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Monument Setter Transportable Installer Parts Manual Kesmac Inc.
23324 Woodbine Avenue, Keswick Ontario Canada L4P 3E9 Tel (905) 476-6222 Fax (905) 476-6744 Web Site www.brouwerturf.com Email [email protected]
July 2016
September 2010
STATEMENT OF LIMITED WARRANTY ________________________________________________________________________
Kesmac and Brouwer Turf warrants its full line of equipment to be free from defects in material and factory workmanship for a period of 12 months. This warranty begins on the date of sale or use of the equipment to the original purchaser. This statement does not extend or limit engine, tractor or component warranties in which the engine, tractor or component manufacturers may carry extended time periods up to 24 months. Engine, tractor or component warranty claims will be subject to the engine, tractor or components manufacturer’s approval.
Replacement Parts carry a 90 day replacement warranty and are reimbursed to the dealer. All electrical and hydraulic parts are limited by this policy and will only be covered upon approval by the service department after inspection of the part. The installation and removal of a part will automatically place that part under the replacement parts warranty.
This warranty is limited exclusively to equipment or accessories manufactured or supplied by Kesmac and Brouwer Turf and are subject to the inspection and analysis by the company to conclusively identify the nature and cause of failure.
PRODUCT REGISTRATION FORM must be completely filled out, signed by the customer at the original date of installation, and returned to Kesmac and Brouwer Turf before any claims will be considered.
Kesmac and Brouwer Turf reserves the right to incorporate improvements in material and design of its products without notice and is not obligated to make the same improvements to equipment previously manufactured.
Kesmac and Brouwer Turf is not obliged under any warranty policy different from the Kesmac Brouwer Turf warranty policy as published above.
KESMAC AND BROUWER TURF RESPONSIBILITESKesmac and Brouwer Turf ‘s obligation under the terms of this warranty is limited to the repair, replacement or credit, at its option, of the equipment, parts or supply items that conform to its warranty.
DEALER’S RESPONSIBILITIES1. Only factory-trained service or approved personnel will be permitted to perform warranty service on Kesmac and Brouwer Turf equipment.
2. All major warranty claims exceeding $650.00 (in total including parts and labour) must be authorized by Kesmac and Brouwer Turf before work is performed.
3. All replacement parts used in warranty situations must be furnished by Kesmac and Brouwer Turf or approved by Kesmac and Brouwer Turf personnel. The use of non-recommended oil could nullify warranty.
OWNERS RESPONSIBILITIESThe owner is obligated to operate and maintain the equipment in accordance with the recommendations published by Kesmac and Brouwer Turf in the owners/operators manual for the unit. The owner is responsible for the costs associated with such maintenance and operating adjustments that may be required on a regularly scheduled basis. Where applicable the owner is responsible for transportation to and from the dealership or service calls made by the dealer.
CONDITIONS THAT VOID WARRANTYThis warranty shall not apply to equipment which:
• 1. Has had repairs or modifications not authorized by Kesmac and Brouwer Turf.• 2. Has been subject to abuse, improper maintenance, or improper application. • 3. Has been modified from original equipment specifications.
WARRANTY EXCEPTIONSThis warranty does not apply to the following items:
• 1. Wear items including blades, cutting edges, cutting arms, spark plugs, belts, filters, bearings, sprockets, chains, tires, light bulbs, lubricants and fluids etc. Cost of normal maintenance including replacement of service items.
• 2. Damages to engine/drive systems caused by lack of/or improper lubricants and/or fluids. • 3. Damages arising from accident, misuse or neglect. • 4. Damages to engine/drive systems caused by improper operation and/or maintenance. • 5. Kesmac and Brouwer Turf will not be liable for any incidental or consequential damage or injuries, including but not limited to
loss of profits, loss of crops, rental of substitute equipment, or other commercial loss or for damage to the equipment in which the Company Product is installed.
FREIGHT CARRIER DAMAGEClaims for equipment damaged in transit should be referred to the freight carrier. Visible damage should be reported immediately and concealed damage as soon as possible, in accordance with freight carrier regulations.
BROUWER MONUMENT SETTER
CONTENTS
Page
Monument Setter Assembly 1-01
Motor & Pump Assembly 1-05
Decals 1-07
Electrical 1-09
Hydraulics 1-11
1-01
1
2
23
4
5
67
8 9
10
1112
13
14
15 16 17
18
29
21
21
22 23 24
25
26
27
19 20
30
28
31 32
3334
3536
37
1-02
Brouwer Monument SetterMonument Setter Assembly
METI.ON .ONTRAP .YT NQ OITPIRCSED
1 071161 E14 MARFNIAMSMB2 643061 A14 /WEKOYGNIREETSLEEHWLAUD
3 51009BK 1 x.D.O575.2x.D.I575.1-LAESTFAHSPIL-ITLUM.KHT006.0
4 31032B )1K ENOC(573.1GNIRAEBRELLORDEREPAT5 41032B )1K PUC(573.1GNIRAEBRELLORDEREPAT6 01001WM 1 LLAMS-PUCLEEHWNIAM7 12032B L1K LAMS-GNIRAEBRELLORDEREPAT8 13002X 01K 0.1TALF-REHSAW9 33002X .1K GL05.2X.AID23/7-NIPRETTOC01 83002X P1K ACTSUD11 00411M G1K NITTIFESAERGTHGIARTS21 03210X E1K LBATSUJDA.GL00.3XSIVELC4/3-NIP31 422049 01F 5.2x390.0-PILCNIPHCTIH41 498061 T14 NEMDLEWELDNAH51 048040 82F RG0.4xCNU31-2/1-TLOBDHXEH61 808023 84F RG2/1-REHSAW71 808012 84F rGCOLYNCNU2/1-TUN81 901161 A14 /WTNUOMREVAELEKARBGNIKRAP91 015040F 5 8rG0.1xCNU61/5-TLOB02 805012 85F rGCOLYNCNU61/5-TUN12 781161 Y14 LBMESSAPMUP/ROTOM22 20053HK 1 KNATCILUARDYHTFILIXAM32 881161 D14 OMXOBYRETTAB42 81201E Y1K RETTABYTILITU
52 41000M .1K NI61XOBLOOTLATEM
72 1KM10005 GAS SPRING 18 IN. X 60 LBS.
62 1MW10006 NUT - SLOTTED 1.00 JAM
82 2KM99013 BALL STUD92 1T101257 RETAINING WASHER03 2KN02060 LITERATURE CONTAINER
23 14161211 PIVOTING REAR AXLE13 2KB30012 PILLOW BLOCK BEARING
33 14161208 TOOL BOX CLAMP ANGLE43 1MW20003 TOUNGE JACK SOCKET53 4F040610 BOLT - 3/8 UNC X 1.0 GR.863 4F310608 LOCKWASHER - 3/8 GR.873 1KD10063 BRAKE LEVER
1-03
89 10
11 10
1213
14
15
16
1718 19 20
BOTTOM VIEW
1 2 3
4 5 6 7
21 22
2324
25
26
27
28
29
30
31
1-04
Brouwer Monument SetterMonument Setter Assembly
METI.ON .ONTRAP .YT NQ OITPIRCSED
1 804023 86F rG4/1-REHSAW2 804012 89F RGTUNCOLYNCNU02-4/13 014040 86F rG00.1xCNU02-4/1-TLOBXEH4 40046H P2K P-7212FFUATSELGNIS05.0-PMALC5 11036H 21K #FFUATSPMALCELGNIS-ETALPREVOC6 804013 82F rGKCOL4/1-REHSAW7 414040 82F rG2/11xCNU4/1-TLOB8 XOBYE ENGINE)1K 76004DKFOTRAP(HCTIWS9 002012 C3F NU42-01-TUNKCOLXEH1 602045 L3F IHPDHNAP4/3xCNU01-TLOB1 41611B .2K GL05.1x.D.O52.1x.D.I00.1GNIHSUBDEGNALF1 641161 A14 /WTNUOMEVLAVSMB1 411161 A14 /WKCEDRAER1 11099M E1K LDNAHBARG1 351161 A14 /WEMARFREZILIBATSCIPOCSELET1 551161 A24 /WTNUOMKCAJ1 121161 R24 OHCNAELBACEKARB1 806023 84F rG8/3-REHSAW1 806012 84F rGCOLYNCNU8/3-TUN
012345678902 016020 E4F GAIRRAC1XCNU8/3-TLOB12 60056HK 8 ELBUOD57.0-PMALCFFUATS22 40036H 34K #PMALCESOHSEIRESNIWT-ETALPREVOC32 801161 D14 ORPOTSLEVART42 808022 81F rGCNU31-2/1-TUNMAJXEH52 05003H T2K LOB5MURDEKARB62 MW52003 2
27 2REAR TIRE & RIM ASSEMBLY
FRONT TIRE & RIM ASSEMBLY416111828 2 BRAKE CABLE ASSEMBLYKD1006229 2 5000 LB JACKKW5000930 2 TIRE - 24 x 12.00 - 12 - 6 PLYMW5200931 2 RIM4161117
1-05
4298
85232
02 71
BOTTOM VIEW
1
2
41
0131
22
7
98
951
1121
71 12
6
345
71 21
22
16 18
26
2728
1-06
Brouwer Monument SetterMotor & Pump Assembly
METI.ON .ONTRAP .YT NQ OITPIRCSED
1 76004D P1K H31-093XGENIGNEADNOH
2 71158D T1K NUOMPMUP3 51158D G1K NILPUOC00.14 41158D 21K 3/42EROB00.1REDIPS5 61158D G1K NILPUOC8/76 129061 T14 EKCARBGNITNUOMRETLIF7 216040 84F rG4/11xCNU8/3-TLOB8 806023F 6 81 rG8/3-REHSAW9 806013 88F rGKCOL8/3-REHSAW01 57004H D1K AEHRETLIF11 804013 82F rGKCOL4/1-REHSAW21 604040 82F rG4/3xCNU4/1TLOB31 67004H T1K NEMELERETLIF41 54003H P1K MUPXUA91.0W/CPMUPRAEG
51 216065F 2 21DEGNALFPACYRREF4/11xCNU8/3-TLOBDHTP
61 350161 K14 NILLORTNOCPMUP71 40030B "1K 4/1DUTSHTIWETELPMOC-DNEDORELAMEF81 605040F 2 8rG4/3xCNU61/5-TLOB91 005012 C2F OLYNCNU61/5-TUN02 004012 T1F UNCOLYNCNU02-4/112 054022 M1F AJFNU-4/1-TUN
22 16001D .1K NI17ELBACDETSLEF
32 616040F 4 8rG4/31xCNU8/3-TLOB
42 416040 82F RG05.1xCNU61-8/3-TLOBDHXEH52 806012 84F rGCOLYNCNU8/3-TUN62 022161 14 PLATE W/ATNUOMENIGNE72 3KM71020 ENGINE MOUNT82 3KM71021 SNUBBING WASHER
1-07
P
P00-270
NF RD001-207
CAUTION - MOVE LEVER SLOWLYAVOID INJURIES,READ OPERATOR'SMANUAL BEFORE OPERATING MACHINERY.
202525
D001-160D001-160
WARNING
HIGH PRESSUREFLUID HAZARD
To prevent serious injuryor death from escaping hydraulic fluid.
Visually check all hydraulic lines and hoses BEFORE applying pressure. Relieve pressure on system before repairing, adjusting or disconnecting. Use of paper or cardboard, NOT BODY PARTS, to check for suspected leaks.
D001-012
DO NOTOVERFILL
Max. Oil Level
IMPORTANT
D001-069
WARNINGTo ensure the safe operation of thismachine the operator must receive training on the proper operating procedures.
D001-147
4
3
5
6
7
8
9
11
12
14
13
15
1
2
10
1-08
Brouwer Monument SetterMonument Setter Decals
METI.ON .ONTRAP .YT NQ OITPIRCSED
1 1D001-106 DECAL - EXPLOSIVE2 1D001-073 DECAL - TIPPING3 100-270 DECAL - PARK BRAKE4 1D001-270 DECAL - MONUMENT SETTER5 1D001-246 DECAL - BROUWER 1972 SEAL SMALL6 1D001-207 DECAL - F/N/R LEVER7 1D001-035 DECAL - MADE IN CANADA8 1202525 DECAL - CTN READ MANUAL9 4D001-160 DECAL - BROUWER SMALL10 1D001-054 DECAL - CRUSHING HAZARD SMALL11 1D001-012 DECAL - HIGH PRESSURE12 2D001-032 DECAL - CRUSHING HAZARD13 1D001-147 DECAL - SAFE OPERATION14 1D001-069 DECAL - DO NOT OVERFILL15 1D001-279 DECAL - USE SAFE OIL
1-09
1 2
3
4
1-10
Brouwer Monument SetterMonument Setter Electrical
METI.ON .ONTRAP .YT NQ OITPIRCSED
1 1KE10170 FUSE HOLDER2 1KE10062 10 AMP ATO3 1KE80047 PRESSURE SWITCH4 1KE10094 HELLA RELAY
1-11
1
2
43
55
66 7
7
89
10
11
11
12
13
14
15
1617
18
19
21
20
22
19
23
23
23
23
17
2424
2425
26
27
2829
30
31
1-12
Brouwer Monument SetterMonument Setter Hydraulics
METI.ON .ONTRAP .YT NQ OITPIRCSED
1 1KH30045 GEAR PUMP C/W 0.19 AUX PUMP2 1KH35002 MAXILIFT HYDRAULIC TANK3 1KH30047 WHEEL MOTOR L.H.4 1KH30048 WHEEL MOTOR R.H.5 48-10-070320 FITTING. 45 DEG.6 2 FITTING. TEE7 28-070118 1/2 BULKHEAD NUT8 1 FITTING. STRAIGHT9 4KH40075 FILTER HEAD10 1KH40076 FILTER ELEMENT11 2 FITTING. 45 DEG.12 1 FITTING. ADAPTER13 1 FITTING. STRAIGHT14 1 FITTING. 90 DEG. SWIVEL15 1 FITTING. 90 DEG.
8-8-8-070958
8-8-070120
8-8-0703208-10-0701206-6-0701208-12-0702208-6-070220
16 1 FITTING. TEE6-6-6-07042817 2KH01114 HOSE END BARB18 14160979 HOSE ASSEMBLY19 2 HOSE ASSEMBLY20 1 HOSE ASSEMBLY21 1 HOSE ASSEMBLY22 1 HOSE ASSEMBLY23 4
4160973
HOSE ASSEMBLY24 3
4160971
FITTING. ADAPTER25 1 FITTING. SWIVEL NUT SAE O RING ADAPTER26 1 FITTING. SWIVEL BRANCH TEE27 1 FITTING. TANK DRAIN CAP28 1 FITTING. STRAIGHT29 1 RELIEF VALVE - BODY
8-8-070181
06-08-070120
30 1 RELIEF VALVE - CARTRIDGE
416128341612844160974KH00111
8-8-8-0704338-070112
KH20140KH20022
31 1 FILTER ELEMENTKH40084
Kesmac Inc. 23324 Woodbine Avenue, Keswick Ontario Canada L4P 3E9 Tel (905) 476-6222 Fax (905) 476-6744 Web Site www.brouwerturf.com Email [email protected]
