1914 - 2014 A Century of Innovation in the Oil and Gas Industry

© 2014 UOP LLC. All rights reserved. UOP 6600G-1

Modular Delivery of UOP Technologies. Project Fast Track Implementation

Olga Buzdalina– PT&E Regional Manager OOO “UOP” Moscow

April, 2015

Presentation Overview

Benefits of Modularization for fast track delivery of projects

UOP Products and Services for Modular Refinery Units

UOP’s Modular Work Process

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UOP Offers Complete Solutions

Complete Technology Package – Basic Engineering Design

– Key mechanical equipment

– Engineering services

– *Modular construction

– Installation support

– Inspection Services (Key equipment, Rx, Comp, HX)

– Planning and consulting studies

Since 1987, UOP has sold more than

270 Modular projects to our licensees

and EPC contractors around the world

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Limited local resources to execute and fabricate units

Remote location

Timely Delivery

High Quality

Technical on-spec performance

Cost Effective Execution scheme

Meeting local codes (GOST)

Layout for ease of operation and maintenance teams

Safe execution

Risk management

What We Understand of Russian Project Basis

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Why Modular?

Current challenges to Russian Projects

Long schedules not meeting market demands

Project timing and budget overruns common

RDIs overburdened

Opportunities for improvement

Better management of project design phases

Improved transfer of technical design to EP contractors

Early procurement of critical equipment to reduce risk

and improve schedule

Modular equipment to reduce construction time / site

congestion and complexity

Lower risk and improved NPV

Reduces schedule, fixes cost, eliminates difficult site construction

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Why UOP Modular?

Traditional “stick-build” approach

• Site Congestion

• Poor Site Logistics

• More Cranes and Crane Time

• Longer Schedule

• Higher Safety Risk

• Higher Execution Risk

• Weather becomes a factor/risk

Modular Supply by UOP

• Quality Assurance and Control

• Reduced Site Congestion

• Easier and Safer Site Logistics

• Limited Crane Usage

• Shorter Schedule

• Low Safety Risk

• Low Execution Risk

• Low Labor Requirements

VS

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(3) 1 Under

Execution

65 37 17

90

• CCR™ Regenerator Sections 65

• Recovery Plus™ Systems 37

• Isomerization Units 17

• NGL Separation Units 90

• Offshore Separex™ Systems 15

• Merox ™ Units 55

• Naphtha Block Units 3

15 53 55

UOP Modular Products

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Since 1987, UOP has sold more than 270 Modular projects Around the world

7

Specialized Technology

Continuous Solids Transfer - Special piping & equipment layout requirements

Over 500 instruments, including analyzers and nuclear level instruments

Operating at temperature over 500°C and in corrosive conditions requires special metallurgy

Large height-to-width ratio of the structure

Need operation & maintenance friendly layout at lower decks, where equipment, piping, and instrument density is high

UOP Modular CCR Regenerator

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UOP has sold (65), designed and delivered more

CCR Regenerator Sections than any

other Contractors

– 300 PPH (1 unit) – 2000 PPH (3 units)

– 450 PPH (5 units) – 2500 PPH (1 units)

– 700 PPH (6 units) – 3000 PPH (3 units)

– 1000 PPH (15 units) – 4500 PPH (6 units)

– 1500 PPH (13 units) – 6000 PPH (1 unit)

– 7000 PPH (3 units)

Only UOP Modular has supplied every type and

capacity of UOP CCR Regenerator Section

UOP has delivered three Modular CCR units

for Russia to date

– Tanneco – Delivered 2010

– Sibur - Delivered 2011

– Rosneft -Tuapse, Delivered 2013

– ZAO Antipinsky – In progress

– Gazpromneft, Moscow Oil- In progress

UOP Modular CCR Regenerator Experience List

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Modular-Site Installation, SIBUR CCR

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11

Modular-Site Installation, SIBUR CCR

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Modular-Site Installation, SIBUR CCR

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Modular-Site Installation, SIBUR CCR

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UOP CCR Platforming Reactor Supply

UOP Modular delivery of the CCR

Platforming stacked reactors enables

fast-track project execution

Delivery of the reactors together with

the Modular CCR Section optimizes

crane use for cost savings

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UOP Modular: Penex / DIH UOP is the leading world-wide provider of

isomerization technology. More than 120 Penex units are in operation.

A Penex Process Unit designed and built under UOP supervision is the most effective way to insure UOP process requirements are satisfied.

UOP Modular has delivered 10 Penex units, ranging in combined feed capacity from 1,500 bpsd to 27,000 bpsd (50 – 900 kMTA)

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UOP Modular Penex / DIH Process Unit

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UOP Modular Penex / DIH Process Unit

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Refinery Configurations – Where Does Merox Fit?

Naphtha HDS

Diesel Merox

LPG

Diesel

Heavy Fuel Oil

ATM Crude Tower

Vacuum Tower

Fuel Gas Extraction

LPG Extraction

LSR Gasoline

Sweetening

FCC Gasoline

Sweetening

Gasoline

Kerosene/ Jet Fuel

Diesel

Heavy Fuel Oil

PlatformingTM Unit

Naphtha HDS

Diesel HDS

Alkylation Inalk

Cat. Con.

LPG Extraction FCC

Fuel Gas

Saturate Gas. Con.

Kerosene/ Jet Fuel

Sweetening

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Refinery Scope of Supply

1

) C

DU

Sat Gas Plant

NHT Unit

Isom Unit

CCR Plat Unit

DHT Unit

UOP Modular

Unit

Pro

du

cts

Ta

nk

ag

e

LPG MeroxTM

Kero MeroxTM

OSBL Not

offered by UOP

OSBL (utilities, controls etc) UOP Scope

ISBL process configuration

Basic design for ISBL

process units

Supply of non-licensed

process units (LPG treating,

Amine etc.)

Supply of modular units

as shown

Other Services

Duty spec and FEED design

for OSBL units by UOP

Site installation Services

during construction

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Plot Plan – Modularization of UOP Units

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UOP Detailed Engineering

UOP Basic Engineering

Direct incorporation of UOP’s experience from

basic engineering and 200+ operating units

into the detailed engineering design

UOP procures all tagged equipment and instruments to

feed Detailed Design activities within the first 6-8 months

UOP’s Work Process

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Detailed Design & Procurement Module Fabrication Shipping Installation

UOP’s Work Process

UOP utilizes prequalified fabrication shops around the world.

UOP delivers all free issue materials to fabrication shop to support fabrication

Bulks by UOP or Fabricator

Typically UOP equipment is containerized and trans-shipped

May have large and over-sized cargo for a unit of this size

Modules are fully tested and inspected by inspectors and engineers who know and

understand the technology

Detailed Design & Procurement Module Fabrication Shipping Installation

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UOP prepares Site Installation

Specifications indicating field

activities necessary for site

installation

UOP Installation Advisor is

dispatched to jobsite to

provide site installation

consulting services

UOP’s Work Process

Modular Execution

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Detailed Design & Procurement Module Fabrication Shipping Installation

• With UOP, your risk is minimized:

– UOP’s goal is aligned with your goal

• UOP’s 100 year history insures our commitment to you and the project

• UOP provides a single point accountability for the process critical equipment

– UOP stands with our customers to ensure flawless start-up

• UOP’s worldwide technical support helps our customers maximize their profit by optimizing on-stream reliability

UOP Value

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UOP Experience in Russia

Customer Scope Status

Tanneco, Nizhnekamsk Modular CCR Regenerator Delivered 2010

Sibur, Tobolsk Modular CCR Regenerator Delivered 2010

Rosneft, Tuapse

• Modular CCR Regenerator

• Platforming Reactor

• High Flux Exchangers

Delivered 2010

Antipinsky, Tyumen • Modular CCR Regenerator

• Platforming Reactor In Progress

Gazpromneft, Moscow Modular CCR Regenerator In Progress

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