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DescriptionFor traditional brick masonry cavity-wall construction. Made of tough polyester mesh (2”) and nylon (0.4” & 1”), its patented trapezoidal shape captures mortar droppings on two levels so they can’t form a solid dam. In addition, its 90% open-weave mesh lets water flow, unobstructed, to weep holes and lets air circulate freely within the cavity.
Short Form SpecProvide polyester mesh (2”) and nylon (0.4” & 1”) trapezoidal configuration to maintain airflow and drainage while suspending mortar droppings at unequal heights. Provide one or more thicknesses as required to fill cavity width. Install per manufacturer’s instructions.
Product: Subject to compliance with requirements, provide “MortarNet®” as manufactured by Mortar Net Solutions™.
MortarNet®: MN 10-04: 10” high x 0.4” thick material.
MortarNet®: MN 10-1: 10” high x 1” thick material.
MortarNet®: MN 10-2: 10” high x 2” thick material.
Manufacturer Mortar Net Solutions™ 326 Melton Road, Burns Harbor, IN 46304Telephone: (800) 664-6638 Fax: (219) 787-5088Email: [email protected] Website: www.mortarnet.com
Specifier Note: MortarNet® is manufactured of polyester mesh (2”) and nylon (0.4” & 1”), fabricated in a 90% open mesh, 2”, 1” or 0.4” (51, 25.4, or 10.2 mm) thick. It has no negative reaction to PVC, polythylene, polystyrenes, copper, lead, rubberized asphalt, or stainless steel, and will not degrade or decompose over the life of the building. It will not absorb or trap moisture and water, and is treated with an antimicrobial and will not support mold or fungus. MortarNet® is patented, US Patent No. 8,061,090.
SubstitutionsNo substitutions permitted.
Rev1 CS 1/27/15
1/1Product Submittal Sheet
MortarNet®
Specification Title: _________________________________________________________________________________________
Project: ______________________________________________________________ Date: ________________________________
Firm: ________________________________________________________________ Phone: _______________________________
Approval: ____________________________________________________________ Date: ________________________________
General Contractor: __________________________________________________________________________________________
Bid Date: __________________________________________________________________________________________________
Comments: ________________________________________________________________________________________________
THE ORIGINAL MORTAR DROPPING COLLECTION DEVICE
DescriptionMortarNet helps prevent moisture damage to masonry cavity walls by
preventing mortar droppings from blocking the weep holes and by
providing hundreds of clear drainage pathways that allow moisture to
flow to the weeps. Its open mesh also allows air movement to help
equalize pressure and dry the cavity.
Benefits• Breaks up and suspends mortar droppings above the flashing on
two levels so weeps stay open
• Open weave mesh construction provides hundreds of pathways for
moisture to exit the cavity
• Insect Barrier helps prevent wall damage and health hazards from
insect infestations
• Is very permeable to air, water and water vapor due to the low fiber
density of the non-woven structure
• Helps prevent efflorescence, damage from freeze-thaw cycles and
mold growth
• Easy to transport, handle and cut, even on scaffolding
• Installs easily on brick ties in multi-story cavity walls
• Recycled content helps with LEED certification
• Helps eliminate callbacks to repair moisture damage
• Provides masons and building owners with a greater peace of mind
Sizes and Packaging
MORTAR NET SOLUTIONS 800.664.6638 WWW.MORTARNET.COM
A. MortarNet
B. Insect Barrier
C. WeepVent
D. Rigid insulation
E. Mortar Droppings
F. Flashing Membrane
A simple installation process and outstanding customer support make it easy for masons to install MortarNet
Technical Data Sheet
E.
C.
B.
A.
D.
F.
THICKNESS0.4˝
1˝
2˝
HEIGHT10˝
10˝
10˝
LENGTH5´
5´
5´
LF/BOX50 sections / 250 LF
20 sections / 100 LF
20 sections / 100 LF
Recycled Content
THICKNESS0.4˝
1˝
2˝
RECYCLED CONTENT40% Pre-consumer
40% Pre-consumer
20% Pre-consumer
1. Fast and easy to use - no fasteners or adhesives, no special skills or tools. After the first one to two courses of bricks are laid, place a continuous row of MortarNet® with Insect Barrier™ in cavity or collar joint on flashing (trapezoidal side up) against inside of outer wythe at base of wall with Insect Barrier™ fabric facing exterior of building (see diagram).
2. Install MortarNet® with Insect Barrier™ directly on flashing at base of wall, over all wall openings, shelf angles, sills or lentils.
3. Install MortarNet® with Insect Barrier™ at every floor level. For wall-cavities that exceed 11’ in height, place an additional continuous trapezoidal strip on wall reinforcing anchors/ties at every 9’ to 11’ of wall height.
4. Flashing should extend from bottom to 6” above the top of MortarNet® with Insect Barrier™, as should any other materials used to fill space between MortarNet® with Insect Barrier™ and inside cavity surface.
5. If 1”, 1.5” or 2”-thick MortarNet® with Insect Barrier™ is used, no more than 1/4” should be left between MortarNet® with Insect Barrier™ and cavity’s inside surface (flashing or filler). 0.4”-thick MortarNet® with Insect Barrier™ should touch both cavity surfaces, or can be used as additional filler with other widths of MortarNet® with Insect Barrier™ - trapezoidal side up and aligned with each other. MortarNet® with Insect Barrier™ is compressible to allow for variations in wall-cavity widths.
For Technical Support or to Report Defective Product:Please Call 1-800-664-6638
This package contains MortarNet® with Insect Barrier™
100 LF of 1”, 1.5” or 2” MortarNet® with Insect Barrier™ or 250 LF of 0.4” MortarNet® with Insect Barrier™
MortarNet® with Insect Barrier™ should be installed only by experienced masons in properly specified weep hole/flashing systems.
General Information
Install MortarNet® with Insect Barrier™ fabric facing exterior of building.
U.S. Patent No. 8,061,090
NEW IMPROVED!
MortarNet®
with Insect Barrier ™ NEW IMPROVED!
MortarNet ®with Insect Barrier ™
MoistureManagementfor Masonry
326 Melton Rd., Burns Harbor, IN 46304P 800 664 6638 F 219 787 5088
www.mortarnet.com
Rev2. CS 1/16/13
1” Rigid Insulation
Weep holes spaced 24” O.C. maximum
Flashing to extend 6” minimum above the MortarNet® with Insect Barrier™.
8” x 16” CMU
10” x 1.0” thick MortarNet® with Insect Barrier™ fabric. Also available 0.4”, 1.5” and 2.0”.5’
10”
Install MortarNet® with Insect Barrier™ fabric facing exterior of building.
2015
Certificate of Compliance
This letter is to certify that MortarNet® meets specifications as described.
MortarNet® was tested in accordance with ASTM E514, "Test Method for Water Permeance of Masonry" and ASTM E283-91, “Standard Test Method for Determining the Rate of Air Through Wall Assemblies”.
MortarNet® is manufactured in the United States and meets the requirements as described in the American Recovery and Reinvestment Act (ARRA) of 2009.
Regards,
Angela Brooks Construction Services Business Development Associate [email protected] 219-850-4512
Test Results
MortarNet® - 0.4 & 1 Inch
R2 CS 10/8/14
MORTAR NET SOLUTIONS 800.664.6638 WWW.MORTARNET.COM
1/2
MORTAR NET SOLUTIONS 800.664.6638 WWW.MORTARNET.COM
Section 1: Company and Article Identification
Section 2: Hazards Identification
Safety Data Sheet
MortarNet™ 1", 0.4" inch1/5
Issue Date: 2015/October 19
PRODUCT NAME: 1 inch MortarNet™ 0.4 inch MortarNet™
SYNONYMS: PRODUCT CODES:
MANUFACTURER: DIVISION: ADDRESS:
MortarNetÊ, entangled filament mat, mortar catching device 7125-40R-2GRN 7610-40R-1GRN
Mortar Net Solutions™
326 Melton RoadBurns Harbor, Indiana 46304 www.mortarnet.com
PHONE: 800-664-6638FAX PHONE: 219-787-5088
CHEMICAL NAME: CHEMICAL FORMULA:
Polyethylene Terephthalate/Polycaprolactum (C10H8O4)n / (C6H11NO)n
PRODUCT USE: PREPARED BY:
Mortar catching device
OSHA HAZARD COMMUNICATION STANDARD: Finished goods produced by Bonar Inc. are legally deemed as “articles” and as such are exempt from the Code of
Federal Regulations, Title 29, Chapter XVII, Part 1910, Subpart Z, Section 1910.1200 of the OSHA Hazard Communication Standard. Therefore, in accordance with the provisions of this Standard, Safety Data Sheets are not required of non-hazardous goods deemed as “articles.” In addition, articles are not included in the scope of the Globally Harmonization System (GHS). As such, the GHS labeling elements are not included on this SDS. All components listed for this product are bound within the product. When handled as intended and under normal conditions of use, there is no evidence that any of the ingredients are released in amounts that pose a significant health risk. Although these products are not subject to the OSHA Standard or GHS labeling elements, Bonar would like to disclose as much health and safety information as possible to ensure that this product is handled and used properly. This SDS contains valuable information critical to the safe handling and proper use of the product. This SDS should be retained and be made available for employees and other users of this product. In addition, the recommendations for handling and use of these products should be included in worker training programs.
Fabric Color-Grey Mat Color- green Odor-none
Skin contact, inhalation, ingestion
EYES: Not expected to be a health hazard.
SKIN: Not expected to be a health hazard from skin exposure.
INGESTION: Not expected to be a health hazard via ingestion.
INHALATION: No adverse health effects expected from inhalation.
CHRONIC HEALTH HAZARDS:
EMERGENCY OVERVIEW:
ROUTES OF EXPOSURE:
POTENTIAL HEALTH EFFECTS:
No adverse health effects expected.
Mortar Net Solutions™
Section 4: First Aid Measures
Safety Data Sheet
MortarNet™ 1", 0.4" inch
Section 5: Fire Fighting Measures
Section 6: Accidental Release Measures
MORTAR NET SOLUTIONS 800.664.6638 WWW.MORTARNET.COM
2/5 Issue Date: 2015/October/19
Section 3: Composition / Information on Ingredients
MEDICAL CONDITIONS GENERALLY AGGRAVATED BY EXPOSURE: No information found.
INGREDIENT: Polyethylene Terephthalate/Polycaprolactum
This product contains no chemical subject to SARA Title III Section 313 supplier notification
requirements.
EYES: Not expected to require first aid measures. Wash thoroughly with running water. Get medical advice if irritation develops.
SKIN: Not expected to require first aid measures. Wash exposed area with soap and water. Get medical advice if irritation develops.
INGESTION: Not expected to require first aid measures. If large amounts were swallowed, give water to drink and get medical advice.
INHALATION: Not expected to require first aid measures. Remove to fresh air. Get medical attention for any breathing difficulty.
FIRE: EXPLOSION: AUTOIGNITION TEMPERATURE:
Not considered to be a fire hazard. Liberates toxic gases when involved in a fire. Not considered to be an explosion hazard.
EXTINGUISHING MEDIA: Approximatly 508oC Polyethylene Terephthalate/350oC Polycaprolactum Water spray, Dry chemical, Carbon dioxide
SPECIAL FIRE FIGHTING PROCEDURES: Fire fighters and others exposed to products of combustion should wear self-contained breathing apparatus
with full facepiece operated in the pressure demand or other positive pressure mode.
ACCIDENTAL RELEASE MEASURES: Solid material, normal clean up procedure
FIRE AND EXPLOSION HAZARDS: None
Section 7: Handling and Storage
Section 8: Exposure Control / Personal Protection
Section 9: Physical and Chemical Properties
MORTAR NET SOLUTIONS 800.664.6638 WWW.MORTARNET.COM
3/5 Issue Date: 2015/October/19
Safety Data Sheet
MortarNet™ 1", 0.4" inch
HANDLING AND STORAGE: Polycaprolactum- Keep away from sparks, heat, & flame. May react with strong oxidizing agents and should not be stored near such materials.
Polyethylene Terephthalate- Take measures to prevent the build up of electrostatic charge. Heat only in areas with appropriate exhaust ventilation.
VENTILATION: Heat only in areas with appropriate exhaust ventilation.
No personal respiratory protective equipment normally required.
Safety glasses with side-shields.
SKIN PROTECTION:
WORK HYGIENIC PRACTICES:
EXPOSURE GUIDELINES:
Long sleeved clothing and/or protective gloves.
Mat: Green Fabric: Lt. Grey
Nil
Solid
NA
258oC Polyethylene Terephthalate/220oC Polycaprolactum
1.38 Polyethylene Terephthalate/1.13 Polycaprolactum
NA
Negligible
100%
APPEARANCE:
ODOR:
PHYSICAL STATE:
BOILING POINT:
MELTING POINT:
SPECIFIC GRAVITY:
VAPOR PRESSURE/DENSITY:
SOLUBILITY IN WATER:
PERCENT SOLIDS BY WEIGHT:
PERCENT VOLATILE: None
VOLATILE ORGANIC
COMPOUNDS (VOC):
MOLECULAR WEIGHT: (192.16)n / (113.16)n
None
Handle in accordance with good industrial hygiene and safety practice. Wash hands before breaks and at the end of workday.
Not determined
RESPIRATORY PROTECTION:
EYE PROTECTION:
Section 10: Stability and Reactivity
Section 11: Toxicological Information
Section 12: Ecological Information
MORTAR NET SOLUTIONS 800.664.6638 WWW.MORTARNET.COM
4/5 Issue Date: 2015/October/19
Safety Data Sheet
MortarNet™ 1", 0.4" inch
STABILITY:
CONDITIONS TO AVOID:
INCOMPATIBILITY:
HAZARDOUS DECOMPOSITION
OR BY-PRODUCTS: Polycaprolactum- Carbon dioxide (CO2), carbon monoxide (CO), oxides of nitrogen (NOx), other hazardous materials, and smoke are all possible. Polyethylene Terephthalate- Carbon dioxide (CO2), carbon monoxide (CO), oxides of nitrogen (NOx), other hazardous materials, and smoke are all possible.
TOXICOLOGICAL INFORMATION: Fabric is composed of two solid organic polymers. Mat is composed of one organic polymer. No know physical of health hazards associated with the use of these products.
ECOLOGICAL INFORMATION: Does not biodegrade. Reclaim for reprocessing if possible.
Section 13: Disposal Considerations
WASTE DISPOSAL METHOD: Dispose of waste as non-hazardous solid waste in accordance with federal, state or provincial and local codes.
U.S. DEPARTMENT OF TRANSPORTATION:
CANADIAN TDG INFORMATION:
Finished products manufactured by Bonar Inc. are not regulated by D. O. T. when shipped domestically by land.
The Transportation of Dangerous Goods Classification for this product is: Not Regulated.
Section 14: Transport Information
Stable at ambient temperatures
Avoid direct contact with flame
Oxidizers
Section 15: Regulatory Information
U.S. FEDERAL REGULATIONS:
CANADIAN REGULATIONS:
SARA Title III, Section 313:Not listed
NPCA/HMIS Rating: Health-0 (minimal); Flammability 1 (slight); Reactivity 0 (minimal)
NFPA Designation704: Not rated
WHMIS Information: This product is not a “Controlled Product” under WHMIS.
Section 16: Other Information
MORTAR NET SOLUTIONS 800.664.6638 WWW.MORTARNET.COM
Safety Data Sheet
MortarNet™ 1", 0.4" inch5/5
Issue Date: 2015/October/19
OTHER INFORMATION: The information provided is correct to the best of our knowledge, information and belief at the date of its publication. This information relates to the specific material designated and may not be valid for such material used on combination with any other materials or in any process. The information is given as guidance for safe handling, use, processing, storage, transportation, disposal and release and is not to be considered a warranty or quality specification. The information relates only to the specific material designated and may not be valid for such material used in combination with any other materials or in any process, unless specified in the text. User is responsible for determining whether the Bonar product is fit for a particular purpose and suitable for user’s method of use or application. We do not accept liability for any loss or damage that may occur from the use of this information. Nothing herein shall be construed as a recommendation for uses which infringe valid patents or as extending a license of valid patents.