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ACCEL is a trademark of Prestolite Performance • Cleveland, Ohio
www.accel-motorcycle.com©2012 Printed in U.S.A. 74736G
Motorcycle Catalog
2013 Editionfamily of brands
Starter SolenoidsPAGE 19
Liquid Filled Oil Pressure GaugePAGE 22
8mm S/S WirePAGE 4-5
Aluminum Vise JawsPAGE 27
Power Pulse CoilsPAGE 8
High Temperature Exhaust WrapPAGE 25
Special thanks to all of our contributors!PSI-POWERSPORT INSTITUTE
BAGGER NATIONSUPERTRAPP
HHI
Keep an eye out for ACCEL’s new bike!
V-Twin Expo (Cincinnati, OH)
Dealer Expo (Indianapolis, IN)
IMS (Cleveland, OH)
Piston Power Show (Cleveland, OH)
LV Bike Fest (Las Vegas, NV)
Matrix Heatshield WrapPAGE 25
Matrix Heatshield MatPAGE 25
NEW PRODUCTS
www.accel-motorcycle.com 1
TABLE OF CONTENTSSpark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Spark Plug Wires, Custom Fit . . . . . . . . . . . . . . . . . . . . . . 4-5
Spark Plug Wires, Universal and Tools . . . . . . . . . . . . . . . 6-7
Supercoils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Ignitions and Distributors . . . . . . . . . . . . . . . . . . . . . . . 10-11
Stators, Rotors and Charging System Kits . . . . . . . . . . 12-13
Voltage Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16
Generator Parts and Tune Up Kits . . . . . . . . . . . . . . . . . 17-18
Starters, Relays and Solenoids . . . . . . . . . . . . . . . . . . . 19-21
Electrical Accessories and Switches . . . . . . . . . . . . . . 22-23
Brake Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Exhaust Wrap/Heatshield . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Mr. Gasket Shop Supplies . . . . . . . . . . . . . . . . . . . . . . . 26-27
General Accessories and Promo Items . . . . . . . . . . . . . 28-29 Troubleshooting and Warranty . . . . . . . . . . . . . . . . . . . 30-31
www.accel-motorcycle.com2
SPARK PLUGSHigh Performance Platinum Spark Plugs• Madefromthefinestmaterialsavailabletoensurelongtroublefreeoperation• Premiumqualityplatinumtipismoredurablethanotherplugmaterial• Maintainspropergapmuchlongerthanstandardplugs• Purecoppercenterelectrodeforreducedfouling• Enjoyeasierstarting,smoothidling,andincreasedperformance• Soldin2packsand24ctshoppacks
High Performance U-Groove Spark Plugs• PatentedUshapedgroundelectrodeproducesawider,hotterspark• Heavyduty5ribinsulatorspreventflashover• Highqualitycopper/nicklealloyelectrode• Highlyfoulresistantanddissipatesheatbetterthananyothermaterial• Improvesengineefficiencyandreducesemissions• Increasesthrottleresponseandreducedmisfires
Engine Year Model U-Groove Platinum ACCEL Ref. No. HD Ref. No. Champion GapTwinCam88 1999-2013 All 2418 Y2418P 882 6R12 RA8HC 0.041340Evolution 1983-1999 FL,FX(All) 2410A Y2410P 496 5R6A RN12YC 0.041340Shovelhead 1980-1981 FL,FX(All) 2410A Y2410P 496 5R6A RN12YC 0.041340Shovelhead 1975-1979 FL,FX 2403A 116 5A6A N12YC 0.0251200Shovelhead 1979-1984 FL,FX(All)w/electign 2410A Y2410P 496 5R6A RN12YC 0.041200Shovelhead 1976-1978 FL,FX(All)w/oelecign 2403A 116 5A6A N12YC 0.0251200Shovelhead 1966-1975 FL,FX3/8"Reach 2401 137 3 J12YC 0.025
Panhead 1948-1965 FL,FX3/8"Reach 2401 137 3 J12YC 0.0251200Evolution 1986-2006 XLHSportster 2418 Y2418P 882 6R12 RA8HC1100Evolution 1986-1994 XLHSportster 2418 Y2418P 882 6R12 RA8HC 0.04883V-2Evolution 1986-2013 XLH(All) 2418 Y2418P* 882 6R12
technical service 216-658-6429 3
SPARK PLUGS
* Denotes Resistor Plug Kit
Spark Plug Application by Family, Year, and Model
Year Model U-Groove PlatinumSportster1954-1970 XS,XL,XLH,XLCH,XLS,XLX 24011986-2013 XS,XL,XLH,XLCH,XLS,XLX 2418* Y2418P*Softail1984-1999 FXST,FXSTS,FLST,FLSTC 2410A* Y2410P*1999-2013 AllTwinCam 2418* Y2418P*Dyna1971-1974 FX,FXE,FXEF,FXWG,FXS 24011975-1983 FX,FXE,FXEF,FXWG,FXS 2403A1984-2000 FX,FXE,FXEF,FXWG,FXS 2410A* Y2410P*1999-2013 AllTwinCam 2418* Y2418P*Touring1948-1974 FL,FLH 24011975-1982 FL,FLH 2403A1983-1999 FL,FLH 2410A* Y2410P*1999-2013 AllTwinCam 2418* Y2418P*
Spark Plug Shop Packs 24 ct
Description P/N2410ASparkPlugs SP2410A2410PSparkPlugs(Platinum) SP2410P2418SparkPlugs SP24182418Psparkplugs(Platinum) SP2418P
www.accel-motorcycle.com4
SPARK PLUG WIRES8mm S/S Spiral Core Wire• 8mm,500ohmsperfoot• DesignedspecificallyforHarleyTwinCamapplications• Compatiblewithbothcarburetedandfuelinjectedsystems• MaximumRFIprotectionshieldssensitiveelectronics• Upto5timesmorepeakenergythanother“performance”wires• Availablein4colors-blue,black,red,andyellow• Customfitsetsarereadytoinstall,nocuttingorsplicingrequired
300+ Race Wire• 8.8mm,150ohmsperfoot• Designedspecificallyforrace-winningormaximumstreetperformance• Compatiblewithbothfactoryandaftermarketelectronicignitionsandpoints• Deliverspeakperformanceevenattemperaturesover550degrees• 8mmsetsavailableforcarburetedTwinCamapplications,notrecommendedforEFIsystems• Availableinbothreadytoinstallcustomfitsetsanduniversalkits• Glossblack
8.8mm Suppression Core and Stainless Core Wire• 8.8mm,YelloworBlack• Designedforhighperformancestreetorracetrackuse• Stainlesssteelterminalswithpremiumqualitysiliconeboots• SuppressioncorefeaturesmaximumRFIprotectionforelectronicignitions• Usestainlesscorewirewithpointsormagnetoignitionsonly• Availableinbothreadytoinstallcustomfitsetsanduniversalkits
technical service 216-658-6429 5
SPARK PLUG WIRESCustom Fit Wire Sets-Ready to Install
Year Model 300+ 8.0 S/S 8.8 Yellow 8.8 Black
Buell1996-1998 AllModels 175096^1999-2008 AllModelsw/Carb 175097^1999-2008 AllModels 171097-B,K,R,Y#
Sportster1958-1969 XL,XLCH(withMagneto) 172075* 172075K*1971-E1978 XLH,XLCH 175074 172074* 172074K*1979-1985 XL,XLCH,XLX 175074 172072* 172072K*1979-1982 XLS 175074 172072* 172072K*1986-2006 XLModels 175086 172086 172086K1998-2003 SportsterSportw/TwinPlug 175099^2004-2006 XLModels 171098-B,K,R,Y#2007-2012 XLModels 171110-B,K,R,Y#2009-2012 XR1200 171112-B,K,R,Y#
Softail1984-1990 Softail®Models 175074 172072 172072K*1991-1999 Softail®Models 175089 172089 172089K2000-2008 Softail®Modelsw/carb 175100^2000-2012 Softail®Modelsw/carborEFI 171100-B,K,R,Y#
Dyna1971-E1978 FX,FXE 175073 172073* 172073K*L1978-1984 FX,FXE-80,FXS 175073 172071 172071K1982-1994 FXR,FXRS,FXRT 175082 172082 172082K1983-1984 FXWG 175073 172071 172071K1985 FXEF,FXSB 175074 172072 72072K
1985-1986 FXWG 175074 172072 72072K1999-2005 FXDCarbonly 175097^1999-2012 FXDCarborEFI 171097-B,K,R,Y#
Touring1965-E1978 FL,FLH 175073 172073* 172073K*L1978-1984 FLH 175073 172071 172071K1980-1984 FLT,FLHT,FLHTC,FLTC 172083 172083K1985-1998 FLT,FLHTModels 175090 172090 172090K1994-1998 FLHR 175091^1999-2008 Allw/carb 175098^1999-2008 Allw/carborEFI 171098-B,K,R,Y#2009-2012 AllModels 171111-B,K,R,Y#
^All Twin Cam kits use 8mm wire * Stainless Steel Core-Not for Electronic Ignition Use # B=Blue, K=Black, R=Red, Y=Yellow
www.accel-motorcycle.com6
UNIVERSAL WIRE5mm Thundersport Universal Wire Sets• 5mmdiameterwire/150ohmsperfoot• Ratedtohandleinexcessof60,000volts• Extremelyflexibleallowingforcustomrouting• Setincludestwo60”leads• 90degplugbootsandstraightcoilboots• Afavoriteofcustombikebuilderseverywhere• NotforuseinTwinCamapplications
8.8mm Universal Wire Sets • PremiumqualityACCEL8.8mmignitionwireinuniversalkits• Availablefor2and4plugapplicationsforelectronicandpointstypeignitions• Preterminatedwitheithera90degorvariangleheavydutysparkplugboots• 2plugkitscontainone42”wire,brassterminals,coilbootsandinstructions• 4plugkitscontaintwo42”wires,brassterminals,coilbootsandinstructions• Theultimateinperformanceandreliabilityforstreetandracinguse
Spooled Spark Plug Wire • 60footspoolsofPremiumQualityACCELwire• Perfectforproductionshopsandcustombuilders
5mm Black 5mm Yellow 5mm Blue 5mm Red
173087-K 173087-Y 173087-B 173087-R
Description P/N
8.8mmYellowSuppressionCoreWire60ftspool 160096M
8.8mmBlack300+RaceWire60ftspool 160097M
Number of Spark Plugs Plug Boot
Black 300+
8.8mm Yellow
8.8mm Black
8.8mm Yellow*
2 Variangle 175095 173085 173085K 170083*
2 90deg 175093 173083 173083K 170085*
4 Variangle 173084K 170082*
4 90deg 173082 173082K
* Copper core for points/magneto ignitions only.
173087-Y
173082
160097M
160096M
technical service 216-658-6429 7
WIRE PARTS300+ Professional Crimping Tool• Bestwirecrimpingtoolavailable• Heavydutyhardenedsteelframewithnon-slipgrip• Adjustableratchetmechanismproducesconsistentfactorycrimps• Completewith3removablestripping/crimpingdiejaws• Compatiblewith7-9mmplugwiresandprimarywireterminals
Superstock Crimping Tool• Featuresastrongsteelframeandcushionedhandgrip• Stripssparkplugwiresandcrimps7-8mmterminals• Producesafactorystylecrimp
Spark Plug Gapping Pliers• Accuratelyandconsistentlygapsparkplugs• Adjustablefrom.030”to.080”• Featuresastrongsteelframeandcushionedhandgrip
Terminal and Boot Packs• Perfectmatchforour8.8mmspooledwire• Soldinpacksof10terminalsandboots
Description P/N
300+ProfessionalCrimpingToolwith3dieset 170036M
Description P/N
SuperstockCrimpingTool 170037
Description P/N
SparkPluggappingPliers 380700
Type Description Wire Size P/NSparkPlug 90degree 8.8-9mm 22911
SparkPlug Variangle 8.8-9mm 22946
SparkPlug 90degree 7-8mm 24170
IgnitionCoil Straight 8.8-9mm 24130
IgnitionCoil 90degree 8.8-9mm 24140
IgnitionCoil Straight 7-8mm 24150
IgnitionCoil StraightTwin-Cam 7-8mm 24160
22911
22946
24130
24140
24150
160096M
22160
24170
170037
380700
www.accel-motorcycle.com8
SUPERCOILSACCEL Super Coils• Thestandardbywhichothercoilsaremeasured• Fasterrisetimes,highervoltage,andmaximumsparkenergytotheplug• Deliversupto45%morevoltagethanOEcoils• Availableforbothelectronicandpointstriggeredignitions• Designedtofitinstocklocationsandundermostcoilcovers• CoveredbyACCEL’sfamouslimitedLifetimeReplacementWarranty
Twin Cam Super Coils
Year ModelFuel
SystemPrimary
ResistanceBlack
P/NReplaces
HD P/N
2004-2006 XL Carburetor 0.5Ohms 140409 31655-99
1999-2006 TwinCam Carburetor 0.5Ohms 140409 31655-99
2001-2006 Softail FuelInjected 0.5Ohms 140410 31743-01
2004-2005,2011 Dyna FuelInjected 0.5Ohms 140410 31743-01
2002-2007 Touring FuelInjected 0.5Ohms 140410 31743-01
Power Pulse Coil
Year ModelIgnition
TypePrimary
ResistanceYellow
P/NBlack
P/N
1965-1979 All12Volt Points 4.2Ohms 140402 140402BK
1984-1999 AllBigTwin Electronic 3.0Ohms 140401BK
1985-2003 Sportster Electronic 3.0Ohms 140401BK
Dual Fire Super Coils
Year ModelIgnition
TypePrimary
ResistanceYellow
P/NBlack P/N
ChromeP/N
1965-1979 All PointsType 4.7Ohms 140406 140406BK 140406CH
1980-1998 All Electronic 2.3Ohms 140407 140407BK 140407CH
Single Fire Super Coils
Year ModelIgnition
TypePrimary
ResistanceYellow
P/NBlack P/N
ChromeP/N
1936-2006 AllexceptTC SingleFire 3.0Ohms 140408 140408BK 140408CH
140410
140409
140406
140408BK
140408CH
140402
140401BK
technical service 216-658-6429 9
UNIVERSAL COILSUniversal Super Coils• Highoutputcoilsavailablefor2and4cylindermotorcycles• Availableforbothpointsstyleandelectronicignitions• Kitsincludemountingbracketsandhighquality8.8mmsuppressioncorewire• Getmaximumperformanceforoldermotorcycles• AvailableforHarleyDavidsonandmostmetricmodels• Pleaseseenotebelowtodeterminetheappropriatecoilforyourapplication
Super Coil Kits for Harley Davidson®
Year ModelPrimary
ResistanceIgnition
TypeYellow
P/NBlack P/N
1965-1977 XL,FL,FX 3.0Ohms Points 140405 140405K
1978-1999XL,FL,FXexceptSinglefire
andTwinCam3.0Ohms Electronic 140405 140405K
Super Coil Kits for Universal Applications
ModelIgnition
TypePrimary
ResistanceYellow
P/NBlack P/N
2Cylinder(1CoilKit) Inductive(nonCapacitiveDischarge) 3.0Ohms 140403S 140403KS
4Cylinder(2CoilKit) Inductive(nonCapacitiveDischarge) 3.0Ohms 140403 140403K
2Cylinder(1CoilKit) CapacitiveDischargeIgnition .7Ohms 140404S 140404KS
4Cylinder(2CoilKit) CapacitiveDischargeIgnition .7Ohms 140404 140404K
* NOTE: Please test your OEM coils to verify they are within (+/-) 10% of noted ACCEL coil specifications. Using the wrong coil may damage your motorcycle’s electronic ignition module. To determine the ignition type, perform the following test:1. Determine that the coil you are replacing is a twin tower coil. (These coils will not replace single tower coils).2. Using a volt meter or 12 volt test light, hook positive lead to position post and negative to ground on one of the stock coils.3. Turn on ignition but DO NOT engage the starter button.4. If there are 12 volts at the coil, the motorcycle has inductive type ignition. If there is no voltage at the coil then the motorcycle has a capacitive discharge ignition (CDI) because the power goes to the control box first.
140403
140403S
140403K
www.accel-motorcycle.com10
IGNITIONSSingle/Dual Fire Ignition• MachinedAluminumhousingofferssuperiorheatsinkcapabilities• Singlefireordualfirecompatiblewhenmatchedwiththeappropriatecoil• Ruggedbilletaluminumconstructionisvibrationandmoistureproof• Fullyadjustableforstockenginestohighlymodifiedmachines• MadeintheUSA
Super Single Fire System• Finallyacompleteignitionsysteminonebox,nomoremixingandmatchingcomponents• Includes35496ignitionmodule,140408singlefireSuperCoil,8.8mmwiresand U-Groovesparkplugs• Fullyadjustablewith14preprogrammedadvancecurves. • FeaturesonboardrevlimitingandanLEDlightforeasystatictiming • Everythingyouneedtoupgradefromearlypointssystemsorupdatethenon adjustableOEMelectronicunit
Year Model P/N
1970-1983 BigTwinModelswithtimingrotor 35496
1984-1999 BigTwinModelsexceptTwinCam 35496
1971-1982 SportsterModelswithtimingrotor 35496
1993-2003 SportsterModels 35496
Year Model P/N
1971-1982 SportsterModelswithtimingrotor 35410
1983-2003 SportsterModels 35410
1970-1983 BigTwinModelswithtimingrotor 35410
1984-1999 BigTwinModelsexceptwithTwinCam 35410
35496
35410
www.accel-motorcycle.com 11
DISTRIBUTORSElectronic Advance Distributors with Rev Limiting Module• FinallyamodernelectronicignitionforearlydistributorequippedBigTwins andSportsters• Singlefireordualfirecompatiblewhenmatchedwiththeappropriatecoil• Fullyadjustablewith14preprogrammedadvancecurves.• FeaturesonboardrevlimitingandanLEDlightforeasystatictiming• MachinedAluminumhousingofferssuperiorheatsinkcapabilities• Canbeinstalledwithoutenginedisassemblywhenstockcylindersand headsareused• MadeintheUSA
E-Spark Breakerless Conversion Kits• SimpleconversionfrombreakerpointsinBigTwinandSportstermodels• UtilizestheruggedMalloryE-SparkIgnitionModule• SelfcontainedE-Sparkmodulehasnomovingpartstowearout• Simple3wireconnectionforeasyinstallation• Requiresa2.0-3.0ohmcoilforracinganda3.0-4.0ohmcoilforstreetuse
E-Spark Distributors • Performanceandreliabilityatanaffordableprice• Bulletproof,fullyadjustablemechanicaladvance• UtilizestheruggedMalloryE-SparkIgnitionModule• Canbeusedwithkickstartapplications• Canbeinstalledwithoutenginedisassemblywhenstockcylindersandheadsareused• MadeintheUSA
Replacement E-Spark Module• ReplacementmoduleavailableforbothE-SparkdistributorsandE-Spark BreakerlessConversionkits
Year Model P/N
1936-1969 BigTwinModels A557
1952-1970 SportsterModels A577
Year Model P/N
1936-1969 BigTwinModels A556
1952-1970 SportsterModels A576
Year Model P/N
1970-1978 BigTwinModels A554
1979-1995 BigTwinModelsconvertedtopointsandmechanicaladvance A554
1971-1978 SportsterModels A566
Year Model P/N
All E-SparkDistributorsandConversionKits A605
A577
A556
A554
A605
www.accel-motorcycle.com12
Lectric Stators• Precisionmachinewoundusingonlythefinestcomponents• Purecopperwindingsarecoatedwithahightemperatureinsulationtoprotectfromgrounding• Designedformaximumoutputanddependablereliability• Allapplicationsfeaturefactorystyleconnectorsforplugandplayinstallation• CoveredbyACCEL’sfamousLimitedLifetimeReplacementWarranty
STATORS
*Indicates molded style stator Note: See page 15 for connector images
Year Model OEM P/N Charging System Connector ACCEL P/NSportster
1985-1990 AllSportster 29967-84 19AmpAlternator E 152105*1990-1995 AllSportster 29967-84A 19AmpAlternator E 1521061991-2000 AllSportster 29967-89A 22AmpAlternator E 152108
Softail1985-1988 All 28865-81 22AmpAlternator B 152103*1985-1988 All 28865-81A 22AmpAlternator B 1521041989-1999 All 29970-88A 32AmpAlternator D 1521072000 All 29951-99 32AmpAlternator L 152109
2001-2006 All 30017-01 38AmpAlternator W 1521112007 All 30017-07 40AmpAlternator W 152112
Dyna1991-1999 All 29970-88A 32AmpAlternator D 1521072000-2003 All 29951-99 32AmpAlternator L 1521092004-2006 All 30017-01 38AmpAlternator W 1521112007 All 30017-07 40AmpAlternator W 152112
Touring1970-1975 All 29965-70 15AmpAlternator C 1521011976-1980 All 29965-75 17.8AmpAlternator A 152102*1981-1988 All 28865-81 22AmpAlternator B 152103*1981-1988 All 28865-81A 22AmpAlternator B 1521041989-1999 All 29970-88A 32AmpAlternatorex.EFI D 1521071997-2001 FLHT 29987-97 38AmpAlternator M 1521101999-2001 FLHR,FLT 29987-99 38AmpAlternator L 1521132002-2005 All 29987-02 45AmpAlternator V 1521142006-2009 All 29987-06 50AmpAlternator-3Phase U 152115
152106 154104
technical service 216-658-6429 13
Lectric Rotors• Heavydutyreplacementrotors• Highqualitymagnetsenclosedbystainlesssteel• Reinforcedhousingandsplinesfortheultimateindurability• PerfectcomplimenttoourLectricStators
Lectric Charging System Kits• HighqualityACCELstator,rotor,andregulatorinonecompletekit• PerfectforOEreplacementortoupgradeearliersystems• FeaturesACCEL’sfamouslifetimereplacementwarranty
Year Model OEM P/N Charging System P/NSoftail1991-2000 ExTwinCam 29957-81 32AmpAlternator 1521002000-2006 TwinCam 29981-95 38AmpAlternator 152201
Dyna1991-1999 ExTwinCam 29957-81 32AmpAlternator 1521002000-2003 TwinCam 29957-81 38AmpAlternator 1521002004-2005 TwinCam 29981-95 38AmpAlternator 152201
Touring2000-2005 TwinCam 29981-95 38AmpAlternator 152201
Year Description P/N
1970-1984 32AmpupgradeforallalternatorShovelheadsandEvobigtwinapplications 1523001991-1999 32AmpSystemforallEVOSoftailandDynaBigTwinsexceptTwinCams 1523002001-2006 38AmpSystemforallTwinCamequippedSoftails 152304
ROTORS & CHARGING SYSTEM KITS
152100
152304
www.accel-motorcycle.com14
VOLTAGE REGULATORSHybrid Design Electric Voltage Regulators• ProducedwithHeavyDutysolidstatecircuitryandyearsoftechnology • Qualityandreliabilitythatyoucandependon • Allapplicationsfeaturefactorystyleconnectorsforplugandplayinstallation• Availableinshowchromeandtexturedblackfinishes • CoveredbyACCEL’sfamouslimitedLifetimeReplacementWarranty
Year Model Comments OEM P/N Black P/N Chrome P/N ConnectorSportster
1967-1977 AllSportster w/12VGenerator 74510-65,74510-64,74507-85A 201104B 201104C I/11977-1981 AllSportster w/12VGenerator 74504-78 201102B 201102C J/11982-1984 AllSportster w/12VGenerator 74504-82 201117B 201117C K/11984-1990 AllSportster W/19AmpAlt 74523-84A 201121B 201121C E/11991 AllSportster w/22AmpAlt 74523-91 201123B 201123C E/1
1994-2003 AllSportster w/22AmpAlt 74523-94 201130B 201130C F/12004-2006 AllSportster w/22AmpAlt 74523-04 201137C P/1
Softail1986-1988 All w/22AmpAlt 74515-86,74512-84,74513-85,
74516-86,74513-82A201118B 201118C B/1
1989-1999 All w32AmpAlt 74519-88 201122B 201122C D/12000 All w/38AmpAlt 74512-00 201124B 201124C G/1
2001-2006 All w/38AmpAlt 74540-01 201126B 201126C H/22007 All 74540-07 201131C O/2
Dyna1970-1975 FX,FXE w/15AmpAlt 74510-70A 201100B 201100C C/11976-1980 FX,FXE,FXS,FXEF w/17.8AmpAlt 74512-79A 201101B 201101C A/11981-1985 FX,FXE,FXEF w/22AmpAlt 74516-86 201118B 201118C B/11981-1986 FXWG w/22AmpAlt 74516-86 201118B 201118C B/11982-1988 FXR,FXRS,FXRP,FXRT w/22AmpAlt 74513-82A 201118B 201118C B/11989-1999 All w/32AmpAlt 74519-88 201122B 201122C D/11999 AllTwinCam w/38AmpAlt 74518-99A 201125B 201125C G/1
2000-2003 All w/38AmpAlt 74540-01 201126B 201126C H/22004-2005 All 74631-04 201132C Q/42006-2007 All w/45/60AmpAlt 74631-06 201133C N/4
Touring1970-1975 FL w/15AmpAlt 74510-70A 201100B 201100C C/11976-1980 FL,FLH,FLT w/17.8AmpAlt 74510-75A,74512-79,77510-75 201101B 201101C A/11981-1984 FLH80 w/22AmpAlt 74515-86,74512-84,74513-85,
74516-86,74513-82A201118B 201118C B/1
1981-1988 FLT,FLHT w/22AmpAlt 74515-86,74512-84,74513-85,74516-86,74513-82A
201118B 201118C B/1
1989-1999 AllEvoExEFI,97upFLT w/32AmpAlt 74519-88 201122B 201122C D/11997-2001 FLHT w/38AmpAlt 74505-97 201127B 201127C G/31999-2001 FLHR,FLT w/38AmpAlt 74505-97 201127B 201127C G/32002-2003 All 74505-02 201134C S/32004-2005 All 74505-04 201135C R/32006-2008 All 74505-06 201136C T/3
technical service 216-658-6429 15
VOLTAGE REGULATORS
A B CE
FG H
D
J K
I
Original Equipment Style
1
32
Chrome
1
M OL
U
N
T
V
RP SQ
4
W
www.accel-motorcycle.com16
VOLTAGE REGULATORSElectro-Mechanical Voltage Regulators (Delco® Type)• Providesprecisecontrolofchargingsystemvoltageformaximumperformanceandreliability• BuiltwithhighqualitycomponentssettoOEMfactoryspecifications• Availableinshowchromeorblackenamelfinishes
Electro-Mechanical Voltage Regulators (Bosch® Type)• Providesprecisecontrolofchargingsystemvoltageformaximumperformanceandreliability• BuiltwithhighqualitycomponentssettoOEMfactoryspecifications• Availableinshowchromeorblackenamelfinishes
Universal Regulator Mounting Bracket• UniversalStainlessSteelMountingbracket• Allowsforuseofanelectronicvoltageregulatoronearlymodels
Year ModelEngine
Size OEM P/NCharging
SystemBlack
P/NChrome
P/N
6 Volt Generators
1952-1964 K,XL 900cc 74510-47A 6VGenerator 201106C
1958-1964 FL,FLH 1200cc 74510-47A 6VGenerator 201106C
12 Volt Generators
1965-1969 FL,FLH 1200cc 74510-64 12VGenerator 201105 201105C
1965-1977 XLH 1200cc 74510-64 12VGenerator 201105 201105C
Year ModelEngine
Size OEM P/NCharging
SystemBlack
P/NChrome
P/N
1965-1966 XLH 900cc 74511-65 12VGenerator 201107 201107C
1965-1977 XLCH 900cc/1000cc 74511-65 12VGenerator 201107 201107C
Description P/N
UniversalRegulatorMountingBracket-304StainlessSteel 151100
201105
201107
151100
technical service 216-658-6429 17
GENERATOR PARTSGenerator Parts• Engineeredforpeakchargingsystemoutputondemand• Armaturesandfieldcoilsutilizeheavygaugecopperwindings• Brushsetsutilizeprecisiongroundcarbongraphiteandpremiumgradesprings• Overhaulkitscontainbrushes,qualityoilsealandcovergasket
ArmaturesYear Model OEM P/N Gen Model Voltage P/N
1965-1969 FL,FLH 30851-65A 64,65,65A,2Brush 12Volt 151301
1965-1971 XL,XLH,XLCH 30851-65A 64,65,65A,2Brush 12Volt 151301
1972-1981 XLH,XLCH,XLT,XLS 30851-65A 64,65,65A,2Brush 12Volt 151301
Field CoilsYear Model OEM P/N Gen Model Voltage P/N
1965-1969 FL,FLH 30201-65 64,65,65A,2Brush 12Volt 151303
1965-1971 XL,XLH,XLCH 30201-65 64,65,65A,2Brush 12Volt 151303
1972-1981 XLH,XLCH,XLT,XLS 30201-65 64,65,65A,2Brush 12Volt 151303
Overhaul KitYear Model Gen Model Voltage P/N
1958-1960 XL,XLH,XLCH 58 6Volt 192303
1958 FL,FLH 58 6Volt 192303
1961-1964 XL,XLH,XLCH 61 6Volt 192303
1965-1969 FL,FLH 64,65,65A 12Volt 192303
Brush SetsYear Model OEM P/N Gen Model Voltage P/N
1932-1952 G,W,WL,WLA,f/Head45ci 30425-32 32 6Volt 192302
1937-1947 U,UL,Flathead74ci 30425-32 32 6Volt 192302
1937-1948 UH,UHLFlathead 30425-32 323BrushGenonly 6Volt 192302
1941-1947 E,F,FLKnucklehead 30425-32 32 6Volt 192302
1948-1952 FL,FLHPanhead 30425-32 32 6Volt 192302
1958-1964 XL,XLH,XLCH 30426-58 58,61 6Volt 192300
1958-1964 FL,FLH 30426-58 58,61 6Volt 192300
1965-1969 FL,FLH 30426-58 58,61 12Volt 192300
1965-1981 XLH,XLCH,XLS 30426-58 58,61 12Volt 192300
151301
151303
192302
192303
www.accel-motorcycle.com18
TUNE-UP PARTSAdvance Weight Assembly• Replacethataging,inadequateadvancemechanismwiththispremiumqualityACCELassembly• PerfectforOEreplacementoraperformanceupgrade• Completewithprecisiongroundbreakercamandinstallationinstructions
Performance Tune-Up Kits• Performance32ozpointsandpremiumqualitycondenserinonekit• Designedforpeakignitionperformanceandreliableservice• AvailablewithorwithoutperformanceU-Groovesparkplugs
Performance Points and Condensers• Builtusingpremiumqualitymaterialsforlonglife• 23ozpointsaresuitableforOEreplacementinstockapplications• 32ozhighperformancepointseliminatepointsbounceandfloat• Highcapacitancecondensersaredesignedtoprovideextendedpointlife
Year Model Application P/N
1970-E1978 FL PerformanceUpgradeorRepair 8506
1971-E1978 FX,XL PerformanceUpgradeorRepair 8506
L1978-1999AllHarley®Twinsw/ElectonicIgn.(ex.TC)
ConversiontoPoints 8506
Year Model Tune Up Kit Kit with Spark Plugs
1948-1969 1200cc(74ci) 8401 8406
1958-1969900cc(55ci)XLCH
w/Mag8402
1970-E1978 FLH,FX 8400 8408
1971-E1978 XL 8400 8411
Year Model OEM P/N P/N
Point Sets
1970-E1978 FL,FLH(standard23oz) 32661-70 111129
1970-E1978 FL,FLH(highperf32oz) 32661-70 111130
1970-E1978 FX(standard23oz) 32661-70 111129
1970-E1978 FX(highperf32oz) 32661-70 111130
1971-E1978 XL,XLCH(standard23oz) 32661-70 111129
1971-E1978 XL,XLCH(highperf32oz) 32661-70 111130
Condenser
1941-E1978 FL,FLH 32726-30A 111131
1941-E1978 FX 32726-30A 111131
1954-E1978 XL 32726-30A 111131
8506
8406
111129
111131
technical service 216-658-6429 19
40003C
STARTERSUltra Tork Starters• Topqualitystartersusingnothingbutthebestcomponents• Availablein1.4kwand1.8kwtostarteventhebiggestV-Twins• Choosefromshowqualitychromeandstealthblackfinishes• Backedbyanunequaled5yearwarranty
Starter Solenoids • Heavydutyreplacementquality• Designedtodeliverpositivestarterengagementeverytime• Hardenedsteelplungersandmoistureproofcasesare usedformaximumdurability• Availableinshowqualitychrome,stealthblackand zincplate
Year Model Description Chrome P/N Black P/N
1994-2006 Softail 1.4KwStarterw/LifetimeClutch 40001C 40001B1994-2006 Softail 1.8KwStarterw/LifetimeClutch 40002C2007-2010 Softail 1.4KwStarterw/LifetimeClutch 40005C 40005B1994-2005 Dyna 1.4KwStarterw/LifetimeClutch 40001C 40001B1994-2005 Dyna 1.8KwStarterw/LifetimeClutch 40002C2006-2010 Dyna 1.4KwStarterw/LifetimeClutch 40005C 40005B1994-2010 Touring 1.4KwStarterw/LifetimeClutch 40001C 40001B1994-2010 Touring 1.8KwStarterw/LifetimeClutch 40002C2007-2010 Touring 1.4KwStarterw/LifetimeClutch 40005C 40005B1974-1988 AllBigTwin,XLH AllwithHitachiType 40003C1989-1993 AllBigTwin 1.4KwStarterw/LifetimeClutch 40006C 40006B1966-1982 FL,XL AllwithPrestoliteType1.0Kw 40004C
Year Model OEM P/N Zinc P/N Chrome P/N Black P/N
SINGLE BRACKET FITS 4 SPEED MODELS
Sportster1967-1978 XLH,XLCR,XLT 71469-65B 40111 40111C 40111B1979-1980 XL 71469-65B 40111 40111C 40111B
Softail1984-1988 FXST 71469-65B 40111 40111C 40111B
Dyna1971-1985 FXE,FXEF,FXS 71469-65B 40111 40111C 40111B
1979-1985FXE-80,
FXEF-80,FX8071469-65B 40111 40111C 40111B
1980-1985 FXB 71469-65B 40111 40111C 40111B1983-1985 FXSB 71469-65B 40111 40111C 40111B1985-1986 FXWG 71469-65B 40111 40111C 40111B
Touring1965-1984 FL,FLH(Ex.FLT) 71469-65B 40111 40111C 40111B
DUAL BRACKET FITS 5 SPEED MODELS
Dyna1982-1988 FXR 31489-79B 40114 40114C 40114B1984-1988 FXRP 31489-79B 40114 40114C 40114B
Touring1980-1988 FLT 31489-79B 40114 40114C 40114B1984-1988 FLTClassic 31489-79B 40114 40114C 40114B
40002C
40005B
40114C
40111C
40111B
www.accel-motorcycle.com20
Starter Solenoid Repair Kits• CompletekitcontainsallthepartsnecessarytorebuildanOEorACCELsolenoid• Includesplunger,lugs,springassembly,bakelitecapandhardware• Rebuildforafractionofthecostofnew
Starter Relay• Durableheavydutycontactsinaruggedmoldedcase• Totallysealedfrommoistureandroadgrime• Reliablestarting
STARTERS
Year Model Description P/N
Sportster
1967-1978 XLH,XLCR,XLT RepairKitforOEM71469-65and31489-79B 40112
1979-1980 XL RepairKitforOEM71469-65and31489-79B 40112
Softail
1984-1988 FXST RepairKitforOEM71469-65and31489-79B 40112
Dyna
1971-1985 FXE,FXEF,FXS RepairKitforOEM71469-65and31489-79B 40112
1979-1985 FXE-80,FXEF-80,FX80 RepairKitforOEM71469-65and31489-79B 40112
1980-1985 FXB RepairKitforOEM71469-65and31489-79B 40112
1983-1985 FXSB RepairKitforOEM71469-65and31489-79B 40112
1985-1986 FXWG RepairKitforOEM71469-65and31489-79B 40112
1982-1988 FXR RepairKitforOEM71469-65and31489-79B 40112
1984-1988 FxRP RepairKitforOEM71469-65and31489-79B 40112
Touring
1965-1984 FL,FLH(ex.FLT) RepairKitforOEM71469-65and31489-79B 40112
1980-1988 FLT RepairKitforOEM71469-65and31489-79B 40112
1984-1988 FLTClassic RepairKitforOEM71469-65and31489-79B 40112
Year Model OEM P/N P/N
Sportster
1975-1979 XLH,XLT,XLCR 71463-73C 40110
1979 XL,XLCH,XLS 71463-73C 40110
Softail
1985 FXST,FXSTC 71463-73C 40110
Dyna
1973-1979 FX 71463-73C 40110
1979 FXE-80,FXEF-80,FX-80 71463-73C 40110
L1984-1985 FXRS,FXRP,FXRT 71463-73C 40110
1985 FXSB,FXEF,FXWG 71463-73C 40110
Touring
1974-1979 FL,FLH,FLH-80,FLHClassic 71463-73C 40110
1979 FLT 71463-73C 40110
L1984-1985 FLTC,FLHTC 71463-73C 40110
40112
40110
technical service 216-658-6429 21
Starter Relay (Bosch® Style)• Injectionmoldedcaseeliminatescorrosionforincreaseddurability• Relaysdesignedtoworkinhighperformanceapplications• Worksgreatinstockbikestoo
Starter Drive• Severedutystarterdrivesaredesignedforstrengthanddurability • Fiverollerclutchesandhardenedreceiversprovidesmoothreliablestarterengagement• Corrosionresistantstainlesssteelspringseliminatebinding • Precisiongroundgearslastlongerandpreventringgeardamage
STARTERS
Year Model OEM P/N P/N
Sportster
1980-1992 XL 31506-79B 40116
Softail
1986-1994 AllSoftail 31506-79B 40116
Dyna
1980-1984 FX 31506-79B 40116
E1984 FXRS,FXRT 31506-79B 40116
1986 FXWG 31506-79B 40116
1991-1994 AllDyna 31506-79B 40116
Touring
1980-1984 FL 31506-79B 40116
E1984 FLTC,FLHTC 31506-79B 40116
L1985-1994 FLT 31506-79B 40116
1989-1994 FLTC-U,FLHTC-U31506-79B(Sound&Intercomsystemfrontspeakerrelay)
40116
Year Model OEM P/N P/N
Sportster
1967-1980 XL 31443-65B 151304
Softail
1965-1988 AllSoftail 31443-65B 151304
1991-2006 AllSoftail 31663-90Late1.2Kwand1.4Kw 151306
Dyna
1965-1988 FX,FXR 31443-65B 151304
1991-2005 AllDyna 31663-90Late1.2Kwand1.4Kw 151306
Touring
1965-1988 FL,FLT 31443-65B 151304
1991-2006 AllTouring 31663-90Late1.2Kwand1.4Kw 151306
40116
151304
151306
www.accel-motorcycle.com22
ELECTRICAL ACCESSORIES Liquid Filled Oil Pressure Gauge• Premiumquality1/8”NPTrearmountoilpressuregauges• Solidbrassinternalsarebathedinvibrationdampeningglycerin• StainlesssteelbodiesareavailableinpolishedandnewStealthBlack
Battery Eliminator• Boostsparkvoltageatcrankingandeliminateflickeringlights• Forusewithmagnetoandgeneratorsystemsonly• Includesshockresistantmountingclampandhardware
4 Gauge Gold Battery Cable Sets• 4gaugecablefeatures1667strandsoftinplatedcopperforextremeflexibility• Endsareterminatedwithtopofthelinegoldplatedterminals• Jacketedwithhightemperaturetranslucentblacksilicone• KitincludestwoOElengthcables• CoveredbyACCEL’sfamousLimitedLifetimeReplacementWarranty
Range Description Polished P/N Black P/N
0-60PSI OilPressureGauge 7121A 7121B
0-100PSI OilPressureGauge 7122 7122B
Year Model P/N
1989-2007 AllSoftail 151405
1991-2007 AllSportster 151401
1991-2003 AllDyna 151409
2004-2005 AllDyna 151408
1991-2007 FLT,FLHT,FLHS,RoadKing5Speed 151403
Description P/N
Allbatterylesssystems 151308
7121B
151401
151308
technical service 216-658-6429 23
SWITCHESOil Pressure Switch• Protectyourvaluableenginewithareliableoilpressureswitch• Ourstringentqualitycontrolstandardsassureaccuratepressureeverytime• Heavydutycontacts,brassferrulesandcorrosionresistantplatedsteelshellsareusedfordurability
Stop Light Switches• Heavydutycontactsandhighconductivitybrassterminals• Brightplatedhousingwithruggedmoldedinsulators• Reliableperformanceforallconditions
Year Model Engine Size OEM P/N P/N
1951-1973 ServiCar 750cc/45ci 72002-51A 181100
1958-1970 FL,FLH 1200cc/74ci 72002-51A 181100
1971-1972 FX 1200cc/74ci 72023-51A 181101
1971-1984 FL 1200cc/74ci,1340cc/80ci 72023-51A 181101
1979-2003 XL 883cc,1000cc,1100cc 72023-51A 181101
L1979-1983 FX 1200cc/74ci,1340cc/80ci 72023-51A 181101
1982-1983 FXR 1340cc/80ci 72023-51A 181101
L1984-2007 AllexceptXL 1340cc/80ci,1450cc/88ci 72023-51A 181101
Year Model OEM P/N P/N
Sportster
L1977-1992 XL 26554-77 181103
Dyna
1971-1984FX,FXE,FXS1200,FXEF-80,FXS-80,
FXB-80,FXWG-8026552-72 181102
1982-1983 FXR,FXRS,FXRT 26552-72 181102
1984-1985 FXRS,FXRT 26561-84 181104
1984-1986 AllFX 26561-84 181104
1986-1992 AllFXR 26561-84 181104
1991-1998 AllDyna 26561-84 181104
Softail
1984-1999 AllSoftail 26561-84 181104
Touring
1941-1984 FL,FLHT,FLH-80 26552-72 181102
1980-1983 FL,FLHT 26552-72 181102
1984-1985 FLTClassic,FLHTClassic 26561-84 181104
181102
181100
181101
www.accel-motorcycle.com24
BRAKE PARTSWheel Cylinder Repair Kits• PremiumgradeSBRcupsandendseals• Uniquepatentedcompressionspringeliminatestheneedforcupextenders• Restoreyourwheelcylinderstoproperoperation
Bleeder Screws• Bleedyourbrakelinestoeliminatespongybrakes• GreatforreplacingroundedorstrippedOEMbleederscrews• Precisionmachinedandavailablein10packs
Straight High Flow Fuel Spigot• Assureyourbikeisn’tstarvingforfuel• Recommendedforanybikewithperformancemodifications• Builtin100micronscreenfilter• 3positionOn/Off/Reserve• Showqualitychrome
Year Model OEM P/N P/N
1958-196 FL,FLH 41748-58 33004
1963-1972 FL,FLH 41748-63 33007
1971-1972 FX 41748-63 33007
Year Model OEM P/N P/N
1951-1973 Servi-Car45(wheelcylinder2required) 41749-58 33001
1958-1962 FL,FLH(wheelcylinder) 41749-58 33001
1972-1979 FLSeries(discbrakecaliper) 41749-58 33001
1973-1977 XLSeries(discbrakecaliper) 41749-58 33001
Description P/N
1971-upAllV-TwinswithCarburetors-Straight 5105
1971-upAllV-TwinswithCarburetors-RotatesHorizontialy 5106
1971-upAllV-TwinswithCarburetors-RotatesVertically 5107
33007
33001
5105
www.accel-motorcycle.com 25
EXHAUST WRAPMatrix Heatshield Wrap • Thelatestinheatshieldtechnology• Wovenfromcrushedvolcanicrockor“Basalt”• Naturallychemicalandweatherresistant• Strongerandmoredurablethanfiberglasswraps• Improvedthermalperformanceandreliability• Trickhighglosscarbonfiberlookandfeel• 100%asbestosfreeandnoncombustible• Completekitsinclude(4)14”stainlesssteeltiesanddetailedinstructions
Matrix Heatshield Mat• AllofthefeaturesoftheMatrixHeatshieldWrapinaselfadhesivesheet• .008”thickrollsare12”x24”overall• Outperformsthecompetitorsfoilstickersbyupto60%• Useonfueltankstopreventfuelfromboiling• Useonintakesandairboxestoreduceincomingairtemperatures• Perfectforuseunderfairingstopreventmelting• Reducesupto80%ofradiantheat• Canwithstand1200degreescontinuousand1800degreesintermittent• Adhesivestickstomostcleansurfacesandcutseasilywithscissors
High Temperature Exhaust Wrap • Madefromhighqualityfiberglassyarn,containsnoasbestos• Withstands1200degreescontinuousand2000degreesintermittent• Reducesradiantheatbyupto50%• Availableinblackandtanfinish• Increaseshorsepowerandimprovesridercomfort• Completekitsinclude(4)14”stainlesssteeltiesanddetailedinstructions
* All ACCEL exhaust wrap is made in the USA
Description Length Matrix2"CompleteKit 2"x25' 2002MW1"Completekit 1"x50' 2001MW2"Wraponly 2"x25' 2002BM1"Wraponly 1"x50' 2001BMStainlessSteelTieStraps4pack 14" 2002SS
Description Size MatrixMatrixMat 12"x24" 1224MM
Description Size Black P/N Tan P/N
2"CompleteKit 2"x25' 2002BK 2002TA
1"CompleteKit 1"x50' 2001BK 2001TA
2"Wraponly 2"x25' 2002BB 2002BT
1"Wraponly 1"x50' 2001BB 2001BT
StailessSteelTieStraps4pack 14" 2002SS
2002MW
2002SS
1224MM
2002BK
www.accel-motorcycle.com26
MR. GASKET PARTSFast Fill Funnels• Plasticfunnelswithabuiltinbrassscreenfilter• Availablein2sizes
Lead Free Wheel Weights• Fitsanymagorspokedwheel• Installseasilywithnotools• Leadfreeandnontoxic
Bulk Gasket Material• ACCELisproudtoofferpremiumqualityMr.Gasketgasketmaterial• Greatformakinghardtofindorobsoletegaskets• Alsoworksgreatincustomapplications
Description P/N
Large6qtfunnel 3695
Small2qtfunnel 3697
Description P/N
1lbpackwith(4)4"strips 1428LF
Bulk5lbbox 3650GLF
Description P/N
Fiber Gasket Material, oil applications
1/64"x9"x36" 9610
1/32"x9"x36" 9611
Cork Gasket Material, oil applications
1/16"x12"x36" 9612
1/8"x12"x36" 9613
Compressed Gasket Material, oil fuel and coolant applications
1/32"x12"x18" 9614
1/16"x12"x18" 9615
Exhaust Gasket Material rated to 1200 degrees
10"x10"PerformanceMaterial 77
6"x24"PerformanceMaterial 77A
10"x10"UltraSealsteelcore 5960
6"x24"UltraSealsteelcore 5961
Intake Gasket Material
12"x12" 77B
6"x24" 77C
3695
3697
1428LF
9612
9614
77
77B
www.accel-motorcycle.com 27
MR. GASKET PARTSAluminum Vise Jaws• Aluminumsoftjawsworkgreatinany4”-6”steelvise• 6strongmagnetsholdjawssecurelytovise• Blackanodizedbilletaluminumconstruction• Vshapedcutoutsholdandprotectroundorhexshapedparts• Perfectforsecurelyholdingengineandsuspensioncomponents
Safety Wire Pliers and Lock Wire• Wirecutter,wiretwister,andheavydutypliersinonetool• Lockwireismadefrom.032”stainlesssteel
Engine Port and Polish Kit• Allowsdetailedporting,polishing,andflashremoval• Idealforusewithcastironandaluminumengineparts• Includes(1)taperedcuttingstone,(1)1”minigrindflex-flatwheel• (29)assortedpolishingrollsand(3)variouslengthmandrels
Description P/N
AluminumViseJaws V304
Description P/N
SafetyWirePliers 8023G
SafetyLockWire 8022G
Description P/N
PortandPolishKit 4362
V304
8023G
4362
8022G
www.accel-motorcycle.com28
ACCESSORIESWire and Hose Sleeving Kits• Agreatwaytocleanupthelookofloosewires• UVresistantbraidedsleevingavailablein5colors• Protectsagainstabrasionandisresistanttogasoline,oilandmostchemicals• Kitincludes10’of1/4”,10’of3/8”,and5’of1/2”sleevingplusheatshrinktubingtofinishitoff
Engine Cleaning Brush Kit • Kitof9assortedstiffbristlenylonbrushes• Willnotmeltorsoftenwhenusedwithcleaningsolvents• Handlesaremadefromheavygaugetwistedsteelwire• Loopsoneachhandleforeasyhangingandstorage
Spark Plug Indexing Tool• Designedforperformanceenginebuilderslookingforeveryounceofhorsepower• Allowsforspecificlocationofthegroundelectrodeformaximumflamefrontgeneration• Workswithbothflatandtaperseat14mmsparkplugs• Billetaluminumconstructionwithagoldanodizedfinish• Knurledflatsallowforhandhelduseorcanbesecuredinavise• 30packsofindexingwasheravaialableseperately
Color Description P/N
Black SleevingKit 2007BK
Blue SleevingKit 2007BL
Carbon SleevingKit 2007CR
Chrome SleevingKit 2007CH
Red SleevingKit 2007RD
Description P/N
EngineCleaningBrushKit-Includes9brushes 5192M
Description P/N
14MMSparkPlugIndexer 1005M
14MMIndexingWasherKit-30assortedWashers 1002M
2007CR
5192M
1005M
technical service 216-658-6429 29
ACCEL Motorcycle Products Welcome Mat• ACCELlogofloormatforyourgarage,shop,orhome• Measures34”x57”
Logo Decals• Silkscreenedvinyldecals• Selfadhesivedecalssticktoanycleandrysurface
Custom Counter Stool• Premiumqualitydinerstylestoolmeasures28.5”tallwitha14.25”cushion• PaddedseatfeaturesthefamousyellowACCELlogo• Durablesteelframeistriplechromeplatedforgoodlooks• Easytoassemblewithsimplehandtools
ACCEL Performance Banner• Greatfortheracetrack,garagewallorbasement• Heavygaugevinylwithbrasseyeletsforeasyhanging• Measures2’x4’
PROMO ITEMS
Description P/N
Industrialgraderubberbackedfloormat 74459G
Description P/N
ACCELLogoSmall1-5/8"x4" M23956
ACCELLogoLarge3-3/4"x9-1/2" M23957
Description P/N
ACCELCounterStool 74348G
Description P/N
PerformanceBanner 74384G
74459G
M23957
74348G
74384G
www.accel-motorcycle.com30
WiththeModulewiredtothecoillikeit’sreadytorun.TakethecapoffandpositiontheModulesoyoucanseeit.Turnthekeyon,testvoltageonthenegativesideofthecoil,whichiswherethegreenwireattachestothecoil.
TodothistheRedleadfromthevoltmeterwillgototheGreenwireonthecoil.TheBlackwirefromthevoltmeterwillgotoground.Setthevoltmeterfor12voltsDC.
WiththeignitionswitchONyoushouldhaveabout12volts.Thentakeacardormatchbookandplaceitinslotofthemoduletoblockthephotoopticsofthemodule(seepictures).Thevoltageshoulddropto1-2volts.Rememberit’saninfraredLEDyouwon’tseeit.
If the test results are as follows the Module will need to be replaced: (a)Voltagedoesnotdropto1-2voltswhenopticsblocked. (b)Voltagealwaysstaysbelow2volts,blockedornot. (c)Voltageonlydropsabove2volts,thehigherabove2voltsthe
weakerthespark.
Possible causes are:
•Faultychargingsystem:stuckorshortedregulator,badground,deadcellordefectivebattery,defectivestatororgenerator.
•Faultyignitionswitch,directshortsinelectricalsystem. •Faultystartingsystem:starterdrag. •Tryingtostartmotorwithbatterychargerhookedup. •Non-suppressionsparkplugwires(copperorstainlesssolidcore
wires).SparkplugwiresmustbeSpiralCoreorGraphiteCoresuppressionwire.
•WeldingontheBikewithModulestillhookedup(unplugthewhiteconnectortotheModulebeforewelding).
•Impropercoil,use2-4ohmcoil(checkinstallationinstruction).
IfyoumustreplacetheModule,replaceitwithMalloryPart#A605.Ifaftercompletingthetestyoustillhavequestions216-658-6429.
TROUBLE SHOOTING
Test Procedure for Unilite® & E-Spark® for Motorcycles
Trouble Shooting Guide-Charging SystemsCHECK THE STATOR: 1.Disconnecttheregulatorfromthestatorattheterminalinsidethecrankcase. 2.Checkforcontinuitybetweeneitherstatorpinandthecrankcase.Continuityindicatesthatthestatorisgroundedandneedstobereplaced. 3.Checktheresistancebetweenthestatorpins.Areadingof0.1to0.2ohmsshouldbepresent.Alowerreadingrequiresthatthestatorbereplaced.
CHECK THE OUTPUT: 1.Againdisconnecttheregulator,andconnectavoltmetersettoACvoltsacrossthestatorterminals.Withtheenginerunningat2000rpm,that
shouldbeareadingof32-40ACvolts.Theoutputwillincreaseordecrease16-20ACvoltsforevery1000rpm.
CHECK THE CURRENT DRAW: 1.Withallaccessories,ignition,andheadlamphighbeamturnedon,readthecurrentdraw. 2.Thecurrentdrawshouldbeatleast3.5AmpslowerthantheoutputlistedintheSPECIFICATIONSsectionoftheHarley-Davidsonservicemanual.
Youmayhavetoomanyaccessoriesdrawingpowerforthesystemtohandle. 3.HavetheBatteryLoadTested.
HOW DO I POLARIZE MY GENERATOR? 1.Ageneratorthatisnotpolarizedwillburnrelaypoints,causeadeadbattery,ordamagetothegenerator. 2.MomentarilytouchajumperwirebetweentheBATandGENterminalsonthegenerator.
technical service 216-658-6429 31
WARRANTYLIMITED NINETY (90) DAY AND OTHER LONGER PERIOD WARRANTIES
ACCELMotorcycleProductswarrantsitsproductstobefreefromdefectsinmaterialandworkmanshipforaperiodof90daysfromthedateoforiginalretailpurchase,exceptasnotedbelow.Thiswarrantyextendsonlytotheoriginalpurchaseratretail.
The following ACCEL Motorcycle Products carry a Limited Lifetime Warranty for “as long as you own your vehicle”: SuperCoilspartnumber140406,140407,140408,allACCELMotorcycleProductsHybridDesignVoltageRegulatorsandallACCELElectricStators,allACCELSuperShaftCrankShafts,PinionShaftsandSprocketShafts.
All Ultra Torque Motorcycle Starters have a 5 year Limited Warranty.
All other ACCEL Motorcycle Products carry a 90 day Limited Warranty from defects in materials and workmanship.
WHO IS COVERED:Thewarrantyextendstotheoriginal purchaser at retail only,WITHPROOFOFPURCHASE.Noexception.
WHAT IS COVERED:Allpartswhicharedefectiveinmaterialsorworkmanshipon original installation only,subjecttothefollowing:
WHAT IS NOT COVERED: 1.Productswhichhavebeensubjectedtoabuse,accident,alteration,modification,improperinstallation,improperoperational
adjustments,tampering,negligence,misuse,orifrepairedorservicedbyanyoneotherthanACCELMotorcycleProducts. 2.Actualorallegedlabor,transportationorotherincidentalcharges. 3.Actualorallegedconsequentialdamagesincurredbyuseofthisproduct. 4.Specific for wire sets only:anywireswhichareburnt,abraded,cracked,torn,ripped,cutorotherwisedamageddueto
improperinstallation.
WHAT WE WILL DO:ACCELMotorcycleProducts,atitselection,willeitherrepairorreplacealldefectivepartsfreeofcharge.
WHAT YOU MUST DO FOR THE WARRANTY SERVICE:Intheeventthattheoriginalpurchaserdetectsadefectinthematerialorworkmanship,theproduct(s)inquestionmustbereturnedbytheoriginalretailpurchasertotheplaceoforiginalpurchaseforwarrantydetermination.Intheeventthatthepurchaserdoesnotreceivesatisfactionfromtheplaceoforiginalpurchaseorintheeventthereareanyquestionswithregardtothislimitedwarranty,pleasecontactusbymailsenttoTechnicalServiceDept.,ACCELMotorcycleProducts,10601MemphisAve.,#12,Cleveland,OH44144;e-mailyourquestiontotheTechnicalServiceDept.atwww.accel-motorcycle.com;orcallTechnicalServiceat216-658-6429,Monday-Friday8:30a.m.to5:00p.mEST.Do not send alleged defective parts toACCELMotorcycleProductswithout prior approval to do so.Ifsuchapprovalisobtained,thedefectivepartandproofofpurchaseshouldbesent,postageprepaid,toACCELMotorcycleProductsattheaboveaddressforwarrantyconsideration.
NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS APPLICABLE TO THE PRODUCTS OR ACCEL MOTORCYCLE PRODUCTS.
THE DURATION OF ANY IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO THE DURATION OF THE EXPRESS WARRANTY HEREIN. ACCEL MOTORCYCLE PRODUCTS SHALL NOT BE LIABLE FOR THE LOSS OF USE OF THE PRODUCT, INCONVENIENCE, LOSS OR ANY OTHER DAMAGES, DIRECT OR CONSEQUENTIAL, ARISING OUT OF THE USE OF, OR INABILITY TO USE, THE PRODUCT OR FOR ANY BREACH OF ANY EXPRESS OR IMPLIED WARRANTY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE APPLICABLE TO THIS PRODUCT.
Somestatesdonotallowtheexclusionorlimitationofincidentalorconsequentialdamagesorlimitationsonhowlonganimpliedwarrantylasts,sotheselimitationsorexclusionsmaynotapplytoyou.Thiswarrantygivesyouspecificlegalrightsandyoumayalsohaveotherrightswhichvarystatetostate.
Materials,components,specifications,colors,modelchanges,availabilityandpricesaresubjecttochangewithoutnoticeorobligation.
Manufacturers’brandnames,trademarksandregisteredtrademarksareusedforreferenceonlyandarenottoimplythatanyproductisoftheirmanufactureoranyassociationherewith.
ACCELMotorcycleProductsmakesnorepresentationorwarranty,expressorimplied,thatitsproductscomplywithlocal,StateorFederalemissionlevels,noiselevelsorsafetystandards.Thepurchaserassumesallresponsibilityforsuchuseandcompliance.
www.accel-motorcycle.com32
NUMERIC INDEXPart # Page
77 26
77A 26
77B 26
77C 26
1002M 28
1005M 28
1224MM 25
1428LF 26
2001BB 25
2001BK 25
2001BM 25
2001BT 25
2001MW 25
2001TA 25
2002BB 25
2002BK 25
2002BM 25
2002BT 25
2002MW 25
2002SS 25
2002TA 25
2007BK 28
2007BL 28
2007CH 28
2007CR 28
2007RD 28
2401 3
2403A 3
2410A 3
2418 3
3650GLF 26
3695 26
3697 26
4362 27
5105 24
5106 24
5107 24
5192M 28
5960 26
5961 26
7121A 22
7121B 22
7122 22
7122B 22
8022G 27
8023G 27
8400 18
8401 18
8402 18
Part # Page
8406 18
8408 18
8411 18
8506 18
9610 26
9611 26
9612 26
9613 26
9614 26
9615 26
22911 7
22946 7
24130 7
24140 7
24150 7
24160 7
24170 7
33001 24
33004 24
33007 24
35410 10
35496 10
40001B 19
40001C 19
40002C 19
40003C 19
40004C 19
40005B 19
40005C 19
40006B 19
40006C 19
40110 20
40111 19
40111B 19
40111C 19
40112 20
40114 19
40114B 19
40114C 19
40116 21
74348G 29
74384G 29
74459G 29
111129 18
111130 18
111131 18
140401BK 8
140402 8
140402BK 8
Part # Page
140403 9
140403K 9
140403KS 9
140403S 9
140404 9
140404K 9
140404KS 9
140404S 9
140405 9
140405K 9
140406 8
140406BK 8
140406CH 8
140407 8
140407BK 8
140407CH 8
140408 8
140408BK 8
140408CH 8
140409 8
140410 8
151100 16
151301 17
151303 17
151304 21
151306 21
151308 22
151401 22
151403 22
151405 22
151408 22
151409 22
152100 13
152101 12
152102 12
152103 12
152104 12
152105 12
152106 12
152107 12
152108 12
152109 12
152110 12
152111 12
152112 12
152113 12
152114 12
152115 12
152201 13
Part # Page
152300 13
152304 13
160096M 6
160097M 6
170036M 7
170037 7
170082 6
170083 6
170085 6
171097-B 5
171097-K 5
171097-R 5
171097-Y 5
171098-B 5
171098-K 5
171098-R 5
171098-Y 5
171100-B 5
171100-K 5
171100-R 5
171100-Y 5
171110B 5
171110K 5
171110R 5
171110Y 5
171111B 5
171111K 5
171111R 5
171111Y 5
171112B 5
171112K 5
171112R 5
171112Y 5
172071 5
172071K 5
172072 5
172072K 5
172073 5
172073K 5
172074 5
172074K 5
172075 5
172075K 5
172082 5
172082K 5
172083 5
172083K 5
172086 5
172086K 5
Part # Page
172089 5
172089K 5
172090 5
172090K 5
173082 6
173082K 6
173083 6
173083K 6
173084K 6
173085 6
173085K 6
173087-B 6
173087-K 6
173087-R 6
173087-Y 6
175073 5
175074 5
175082 5
175086 5
175089 5
175090 5
175091 5
175093 6
175095 6
175096 5
175097 5
175098 5
175099 5
175100 5
181100 23
181101 23
181102 23
181103 23
181104 23
192300 17
192302 17
192303 17
201100B 14
201100C 14
201101B 14
201101C 14
201102B 14
201102C 14
201104B 14
201104C 14
201105 16
201105C 16
201106C 16
201107 16
Part # Page
201107C 16
201117B 14
201117C 14
201118B 14
201118C 14
201121B 14
201121C 14
201122B 14
201122C 14
201123B 14
201123C 14
201124B 14
201124C 14
201125B 14
201125C 14
201126B 14
201126C 14
201127B 14
201127C 14
201130B 14
201130C 14
201131C 14
201132C 14
201133C 14
201134C 14
201135C 14
201136C 14
201137C 14
380700 7
A554 11
A556 11
A557 11
A566 11
A576 11
A577 11
A605 11
M23956 29
M23957 29
SP2410A 3
SP2410P 3
SP2418 3
SP2418P 3
V304 27
Y2410P 3
Y2418P 3
Starter SolenoidsPAGE 19
Liquid Filled Oil Pressure GaugePAGE 22
8mm S/S WirePAGE 4-5
Aluminum Vise JawsPAGE 27
Power Pulse CoilsPAGE 8
High Temperature Exhaust WrapPAGE 25
Special thanks to all of our contributors!PSI-POWERSPORT INSTITUTE
BAGGER NATIONSUPERTRAPP
HHI
Keep an eye out for ACCEL’s new bike!
V-Twin Expo (Cincinnati, OH)
Dealer Expo (Indianapolis, IN)
IMS (Cleveland, OH)
Piston Power Show (Cleveland, OH)
LV Bike Fest (Las Vegas, NV)
Matrix Heatshield WrapPAGE 25
Matrix Heatshield MatPAGE 25
NEW PRODUCTS