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MOV
E YO
UR S
UBM
ERGE
D AR
C W
ELDI
NG S
OLUT
ION
TO T
HE N
EXT
LEVE
L
EFFICIENCY 300%+
MECHANICAL PROPERTIES IMPROVED
Depo
sitio
n Ra
te
100%
200%
300%
400%
100%
Single Wire DC+
SAVINGSTIME -57%(-3792 h)
COST -39%
(-227 538 €)
+48%
Tiny Twin Arc DC+
Single Wire Long Stick Out AC
DC+ AC*
Single Wire
30 mm Stick Out Long Stick Out
PROCESS
Electrical parametersAmperage 550 550
Voltage 29 31
Deposition rate [kg/h] 6.5 15.0
Welding speed [cm/min] 42 65
Heat input [kJ/cm] 23.0 16.0
COST STUDY FOR 10 000 METERS OF WELD
CONSUMABLE COST Weld metal cost [€] 187 000
PRODUCTION COST
Welding time [h] 6 692 2 900
Time saving [h] - -3 792
Labour cost* [€] 401 538 174 000
Labour saving [€] - -227 538
TOTAL COSTTotal cost [€] 588 588 361 050
Total cost saving -39%
60°
30mm
APPLICATIONLabour cost*: 60 €/h Weld length: 10 000 mConsumables: Lincolnweld® 860 /
L-61 wire combination
+130%
DEPOSITION RATESSingle Wire
Tiny Twin Arc Long Stick Out
RATE YOURSELFWHERE ARE YOU TODAY? WHERE DO YOU WANT TO BE IN THE FUTURE?
www.lincolnelectriceurope.com2 M O V E Y O U R S U B M E R G E D A R C W E L D I N G S O L U T I O N T O T H E N E X T L E V E L
* A C = 5 0 H z , 2 5 % b a lance , -2 5 % o f f s e t
CVN IMPACT -20°C SIGNIFICANTLY IMPROVED
DEP. RATE +130%
+188%
Tandem Arc DC+/AC
+256%
Tandem Tiny Twin DC+/AC
Triple Arc AC/AC/AC
+393%
LINCOLNWELD® 860 / L-61 WIRE COMBINATIONCVN IMPACT
Deposition rate [kg/h] E Kj/cm Elongation
(%)Yield
(N/mm2)Tensile
(N/mm2)Impact ISO-V(J)
-20°C
DC+ * 6,5 23 28 430 510 60
LSO AC 15 16 30 462 526 100
DEPOSITION RATES
Tandem
Triple Arc
Tandem Tiny Twin
WATCH VIDEO
8 passes15 passes
* t y p ic a l
QUALITYAND SAFETY
• High quality welding results
• Excellent bead appearance
• Highest deposition rates
• Deep penetration
• Increased productivity
• WPS development
WE PROVIDE THE COMPLETE INSTALLATION
• Turntable
• Pneumatic feed assist
• Drum lifter
• Mexican hat
• Hood
• Wire guides
• Wire straightener
POWER WAVE® SOFTWARE SOLUTIONSACCESS TO MONITORING THE WELDING PROCESSES. ANYTIME. ANYWHERE.
POWER WAVE® MANAGER Control Your Process • All the information andsettings necessary for weldingand procedure control.
CHECKPOINT™ Weld Data Anywhere • Store your data in the cloud andaccess it on almost any device.
WELDSCORE™ Enhance Your Product Quality • An integrated weld qualitysystem that can assist qualityassurance initiatives
WWW.POWERWAVESOFTWARE.COM Upgrade your Power Wave® Power Source Software for FREE • Get access to the best welding
solutions in the industry
INCREASE YOUR SAFETY LEVEL & REDUCE YOUR COSTBY SWITCHING TO BULK PACKAGING SOLUTION
DOWNLOAD/UPDATE
SOFTWARES
VISIT WEB PAGE
350kg drum: 14 x less change over time vs 25kg coilPRODUCTIVITY
M O V E Y O U R S U B M E R G E D A R C W E L D I N G S O L U T I O N T O T H E N E X T L E V E Lwww.lincolnelectriceurope.com 4
CUSTOMIZED AUTOMATION
HIGH END EQUIPMENT AND ACCESSORIES
LOCAL PROCEDURE DEVELOPMENT
THE BEST FLUX/WIRE PORTFOLIO
OUTSTANDING PROCESS
EXPERTISE
TOTAL SOLUTION
FOR SUBMERGED ARC WELDING
• HIGHEST PRODUCTIVITY AND EFFICIENCY IN SAW
• 4 TIMES HIGHER DEPOSITION RATE WITH TRIPLE ARC
• CONTROLLED HEAT INPUT AND IMPROVED MECHANICAL PROPERTIES
• SAFEST WIRE DELIVERY SYSTEM FOR LARGE BULK PACKAGE
• FULL STRIP CLADDING PORTFOLIO AND UNIQUE SOLUTION FOR HYBRID CLADDING
ONE COMPANY, ONE TEAM MORE SOLUTIONS
DOWNLOAD BROCHURE
M O V E Y O U R S U B M E R G E D A R C W E L D I N G S O L U T I O N T O T H E N E X T L E V E Lwww.lincolnelectriceurope.com 5
www.lincolnelectriceurope.com
BEING PRESENT LOCALLY MAKES US MORE AWARE GLOBALLYBenefit from the Market Leader
UNITED KINGDOM
FRANCE
SPAINUNITED STATES
CANADAPOLAND
ITALY
BRAZILSOUTH AFRICA
MEXICOUAE
INDIA
SINGAPORE
AUSTRALIA
CHINA
JAPAN
ARGENTINA
COLUMBIA
VENEZUELA
NETHERLANDS
LOCATIONS
Solution Centers
Global Headquarters
GERMANYRUSSIA
CHILE
PERU
CUSTOMER ASSISTANCE POLICYThe business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
UNITED KINGDOM
FRANCE
SPAINUNITED STATES
CANADAPOLAND
ITALY
BRAZILSOUTH AFRICA
MEXICOUAE
INDIA
SINGAPORE
AUSTRALIA
CHINA
JAPAN
ARGENTINA
COLUMBIA
VENEZUELA
NETHERLANDS
LOCATIONS
Solution Centers
Global Headquarters
GERMANYRUSSIA
CHILE
PERU
325R&D ENGINEERS
WORLDWIDE160 ACTIVE IN 160
COUNTRIES WORLDWIDE
11 000EMPLOYEES WORLDWIDE
120YEARS OF EXPERIENCE
2.7 BILLION USD REVENUE
42SOLUTION
CENTERS