Upload
cheesewizz
View
903
Download
94
Embed Size (px)
Citation preview
8/10/2019 Mongoose Shaker (Rev. h)
1/84
Operating and Service Manual
For
Mongoose PT ShakerPer Assemblies
9671740-01
9671740-029671740-03
9671740-04
9671740-05
9671740-06
9671740-07
9671740-08
P. O. Box 42842Houston, TX 77242-2842
Global Sales/Technical SupportTel: 281-988-1866
Fax: 281-988-1889
Watts: 1-800-654-0660
Manual Part #: 90-90-767 (Rev. H)
8/10/2019 Mongoose Shaker (Rev. h)
2/84
DISCLAIMER
Recommendations made by MI Swaco are advisory only. MI Swaco shall not be
liable under any guarantees or warranties, expressed or implied, in any manner orform, AND ALL WARRANTIES, EXPRESSED OR IMPLIED, ARE HEREBY
SPECIFICALLY EXCLUDED, and MI Swaco shall not be liable for the failure
to obtain any particular results from the use of any recommendation made by it or
from the use of this material. In no event shall MI Swaco be liable for incidentalor consequential damages.
Copyright 2005 MI-Swaco
Publication date: February 2005
All other products, brands, or trade names used in this publication are the trademarks orregistered trademarks of their respective owners.
All rights reserved. This publication is the property of, and contains information proprietary toMI-Swaco. No part of this publication may be reproduced in any form or by any means,
including electronic, mechanical, or otherwise, without the prior written permission of MI-Swaco.
Information contained within this publication is subject to change without notice.
8/10/2019 Mongoose Shaker (Rev. h)
3/84
i
Table of ContentsPage
Section 1: Introduction 1
1.1: Symbols 1
1.2: PPE's (Personal Protective Equipment) 2
Section 2: Purpose 2
Section 3: Description 2-3
3.1: Specifications 4
3.1.1: Two (2) Vibrator Motor Version 9671740-01, -05 4
3.1.2: Three (3) Vibrator Motor Version 9671740-02 4
3.1.3: Two (2) Vibrator Motor Version 9671740-03, -07 5
3.1.4: Three (3) Vibrator Motor Version 9671740-04 5
3.2: Mongoose PT Installation Drawings 6
Figure 1: Side Detail View 2 Motor Version 6
Figure 2: Top Detail View 2 Motor Version 6
Figure 3: Side Detail View 3 Motor Version 7
Figure 4: Top Detail View 3 Motor Version 7
Figure 5: Side Detail View 2 Motor w/ Bypass 8
Figure 6: Top Detail View 2 Motor w/ Bypass 8
3.3: Mongoose PT Installation 9
Figure 7: Typical Mongoose PT Installation Detail 9
3.4: Bypass Installation and Parts List 10
Figure 8: Swaco Bypass Manifold P/N#: (9671734) 10
Figure 9: Typical Bypass Installation Detail 10
Figure 9a: Bypass Part List 11
3.5: Typical Trough and Shale Slide Installation 11
3.6: Shipping Brackets 12
Figure 10: Shipping Bracket Locations 12
Figure 11: Feed End Shipping Bracket Detail 13
Figure 12: Discharge End Shipping Bracket Detail 13
8/10/2019 Mongoose Shaker (Rev. h)
4/84
ii
Page
3.7: Power Requirements and Supply 14
3.8: Counter Weight Adjustment 15-16
Figure 13: Counter Weight Parts Identification 16
Figure 14: Counter Weight Adjustment Detail 16
Figure 15: Counter Weight Correct Adjustment Detail 16
Figure 16: Vib. Motor Torque Requirements 173.9: Motor Vibrator Bolt Torque Requirements 17
Section 4: Operation 17
4.1: Starting / Stopping the Shaker 17
Figure 17: Starter Box Switches and
Buttons (2 Vib. Motors) 18
Figure 18: Electrical Schematic (2 Vib. Motors) 18
Figure 19: Starter Box Switchesand Buttons (3 Vib. Motors) 19
Figure 20: Electrical Schematic (3 Vib. Motors), 460V 19
4.2: Screen Selection Table 20
Figure 21: Screen Selection Table 20
4.3: Variable Deck Angle 21Figure 22: Deck Angle Adjustment 21
Section 5: Maintenance 22
5.1: General Maintenance 22
5.2: Electrical System Maintenance 22
Figure 23: Vib. Motor Starter Box
Parts List (3 Vib. Motors), 460V 22
Figure 24: Vib. Motor Starter Box External
Detail (3 Vib. Motors) , 460V 23
Figure 25: Vib. Motor Starter Box Internal
Detail (3 Vib Motors), 460V 23
Figure 23a: Vib Motor Starter Box
Parts List (3 Vib. Motor), 380V 24Figure 24a: Vib. Motor Starter Box External and Internal
Detail (3 Vib. Motors), 380V 24
Figure 26: Vib. Motor Starter Box External
Detail (2 Vib Motors) 25
Figure 27: Vib. Motor Starter Box Internal
Detail (2 Vib Motors) 25
Figure 28: Vib. Motor Starter Box
Parts List (2 Vib. Motors) 25
5.3: Screen Installation and Removal 26
5.4: Screen Gasket Replacement 27
5.5: Vibrator Motor Maintenance 27
5.6: Vibrator Motor Bolts / Torque Requirements 28
8/10/2019 Mongoose Shaker (Rev. h)
5/84
iii
Page
Section 6: Troubleshooting 29
Section 7: Drawings and Parts List for Mongoose PT Assemblies 30
Figure 29: Mongoose Assembly Side Detail 30
Figure 30: Parts List for Assemblies 30
Table 1: Parts List for Mongoose Configurations 307.1: Control Assembly Kit (9670746 and 9671746-01) 31
Figure 31: Control Assembly Kit (9671693 and 9671693-01) 31Figure 32: Parts List for (9671693 and 9671693-01) 31
Cable Routing View 32
7.2: Control Assembly Kit (9670688) 33
Figure 33: Control Assembly Kit (9671688) 33
Figure 34: Parts List for (9671688) 33Cable Routing View 34
Section 8: Drawings and Parts List for Mongoose PT Assembly 9671735 35
Figure 35: Parts List for 9671735 36
Section 9: Drawings and Parts List for Mongoose PT Assembly 9671738 37
Figure 36: Parts List for 9671738 38
Section 10: Recommended Spare Parts 39-42
Appendix 43
A.: Martin Motor Operation and Maintenance Manual 44
8/10/2019 Mongoose Shaker (Rev. h)
6/84
1
Section 1: Introduction
This manual contains installation, operation, and maintenance instructions for the
Mongoose PT Shaker built by M-I Swaco.
PT= Pre-Tensioned flat screen panels
A primary goal of effective solids control is to remove as many drill solids as possible.The Mongoose Shaker design provides this preferred mud processing capability. The
unique balanced elliptical motion (3 vibrator motor version) along with a linear motion (2
motor version) together with four pretensioned flat screens permit increased solidsdryness and more even distribution of the mud on the screens and therefore more volume
capacity per foot of screen area compared to conventional hook strip screen shakers.
Screens are available in a wide variety of meshes in square, oblong, and triple layered
bonded.
1.1: Symbols
Symbols in the operating manual which concern operating safety are emphasized as
follows:
This symbol draws attention to the safety measures which must be observed to
prevent personal injury.
ATTENTION! This symbol draw attention to the safety measures which must be
observed to prevent damage to the equipment.
NOTE: This symbol draws attention to general operating notes which
should be especially observed.
The symbols shown on the packing should be noted. Their significance is as follows:
8/10/2019 Mongoose Shaker (Rev. h)
7/84
2
1.2: PPE's (Personal Protective Equipment)
PPE (Personal Protective Equipment) must be worn by all personnel working on or around the
Mongoose PT Shale Shaker. Below is a list of what should be worn by personnel unless Local
or National codes require different PPE's to be worn.
1. Approved Hard Hat
2. Approved Safety Glass w/ Shields or a Face mask3. Approved Gloves
4. Approved Safety Shoes
5. Approved outer garments
Check with Local or National Codes for additional requirements
Section 2: Purpose
The Mongoose PT Shaker permits a high flow rate with maximum solids discharge
during the first stage of cuttings removal. A higher flow rate speeds drilling and properuse of the Mongoose PT Shaker reduces mud costs and decreases pump maintenance.
Section 3: Description
The MI Swaco Mongoose PT Shaker was especially designed for use in the drillingindustry. The Mongoose PT Shaker is a fine screen vibrating shale shaker with four
sections of screens in series. The deck angle is adjustable up 3 (degrees) or down 3(degrees). This allows flexible control of the cuttings retention for a maximum
separation of liquids and solids.
The Mongoose PT Shaker has a new Flow Diverter System to enhance the solidsseparation performance. The screening operation is improved when the forward
momentum or kinetic energy of the drilling fluid is reduced and applied to the beginning
of the feed screen.
The standard method for introducing drilling fluid onto a shaker screen in to use a
possum belly or tank. The fluid fill the possum belly from the bottom until it flows overa weir. The weir is located such that the fluid falls on the beginning section of the feed
screen.
The new Flow Diverter System is mounted above the screen deck. The fluid is redirected
from the flow line through the diverter box into a half pipe that is welded to the back of
the screen deck. The flow enters the half pipe at the bottom and spins up and back
through the fluid stream. The fluids collide reducing the momentum of the fluid as itenters the beginning of the feed screen.
8/10/2019 Mongoose Shaker (Rev. h)
8/84
3
Since the diverter box is mounted above the screen deck, no trap exists to collect solids.As the fluid passes through the diverter box it sweeps the box clean.
The skid serves as a collecting area for the drilling mud after it passes through the screen.
A trough may be placed on either or both sides of the skid to direct the flow into the mudtank.
The shaker is equipped with two (2) or three (3) explosion proof vibrator motors. The
unique mounting of these vibrator motors produce a balanced elliptical deck motion for a
three (3) motor version and a linear motion for the two (2) motor version. With the threemotor version, the motion is a unidirectional balanced ellipse slowing down the solids
conveyance resulting in much drier discharge. The three motor version provides a true
linear motion when the third motor is shut off. This should only be used when high solids
loading on the screens is experienced. With the third motor off, the G-force on the shaker
will be increased by 20%. The increased force and linear motion will result in shorterscreen life if used continuously. When all three motors are operation, the motion is a true
balanced elliptical motion providing increased screen life, dryer solids thus translatinginto savings in drilling mud consumption. When a simple conventional linear motion
shaker is desired, the two motor version with can be used with simplified controls.
8/10/2019 Mongoose Shaker (Rev. h)
9/84
4
3.1: Specifications
3.1.1: Two (2) Vibrator Motor 9671740-01, -05
Length: 116.88 inches [2969 mm]
Width: 63.00 inches [1600 mm]
Height: 55.57 inches [1411 mm] Approximate
Weight: 3600 lbs. [1632 Kg.] ApproximateControl Panel Primary Voltage Input: 460V, 60 Hz (9671740-01)
Control Panel Primary Voltage Input: 400V, 50 Hz (9671740-05)
Vibrator Motor: (2) 60 Hz., 3 Phase, 1800 RPM, 2 Hp (9671740-01)OR
(2) 50 Hz., 3 Phase, 1500 RPM, 1.75 Hp (9671740-05)
Motor Current @: 60 Hz = 5.8/2.9 Amps
Motor Current @: 50 Hz = 5.4/3.1 Amps
Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-01)OR
220-240/380-415 Volts, 50 Hz. --- (9671740-05)
Maximum Linear G Force: 6 G's
Maximum Estimated Flow Rate: 600 gpmInlet Size: 10 inch diameter
Nominal Screen Size and Number: 4 x 23 inches x 46 inches
3.1.2: Three (3) Vibrator Motor 9671740-02, -06
Length: 116.88 inches [2969 mm]Width: 63.00 inches [1600 mm]
Height: 55.57 inches [1411 mm] Approximate
Weight: 3800 lbs. [1723 Kg.] ApproximateControl Panel Primary Voltage Input: 460V, 60 Hz (9671740-02)Control Panel Primary Voltage Input: 380V, 50 Hz (9671740-06)
Vibrator Motor: (2) 60 Hz., 3 Phase, 1800 RPM, 2 Hp (9671740-02)
(1) 60 Hz, 3 Phase, 1800 RPM, 0.60 Hp
OR(2) 50 Hz, 3 Phase, 1500 RPM, 1.75 Hp (9671740-06)
(1) 50 Hz, 3 Phase, 1500 RPM. 0.60 Hp
Motor Current @: 60 Hz = 5.8/2.9 AmpsMotor Current @: 50 Hz = 5.4/3.1 Amps
Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-02)
OR
220-240/380-415 Volts, 50 Hz. --- (9671740-06)
Maximum Elliptical G Force: 5 G'sMaximum Linear G Force: 6 Gs
Maximum Estimated Flow Rate: 600 gpm
Inlet Size: 10 inch diameter
Nominal Screen Size and Number: 4 x 23 inches x 46 inches
8/10/2019 Mongoose Shaker (Rev. h)
10/84
5
3.1.3: Two (2) Vibrator Motor 9671740-03,-07
Length: 134.14 inches [3406 mm]Width: 63.00 inches [1600 mm]
Height: 55.57 inches [1411 mm] Approximate
Weight: 3800 lbs. [1723 Kg.] ApproximateControl Panel Primary Voltage Input: 460V, 60 Hz (9671740-03)Control Panel Primary Voltage Input: 400V, 50 Hz (9671740-07)
Vibrator Motor: (2) 60 Hz., 3 Phase, 1800 RPM, 2 Hp (9671740-03)
OR(2) 50 Hz., 3 Phase, 1500 RPM, 1.75 Hp (9671740-07)
Motor Current @: 60 Hz = 5.8/2.9 Amps
Motor Current @: 50 Hz = 5.4/3.1 Amps
Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-03)
OR220-240/380-415 Volts, 50 Hz. --- (9671740-07)
Maximum Linear G Force: 6 G's
Maximum Estimated Flow Rate: 600 gpm
Inlet Size: 10 inch diameterNominal Screen Size and Number: 4 x 23 inches x 46 inches
3.1.4: Three (3) Vibrator Motor 9671740-04,-08
Length: 134.14 inches [3406 mm]
Width: 63.00 inches [1600 mm]Height: 55.57 inches [1411 mm] Approximate
Weight: 4000 lbs. [1814 Kg.] Approximate
Control Panel Primary Voltage Input: 460V, 60 Hz (9671740-04)
Control Panel Primary Voltage Input: 380V, 50 Hz (9671740-08)Vibrator Motor: (2) 60 Hz, 3 Phase, 1800 RPM, 2 Hp (9671740-04)
(1) 60 Hz, 3 Phase, 1800 RPM, 0.60 Hp
OR(2) 50 Hz, 3 Phase, 1500 RPM, 1.75 Hp (9671740-08)
(1) 50 Hz, 3 Phase, 1500 RPM, 0.60 Hp
Motor Current @: 60 Hz = 5.8/2.9 Amps
Motor Current @: 50 Hz = 5.4/3.1 Amps
Motor Voltage: 220-240/440-480 Volts, 60 Hz. --- (9671740-08)OR
220-240/380-415 Volts, 50 Hz. --- (9671740-05)
Maximum Elliptical G Force: 5 G's
Maximum Elliptical G Force: 6 GsMaximum Estimated Flow Rate: 600 gpm
Inlet Size: 10 inch diameter
Nominal Screen Size and Number: 4 x 23 inches x 46 inches
8/10/2019 Mongoose Shaker (Rev. h)
11/84
6
3.2: Mongoose PT Installation Drawings
96.632454
107.352727
22.44
570
32.06
814
47.271201APPROXIMATE @ 0O
49.20 (1250) @ +3O
44.60 (1133) @ -3O
O 2.0051(TYP.)
UNITNAMEPLATE
ATEX / CENAMEPLATE
116.882969
44.861139
APPROXIMATE
MUD OUTLETBOTH SIDES
EARTHGROUNDINGLOCATION(BOTH SIDES)
29.00737
WIER HEIGHT
30.00762
INLET C/L11.50292
BYPASS C/L
CONTROL PANEL(ELECTRICAL CONNECTION)
21.79553
APPROX. C.G.
62.381584
APPROX. C.G.
APPROVELIFTING POINTS
55.571412
APPROX.
Figure 1: Side Detail View 2 Motor Version
Note: Control Panel depicted may not be same as supplied
63.001600
31.19792
APPROX. C.G.
INSPECTIONCOVERS
31.50800
31.50800
10" [254]BOLT FLANGECONNECTION
MOTOR 2 Hp, 230/460 VOLT60 Hz, 3 PHASE, 1800 RPMEXPLOSION PROOF ORMOTOR 2 Hp, 380/415 VOLT50 Hz, 3 PHASE, 1500 RPMEXPLOSION PROOF
Figure 2: Top Detail View 2 Motors Version
8/10/2019 Mongoose Shaker (Rev. h)
12/84
7
MOTOR 2 Hp, 230/460 VOLT60 Hz, 3 PHASE, 1800 RPMEXPLOSION PROOF ORMOTOR 1.75 Hp, 380/415 VOLT50 Hz, 3 PHASE, 1500
MOTOR 0.60 Hp, 230/460 VOLT60 Hz, 3 PHASE, 1800 RPMEXPLOSION PROOF ORMOTOR 0.60 Hp, 380/415 VOLT50 Hz, 3 PHASE, 1500
Figure 3: Side Detail View 3 Motor Version
Note: Control Panel depicted may not be same as supplied
Figure 4: Top Detail View 3 Motor Version
Note: Unit dimensional callouts are same as depicted on Figures 1 and 2 on page 6
8/10/2019 Mongoose Shaker (Rev. h)
13/84
8
134.12
3407
MOTOR 2 Hp, 230/460 VOLT60 Hz, 3 PHASE, 1800 RPMEXPLOSION PROOF ORMOTOR 1.75 Hp, 380/415 VOLT50 Hz, 3 PHASE, 1500
72.811849
APPROX. C.G.
21.00533
APPROX. C.G.
Figure 5: Side Detail View 2 Motor Version w/ Bypass
Note: All dimensional callouts will be same as Figure 1 and 2, except for what is shown
Note: For 9671-740-02, -04, -06, -08 an addition of a (3) motor is present. See Figure 3 and
4 for pictorial representation.
31.19792
APPROX. C.G.
Figure 6: Top Detail View 2 Motor Version w/ Bypass
Note: All dimensional callouts will be same as Figure 1 and 2, except for what is shown
Note: For 9671-740-02, -04, -06, -08 an addition of a (3) motor is present. See Figure 3 and
4 for pictorial representation.
8/10/2019 Mongoose Shaker (Rev. h)
14/84
9
3.3: Mongoose PT Installation
The shaker is normally mounted over the first compartment in the shale pit. It can be
either welded or bolted to the tank. Either way, it should be mounted as level as possible
or the shaker will not operate properly.
Figure 7: Typical Mongoose PT Installation Details
Note: Unit may not be same as shown above
RemoveDischarge Gate
Typical TroughInstallation
Typical Shale SlideInstallation
8/10/2019 Mongoose Shaker (Rev. h)
15/84
10
3.4: Bypass Installation
Connect the optional bypass manifold (MI SWACO Part Number 9671734) as
shown, see Figure 8, see Figure 9 for typical installation. See Figure 9a forBypass Manifold Parts List.
12345
11
78910
6
Figure 8: M-I Swaco Bypass Manifold
OPTIONAL BYPASS MANIFOLDFOR VERSIONS9671600-01 (2 MOTOR VERSION)9671600-02 (3 MOTOR VERSION)
Figure 9: Typical Bypass Installation Detail
Note: Unit may not be same depicted in Figure 9
Optional Bypass Manifold for Versions
9671740-03, -07 (2 Motor Version)
9671740-04 (3 Motor Version)
8/10/2019 Mongoose Shaker (Rev. h)
16/84
11
Item No. Qty. Description Part Number
1 1 Manifold Weldment 9671694
2 1 Valve Butrfly 10" Wafer Body w/ Handle 5644042
3 12 HHCS M24-3.0 x 180 mm Lg. Yellow Chromate, Grd. 8.8 14930024 48 Washer Flat M24 05-308
5 24 Washer Lock M24 05-309
6 12 HHCS M24 x 110 mm Lg. Yellow Chromate, Grd 8.8 5644042
7 24 Hex Nut M24 03-412
8 1 Gasket, Ring 3916067
Figure 9a: Bypass Manifold Parts List
3.5: Typical Trough and Shale Slide Installation
Place a trough at the desired fluid discharge on the skid and place a gate in theunused outlet. It may be necessary for a welder to add an extension to the trough
for the fluid to flow from the discharge to the tank. (See Figure 7)
It is desirable to allow the cuttings to drop directly off the end of the screen, but if
this is not possible it will be necessary to connect a shale slide from the end of the
shaker skid to the shale sump. To aid the flow of the cuttings to the shale sump,the slope of the slide should be as steep as possible. (See Figure 7)
It may be necessary to place a water spray on the shale slide to wash the cuttings
to the shale sump.
ATTENTION!DO NOT ADD SHALE SLIDE TO THE SHAKER BASKET.
ATTACH ONLY TO THE SKID.
8/10/2019 Mongoose Shaker (Rev. h)
17/84
12
3.6: Shipping Brackets
ATTENTION!
FAILURE TO REMOVE ALL FOUR (4) SHIPPING BRACKETS WILLCAUSE DAMAGE TO THE SHAKER AND POSSIBLY CAUSE
PERSONAL INJURY.
1. Release all four brackets by loosening and remove the mounting bolts, see Figures11 and 12. Place mounting bolts and hardware in a safe place for reuse.
2. Loosen and rotate each shipping bracket so that it clears the shaker basket duringoperation.
3. Tighten shipping bracket bolts on skid to hold them in place.
See Figure 10, Figure 11 and Figure 12.
ATTENTION!
RE-SECURE THE SHIPPING BRACKETS BEFORE RIG DOWN ORSHIPPING.
Feed End
Shipping Brackets(See Figure 13)
Discharge endShipping Brackets(See Figure 14)
Figure 10: Shipping Bracket Locations
Note: Unit may not be the same as shown above,
Feed End
ShippingBrackets
(See Figure 11
Discharge End
Shipping
Brackets(See Figure 12
8/10/2019 Mongoose Shaker (Rev. h)
18/84
13
Figure 11: Feed End Shipping Bracket Detail
Figure 12: Discharge End Shipping Bracket Detail
MOUNTING
BOLT
SHIPPING
BRACKET
SHIPPING
BRACKET
MOUNTING
BOLT
8/10/2019 Mongoose Shaker (Rev. h)
19/84
14
3.7: Power Requirements And Supply
The standard M-I Swaco Mongoose PT Shaker is 230/460 volt, 60 Hz for two (2)
vibrator motors. Other voltages and frequencies are available. Total current drawis 11.6 amps at 230 volts 60 Hz., 5.9 amps at 460 volts 60 Hz. The 3 motor
version has a current draw of 12.4 amps at 230 volts and 6.2 amps at 460 volts.
ATTENTION!BEFORE MAKING ANY ELECTRICAL CONNECTIONS, MAKE
SURE THE POWER SOURCE IS DISCONNECTED AND THE
SHAKER CONTROL PANEL IS IN THE OFF POSITION.
The Mongoose PT Shaker comes equipped with an electrical control panel. It is
essential that the cover be properly tightened at all times with all the bolts. This
prevents liquids from entering the panel and corroding internal components, andmaintains the integrity of the hazardous location rating. The cover should be
inspected for damage and loose or missing bolts at every screen change.
ATTENTION!
IN ORDER TO OBTAIN THE CORRECT MOTION, THE
VIBRATOR MOTORS MUST ROTATE IN THE OPPOSITEDIRECTION AND IN THE CORRECT DIRECTION. THEY HAVE
BEEN WIRED AT THE FACTORY FOR CORRECT ROTATION.
Remove the counter weight covers while the vibrator motors are stopped. Withthe covers removed, pulse-start the vibrator motors to verify correct rotation. Use
extreme caution during this procedure, so that the counter weights do notcausepersonal injury. The two main motors on the 2 motor and the 3 motor
version must counter rotate and the third motor must rotate clockwise whenviewed from the side of the shaker with the discharge end pointing to the left.
If rotation problems are observed, switching any two of the three leads to a motorwill reverse the motor rotation.
8/10/2019 Mongoose Shaker (Rev. h)
20/84
15
3.8: Counterweight Adjustment
Verify that the shaker is wired for the proper voltage and the electrical cable from
the power source is connected to the vibrator motor control panel switch box on
the shaker. Before running, set the weights to the desired setting as outlinedbelow.
WARNING!
BEFORE ADJUSTING ECCENTRIC WEIGHTS, TURN OFF ANDLOCK OUT/TAG OUT ENERGY SOURCE TO VIBRATOR
MOTORS.
1. Turn off and lock out/tag out energy source to vibrator according
to ANSI standards.
2. Remove end cap.
3. Loosen screw (A), (See Figure 13) so adjustable weight (B) (SeeFigure 13) will rotate around shaft (C).
NOTE!THE FIXED WEIGHT IS ATTACHED TO THE SHAFT. THE
ADJUSTABLE WEIGHT ROTATES AROUND THE SHAFT. THE
WEIGHT ADJUSTMENT DISK WILL BE ATTACHED TOEITHER THE FIXED OR THE ADJUSTABLE WEIGHT.
4. Rotate adjustable eccentric weight (See Figure 13) to proper
setting. To produce more force, move weight to higher setting(i.e., higher number). When set, tighten cap screw according to
See Figure 16. The standard setting for all three motors is 100%
setting.
CAUTIONADJUST BOTH SETS OF ECCENTRIC WEIGHTS TO SAME
SETTING NUMBER (MIRROR IMAGES), OR FORCE OUTPUT
WILL BE UNEVEN AND DAMAGE VIBRATOR. (See Figure 14)
5. Check cover o-rings for damage. Replace if damaged.
CAUTION!
DO NOT OPERATE VIBRATOR MOTORS WITH END CAPS
REMOVED, DUST ACCUMULATING AROUND VIBRATOR
SHAFT COULD CAUSE UNIT TO FAIL.
8/10/2019 Mongoose Shaker (Rev. h)
21/84
16
6. Re-install end caps. Tighten per Figure 16.7. Repeat steps 2 through 5 for second set of weights. Set both sets of
weights to same setting number so they are mirror images, as shown in
Figure 15.
Figure 13: Counter Weight Parts Identification
Figure 14: Counter Weight Correct Adjustment
Figure 15: Counterweight Correct Adjustment
8/10/2019 Mongoose Shaker (Rev. h)
22/84
17
Cap Screws ft/lb (kgm) Shaft Nuts ft/lb (kgm) Terminal Block
Nuts
ft/lb (kgm)
M6 7 (1) M13x1 22 (3) M4 0.87 (0.12)
M8 16.5 (2.3) M15x1 36 (5) M5 1.45 (0.20)
M10 35 (4.8) M20x1 72 (10) M6 2.17 (0.30)
M12 58 (8) M25x1 .5 123 (17) M8 4.70 (0.65)M14 94 (13) M30x1 .5 246 (34) M10 9.80 (1.35)
M16 137 (19) M45x1.5 360 (50)
M18 195 (27)
M20 275 (38)
Figure 16: Vibrator Hardware Torque Requirements
3.9: Motor Vibrator Bolt Torque Requirements
When a vibrator motor is replaced, or a single bolt is replaced, it must beinitially torqued to 320 ft-lb [430 N-m] (large motor) , 170 ft-lb [230 N-m]
(small motor) . After 4 to 8 hours of operation, all motors must be re-torqued to torque values listed above. It is absolutely necessary to use atorque wrench and apply proper torque. These bolts should be examined
every time the shaker screens are replaced.
Section 4: Operation
4.1: Starting / Stopping The Shaker
The Mongoose PT Shaker (2 motor version) electrical control panel has one (1)control switch, one (1) start/stop button and one (1) reset button. The reset buttons
can be used to reset the motor starters if they trip. The controls have a build-insafety feature to shut down the other motor should one motor fail to operate.
It is essential that the cover be properly tightened at all times with all the bolts.
This prevents liquids from entering the starter and corroding internal components,
and maintains the integrity of the hazardous location rating. The cover should beinspected for damage and loose or missing bolts at every screen change.
The three motor version has an additional special feature controlling the operationof the third motor. The control panel has a separate on/off switch and a reset
button for the third vibrator motor. In order to stop the third motor while the
shaker is in operation, a breaking function is required to stop the motorotherwise the motion of the shaker would keep it running even without power. Itis not recommended to operate the shaker with the third motor not running for an
extended period due to an uneven loading against the bearings cause by non-
rotating counter weights.
8/10/2019 Mongoose Shaker (Rev. h)
23/84
18
Figure 17: Starter Box Switches and Buttons (2 Vib. Motors) (P/N: 01-2213), 60 Hz
1: Start Button
2: Stop Button
Figure 18: Electrical Schematic (2 Vib. Motor), 60 Hz
JBE 6124
START
STOP
2
1
STOPSTART
M
M
L3
L2
L1
MOTOR
F
M
M
M OL1
OL1
OL1T3
T2
T1
480V
OL2
OL2
OL2
T2
T3
MOTOR
T1
OL1 OL2
480V
F
9596 96
95
#12 AWG.BLACK
#10 AWG.BLACK
1
1
L2L1F1 F2
F1-1 F1-2 F2-2 F2-1
F1-1 F1-2
2
NOTE: ALL CONTROL WIRES ARE #14 AWG. (RED) THHN.
1
8/10/2019 Mongoose Shaker (Rev. h)
24/84
19
Figure 19: Starter Box Switches and Buttons (3 Vib. Motors) (P/N: 7584916), 460V, 60 Hz
Note: Starter Box Switches and Buttons for Configurations 9671740-06 and -08 will be
Same as shown in Figure 19.
11: Enclosure12: Stop Button
13: Selector Switch14: Reset Button
1A1A
3A
L1 L2
480VAC
110VAC
E-STOP
SW1
LINEAR
OFF ELLIPTICAL
LINEAR
O X X
O O X
ELLIPTICAL
MS4
OL MS1 OL MS2
OL MS3
OL MS4
MECH.INTERLOCK
MS4
MS3
MS2
MS1
MS3DAYTON
6
71 2 3
MS3
SW1 LEGEND
OFF
LINEARELLIPTICAL
L EOXX
OO
X
Figure 20: Electrical Schematic (3 Vib. Motors)
Note: Electrical Schematic for Configurations 9671740-06, -08 will be the same as Figure
20, except for Transformer will be 380VAC/120VAC.
8/10/2019 Mongoose Shaker (Rev. h)
25/84
20
4.2: Screen Selection
Part numbers for screens available for the Mongoose PT Shaker are provided in
the screen selection table (See Figure 21).
PART NO. DESCRIPTION
JMONMK020P SCREEN 10 MESH
JMONMK060P SCREEN 60 MESH
JMONMX084P SCREEN 84 MESH
JMONMX110P SCREEN 110 MESH
JMONMX140P SCREEN 140 MESH
JMONMX175P SCREEN 175 MESH
JMONMX210P SCREEN 210 MESH
JMONMX250P SCREEN 250 MESH
Figure 21: Screen Selection Table
8/10/2019 Mongoose Shaker (Rev. h)
26/84
21
4.3: Variable Deck Angle
The M-I Swaco Mongoose PT Shaker is equipped with a manual crank system
that allows the deck angle to be adjusted while the unit is in operation, up 3degrees or down 3 degrees (See Figure 22). Deck angle adjustment bolt requires
a 1-1/4 manual ratchet.
There is a deck angle indicator plate located on both sides of the discharge end of
the shaker. The pointer is located on the spring support bracket to indicate deck
angle.
The solids capacity and or liquid capacity of the screen vary with different drilling
conditions. In practice, the smallest screen size that can be employed without
flooding should be used. The variable deck angle is very helpful in this goal, as
either a positive or negative deck angle will influence the liquid throughput of thescreens and possibly reduce the need to change screen mesh. Note that with finer
layered screens a wetter discharge will be experienced because of the increasedremoval of fine solids. Periodic cleaning of the shaker deck will keep the unit
operating at top efficiency. The screens should be washed each time the shaker is
shut down.
Whenever possible, the entire inside of the shaker should be washed down
thoroughly to flush out caked and accumulated mud in the corners.
Figure 22: Deck Angle Adjustment and Indicator
NOTE: IT IS RECOMMENDED THAT A MANUAL RACHET BE USED
FOR ADJUSTMENT. ALSO, IT IS RECOMMENDED TO
ADJUST EACH SIDE OF BASKET NO MORE THAN 2DEGREES AT A TIME. DO NOT ATTEMPT TO ADJUST JACK
BEYOND THE PREMARKED STROKE (UP OR DOWN).
DECK ANGLE
ADJUSTMENT BOLT
DECK ANGLE
ADJUSTMENT INDICATOR
8/10/2019 Mongoose Shaker (Rev. h)
27/84
22
Section 5: Maintenance
5.1: General Maintenance
The M-I Swaco Mongoose PT Shaker has been designed to minimize routine
maintenance. Periodic cleaning of the shaker will keep the unit at top efficiency.
Wash the screens each time the shaker is shut down. The screen bed gasketingshould be replaced when they show signs of cracking or hardening.
5.2: Electrical System Maintenance
ATTENTION!
BEFORE MAKING ANY ELECTRICAL CONNECTIONS, MAKE SURE
THE POWER SOURCE IS DISCONNECTED AND THE SHAKER
STARTER IS IN THE OFF POSITION.
ITEM NO. QTY. PART NO. DESCRIPTION
1 2 7518020 SHAWNUT FUSE
2 4 7150001 CUTLER-HAMMER CONTACTOR
3 4 7150002 CUTLER-HAMMER OVERLOAD BLOCK
4 2 7150003 CUTLER-HAMMER AUX. CONTACT
5 1 7150004 CUTLER-HAMMER REV. KIT
6 1 7518021 HAMMOND FUSE KIT
7 2 7152605 CUTLER-HAMMER OVERLOAD HEATERS8 2 7152606 CUTLER-HAMMER OVERLOAD HEATERS
9 1 7518022 SHAWNUT FUSE
10 1 7790015 HAMMOND TRANSFORMER
11 1 6019020 ADALET BOX
12 1 7573105 ADALET EMERGENCY PUSH-PULL
13 1 7573106 ADALET SELECTOR SWITCH
14 2 7573290 ADALET RESET BUTTON
15 1 7150005 A&B POWER BLOCK
16 1 7117005 DAYTON TIMER
17 1 8265101 CORROSION INHIBITOR
18 1 8016100 ADALET BREATHER
Figure 23: Start Box Component Detail Part #: 7584916 (3 Motor), 460V, 60 Hz
8/10/2019 Mongoose Shaker (Rev. h)
28/84
23
Figure 24: 3 Vib. Motor Starter Box External Detail, 460V, 60 Hz (7584916)
X2
FUSE
FUSE
FUSE
X1
H1
MS 1
H2
L1 L3L2 M1
T1 T2 T3 M1 M1T3T2T1
M1L2 L3L1
M1
L1 L3L2 M1
T1 T2 T3 M1T3T2T1
M1L2 L3L1
MS 3MS 2 MS 4
TO ELLIPTICALMOTOR
TO LINEARMOTOR
TO LINEARMOTOR
FROMPOWER SUPPLY
6
1
1
215
1
16
1
2
4
3
REF
8
23
4
7
2
10
1
9
1
5
1
4
2
LID AND BUTTONS REMOVED FOR CLARITY
Figure 25: 3 Vib. Motor Starter Box Internal Detail, 460V, 60 Hz (7584916)
8/10/2019 Mongoose Shaker (Rev. h)
29/84
24
ITEM NO. QTY. PART NO. DESCRIPTION
1 2 7573290 Reset Buttons
2 1 7573106 Selector Switch
3 4 8071702 Mechanical Push Rod
4 1 7573105 E-Stop Push Pull
5 1 7790016 Transformer 380V
6 1 7117005 Timer
7 2 7150014 Power Distribution Block
8 2 7150001 Contactors- Non-Rev.
9 1 6930009 Contactor-Reversing
10 4 7150002 Overload Blocks
11 2 7152605 Overload Heaters
12 2 7152606 Overload Heaters
13 1 7519002 Fuse Block
14 2 7518020 Fuse
15 1 7515022 Fuse
Figure 23a: Start Box Component Detail Part #: 6930007 (3 Motor), 380V, 50 Hz
2
4
1 3 1 3
515
1314
7
8 8
10
12
10
12
10
11
10
11
9
6
3/4" NPT POWER INDOOR IS SHOWN OPEN
MS1 MS2 MS3MS4
Figure 24a: 3 Vib. Motor Starter Box External and Internal Detail (6930007) 380V, 50 Hz
8/10/2019 Mongoose Shaker (Rev. h)
30/84
25
Figure 26: 2 Vib. Motor Starter Box External Detail , 460V, 60 Hz (01-2213)
Figure 27: 2 Vib. Motor Starter Box Internal Detail, 460V, 60 Hz (01-2213)
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 7573333 Green Pushbutton, 1 NO
2 1 7573334 Red Pushbutton, 1 NC
3 2 7518023 1/2 Amp Fuse
4 1 715008 Contact, 460V Coil
5 1 7152003 Overload
6 1 7152004 Overload Mounting Base
Figure 28: P/N# 01-2213 Vib. Motor Starter Box Component Detail (2 Vib. Motors, 60 Hz)
GOULD
FUSE BLK
2 POLE 34
55 6
JBE 6124
START
STOP
2
1
8/10/2019 Mongoose Shaker (Rev. h)
31/84
26
5.3: Screen Installation and Removal
The Mongoose Shaker is designed for pretensioned screens with wedge mounting
system.
There are four (4) pretensioned screens and eight (8) wedges, four (4) per side on
the Mongoose Shaker. The screens are placed on the screen bed and the wedges
are driven between each screen edge and support bars on the shaker side walls.The screen bed is slightly crowned at the center causing the screen frames to bow
when the wedges are forced in place. This prevents the screens from whipping
up and down during shaker operation.
Screen installation requires little time and effort. However, if you do not follow
these basic steps, the results can be poor screen life and solids by-passing into the
active system.
1. Stop the flow of drilling fluid to the shaker.
2. While shaker is running, wash down the screens. Clean allcuttings and solids build up around the inside of deck and the
wedges.
3. Shut down shaker. Follow proper lockout / tagout procedures forpower source.
4. Each screen is secured in place by two (2) wedges, one per side. A
hammer is required to remove the wedges. The wedges can beremoved by a hammer blow to the end or to the top handle section.
5. Remove screen panel. Screen panels should be removed andinstalled one at a time. The following instructions apply to a single
screen panel and must be repeated for each additional panel.
6. Note that the wedges for the second screen from the feed end are
reversed for easier installation.7. Wash down panel area prior to installing new screen. Replace any
deck rubber if worn, cracked or that may have become hard.
8. Lay new screen into shaker deck. Position one wedges between thescreen edge and the support bar above on the shaker side wall then
position the other wedge on the opposite side in the same manner
and hammer tight. Caution: Both wedges must be in position
prior to hammering them tight. Failure to due so will preventthe second wedge from being started.
9. Water down a new screen prior to actual use with drilling mud.
The above procedure applies to all screen panels.
8/10/2019 Mongoose Shaker (Rev. h)
32/84
27
5.4: Screen Gasket Replacement
Should the screen bed gaskets need replacing, follow the procedure below:
1. Remove all screen panels from the shaker2. Wash the screen bed areas thoroughly all around3. Remove the screws along the screen gasket bars4. Carefully remove the gasket bar weldments avoiding to bend them5. Remove the old rubber gasketing from the bed6. Carefully remove the crown bars and the side bars. These bars can
break if handled improperly.
7. Wash the screen bed area thoroughly to prevent any accumulated mudor solids from being trapped under the screen bed assembly
8. Wash all screen crown bars and side bars and place them over the
supports9. Place new rubber gaskets over the bed10.Place stainless steel screen bar weldment on the gasket and replace
screws (it is necessary to force the screws through the rubber)
11.Repeat this to all screen sections
5.5: Vibrator Motor Maintenance
The vibrator motor requires no daily or weekly maintenance. Once every 4,000 to5,000 operating hours the motor bearing must be lubricated. In effect this is twice
a year maintenance. Since this maintenance is performed only twice a year it isimperative that this task be done. Refer to Appendix A for proper service
procedures.
M-I Swaco suggests that this maintenance be accomplished in a shop whereadequate tools are available.
In order to preserve the warranty only those locations listed in Appendix A shouldbe used for motor/vibrator repairs. Detailed disassembly instructions can be
found in the vibrator motor in Appendix A.
ATTENTION!IT IS IMPERATIVE THAT THE FOLLOWING STRICT GREASE
REQUIREMENTS ARE FOLLOWED:
ONLY KLUBER ISOFLEX TOOPAS NB52 SHOULD BE USED
FOR BEARINGS.
8/10/2019 Mongoose Shaker (Rev. h)
33/84
28
5.6: Vibrator Motor Mounting Bolts / Torque Requirments
ATTENTION!UNDER NO CIRCUMSTANCES SHOULD THE VIBRATOR
MOTOR BE RUN WITH ONE OR MORE ATTACHMENT BOLTS
MISSING OR NOT TORQUED PROPERLY. IF A MOTOR
VIBRATOR BOLT IS GONE, THE SHAKER MUST
IMMEDIATELY BE SHUT DOWN AND NEW BOLTS
INSTALLED AND TORQUED ACCORDING TO THE
PROCEDURE OUTLINED BELOW. FAILURE TO FOLLOW
THIS PROCEDURE CAN RESULT IN THE MOTOR VIBRATOR
COMING OFF AND CAUSING EXTENSIVE DAMAGE.
Each large size vibrator motor is secured to the shaker with four M20-1.5x 120 mm, grade 10.9 bolts and hardened washers. The third vibrator
motor (small size) is secured to the shaker with four M16-1.5, grade 10.9bolts and hardened washers. These bolts have been torqued to exact
specifications. It is recommended that this torque be verified every 672
hours or 1 month of operation.
When a vibrator motor is replaced, or a single bolt is replaced, it must be
initially torqued to 320 ft-lb [430 N-m] (large motor), 170 ft-lb [230 N-m](small motor). After 4 to 8 hours of operation, all motors must be re-
torqued to torque values listed above. It is absolutely necessary to use atorque wrench and apply proper torque. These bolts should be examined
every time the shaker screens are replaced.
8/10/2019 Mongoose Shaker (Rev. h)
34/84
29
Section 6: Troubleshooting
PROBLEM PROBABLE CAUSE SUGGESTED REMEDY
Wedge not properly installed Ensure wedge is hammered in
with adequate force
Screen wedge comes loose
Solids under screen or wedge Remove wedges and screenand clean screen bed, screen
and wedges
One vibrator motor not
running
Check vibrator and starter
panel
One vibrator rotating to wrong
direction
Reverse rotation
Solids are migrating to one
side of basket or notdischarging properly
Both vibrators rotating towrong direction (2 motor
version)
Third motor rotating to wrong
direction
Reverse rotation of bothvibrators
Reverse rotation
Wedge or wedges loose Check and reinstall wedgesShaker makes unusual loudnoise Vibrator bearings worn Replace bearings
By-pass valve stuck. Clogged with caked mud. Clean out valve with water.
Clogged with mud. Clean out gate with water.
Gate bent. Straighten gate.
Discharge gate wont close
fully.
Gate holder bent. Straighten gate holder.
Bearing out of grease. Service bearings.Vibrator overheating (70degrees over ambient). Bearing worn out. Replace bearings.
Screen mesh too small. Adjust screen angle, or changeto a larger mesh screen.Mud builds up on screen, ortoo much spills overdischarge. Screen loose. Re-tension screen.
Discharge gate not fully open. Fully open gate.Mud spills over sides of skid.
Caked mud around gates. Flush out obstruction.
Third motor not rotating incorrect direction
Reverse rotationMud builds up at back edge ofscreen.
Screen cloth tension loose onscreen panel
Replace screen panel
8/10/2019 Mongoose Shaker (Rev. h)
35/84
30
Section 7: Drawings and Parts List for Mongoose PT Assemblies
1
23
4
5
Figure 29: Mongoose Assembly Side Detail
Note: Item 2 shown above may not be the same as supplied
Item Number Qty Description Part Number
1 1 Mongoose PT Less Motors (See Section 9) 9671735
2 1 Control Assembly Kit For Mongoose PT See Table 1
3 2 Motor Linear See Table 1
4 1 Motor Elliptical See Table 1
5 1 Bypass Assembly Mongoose PT See Table 1
Figure 30: Parts List for Mongoose Assemblies
Configurations Item #2 Item #3 Item #4 Item #5 Configuration Description
9671740-01 9671693 EM3C00011 - - PT, 2 Motor, 460V, 60 Hz
9671740-02 9671688 EM3C00011 6912002 - PT, 3 Motor, 460V, 60 Hz
9671740-03 9671693 EM3C00011 - 9671734 PT, 2 Motor, w/ Bypass,460V, 60 Hz
9671740-04 9671688 EM3C00011 6912002 9671734 PT, 3 Motor, w/ Bypass, 460v, 60 Hz
9671740-05 9671693-01 EM3C00010 - - PT, 2 Motor, 400V, 50 Hz
9671740-06 9671688-02 EM3C00010 6905003 - PT, 3 Motor, 380V, 50 Hz
9671740-07 9671693-01 EM3C00010 - 9671734 PT, 2 Motor, w/ Bypass, 50 Hz
9671740-08 9671688-02 EM3C00010 6905003 9671734 PT, 3 Motor, w/ Bypass, 380V, 50 Hz
Table 1: Parts List for Mongoose Configurations
8/10/2019 Mongoose Shaker (Rev. h)
36/84
31
Section 7.1: Control Assembly Kit (9671693 and 9671693-01)
4 2 3
4
2
3423
4 2 3
8
8
8
8
7
5
6
7
5
6
5 6
ON BOTTOM OF ITEM 1
56
ON BOTTOM OF ITEM 1
1
11
A B C D
SEE CABLE ROUTING VIEW
12
Figure 31: Control Assembly Kit (9671693 and 9671693-01)
Item Number Qty Description Part Number
1 1 Starter 230/460V, 60 Hz 01-2213
2 4 Lockwasher, 1 05-1103 4 Conduit Locknut, NPT 01-184
4 4 Cord Grip Straight 01-106
5 4 Reducer Bushing, MPT x FPT 5008937
6 4 Cable Connector, NPT .51-.81 Armored 6560030
7 2 Conduit Elbow, 90 Deg. MPT x FPT 5030937
8 4 Decal Label Rotation 9650367
9 40 ft. Cable Armored 4 Conductor, UL Approved 7906218
10 n/a n/a n/a
11 n/a n/a n/a
**12 1 Starter 380V, 50 Hz 01-2293
Figure 32: Parts List for (9671693 and 9671693-01)
** = Item Numbers 2 thru 9 are same for Control Assembly Kits 9671693 and 9671693-01.
Control Assembly Kit 9671693-01 (380/415V, 50 Hz) uses Item 12.
8/10/2019 Mongoose Shaker (Rev. h)
37/84
32
For proper supporting of motor cable see Cable Routing View and Table 1 below
CABLE #1
APPROX. LENGTH: 46" LG. FROMTOWER CABLE GRIP TO MOTOR
CABLE #2
APPROX. LENGTH: 44" LG. FROMTOWER CABLE GRIP TO MOTOR
A
B C D
Cable Routing View
Note: Grounding wire not shown
CABLE #2 7 7 6.5 8 7
CABLE #1 11.5 7 6.5 8 7
MOTOR TO A A TO B B TO C C TO D D TO TOWER
APPROX. LENGTH OF CABLE (INCHES)
Table 1
8/10/2019 Mongoose Shaker (Rev. h)
38/84
33
Section 7.2: Control Assembly Kit (9671688 and 9671688-02)
11
11
11 11
11
11
2
7 8
ON BOTTOM OF ITEM 2
12
12
12
10
6 4 5
6 4 5
645
6 4 5
6 4 5
6
4
5
978
978
7 8
A B C DE
SEE CABLE ROUTING VIEW
78
78
1
16132x
1415
Figure 33: Control Assembly Kit (9671688)
Item Number Qty Description Part Number
1 1 Plate, Control Panel Mounting Adapter 9671689
2 1 Starter Assembly 460 V, 60 Hz 7584916
*2a 1 Starter Assembly 380 V, 50 Hz 6930007
3 4 Mount Vibration Donut 5859378
4 6 Lockwasher, 1 05-110
5 6 Conduit Locknut, NPT 01-184
6 6 Cord Grip Straight 01-1067 6 Reducer Bushing, MPT x FPT 5008937
8 6 Cable Connector, NPT .51-.81 Dia. Armored 6560030
9 2 Conduit Elbow, 90 Deg. x FPT 5030937
10 n/a n/a n/a
11 6 Decal, Arrow Rotation 9650367
12 60 ft. Cable Armored 4 Conductor, UL Approved 7906218
13 8 Flatwasher, M12 Regular, SST 05-305
14 4 Lockwasher, M12 Regular, SST 05-306
15 4 Hex Nut, M12, SST 03-415
16 4 HHCS, M12 x 80 mm Lg., SST 04-1147
Figure 34: Control Assembly Kit 9671688, 9671688-02
* = Starter Assembly is for 9671688-02 only, Items 1, 3-16 will the same for bothConfigurations.
8/10/2019 Mongoose Shaker (Rev. h)
39/84
34
For proper supporting of motor cable see Cable Routing View and Table 1 below
CABLE #1
CABLE #2
CABLE #3
AB C D
E
25
REF
Cable Routing View
CABLE #3 5.5 6 6 6 7 4.5 35
CABLE #2 13.5 6 6 6 7 6.5 45
CABLE #1 15 6 6 6 7 6 46
MOTOR TOA
A TOB
B TOC
C TOD
D TOE
E TOTOWER
TOTALLENGTH
APPROXIMATE LENGTH OF CABLE (INCHES)
Table 1
8/10/2019 Mongoose Shaker (Rev. h)
40/84
35
Section 8: Drawings and Parts List For Mongoose PT Assembly (9671735 Shaker
Assembly Less Motors and Controls)
See Following Drawing
8/10/2019 Mongoose Shaker (Rev. h)
41/84
ISO VIEW
8/10/2019 Mongoose Shaker (Rev. h)
42/84
D
D
SECTION D-D
E
DETAIL E
4
13
1416
1
3
GG
17
3
21
J J
SECTION J-J
13
SECTION G-G
7
25 2628
2730624
4242
42 42
8/10/2019 Mongoose Shaker (Rev. h)
43/84
8/10/2019 Mongoose Shaker (Rev. h)
44/84
36
Section 8, cont.
Item Number Qty Description Part Number
1 1 Weldment, Skid Mongoose 9671770
2 1 Assembly, Mongoose Basket 9671738-01
3 1 Weldment, Header Box 96718104 16 HHCS M12 x 45 mm Lg. 04-1270
5 2 Jack, Elevator 9671681
6 8 Nut, Hex M20-1.5, Grd 10.9, Yellow Chromate 1305055
7 8 HHCS M20-1.5 x 120 mm Lg., Grd. 10.9 1407169
8 2 Gate, Skid Slide 9671779
9 4 Bracket, Shipping (ATEX, CE) 9671742
10 8 Flatwasher, M20 05-296
11 8 Lockwasher, M20 05-307
12 8 HHCS M20-2.5 x 70 mm Lg. 04-1629
13 32 Flatwasher, M12 Reg. 05-305
14 24 Lockwasher, 12 Reg. 05-306
15 2 Decal, Swaco 8420202
16 16 Hex, Nut M12 03-415
17 2 10 Inspection Cover S48B0082918 2 Spring Spool Weldment 9671679
19 2 Indicator Pointer 9671683
20 1 Plate, Right Indicator 9671744
21 1 Plate, Left Indicator 9671745
22 8 HHCS M12 x 30 Lg. 04-1157
23 4 Spring Coil 9360007
24 8 Lockwasher Schnorr M20 Martin #513014 05-244
25 8 Motor Washer BM6S80043-01
26 4 Washer, 16 mm Motor 9671682
27 4 Lockwasher Schnorr M16 05-248
28 4 HHCS M16 x 1.5 x 100 mm Lg. 1407144
29 8 Washer, Spring Isolation 5895002
30 4 Nut, Hex M16-1.5, Yellow Chromate 1305040
31 1 Unit Tag 965036032 4 Pop Rivet, 1/8 07-409
33 2 Cover, Weld Flange 10, MS 9671652-01
34 2 Gasket, Ring ANSI Flange RF, 150 LB, 10 3916067
35 24 HHCS M24-3.0 x 90 mm, Yellow Chromate 1493003
36 24 Hex, Nut M24 03-412
37 48 Flatwasher, M24 05-308
38 24 Lockwasher, M24 05-309
39 4 Label, Lift Point BM6K80098
40 2 Label, PE Protective Earth BMK80097
41 4 Boot, Spring 5804004
42 4 Decal Shipping Bracket 9650511
43 2 Cover, Plug-I/O 6 inch Dia. Nitrile S48K00827-NL
Figure 35: Parts List for (9671735)
* = Item is not shown for clarity*** = Are shipped loose with shaker if third (3) motor arrangement is not used.
8/10/2019 Mongoose Shaker (Rev. h)
45/84
37
Section 9: Drawings and Parts List For Mongoose PT Basket Assembly (9671738-01 thru -03)
See Following Drawing
8/10/2019 Mongoose Shaker (Rev. h)
46/84
1
AA
D D
E9
2
1
NOTES:
1. USE S
FEED
2. USE
9671738-01
CONFIGURATION
G G
4 5 6 7 24
4 5 6 7 24
SEE SECTION G-GON SHEET 2
SEE SECTION G-GON SHEET 2
8/10/2019 Mongoose Shaker (Rev. h)
47/84
DE
C
DETAIL C
5
4
1
12
4
7
6
1
6
7
1
12
3
3
DETAIL E
1011
14
ADD HIGH TEMP REDSILICONE AROUND
THE PERIMETER OFTHE REMOVABLE
COVER
15
SECTION G-G
H
DETAIL H
5
4
24
67
2
9
8/10/2019 Mongoose Shaker (Rev. h)
48/84
38
ConfigurationsItem# -01 -02 -03
Description Qty
1 9674610 9671610-01 9671610-02 Weldment, Mongoose Basket 1
2 9671637-02 9671637-01 9671637-02 Cover, Removable 1
3 5895001 5895001 5895001 Wedge, Mongoose Screen 84 05-277 05-317 05-277 Flatwasher, M10 38
5 04-1103 04-1213 04-1103 HHCS M10 x 30 mm Lg. 30
6 05-270 05-316 05-270 Lockwasher, M10 30
7 03-229 03-300 03-229 Hex Nut M10 30
8 9671638-02 9671638-01 9671638-02 Bar, Skirt Retainer 1
9 5873004 5873004 5837004 Skirt, Feed End 1
10 5837001 5837001 5837001 Gasket, Mongoose PT Screen 4
11 9671640 9671640-01 9671640 Weldment, Screen Bar 4
12 9671925 9671925 9671925 Drip Lip Mongoose PT 1
13 07-415 07-415 07-415 Grommet Screw .273 Sq. Panel Hole 32
14 1441471 1441471 1441471 #8 Flat Head Sheet Metal Screw w/ Sq.Drive
32
15 BM6K80100 BM6K80100 BM6K80100 Label, Crush Hands 1
24 05-217 05-217 05-217Flatwasher 1/2 304 SS 1.38 O.D 1/2 I.D
x 12 GA Thk.2
Figure 36: 9671738-01 thru -03 Parts List
8/10/2019 Mongoose Shaker (Rev. h)
49/84
39
Section 10: Recommended Spare Parts
Note: Spares are for one (1) unit only
Note 1: Item 9 is only required if Configurations 9671740-01 thru -04 are supplied.Note 2: Item 10 is only required if Configurations 9671740-02, -04 are supplied.
Note 3: Item 11 is only required if Configurations 9671740-05, -07 are supplied.
Note 4: Item 12 and 13 are only required if Configurations 9671740-01, -03, -05, -07 are supplied.
Note 5: Item 14 and 15 are only required if Configurations 9671740-02, -04 are supplied.
Note 6: Items 23 thru 25 and 27 are only required if Configurations 9671740-02, -04 are supplied.
Note 7: Items 35 thru 50 are only required if Configurations 9671740-02, -04, -07 are supplied.
Note 8: Items 51 thru 56 are only required if Configurations 9671740-01, -03, -05 are supplied.
Note 9: Items 57 thru 70 are only required if Configurations 9671740-06, -08 are supplied.
8/10/2019 Mongoose Shaker (Rev. h)
50/84
40
Section 10, cont.
See Note /
Item
Figure No. /
Item No.Qty Part Number Description
n/a / 1 21 / n/a 1 JMONMKO2OP Screen 10 Mesh
n/a / 2 21 / n/a 1 JMONMKO6OP Screen 60 Meshn/a / 3 21 / n/a 1 JMONMXO84P Screen 60 Mesh
n/a / 4 21 / n/a 1 JMONMX110P Screen 110 Mesh
n/a / 5 21 / n/a 1 JMONMX140P Screen 140 Mesh
n/a / 6 21 / n/a 1 JMONMX175P Screen 175 Mesh
n/a / 7 21 / n/a 1 JMONMX210P Screen 210 Mesh
n/a / 8 21 / n/a 1 JMONMX250P Screen 250 Mesh
1 / 9 30 / 3 2 EM3C00011 Motor 2 Hp, 230/460 V, 60 Hz
2 / 10 30 / 4 1 6912002 Motor 0.60 Hp, 230/460 V, 60 Hz
3 / 11 30 / 5 2 EM3C00010 Motor 2 Hp, 380/415 V, 50 Hz
4 / 1232 / 6 4 6560030
Cable Connector 1/2 NPT .51-.81
Armored
4 / 13 32 / 9 40 ft. 7906218Cable Armored 4 Conductor, UL
Approved
5 / 14 34 / 8 6 6560030Cable Connector 1/2 NPT .51-.81
Armored
5 / 15 34 / 12 60 ft. 7906218Cable Armored 4 Conductor, UL
Approved
n/a / 16 35 / 5 2 9671681 Jack, Elevator
n/a / 17 35 / 6 8 1305055Nut Hex M20-1.5, Grd. 10.9, YellowChromate
n/a / 18 35 / 7 8 1407169
HHCS M20-1.5 x 120 mm Lg., Grd
10.9n/a / 19 35 / 17 2 S48B00829 10 Inspection Cover
n/a / 20 35 / 23 4 936007 Spring Coil
n/a / 21 35 / 24 8 05-244Lockwasher Schnorr M20 Martin
#513014
n/a / 22 35 / 25 8 BM6S80043-01 Motor Washer
6 / 23 35 / 26 4 9671682 Washer, M16 Motor
6 / 24 35 / 27 4 05-248 Lockwasher Schnorr M16
6 / 25 35 / 28 4 1407144 HHCS M16-1.5 x 100 mm Lg.
n/a / 26 35 / 29 8 5895002 Washer, Spring Isolation
6 / 27 35 / 30 4 1305040 Nut Hex M16-1.5, Yellow Chromate
n/a / 28 35 / 41 4 5804004 Boot Spring
8/10/2019 Mongoose Shaker (Rev. h)
51/84
8/10/2019 Mongoose Shaker (Rev. h)
52/84
42
Section 10, cont.
See Note /
Item
Figure No. /
Item No.
Qty Part Number Description
9 / 57 23a / 1 2 7573290 Reset Button
9 / 58 23a / 2 1 7573106 Selector Switch
9 / 59 23a / 3 4 8071702 Mechanical Push Rod
9 / 60 23a / 4 1 7573105 E-Stop Push Pull
9 / 61 23a / 5 1 7790016 Transformer 380V
9 / 62 23a / 6 1 7117005 Timer
9 / 63 23a / 7 2 7150014 Power Distribution Block
9 / 64 23a / 8 2 7150001 Contactors Non-Rev.
9 / 65 23a / 9 1 6930009 Contactor-Reversing
9 / 66 23a / 10 4 7150002 Overload Blocks
9 / 67 23a / 11 2 7152605 Overload Heaters9 / 68 23a / 12 2 7152606 Overload Heaters
9 / 69 23a / 13 1 7519002 Fuse Block
9 / 70 23a / 14 2 7518020 Fuse
9 / 71 23a / 15 1 7515022 Fuse
8/10/2019 Mongoose Shaker (Rev. h)
53/84
43
Appendix
8/10/2019 Mongoose Shaker (Rev. h)
54/84
44
Appendix A: Motor Manual
8/10/2019 Mongoose Shaker (Rev. h)
55/84
8/10/2019 Mongoose Shaker (Rev. h)
56/84
8/10/2019 Mongoose Shaker (Rev. h)
57/84
i
Table of Contents
Section PageList of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Mounting vibrator onto structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Nut and cap screw torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Markings on Vibrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Thermistors and thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Installing overload, short-circuit, and ground-fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
After Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Checking shaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Adjusting eccentric weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Initial start-up/checking line current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Repairing vibrator and replacing bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8/10/2019 Mongoose Shaker (Rev. h)
58/84
ii
List of Figures
Figure Title Page
1 Mounting Bolt Tightening Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Installing Wire Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Thermistor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Manual Reset Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6 Adjusting Eccentric Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Setting Eccentric Weights to Mirror Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8a Model CDX18-2100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8b Model CDX18-2100 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9a Model CDX18-5100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9b Model CDX18-5100 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10a Model CDX18-5900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10b Model CDX18-5900 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
11a Models VMX18-6100 and VMX18-8340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11b Models VMX18-6100 and VMX18-8340 Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . 23
List of Tables
Table Title Page
I Mounting Bolts and Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
II Vibrator Nut and Cap Screw Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
III Lubrication Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ListofFigures/Tables
8/10/2019 Mongoose Shaker (Rev. h)
59/84
1
Introduction
General SWACO Explosion-proof Shale Shaker Electric Vibrators are designed andmanufactured to ensure the best performance and reliability in severe-duty
applications. These vibrators have an ambient temperature rating including
mounting surface temperature of -4 to 131 F (-20 to 55 C). If operating the
vibrator in environments beyond these temperatures, call SWACO, as thevibrator may require rating reduction, more frequent lubrication, or
lubrication substitution.
These explosion-proof vibrators have been tested and approved by a European
Notified Body (DEMKO) and Underwriters Laboratories Incorporated(UL)
for U.S. and Canadian installations. All frame sizes are approved for use in
Class I, Groups C and D, and Class II, Groups E, F, and G hazardous locations
along with the flame-proof rating of EEx d IIB 120 C (gas and dust-Zone 21)
for Gas Group IIB for a maximum ambient of 40C (104F). Frame sizes 50,
60, and 70 are also available for use in Class I, Group C and D hazardous
locations along with the flame-proof rating of EEx d IIB 160C (gas) for Gas
Group IIB for a maximum ambient of 55C (131F).
References
The following documents are referenced in this manual:
The National Electrical Code (NEC), National Fire Protection Association,
1 Batterymarch Park, P.O. Box 9101, Quincy MA 02269-9101.
American National Standards Institute (ANSI) z244.1-1982,American
National Standard for Personnel Protection - Lockout/Tagout of Energy
Sources - Minimum Safety Requirements, American National Standards
Institute, Inc., 1430 Broadway, New York, NY 10018.
Code of Federal Regulation (CFR) 29, Part 1910, Control of Hazardous
Energy Source (Lockout/Tagout); Final Rule, Department of Labor,
Occupational Safety and Health Administration (OSHA), 32nd Floor,
Room 3244, 230 South Dearborn Street, Chicago, IL 60604.
CFR 29, Part 1910.15, Occupational Noise Exposure, Department of Labor,
OSHA, 32nd Floor, Room 3244, 230 South Dearborn Street,
Chicago, IL 60604.
Safety All safety rules defined in the above documents and all owner/employersafety rules must be strictly followed when working on the vibrator.
Storage Store vibrator in an ambient temperature not less than 41F (5C) with arelative humidity not more than 60%. If the vibrator has been stored for 2 or
more years, remove bearings, wash them, and repack them with new grease
(see Lubricating Vibrator).
8/10/2019 Mongoose Shaker (Rev. h)
60/84
2
Before Installing Vibrator
1. Make sure mounting surface is strong and flat, 0.010 in. (0.25 mm) across
vibrator feet. (This will minimize internal stress to vibrator casting when
tightening mount bolts. Welding in the area of the mounting surface could
affect flatness.)
2. Make sure mounting surface and bottom of vibrator feet are clean and free
of debris, paint, and oxidation.
Before
Installation
8/10/2019 Mongoose Shaker (Rev. h)
61/84
3
Installing Vibrator
CAUTION!Use only new Grade 5 bolts (or metric equivalent) and lock
nuts to install vibrator. Old fasteners can break and cause
damage to vibrator or structure.
Do not use split lock washers to install vibrator onto mount.
Damage to vibrator could result.
Tighten mounting bolts in sequence shown in Figure 1. If not
tightened in order, vibrator casting could be damaged.
1. Before installing vibrator onto mount, apply thread sealing compound to
all bolts.
2. Install vibrator onto mount with new lock nuts, compression washers, andbolts according to Table I. Tighten bolts in order given in Figure 1 to
avoid damaging vibrator casting. (Contact fastener manufacturer for
specific information regarding bolt torque.)
Figure 1. Mounting Bolt Tightening Sequence
3. After the vibrator has been operated for 10 to 20 minutes, check bolt
torque. Tighten if necessary.
1
3
4
2
3
1
5
6
2
4
4 Bolts 6 Bolts
I
t l l t i
8/10/2019 Mongoose Shaker (Rev. h)
62/84
4
Table I. Mounting Bolts and Torque Requirements*
*Torque specifications are for reference only. Contact fastener manufacturer for specific information
regarding bolt torque.
Nut and cap screwtorque
After removing any nuts or cap screws from vibrator assembly, re-install to
the torque values specified in Table II.
Table II. Vibrator Nut and Cap Screw
Torque Requirements
Vibrator Type Frame Size*
English Metric
Bolt Size(Gr 5)
Dry Torque(ft-lb)
Bolt Size Dry Torque
(kgm)
CDX 30 5/8 in. 11NC 137 M16 19
CDX 50, 60 3/4 in. -10NC 288 M20 38
VMX 70 3/4 in. -10NC 288 M20 38
Cap Screws ft/lb (kgm) TerminalBlock Nuts
ft/lb (kgm)
M6 7 (1) M4 0.87 (0.12)
M8 16.5 (2.3) M5 1.45 (0.20)
M10 35 (4.8) M6 2.17 (0.30)
M12 58 (8) M8 4.70 (0.65)
M14 94 (13) M10 9.80 (1.35)
M16 137 (19)
M18 195 (27)
M20 275 (38)
Installation
8/10/2019 Mongoose Shaker (Rev. h)
63/84
5
Markings onVibrators
The following nameplates are attached to the vibrators:
Stainless Nameplate
Stainless Nameplate for
P/N 518377-SW
*Stainless Warning NameplateP/N 518334
Caution Disconnect Stainless Nameplatefor CDX Vibrators, P/N 518147
Alternate Stainless Nameplate
Alternate Stainless Nameplate
Alternate Stainless Nameplate
Explosion-proof Vibrators
*Frame Size 30 is not marked with nameplate P/N 518334.
I n s t a l l a t i o n
8/10/2019 Mongoose Shaker (Rev. h)
64/84
6
Wiring
WARNING!The wiring described below is for hazardous locations
classified by Divisions only. Hazardous locations classified by
Zones shall utilize EEx d flameproof wiring components.
WARNING!Wire vibrator in accordance with National Electrical Code
(Articles 430, 500, 501, and 502, as appropriate) and allapplicable local codes. Have wiring installed by a qualified
electrician only.
Wire vibrators according to wiring diagram in Figure 2.
Figure 2. Wiring Diagram
CAUTION!Before running cord to vibrator, make sure cord voltage
rating equals or exceeds the voltage at which you will be
operating the vibrator. It must have a minimum temperature
rating of 222F (105C).
1. Remove wiring cover, O-ring, and rubber compression block. Install
elbow or conduit fitting as appropriate. Install cord so that cord jacket
extends into wiring compartment approximately 1 inch. Complete
installation of fittings in accordance with their installation instructions.
IMPORTANTWhen wiring vibrator, leave slack in electrical cable so that
cable does not become taut during vibration cycle and cause
P1P2
W2 U2 V2
U1 V1
W1
P1P2
W2 U2 V2
U1 V1
W1
Cable EntryY - High Voltage s- Low Voltage
G G
6-lead, 3-phase
Installation
8/10/2019 Mongoose Shaker (Rev. h)
65/84
7
stress on wire connections. Leave enough slack in power cable
to prevent moisture from running down cable into vibrator.
2. Trim conductors and strip insulation approximately 1/4 inch. Wire
vibrator according to wiring diagram inside terminal box or see Figure 2.
Use closed loop wire connectors only.
Figure 3. Installing Wire Connector
3. Install wire connector between the two flat washers. See Figure 3.
WARNING!Vibrator must be grounded using the power supply ground
wire (or other if specified in the NEC). Failure to properly
ground vibrator can cause severe injury or death.
4. Connect power supply ground wire (or other if specified in the NEC) to
ground terminal. Use closed loop wire connector only.
Wireconnector
Flatwashers
I
l l i
8/10/2019 Mongoose Shaker (Rev. h)
66/84
8
Thermistors andthermostats
WARNING!Thermistors and thermostats are intended for motor winding
protection or to limit external motor surface temperatures.
They do not replace overload protection. Always install
overload protection. Failure to do so could result in severe
injury or death.
IMPORTANTA thermistor or thermostat control circuit will be provided. It
is required that these circuits be connected to the motor
control circuit. However, these devices are optional for units
marked with a 55C ambient rating.
NOTEThe thermistor terminals are identified as T1 and T2.
1. For vibrators having a thermistor circuit, wire thermistor to control
module in accordance with Figure 4. (Other suitable control modules may
be used.)
Figure 4. Thermistor Wiring Diagram
NOTEThe thermostat terminals are identified as P1 and P2 (Figure
5). The thermostat circuit is rated 600 Vac maximum and 720
VA. A manual momentary start switch must be used.
T1 T2
Installation
8/10/2019 Mongoose Shaker (Rev. h)
67/84
9
2. For vibrators with a thermostat circuit, wire thermostats to control circuit.
See Figure 5.
Figure 5. Manual Reset Connections
3. Reassemble wiring cover, o-ring, and rubber compression block, taking
care not to pinch the o-ring.
Installing
overload, short-circuit, andground-faultprotection
CAUTION!Install overload protection for vibrator. If vibrator is not
protected from overload, vibrator can be damaged andwarranty will be void. Determine size of overload protection
according to NEC Article 430, and have it installed by a
qualified electrician only.
1. Determine overload, short-circuit, and ground-fault protection according
to NEC Article 430.
2. Have qualified electrician install overload, short-circuit, and ground-fault
protection.
3. If overload trips during operation, fix problem before resetting.
CAUTION!The vibrator control circuit must be arranged so that if one
vibrator becomes de-energized, the other vibrator will
automatically and immediately become de-energized. Failure
to properly interlock vibrators could result in damage to
equipment if one vibrator fails.
4. Interlock the two vibrators and install separate overload protection for
each.
StopStart
1
2
3
Motor
Motor
Windings
P1
P2
StarterOverloadContacts
StarterCoil
W
V
U
Motor Starter
Line
I n s t a l l a t i o n
8/10/2019 Mongoose Shaker (Rev. h)
68/84
10
After Installing Vibrator
IMPORTANTRead entire section before beginning work.
Checking shaft
rotation
1. Remove one weight cover.
WARNING!Before checking shaft rotation, make sure area is known to be
non-hazardous.
CAUTION!DO NOT run vibrator with eccentric weights removed.
Running vibrator with eccentric weights removed will
damage bearings.
WARNING!When checking shaft rotation with weight cover removed,
keep hands away from swinging weights. Weights can crush
fingers.
2. Start vibrator(s) only for a few seconds, then stop.
3. Observe direction of vibrator rotation. If vibrator is not rotating in correct
direction, lock out/tag out energy source and reverse rotation. To reverse
rotation of three-phase vibrator, reverse any two of the three power
supply wires.
4. Replace weight cover, taking care not to pinch o-ring.
After
Installation
8/10/2019 Mongoose Shaker (Rev. h)
69/84
11
Adjustingeccentric weights
NOTEAll Vibrators have one set of eccentric weights on each end of
shaft. Eccentric weights are set at 0% at factory. See Figure 6.
The percentage increments on the weight adjustment disks
are percentages of the total force pounds listed on the
nameplate. For example, if the nameplate shows 6000 lb,
setting the weights to 50% would produce 3000 pounds of
force.
IMPORTANTFor the most efficient operation, vibrator eccentric weights
should be adjusted to the lowest force setting required to move
the material. This will increase vibrator life and reduce energy
costs.
WARNING!Before adjusting eccentric weights, turn off and lock out/tag
out energy source to vibrator.
1. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards (see References).
2. Remove weight cover.
3. Loosen screw (A, Figure 6) so adjustable weight (B) will rotate around
shaft (C).
Figure 6. Adjusting Eccentric Weights
NOTEThe fixed weight is attached to the shaft. The adjustable
weight rotates around the shaft. The weight adjustment diskwill be attached to either the fixed or the adjustable weight.
4. See Figure 10. Rotate adjustable eccentric weight to proper setting. To
produce more force, move weight to higher setting (i.e., higher number).
When set, tighten cap screw according to Table II.
5. Check o-rings for damage. Replace if damaged.
A
B
C
D
A.
B.
Screw
Adjustable weightShaft
Fixed weight
C.
D.
A f t
I t l l t i
8/10/2019 Mongoose Shaker (Rev. h)
70/84
8/10/2019 Mongoose Shaker (Rev. h)
71/84
13
CAUTION!If vibrator is operated continuously with line current above
nameplate rating, vibrator can be damaged.
4. After a few hours of operation, check each line current. If reading is
higher than nameplate rating, check for correct phase voltage ensuring
that it is correct and balanced. If phase voltages are correct ( 10% of
nameplate rating) and balanced, recheck wiring, ensure that mounting
bolts are correctly installed, or contact SWACO for assistance. After
making adjustments, check line current again to ensure line current does
not exceed nameplate rating.
5. After first 8 hours of use and periodically thereafter, check mounting bolt
torque and tighten if necessary.
A f t e r
I n s t a l l a t i o n
8/10/2019 Mongoose Shaker (Rev. h)
72/84
14
Maintenance
Lubricatingvibrator IMPORTANT
Read entire section before beginning work. Allow vibrator tocool to ambient temperature before working on it.
NOTEAll vibrators are lubricated at the factory.
CAUTION!Use only prescribed grease in vibrator. If a different grease is
used, vibrator can be damaged and warranty will be void.
Use only prescribed amount of grease to lubricate vibrator.
Too much grease will cause bearings to overheat and result inpremature bearing failure.
1. Lubricate the vibrator with Kluber Isoflex Topas NB 52 grease according
to Table III.
Table III. Lubrication
2. Lubricate with Kluber Isoflex Topas NB 52 grease only. Lubricate as
follows:
a. Clean vibrator at each pipe plug in housing to remove dirt and debris.
Remove pipe plug. Insert 1/8 in. NPT grease fitting. Add grease.
Remove grease fittings; tightly replace pipe plugs. (Use anti-seize
compound on threads.)
Repairing vibratorand replacingbearings
CAUTION!Repairing vibrator yourself during the warranty period may
void the warranty. Contact SWACO if motor needs repair.
If vibrator needs repair or if bearings need to be replaced, call your local
representative or SWACO for instructions.
FrameSize
Quantityg
Frequencyhrs.
30 N/A Life
50 16 2000
60 25 3000
70 40 2000
M
aintenance
8/10/2019 Mongoose Shaker (Rev. h)
73/84
15
Inspectingvibrator
At least quarterly, inspect cable and connections as follows:
WARNING!Before inspecting vibrator, turn off and lock out/tag out
energy source to vibrator.
1. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards (see References).
2. Inspect cable for damage including cuts and abrasions. Replace if
damaged.
3. Inspect ground connection. Make sure resistance from ground connection
to vibrator enclosure does not exceed 0.1 ohm. Ensure screw on ground
terminal is tightened to proper torque (see Table I).
4. Make sure all nuts on connections on terminal block are tightened to
proper torque. Do not overtighten (see Table I).
5. Check mounting bolt torque. See Table I: Mounting Bolts and Torque
Requirements.
M
aintenance
8/10/2019 Mongoose Shaker (Rev. h)
74/84
16
Frame Size 30CDX Part Numbers:
601149
Figure 8a. Model CDX18-2100 Part Numbers
8/10/2019 Mongoose Shaker (Rev. h)
75/84
17
Part Numbers
S90 Vibrator (CDX)Model CDX18-2100
P/N 601149
Description Item Part No.
Case 1 300177
Flange 3 301148
Screw 4 515507
Washer, Schnorr 5 513004
O-Ring 6 508560
Shaft 7 400214
Bearing 10 506531
Key 13 506029
Screw 16 516556
Washer, Schnorr 17 513004
Washer, Brass 18 513514
Disc, Weight Adj Right 19 518156
Disc, Weight Adj Left 19 518157
Ring, Snap 20 500041O-Ring 22 508576
Cover, Weight 23 306076
Screw 24 515505
Washer, Schnorr 25 513003
Terminal Block 26 510501
Screw 27 515501
Washer, Schnorr 28 513002
Screw, Ground 29 516555
Washer, Schnorr 30 513003
Tag, Ground 31 518026
Cushion, Foam 32 514021
O-Ring 33 508620
Cover, Wiring Box 34 309031
Screw 35 515509
Washer, Schnorr 36 513004
Protector, Lead 39 514022
Thermostat, Term. Block 49 510510
Screw, Terminal Block 50 515605
Screw Insert 51 509056
P a r t N u m b e r s
Figure 8b. Model CDX18-2100 Part Numbers
8/10/2019 Mongoose Shaker (Rev. h)
76/84
18
Part Numbers
Figure 9a. Model CDX18-5100 Part Numbers
1332
45
222325
27
26 28 22
2325
33
6
16
14
18
8
3
172021
193130
34
3615
1213
11 10
2
1 35 7 45
9
PartNumbers
8/10/2019 Mongoose Shaker (Rev. h)
77/84
19
Figure 9b. Model CDX18-5100 Part Numbers
Model CDX18-5100, P/N 601292
Item Qty. Description Part No.
1 1 Case 300436
3 1 Flange 301254
4 16 Screw SHC MB x 25 515508
5 16 Washer Schnorr DB 513004
6 1 Shaft 400367
7 2 Roller Bearing 506538
8 2 V-Ring 502059
9 2 Key 10 x 8 x 22 506044
12 4 Screw SHC M10 x 45 515559
13 8 Washer Schnorr D10 513005
14 1 Weight Adjustment Disk Right 518174
15 1 Weight Adjustment Disk Left 518175
16 2 Snap Ring 500055
17 2 O-Ring 508621
18 2 Weight Cover 517055
19 1 Terminal Block 6 Post 56 x 36 510501
20 2 Screw SHC M5 x 14 515501
21 2 Washer Schnorr DS 513002
22 2 Screw HHC M6 x 14 516555
23 2 Washer Schnorr D6 513003
24 1 Rubber Block 514039
25 2 Washer Ground D6 518026
26 1 Terminal Block 2 Post 510510
27 1 Adapter M6 to M3 51560528 1 Screw SHC M3 x 25 509056
29 1 Cable Protection Sheath 514031
30 1 Terminal Box Cover 309037
31 1 O-Ring 508671
32 4 Screw SHC M10 x 30 515538
33 2 Plug 1/8 NPT 509059
34 2 Bearing Cover 303080
35 2 Snap Ring Internal 500076
36 4 Plug M8 x 10 509010
P a r t N u m b e r s
8/10/2019 Mongoose Shaker (Rev. h)
78/84
20
Figure 10a. Model CDX18-5900 Part Numbers
232426
1920
4533
232426
27
28
29
16
6
1213
18
14
8
3
17
2224
21
31
32
343615
1110
7
2
1
35 45
9
PartN
umbers
8/10/2019 Mongoose Shaker (Rev. h)
79/84
21
Figure 10b. Model CDX18-5900 Part Numbers
Model CDX18-5900, P/N 601293
Item Qty. Description Part No.
1 1 Case 300437
3 2 Flange 301254
4 12 Screw SHC M10 x 30 515538
5 12 Washer Schnorr D10 513005
6 1 Shaft 400368
7 2 Roller Bearing 506563
8 2 V-Ring 502084
9 2 Key 10 x 8 x 22 506044
12 4 Screw SHC M12 x 45 515612
13 4 Washer Schnorr D12 513006
14 1 Weight Adjustment Disk Right 518174
15 1 Weight Adjustment Disk Left 518175
16 2 Snap Ring 500058
17 2 O-Ring 508619
18 2 Weight Cover 517349
19 8 Screw SHC M8 x 25 515508
20 8 Washer Schnorr D8 513004
21 1 Terminal Block 6 Post 70 x 45 518502
22 2 Screw SHC M6 x 20 515504
23 2 Screw HHC M6 x 14 516555
24 4 Washer Schnorr D6 513003
25 1 Rubber Block 514036
26 2 Washer Ground D6 518026
27 1 Terminal Block 2 Post 51051028 1 Adapter M6 to M3 515605
29 1 Screw SHC M3 x 25 509056
30 1 Cable Protection Sheath 514031
31 1 Terminal Box Cover 309038
32 1 O-Ring 508548
33 2 Plug 1/8 NPT 509059
34 2 Bearing Cover 303081
35 2 Snap Ring Internal 500008
36 4 Plug M10 x 10 509008
P
a r t N u m b e r s
8/10/2019 Mongoose Shaker (Rev. h)
80/84
22
Figure 11a. Models VMX18-6100 and VMX18-8340 Part Numbers
242523
192022
31
27
28
1516
192022
9
6
12
511
1483
13
1820
17
29
3034
102 1 32 33 7
45
PartNumbers
8/10/2019 Mongoose Shaker (Rev. h)
81/84
23
Figure 11b. Models VMX18-6100 and VMX18-8340 Part Numbers
Models VMX18-6100 and VMX18-8340, P/N 601298
Item Qty. Description Part No.
1 1 Case 300243
3 2 Flange 301256
4 8 Screw SHC M12x 35 515558
5 12 Washer Schnorr D12 513006
6 1 Shaft 400369
7 2 Roller Bearing 506518
8 2 V-Ring 502069
9 2 Key 14 x 9 x 25 506046
11 4 Screw SHC M12 x 55 515588
12 2 Snap Ring 500063
13 2 O-Ring 508629
14 2 Weight Cover 517062
15 8 Screw SHC M8 x 25 515508
16 8 Washer Schnorr D8 513004
17 1 Terminal Block 6 Post 70 x 45 510502
18 2 Screw SHC M6 x 20 515504
19 2 Screw HHC M4 x 14 516555
20 4 Washer Schnorr D6 513003
21 1 Rubber Block 514036
22 2 Washer Ground D6 518026
23 1 Terminal Block 2 Post 510510
24 1 Adapter M6 to M3 515605
25 1 Screw SHC M3 x 25 509056
26 1 Cable Protection Sheath 51403127 4 Screw SHC M10 x 30 515538
28 4 Washer Schnorr D10 513005
29 1 Terminal Box Cover 309038
30 1 O-Ring 508548
31 2 Plug 1/8 NPT 509059
32 2 Bearing Cover 303081
33 2 Snap Ring Internal 500008
34 4 Plug M12 x 12 509008
P a
r t N u m b e r s
8/10/2019 Mongoose Shaker (Rev. h)
82/84
Form No. M3637SW-11/02
PO Box 721110Houston, TX 77272 USA
Phone: 281-988-1866 or 800-654-0660FAX: 281-988-1888
http:\www.swaco.midf.com
8/10/2019 Mongoose Shaker (Rev. h)
83/84
VIBRATOR TECHNICAL DATA SHEET
CDX18-5900 230/460V 60Hz 3PH
MECHANICAL CHARACTERISTICS
Weight: 200 lb (91 kg) Martin P/N: C601293-5900
Rpm: 1800 Ital. code: 601293*
Protection: Class I, Groups C,D Frame Size: 60X
IP66 EExd IIB 160C UL/cUL File: E129825
ATEX # 01ATEX0135585
Working moment: 129.0 in.-lb (148.8 kg-cm)
Max. Static moment: 64.6 in.-lb (74.4 kg-cm)
Weight Unbalance Centrifugal Force Bearing Life (hrs)
Position in.-lb kg-cm lb kg kN w/1.3 Load Factor
100% 64.6 74.4 5954 2700 26.5 15,859
90% 58.1 67.0 5358 2430 23.8 22,532
80% 51.7 59.5 4763 2160 21.2 33,366
70% 45.2 52.1 4167 1890 18.5 52,073
60% 38.7 44.6 3572 16