Motor Protection Devices

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    GE Consumer & IndustrialPower Protection

    Control and AutomationFor industrial applications ED.03

    Motor protection devices

    GE imagination at work

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    Motor protection devices

    APlug-in relays and Auxiliary contactors

    Motor protection devices

    Contactors and Thermal overload relays

    Motorstarters

    Control and signalling units

    Electronic relays

    Limit switches

    Speed drive units

    Main switches

    Numerical index

    B.1

    B

    C

    D

    E

    F

    G

    H

    I

    X

    under control

    B.2

    B.3B.4

    B.5

    B.6

    B.7

    B.8B.10

    B.12

    B.14

    B.16

    B.20

    B.22

    B.26

    B.28

    SFK - Motor protection circuit breaker

    Order codes

    Auxiliary contact blocks and auxiliary functionsEnclosures and accessories

    Terminal numbering

    Technical data

    Dimensions

    SURION - Manual motor starter

    GPS1B... - Thermal and magnetic protectionGPS2B... - Thermal and magnetic protection

    GPS1M... - Magnetic protection

    GPS2M... - Magnetic protection

    Accessories

    Enclosures

    Technical data

    Mounting possibilities of the auxiliaries

    Dimensions

    SURION

    Manual Motor Starters and Coordination tables

    see chapter D pages D2-D13

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    Series SFK

    Standards

    IEC 947-2

    IEC 947-4-1

    VDE 0660

    Approvals

    UL CSA

    0.02 1.9 0.1 0.16 SFK0A 120001 1/50.06 3.0 0.16 0.25 SFK0B 120002 1/5

    0.06 / 0.0 9 4.8 0.25 0.4 SFK0C 120003 1/50.12 / 0.18 7.5 0.4 0.63 SFK0D 120004 1/5

    0.25 12 0.63 1 SFK0E 120005 1/50.37 / 0.55 19 1 1.6 SFK0F 120006 1/5

    0.75 30 1.6 2.5 SFK0G 120007 1/51.1 / 1.5 48 2.5 4 SFK0H 120008 5

    2.2 75 4 6.3 SFK0I 120009 53.7 / 4.0 120 6.3 10 SFK0J 120010 55.5 / 7.5 190 10 16 SFK0K 120011 5

    9.0 240 16 20 SFK0L 120012 1/511 / 12.5 300 20 25 SFK0M 120013 1/5

    Circuit breaker to protect transformers on request

    3-phase Magnetical Thermal tripping current Cat. no. Ref. no. Pack

    motor AC3 tripping (setting range)

    380/415V current Min. Max.

    kW A A A

    Motor protection circuit breaker

    Motor protection circuit breakers

    For thermal and magnetic protection of AC and DC motors

    Conformity to standards IEC 947-2, IEC 947-4-1 and VDE 0660

    Manual push-button operation

    Setting ranges from 0.1 to 25A at 690V AC and 220V DC

    Short-circuit capacity of 65kA up to setting range of 1.6-2.5A/400V

    Trip class 10

    Instant magnetic tripping (12 times the maximum operating current Ie)

    Single phase protection

    Ambient temperature compensation between 5 C and + 40 C

    Internal and external accessories easy to mount

    Quick fixing on DIN rail EN 50022-35 and, with two screws,

    on plate or wall

    Terminals protected against accidental contacts (IP20)

    Suitable for isolation ( ) and positive padlocking in open position(IEC 947-1 7-1-6)

    CE

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    Series SFK

    A

    B.3

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    Moto

    rprotectioncircuitbre

    aker

    Auxiliary contact blocksCat. no. Ref. no. Pack

    Side mounting

    1NO 1NC SFAI11 120024 5Switch trip 1NO SFAK10 120025 5

    indicator-alarm 1NC SFAK01 120026 5

    Internal mounting

    Functioning range: 0.35Ue < U < 0.7UeManual resetDissipated power 2.2VA / 1W

    110V / 50Hz 120V / 60Hz SFB0RJ 120034 5220V / 50Hz 240V / 60Hz SFB0RN 120035 5380V / 50Hz 440V / 60Hz SFB0RU 120036 5

    According to IEC204-1, DIN VDE 0113, INRS Art. L233-5A combination of a special undervoltage releaseand auxiliary contact block SFAL20D

    110V / 50Hz 120V / 60Hz SFB0RJM 107256 1220V / 50Hz 240V / 60Hz SFB0RNM 120114 1380V / 50Hz 440V / 60Hz SFB0RUM 120115 1

    Functioning range: 0.7Ue < U < 1.2UeManual reset

    110V / 50Hz 120V / 60Hz SFB0AJ 120030 5220V / 50Hz 240V / 60Hz SFB0AN 120031 5380V / 50Hz 440V / 60Hz SFB0AU 120032 5

    Cat. no. Ref. no. Pack

    Minimum power

    Undervoltage releasespecial for machinary

    Shunt trip

    Current limiter

    Combined with SFK.Upgrades breaking capacity to 50kA/3~400VNot available UL, CSA.

    In = 32A SFVH03 243713 1

    Cat. no. Ref. no. Pack

    Current limiter

    1NO 1NC SFAL11N 120020 52NO SFAL20N 120021 51NO 1NC SFAL11D 120022 5

    (advanced on closing)2NO SFAL20D 120023 5

    (advanced on closing)For lower 1change-over SFAL11S 120027 1energy levels PE + N conductor SFALPEN 264826 1(G 4V,G 4mA)

    Coils for internal mounting

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    Series SFK

    Enclosures

    IP41-PG16 SFS04 120040 1Conversion kit IP55 SFS0K2 120046 1

    IP55-PG16 SFS05 120041 1

    IP41-M25 SFS04M 212558 1IP65-M25 SFS05M 212559 1

    Cat. no. Ref. no. Pack

    Surface mounting

    IP41 SFE04 120042 1

    Conversion kit IP55 SFE0K2 120047 1IP55 SFE05 120043 1

    Flush mounting

    For use with surface and flush mounting enclosures SFVN0 101369 1

    Cat. no. Ref. no. Pack

    Neutral connection

    Up to 3 padlocks 6 - 8 mm SFVCD 120054 1

    Impulse function SFPS0 120051 1Latched, pull to release SFPR0 120052 1Key locked, turn to release SFPE0 120053 5Conversion kit IP55 for SFS04 SFS04K1 245217 1Conversion kit IP55 for SFE04 SFE04K1 216604 1

    Emergency mushroompush-buttons IP55

    Indicator lampsfor AC and DC

    Padlocking device

    Accessories for enclosures

    Green 110/120VGreen 220/240VGreen 380/440VGreen 480/500VGreen 600VRed 110/120VRed 220/240VRed 380/440VRed 480/500VRed 600VTransparent 110/120VTransparent 220/240VTransparent 380/440VTransparent 480/500VTransparent 600V

    GPELGAJGPELGANGPELGAUGPELGAXGPELGAYGPELRAJGPELRANGPELRAUGPELRAXGPELRAYGPELCAJGPELCANGPELCAUGPELCAXGPELCAY

    101375101376101377101378101379101380101381101382101383101384101385101386101387101388101389

    111111111111111

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    Series SFK

    A

    B.5

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    rprotectioncircuitbre

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    Accessories for enclosures (continued)Cat. no. Ref. no. Pack

    Three phasebusbar block

    Ie = 63A Fully insulated SFVB8 254537 5Supply block

    Terminal numbering

    Motor protection circuit breaker

    SFK...

    SFAL11N SFAL20N SFAL11D

    Auxiliary contact blocks

    SFAL20D SFAL11S

    4 units Ui 690V / Ie 63A L = 207mm GPB104A 101392 25 units Ui 690V / Ie 63A L = 261mm GPB105A 101393 2

    Plastic cover for 3 unused terminals GPB1GA 101408 2

    Side mounting

    SFAI11 SFAK10 SFAK01

    Internal mounting

    II I>> >

    1/L1

    2/T1

    3/L2

    4/T2

    5/L3

    6/T3

    44

    43

    32

    31

    13 21

    14 22

    44

    43

    34

    33

    13 23

    14 24

    44

    43

    32

    31

    13 21

    14 22

    44

    43

    34

    33

    13 23

    14 24

    14 12

    11

    PE

    PE

    PE

    PE

    N

    N

    53 51

    54 52

    53

    54

    51

    52

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    Series SFK

    Main circuit

    GeneralRated thermal current (Ith) at 40C 25A

    Rated insulation voltage (Ui) 690V

    Rated operational voltage (Ue) AC 690V, 40/60Hz

    (see application diagram) DC 220V, with or without earth

    StandardsIEC 947-2 IEC 947-4-1 VDE 0660

    Wiring capacityRigid wire min. 2 wires of 0,75mm2

    max. 2 wires of 6mm2

    Flexible wire min. 2 wires of 0,75mm2

    max. 2 wires of 4mm2

    Mounting positions

    Category

    Operational frequency limits

    Opening time

    Mechanical endurance

    Electrical endurance category AC3Maximum operating rate

    Total dissipated power at rated

    thermal current and hot state

    Thermal

    Symmetrical overloads

    Asymmetrical overloads

    (phase failure)

    Temperature compensation

    Magnetic

    Shunt release

    Operating voltage limits

    Consumption AC

    DC

    Undervoltage release

    Operating voltage limits

    Breaking voltage limits

    Consumption

    AC3, DC4

    40 to 60 Hz

    aprox. 7 ms

    105 operations

    105 operations40 operations/hour

    6 W

    Class 10

    (see curve 1, tripping curves)

    To IEC 947-4-1

    (see curve 2, tripping curves)

    5 to + 40C

    12 x Ie

    (Ie = max. thermal setting value)

    0.7 - 1.2 Ue 100% ED

    2.2 VA

    1 W

    0.85 - 1.1 Ue 100% ED

    0.75 - 0.35 Ue

    2.2 VA

    1 W

    Auxiliary contact blocks

    Rated insulation voltage (Ui)according VDE 0110

    Rated thermal current (Ith)

    AC-15 Ue

    Ie

    DC-13 Ue

    Ie

    Protective fuse gl

    Wiring capacity,

    Flexible wire min.

    max.

    Terminal type

    230V 400V 500V 230V 400V 500V3,5A 2A 1A 2A 1A 0,5A

    60V 110V 220V 60V 110V 220V

    1,5A 1A 0,5A 0,7A 0,55A 0,25A

    500V 500V

    6A 6A

    6A 6A

    2 x 0.75mm2 2 x 0.75mm2

    2 x 2.5mm2 2 x 2.5mm2

    M3,5, Pozidriv, safety flange screws

    SFAL SFAI - SFAK

    1 1.5 2 3 4 5 6 7 8 9 10 15 20 30

    1002 h

    6040

    20

    64

    2

    140

    20

    10

    64

    2

    1

    400600

    200

    100

    6040

    20

    10

    64

    10

    1

    2

    Thermal trip, operating with 3-phases

    Thermal differential trip (from cold) operating with 2-phases

    x max adjustable thermal current

    milliseconds

    seconds

    minutes

    Tripping curve

    1

    Wiring diagram

    3 phase 690V ~ 1 phase690V ~

    AC

    220V

    DC

    Application diagram for tooling machines

    Technical data

    UL CSA

    Approvals

    L1 L2 L3 N L N

    L+(-) L-(+)

    II I U>> > Icu (kA)

    gl/gG fuses (A)

    230V

    400V

    440V

    500V

    600V

    690V

    230V

    400V

    440V

    500V

    600V

    690V

    230V

    400V

    440V500V

    600V

    690V

    230V

    400V

    440V

    500V

    600V

    690V

    B0.25

    ######

    ######

    --

    ----

    ------

    C0.4

    ######

    ######

    --

    ----

    ------

    D0.63

    ######

    ######

    --

    ----

    ------

    E1

    ######

    ######

    --

    ----

    ------

    F1.6

    ######

    ######

    --

    ----

    ------

    G2.5

    ####2020

    ####2525

    --

    ----

    ------

    H4

    ####3232

    ####4040

    --

    ----

    ------

    J6.3

    ##50504040

    ####5050

    --

    ----

    ------

    K10

    ##63505050

    ##63505050

    ##

    63636363

    ##63638080

    L13

    #8063636350

    ##63636363

    #80

    63636363

    ##63636363

    M16

    #10080636363

    #10080806363

    #100

    80806363

    #10080806363

    N20

    10010080636363

    #12580806363

    125125

    80806363

    #12580806363

    P25

    10010080808063

    #125100808063

    125125

    100808063

    #125100808063

    R32

    10010080808063

    #125100808063

    125125

    100808063

    #125100808063

    S40

    ------

    ------

    125125

    12510010063

    #12512510010063

    T50

    ------

    ------

    125125

    12510010080

    #12512510010080

    U63

    ------

    ------

    160160

    125125100100

    #160125125100100

    A1.6

    ######

    GPS1*H

    ######

    --

    ----

    ------

    For ranges GPS1BSA* / GPS1MSA*

    For ranges GPS2BSA* / GPS2MSA*

    For ranges GPS2BHA* / GPS2MHA*

    For ranges GPS1BHA* / GPS1MHA*

    Back-up gl/gG fuses only if Ics > Icu (kA)

    Manual motor starter: GPS1... Manual motor starter: GPS2...

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    Manualmotorstarter

    Specific let-through energy at Ue = 400/415 V

    Manual motor starter: GPS1... Manual motor starter: GPS2...

    Peak current limitation at Ue = 400/415 V

    Manual motor starter: GPS1... Manual motor starter: GPS2...

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    Mounting possibilities of the auxiliaries

    Wiring diagram Description

    Auxiliary

    contact block

    Alarm contact block

    Auxiliary contact

    block

    Auxiliary/alarm

    contact block

    Short-circuit alarm

    contact block

    Shunt trip

    Undervoltage trip

    Undervoltage trip

    with 2NO early

    make auxiliary

    contacts

    Type

    1NO or 1NC

    1NO or 1NC

    2NO

    1NO + 1NC

    2NC

    1NO (alarm) + 1NO (auxiliary)

    1NO (alarm) + 1NC (auxiliary)

    1NC (alarm) + 1NO (auxiliary)

    1NC (alarm) + 1NC (auxiliary)

    1NO + 1NC

    Two frontal auxiliary contact blocks can be installed at the same time

    maintaining the overall width of the manual motor starter.

    Installed on the frontal right side. Can be mounted in combination with the

    frontal auxiliary block.

    The overall width of the manual motor starter is maintained.

    Different catalogue numbers for left or right mounting.

    Maximum number of auxiliary contact blocks mounted on each side: 2.

    Total number of auxiliary contacts in combination frontal and lateral: 8.

    Width of each lateral auxiliary contact block: 9 mm.

    GPS1 rated at 32A allows maximum 2 auxiliary contact blocks (4 contacts).

    Installed on the left side.

    Maximum number of blocks per manual motor starter: 1.

    Can be fitted together with one lateral auxiliary contact block or one short-

    circuit alarm block mounted on the left side.

    Width of each lateral alarm/auxiliary contact block: 9 mm.

    Installed on the left side.

    Tripping in case of short-circuit only.

    Can be fitted together with one lateral auxiliary contact block or one auxiliary/

    alarm block mounted on the left side.

    Width of each short-circuit alarm contact block: 9 mm.

    Installed on the right side.

    Can not be mounted together with the undervoltage release or any lateralblock mounted on the same side.

    Width of each shunt trip: 18 mm.

    Installed on the right side.

    Can not be mounted together with a shunt trip device or any lateral block

    mounted on the same side.

    Width of each undervoltage trip: 18 mm

    Installed on the right side.

    Two different types, one for the GPS1*S.. and another for the GPS1*H..and

    GPS2.. Can not be mounted together with a shunt trip device or any lateral

    block mounted on the same side.

    Width of each undervoltage trip: 18 mm.

    Lateral auxiliaries

    Shunt trip, undervoltage trip and undervoltage with 2NO contacts can be mounted together with any frontal block or leftlateral block with above mentioned restrictions

    Frontal auxiliaries

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    Manualmotorstarter

    AuxiliariesGPAC*F..Catalogue reference

    Cont. cap. contacts class (UL508)

    Back-up fuses gG, gl

    Rated operating voltage Ue (Vac)

    Rated operational current (A)

    Rated operating voltage Ue (Vdc)

    Rated operational current (A)

    Mounting side

    Terminals capacity:

    Solid or stranded without end sleeve

    AWG

    Terminal type

    Tightening torque

    Screwdriver

    Dimensions width (mm)

    Aux. frontal block

    B300 / Q300

    6A

    Utilization category DC-13

    Mounting data

    Utilization category AC-15

    GPAC*L.. GPAL.. GPAD.. GPAE..

    Aux. lateral block

    A600 / P300

    10A

    Alarm frontal block

    B300 / Q300

    6A

    Alarm/aux. lateral block

    A600 / P300

    10A

    Short-circuit alarm block

    A600 / P300

    10A

    485

    1253

    2301.5

    486

    1254

    2304

    4002.2

    5001.5

    6900.6

    485

    1253

    2301.5

    486

    1254

    2304

    4002.2

    5001.5

    6900.6

    486

    1254

    2304

    4002.2

    5001.5

    6900.6

    481.38

    1100.55

    2200.27

    485

    1101.3

    2200.5

    481.38

    1100.55

    2200.27

    485

    1101.3

    2200.5

    485

    1101.3

    2200.5

    Front

    2x0.52.5 mm2

    2x1814screw0.8Nm

    Pz2/Slotted

    Maintain samewidth

    Left or right

    2x0.52.5 mm2

    2x1814screw0.8Nm

    Pz2/Slotted

    Increase width 9 mm

    Frontal right

    2x0.52.5 mm2

    2x1814screw0.8Nm

    Pz2/Slotted

    Maintain samewidth

    Left

    2x0.52.5 mm2

    2x1814screw0.8Nm

    Pz2/Slotted

    Increase width 9 mm

    Left

    2x0.52.5 mm2

    2x1814screw0.8Nm

    Pz2/Slotted

    Increase width 9 mm

    Detailed dimensions see page B.29

    Auxiliaries

    Undervoltage trip

    21/128/1.2

    0.35Ve-0.7Ve0.85Ve-1.1Ve

    -

    24V 50Hz24V 60Hz48V 50Hz48V 60Hz

    110/127V 50Hz / 120V 60Hz208V 60Hz

    220/230V 50Hz / 240/260V 60Hz240V 50Hz / 277V 60Hz

    380/400V 50Hz415/440V 50Hz / 460/480V 60Hz

    500V 50Hz / 600V 60Hz

    -10A

    Right

    2x0.52.5 mm2

    2x1814Screw0.8Nm

    Pz2/Slotted

    Increase width 18 mm

    Catalogue reference

    Power consuption:

    Pick-up (VA/W)

    Hold (VA/W)

    Operating voltage

    Tripping (V)

    Pick-up (V)

    Max. operation supply (ms)

    Rated operating voltage Ue

    Contacts class (UL508)

    Back-up fuses (gG,gI)

    Mounting side

    Terminals capacity:

    Solid or stranded without end sleeve

    AWG

    Terminal type

    Tightening torque

    Screwdriver

    Dimensions width (mm)

    GPAU GPASShunt trip

    21/12-

    0.7Ve-1.1Ve-

    5(DC)

    24V 50/60Hz48V 60Hz

    48V 50Hz / 60V 60Hz110/127V 50Hz / 120V 60Hz

    208V 60Hz220/230V 50Hz / 240/260V 60Hz

    240V 50Hz / 277V 60Hz380/400V 50Hz

    415/440V 50Hz / 460/480V 60Hz500V 50Hz / 600V 60Hz

    24 to 60Vdc110 to 240Vdc

    -10A

    Right

    2x0.52.5 mm2

    2x1814Screw0.8Nm

    Pz2/Slotted

    Increase width 18 mm

    Mounting data

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    Dimensional drawings

    Manual Motor Starter - GPS1 rocker

    Manual Motor Starter - GPS1 rotary

    Manual Motor Starter - GPS2

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    Manualmotorstarter

    Auxiliary contact blocks

    Alarm contact blocks

    Shunt and undervoltage trip devices Short-circuit contact block

    Auxiliary contact blocks

    Alarm contact blocks

    Frontal Lateral

    Frontal Lateral

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    GPS1 rocker + Undervoltage trip device with 2NO contacts

    GPS1 rocker + Auxiliaries

    GPS1 rotary + Auxiliaries

    GPS2 + Auxiliaries

    Dimensional drawings

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    Manualmotorstarter

    External handle operator

    Load side

    Type Applicable fra

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    Enclosure for GPS1 - Surface mounting

    Enclosure for GPS1 - Surface mounting with padlocking device

    Padlocking devicelocked

    unlocked

    Dimensional drawings

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    Enclosure for GPS1 - Surface mounting with emergency push-button

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    Enclosure for GPS1 - Flush mounting

    Enclosure for GPS1 - Flush mounting with padlocking device

    Padlocking devicelocked

    unlocked

    Dimensional drawings