MOST ADVANCED

GENSET SAVE FUEL UP TO 30%

&ENVIRONMENT FRIENDLY

THINK GREEN

• •

BC IP I C

CH AN NE NE ER LG C D • E&S RSE TIGN FID I G E DN E

Non-stop power for non-stop growth

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Fully AMF with best change over and recovery time.

Auto Synchronizing for parallel operation.

Remote monitoring system throughModbos communication.

Multi EB input AMF system.

Auto Transfer Switch (ATS)

Cold starting Kit

Electronic Governor

Trolly Trailer mounted sets

Light Mast

Battery Charger

MANUFACTURINGFACILITYA well - equipped plant in Faridabad (Delhi NCR) with latest machines and Infrastructure, with a full-fledged quality control and testing laboratory.

We ensure that the items manufactured undergo rigorous tests. We are team of motivated professionals dedicated to produce a quality product; that would meet the requirements of its esteemed customers around the world, and carries a professional culture that ensures the manufacturing of a world class product.

With rich experience in offering after sales service through a countrywide service network, we provide single window solutions for all components of DG Set for Engine, Alternators, Control Panel & Accessories.

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The Generator Set Engine is certified to meet the latest CPCB – 2 Norm and Certified by ARAI Pune.

Specially designed acoustics to meet stringent CPCB / MOEF norms of below 75 DBA @ 1 Meter at 75% load under free field conditions.

The acoustic enclosure is made 14/16 gauge thick CRCA sheets and a structural / sheet metal base frame painted in black is of 3mm. The walls of the enclosure insulated with fire retardant foam so as to comply with levels specified by Ministry of Environment Forests (MOEF).

Compact size to fit low space criteria in roof – top applications.

Centralised lifting for easy handling and safety.

U V protected polyurethane powder coating for long life.

Auto Start / Auto Stop, Remote Start / Auto Stop as a standard features.

Insulation Material confirms IS 8123

Door Locks and Door Hinges are made in Stainless Steel for long life.

Have ample space in acoustic for Easy Maintenance.

Detachable Fuel Tank for easy cleaning

STANDARD FEATURES OF ESCORTS GENSET

Optional Features

ESCORTS DIESEL ENGINE GENSETThe world renowned, heavy duty, rugged Escorts Engines are being manufactured more than 50 years and are proven in the market.

EngineEngine Power Definition

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Prime Power rating is available for an unlimited number of annual operating hours in

variable load applications, in accordance with ISO 8528-1.

The Standby Power rating is applicable for supplying emergency power in

variable load applications in accordance with ISO 8528-1.

All ratings are Prime Power ratings.

Designed for 100% continuous operation and longer service intervals.

Class A1 Governing with 4 % regulation that gives stable operation in fluctuating load conditions.

State –of –art Advanced Direct Injection technology for unmatched power & Diesel Economy up to 30% lower fuel consumption.

Plateau – Honed wet liners for Low lube oil consumption.

Efficient cooling mechanism and no frequent top –ups.

1 million+ engines are running in field with satisfactory report in different applications like

Tractors, Gen Sets & Construction Equipment.

Kirloskar Alternator

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Escorts Gen Set is using world renowned Alternator manufactured by Kirloskar Electric Co.Ltd.

Standard Supply with Kirloskar Electric make Alternator, other make like Stamford,

Crompton Greaves, L.S. also available as per requirement.

Manufacturing Experience of Alternator since last 79 years.

More than 2+ million Alternators are running in the field on following applications like Silent Generators, Hydro projects, Turbines, Railway

Compact and aesthetically built.

Confirming to Leading Industrial and Marine Standards

Winding configuration to have lower harmonics

Flexibility to offering different voltages

Sophisticated solid state Automatic Voltage Regulator to derive close regulation.

Optimized Design for good motor starting capability and transient response.

Terminal box in appropriate location for easy maintenance.

ControllerDeep Sea Controller

•••

The DSE4520 is a compact Auto Mains (Utility) Failure Control

Module that has been developed to provide an outstanding range of

features within a compact enclosure.

Controller Confirming to IEC standards.

Deep Sea Electronics is one of the world's top manufacturers of

generator controller for last 40 years.

Product presence in more than 150 countries

Made in UK

More than 50 % market share in Gen Set industries globally.

Alternator :

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Technical Specifications

ELG15

ELG20

ELG25

ELG30

ELG40

ELG45

Rating (kVA) 15 20 25 30 40 45

Rated (kW) 12 16 20 24 32 36

DG SET MODELELG7.5

7.5

6

ELG10

10

8

Total Dry Weight (kGS) 750 850 1000 1000 1080 1080550 600

75dBA @ 1 meter in line with CPCB Norms

L x W x H (mm) 1500x930x1150

1500x930x1150

2100x930x1380

2300x930x1380

2400x1030x1450

2400x1030x1450

2700x1030x1450

2700x1030x1450

DG

SE

TC

AN

OP

Y

A

Natural Natural Natural Natural TCI TCI TCI TCI

Governor

Class of Governing

Aspiration

Air Filter

Fuel Type

Type of Oil

Cooling

Fly Wheel Housing /Fly Wheel

Escorts Escorts

Escorts

Escorts Escorts Escorts Escorts Escorts

G-12-II G-12-II G-15-II G-20-II G-25-II G-30-II G-40-II G-40-II

18 18 22 25 34 43 58 58

2 2 2 3 3 3 4 4

91 91 95 91 91 91 91 91

1430 1430 1560 2145 2145 2145 2880 2880

158 152 155 155 155 155

7.1 10.9 14.5 14.5 19 19

4.3 4.3 4.3 6.4 6.4 10 12 12

248 248 248 320 350 350 400 400

5 6 6 6 8 8

Electric 12 V

MICO Bosch - inline Pump Mech-A1 Governing

Engine Dry Weight (Kgs)

Make

Model

BHP

No of Cylinders

RPM/Frequency (Hz)

Bore (mm)

Stroke (mm)

Displacement (CC)

Compression ratio

Bare radiator CoolantCapacity (Ltrs.)

Coolant capacity withEngine Jacket (Ltrs.)

Starting System

Fuel Injection Pump

EN

GIN

E

Sheet Metal

Type Bolted

CRCA

Forced

Fire Retardant

Noise Level at 1m

Draft

Insulation

1500/50

17.5:01

158 158

< 0.1% of FC

7.1 7.1

5 5Oil Sump Capacity (Ltrs.)

SFC (gms/BHP-hr)

Lube Oil Consumption(gms/BHP-hr)

Mechanical

Dry Type

HSD

15W 40C F4

Liquid Cooled

SAE3 / SAE10

110

Silencer Type

Location

Exhaust Pipe Size(mm)

EX

HA

US

TS

YS

TEM Residential / Industrial

Hot Air Chamber

50 50 50 50 75 75 75 75

3

Technical Specifications (Contd.)

Note :

• •

Due to continuous product improvement dimensions & specifications are subject to change without prior notice. Power rating as per ISO 10000 , IS 3046/1 & BS5514 Governing as per BS 5514 part - IV

Specific Fuel Consumption Value given with tolerance up to +5%

•

ELG15

ELG20

ELG25

ELG30

ELG40

ELG45

DG SET MODELELG7.5

ELG10

4AB160M1 4AB160M14AB160M1 4AB160L1 4AB160L1 4AB180S1 4AB180L1 4AB180S1

7.5kVA 10kVA 15kVA 20kVA 25kVA 30kVA 40kVA

415 415 415 415 415 415 415

3 3 3 3 3 3 3

0.8 0.8 0.8 0.8 0.8 0.8 0.8

150 150 150 162 162 180 180

KEC KEC KEC KEC KEC KEC KEC KEC

Model

Type

kVA

Voltage (V)

No.of Phases

Power Factor

Voltage Regulation

Enclosure

Insulation Class

Weight of ACG (KGS)

Speed (RPM) /Frequency

Make

ALT

ER

NA

TO

R

45kVA

415

180

3

0.8

Exide

Maintenance free

88

1

Model

Make

Type

Rating (AH)

Quantity (Nos.)

Charging FacilityBA

TT

ER

Y

Pressed CRCA Channel

OT

HE

RIT

EM

S

Internal Lights

Base Frame

4

Emergency Stop

AVMs Qty. (Nos.)

Drag Type in base frameType

Capacity (Ltrs.) 80/100* 80/100* 100/150* 100/150* 100/150* 100/150* 125/200* 125/200*

Battery Metering Ammeter,Voltmeter built in Genset Controller

FXPI - MHD880

Protection

Type ASAS with microprocessor based Deep Sea Controller

Digital Control Monitor - Volts line to line & line to neutral, Amps, Hz, HourKW,KWH,kVA,PF

Auto start & Stop, Remote Start & Auto OFF, Inbuilt AMF features, Auto Log book,Emergency Stop, Cooling time, LCD display, acknowledgment & Fault Reset

Low lube oil pressure, High coolant temperature, Overload Under & Over Voltage,

Under & Over frequency, Auto shutdown, Visual & Audio Alarm against fault,

Radiator water level, Low fuel level, charging failure.

Short Circuit, Over load, MCCB, MCB’s for control circuit

DG Parameter Monitoring Display

Functions

CO

NT

RO

L P

AN

EL

Safeties

FU

EL

TA

NK

Brushless

1500/50

+/-1%

SPDP

H

Charging Alternator

2 Nos LED based

Yes

CONTROL PANELKey features:

Largest back-lit icon display in its class.

MODBUS interface facility with RS485

Current sensing, real – time clock & heated display option available

Generator safety features like load /power monitoring (KW,kVA, kVAr,Pf, HWT,LLOP,LFL,CHF& RWL)

Over Load Protection (kW)

4 Configurable DC out puts & analogue / digital inputs

Support for 0-10V & 4-20 mA oil pressure sensors

CAN,MPU and alternator speed sensing on one variant

3 Engine maintenance alarm's

Engine speed protection

Engine hours counter

Engine pre heat

Engine run time scheduler

Engine Idle control for starting & stopping

Fuel pump control battery voltage monitoring

Comprehensive

Fully configurable via the fascia or PC using USB communication

Extremely efficient power save mode

Comprehensive warning ,electrical trip or shut down protection up on fault conditions.

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BENEFITS TO CUSTOMERS, BIG ON SAVINGS

• • • •

The Most Fuel – Efficient in its Range Low Operating Cost High Reliability with Low Maintenance Long Run Overhauls

EXCELLENT SERVICE SUPPORT

• • • • • •

Peace of mind with 24x 7 Single Window Service

Widest Network of Genset Service Dealer

Well – Trained & Equipped Technicians at all Dealer Locations

Multi –Tier Availability of Spare Parts & Efficient Supply Chain Management

Advanced Communication Facilities to Deliver Prompt Response

Call Monitoring System and Robust Escalation Procedure to Eliminate Pending Calls

4

It is not uncommon to encounter a DG set vendor trying to sell what he has.

The Correct way is to conduct a load Study, Make assessment and arrive at

appropriate size of the DG set for the particular application.

• Altitude & temperature:

• Duty cycle:

• Load:

• Type of loads:

• Minimum generator set Load / Capacity :

• Single phase load & load imbalance :

DG set rating & power is declared at NTP. Power developed by DG

set is inversely proportion to ambient temperature & atmospheric pressure, based on site

location size. The generator rating must be increased for the given level of performance as an

altitude & ambient temperature rise.

Generator sizing is also influenced by whether the application is for standby,

prime power, or utility paralleling. Standby power generally have no over load capacity. Prime

power generally has 10 % overload capacity.

The most important step in sizing generator is to identify every type & size of load the

generator set will power.

Nonlinear loads- thrasher loads, VFD motors, UPS, battery chargers, medical

equipment's, etc. are nonlinear load. When the nonlinear loads are present, it may be

necessary to have higher capacity alternator depending up on its % over the total load.

Running a gen set under the light load can lead to

engine damages, redcucing the reliability – we do not recommend running Genset at less than

30% of rated load.

Single phase load should be evenly distributed as

evenly as possible to keep the imbalance between three phases with in the specified limit.

ACTUAL RATING GENSETHOW TO GET

(According to site condition)

DERATION CHART AS PER ISO 3046 - 1Correction Factor For Engine Out Put as per Site Conditions with Higher Altitude or Higher Ambient

ENGINE ASPIRATION CATEGORY CORRECTION TO OUT PUT FOR TEMPERATURE

Natural Aspirated 4 % for every 10 deg. C above 25 deg.CTurbo Charged 4 % for every 10 deg. C above 35 deg.CTurbo Charged intercooled 4% for every 10 deg. C above 35 deg.C

ENGINE ASPIRATION CATEGORY CORRECTION TO OUT PUT FOR ALTITDE

Natural Aspirated 4 % for every 300 Mtrs. above 300Mtrs.Turbo Charged 3 % for every 300 Mtrs. above 1000Mtrs.Turbo Charged intercooled 2% for every 300 Mtrs. above 3000Mtrs.

ENGINE ASPIRATION CATEGORY CORRECTION TO OUT PUT FOR RELATIVE HUMIDITY

Natural Aspirated 0.75% for every 10% above 60%Turbo Charged Not ApplicableTurbo Charged intercooled Not Applicable

5

SALE • Scope of the Deal

• Supply Scope

• Service Scope

• Technical Clearance

• Commercial Clearance

• Delivery Schedule

PRE SALE

• Installation Study

• Recommendation

• Application / Load Study

• Rating Of DG set

• Site Study

POST SALE

• Logistic

• Pre commissioning visit • Installation & Commissioning

• Final Commissioning

• Load Trial

• Training on Product

• Normal Warranty 2 year or 5000 Hrs.

• *

Annual Service Contract

• Preventive / Breakdown Maintenance

• DG Health Checkup

• *

1year Extended warranty available

CUSTOMER SUPPORT

24 x 7

Single - Window Solution

1

2

3

4

* Optional

OUR COUNTRYWIDE SERVICE NETWORK

FA

ST D

ELIV

ERY

&

RESPO

ND

S E C O N O M I C A L C O S TEXCELLENT RESULTENQUIRY No.

99586 17222

CAREGENSET HELPLINE

1800 102 1118genset.helpdesk@escorts.co.in

www.nnkart.comONLINE WEB STOREFOR INDUSTRIAL& GENSET SPARES

Sietz Technologies India Pvt. Ltd.Plot No.97, Sector - 6, Faridabad - 121 006, (India)Phone: +91 - 129 - 4188 600, Fax: +91-129 - 4188 610E-mail: genset.sales@escorts.co.in, Web.: www.sietz-india.com

Authorised Dealer

Manufactured by

colo

r.zo

ne@

yahoo.in

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