Modular valves DO5 (NG 10)315 bar

10

ModuvdO5.qxd 1/21/97 5:40 PM Page 3

2 Modular valves DO5 (NG 10) 315 bar BOSCH

3Modular valves DO5 (NG 10) 315 barBOSCH

Product Range

3

TA A P B TB

G

TA A P B TB

G

TA A P B TB TA A P B TB

G

Page

4

Page

10

4 10

TA A P B TB TA A P B TB

G

4 10

TA A P B TB TA A P B TB

G4 16

TA A P B TB TA A P B TB

4 16

TA A P B TB

G

TA A P B TB

8 16

TA A P B TB TA A P B TB

13 16

TA A P B TB

180°

TA A P B TB

13 16

Flow controls

Pressure relief valves Pressure reducing valves

Check valves

Modular valves DO5 (NG 10) 315 bar

4 Modular valves DO5 (NG 10) 315 bar BOSCH

1150 (80) 0811 101 273

2300(160) 0811 101 274

TA A P B TB

G

TA A P B TB

TA A P B TB

TA A P B TB

TA A P B TB

Pressure relief valvedirect operated

Symbol AdjustmentP. nom.PSI (bar)

Lbs.

1150 (80) 6.4 0811 101 250

2300(160) 0811 101 251

4600(315) 0811 101 252

1150 (80) 0811 101 253

2300(160) 0811 101 254

1150 (80) 0811 101 255

2300(160) 0811 101 256

4600(315) 0811 101 257

1150 (80) 0811 101 258

2300(160) 0811 101 259

1150 (80) 0811 101 260

2300(160) 0811 101 261

4600(315) 0811 101 262

1150 (80) 0811 101 263

2300(160) 0811 101 264

1150 (80) 7.7 0811 101 265

2300(160) 0811 101 266

4600(315) 0811 101 267

1150 (80) 0811 101 268

2300(160) 0811 101 269

1150 (80) 0811 101 270

2300(160) 0811 101 271

4600(315) 0811 101 272

5Modular valves DO5 (NG 10) 315 barBOSCH

SpecificationsValve function Pressure relief valve, direct operatedMounting type Intermediate plate D05 (NG 10)-ISO 4401Mounting position optionalFluid Mineral-oil or fluid HFA / B / C / DViscosity 60… 1600 SUS (10…350 cst)Fluid-temperature -4 to 175°F (-20 to 80°C)Filtration Contamination class 19/16 according to ISO

4406can be realized with filter ß25 = 75

Seals VitonMax. setting pressure 1160, 2300 or 4600 PSI (80, 160 or 315 bar)Max. operating pressure 4600 PSI (315 bar)

Modular valves DO5 (NG 10) 315 bar

Pressure relief valve

Performance curvesv = 164 SUS (35 Centistokes)

_ _ _ _ P nom. = 1160 PSI (80 bar)

______ P nom. = 2300 PSI (160 bar) P nom. = 4600 PSI (160 bar)

0 5(20)

10(40)

15(60)

20(80)

25(100)

(40)

(80)

580

(120)

1160

2300(160)

1750

Q-GPM (L/min.)

P =

PS

I (B

ar)

0 5(20)

10(40)

15(60)

20(80)

25(100)

(80)

(160)

1160

(240)

2300

(315)

3500

Q-GPM (L/min.)

P =

PS

I (B

ar)

4600

P

BA

TA TB

6 Modular valves DO5 (NG 10) 315 bar BOSCH

Dimensions - Inches (mm)

TA

A

P

B

TB

#7

.2564 x ø (6.5)

5 x 12.42 x 1.78 1 810 210 821

1.18(30)

.79(20)

1.14

(29)

D05 (NG 10)-ISO 44012.13

= (54) =

.08

(2)

.95

(24)

1.81

(46)

2.75

(70)

.47

(12)

17

4

3046 lb. ft. (63 + 20 Nm)

BOSCH918FRANCE

TA A P B TB

M

1.97

(50)

.19 (5)

G 1/4 6

= 3.7 (94) =

7.45 (189)

.39 (10)1.1 (28)

.39 (10)

M10

9.60 (244)

3.26 (83)

.39(10)

.78(20)

2H Lock

BOSCH918FRANCE

TA A P B TB

#9

1.97

(50)

= 3.7 (94) =

7.45 (189)

1.1 (28)

.39 (10)

M10

9.60 (244)

3.26 (83)

.39(10)

.78(20)

2H Lock

0811 101 250… 252

0811 101 255… 257

0811 101 253… 254

0811 101 258… 259

Pressure relief valve

7Modular valves DO5 (NG 10) 315 barBOSCH

Dimensions - Inches (mm)

TB

A

P

B

TA

.2564 x ø (6.5)5 x 12.42 x 1.78

1 810 210 821

.79(20)

1.14

(29)

D05 (NG 10)-ISO 44012.13

= (54) =

.08

(2)

1.81

(46)

2.75

(70)

.47

(12) 17

4

3046 lb. ft. (63 + 20 Nm)

BOSCH918FRANCE

TBBPATA1.97

(50)

= 3.7 (94) =

7.45 (189)

.39 (10)

1.1 (28).39 (10)

M10

9.60 (244)

3.26 (83)

.39(10)

.78(20)

2H Lock

BOSCH918FRANCE

A B

11.18 (284)

.39 (10)

1.1 (28).39 (10)

M10

= 15.51 (394) =

3.26 (83)

.39(10)

.78(20)

2H Lock

.39 (10)1.1 (28)

.39 (10)

M10

3.26 (83)

.39(10)

.78(20)

2H Lock

= .37 (94) =

= 1

.97

(50)

=

TA P TB

0811 101 260… 262

0811 101 263… 264

0811 101 265… 267

0811 101 270… 272

0811 101 268… 269

0811 101 273… 274

Pressure relief valve

8 Modular valves DO5 (NG 10) 315 bar BOSCH

Pressure relief valvepilot operated

Symbol Adjustment P. nom.PSI (bar)

Lbs.

TA A P B TB

G

1160 (80) 5.75 0811 101 210

2300 (160) 0811 101 211

4600 (315) 0811 101 212

1160 (80) 0811 101 213

2300 (160) 0811 101 214

4600 (315) 0811 101 215

SpecificationsValve function Pressure relief valve, pilot operatedMounting type Intermediate plate DO5 (NG 10)-ISO 4401Mounting position optionalFluid Mineral-oil or fluid HFA / B / C / DViscosity 60… 1600 SUS (10…350CST)Fluid-temperature -4 TO 175°F (-20 TO 80°C)Filtration Contamination class 19/16 according ISO 4406

can be realized with filter ß25 = 75Seals VitonMax. setting pressure 1160, 2300 or 4600 PSI (80, 160 or 315 bar)Max. operating pressure 4600 PSI (315 bar)Max. flow 26 GPM (100 I/min.)

0 5(20)

10(40)

15(60)

20(80)

25(100)

(4)

(8)

60

(12)

115

(16)

175

230

Q-GPM (L/min.)

P=

PS

I (B

ar)

0 5(20)

10(40)

15(60)

20(80)

25(100)

(80)

(160)

1160

(240)

2300

(315)

3500

Q-GPM (L/min.)

P=

PS

I (B

ar)

4600

Performance curvesv =164 SUS (35 Centistokes)

P nom. = f (Q)

9Modular valves DO5 (NG 10) 315 barBOSCH Modular valves DO5 (NG 10) 315 bar

Pressure relief valve

#15

P

TA TB

A B

Function

Dimensions - inches (mm)

TA

A

P

B

TB

.2564 x ø (6.5)

5 x 12.42 x 1.78 1 810 210 821

1.10(27)

.79(20)

1.14

(29)

D05 (NG 10)-ISO 44012.13

= (54) =

.08

(2)

.75

(19)

1.81

(46)

2.75

(70)

.47

(12)

17

4

30(63 + 20 Nm)

BOSCH918FRANCE

TA A P B TB TA A P B TB

M

#17

1.97

(50)

.12 (3)

G 1/4 6

= 3.7 (94) =

6.45 (164)

.28 (7)1.1 (28)

.39 (10)

M10

8.62 (219)

3.26 (83)

.39(10)

.78(20)

2H Lock

.19(5)

1.38

(35)

0811 101 210… 212

0811 101 213… 215

10 Modular valves DO5 (NG 10) 315 bar BOSCH

TA A P B TB

G

TA A P B TB

G

TA A P B TB

G

Pressure reducing valve

Symbol AdjustmentP. red.PSI (bar)

Lbs.

60(4)… 430 (30) 5.9 0811 145 115

60(4)… 1160 (80) 0811 145 116

120(8)… 2300 (160) 0811 145 117

120 (8)… 4600 (315) 0811 145 118

60(4)… 430 (30) 0811 145 119

60(4)… 1160 (80) 0811 145 120

120(8)… 2300 (160) 0811 145 121

120 (8)… 4600 (315) 0811 145 122

60(4)… 430 (30) 0811 145 123

60(4)… 1160 (80) 0811 145 124

120(8)… 2300 (160) 0811 145 125

120 (8)… 4600 (315) 0811 145 126

60(4)… 430 (30) 0811 145 127

60(4)… 1160 (80) 0811 145 128

120(8)… 2300 (160) 0811 145 129

120 (8)… 4600 (315) 0811 145 130

60(4)… 430 (30) 0811 145 131

60(4)… 1160 (80) 0811 145 132

120(8)… 2300 (160) 0811 145 133

120 (8)… 4600 (315) 0811 145 134

60(4)… 430 (30) 0811 145 135

60(4)… 1160 (80) 0811 145 136

120(8)… 2300 (160) 0811 145 137

120 (8)… 4600 (315) 0811 145 138

✩ TB port must be connected to line TA.

✩

11Modular valves DO5 (NG 10) 315 barBOSCH

Pressure reducing valve

SpecificationsValve function Pressure reducing valve, pilot operatedMounting type Intermediate plate DO5 (NG 10) ISO 4401Mounting position optionalFluid Mineral-oil or fluid HFA / B / C / DViscosity 60… 1600 SUS (10…350 CST)Fluid-temperature -4 TO 175°F (-20 TO 80° C)Filtration Contamination class 19/16 according to ISO 4406

can be realized with filter ß25 = 75Seals VitonMax. setting pressure 430 (30) 1160 (80) 2300 (160) 4600 (315)

barMax. operating pressure 1750 PSI (120 bar) 4600 PSI (315 bar)

10(40)

5(20)

15(60)

20(80)

25(100)

60(4)

115(8)

175(12)

(16)

0

TA ATA P1TB B

A1 AP P1B1 B

P =

PS

I (B

ar)

8 … 315 bar8 … 160 bar

4 … 80 bar4 … 30 bar

Q-GPM (L/min.)

0

230

10(40)

5(20)

15(60)

20(80)

Q-GPM (L/min.)

1160(80)

2300(160)

3500(240)

4600(315)

0

TA ATA P1TB B

A1 AP P1B1 B

P =

PS

I (B

ar)

25(100)

Performance curvesv = 164 SUS (35 Centistokes)

10(40)

20(80)

75(5)

150(10)

(15)

0

PS

I-(B

ar)

P – opened valve

A A1

B B1

P P1

225

Q-GPM (L/min.)

TA P

P1

Function

12 Modular valves DO5 (NG 10) 315 bar BOSCH

Pressure reducing valve

Dimensions - Inches (mm)

TA

A

P

B

TB

#22

.2564 x ø (6.5)

5 x 12.42 x 1.78 1 810 210 821 A

.78 (20)

1.14

(29)

D05 (NG 10)-ISO 44012.13

= (54) =

.08

(2)

B1.

81(4

6)

2.75

(70)

.50

(12)

17

4

3046 lb. ft. (63 + 20 Nm)

BOSCH918FRANCE

TA A P B TB TA A P B TB

M

M

#23

1.97

(50)

C

G 1/4 6

= 3.7 (94) =

6.6 (168)

D1.1 (28)

.39 (10)

M10

9.17 (223)

3.26 (83)

.39(10)

.78(20)

2H Lock

.19 (5)

(70)

(21)

BOSCH918FRANCE

TA A P B TB P

M

M1.97

(50)

.27 (7) = 3.7 (94) =6.6 (168)

.55 (14)1.1 (28)

.39 (10)

M10

9.17 (223)

3.26 (83)

.39(10)

.78(20)

2H Lock

.19 (5)

(21)

G 1/46

0811 145 115… 118

0811 145 123… 126

0811 145 131… 134

0811 145 135… 138

0811 145 119… 122

0811 145 127… 130

0811 145 115… 118 1.14(29) 1.0(25) .43(11) .39(10)

0811 145 123… 126 1.34(34) 1.18(30) .27(7) .55(14)

A B C D

13Modular valves DO5 (NG 10) 315 barBOSCH

ThrottleThrottle check valve

Symbol Throttle for Adjustment Lbs.

TA A P B TB

TA A P B TB

180°

4.2 0811 300 025

4.4 0811 320 025

Meter in

Meter in / outreversible

SpecificationsValve function Throttle check valveMounting type Intermediate plate DO5 (NG 10)-ISO 4401Mounting position optionalFluid Mineral-oil or fluid HFA / B / C / DViscosity 60… 1600 SUS (10…350 CST)Fluid-temperature -4… 175°F (-20 T0 80°C)Filtration Contamination class 19/16 according to ISO

4406can be realized with filter ß25 = 75

Seals VitonMax. operating pressure 4600 PSI (315 Bar)Min. flow .05 GPM (0.2 I/min.)

14 Modular valves DO5 (NG 10) 315 bar BOSCH

Throttle check valve

A B

180°TA A P B TB TA A P B TB

Function

meter - in meter - out

#25A

0 5(20)

10(40)

15(60)

20(80)

25(100)

(8)

(16)

115

(24)

230

460(32)

345open closed

Q-GPM (L/min.)

P =

PS

I (B

ar)

Performance curvesv = 164 SUS (35 Centistokes)

15Modular valves DO5 (NG 10) 315 barBOSCH

Throttle check valve

Dimensions - Inches (mm)

TA

A

P

B

TB

.2564 x ø (6.5)

5 x 12.42 x 1.78 1 810 210 821

.79(20)

D05 (NG 10)-ISO 4401

2.13= (54) =

.08

(2)

.26

(19)

1.81

(46)

2.75

(70)

.47

(12)

19

4

3046 lb. ft. (63 + 20 Nm)

#271.

57=

(

40)

=

= 3.7 (94) =

4.61 (117)

.315 (8)

M12

x 1

.25

BOSCH918FRANCE

TA A P B TB TA A P B TB

TA

A

P

B

TB

.2564 x ø (6.5)

5 x 12.42 x 1.78 1 810 210 821

.79(23)

D05 (NG 10)-ISO 4401

2.13= (54) =

.08

(2)

1.18

(30)

1.81

(46)

2.75

(70)

.47

(12)

19

4

27(63 + 20 Nm)

BOSCH918FRANCE

A B

B A

1.57

=

(39

)

=

= 3.7 (100) =

= 4.61 (177) =

.315 (8)

M12

x 1

.25

.315 (8).050

(1.3

)Plate

0811 300 025

0811 320 025

16 Modular valves DO5 (NG 10) 315 bar BOSCH

TA A P B TB

TA A P B TB

TA A P B TB

TA A P B TB

TA A P B TB

G

Check valves

Symbol Opening Pressure P. max Lbs.PSI (bar) PSI (bar)

7 (0.5) 4600 (315) 4.0 0811 000 025

73 (5) 0811 000 026

5.5 : 1 4600 (315) 6.6 0811 020 025

5.5 : 1 0811 020 026

5.5 : 1 0811 020 027

Pilot Ratio

17Modular valves DO5 (NG 10) 315 barBOSCH

Check valves

A1

A2

#30

SpecificationsValve function Check valve or pilot operated check valveMounting type Intermediate plate DO5 (NG 10) ISO 4401Mounting position optionalFluid Mineral-oil or fluid HFA / B / C / DViscosity 60… 1600 SUS (10…350 CST).Fluid-temperature -4… 175°F (-20 to 80° C)Filtration Contamination class 19/16 according to ISO

4406can be realized with filter ß25 = 75

Seals VitonMax. operating pressure 4600 PSI (315 bar)

0 5(20)

10(40)

15(60)

20(80)

25(100)

10(2)

60(4)

90(6)

115(8)

Q - GPM (L/min)

P

P =

PS

I (B

ar)

0 5(20)

10(40)

15(60)

20(80)

25(100)

60(4)

115(8)

175(12)

230(16)

Q - GPM (L/min.)

P =

PS

I (B

ar)

Performance curvesv = 164 SUS (35 Centistokes)

Function

P A B

Pilot ratio A1 : A2

0811 000 025… 026 0811 120 025… 027

18 Modular valves DO5 (NG 10) 315 bar BOSCH

Check valves

Dimensions - Inches (mm)

TA

A

P

B

TB

.2564 x ø (6.5)

5 x 12.42 x 1.78 1 810 210 821

.79(20)

D05 (NG 10)-ISO 4401

2.13= (54) =

.08

(2)

.87

(22)

1.81

(46)

2.75

(70)

.47

(12)

BOSCH918FRANCE

1.57

=

(40

)

=

3.7 (94)

G 1/4 6

.63

(16)

.197(5)

TA

A

P

B

TB

.2564 x ø (6.5)

5 x 12.42 x 1.78 1 810 210 821

.79(20)

D05 (NG 10)-ISO 4401

2.13= (54) =

1.81

(46)

2.75

(70)

.47

(12)

1.32(33.5)

BOSCH918FRANCE

#38

1.97

(50)

3.70 (94)

4.80 (121)

0811 000 025… 026

0811 020 025… 027

19Modular valves DO5 (NG 10) 315 barBOSCH

Control knob

05

04

03

02

01

M4 x 12 - 3

3 Nm

Kit

ValveKit

Parts

0811 300 025

0811 300 025

0811 300 025

0811 300 025

1 x + 1 x 1 x

Pressure reducing valvePressure relief valve, pilot operated

0811 145 115… 1380811 101 210… 215

0811 101 250… 274 Pressure relief valve, direct operated

1 x + 1 x 1 x

1 x + 1 x 1 x

1 x + 1 x 1 x

01

02

02 05

0501

03 04

0403

03

03

20 Modular valves DO5 (NG 10) 315 bar BOSCH

Stud lengthL=2.07 (52.8) Plus combined height of all modules (+0-.3)

module "D"flow 1.57(40)check 1.57(40)relief 1.97(50)reducing 1.97(50)

Bolt kits1/4-20

DO5 bolts & stud kits

D

A

B

subplate

D

A

B

subplate

C

.75.38

.12

B-97 3.25" 953577B-223 3.75" 953718

B-99 4.75" 953579

B-88 5.0" 953559

B-224 5.25" 953719

B-89 5.75" 953560B-225 6.57" 953720

Stud bolt kits1/4-20

B-242 5.94" 953737B-238 5.25" 953733B-239 5.5" 953734B-240 7.25" 953735B-136 7.62" 953629B-145 9.19" 953640B-157 3' 953652

valve BoschA 1.18(30)B(min) .69(17.5)A+B 1.87(47.5)

Note: Stud kit B-157 consists of 10 ea. 1/4-20 X 3' threaded grade 7 studs & 50 ea. stud nuts. studs can be cut to length with a hacksaw.

Table 1 DO5 (NG 10) valve & subplate dimensions

Table 2 DO5 (NG 10) module heights

Note: min. full thread engagement intosubplates is 69"

Determining bolt length

Torque 1/4-20 Threads + 100 in. lbs.

Dertermining stud length

Bolt lengthL=1.87 (47.5) Plus combined height of all modules (+0-.3)

ROBERT BOSCH FLUID POWER CORPORATIONP.O. BOX 2025RACINE, WISCONSIN 53401-2025 U.S.A.Phone (414)554-7100, Fax (414)554-7117

PRINTED IN U.S.A.

9 535 233 173ATUS AKY 010/7 US (4.95)