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Motion technology Lifting technology Product overview by Pfaff-silberblau

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Motion technology by Columbus McKinnon – Pfaff-silberblau

For the highest requirements.

The mechanical motion technology created by Columbus McKinnon Corporation has been designed for use in many different industries such as the construction industries, the automotive, logistics, steel and energy industries along with the petrochemical and entertain-ment industries etc.

Motion technology is hardworking, safe, precise and reliable.

The traditional brands Pfaff-silberblau and Alltec motion technology are positioned under the umbrella of Columbus McKinnon Corporation.

These three strong brands offer mature and comprehensive, electromechanical components of linear motion technology, with screw jacks, lifting columns and threaded drives.

This unique portfolio, means we can provide solutions to meet our customer‘s demands.

Our customers will profit from the innovative solutions that we provide. Columbus McKinnon is a global market leader and is always nearby to provide service and advice.

Service: We offer professional support on site on request.

Reviews/maintenance according to BetrSV §10: Our trained and qualified service staff will take care of professional and technical installation. We document this in a test log and based on a CE declaration of conformity. We ensure availability in the scope of a maintenance contract and schedule an appointment with you in time before due inspection.

Just call us: +49 8233 2121 777 or email: service.kissing@cmco.eu

3

Motion technology Table of Contents

Part 1: Motion technology

Page

Overview of the complete range 4

Construction aid 6

§§ Standard worm gear screw jack SHE 8

§§ Stainless worm gear screw jack SHE-S 9

§§ Stainless worm gear screw jack with swivel brackets SSP 10

§§ Standard worm gear screw jack MERKUR, cubical design 11

§§ High-performance worm gear screw jack HSE 12

§§ Quick lifting screw jack SHG 13

Overview of linear actuators 14

§§ Electromechanical linear actuator ELA 16

§§ Linear actuator CMLA 16

§§ High-performance linear actuator HLA 16

§§ Electromechanical screw ram ALS/R 17

Lifting columns

§§ PHOENIX 17

Accessories (bevel gear boxes, couplings, screw protection covers, connecting shafts) 18

Threaded drives

§§ Screws 19

§§ Nuts 20

Part 2: Lifting technology 24

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Motion technology Overview screw jacks

Standard worm gear screw jack SHE

14 different sizes

Lifting capacities from 5 to 2000 kN

Input speeds up to 1500 min-1

§§ Self-locking trapezoidal screw

§§ Grease-lubricated configuration

§§ Worm gear pairs in two ratio steps (normal „N“ and slow „L“)

§§ Worm-drive shaft case-hardened and ground

§§ Robust construction for slow and medium lifting speeds

Stainless worm gear screw jack SHE-S

4 different sizes

Lifting capacities from 30 to 200 kN

Input speeds up to 1500 min-1

§§ Complete stainless design

§§ Grease-lubricated configuration

§§ Worm gear pairs in two ratio steps (normal „N“ and slow „L“)

§§ Worm-drive shaft case-hardened and ground

Stainless worm gear screw jack with swivel brackets SSP

4 different sizes

Lifting capacities from 50 to 250 kN

Input speeds up to 1500 min-1

§§ Completely stainless design

§§ Grease-lubricated configuration

§§ Worm gear pairs in two ratio steps (normal „N“ and slow „L“)

§§ Worm-drive shaft case-hardened and ground

Type 1: Lifting screw

Type 1: Lifting screw

Type 1: Lifting screw

Type 2: Rotating screw

Type 2: Rotating screw

Type 2: Rotating screw

Possible usage according to directive 2014/94/EU (ATEX

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Motion technology Overview screw jacks

Standard worm gear screw jack MERKUR

9 different sizes

Lifting capacities from 2.5 to 500 kN

Input speeds up to 1500 min-1

§§ All-round configuration permits easier alignment

§§ Conforms to European manufacturers‘ standards for cubic shaped worm gear screw jacks

§§ Self-locking trapezoidal screw

§§ Grease-lubricated configuration

§§ Worm gear pairs in two ratio steps (normal „N“ and slow „L“)

High-performance worm gear screw jack HSE

8 different sizes

Lifting capacities from 5 to 1000 kN

Input speeds up to 3000 min-1

§§ Self-locking trapezoidal screw

§§ Separate lubrication circuits: Tr screw with grease-lubrication and worm gears with oil lubrication

§§ Worm gear pairs in two ratio steps (normal „N“ and slow „L“)

§§ Worm-drive shaft case-hardened and ground

§§ Patented gearing construction with different heat zones for medium and high lifting speeds

Quick lifting screw jack SHG

4 different sizes

Lifting capacities from 15 to 90 kN

Input speeds up to 3000 min-1

§§ Self-locking trapezoidal screw

§§ Separate lubrication circuits: Tr screw grease-lubrication and bevel gear boxes with splash lubrication

§§ Bevel gear boxes in two ratio steps (2:1 and 3:1 as required)

§§ Gearing is case-hardened and ground

§§ Spiral bevel gear boxes for high lifting speeds, high efficiency ratings and long service life

Type 1: Lifting screw

Type 1: Lifting screw

Type 1: Lifting screw

Type 2: Rotating screw

Type 2: Rotating screw

Type 2: Rotating screw

Possible usage according to directive 2014/94/EU (ATEX)

Possible usage according to directive 2014/94/EU (ATEX)

Possible usage according to directive 2014/94/EU (ATEX)

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Requirements and solution system To help you find your way around, we have set out all applications with the requirements and solution.Your task specification: Screw jack requirements; special configuration factors and features Our solution: Suggested solutions and recommendations

Construction

Your task specification Our solution Symbol

§§ No possible guides on-site§§ Lateral forces cannot be excluded§§ Restoring forces produced by swiveling motion

1 Second guide ring increases stability and prevents non-permitted edge compression on the nut thread 2 Articulated head joint screw mounting

3 + 4 Mobile traveling nut mounting Use trunnion or spherical nut support Note: Lateral forces should be avoided, since they drastically reduce the service life of the supporting nut

§§ Worm gear screw jack as single drive unit without on-site guidance§§ No on-site anti-turn device available§§ With/without stroke limitation

Anti-turn deviceStandard system using square tube or special configuration with feather key (for low lifting forces)

§§ Mechanical run-out prevention system required§§ With/without stroke limitation

Mechanical stroke limitation, configuration type 1Screw end with mechanical end stop for emergency limiting. Protection tube with fitted limit switches

§§ Swiveling and tipping movements provided by worm gear screw jacks§§ With/without stroke limitation

Swivel-lug configuration Secure drive elements at two points using movable mountings.This can be done using head IV on both screw ends or articulated head. The bending moments resulting from the swiveling motion should be minimized as much as possible by means of low-friction joints.

§§ Requirement of constant axial play in trapezoidal screw thread

Play-adjustable configuration Special configuration with prestressed double nuts, axial play can be readjusted via the housing cover. Special configuration with prestressed double traveling nuts. Axial play can be readjusted. Note: Only applies to load reversal (tensile and compression load). No readjustment is required if ball screws are used.

§§ Requirement for increased operating safety §§ Limitation of material damage in event of nut breaking

Short safety nut• Supporting nut with short safety nut• Visual wear monitoringNote: Monitoring is only possible in one load direction.

§§ Demand for personal protection or accident prevention provisions VBG 14 (Pers. under suspended load/work platforms)§§ Or configuration according to provisions for stages and studios BGV C1 (VBG 70)

Long safety nutWhen using worm gear screw jacks in theater stages BGV C1 (VBG 70), lifting platforms (VBG 14) or lifting systems with possible danger to persons, the worm gear screw jacks are designed according to the current regulations; among others, the fall protection (self-locking screws and/or mechanical safety brakes in the drive system). On demand the synchronizing device, are ensured by additional parts.

§§ Large lifting capacity with small installation space Telescopic configurationRight-/left-hand screw system needs only half the protection tube length (stroke x 0.5 + approx. 30 mm) at a large stroke

§§ Large stroke lengths and unfavorable clamping with minimal lifting force

Reinforced screwfor configuration type 2, possible under certain circumstances for configuration type 1

§§ No independent lowering of the load in standstill Single-start trapezoidal screw Trwith self-locking system (e.g. Tr 40x7)

Motion technology Construction aid

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P=xx

P=?

I III GKII IV Option

Motion technology Construction aid

Construction

Your task specification Our solution Symbol

§§ High carrying loads at same screw diameter Buttress-thread screw S

§§ High lifting speed required§§ Economically efficient alternative to ball screws

Multi-start trapezoidal screw thread Tr§§ Efficiency (Tr > 50 %)§§ (e.g. 2-start screw Tr 40x14 P7)§§ No self-locking system Motor brake always required

§§ Self-locking out of actuation§§ No motor brake desired

Single-start trapezoidal screw with special pitch§§ No additional motor brake required (e.g. Tr 40x5)

§§ High lifting speed required§§ Minimal axial play (≤ 0.03 mm)§§ High pitch accuracy P300 ≤ 0.05 mm§§ Minimal friction required

Ball screw Kuor planetary roller screw Pl§§ Efficiency h

Ku ≈ 90 % h

Pl ≈ 65 %

§§ No self-locking Motor brake absolutely required

§§ Positioning§§ Position measurement

Shaft encoder attachment All common makes on request directly attached to the worm gear screw jack§§ Angle encoder / incremental encoder Absolute value encoder SSI or DP Profibus

§§ Available installation space is limited Hollow shaftMotor attachment via hollow shaft and IEC flange

§§ Motor should be attached directly to worm gear screw jack

Motor mounting flange

§§ Swivel movement of parts must be implemented Swivel mounting baseComplete with bearing blocks

Swivel plate

§§ Active dust and dirt or moisture protection is required Screw protection Flexible protection bootsSpiral spring cover

§§ Variable construction attachment desired Screw headsHead I = plain headHead II = flange plate Head III = threaded headHead IV = rod-type head Head GK = fork-type headOption = articulated head

§§ Manual drive or manual emergency drive required Hand wheelOnly used as an emergency drive or for small lifting movements. According to DIN 950 suitable for respective worm gear screw jack, ready drilled and grooved.

§§ Swiveling support Pillow block

§§ Front attachment option Side mounting plate

§§ Radial attachment option Foot mounting plate

§§ Swivel bearing Swivel device

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18 1

6

7

20

7

21

11 13

9

2

14

17

9

3

11

15

4

13

16

125

19

68

512

Motion technologyStandard worm gear screw jacks SHE

Type 1: Lifting screw Type 2: Rotating screw

Equipment SHE range

Number Symbol SHE Type 1 SHE Type 2 Number Symbol SHE Type 1 SHE Type 2

1 12

2 13

3 14

4 15

5 16

6 17

7 18

8 19

9 20

10 21

11

9

18 1

6

720

7

21

11 13

9

2

14

17

9

3

11

15

4

13

16

125

19

6

512

Equipment SHE-S range

Number Symbol SHE-S Type 1 SHE-S Type 2 Number Symbol SHE-S Type 1 SHE-S Type 2

1 12

2 13

3 14

4 15

5 16

6 17

7 18

8 19

9 20

10 21

11

Motion technology Stainless worm gear screw jacks SHE-S

Type 1: Lifting screw Type 2: Rotating screw

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1 18 9

6 3 19

6

2

14

9 4 20

21

11

15

13

11 13

Motion technology Stainless worm gear screw jacks with swivel brackets SPP

Equipment of stainless SSP range

Number Symbol SSP Type 1 SSP Type 2 Number Symbol SSP Type 1 SSP Type 2

1 12

2 13

3 14

4 15

5 16

6 17

7 18

8 19

9 20

10 21

11

Type 1: Lifting screw Type 2: Rotating screw

11

18 1

620

6 8

21

14

8

9

11

1115

13

1316

10

10

12

12

19

9

Equipment MERKUR range

Number Symbol MERKUR Type 1 MERKUR Type 2 Number Symbol MERKUR Type 1 MERKUR Type 2

1 12

2 13

3 14

4 15

5 16

6 17

7 18

8 19

9 20

10 21

11

Motion technology Standard worm gear screw jacks MERKUR

Type 1: Lifting screw Type 2: Rotating screw

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18 1

6

20

21

5

10

12

11 13

9

14

8

9

3

1110

15 17

4

13

16

125

19

6 8

Motion technology High-performance worm gear screw jacks HSE

Equipment HSE range

Number Symbol HSE Type 1 HSE Type 2 Number Symbol HSE Type 1 HSE Type 2

1 12

2 13

3 14

4 15

5 16

6 17

7 18

8 19

9 20

10 21

11

Type 1: Lifting screw Type 2: Rotating screw

13

1 18

6

6

20

14

8

8

21

9

9

15 16

11 13

11 13

19

Equipment SHG range

Number Symbol SHG Type 1 SHG Type 2 Number Symbol SHG Type 1 SHG Type 2

1 12

2 13

3 14

4 15

5 16

6 17

7 18

8 19

9 20

10 21

11

Motion technology Quick lifting screw jacks SHG

Type 1: Lifting screw Type 2: Rotating screw

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Motion technology Overview linear actuators

Electromechanical linear actuators ELA

4 different sizes with four different transmissions each

Maximum dynamic axial loads from 0.55 kN to 13 kN

Lifting speeds up to 84 mm/s

§§ Three-phase motor AC (standard) with IEC-flange B14, Optional direct current motor or alternating current motor

§§ Optional with brake

§§ Self-locking trapezoidal screws, optional ball screw

§§ Worm gear with different reductions

§§ Service life lubrication under normal operating conditions from high-quality grease and encapsulated design

Linear actuators CMLA

4 different sizes with three different transmissions each

Maximum dynamic axial loads from 5 kN to 13 kN

Lifting speeds up to 109 mm/s

§§ Three-phase motor AC (standard) Direct current motor optional at P50 and P70

§§ Optional with brake

§§ Self-locking trapezoidal screws, optional ball screw

§§ Spur gear with different reduction

§§ Service life lubrication by high-quality grease and encapsulated design

High-performance linear actuators HLA

4 different sizes

Maximum dynamic axial loads from 12.5 kN to 100 kN

Lifting speeds up to 10 mm/s

§§ Low-maintenance from high-quality grease and encapsulated design

§§ Possible use in multi-screw lifting systems

§§ Several single drives can be synchronized

§§ Comprehensive accessories range

§§ Attachment options for any flange connection capable gear motor in solid or hollow shaft design

Possible usage according to directive 2014/94/EU (ATEX)

15

Motion technologyOverview linear actuators

Motion technology Lifting column PHOENIX

Electromechanical screw rams ALS/R

4 different sizes

Maximum dynamic axial loads from 12.5 kN to 100 kN

Lifting speeds up to 10 mm/s

§§ Self-locking trapezoidal screw

§§ Attachment options for any flange connection capable gear motor in solid or hollow shaft design

§§ Encapsulated design with a long-term lubrication by high-quality grease

§§ Comprehensive accessories range

Variable modular construction system

Lifting speeds up to 100 mm/s

High compression and tensile forces up to 25 kN

§§ Enclosed and low-maintenance design

§§ Admissible off-center load pick up

§§ Self-locking mechanism at single-start trapezoidal screw in standstill

§§ Single- and multi-stage design

§§ Short safety nut at single-stage design with trapezoidal screw

Possible usage according to directive 2014/94/EU (ATEX)

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1

4113

513

6

12

6

11

103

89

4

11

11

1817

4

16

5

12

12

19

5

2

10 7

Motion technology Linear actuators ELA, CMLA and HLA

Equipment linear actuators ELA, CMLA and HLA

Number Symbol ELA CMLA HLA Number Symbol ELA CMLA HLA

1 11

2 12

3 13

4 14

5 15

6 16

7 17

8 18

9 19

10 20

17

10

9

89

8

8

4

2

6

4

2

11

11

5

15

20

5

4

12

12

14

Equipment electromechanical screw rams ALS/R and lifting column PHOENIX

Number Symbol ALS/R PHOENIX Number Symbol ALS/R PHOENIX

1 11

2 12

3 13

4 14

5 15

6 16

7 17

8 18

9 19

10 20

Motion technology Electromechanical screw rams ALS/R and lifting column PHOENIX

113

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Motion technology Accessories

Bevel gear boxes

§§ 3 different series

§§ Output torques up to 8500 Nm

§§ Hardened and ground spiral gear tooth system in pairs

§§ Configuration can be delivered with input-side hollow shaft and IEC-flange

§§ Ratios up to 6: 1

Screw protection covers

§§ To protect the screw from contamination

§§ Different materials for different application areas

§§ Polygonal folds or round design

§§ Temperature max. up to 200° C

Couplings

§§ Torques up to 3600 Nm

§§ Temperature range up to 90° C

§§ Different shore hardness of the plastic star 92°/95°/98° Shore

Connecting shafts

§§ Standard length up to 6 m

§§ Special lengths > 6 m possible

§§ Rotary speeds up to 3000 min-1

§§ Temperature range up to 150° C

§§ Torques 900 Nm

19

Motion technologyScrew drives: Screws

Ball screw KGS-R, rolled design

Type KGS-R

Thread Gothic profile (pointed profile)

Diameter 12 to 80 mm

Pitch 5 to 50 mm

Number of thread Single- or multi-start thread

Thread direction Right-handed thread, left-handed thread partially possible

Manufacture length KGS-12x05: 2500 mm From KGS-16x05: 3000 mm From KGS-20x05: 5500 mm (longer dimensions on request)

Accuracy T7

End processing According to customer requirement

Trapezoidal screw TGS-R, rolled design

Type Standard Stainless

Thread Metric ISO-trapezoidal thread according to DIN 103-7e

Metric ISO-trapezoidal thread according to DIN 103-7e

Diameter 12 to 80 mm 12 to 50 mm

Pitch 3 to 16 mm 3 to 8 mm

Number of thread Single- or multi-start thread Single-start thread

Thread direction Right-handed thread, single-start also left-handed thread

Right-handed thread

Manufacture length < Tr30x6 to 3000 mm > Tr30x6 to 5500 mm

Standard 3000 mm

End processing According to customer requirement According to customer requirement

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Motion technologyScrew drives: Trapezoidal thread nuts

Screw sizes trapezoidal thread nuts

Screw size TGM-LRM TGM-EFM TGM-FMR

Tr12x3-RH

Tr12x6-P3-RH

Tr14x3-RH

Tr14x4-RH

Tr16x4-RH

Tr16x8-P4-RH

Tr18x4-RH

Tr18x8-P4-RH

Tr20x4-RH

Tr20x8-P4-RH

Tr24x5-RH

Tr24x10-P5-RH

Tr30x6-RH

Tr30x12-P6-RH

Tr32x6-RH

Tr36x6-RH

Tr36x12-P6-RH

Tr40x7-RH

Tr40x14-P7-RH

Tr50x8-RH

Tr60x9-RH

Tr70x10-RH

Tr80x10-RH

21

Motion technology Screw drives: Trapezoidal thread nuts

Screw sizes trapezoidal thread nuts

Screw size TGM-LSF TGM-LWZ

Tr12x3-RH

Tr12x6-P3-RH

Tr14x3-RH

Tr14x4-RH

Tr16x4-RH

Tr16x8-P4-RH

Tr18x4-RH

Tr18x8-P4-RH

Tr20x4-RH

Tr20x8-P4-RH

Tr24x5-RH

Tr24x10-P5-RH

Tr30x6-RH

Tr30x12-P6-RH

Tr32x6-RH

Tr36x6-RH

Tr36x12-P6-RH

Tr40x7-RH

Tr40x14-P7-RH

Tr50x8-RH

Tr60x9-RH

Tr70x10-RH

Tr80x10-RH

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Motion technology Screw drives: Ball screw nuts

Screw sizes ball screw KGS-R suitable ball screw nut

Screw size KGM-AE Cylindrical nut with

screw-in thread

KGM-DF DIN-flange nut

KGM-DFZ DIN-flange double nut

KGM-DZ Cylindrical

DIN-nut

KGM-DZZ Cylindrical

DIN-double nut

KGM-AF Alltec-

flange nut

12x05-RH

16x05-RH

16x10-RH

16x20-RH

20x05-RH

20x20-RH

20x50-RH

25x05-RH

25x10-RH

25x25-RH

32x05-RH

32x10-RH

32x20-RH

32x40-RH

40x05-RH

40x10-RH

40x20-RH

40x40-RH

50x10-RH

50x20-RH

50x50-RH

63x10-RH

63x20-RH

80x10-RH

23

Motion technologyScrew drives: Ball screw nuts

Screw sizes ball screw KGS-R suitable ball screw nut

Screw size KGM-AFZ Alltec-flange double nut

KGM-AZ Cylindrical Alltec-nut

KGM-AZZ Cylindrical

Alltec-double nut

KGM-IF Flange nut design multi-start thread

KGM-IZ Cylindrical single nut for multi-start thread

12x05-RH

16x05-RH

16x10-RH

16x20-RH

20x05-RH

20x20-RH

20x50-RH

25x05-RH

25x10-RH

25x25-RH

32x05-RH

32x10-RH

32x20-RH

32x40-RH

40x05-RH

40x10-RH

40x20-RH

40x40-RH

50x10-RH

50x20-RH

50x50-RH

63x10-RH

63x20-RH

80x10-RH

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Lifting technology by Columbus McKinnon – Pfaff-silberblau

Lifting technology: made ready for strong loads.

Columbus McKinnon lifting technology stands for innovative technology for efficient lifting, pulling and positioning of loads. The different designs and options of our rope winches are as diverse as their many uses. Columbus McKinnon lifting technology has proved its worth in industrial and works well under extreme climates, e.g. offshore. Classical applications are also in goods movement in trade and in stage technology and theaters etc.

Pfaff-silberblau have developed the diversity of wire rope winches over decades. Today, the portfolio of manual rope winches for standard applications goes all the way to electro-motor-powered

winches. The range of carrying capacity is large. All products share their efficient force transmission, safe operation and high-quality processing.

Columbus McKinnon always keeps an eye on market development and implements products according to current and individual customer demands. More importantly, Columbus McKinnon is in constant communication with customers this promotes improve-ments on parts and on the modular product range. All of this ensures that the Columbus McKinnon and the Pfaff-silberblau brands will remain synonymous with lifting, turning and moving well into the future.

Service: We offer professional support on site on request.

Reviews/maintenance according to BetrSV §10: Our trained and qualified service staff will take care of professional and technical installation. We document this in a test log and based on a CE declaration of conformity. We ensure availability in the scope of a maintenance contract and schedule an appointment with you in time before due inspection. Just call us: +49 8233 2121 777 or email: service.kissing@cmco.eu

25

Lifting technology Table of Contents

Part 2: Lifting technology

Page

Electrical wire rope winches

§§ Electrical wire rope winch BETA SL 26

§§ Electrical wire rope winch BETA EL 28

§§ Electrical wire rope winch BETA EL (BGV D8 PLUS, BGV C1) 29

Overview manual wire rope winches 30

§§ Console-mounted wire rope winch SW-K-LB 31

§§ Wall-mounted wire rope winch SW-W ALPHA 31

§§ Wall-mounted wire rope winch SW-W 32

§§ Console-mounted aluminum wire rope winch SW-K GAMMA 32

§§ Compact aluminum wire rope winch with free-wheeling SW-KAL 33

§§ Wall-mounted wire rope winch with worm gear SW-W-SGO 33

§§ Manual wire rope winch OMEGA 34

§§ Console-mounted wire rope winch SW-K LAMBDA BGV C1 35

§§ Accessories (sheaves / wire rope pulley blocks / wire ropes) 36

Lifting tables 38

§§ Selection criteria lifting table 39

§§ Overview lifting table 40

§§ Options 42

§§ Special solutions 43

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Lifting technology Electrical wire rope winches

Equipment and processing

§§ Maintenance-free worm gear pairs or low-maintenance spur gear with milled and ground gears – running in oil bath

§§ Very quiet running by diagonal interlock

§§ Electrically released spring-applied disk brake

§§ Duty ratio S3 – 40 %

§§ Delivery time 1 week

§§ Powerful three-phase motor for multi-range voltage 380 – 420 V / 50 Hz or 440 – 460 V / 60 Hz

§§ Motor protection type IP 55

§§ Grooved rope drum

§§ Large wire rope capacity

Option: Pressure roller Option: Slack rope switch

Electrical wire rope winch BETA SL, 250 – 2000 kg

BETA SL0

27

Lifting technologyElectrical wire rope winches

Options

Size Capacity Control Mechanical

SL0 250 kg Control pendant ./.

SL1 500 / 630 kg Control pendant or frequency converter Pressure roller or slack rope switch, alternatively combination of pressure roller and slack-rope switch

SL2 980 / 1250 kg Control pendant or frequency converter Pressure roller or slack rope switch, alternatively combination of pressure roller and slack-rope switch

SL3 2000 kg Control pendant or frequency converter Pressure roller or slack rope switch, alternatively combination of pressure roller and slack-rope switch

Option: Control pendant Option: Cabinet with frequent converter

Electrical wire rope winch BETA SL, 250 – 2000 kg

BETA SL1 – SL3

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Lifting technologyElectrical wire rope winches

Equipment and processing

Additional equipment and options

§§ Maintenance-free worm gear pairs or low-maintenance spur gear with milled and ground gears – running in oil bath

§§ Very quiet running by diagonal interlock

§§ Electrically released spring-applied disk brake

§§ Duty ratio S3 – 40 %

§§ Contactor control 42 V

§§ Powerful three-phase motor for multi-range voltage 380 – 420 V / 50 Hz or 440 – 460 V / 60 Hz

§§ Motor protection type IP 55

§§ Grooved wire rope drum

§§ Large wire rope capacity

§§ 2 rope fasteners for variable rope direction

§§ Modular construction system with many versions

§§ Electronic overload protection as of 1000 kg lifting load

§§ According to the accident prevention provisions BGV D8

§§ External operation via control pendant / radio

§§ Gear limit switch, adjustable

§§ Slack rope switch

§§ Rope pressure rollers

§§ Special wire rope drums for multi-rope operation

§§ Drum extensions for higher stroke travel

§§ Special preservation

§§ Other operating voltages

§§ Other motor protection types

§§ Absolute and incremental encoders

§§ Control with frequency converter for continuously adjustable variable speeds

Electrical wire rope winch BETA EL, 320 – 7500 kg

Explosion-protected design available

Product image shows special designs

29

Lifting technology Electrical wire rope winches

Equipment and processing

§§ Tensile loads from 180 – 3200 kg

§§ Additional equipment as in the rope winch BETA EL

Shopping gallery, sport halls or churches: BETA EL (BGV C1) offers the solution for safely positioning decorations.

Additionally, BETA BGV C1 is also used in theaters together with the tried and tested DELTA-theater winch.

Electrical wire rope winch BETA EL BGV C1 also available in design BGV D8 PLUS.

Electrical wire rope winch BETA EL BGV D8 PLUS/BGV C1, 180 – 3200 kg

Image source: Stadthalle Gersthofen

We will gladly offer your individual solution on request as well.

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Lifting technology Overview manual wire rope winches

The most important criteria for quick product selection

Selection criteria per product model:

§§ Max. possible lifting capacity

§§ Attachment/consoles/wall attachments

§§ Coating (inner-outer attachment): Alu, galvanized, stainless steel, painted

Console-mounted wire rope winch SW-K-LB, galvanized design

Compact aluminum wire rope winch SW-KAL with free-wheeling

Wall-mounted wire rope winch ALPHA

Manual wire rope winch OMEGA

Wall-mounted wire rope winch SW-W

Console-mounted wire rope winch LAMBDA, BGV C1

Console-mounted aluminum wire rope winch SW-K GAMMA

Console-mounted wire rope winch SW-K-LB-VA, stainless steel design

Wall-mounted wire rope winch SW-W-SGO with worm gear

Criteria for quick product selectionModel Norm Mounting Gearbox Coating Tensile loads 1st rope position across entire series Page

250 500 750 1000 1500 2000 3000 4000 5000

SW-K-LB galvanized BGV D8 Console Spur gear Galvanized 1200 31

SW-K-LB stainless steel BGV D8 Console Spur gear Stainless steel 900 31

SW-W ALPHA BGV D8 Wall Spur gear Galvanized 1000 31

SW-W BGV D8 Wall Spur gear Alu (-125kg) painted 750 32

SW-K GAMMA BGV D8 Console Spur gear Alu 800 32

SW-KAL BGV D8 Console Worm gear Alu 1120 33

SW-W-SGO BGV D8 Wall Worm gear Painted 5000 33

OMEGA BGV D8 BGV D8 Console Spur gear Painted 1000 34

OMEGA ATEX BGV D8 Console Spur gear Painted 1000 34

OMEGA OFFSHORE BGV D8 Console Spur gear Painted 800 34

SW-K LAMBDA BGV C1 Console Spur gear Painted 300 35

31

Lifting technology Manual wire rope winches

Console-mounted wire rope winch SW-K-LB

The rope winch SW-K-LB, originally developed as a vehicle winch, is now used to lift and pull many different loads. It is available in two designs, „galvanized“ and „stainless steel“. Equipment and processing of the galvanized design

§§ Carrying loads 150 – 1200 kg

§§ Robust steel sheet housing with low weight

§§ Smoothly running spur gear

§§ Attached load pressure brake securely holds load in any position

§§ All parts galvanized, rope drum additionally coated for increased corrosion protection (KTL)

§§ Simple and quick console attachment

§§ Optional: Unrolling automatic for quick manual pulling off of the unloaded ropes

Equipment and processing of stainless steel design

§§ Carrying loads 250 – 900 kg

§§ All parts in high-quality stainless steel design V2A

§§ Robust steel sheet housing with low weight

§§ Smoothly running spur gear

§§ Attached load pressure brake securely holds load in any position

§§ Simple and quick console attachment

Wall-mounted wire rope winch SW-W ALPHA

The diverse wall-mounted wire rope winch SW-W ALPHA for lifting loads. Equipment and processing

§§ Carrying loads 300 – 1000 kg

§§ Robust steel sheet housing with low weight and flat build

§§ Smoothly running spur gear for high efficiency

§§ Rope output possible in all directions

§§ All parts galvanized, the rope drum is additionally coated with KTL

§§ Attached hand crank with load pressure brake ensures secure hold of the load in any position

§§ Simple and quick attachment to walls

Figure: Galvanized design, 650-900 kg

Figure: Galvanized design, 150-350 kg

Figure: Stainless steel design, 900 kg

Figure: Stainless steel design, 650 kg

www.pfaff-silberblau.com32

Lifting technology Manual wire rope winches

Wall-mounted wire rope winch SW-W

The wall rope winches SW-W are intended for stationary installation. Wire rope pulley blocks lead the steel cable to the desired suspen-sion point of the load. Equipment and processing

§§ Carrying loads 80 – 750 kg

§§ Robust aluminum housing for SW-W 80 and 125 kg

§§ Tried and tested steel sheet design for rope winches 300 to 750 kg

§§ Smoothly running spur gear for high efficiency

§§ Direct drive for carrying loads up to 125 kg

§§ Low-noise safety spring brake holds the load securely in any position

§§ Removable hand crank for wall rope winch 80 and 125 kg

§§ Folding crank for design 300 to 750 kg

§§ Simple and quick attachment to walls

Console-mounted aluminum wire rope winch SW-K GAMMA

The alu console-mounted wire rope winch SW-K GAMMA is suitable for use outdoors with its robust build. Equipment and processing

§§ Carrying loads 200 – 800 kg

§§ Compact aluminum housing and closed chain drive

§§ As of 500 kg carrying load with fast gear for small loads and faster coiling and uncoiling of the unloaded rope

§§ Smoothly running spur gear for high efficiency

§§ Low-friction shaft with plain bearings for better rope unwinding and a longer service life of the winch

§§ Wide rope drum for large rope holder and two rope attachments

§§ Simple and quick attachment

§§ Integrated safety spring brake system and removable hand crank

§§ Winch can be operated from either side

Figure: SW-W 80 kg/125 kg

Figure: GAMMA 800 kg

33

Lifting technology Manual wire rope winches

Compact aluminum wire rope winch SW-KAL with drum free-wheeling

Alu compact rope winch SW-KAL with drum free-wheeling is used for setup on vehicles and trailers, as well as for lifting and lowering of loads. Equipment and processing

§§ Carrying loads 750 – 1120 kg

§§ Drum, gear and crank in aluminum design

§§ Self-locking worm gear

§§ Drum free-wheeling for direct pulling off of the wire rope from the drum when there is no tension on the drum

§§ Closed gear to protect the inner parts, even when in rough use

§§ Low-friction shaft bearings for a longer service life of the rope winch

§§ Simple and quick attachment

Wall-mounted wire rope winch SW-W-SGO with worm gear

Rope winch SW-W-SGO with worm gear as wall winch, for lifting and lowering in different load classes. A load pressure brake ensures secure stability of the lifted load. Equipment and processing

§§ Carrying loads 250 – 5000 kg

§§ Compact winch housing and rope drum of robust steel sheet

§§ Worm gear with load pressure brake for safe stable hold of the load in any position

§§ Axis on roller-bearing for better rope unwinding and a longer service life of the winch

§§ Quick gear load of 2000 kg carrying load for faster lifting of smaller loads – benefit: low effort when lifting and quick coiling of the rope (for designs with a carrying load of 2000 kg)

§§ Vario hand crank with adjustable crank arm for winches up to a carrying load of 1500 kg

§§ Simple and quick attachment

www.pfaff-silberblau.com34

Lifting technologyManual wire rope winches

Manual wire rope winch OMEGA

Even in special areas such as ATEX or offshore, the OMEGA-hand rope winch with its closed spur gear and the brake running in the oil bath offers a high degree of functionality and safety.

OMEGA BGV D8 and OMEGA Offshore are intended for operation with an external motor drive with the addition of hand operation.

Our OMEGA ATEX was successfully subjected to many dangerous tests including ignition source analyses by the Pfaff-silberblau engineers, in cooperation with the TÜV. It is therefore approved for category 2 (=Zone 1/21) and category 3 (=Zone 2/22).

Also suitable for motor operation!

Equipment and processing OMEGA BGV D8

§§ Carrying loads 1000 kg

§§ Removable hand crank

§§ Hand drive or external motor drive

§§ Encapsulated gear

Equipment and processing OMEGA ATEX

§§ Carrying loads 1000 kg

§§ Removable hand crank

§§ Safe against inadmissible heating and spark formation

§§ Equipotential bonding offers protection from static charge

§§ Use in the areas EX II 2 DG ck 195° C (II T3)

Equipment and processing OMEGA Offshore

§§ Carrying loads 800 kg

§§ Parts running in the oil bath ensure safe usage

§§ High-quality painting to improve corrosion protection

§§ Hand drive or external motor drive

35

Lifting technology Manual wire rope winches

Console-mounted wire rope winch SW-K LAMBDA BGV C1

The compact rope winch SW-K LAMBDA (BGV C1) for use in the shopping galleries, churches, sport sites, display areas (stages, studios, theaters, etc.) Equipment and processing

§§ Carrying loads 300 kg

§§ Modern design with galvanized sides for simple handling

§§ Grooved drum for single-layer coiling of the steel rope

§§ Long service life of the rope by 18-fold drum diameter

§§ With spring-loaded rope pressure roller against the jump of the unstressed rope at the drum

§§ Gear design for double nominal load

§§ Smoothly running spur gear for high efficiency

§§ Attached safety crank with two spring brakes acting independently of each other for safe hold of the load in any position

§§ The latest accident prevention corresponds to provisions BGV C1 (DIN 56925) the sample type and GS tested by the specialist committee for hoisting devices

Options

§§ Drum extension for a larger rope intake

§§ Special grooving (multiple ropes)

www.pfaff-silberblau.com36

Equipment and processing

w

Lifting technology Electrical and manual wire rope winches: Accessories

§§ Rope and roller diameter adjusted to our BETA drum dimensions, permitting long service life of the ropes

§§ Rope deflections of 90° and 180° possible

§§ Loads up to 8 t at 90° and 5 t at 180° possible

§§ Constantly equipped with high-quality closed ball bearings

§§ Suitable for hand and force operation

Sheaves DSR

The sheaves DSR of steel offer an all-round safe concept by low-wear rope, run by precisely turning the rope groove to the rope.

The sheaves are variable in rope and roller diameter from 80 to 490 mm and are constant on ball bearings.

DSR 400

37

Lifting technology Electrical and manual wire rope winches: Accessories

Wire rope pulley blocks DSRB for console attachment

Wire ropes

For the manual rope winch or electrical rope winch, we supply wire cable matching the respective purpose for any lifting device as an accessory, in the required length and with the corresponding rope end connection.

Wire rope pulley blocks for customized deflection solutions also when deflecting 90°

DSRB 270

Standard rope

www.pfaff-silberblau.com38

Lifting technology Lifting tables

Lifting tables of Columbus McKinnon – Pfaff-silberblau have one objective: They want to contribute to efficient, seamless work flows in your company. In industry and plant construction, con- struction industry and loading technology, the lifting tables complete present production and logistics chains. We at Columbus McKinnon know that different loading and mounting situations require individual lifting table solutions.

The brand Pfaff-silberblau has been successful for more than 140 years because the company has innovative power.

They all share this: They offer true competitive benefit in terms of working power, ergonomics, operating safety and energy efficiency.

Our all-round package of services corresponds to our partnership- aligned thinking. In addition to high-performance products, we will support you with continuous services such as investment consulting and reliable maintenance.

The pleasant result for you and your lifting table is a long product life cycle and quick return-on-investment.

Service: We offer professional support on site on request.

Reviews/maintenance according to BetrSV §10: Our trained and qualified service staff will take care of professional and technical installation. We document this in a test log and based on a CE declaration of conformity. We ensure availability

in the scope of a maintenance contract and schedule an appointment with you in time before due inspection.

Just call us: +49 8233 2121 777 or email: service.kissing@cmco.eu

39

Lifting technology Lifting tables

All of our products meet the following prerequisites:

§§ All lifting tables correspond to the DIN EN 1570-1, or EC – machinery directive 2006/42/EC

§§ Operating voltage 400 V – 50 Hz

§§ Ambient temperature indoor area 0° C to +40° C

§§ Maintenance supports, surrounding contact strip, line break protection, lowering brake valve

Series

HTF HTH HTS HTA HTV

Page 40 40 41 41 41

Handling area - -

§§ Lifting table for mounting, packaging and maintenance work - -

§§ Ergonomic workplaces - -

§§ Height-adjustable platform - -

System and industrial applications - - - -

§§ Lifting table as PLC-controlled means of productionl - - - -

§§ Individual adjustment to production processes - - - -

§§ Suitable for customer-specific attachments - - - -

Loading area - - - -

Lifting table for the logistics industry - - - -

§§ Roust build - - - -

§§ Loading work in warehouse and carrier - - - -

§§ Optional adjustment for taking along passenger - - - -

Use indoors – hall operation

Use outdoors – optional adjustment - -

Lifting table with available accessories - -

www.pfaff-silberblau.com40

Lifting technology Overview lifting tables

Flat scissor lifting table HTF (platform smooth)

Carrying load 1000 kg

Lifting height 760 mm

§§ Low height

§§ Shearing in lifting table for evenly distributed loads

§§ Platform of smooth steel sheet

§§ Use on industrial ground, without pitch installation

§§ External hydraulic unit with operation

Flat scissor lifting table HTF (platform U-shape)

Carrying load 1000 kg

Lifting height 760 mm

§§ Low height

§§ Shearing in lifting table for evenly distributed loads

§§ Platform in U-shape

§§ Use on industrial ground, without pitch installation

§§ External hydraulic unit with operation

Handling lifting table HTH

Carrying load 500 – 3000 kg

Lifting heights up to 820 mm

§§ Shearing in construction for evenly distributed loads

§§ Platform of smooth steel sheet

§§ Control between the shears – Operation by suspended button

41

Lifting technology Overview of lifting tables

Industrial plant lifting table HTA

Carrying loads 1000 – 5000 kg

Lifting heights 800 – 1600 mm

§§ Individual customer solution

§§ Platform of smooth steel sheet with maintenance hatch

§§ Higher cycle times possible

§§ With upper, adjustable limit switch

§§ Comprehensive accessories range

Loading process lifting table HTV

Carrying loads 2000 – 6000 kg

Lifting heights 1300 – 1600 mm

§§ Shearing in construction for evenly distributed loads

§§ Overrun capacity by reinforced platform (5 t -wheel and 10 t -axle load)

§§ Platform of bulb plate with maintenance hatch

§§ Self-supporting basic frame

§§ Control in separate control cabinet incl. operating elements

§§ With upper, adjustable limit switch

§§ Individual adjustment for use outdoors

§§ Diverse accessories range

Standard lifting table HTS

Carrying loads 500 – 2000 kg

Lifting heights 590 – 1200 mm

§§ Shearing in construction for evenly distributed loads

§§ Platform of smooth steel sheet with maintenance hatch

§§ Platform change possible

§§ Control between the shears – operation by suspended button

§§ Options – according to accessories list

www.pfaff-silberblau.com42

Lifting technology Lifting tables: Options

Series

HTS HTA HTV

Railing protects the staff traveling along against falling§§ Available for the long and the narrow sides

§§ Screwed or pluggable

§§ Operating point at the railing possible

Underrun protection§§ Closes the open space under the platform

§§ Necessary when open sides cannot be viewed by the operator

§§ Design as PVC-roller shutter or bellows

Safety portal§§ Effective protection against fall of persons from heights

Safety door §§ Protects the staff traveling along against falling

§§ Electrically lockable (lifting table moves only with the door closed)

Overloading flap §§ Level compensation between truck and ramp

§§ Multiply divided

Unrolling protection§§ Automatic protection against accidental unrolling

Bulb plate§§ Slip-inhibiting platform support

Electrical equipment 2.Operating point, interim stop, potential-free contacts

Changed platform

Can be overrun (please indicated wheel or axle load)

Special coating

Design for the outdoor area

Self-supporting frame

Tipping protection platform n./t. Underframe

43

Lifting technologyLifting tables: Special solutions

HTA-D

§§ Double scissor lifting table

§§ 500 kg – 1000 kg

§§ Lifting heights 1600 – 2000 mm

Special lifting tables

e.g. lifting table with bellows and railing

Special lifting table

with raised base frame and tipping platform

HTA-T

§§ Tandem scissor lifting table

§§ 1000 kg – 6000 kg

§§ Lifting heights 800 – 1600 mm

www.pfaff-silberblau.com

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Am Silberpark 2 - 886438 Kissing GermanyPhone: +49 8233 2121 777Fax: +49 8233 2121 805sales.kissing@cmco.euwww.pfaff-silberblau.com