MOPEC 5000 AUTOPSY SAW

MOPEC 5000TM

AUTOPSY SAWUser Manual

INSTRUCTIONS FOR YOUR SAFETY

Please read carefully and retain for future reference. It is a requirement of IEC/EN 60601-1 that these instructions are made available to the operator and qualified maintenance staff at all times.

The Mopec 5000 System has been examined and found to be in compliance with the standard for Medical Electrical Equipment IEC/EN60601-1

www.mopec.com(800) 362-8491

[email protected]

CONTENTS

Type B Equipment - Protection against electrical shock

Saw Unit Watertight Equipment IP67

Power Supply Splash Proof Equipment IP65

EQUIPMENT CLASSIFICATION

Mode of Operation:-

Continuous with Intermittent Loading up to 3 mins. Duty Cycle 50%

3

GENERAL DESCRIPTION

The M 5000 Oscillating Saw has been developed to help minimize the risk of

cross infection in sensitive areas, providing it is used in accordance with the

manufacturer’s instructions.

The complete system comprises three basic units.

THE SAW UNIT

This unit is fed from the power supply. It is hermetically sealed allowing disinfection and

appropriate sterilization without dismantling. The enclosed motor cannot become

contami-nated , consequently there is no hazardous aerosol effect. All external materials

used in its construction are non corrosive.

THE FILTRATION UNIT

This unit is fed from the power supply. It gives highly efficient three stage filtration by way

of a paper filter, cloth filter and highly efficient cartridge filter (Hepa filter) respectively. It is

quite capable of filtering dry and partially damp material but must never be used to extract

liquids. This unit is not watertight and not designed for liquid extraction.

THE POWER SUPPLY

This unit is fed from the supply and in turn delivers the appropriate electrical cur-

rents to the saw unit and the vacuum filtration unit. The complete system is activated by

the momentary switch on the saw unit. An intelligent current limiting device (which resets

itself automatically) is incorporated in the power supply to prevent overload usage of the

saw unit. This unit is watertight.

User preference may require the equipment to be supplied in its basic form which

comprises the saw unit and power supply only. A filtration unit may be easily added by the

customer at a later stage.

The complete M 5000 system is capable of handling health endangering dusts,

making it suitable for use in hospitals and industrial environments where the collection

and disposal of such debris is subject to stringent control.

This equipment is not suitable for use in an environment where an explosion risk is present.

The equipment should only be moved by using the handle provided and never by

pulling on the saw unit or

SEQUENCE OF OPERATION

Warning: This equipment is designed for use by properly trained personnel only.

M accepts no liability whatsoever for inapp

1 Plug equipment into appropriate s . Check indicator on power

supply is lit.

2 depress and release the on/off button.

The complete system will then start.

3 Depress and release the on/off button once again and the system will then stop.

Always disconnect the equipment from the when not in use.

4

Blade Clamp Retaining Screw

Spring Washer

Blade Clamp

Square Drive

On/Off (I/O)

Momentary Button

Watertight

Saw Unit Suppy Cable

M 5000 SAW UNIT

Status Indicator

Filtration Unit Output

energized when lit.

Captive Retaining Screws

Enclosure Cover

Status Indicator

Saw Unit Output

energized when lit.

Status Indicator

Saw Unit overload detected

when flashing. Complete

system will shut down. Then

Auto-reset to “System off”

status in approx. 20 seconds.

Saw Unit

ON/OFF Button

Full System

Supply Lead

Saw Unit

Vacuum

Hose

Hose/Filtration

Unit Connector

Filtration Unit

Top CoverHose/Cowling

ConnectorToggle

Clamp

Vacuum

Cowelling

Filtration

Unit

Filtration Unit

Chassis

Supply Lead

Filtration Unit

Handle

Cable Clip

Powe

Status Indicator

lights

FITTING OF ACCESSORIES AND DETACHABLE PARTS

BLADE REPLACEMENT

Unscrew blade clamp retaining screw with nutwrench provided and remove retaining

screw, spring washer and blade clamp.

Replace or index blade as required, ensuring it is seated properly on the square drive

shaft. If not, discard, or resulting damage or inefficiency of the saw could result.

Refit blade clamp, spring washer and retaining screw. Note ! It is imperative the spring

washer is in place or the blade may loosen whil in use.

PREVENTIVE MAINTENANCE AND INSPECTION

THE EQUIPMENT SHOULD BE DISCONNECTED FROM THE ELECTRICAL SUPPLYWHILE THE FOLLOWING TASKS ARE BEING PERFORMED.

THE SAW UNIT

DailyClean thoroughly with recommended disinfectant using soft nylon brush, not wire or hard

bristle type. Rinse down and dry thoroughly.

WeeklyLubricate retaining screw, blade clamp and square drive with light engineering or silicone

based grease. Graphite based grease is not recommended. Inspect equipment for signs of

damage.

Annually

Full service of Saw Unit is strongly recommended. Note!

it can only be serviced or repaired by . or their

appointed agent. will invalidate th

warranty.

THE POWER SUPPLY

WeeklyClean thoroughly with recommended disinfectant using soft damp cloth. Dry thoroughly

and inspect for damage and ill fitting connections

TROUBLESHOOTING

The information contained in this section covers common problems and suggests solutions.

If your system’s problem is not covered here, or you still need help, please contact the

agent/manufacturer.

Note. Disconnect equipment from the electrical supply before

attempting to implement any solutions of an electrical nature

Possible Cause

System does not start.Check main plug fuse.

Check power supply fuses.

Check all electrical connectors are

mated correctly.

Bad connection.

SolutionSymptom

supply indicator

not lit.

Fuse blown.

Fuses blow repeatedly. Incorrect supply voltage.

Disconnect filtration unit connector

from the power supply. If fuses do not

blow when saw unit is switched on

then the filtration unit is defective.

Filtration unit has been used

to extract liquids.

System shuts down

repeatedly.

Overload indicator is on.

Distorted blade.

Blunt blade.

Incorrect fitted blade.

Discard immediately.

Index blade so new portion comes in

contact with the workplace.

Check blade is fitted in accordance

with the manufacturer’s instructions.

See page 8.

See cutting hints

System shuts down.

Overload indicator is on. Wait until yellow overload indicator is

off (approx 20 seconds) and retry.

Check connections for the saw unit

and filtration unit are engaged

correctly with the power supply.

Faulty connection.

Excessive pressure on

workpiece.

TROUBLESHOOTING- continued

Possible Cause

Saw unit status

indicator lit but not

running although

filtration unit does.

Check the power supply connection

is properly engaged.

Contact manufacturer.Defective motor.

SolutionSymptom

Faulty connection.

Excessive noise from

saw unit.Distorted blade.

Badly fitting or loose blade.

R blade.

Check blade is fitted in accordance

with the manufacturers instructions.

Contact manufacturer.Bearing service required.

ISOLATE FROM ELECTRICAL SUPPLY BEFORE REMOVING COVER

The third fuse is an anti surge fuse. Fuse type and ratings are marked adjacent

to the fuse holders or alternatively see page 14.

Undo the four captive retaining screws to remove the cover.

Prior to replacement ensure that the rubber seal

set into the underside cover has not

been disturbed.

FUSE REPLACEMENT

Retighten cover fully ensuring that

the cover is seated properly.

Status Indicator

Filtration Unit Output

energized when lit.

Captive Retaining Screws

Enclosure Cover

Status Indicator

Saw Unit Output

energized when lit.

Status Indicator

Saw Unit overload detected

when flashing. Complete

system will shut down. Then

Auto-reset to “System off”

status in approx. 20 seconds.

Waterproof Electrical

Connectors

Screw Locking-Non

Interchangeable

Waterproof Electrical

Connector

Screw Locking-Non

Interchangeable

CUTTING HINTS

The M 5000 oscillating saw has been designed and constructed to provide effortless

and highly efficient cutting in its appropriate areas of usage. We suggest a trial cutting

period applying the least pressure possible to the workpiece until fully accustomed with

the efficiency. Excessive pressure is not required as this will reduce the speed of cut.

If you experience difficulty then consult the Troubleshooting Causes and Solutions on pages

10 and 11.

Suitable safety protection must be worn at all times during cutting.

DISINFECTION AND STERILIZATION

The saw unit only is capable of withstanding temperatures between - degrees to

+ degrees . This must be born in mind when considering a disinfection or

sterilization method.

Autoclaving of this equipment is not recommended.

Only use cleaning agents that are safe for use on metals. We do not recommend the use

of Hy or corrosive cleaners as possible corrosion could result.

We advise gentle scrubbing with a soft non metallic brush, rinsing with clean water and

drying where necessary. Do not direct high pressure water jets at any part of the equipment,

this could invalidate the warranty.

All cleaning agents should be mixed, stored and applied according to the manufacturers

instructions.

ACCESSORIES AND DETACHABLE PARTS

Order Code Description

5000 SCHEMATIC WIRING

STA

RT/

STO

P

MO

TOR

PR

INTE

DC

IRC

UIT

SA

WM

OTO

R

SA

W U

NIT

Con

nect

ions

show

n at

op

pos

ite e

nd o

fp

ower

sup

ply

encl

osur

e fo

rcl

arity

A6

A5

A4

A3

I/O

I/O

M +

M -

SA

W

PL

5

1 2 3 4 5

EA

RTH

1 2 3 4 5 6

LIV

E!

LIV

E!

L F

use

d

N F

use

d

L N

Ma

ins I

N

Pu

mp

Po

we

r O

UT

PL

1

PL

2

2 1 2 1

F2

F1

Va

risto

r

25

0V

22

0/2

30

S1

11

0/1

15

-V VR

1

RL

1F

3

PL

4

Tra

nsfo

rme

r se

co

nd

arie

s

EA

RT

H

1 2 3 4

5A

QB

D1

KB

U4

D

Fu

sib

le R

esis

tor

D4

S1

PB

-E3

/84

A

F4

22

R

IN

OU

T

GN

D

Pump Control

Saw Control

5V

Re

gu

lato

r

U1

Ma

ins S

up

ply

(G

ree

n)

+C

1

47

00

uF

63

V

40

VV

acu

um

(G

ree

n)

+C

3

22

uF

35

V

0V

13

2

5V

0V

2

2

C5

10

0u

F

25

V

C4

10

0u

F

25

V

0V

Sa

w 4

0V

0V

C6

10

0u

F

25

V

1

1

OV

ER

LO

AD

(Y

ello

w)

R11

10

k

C2

10

0u

F

10

0V

R1

2

10

k

R1

10

k

R4

3k9

R5

100R

R6

0R

1

R1

0

1k

R9

1k

0.5

W

5V

21

SA

W

PL

3

Tra

nsfo

rme

r P

rim

arie

s

Th

erm

al F

use

Ou

tP

1*

P1

Th

erm

al F

use

In P2

*

P2

R8

10

k

On/O

ff

Q3

BC

X56-1

6

RL2

D8

S1P

B-E

3/8

4A

R4

3k9

0.5

W

D5

m m

D2

m m

2

10

k

R7

S1P

B-E

3/8

4A

D7

m m

D3

D9

20V

Q2

BC

X56-1

6

D6

m m1 2 3 4

8

PIC

1 2

F6

75

Vcc

GP

5

GP

4

GP

3

Vss

AN

0

GP

1

GP

2

IC1

6 57

!

!

!!

!

!S

afe

ty C

riti

cal P

art

s

FILTER SERVICE RECORD

This page is provided to document your filter service history to meet the requirements

of the C.O.S.H.H. legislation. Although the complete filter service kit includes Vacuum

Cowellings and Paper Filters, provision for these are not included in the service record as

they are regarded more consistent with the day to day servicing of the equipment.

Date of Service

Signed

Vaccum Pipe replaced

Cloth Filter replaced

Micron Filter replaced

1Date of Service

Signed




2

Date of Service

Signed




3Date of Service

Signed




4

Date of Service

Signed




5Date of Service

Signed




6

Date of Service

Signed




7Date of Service

Signed




8

Date of Service

Signed




9Date of Service

Signed




10

CONDITIONS OF WARRANTY

Should the equipment covered by this warranty become inoperative because of defective

material(s) or workmanship, undertake at their own discretion to repair or

replace it at no charge to the purchaser, subject to the following conditions :-

1 That the equipment has been used with care and shows no sign of abuse, neglect or

accidental damage.

2 That the equipment has only been used for the purpose(s) for which it was designed.

3 That the preventive maintenance has been performed in accordance with the

manufacturer’s instructions.

4 That no attempt to repair or dismantle any part of the equipment has been made, except

by a M representative or an appointed agent of M .

5 That any claim for repair or replacement be made within one calendar month of the problem arising.

6 The conditions of this warranty remain in force for a period of twelve months from the

date of purchase.

7 This warranty does not affect your statutory rights.

The policy of M is one of continuous product development, and ensuring our

customers the best possible service. To achieve this, specifications and details may be

subject to change without prior notice.

Equipment owners outside the United should consult the distributor/agent from

whom they purchased the equipment regarding spare parts and repair facilities.

The distributor/agent will advise on the best course of action to take.

CERTIFICATE OF ELECTRICAL TEST

The following tests have been performed with portable appliance tester and

apply only to the combination of equipment whose serial numbers are identified as

being supplied against this warranty.

Earth bond test

Insulation test

EQUIPMENT RATINGS

Equipment Serial No. Supply Voltage Auxiliary Socket

Output

5000 Power Supply V-50/60HZ 75VA V-50/60HZ 750 W

5000 Saw Unit 40V Not Applicable

5000 Filtration Unit V-50/60HZ 750 W Not Applicable

Tested by Dated

Purchased by Dated

21750 Coolidge Hwy.Oak Park, Michigan 48237 USA

T +1 248-291-2040F +1 248-291-2050E [email protected] W www.mopec.com

2002/289

TECHNICAL INFORMATION

Power Supply

Transformer manufactured to IEC – EN60742

Output – Saw 40 VDC

Enclosure –to IEC529, DIN40050

Protected to IP65

Protection- Electronic Current Limiting

Device Double Pole Fused

Constructed –to IEC60601-1

Weight 1.7kg

Input voltage – 230Vac or 110 Vac

Cable 4.0m fitted

Hand Piece

Motor –DC Permanent magnet

Speed –no load 13200 cycles per min

Current – no load 40Vdc 0.75amp

Typical load 1.5 amps

Construction – Anodised Aluminium body with

5 bearing sealed mechanism

Protected to – IP67

Audio Output – 37 dB (A) no blade

Vibration Value – 4.12 m/s2

Weight – 1.3kg

Technical Requirements

93/42/EEC

IEC/EN 60601-1

EMC 2004/108/EC

Documents

MOPEC 5000 AUTOPSY SAW