Modular pneumatic valve unit - WJF · Modular pneumatic valve unit Type 8032 Switch Type 6212 Solenoid valve Type 2012 Process valve Type 8640 can be combined with… Type 1062 Position

8640

p. 1/21www.burkert–usa.com

Modular pneumaticvalve unit

Type 8032

Switch

Type 6212

Solenoidvalve

Type 2012

Processvalve

Type8640canbecombinedwith…

Type 1062

Positionfeedback

Type 0498

Doublepilotcon-trolledcheckvalve

•Compactdesign

•Modularconfiguration

•Highflexibility

•Simpleexchangeofvalves(withoption “P-shut-off”-alsopossibleduringoperation)

Specification Solenoid valve Type 6524/6525 Solenoid valve Type 6526/6527

Mounting dimensions 11mm 16.5mm

Ambient temperature 14°Fto131°F(-10°Cto+55°C) 14°Fto131°F(-10°Cto+55°C)

Storage temperature -4°Fto140°F(-20°Cto+60°C) -4°Fto140°F(-20°Cto+60°C)

Pressure range Vac.-145PSI Vac.-145PSI

Operating voltage 24V/DC 24V/DC

Voltage tolerance ±10% ±10%

Residual ripple 1Vss(withfieldbus) 1Vss(withfieldbus)

Degree of protection 3accordingtoVDE0580 3accordingtoVDE0580

Duty cycle Continuousoperation(100%ED) Continuousoperation(100%ED)

Circuit functions CandD(3/2-way),H(5/2-way)

CandD(3/2-way),H(5/2-way)

Flow rate 300l/min 700l/min

Rated power 1W 2W,1W

Rated current per valve 42mA 86mA

No. of valve functionalities per unit 2–24 2–24

Pneumatic module TypeMP11,2-and8-valves TypeMP12,2-,3-and4-valves

Electric module 6-,9-and12-valves 4-,8-and16-valves

Feedback Max.32 Max.32

Degree of protection IP20withterminals IP20withterminalsIP54withcircularconnector

The8640valveunitsystemisdesignedtosolvediverseandcomplexcontrolproblemsduetoitssystematicmodularconstructionandcombinationofpneumaticandelectricalinterfaces.Byputtingtogetherarowofpneumaticmoduleswithdifferentnumbersofvalves,2to24valvefunctionalitiesmayberealizedononevalveunit.

Electricalconnectivityisachievedbyeitherfieldbusinterfaces,commonconnection(parallelconnectiontechnique)ormultipoleinterfaces.Thevalvesallowdifferentapplicationstobecovered.Bodiesandconnectionmodulesaremadeofhigh-qualityplastic(polyamide)andareeasytoassemblebymeansofthebuilt-insnapconnectors.

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Specification Solenoid valve Type 6524/6525 Solenoid valve Type 6526/6527

Electric Connection •Commonconnection(parallelconnection)•Multipole(D-Sub,25pole)•PROFIBUS-DP•INTERBUS•DEVICENET•SELECAN•ASI•CANopen•InternalbusextensionbyProfibusDP(RIO)•moreonrequest

Total current withcommonconnection withmultipoleconnection withfieldbusconnection

asafunctionoftheelectricalconnectiontechniquemax.3A(sumofcurrentthroughindividualvalves)max.3A(sumofcurrentthroughindividualvalves)+max.3A(repeater)Itotal=Ibase+(nxIvalve)+(mxIrepeater)n=quantityofvalves,m=quantityofrepeaters,Ivalve=ratedcurrentofeachvalveIrepeater=ratedcurrentofeachrepeater,mxIrepeater=max.650mAIbase=200mAspec.basecurrentPROFIBUSDP300mAspec.basecurrentINTERBUS200mAspec.basecurrentDEVICENET200mAspec.basecurrentSELECAN

The 8640 valve island system

6526/65276524/6525

Common electrical connection

Multipole electrical connection

Fieldbus

1 2 3

Solenoid valves

3/2 2 x 3/2 5/2 3/2 5/2

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Configuration software

Formoreinformationconsultindividualdatasheets,downloadableatwww.burkert.com

The8640valveislandsystemisasystemofmodulardesignwhichcanbebuiltuptospecificrequirements.Bürkertoffersasoftwareprogram,thesimple,precisegenerationoftherequiredconfigurationofeach8640system.

TheBürkertConfiguratordefines• Numberandtypesofvalves• Typeof(intermediate)supplies• CombinationofFieldbus,pilotvalvesandI/Omodules

TheresultssuppliedbytheConfigurator• Billofmaterials• Illustration• Drawings

Function• Pneumaticallycontrolledprocessvalve• Electricfeedbacksignal• Fieldbuscommunicationorparallelwiring

Application example

8640

p. 4/21

Cir

cuit

fu

nct

ion

Ori

fice

[m

m]

CV

QN

n v

alu

e

air

[l

/min

]

Pre

ssu

re

ran

ge

[PS

I]Response times

Vo

lta

ge

/F

req

ue

ncy

[V/H

z]

Ite

m n

o.

Op

en

ing

[m

s]

Clo

sin

g

[ms]

Circuit function C 4 .28 300 Vac.-101.5 15 20 24VDC 153958

14.5-101.51) 15 20 24VDC 150333

36.25-101.5 12 20 24VDC 144933

3/2-wayvalve,servo-assistedinde-energizedposi-tionport2toatmosphere

36.25-145 15 28 24VDC 148227

Circuit function D 4 .28 300 14.5-101.51) 12 20 24VDC 150334

36.25-101.5 12 20 24VDC 144934

36.25-145 15 28 24VDC 152139

3/2-wayvalve,servo-assistedinde-energizedposi-tionport2pressurized

Circuit function H 4 .28 300 14.5-101.51) 15 20 24VDC 150335

36.25-101.5 15 20 24VDC 144935

36.25-145 20 28 24VDC 150610

5/2-wayvalve,servo-assistedinde-energisedposi-tionport1connectedtoport2,port4exhausted

Circuit function C 4 .28 300 14.5-101.51) 12 20 24VDC 1702692)

2x3/2-wayvalve,servo-assistedinde-energizedpositionport2/4toatmosphere

36.25-101.5 12 20 24VDC 1702682)

1)Versionwithauxiliaryair.2)Versionwithintegratedreductionofpowerconsumption

2

1 3

12 10

2

1 3

10 12

1

2

35

41214

2

1 3

12 10 1014

1 3

4

Order chart for valves

ThesolenoidvalveTypes6524and6525consistofapneumaticvalvebodyfittedwithType6104rockerpilotvalve.Therockerprincipleallowsswitchingofhighpressureatlowpowerconsumptionandfastresponsetimes.Thepilotvalvesareequippedwithmanualover-rideasastandard.The2x3/2-wayvalveversionisthecombinationoftwopilotrockersolenoidvalvestype6104andapneumaticseatvalve.

11mm width per station: Multi-waysolenoidvalveTypes6524and6525

Specification 3/2-way valve 2 x 3/2-way valve

Body material PA(polyamide)

Seal material FPM,NBR

Media Lubricatedandnon-lubricateddryair,neutralgases(5µm-Filter)

Port connection FlangeforMP11

Manual override Asastandardfeature

Voltage 24VDC

Nominal power 1W 2x1Wwithreductionofpowerconsumption

Duty cycle Continuousoperation(100%ED)

Elec. connection on valve Rectangularplug2-polewithraster5.08mm

Rectangularplug3-polewithraster2.54mm

Mounting With2screwsM2x20 With2screwsM2x28

Installation position Asrequired,preferablywithpilotvalveupright

Flow rate: QNn value air[l/min]

Measuredat68°F(+20°C),87PSIpressureatvalveinletand14.5PSIpressuredifference

Pressure ranges [bar] Measuredasoverpressuretotheatmosphericpressure

Response times [ms] MeasuredaccordingtoISO12238

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16.5mm width per station: Multi-wayforsolenoidvalveTypes6526and6527

ThesolenoidvalveTypes6526and6527consistofapneumaticvalvebodyfittedwithType6106rockerpilotvalve.Therockerprincipleallowsswitchingofhighpressureatlowpowerconsumptionandfastresponsetimes.Thepilotvalvesareequippedwithmanualoverrideasastandard.

Flow rate: QNn value air[l/min]

Measuredat68°F(+20°C),87PSIpressureatvalveinletand14.5PSIpressuredifference

Pressure ranges [bar] Measuredasoverpressuretotheatmosphericpressure

Response times [ms] Measuredacc.toISO12238

Specification

Body material PA(polyamide)

Seal material NBR

Media Lubricatedandnon-lubricateddryair,neutralgases(10µmfilter)

Port connection FlangeforMP12

Manual override Standard

Voltage 24VDC

Nominal power 2W,1W

Duty cycle Continuousoperation(100%ED)

Elec. Connection on valve

Tagconnectoracc.toDINEN175301-803(previouslyDIN43650)FormC

Mounting With2screwsM3x30

Installation position Asrequired,preferablywithpilotvalveupright

Order chart for valves

1)versionwithauxiliaryair2)electricconnectionwithmanualoverride.3)closingtimeapprox.5mshigherwhenusedtogetherwithvalveunit

Cir

cuit

fu

nct

ion

s

Ori

fice

[mm

]

CV

QN

n v

alu

e

air

[l

/min

]

Pre

ssu

re

ran

ge

[P

SI]

No

min

al

po

we

r [W

]

Response times

Vo

lta

ge

/ F

req

ue

ncy

[V/H

z]

Ite

m n

o.

Op

en

ing

[m

s]

Clo

sin

g

[ms]

3)

C

3/2-wayvalve,servo-assistedinde-energizedpositionport2toatmosphere

6 .64 700 14.5-1451) 2 20 12 24VDC 156842

14.5-1451) 2 20 12 24VDC 163028 2)

29-145 2 20 12 24VDC 156318

29-145 2 20 12 24VDC 158944 2)

29-116 1 20 17 24VDC 156840

29-116 1 20 12 24VDC 158947 2)

D

3/2-wayvalve,servo-assistedinde-energizedpositionport2pressurized

6 .64 700 14.5-1451) 2 12 20 24VDC 157672

14.5-1451) 2 20 12 24VDC 163029 2)

29-145 2 12 20 24VDC 156320

29-145 2 20 12 24VDC 158946 2)

29-116 1 17 20 24VDC 156841

29-116 1 20 12 24VDC 158948 2)

H

5/2-wayvalve,servo-assistedinde-energizedpositionport1connectedtoport2,port4exhausted

6 .64 700 14.5-1451) 2 20 12 24VDC 156828

14.5-1451) 2 20 12 24VDC 163030 2)

29-145 2 20 12 24VDC 156337

29-145 2 20 12 24VDC 158942 2)

29-116 1 20 17 24VDC 156827

29-116 1 20 12 24VDC 158943 2)

Covering platesWhenallthevalveconnectionsinabasicvalveunitmodulearenotused,thentheseconnectionsshouldbecoveredbytheappropriatecoveringplateforfullefficiency.

Covering plates Item no.

CoveringplateforsolenoidvalveType6524/6525 650373

CoveringplateforsolenoidvalveType65242x3/2-wayvalve

661092

CoveringplateforsolenoidvalveType6526/6527 653765

Exhaust plates Item no.

ExhaustairplatecompleteType6524/6525 655166

ExhaustairplatecompleteType6526/6527 653697

Exhaust platesAnexhaustplateismountedonthepneumaticmoduleofthevalveunitandoffersanadditionalpossibilitytoremovecompressedairfromthesystem.

More valve options

2

1 3

12 10

2

1 3

10 12

1

2

35

41214

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Valve unit configuration

Basic module choice, for further modules see the following pages

1. Electricalendmoduleleft 2. Terminalmoduleforelectronicinputs

3. Extensionmoduleforelectricalinputs 4. Multipolerepeaterinputs(initiators)

5. Electricalendmoduleleft 6. Basicelectricalmodulestandard

7. Fieldbusmodule 8. Multipolevalveoutputs

9. Commonconnectionmodule 10. Pneumaticconnectionmoduleleft,TypeMP11

11. Basicpneumaticmodules,TypeMP11for12valves 12. Pneumaticconnectionmoduleright,TypeMP11

13. ValvesofType6525(5/2-way)

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Module description

6524/6525Mounting dimensions 11mm

6526/6527Mounting dimensions 16.5mm

Left connector module

G1/4 G3/8

NPT1/4 NPT3/8

Push-inØ10mm –

Right connector module

G1/4 G3/8

NPT1/4 NPT3/8

Push-inØ10mm –

Basic module, 2 valves wide

M5andM7 G1/8

Push-inØ6mm NPT1/8

Push-inØ1/4” Push-inØ8mm

Push-inØ5/32”/Ø4mm Push-inØ5/16“

Pshut-offoption –

CheckvalveinR&Soptional CheckvalveinR&Soptional

Basic module, 2 valves wide with 2 x 3/2-way valve

M5andM7 –

Push-inØ6mm –

Push-inØ1/4” –

Push-inØ5/32”/Ø4mm –

CheckvalveinR&Soptional –


formounting11mmvalve(usedwhen11mmvalvesarecombinedwith16,5mmvalvesononevalveisland)

– M5andM7

– Push-inØ6mm

– Push-inØ1/4”

– Push-inØ5/32”/Ø4mm


– G1/8

– NPT1/8

– Push-inØ8mm

– Push-inØ5/16”

– CheckvalveinR&Soptional

Pneumatic module Type MP11 and MP12, mountingdimensions11mmand16.5mm

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Module description

6524/6525Mounting dimensions 11mm

6526/6527Mounting dimensions 16.5mm


M5andM7 –

Push-inØ6mm –

Push-inØ1/4” –

Push-inØ5/32”/Ø4 –

Pshut-offoption –


Basic module, 8 valves wide with 2 x 3/2-way valve

M5andM7 –

Push-inØ6mm –

Push-inØ1/4” –

Push-inØ5/32”/Ø4 –


Pneumatic module Type MP11 and MP12, mountingdimensions11mmand16.5mm

Additional pneumatic accessories

MP11

Intermediatesupplyplate Separateexhaustplate Bulkhead Coveringplate

Intermediatesupplyplate Separateexhaustplate Bulkhead Coveringplate

MP12

Doublepilotcontrolledcheckvalve

Type 0498

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Multipole module

Valve outputs

Multipole module

Repeater inputs

(initiators)

Multipole module

Valve outputs

Module description

Common connection and multipole modules forindividualconnectionofvalvesandrepeaters

6524/6525Mounting dimension 11mm

6526/6527Mounting dimension 16.5mm

Fieldbus PROFIBUS-DP, IP20 degree of protection

Max.24valves

Max.32repeaters(inconnectionwithEMEmodule)

Transmissionrates9.6;19.2;93.75;187.5;500kBaud;1.5;3;6;12MBaud

Powersupplywithrectangularplug(4-polemale)

BusconnectionD-SUB(9-polefemale)

OptionwithRIO-connectionM8(4-pole)

Internal bus extension RIO-VA module, IP20 degree of protection

Max.24valves


Plug

Fieldbus PROFIBUS-DP IP54 degree of protection

on connection with the basic electrical module the complete system meets the degree of protection IP54

Max.24valves


Transmissionrates9.6;19.2;93.75;187.5;500kBaud;1.5;3;6;12MBaud

PowersupplywithM12circularplug(4-polemale)

BusconnectionM12(5-polefemale)

Foratrouble-freeassemblyusethefollowingY-piece(ItemNo902098)

Fieldbus modules



Connection via individual stranded wires

Looped-throughgroundpotential

Max.24valves

IP20degreeofprotection

Screwterminal

8640

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Module description



Fieldbus CANopen, IP20 degree of protection

Max.24valves,


Transmissionrates20,125,250or500kBaud

Powersupplywithrectangularplug(4-pole)

BusconnectionD-SUB(9-polemale)

Fieldbus CANopen, IP54 degree of protection


Max.24valves




BusconnectionM12(5-polemale)


Fieldbus Device Net, IP20 degree of protection

Max.24valves


Transmissionrates125,250or500kBaud

Powersupplywithrectangularplug(4-pole)

BusconnectionD-Sub(9-polemale)

Fieldbus Device Net, IP54 degree of protection


Max.24valve


Transmissionrates125,250or500kBaud


BusconnectionM12(5-polemale)


Fieldbus InterBus S, IP54 degree of protection


Max.24valves


Transmissionrates500kBaud

PowersupplywithM12circularplug(4-pole)

Busconnection2xD-SUB(9-poleplug&sleeve)

Fieldbus modules

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Module description



Fieldbus AS Interface 8IN/8OUT, IP54 degree of protection


Max.4(seedrawing)or8valvesand8repeaters

5mscycletime(determinedbycontrol)


BusconnectionwithM12circularplug(4-pole)

Fieldbus AS Interface 4IN/4OUT, IP54 degree of protection


Max.4(seedrawing)or8valvesand8repeaters

5mscycletime(determinedbycontrol)


BusconnectionwithM12circularplug(4-pole)

Fieldbus SELECAN, IP54 degree of protection

on connection with the basic electrical module the completesystem meets the degree of protection IP54

Max.24valves




BusconnectionD-SUB(9-poleplug&sleeve)

EME module (extension module inputs, old version), IP54 degree of protection

Moduleforconnectionofrepeaterinputsinconnectionwithfieldbusmodules

EME module (extension module inputs, new version), IP54 degree of protection

Moduleforconnectionofrepeaterinputsinconnectionwithfieldbusmodules

Fieldbus modules

Further electrical accessories

Bus Y-piece for PROFIBUSyoumustuseatleastonepreconverted

Bus Y-piece for CANopen and DeviceNet

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Modules with connection points for repeaters



Module with plugged connection for repeaters/initiators

6,12or24input 8or16input

IP20degreeofprotection IP20degreeofprotection

Pluggablescrewterminals Pluggablescrewterminals

Module description



Basic electric module, standard version

6,9or12valvestations 4,6or8valvestations


Basic electric module with 2 x 3/2-way valve, standard version

6or12valvestations –

IP20degreeofprotection –

Basic electrical module, Common connection

6or12valvestations 4or8valvestations


Wireconnectionviascrewterminals Wireconnectionviascrewterminals

Electrical module with 2 x 3/2-way valve, common connection



Basic electrical module with manual-automatic switchover



Versionwith3-stagesafetyratchetswitch

–

Module with 4 free outputs

Operatingvoltage24VDC

Max.electricalperformance12Wperoutput

Electricalconnection • M12circularplugforpowersupply • M8circularplugforpowersupply


Modules with integrated cable plug for the electrical connection of the valves

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Module description



I/O basic digital module

Withfieldbusconnection(internalbus)

8digitalconnections

DIPswitchforsettingupthe8digitalconnectionsofthebasicmoduleasinputsoroutputs

Terminalconnection


I/O expanding digital module

Basicmodulerequired

DIPswitchforsettingupthe8digitalconnectionsofthebasicmoduleasinputsoroutputs

Terminalconnection


Digital I/O-Module

for extension of a valve unit with freely assignable inputs and/or outputsMaximumof48digitalconnections;preconditionisthataREMOTEI/Ointerfaceispresentinthevalveunit;supplyvoltage24VDC,powerconsump-tionmax.5W,currentconsumption10mAperinput,currentsumofalloutputsmax.10A,powerperoutputmax.12W,signallevelLOW=0to4.5V;HIGH=13to28V.

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Dimensions [mm]

11 mm mounting dimensions for Type 6524/6525

11 22 22

40 + (n x 11)15

6.7

11

11

45.5 + (n x 11)21 24.5 + (n x 11)

11.523

.538.7

Supply connectionPush-in connection D6,Threaded bush M7 or M5

Pneumatic connectionG1/4, NPT1/4 + M5 orpush-in connectionD10 + D4

RIO

Example of a valve unit with common connection

Underside view of valve unit with Profibus and RIO-InterfaceSupplyandserviceportsarefoundonthebottomofthevalveunitinallversions;theindicateddimensionsapplytoallthevalvesofthistype.

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Example of a valve unit with repeaters and multipole connection

Dimensions [mm]

11mm mounting dimensions for Type 6524/6525, cont.

Example of valve unit with feedback, Profibus DP and RIO-Interface

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Underside view of valve unit with Profibus

16.5mm mounting dimensions for Type 6526/6527

Dimensions [mm]

16.5mm mounting dimensions for Type 6526/6527, cont.

Example of a valve unit with common connection

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Dimensions [mm]

Example of a valve unit with repeaters and multipole connection

Example of valve unit with feedback and Profibus

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11mm mounting dimensions combination for Type 6524/6525 and 16.5mm for Type 6526/6527

Example of valve unit with feedback, Profibus DP and RIO-Interface

Underside view of valve unit with Profibus and RIO-Interface

Dimensions [mm]

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Example of valve unit with feedback and Interbus

Dimensions [mm]

*Dimensionsnotvalidforthreadedbush

25.8nx1132.8

33+(nx11)

37.7

8212

8.15

37.7

65.6+(nx11)

26

11 22 22

11

45.5+(nx11)

24.5+(nx11)

14.840+(nx11)

20.8

6.711.5

11

23.538

.7

7.8

PneumaticconnectionG1/4NPT1/4+M5orLegrispush-inconnectionD10+D4

SupplyconnectionPush-inconnectionD4,D6,D1/4ThreadedbushM7orM5

35

2.510

59

55

75.25

2.1*

72.8

ConnectionpossibilitiesforstandardrailEN50022–35x7.5or35x15

Example of valve unit with common connection

11 mm mounting dimensions for Type 6524 2 x 3/2-way valve

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Dimensions [mm]


25.8nx1132.8

33+(nx11)

37.7

8212

8.15

37.7

65.6+(nx11)

26

11 22 22

11

45.5+(nx11)

24.5+(nx11)

14.840+(nx11)

20.8

6.711.5

11

23.538

.7

7.8

PneumaticconnectionG1/4NPT1/4+M5orLegrispush-inconnectionD10+D4


35

2.510

59

55

75.25

2.1*

72.8

ConnectionpossibilitiesforstandardrailEN50022–35x7.5or35x15

Underside view of valve unit with common connection


25.8 33+(nx11)

8212

8.35

193.55

37.7

37.7

32.8 nx1165.6+(nx11)

11 2222

20.8

7.8 11

45.5+(nx11)24.5+(nx11)

11.5

38.7

23.5

14.8 40+(nx11)

6.7

11.5

11

23.538

.7

PneumaticconnectionG1/4,NPT1/4+M5orpush-inconnectionD10+D4


35.5

59

2.510

55

*2.1

75.2572.8

ConnectionpossibilitiesforstandardrailEN50022-35x7.5or35x15

Example of valve unit with multipole connection

11 mm mounting dimensions for Type 6524 2 x 3/2-way valve

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Incaseofspecialapplicationconditions,pleaseconsultforadvice.

Wereservetherighttomaketechnicalchangeswithoutnotice.©ChristianBürkertGmbH&Co.KG 0809/3_US-en_1000082489

Dimensions [mm]

Underside view of valve unit with multipole connection


25.8 33+(nx11)

8212

8.35

193.55

37.7

37.7

32.8 nx1165.6+(nx11)

11 2222

20.8

7.8 11

45.5+(nx11)24.5+(nx11)

11.5

38.7

23.5

14.8 40+(nx11)

6.7

11.5

11

23.538

.7

PneumaticconnectionG1/4,NPT1/4+M5orpush-inconnectionD10+D4


35.5

592.510

55

*2.1

75.2572.8

ConnectionpossibilitiesforstandardrailEN50022-35x7.5or35x15

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Modular pneumatic valve unit - WJF · Modular pneumatic valve unit Type 8032 Switch Type 6212 Solenoid valve Type 2012 Process valve Type 8640 can be combined with… Type 1062 Position