guards. • Temperatures can exceed 150°C during normal

operation, do not touch. • Severe burns will result.

Danger – Rotating Blade

• Rotating blade is located under this cover. • Do not attempt to expose this blade while the machine

is powered.

Prohibited

• Do not attempt to open, touch, or proceed before referring to the manual.

Prohibited

• Do not expose internal components to liquids of any kind.

• Do not place liquids on top of control box. • These actions will result in damage to the equipment and

may result in personal injury.

MPS6100-M

ORIGINAL Page viii

Prohibited

• Do not use non approved lubricants on the machine as it can result in damage to the machine and void the warranty.

Prohibited

• Do not attempt to stand or lean on the stand in anyway. • Equipment damage and personal injury may occur.

Prohibited

• Surfaces near this label can reach temperatures sufficient to burn skin when machine is in operation or cooling down.

• Do not touch, personal injury may occur.

Mandatory

• Supporting documentation must be read before operating or maintaining the machine.

Mandatory

• The machine requires a minimum of two people to move or lift.

Mandatory

• The machine must be unplugged before proceeding.

Mandatory

• The machine must be locked out before proceeding.

MPS6100-M

ORIGINAL Page ix

ISO SAFETY SYMBOLS – LOCATION

MPS6100-M OPERATION MANUAL

ORIGINAL Page x

MPS6100-M

OPERATION MANUAL


ORIGINAL Page xi

CONTENTS Precaution Machine Name Plate Authorized Representative Fuse Chart

1.0 Introduction 1.1 General Description 1.2 Specifications 1.3 Conformity 1.4 Machine Parts Diagram 1.5 Control Box Features 1.6 Stand Features 1.7 Dimensional Diagram

2.0 Unpacking & Assembly 2.1 Uncrating the MPS 6100 Series 2.2 Assembling the MPS 6100 Series 2.3 Unpacking the MPS 6140 2.4 Assembling the MPS 6140 Product Shelf 3.0 Operation 3.1 Getting Started 3.2 Positioning the Bag 3.3 Adjusting the Head Height 3.4 Setting the Seal Temperature 3.5 Setting the Seal Speed 3.6 Adjusting Seal and Cooling Bar Pressure 3.7 Proper Bag Feeding 3.8 Bag Support Capability 4.0 Relevant Misuse 4.1 Misplaced Liquids 4.2 Use of Non-Approved Lubricants 4.3 Standing on the Machine 4.4 Sealing Over Filled Bags 5.0 Cleaning the Machine 5.1 Surface Cleaning 5.2 Internal Cleaning 5.3 Micro Biological Materials 6.0 Disposal of Machine 7.0 Maintenance


ORIGINAL INSTRUCTIONS Page 1

CAUTION: To ensure the safe operation of this machine and the safety of the operator this manual must

be read and understood before proceeding.

This document has been produced by:

Plexpack Corporation

1160 Birchmount Road, Unit 2.

Toronto, Ontario

M1P 2B8

Canada

• The directives in this document are in accordance with the design and construction of

the unit at the time it was released by the Plexpack production facility.



MACHINE NAMEPLATE

The nameplate shown below is attached to the back of the control box and contains the information needed when contacting Plexpack technical support.

AUTHORIZED EU REPRESENTATIVE

The plate shown below is attached on the back of the control box and contains information regarding the location of the authorized representative who holds a copy of the technical file required for CE conformity.

FUSE CHART

The fuse chart is located within the control box and states the required information

required to attain and replace blown fuses within the machine.

Fuse No. Voltage Amperage SC I/R Type SizeF1

F2

F3

Caution – Replace Fuses With Same Type and Rating



1.0 INTRODUCTION

1.1 GENERAL DESCRIPTION

The MPS 6100 series machines are non-validatable continuous band sealers for the

sealing of any heat sealable bag or pouch.

The MPS Series utilizes variable speed and pressure, constant cooling and digital heat

control for quality sealing. Configuration of the sealer can be set for either horizontal or

vertical use. Height can be adjusted for each configuration. Seals are created using

economical etched Teflon coated fiberglass bands and standard in-feed is right to left.

1.2 SPECIFICATIONS

VOLTAGE 120/240 VAC

NUMBER OF PHASES 1

FREQUENCY 60 Hz

HEAT CAPACITY 520 W

AMPERAGE 5/10 A

MAXIMUM SPEED 1200 cm/min

TEMPERATURE RANGE 120°C - 180°C

WEIGHT 70 kg

SEAL WIDTH RANGE 3mm – 16mm

VERTICAL ADJUSTMENT 750 mm – 1100 mm

SEALING ORIENTATION 0° or 90°



1.3 CONFORMITY

Directive Number

LOW VOLTAGE 2006/95/EC

MACHINERY SAFETY 2006/42/EC

EMC 2004/108/EEC

RoHS 2002/95/EC

WEEE 2002/96/EC amended by 2003/108/EC

1.4 MACHINE PARTS DIAGRAM

FIGURE - 1

Stand

Control Box

In-feed Rail

Motor

Sealing Section



1.5 CONTROL BOX FEATURES

Speed Controller

Temperature Controller

Power Off

Power Cord

Conveyer Motor Port

Printer/Embosser Port

Motor Port

Encoder Port

Conveyer Encoder Port

FIGURE – 2-2

FIGURE – 2-1

Cool Down

Power On

Power Cord Socket



1.5 STAND FEATURES

1.6 DIMENSIONAL DIAGRAM

Height Adjustment

Leveling Adjustment

Stand Base

Stand Stem

FIGURE - 3

FIGURE - 4

Mounting screws (On Bottom)



2.0 UNPACKING AND ASSEMBLY

To reduce any risk of damage during shipping, the MPS 6100 series models are

securely packed in three separate sections that need to be assembled. The three sections are

the sealing section (consisting of the head and rails), the stand stem, and the stand base.

Tools Required Number of Persons Needed

1. Philips Head Screwdriver 2. Adjustable Wrench

2

CAUTION: This assembly weighs in total over 28 kilograms, please use a minimum of two

people to remove this from the box and to mount in its final position.

2.1 UNCRATING THE MPS 6100 SERIES

1) Open the box then remove the first layer of plastic wrap and foam to uncover the head

and rails. Carefully lift the head and rails out of the box and set aside.

2) Remove the second layer of wrap and foam to uncover the two stand sections the base

and the stem. Remove each component separately and set aside.

2.2 ASSEMBLING THE MPS 6100 SERIES

1) The stand must first be assembled. To do so, remove the four supplied screws that are

attached in the top section of the stand.

2) Once the screws are removed, place the top of the stand into the base section as shown

in Figure #3.

3) Replace the screws to attach the stem to the base, tightening firmly into place.



4) Next, the sealing head (control box and rails) must be attached to the stand. Simply place

the upper two support knobs on either side of the control box into the upper slots on

the stand. Next, gently swing the sealing section down into place. The sealing section will

be attached as in Figure #5.

5) Install the locking bolts to ensure the sealing section is held securely in place.

2.3 UNPACKING THE MPS 6140 SERIES

To reduce risk of damage during shipping, the MPS 6140 table-top model is securely

packed in one piece. If an optional product shelf was ordered, this piece will be packed

separately and will need to be assembled to the MPS 6140.

1) Open the box then remove the first layer of plastic wrap and foam to uncover the MPS

6140. Carefully lift the assembly out of the box and set aside.

Upper Support Knob

Locking Bolts

Lower Support

Control Box Mounting Bracket

FIGURE - 5



CAUTION: This assembly weighs in total over 28 kilograms, please use a minimum of two

people to remove this from the box and to mount in its final position.

2) Remove the second layer of wrap and foam to uncover the product shelf

2.4 ASSEMBLING THE MPS 6140 OPTIONAL PRODUCT SHELF

1) To assemble the product shelf, the mounting blocks must be attached first.

2) Take the mounting blocks and screw them to the bridges on the guard assembly.

3) Now attach the product shelf to the machine by screwing the shelf to the mounting

blocks as shown in Figure #6.

FIGURE - 6

Product Shelf

Mounting Block

Guard



3.0 OPERATION

3.1 GETTING STARTED

1) If the MPS 6100 series has been shipped without a power cord it is the responsibility of

the owner to source and purchase a compatible power cord based on the criteria

provided below.

a. IEC 60320 compliant.

b. C13 Class 1 Female Cable Connector, see figure 7.

c. 15 A / 250 VAC minimum rating.

d. Entire cable must be a maximum of 4.5 meters in length.

e. Individual wire must be a minimum of 0.75 mm².

2) The main power rocker switch can be placed in three separate positions each having its

own function. See the table below for positions

POSITION FUNCTION

l POWER ON

O POWER OFF

COOL DOWN

FIGURE - 7

TABLE - 1

Female Male



3) Before you can begin sealing your product, it is important to follow the steps below.

4) Adjust the MPS-6100 to accommodate proper bag position (refer to section 3.2).

5) Set the three sealing variables: temperature, speed and pressure (refer to sections 3.3, 3.4

and 3.5 respectively).

3.2 ADJUSTING THE HEAD ORIENTATION

The sealing head for the 6100 series model (excluding 6340) may be set either at 0 or 90°

to the horizontal. To move the orientation of the sealing section from vertical to horizontal

position, the sealing section must first be removed.

1) Loosen and remove the locking bolts to free the sealing section from the frame.

2) Lift the section up and away from the frame and set aside.

3) Loosen and remove control box mounting bracket bolts. Reference Figure #5.

4) Turn control box mounting brackets upside down and replace bolts and tighten down

securely. Reference Figure #5.

5) On the sealing section remove the lower support knob (Refer to Figure #5) on the side

of control box and move to the upper corner closer to the front of the box and tighten

down securely. Repeat for opposite side of control box.

6) Next, the sealing section (control box and rails) must be reattached to the stand. Place

what are now the upper two support knobs on either side of the control box into the

upper slots on the stand. Next, gently swing the sealing section down into place. The

sealing section will be attached as in Figure #8 left picture.

7) Install the locking bolts to ensure the sealing section is held securely in place.

CAUTION: The sealing section assembly weighs in total over 16 kilograms, please use a

minimum of two people to remove sealing section to or from the frame



3.3 ADJUSTING THE HEAD HEIGHT

The sealing head height is easily adjusted via the crank mechanism on the

stand. To increase the head height, rotate the wheel on top of the stand. See Figure

#3 for location of the hand wheel on the stand.

3.4 SETTING THE SEAL TEMPERATURE

There are four buttons that operate the digital temperature controller and

two digital displays as shown in Figure #9. Please refer to Figure #2 for the location

of the temperature controller.

1) The Level key – Locked out. For maintenance use only.

2) The Display key – Locked out. For maintenance use only.

3) The Up key – Move the set point value up.

FIGURE - 8



4) The Down key – Move the set point value down.

5) The Process Value display - the current temperature at which the machine is running.

6) The Set Value display - the temperature that has been selected for operation.

The temperature controller is an auto-tune PID type, which should keep temperature

constant. There is a lockout setting on the temperature controller to prevent users from changing

the internal values of the temperature controller, if assistance is needed please get in touch with

Plexpack Technical Support.

Correct temperature setting can be determined by taking the time to test seal the samples of

material to be used. Too much heat will result in a heavy seal that weakens the material above and

below the seal while insufficient heat will result in a weak seal. The temperature of the MPS 6100

series should range between 130°C to 180°C.

1) Press the MODE button and then the arrow keys to either raise or lower the set point

temperature to its desired value.

2) Once you have selected the desired temperature, the controller retains the displayed

value.

3) The value in the “Process Value” screen will now change to match your selected

temperature value. Once the “Process Value” matches the “Set Value,” the machine is

ready to seal your product.

FIGURE - 9

5

6

3

4

1

2



3.5 SETTING THE SEAL SPEED

To set or change the speed, use the up/down arrows on the digital speed control

unit. See Figure #2 for location of the speed controller. The digital display on the speed

control is set to read in meters per minute. Be sure to record both speed and temperature

settings for future reference. If you experience difficulties in obtaining an optimum seal,

contact Plexpack Technical Support for assistance.

3.6 ADJUSTING SEALING AND COOLING BAR PRESSURE

To adjust the sealing and cooling bar pressure the in-feed rail must be lowered. Due

to the fact that this exposes the operator to moving components it is recommended that a

qualified service technician perform this procedure. Refer to the maintenance manual for

instructions.

CAUTION: Exposure to moving parts and hot surfaces if the proper precautions are not

taken. Only qualified service technicians should attempt this procedure. Do not attempt if

loose clothing, jewellery and/or hair are present, they may become entangled.

FIGURE -10

Enter

Increase

Decrease

Current Speed



3.7 PROPER BAG FEEDING

Feed the leading edge of the bag into the machine and lightly hold onto the trailing

edge of the bag to avoid any bunching or creasing of the material. A notch located on the in-

feed rail guide indicates the minimum height of the top of the bag when fed into the rails.

The bridge has a slot showing the maximum height of the top of the bag capable of being

fed through the machine. See Figure – 11 for details.

CAUTION: There is a pinch hazard present during this operation. Do not let hands or

fingers contact rotating components. Do not attempt if loose clothing, jewellery and/or

hair are present, they may become entangled.

FIGURE -11

Slot in Bridge

Notch in Guide



3.8 BAG SUPPORT CAPABILITY

Product conveying belts hold the bag in position during the sealing process. The

amount of weight capable of being supported by the conveying belts is directly proportional

to the width and the thickness of the bag containing the product. The machine in-feed

section is designed to support the bag as it runs through the sealer. Typically a 250mm wide

L.D.P.E bag will support 1kg of product. More weight can be supported with wider bags

and less weight can be supported as bag width narrows. If you see slippage of the bag a

conveyor is recommended for additional support. Evidence of slippage will result in a

stretched or torn seal.

4.0 RELEVANT MISUSE The use of this machine for any other operation other than bag sealing is strictly

prohibited. Failure to comply with these terms will result in damage to the machine, possible

injury to the operator and will void the warranty of the machine. Below are some examples

of relevant misuse, please refrain from these actions or any other action which can harm the

operator or damage the machine.

4.1 MISPLACED LIQUIDS

The MPS 6100 is not waterproof and should not have liquids of any kind placed on

the equipment at any time.

CAUTION: Electrical shock and damage to equipment will be a direct result of placing

liquids on the machine.



4.2 USE OF NON APPROVED LUBRICANTS

The MPS 6100 comes from the factory containing specific lubricants on two

separate parts of the machine the gear box and the product conveying belts contained within

the in-feed rail assembly. Please use lubricants which meet or exceed the specifications of the

factory installed lubricants shown in table 2 below.

CAUTION: Only qualified service personnel should attempt replacing the lubricants on this

machine, please refer to the maintenance manual for procedures.

LOCATION TYPE/SPECIFICATION

GEAR BOX • Multipurpose Lithium Soap Based grease

• NLGI Grade 2 Lubricating grease

CONVEYING BELTS • Food Grade Non-Toxic Clear Grease

• Broad operating temperature, with a high

dropping point

4.3 STANDING ON THE MACHINE

The MPS 6100 series is a physically stable design however by no means should one

attempt to stand or rest on any part of the machine. Do not attempt to place any other items

on the machine which can cause the machine to become unstable.

CAUTION: Do not attempt to stand on or place any other items on any part of the machine.

The equipment may become unstable and pose a risk of tipping on to the operator causing

bodily harm.

TABLE - 2



4.4 SEALING OVER FILLED BAGS

The MPS 6300 is not designed to have over filled bags or obstruct objects fed

through the conveying or sealing sections of the machine. The product in the bag being

sealed must remain below the in-feed rail at all times. Only have the bag itself should be fed

through, failure to comply will result in damage to the machine and a void warranty.

5.0 CLEANING THE MACHINE In the event that the machine must be cleaned, please ensure that the main power

switch has been turned to the off position and the main power cord has been disconnected

and locked out. Failure to comply may result in damage to the machine and /or personal

injury.

CAUTION: Cleaning the machine while it is energized and/or running can result in

entanglement and electric shock causing bodily harm. Do not attempt if loose clothing,

jewellery and/or hair are present, they may become entangled.

5.1 SURFACE CLEANING

If liquid has been spilled on the surface of the machine but has not entered the

internal areas of the machine proceed to wipe the area dry with a cloth or paper towel.

Stubborn materials may be scrubbed off the surface of the machine with a damp cloth and a

light cleaning solution if needed. Do not allow moisture from the cloth or the cleaning

solution itself to enter the internal area of the machine as this can damage the electrical and



mechanical components contained within. Gently spraying compressed air is another means

of eliminating dirt from the machine’s interior.

CAUTION: All spills located on the floor directly in the operators foot print must also be

immediately cleaned to prevent people from slipping and falling while operating the

machine.

5.2 INTERNAL CLEANING

If a liquid or any other debris has entered the internal areas of the machine such as a

product bag exploding or a drink being spilled on the machine please refrain from opening

the machine. A qualified service technician is required for the opening of the machine. Refer

to the maintenance manual for procedures.

5.3 MICRO BIOLOGICAL MATERIALS

In the event that the environment around the machine or the product being sealed in

the bags is a biohazard and has leaked, spilled or exploded on the machine do not attempt to

clean. Please refer to plant safety protocol for handling such materials and the maintenance

manual for this machine to access the internal areas of the machine. Only qualified service

personnel should attempt cleaning the machine.



6.0 RECYCLING OF MACHINE The Waste Electrical and Electronic Equipment (WEEE) Directive is a European

law, which came into effect in the UK on July 1st 2007. It's designed to reduce the amount

of WEEE going into landfills. This means that all manufacturers will be responsible for the

disposal of old electrical goods in an environment friendly way.

7.0 MAINTENANCE Please refer all maintenance of this machine to a qualified service technician, review the

maintenance manual for procedures and safety information while performing maintenance.

MPS6100-M MAINTENANCE MANUAL

ORIGINAL Page xii

MPS6100-M

MAINTENANCE MANUAL


ORIGINAL Page xiii

CONTENTS

Precaution

1.0 General Procedures 1.1 De-energizing and Lockout Procedure

1.2 Heating Bar Cooling Time

1.3 Opening the Control Box

1.4 Lowering the In-Feed Rails

1.5 Raising the In-Feed Rails

1.6 Adjusting the Seal and Cooling Bar Pressure

2.0 Maintenance

2.1 Replacing Teflon Bands (MPS6100-CE)

2.2 Replacing Teflon Bands (MPS6140-CE)

2.3 Removing Product Conveying Belts

2.4 Installation of Product Conveying Belts

3.0 Preventative Maintenance

3.1 Cleaning the Interior

4.0 Trouble Shooting Guide



CAUTION: To ensure the safety of the service technician this manual and the operator manual must be

read and understood before proceeding.

This document has been produced by:

Plexpack Corporation

1160 Birchmount Road, Unit 2.

Toronto, Ontario

M1P 2B8

Canada

• The directives in this document are in accordance with the design and construction of

the unit at the time it was released by the Plexpack production facility.



1.0 GENERAL PROCEDURES

1.1 DE-ENERGIZING AND LOCKOUT PROCEDURE

CAUTION: Risk of electrical shock if the machine has not been properly de-energized and

locked out prior to performing maintenance procedures.

1) First the machine must be powered off using the main power switch on the front of

the control box. Set the switch to the OFF position.

2) Proceed to unplug the main power cord from the wall outlet or the back of the

control box. To lockout the machine the main power cord must be COMPLETELY

REMOVED and in the possession of the service technician at all times.

1.2 HEATING BAR COOLING TIME

The heating bars of the MPS6100 operate between 120°C and 180°C which can

cause serious burns if touched by the service technician. The table below shows average

cooling times from the maximum temperature of 200°C over a time lapse of ten minutes.

When the main power switch is set to the COOL position the machine will continue to

operate for ten minutes however the heater bars will not be energized allowing the machine

to cool down. When servicing the machine be aware of the possible dangers posed by the

temperature of the sealing bars.

CAUTION: Hot surfaces may be exposed. To prevent personal injury do not attempt to

touch the heating bars or surrounding areas while hot.



TIME

(minutes)

TEMPERATURE

(°C)

0 141

2 89

4 62

6 47

8 40

10 35

1.3 OPENING THE CONTROL BOX

The control box must be opened to perform certain maintenance procedures. This

procedure must always be followed in order to reduce the risk of injury to the service

technician.


1. METRIC ALLEN KEYS 1

1) Once the machine has been locked out in a de-energized state it is now safe to

loosen off the two bolts in the lower front corners of the control box as shown in

Figure #1.

2) The front panel may now be lifted up to access the inside of the control box.

FIGURE - 1

Socket Head Cap Screws

TABLE - 1



1.4 LOWERING THE IN-FEED RAILS

The in-feed rails containing the product conveying belts must be lowered to perform

certain maintenance procedures on the machine. This procedure must be followed in order

to prevent damage to the machine and injury to the service technician. The rails of the

MPS6100 may only be lowered while the machine is in a de-energized locked out state,

follow procedure 1.1.


1. METRIC ALLEN KEY 1

1) Once the machine has been locked out in a de-energized state it is now safe to

loosen off the two thumb screws shown in Figure #2.

2) Hold the rail in position with one hand while loosening the thumb screws with the

other hand.

3) Once both screws have been backed off completely, gently allow the rail to swing

down toward the stand.

FIGURE - 2

Thumb Screws

Socket Head Cap Screw



1.5 RAISING THE IN-FEED RAILS

If the in-feed rails have been lowered to perform maintenance it will be necessary to

raise them once finished. Simply reverse the procedure shown in section 1.5 to raise the rails

back into position. If the drive pulleys or gears have rotated while the in-feed rails have been

lowered it will be necessary to raise the rails while the machine is running at a very low

speed. This procedure presents exposure to moving components and can cause injury if not

careful.

CAUTION: Rotating and moving components are exposed. Use extreme caution to avoid

entanglement causing personal injury. Do not attempt if loose clothing, jewellery and/or hair

are present, they may become entangled.

1) If the rails fail to snap into place, the alignment of the drive pulleys has shifted out of

position.

2) To realign the pulleys, you must reconnect the power to the machine if it was

disconnected and turn the machine to the COOL position to prevent the heaters

from activating.

3) Adjust the speed to a very low value.

4) As the machine runs, very carefully ease the in-feed rails back into position, some

force may be needed to snap the rail into place.

5) At this point, the rails should have snapped into place. Turn off machine and

continue.

6) While holding the rails in place, tighten the two thumb screws shown in Figure #2.

1.6 ADJUSTING THE SEALING AND COOLING BAR PRESSURE

To adjust the sealing and cooling bar pressure, please follow this procedure.


1. Philips Head Screwdriver 1



1) The machine must first be locked out, follow procedure 1.1

2) There is exposure to hot surfaces if the machine is not cooled down properly, please

follow procedure 1.2

3) The rail must be lowered, follow section 1.4.

4) Once the rail is lowered, tighten or loosen the spring knobs to increase or decrease

the pressure of the bars. Refer to figure #3.

FIGURE - 3

Spring Tension Knobs



2.0 MAINTENANCE When performing maintenance procedures it is a good rule of thumb to inspect the

sealing bars for built up molten plastic which can eventually become a fire hazard. To

maintain consistent sealing inspect the bars for scratches or dents and if they are present

replace them sealing bars.


1. Metric Allen Keys 2. Adjustable Wrench 2

2.1 REPLACING TEFLON BANDS (MPS6100)

Plexpack Teflon bands are available on a 24-hour turn-around basis. Contact your

dealer or the Plexpack service group at +1-416-291-8085

1) It is necessary to follow the lockout procedure 1.1, and be aware of section 1.2 which

states the cooling times of the sealing bars before continuing.

CAUTION: The sealing bars are extremely hot when machine is running—be sure to

allow bars to cool to avoid personal injury.

4) Next, you will need to lower the rails. Refer to section 1.4 for procedure.

5) After the rails have been lowered you must remove the tension on the Teflon bands by

turning both tension knobs shown in Figure #4 counterclockwise.



6) The cooling and sealing bar pressure will also need to be released follow procedure

1.6 and figure 3 for details.

7) Remove the old bands and clear any band fragments that may be present. This is also

an ideal time to clean the seal bars, refer to section 3.2 for information.

8) Place the new bands between the heating and cooling bars. This is accomplished by

gently pulling up on the pressure plates shown in Figure #5, then sliding the Teflon

band between the front and the rear sealing/cooling bars.

FIGURE - 4 Tension Knobs



9) Slide the bands up the pulleys on both ends and try to centre them on the pulleys

and on the sealing/cooling bars.

10) Raise the rails by following the procedure in section 1.6

11) Tension the bands by turning the tension knobs clockwise. Do not over-tension.

Adjustment of the bands is critical—if the bands are too tight, they may break.

2.2 REPLACING TEFLON BANDS (MPS6140)

To replace the Teflon bands for the table-top model, follow these steps:



FIGURE - 5

Pressure Plates

Cooling

Heating Bars



CAUTION: The sealing bars are extremely hot when machine is running—be sure to

allow bars to cool to avoid personal injury.

2) Next, you will need to remove the guarding. The guarding is removed by loosening

the two boltss shown in Figure #6.

3) After the guarding has been removed the cooling and sealing bar pressure will also

need to be released follow procedure 1.6 and figure 3 for details.

4) Next the tension on the Teflon bands must be released by turning both tension

knobs shown in figure 4 counterclockwise.

5) Remove the old bands and clear any band fragments that may be present. This is also

an ideal time to clean the seal bars, refer to section 3.2 for information.

6) Place the new bands between the heating and cooling bars. This is accomplished by

gently pulling up on the pressure plates shown in Figure #5, then sliding the Teflon

band between the front and the rear sealing/cooling bars.

7) Slide the bands up the pulleys on both ends and try to centre them on the pulleys

and on the sealing/cooling bars.

8) Install the components removed in step 3 of this procedure.

FIGURE - 6

Thumb Screw

Socket Head Cap Screw



9) Tension the bands by turning the tension knobs clockwise. Do not over-tighten.

Adjustment of the bands is critical—if the bands are too tight, they may break.

2.3 REMOVING PRODUCT CONVEYING BELTS



2) If your sealer is equipped with a trimmer, embosser, or printer, you must remove

these units first. Please refer to the appropriate Addendum to this manual for

instructions on how to remove these units properly.

3) The entire in-feed rail must be removed from the head section in order to replace the

product conveying belts. It is recommended that two people aid in this procedure.

As one person supports the rail section, have the other person unscrew and remove

the thumb screws that allow the rails to swing down shown in Figure #2.

4) Next, as one person is supporting the rails in the original upright sealing position, the

other person needs to remove the two screws that are located in the rails’ hinges

found under the control box.

5) Completely remove the rails from the machine.

6) Remove the two bridges that join the rails together shown in Figure #8, by removing

the Phillips screws located on the opposite side. There are four screws for each

bridge that need to be removed.

7) With a Phillips screwdriver, remove all the protective covers.

8) Loosen, but do not remove, the tension pulley located at the in-feed end of the rail

shown in Figure #8 (i.e. the pulley that rides in the slot) by loosening its bolts

located on the opposite side.



9) The belt can now be removed by unwinding it from the drive pulley section, and un-

wrapping it from both tension pulleys.

2.4 INSTALLING PRODUCT CONVEYING BELTS

1) At this point it is assumed that you have already completed the procedure in section

2.3.

2) Feed the conveying belts around the pulleys on both ends and thread it through the

driving pulleys.

3) Tighten the in-feed pulleys.

4) Attach the two bridges that join the rails together, by tightening the Phillips screws

located on the bottom of the rails. There are four screws that hold the bridges to the

rails.

5) Apply food grade grease or an equivalent to the specifications shown in section 4.2

of the operator’s manual to the drive coupler and a pea size amount spreading it over

the notched side of the belt itself. The grease will spread around the entire belt once

Bridges

Tension Pulleys

FIGURE - 8



the machine is started so you only need apply in one area. This will prevent the belts

from flaking and will help extend the life of the belt.

6) Next, as one person is supporting the rails in the original upright sealing position, the

other person needs to insert & tighten the two screws that are located in the rails’

hinges found under the control box.

7) Once the in-feed rail has been securely re-attached it is now safe to reinstall the

optional printer, embosser and/or trimmer if equipped.

3.0 PREVENTATIVE MAINTENANCE Routine cleaning, lubrication and care will improve the running and extend the

longevity of your machine. Frequency of cleaning is largely dependent upon your production

environment; highly corrosive environments require more frequent cleaning than non-

corrosive environments. The machine should be cleaned once every two weeks.

3.1 CLEANING THE INTERIOR

Never use corrosive solvents when cleaning the MPS. Water and light liquid

detergents, along with a clean cloth are all that is needed to clean the interior of the machine.

CAUTION: Never subject this machine to a “wash-down” procedure or expose the internals

of the machine to liquids of any kind. This will damage the electrical and mechanical

components of the machine.



4.0 TROUBLE SHOOTING GUIDE

Fault Probable Cause Cure Reference

1 Machine will not run when on/off switch appears to be on

1.1 Power is not getting to the machine

1.1.1 Make sure machine is plugged in

Section 2.1

1.1.2 Check power switch to make sure it is in the on position.

Section 2.1

1.2 Blown Fuse 1.2.1 Check / change fuse in control box

Contact Plexpack Technical Support Group

1.2.2 Check the main breaker panel to see if breaker switch has been tripped


1.3 Faulty speed controller 1.3.1 Check for loose wiring Contact Plexpack Technical Support Group

1.3.2 Check the voltage across the motor. It should be 90 VDC at full load. If readings are under 10 VDC, you may have to replace your controller.


1.4 Faulty motor 1.4.1 If the voltage and fuses are okay, then you will need to replace the motor.


2 Motor is running, but The bags are not

Feeding through the Machine

2.1 Broken product conveying belt

2.1.1 Adjust product conveying belt tension

Section 3.2

2.1.2 Replace product conveying belt

Section 3.2

2.2 Broken motor timing belt

2.2.1 Replace timing belt Contact Plexpack Technical Support Group

3 The bags are not sealing properly

3.1 Improper temperature setting and/or speed

3.1.1 Adjust the temperature and/or speed setting

Section 2.3 Section 2.4

3.2 Improper sealing bar setting

3.2.1 The sealing bars need to be reset


4 Bags are melting or burning

4.1 Temperature is set too high

4.1.1 Reduce the temperature Section 2.3

4.2 Bags weight dragging band down

4.2.1 Ensure product weight is no more than 0.9 kilograms for those models without a conveyor

Section 2.7

4.3 Heating bar surface is exposed

4.3.1 Make sure Teflon bands are tracking properly

Section 3.1

MPS6100-M SPARE PARTS LIST

ORIGINAL Page xiv

5.0 MPS6100-M RECOMMENDED SPARE PARTS LIST

Part Number Description Recommend Qty.

1P5299 HEATER CONTROL RELAY 1

1P1250 TEFLON BAND 6 MIL 10

3Q0272M TEFLON BELT DRIVE ROLLER 0

2Q0016 TEFLON BELT TENSION PULLEY 0

1Q0271 FLOAT FOR TEFLON BELT DRIVE ROLLER 1

1P5053 SHOULDER BOLTS FOR FLOAT 2

1P0019 HEATER CARTRIDGE 120V 2.5” 2




1P0023 THERMOCOUPLE 1

2Q0136M HEATER BAR 1/4” SEAL 2.5” 0

2Q0004 HEATER BAR 3/8” SEAL 2.5” 0



2Q0003 HEATER BAR 3/8” SEAL 5.0” 0


PEB0036 TEMPERATURE CONTROL PANASONIC AKT4B 0

1P5378 DIGITAL TACHOMETER 0

1P5300 MOTOR CONTROL RELAY 120V 0

1P5303 MOTOR CONTROL RELAY 240V 0

1P0204 MOTOR TIMING BELT 150L050 1

1P1081 INFEED BELT 2

1Q0134 MOLDED PRESSURE BAR 0

1P0044 BEARING SR6 0

1P0045 BEARING SR8 0

PEF0007 FUSE 3A 250V GLASS 1

PEF0012 FUSE 10A 250V CERAMIC 1

MPS6100-M SPARE PARTS LIST

ORIGINAL Page xv

Optional Bag Top Trimmer Parts 1P0096 TRIMMER BLADE 1

1Q0399M TRIMMER BLADE LEFT HAND THREAD SCREW 1

1Q0483 TRIMMER BACK-UP ROLLER 1

1P0196 TRIMMER BELT 140XL037 1



Option Emboss Coder Parts

2E0009M EMBOSSER BACK-UP ROLLER 0

1P0036 EMBOSSER- PRINTER CLUTCH 110V 0

1P1441 EMBOSSER- PRINTER CLUTCH 240V 0

1P0150 EMBOSSER POWER CORD NORTH AMERICA ONLY 0

1P0037 EMBOSSER-PRINTER MICRO SWITCH COVER 0

EMBOSSER TYPE STD. (USE TYPE 'A' AS PART NUMBER, FOR EXAMPLE)

0

EMBOSSER TYPE THIN (USE TYPE 'A' AS PART NUMBER, FOR EXAMPLE)

0

1P0038 EMBOSSER-PRINTER MICRO SWITCH 0

Optional Dry Ink Printer Parts 1P0846 PRINTER POWER CORD 0

1P0037 EMBOSSER-PRINTER MICRO SWITCH COVER 0

1P0038 EMBOSSER-PRINTER MICRO SWITCH 0

PRINTER TYPE (USE TYPE 'A' AS PART NUMBER, FOR EXAMPLE)

0

Toll Free: 800-265-1775 x 228

Fax Number: 416-298-4328 Email: [email protected] website: www.plexpack.com

http://www.plexpack.com/�

1

1

2

2

3

3

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A A

B B

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHES

TOLERANCES:X/X +/- .015X +/- .015X.X +/- .015X.XX +/- .010X.XXX +/- .005ANGLES 5°

DEBURR & BREAK SHARP EDGES

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NON VAL. BAG SEALER - 120V

2045 MIDLAND AVE., TORONTO, ONT. M1P 32E

DESIGN'R

MATERIAL

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THIRD ANGLEPROJECTION

DWG SIZE

LENGTH:

1

18/12/2007

18/12/2007

M.M.

A.M.

A.M.

REMARKSQTYTITLEDRWG #ITEM 1INFEED RAIL ASSEMBLY1QA405M1 1NON-VAL. SEALING SECTION - 120V1QA421M2 1NON-VAL. CONTROL BOX - 120V1QA422M3 1MPS6000 STAND1QA4534 1DRIVE ASSEMBLY 4QA005M5 1TENSIONER ASSEMBLY4QA059M6

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DWG SIZE

LENGTH:

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18/12/2007

18/12/2007

M.M.

A.M.

A.M.

30 in / 756mm

43 in / 1100mm MAX

46 in / 1168mm

59 in / 1500mm MAX

58 in / 1480mm

32 in / 813mm21 in / 539mm

1

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AM

REMARKSQTYTITLEDRWG #ITEM 1INFEED RAIL ASSEMBLY1QA405M1 1NON-VAL. CONTROL BOX - 240V1QA432M2 1NON-VAL. SEALING SECTION - 240V1QA435M3 1MPS6000 STAND1QA4534 1DRIVE ASSEMBLY - 240V4QA008M5 1TENSIONER ASSEMBLY4QA059M64

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MATERIAL

MAT'L P/NBY


DWG SIZE

LENGTH:

2 18/12/2007

18/12/2007

AM

MM

AM

30 in / 756mm

43 in / 1100mm MAX

46 in / 1168mm

59 in / 1500mm MAX

58 in / 1480mm

32 in / 813mm21 in / 539mm

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DWG SIZE

LENGTH:

1 FINAL ASSYMODULAR ASSYHARNESS ASSYKITTINGTFLN COATINGNI. COATING

PAINTCLEANWELD

SAWMILLLATHEDRILLDEBURRCLEANCNC MILLCNC LATHESAW

FABRICATE

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DEPT RESOURCE SEQAS400 ROUTING

03/04/200903/04/2009

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QTYTITLEPART #ITEM1DETACHABLE POWER CORD1P014914SNAP BUSHING1P0429213 PIN MALE RECEPTACLE1P060431PLUG1P062541FEMALE AC RECEPTICAL1P068451RELAY1P094461PLATE HOLE PLUG1P106972ADJUSTABLE HINGE1P107083SELF-CLINCHING STUD1P107891SNAP IN PLUG 7/8"1P1265101SOLID STATE RELAY1P5299116PIN CONTACT1P53321217SOCKET CONTACT1P5333132SQUARE FLANGE RECEPTACLE1P534614114 PIN, FEMALE1P5349151DIGITAL MOTOR SPEED CONTROL1P5378162SQUARE FLANGE RECEPTACLE1P5410172BISCUIT BLOWER MOUNTING SPACER1Q0036181CONTROL BOX SIDE PLATE, LEFT1Q1000191CONTROL BOX SIDE PLATE, RIGHT1Q1001201NON-VAL. FRONT COVER1Q1002211FILLER PIECE1Q1006221LABEL - MPS6100-M FRONT COVER1Q1057231INTERNAL PANEL1Q1060241NON-VALIDATABLE DIN RAIL ASSEMBLY1QS759252CONTROL BOX MAIN SPACER2Q0041M261HINGE MOUNTING BAR2Q0042M271BOTTOM COVER4Q0044281INTERNAL PANEL4Q0045M291BACK COVER4Q0046301TEMPERATURE CONTROLLERPEB0036312FUSE 3A 250V T/D CERAMICPEF0007321CERAMIC FUSE, 10A/250VPEF0012331SWITCH, SAFETY INTERLOCK DOORPES0103341OMRON DOOR SWITCH KEYPES0111351PUSH BUTTON GREEN SOLIDPES1203361PUSH BUTTON GREEN LITEPES1204371PUSH BUTTON YELLOW LITEPES120538

26 27

8

2 28

6

25

8

4

20

14 17

5

14

22

19

935

17

34

21

30

10

7

3

11

25

24

15

18

31

16

1

QTYTITLEPART #ITEM1POWER CORD, US 220V1P129214SNAP BUSHING1P0429213 PIN MALE RECEPTACLE1P060431PLUG1P062541FEMALE AC RECEPTICAL1P068451RELAY - 220V1P003061PLATE HOLE PLUG1P106972ADJUSTABLE HINGE1P107083SELF-CLINCHING STUD1P107891SNAP IN PLUG 7/8"1P1265101SOLID STATE RELAY1P5299116PIN CONTACT1P53321217SOCKET CONTACT1P5333132SQUARE FLANGE RECEPTACLE1P534614114 PIN, FEMALE1P5349151DIGITAL MOTOR SPEED CONTROL1P5378162SQUARE FLANGE RECEPTACLE1P5410172BISCUIT BLOWER MOUNTING SPACER1Q0036181CONTROL BOX SIDE PLATE, LEFT1Q1000191CONTROL BOX SIDE PLATE, RIGHT1Q1001201NON-VAL. FRONT COVER1Q1002211FILLER PIECE1Q1006221LABEL - MPS6100-M FRONT COVER1Q1057231INTERNAL PANEL1Q1060241NON-VALIDATABLE DIN RAIL ASSEMBLY1QS759252CONTROL BOX MAIN SPACER2Q0041M261HINGE MOUNTING BAR2Q0042M271BOTTOM COVER4Q0044281INTERNAL PANEL4Q0045M291BACK COVER4Q0046301TEMPERATURE CONTROLLERPEB0036312FUSE - 1.5A/250VPEF0006321FUSE - 5A/250VPEF0009331SWITCH, SAFETY INTERLOCK DOORPES0103341OMRON DOOR SWITCH KEYPES0111351PUSH BUTTON GREEN SOLIDPES1203361PUSH BUTTON GREEN LITEPES1204371PUSH BUTTON YELLOW LITEPES120538

1

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X.XX +/- .010

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MPS6100

1QA432M


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PROJECTION

DWG SIZE

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ASSY


03/04/2009

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26 27

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QTYTITLEDRWG #ITEM2CARTRIDGE HEATER, 260W, 120 VAC1P002111DUAL THERMOCOUPLE, J-TYPE1P002321SNAP DISK1P0245318FIBRE WASHER1P035645COMPRESSION SPRING, COOLING BAR1P038755NYLON SHOULDER BUSHING1P038866SLOTTED SPRING TENSION SPRING1P062475THUMBSCREW_KNOB1P106181FAN1P124691FAN COVER1P1276102COOLING BAR MTG. PLATE1Q0072111COOLING BAR1Q0754121SEALING SECTION BAR1Q0850131HEATING & COOLING BAR MTG. PLT1Q0870141BASE MOUNTING PLATE1Q0871151COOLING BAR1Q0880162FIXED HEATING BAR SPACER 0.222 LG1Q1018172FIXED HEATING BAR SPACER 0.238 LG1Q1019182COOLING BAR SPACER, 0.551 LONG1Q1020191BAG GUIDE - RH1Q1021201BAG GUIDE - LH1Q1022211ROLLER ASSY SS 1QS754222HEATING BAR x 5" LG2Q0135M23

13

8

15

16

18

4

1723

11

22

19

12

9

10

3

14

20

216

8

11

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1

QTYTITLEPART #ITEM2CARTRIDGE HEATER - 5", 260W/220V1P126811DUAL THERMOCOUPLE, J-TYPE1P002321SNAP DISK1P0245318FIBER WASHER1P035645COMPRESSION SPRING, COOLING BAR1P038755NYLON SHOULDER BUSHING1P038866SLOTTED SPRING TENSION SPRING1P062475THUMBSCREW_KNOB1P106181SPIRIT FAN, 220V1P124191FAN COVER1P12761014PIN CONTACT1P5332111CABLE CLAMP, STANDARD SIZE 11P5348121PLUG, REVERSE SEX, SIZE 171P5350132COOLING BAR MTG. PLATE1Q0072141COOLING BAR1Q0754151SEALING SECTION BAR1Q0850161HEATING & COOLING BAR MTG. PLT1Q0870171BASE MOUNTING PLATE1Q0871181COOLING BAR1Q0880192FIXED HEATING BAR SPACER 0.222 LG1Q1018202FIXED HEATING BAR SPACER 0.238 LG1Q1019212COOLING BAR SPACER, 0.551 LONG1Q1020221BAG GUIDE - RH1Q1021231BAG GUIDE - LH1Q1022242HEATING BAR, 5 IN2Q0135M251ROLLER ASSY SS 1QS75426

1

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A A

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UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

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X +/- .015

X.X +/- .015

X.XX +/- .010

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PLEXPACK

1QA435M

03/04/2009

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MPS6100

1QA435M


DESIGN'R

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PROJECTION

DWG SIZE

LENGTH:


PAINTCLEANWELD


FABRICATE

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PAINTING

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ASSY


03/04/2009

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22

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25

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2324

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26 - OPTIONAL

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31/05/2007

31/05/2007

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M.M.

A.M.

QTYTITLEDRWG #ITEM2CODER MOUNTING PIN COLLAR1E000512INFEED RAIL SPACER MTG BRACKET1P107128TREADED SPACER1P110432HINGE SPACER1Q003942CODER MOUNTING PIN, FRONT1Q004953FLEX GUARD MOUNTING SPACER1Q0053620PRESSURE BAR1Q013472PINCH GAURD1Q031481INFEED RAIL SPACER1Q075991INFEED ANGLE RAIL BRIDGE1Q0760102SUPPORT BRACKET1Q0761111INFEED ANGLE RAIL BRIDGE1Q0762121SIDE SHIELD1Q0763131EXIT GUIDE PLATE, BACK1Q0768141EXIT GUIDE PLATE, BACK1Q0769151ENTRY GUIDE PLATE, FRONT1Q0770161ENTRY GUIDE PLATE, BACK1Q0771171BAG ENTRY GUIDE, BACK2Q0066M181BAG ENTRY GUIDE, FRONT2Q0067M191BAG ENTRY GUIDE , FRONT2Q0076201BAG ENTRY GIDE , FRONT2Q0077212EXIT GAURD2Q0078M226GUIDE BLOCK2Q0079231INFEED RAIL, FRONT4Q0082M241INFEED RAIL, BACK4Q0083M252INFEED TAIL PULLEY ASSY4QS002M262RADIAL BALL BEARING, SR61P004426.11INFEED DRIVE PULLEY STUB SHAFT2Q0064M26.21INFEED TENSION PULLEY2Q006526.32FLOATING COUPLING DRIVE ASSY4QS003M271RADIAL BALL BEARING, SR61P004427.12DOWEL PIN1P506027.21INFEED DRIVE TIMING PULLEY2Q027027.31INFEED DRIVE PULLEY STUB SHAFT2Q0273M27.44INFEED SNUB ROLLER ASSY4QS004M281RADIAL BALL BEARING, SR61P004428.11RETAINING RING1P057028.21INFEED STUB ROLLER SHAFT1Q005228.31SNUB ROLLER2Q006828.42INFEED TENSION PULLEY ASSY4QS005M292RADIAL BALL BEARING, SR61P004429.11INFEED TENSION PULLEY STUB SHAFT2Q0063M29.21INFEED TENSION PULLEY2Q006529.3

18

19

24

25 16

17

11

10

3

7

2319

2

13

6

28.4

28.1

28.3

27.3

27.2

27.4

11

12

8

14

15

1

5

22

DETAIL A

1

1

2

2

3

3

4

4

A A

B B


TOLERANCES:



FINISHDATE

SHEET

REV

TITLE

MODEL

SCALE

DRAFTER


OF

PLEXPACK

1QA453

11/05/2009

00

MPS6000 STAND

MPS6000

1QA453


DESIGN'R

MATERIAL

MAT'L P/NBY


DWG SIZE

LENGTH:


PAINTCLEANWELD


FABRICATE

ANODIZING

CUT

MS

SH METALWELDING

PAINTING

OS

KITTING

ASSY


11/05/2009

11/05/2009 AM

MM

AM

REMARKSQTYTITLEPART NO.ITEM0.494PLASTIC DRIVE PLATE BUSHINGPBB0045110.002CRANK SUPPORT SPACER1F9508215.594FOOT W/ RUBBER PAD1P041533.972DRIVE BELT1P02054 2MPS6000-CE CRANK ASSEMBLY1Q103452.751PLASTIC THRUST BUSHING1F90015.12.301WASHER1F90325.215.481THRUST BEARING1P03275.36.882INTERNAL SIDE PLATE1Q10355.480.001STAND ACME THREAD SCREW ROD1Q10365.513.001SIDE PLATE GUIDE1Q10375.69.001SIDE PLATE GUIDE1Q10385.77.801THRUST BEARING BLOCK1Q10555.815.001STAND TOP PLATE1Q103969.001HANDLE BEARING MOUNT1Q1040712.001CRANK HANDLE SHAFT1Q104188.091TOP COVER1Q10429145.931TOP FRAME WELDMENT1Q104410161.001BOTTOM FRAME WELDMENT1Q10451124.002TIMING PULLEY1Q10501218.202SEALER SUPPORT PLATE1Q1051131.354SPACER1Q1052140.954SLIDING SPACER1Q10531516.782TIMING PULLEY (1P1054 MODIFIED)2Q0026M1632.171INFEED CONVEYOR ADJ. WHEELM00913417

A

17

8 167

9

1

6

13

15

14

5

12

16

1

2

4

3

11

10

1

1

2

2

3

3

4

4

A A

B B


TOLERANCES:



FINISHDATE

SHEET

REV

TITLE

MODEL

SCALE

DRAFTER


OF

PLEXPACK

1QA453

11/05/2009

00

MPS6000 STAND

MPS6000

1QA453


DESIGN'R

MATERIAL

MAT'L P/NBY


DWG SIZE

LENGTH:


PAINTCLEANWELD


FABRICATE

ANODIZING

CUT

MS

SH METALWELDING

PAINTING

OS

KITTING

ASSY


11/05/2009

11/05/2009 AM

MM

AM

1480mm

395mm

1

1

2

2

3

3

4

4

A A

B B

REMARKSQTYTITLEPART NO.ITEM

2TIMING BELT COVER SPACER1Q16871

2SPUR GEAR (IP1053 MODIFIED)2Q0020M2

1GEARING HOUSING COVER2Q00233

1GEAR HOUSING2Q0024M4

1TIMING PULLEY2Q0025M5

1TIMING PULLEY (1P1054 MODIFIED)2Q0026M6

2DRIVE PULLEY SHAFT2Q02767

1TIMING BELT COVER4Q00228

AL-6161-PL1MOTOR MOUNTING PLATE, R-L & L-R4Q0028M9

1GEARMOTOR ASSEMBLY 4QS01010

1GEARMOTOR1P107310.1

2STANDARD SIZE 11 CABLE CLAMP1P533810.2

1REVERSE 11-4 PLUG1P534510.3

2TEFLON BELT DRIVE PULLEY ASS'Y4QS011M11

1FLOATING GUIDE BLOCK1Q027111.1

2SHOULDER BOLT1P505311.2

1TEFLON BELT DRIVE PULLY3Q0272M11.3

4RADIAL BALL BEARING, SR81P004512

1TIMING BELT1P020413

1SNAP IN PLUG1P106514

1RETRACTABLE SCREW FASTENER1P108215


TOLERANCES:



FINISHDATE

SHEET

REV

TITLE

MODEL

SCALE

DRAFTER


PLEXPACK

4QA005M

13/04/2009

00

DRIVE ASSEMBLY

MPS6000-M

4QA005M

NONE

www.plexpack.com

DESIGN'R

MATERIAL

MAT'L P/NBY


DWG SIZE

BOM

4QA005M LENGTH:

1 16/02/2012

13/04/2009

MM

AM

AM B

3

4

9

8

8

14

11

9

5

13

6

7

15

7

127

2

7

12

2

12

11.3

11.3

10.110.3

10.2

11.2

11.1

11.2

11.1

VIEW A-A

1

1

2

2

3

3

4

4

A A

B B

AA


TOLERANCES:



FINISHDATE

SHEET

REV

TITLE

MODEL

SCALE

DRAFTER


PLEXPACK

4QA005M

13/04/2009

00

DRIVE ASSEMBLY

MPS6000-M

4QA005M

NONE

www.plexpack.com

DESIGN'R

MATERIAL

MAT'L P/NBY


DWG SIZE

BOM

4QA005M LENGTH:

2 16/02/2012

13/04/2009

MM

AM

AM B

11 3/4

6

3/16

3/4

5

11 1

1/16

12 1

1/16

1 1/2

1 1/

16

15/16

1

1

2

2

3

3

4

4

A A

B B


TOLERANCES:



FINISHDATE

SHEET

REV

TITLE

MODEL

SCALE

DRAFTER


OF

PLEXPACK

4QA008M

13/04/2009

00

DRIVE ASSEMBLY - 240V

MPS6000

4QA008M


DESIGN'R

MATERIAL

MAT'L P/NBY


DWG SIZE

LENGTH:


PAINTCLEANWELD


FABRICATE

ANODIZING

CUT

MS

SH METALWELDING

PAINTING

OS

KITTING

ASSY


13/04/2009

13/04/2009 MM

AM

MM

REMARKSQTYTITLEPART NO.ITEM 4RADIAL BALL BEARING, SR81P00451 1TIMING BELT1P02042VALIDATABLE ONLY1MINIATURE INDUCTIVE PROXIMITY SENSOR1P09423 1SNAP IN PLUG1P10654 1RETRACTABLE SCREW FASTENER1P10825 2TIMING BELT COVER SPACER1Q0030M6VALIDATABLE ONLY1PROXIMITY SENSOR MOUNTING BRACKET1Q0031M7 2SPUR GEAR (IP1053 MODIFIED)2Q0020M8 1GEARING HOUSING COVER2Q00239 1GEAR HOUSING2Q0024M10 1TIMING PULLEY (1P1054 MODIFIED)2Q0025M11 1TIMING PULLEY (1P1054 MODIFIED)2Q0026M12 2DRIVE PULLEY SHAFT2Q027613 1TIMING BELT COVER4Q002214 1MOTOR MOUNTING PLATE, R-L & L-R4Q0028M15 1GEARMOTOR ASSEMBLY 180V4QS01716 1GEARMOTOR 1/8HP 180V1P107516.1 1PLEXPACK LABEL1P116716.2 3PIN CONTACT1P533216.3 3SOCKET CONTACT1P533316.4 2STANDARD SIZE 11 CABLE CLAMP1P533816.5 1REVERSE 11-4 PLUG1P534516.6 1SPEED SENSOR1P537916.7 1PLUG (SS)1P541116.8 2TEFLON BELT DRIVE PULLEY ASS'Y4QS011M17 2SHOULDER BOLT1P505317.1 1FLOATING GUIDE BLOCK1Q027117.2 1TEFLON BELT DRIVE PULLY3Q0272M17.3

9

10

1514

14

4

66

15

11

2

3

7 12

13

5

13

113

8

13

1

8

1

17.3

17.3

16.116.6

16.5

17.1

17.2

17.1

17.2

VIEW A-A

1

1

2

2

3

3

4

4

A A

B B


TOLERANCES:



FINISHDATE

SHEET

REV

TITLE

MODEL

SCALE

DRAFTER


OF

PLEXPACK

4QA008M

13/04/2009

00

DRIVE ASSEMBLY - 240V

MPS6000

4QA008M


DESIGN'R

MATERIAL

MAT'L P/NBY


DWG SIZE

LENGTH:


PAINTCLEANWELD


FABRICATE

ANODIZING

CUT

MS

SH METALWELDING

PAINTING

OS

KITTING

ASSY


13/04/2009

13/04/2009 MM

AM

MMAA

11 3/4"

6"

3/16"

3/4"

5 1/

32"

11 1

1/16

"

12 1

1/16

"

1 1/2"

1 1/

16"

61/64"

1

1

2

2

3

3

4

4

A A

B B

REMARKSQTYTITLEDRWG #ITEM

2COMPRESSION SPRING, COOLING BAR1P03871

23/8 WASHER1Q05062

2ADJUSTMENT TENSION SHAFT2Q05023

2TENSION THREAD2Q0504M4

2PIVOT3Q0503M5

1RETRACTABLE SCREW FASTENER1P10826

23/8 WASHER1Q05077

1TENSION PINCH GUARD2Q03728

2ADJUSTING KNOB2Q0505M9

1BASE GUIDE3Q0500M10

1GUIDE CAP3Q050111

1TEFLON BELT TENSION PULLEY MOUNTING PLATE4Q0018M12

2TEFLON BELT TENSION PULLEY2Q001613

4RADIAL BALL BEARING, SR61P004414


TOLERANCES:



FINISHDATE

SHEET

REV

TITLE

MODEL

SCALE

DRAFTER


PLEXPACK

4QA059M

26/03/2009

00

TENSIONER ASSEMBLY

MPS6000-M

4QA059M

NONE

www.plexpack.com

DESIGN'R

MATERIAL

MAT'L P/NBY


DWG SIZE

BOM

4QA059M LENGTH:

1 16/02/2012

26/03/2009

MM

AM

AM B

12

6

11

10

3

3

14

13

3

9

9

5

5

32

1

1

2

7

7

8

4

4

1

1

2

2

3

3

4

4

A A

B B


TOLERANCES:



FINISHDATE

SHEET

REV

TITLE

MODEL

SCALE

DRAFTER


PLEXPACK

4QA059M

26/03/2009

00

TENSIONER ASSEMBLY

MPS6000-M

4QA059M

NONE

www.plexpack.com

DESIGN'R

MATERIAL

MAT'L P/NBY


DWG SIZE

BOM

4QA059M LENGTH:

2 16/02/2012

26/03/2009

MM

AM

AM B

5 7/8

5 1/4

11/16

11 3/4

5 7/16

Documents

MPS6100-M Non-Validatable Series Continuous Band Heat …...EN ISO 14121-1:2007 Risk Assessment – Part 1: Principles BS EN 614-1:2006+A1:2009 Ergonomic design principles —. Part