Motion control Mecatronics - Schneider Electric · 2001 : creation of STI, ... Motion Control in applications Speed control Motion ... Positioner: up to 200 motion tasks CANopen,

Motion & DrivesMotion control

Press conference

6 June 2006

Jean-Pierre Chardon

Bernard Défourneaux

Dominique Leduc

MecatronicsA strategic aspect forSchneider Electric

Mecatronics: a traditional sector forSchneider Electric

� Telemecanique

� 1967: birth of the Telemecanique speed control sector

– Reactivar DC variable speed drives, for the industrial sector� 1983: launch of the 1st Altivar AC variable speed drive� 1990: issue of the Altistart soft starter ranger

� Schneider Toshiba Inverter (STI)

� 2001: creation of STI, world leader in speed control� Extensive renewal of ranges

– 2002: Altivar 11

– 2004: Altivar 31– 2004: Altistart 01– 2005 : Altivar 71 and Altivar 61– 2006: Altivar 21 (HVAC)

� 1 million variable speed rives per year in 2005

Motion & Drives – JP Chardon - 060606 2

� Motion

� 2000:– Acquisition of Berger Lahr– Launch of the Lexium 17 range

� 2002: Launch of the Twin Line range

� 2005: 100% acquisition of ELAU

� 2006: Renewal of ranges– Lexium 05– Lexium 15

Mecatronics: a traditional sector forSchneider Electric


Motion & Drives the short story

� Speed control:

� STI: world leader

– commercial and industrial presence for all geographical zones– sustained international growth

� French leader� Main competition: Leroy Somer, ABB, Siemens,

Danfoss (construction), etc..

� Motion:

� Challenge competition on a market with growth of more than 5%� Increasingly replaces mechanical solutions� A highly fragmented French market with no real leader (approximately 30

players)

� Main competition: generalist players (Siemens, Rockwell,Omron, etc.), specialists (Bosch Rexroth, Parker SSD Drives, etc.),mechanics (SEW, Lenze, etc.)


Eco-Design, IS0 14001, RoHS, WEEE:Motion & Drive products take the lead

� All new Motion & Drive products are eco-designed

� Example of Altivar 71: 88% of its components are recyclable.(the valuation rate imposed by the WEEE European Directive ifof 70 %)

� Schneider Electric prefers suppliers belonging to Global Compact* (12% in2006, 60% of purchases in 2008)

� 97% of production sites in France comply with ISO 14001

(100% in 2008) including other countries� Waste management� Energy management

� RoHS

� From July 2006, almost 4,000 products will be compliant� In 2008, all low voltage products will comply with the directive

� WEEE

� Professional groups are implementing a reprocessing charter� Schneider Electric is ahead of regulations. Reprocessing branches

already exist for many products


Schneider Electric is ahead of standards and laws

Mecatronics: a strategic aspectat the heart of Schneider Electric's activity

Mecatronics is the synergy of mechanics, electronics and control-command(control systems). This global approach provides cost reductions, increasedreliability and safer installations.


Mecatronics

Machine Reduction gear Motor ControllerControl/

Command

Mechanics Electrics/Electronics Control systems


Motion & Drives: a single entity for mecatronics

A single entity combining all speed control, starter, servo-controllerand servo-motor activities

Motion & Drives

STI Servo Motion Berger Lahr Elau


Motion & Drives: global focus

Destination: Industry Infrastructures Construction

Market:

€80M €210M

Pick & Place

Automatic assembly

Cutting to length

GeneralMotion Control

Transfer

Lifting

Process

Mechanicaldrive

Pumping

Ventilation

Compression

Treatmentof fluids

Pumping

Ventilation

Air-conditioning

2007

500 - 690V

Speed control, a strategic aspect forSchneider Electric

ATV71Mechanical drive(constant torque)

ATV31

ATV11

ATV61Pumps, ventilatorsRotating compressors


opening to markets & increase in impact

Power kW

Performance

0.18 0.37 0.75 2.2 15 30 500/630 1500/2200

ATV21 HVAC

Simple machines

Variable speed drives and Starters forindustry and infrastructures

Simple machines

Simple machines


Altivar 11 variable speeddrive

Simple machines


Altistart 01 starter

� 0.18 - 2.2 kW

� 0.18 - 15 kW

� 0.37 - 15 kW

Complex or high power machines


� 0.37 - 500 kW

Pumping, ventilation & compression



� 0.75 - 315 kW

� 4 - 1200 kW

Variable speed drives and starters forHVAC


Altivar 11 variablespeed drive

HVAC application – compact range

� 0.18 - 2.2 kW

� 0.18 - 30 kW

� 0.37 - 75 kW



IP54



HVAC application – full range

� 0.75 - 630 kW

� 0.75 - 630 kW


IP54


Altiumthe drive solution


Altistart 48starters

High PerformanceDynamic performance levels

High powerEnvironmental constraints

Altivar 71 - Altivar 61 variable speed drives

MOTOREDUCTEURS

Flow controlobtained by varying the speed of themotor

Substantial energy savingsvariable speed ventilator application


� Exit valve

� Suction valve

� Variable speed drive


� Network communication (Ethernet, CANopen, Lonworks, Bluetooth, etc.)� Remote management (operation, maintenance assistance, etc.)� Onboard intelligence (Controller Inside)

� Integrated packs (cabinets, closets)� Safety (power removal)� ECM� Harmonic� "Simply smart" (intuitive menus, etc.)

� Services� services and product support

(on-line services, etc.)� accompaniment for equipment installed� accompaniment for project organization� training� accompaniment for industrial performance� international support

Consideration of other Customerrequirements

Lifting - 25-tonne traveling crane

� Location

� Paris Gennevilliers port

� Customer

� User: CORUS UC2 - Constructor: SEVAL

� Product

� 3 Altivar 71, including 1 ATV71HD45N4 in BF (with encoderfeedback card) on lifting.

� Project

� Finishing of steel sheets. Variable speed travel, steering and liftingmovements on a 25-tonne traveling crane, handling of 700 tonnesper day.

� Benefits for the customer

� The comfort provided for the operator, and the flexibility andprecision of the traveling crane allow the operator to carry outhandling operations safely and more rapidly.

� Lifting operations are simple to carry out.



Water - Pumping station for water for thetown

� Location

� Paris region

� Customer

� Major water distributor

� Product

� Altivar 61

� Project

� Revamping of 2 pumps controlled by a DC motorwith a 560 kW AC motor and a 630 kW variable speed drive.


� Service continuity (no need for maintenance of the DC motor commutator)� Noise levels improved.

� Substantial reduction in energy consumption� Sustainability of the solution


HVAC - Offices, workshops, logistics

� Location

� South of Paris� Customer

� Aeronautical maintenance� Product

� Altivar 31 and 61 in version IP54, 1.5 - 75 kW� Project

� 41,000 m2 site. The site is designed to satisfy environmental, social andeconomic requirements: reduction in energy consumption, waterconsumption, waste and emissions

� Applications: iced water loop, air processing plants (CTA) with blow-outand extraction, sub-station branch pumps for CTA, laminar flow hoods,hot/cold water pumps for air processing via the fan coil units of offices,boilers, kitchen hood.

� Benefits for the customer� Response to the corporate strategy� Systematic reduction in energy consumption for all HVAC equipment� Improved comfort (safety, noise, air quality, etc.).


Motion Control in applications

1/10.000

1/1.000

1/100

1/50

1/20

Simplefunctions

Complexfunctions

Control systemsector functions

Machiningfunctions

Very high

High

Average

Driveperformance

Functionalcomplexity

Robotics and machine tool

Cutting on the flySynchronizationElectric shaft

Pick and PlaceCuttingStep-by-step forward movementMO auxiliary axes

HandlingLifting

PumpingVentilation

HVAC


1/10.000

1/1.000

1/100

1/50

1/20

Simplefunctions

Complexfunctions

Control systemsector functions

Machiningfunctions

Very high

High

Average

Driveperformance

Functionalcomplexity

Robotics and machine tool

Cutting on the flySynchronizationElectric shaft

Pick and PlaceCuttingStep by step forward movementMO auxiliary axes

HandlingLifting

PumpingVentilation

HVAC

Motion Control in applications

Speedcontrol

Motion

Digitalcommands

SchneiderElectricactivity


Brand positioning

Brand

Services

Maintargets

Lexium - Servo-speed drives - Servo-motors

Industrialprogrammable logiccontroller and card

All segments

Step by step services

Integrated closed loop actuatorsMechanicalaxes

Controllers

All segments

Completepackagingsolutions

Packaging


New dynamics for the Motion

� Creation and renewal of services

� Two important launches, in less than 6 months� These are the first 2 steps in constructing a service Schneider Motion.

� Lexium 05 for the simple servo segment

� Lexium 15 for the multi-function servo segment


� Lexium 05 servo speed drives:

� power range from 0.4 - 6 kW� voltage range from 115 V - 480V

� BSH servo-motors:

� torque range from 0.5 - 36 Nm� the most dynamic on the market (new coil technology)

� One of the most economic solutions, with the standardintegration of:

� EMC filters� The safety function (Power removal)� CANopen/Modbus or Profibus DP/Modbus� SinCos Hiperface absolute encoder function as standard (automatic

identification of the motor)� Braking resistance� Auto-setting� ...

Lexium 05: a concentration of solutions for your machines


� Servo speed drives: 3 models

� Lexium 15 LP: 0.9 - 4.3 kW

� Lexium 15 MP: 5.7 - 11.4 kW� Lexium 15 HP: 22.3 - 42.5 kW

� New servo motors to satisfy cost and performance

requirements.

� For performance and dynamism => BSH, 0.5 - 90 Nm� For compact size and the n° of variants => BDH, 0.18 Nm - 53 Nm

� Many functions integrated as standard:

� EMC filters� Braking resistance

� "Power removal" safety function� Positioner: up to 200 motion tasks� CANopen, etc.

� A wide range of communication cards

Lexium 15: performance working for

your applications


� Synergy with:

� ATV31 and ATV71 variable speed drives� Premium industrial programmable logic

controller

– Integration of functional units (MFB - MotionFunction ) with Unity Pro

� Transparent Ready (Lexium 15)� Preventa� Motor start� User interface

� Phaseo power supply

Lexium 05/15: integration in our controlsystem architectures


� Today, a unique network: Ethernet TCP/IP

� Easy to install, configure and maintain

(FDR)

� Economic effectiveness with the bus

topology

� Performance thanks to the bandwidth of

current Ethernet networks (used at 30%)

� designed for 80% of applications: 10ms, ModbusTCP/IP architecture

Motion control

on Ethernet with Lexium 15


� “Plug and Move” solution to simplify theprogramming of applications with independentaxes:

� MFB libraries

� Assistance for diagnosis and

maintenance

� Low cost solution

� Integrated CANopen� no module or specific card

� Compliance with the programming standardPLCopen Motion Control

Motion Function unit with Unity ProEasy motion creation


Assembly of aircraft sectionsAirbus A380

� Location

� France - St Nazaire� Customer

� Airbus� Products

� The entire site is equipped, with, in particular, 5 Monitor supervisionpositions, 9 Premium control systems with Sercos 16-axe motionmodules , 300 Lexium servo speed drives, etc.

� Project

� Main objective: standardization� Solution based on programmable control systems� Implementation of standards by constructors and training� Reduction in spare parts� Synchronisation of up to 11 axes and interpolation of 8 axes.


� Optimization of the number of spare parts� Simplified maintenance: almost zero stopping time� Reduction in energy consumption.


A complete mecatronic application for thebagging of coffee pods

� Location

� France

� Customer

� Manufacturer of coffee pods

� Products

� Altivar 31, Lexium 17, Advantys modules,pneumatic modules in CANopencommunication.

� Project

� Machine for bagging coffee pods.


� Increased productivity (240 doses per minute)� Schneider global solution (including weighing)


Bagging architecture for coffee pods


�Mecatronics:

a strategic aspect for Schneider Electric

�Motion & Drives:

one single entity to better satisfy customer requirements

�Extended ranges:

for more powerful applications and the conquest of newmarkets

Mecatronics: mega-tonic for growth!


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Motion control Mecatronics - Schneider Electric · 2001 : creation of STI, ... Motion Control in applications Speed control Motion ... Positioner: up to 200 motion tasks CANopen,