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modular belt conveyor solutions
300 450 600
900 RADIAL
Issue No. 06/05
MONK Conveyors Limited
Email: [email protected]: www.monk-conveyors.com
MONK Conveyors Ltd, Unit 9 The Chisty Estate, Ivy Road, Aldershot,Hampshire, Tel:01252 369800 Fax:01252 369801
easy assembly keenest prices next day despatch
The manufacturer of EASIKIT trades with the heritage of over 15 years experience in the specialist supply ofmodular belt conveyors for materials handling in the following applications:
SewageTunnellingBasement ClearanceSteel FibresAggregates/Batching plantsRecycling/Compost/waste woodCrop/grain handling
In depth experience, attention to detail, a commitment to quality and excellent service in these specialist fieldsare the foundations of a first-rate reputation and complete product confidence with customers.
Over the years, an understanding of customers’ needs has enabled the manufacturer to focus on themanufacture, supply and support of a core range of ex-stock modular products that deliver quality, reliability andvalue for money in meeting your requirements. All the products featured in this catalogue receive the additional reassurance of a 12 month warranty. When you purchase one of the modular EASIKIT solutions you buy an off-the-shelf, tried and tested productdesigned to offer a reliable priced solution to your materials handling needs.
This unique range of conveyors allowsusers to make exactly what is requiredquickly and easily producing a reliable,compact conveyor that will give manyyears service without going to all theexpense and delay of designing a purposebuilt unit. Easikit conveyors are availablefrom stock in sections which are easilytransported and can be simply joinedtogether on site using a unique couplingassembly. Any number of sections can bejoined together to produce a conveyor ofwhatever length is required (subject to anylimitations imposed by the size of thedrive). For static installations conveyorsneed to be supported at every other jointor they can be assembled on a mobilesubframe.
300mm, 450mm, 600mm and 900mm widebelt versions are available depending onthe application and throughput required butin all cases the belt travels over the foldededge of the main frame to help preventmaterial dropping down onto the returningbelt. Idlers are therefore concealed duringnormal use which is a safety factorespecially where conveyors are used inclose proximity to personnel – for exampleunderground or in picking applications.
Easikit Conveyors have proved theirworth in hundreds of applications:the answer to your conveyorproblems is only a phone call away!
Breweries
Tunnelling
Recycling
Basement Work Sewage Works Concreting
Feed Mills
Processing
Quarries
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contents
intr
oduc
tion
The manufacturer does not accept responsibility for any loss, damage to other equipment, injury to personnel or any othercircumstance resulting from the use of our equipment. All rights reserved. No part of this publication may be reproduced, stored
in a retrieval system, or transmitted in any form or by any means – electronic, mechanical, photocopying, recording or otherwise –unless the permission of the publisher has been given beforehand. © All specifications are subject to change without notice.
Page
Installation 2How to choose your conveyor solutions 3-7
8-9Adaptable narrow conveyor for low volume industrial use.Parts and extras 10-11
12-13Adaptable narrow conveyor for low volume industrial use.Parts and extras 14-15
16-17Adaptable mid-width conveyor for varied use.Parts and extras 18-21
22-23Adaptable wide conveyor for high volume industrial use.Parts and extras 24-27
28-29Adaptable mobile conveyors for all industrial uses.
30-31Powered radial conveyors for all industrial uses.
32-33Adjustable medium duty static support stands
34-35Adjustable heavy duty static support stands and stringers
Medium duty 36-37Belt fastening systems Heavy duty 38-39
40
41
300
450
600
900
MOBILE
RADIAL
CLAMP
STANDS
FASTENERS
ORDERFORM
WARRANTY
2
Installationconveyors are:
Easy to transport in sectional formQuick to assembleSimple to install thanks to their modular design.
An instruction manual is included with all conveyors with clear and precise information that will make installing your own conveyor
extremely straightforward. EASIKIT CLAMP support stands (p 32-33) are a handy way of supporting your conveyor in temporary
or permanent installations, or for more heavy duty applications easyKIT STANDS (p 34-35).
easy assembly keenest prices next day despatch
10.00am 10.02am 10.05am
10.10am 10.15am 10.20am
10.25am 10.30am
EK600 8.86m conveyor assembled by two men in 30 minutes!
Not called for nothing!
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your
solu
tion
How to choose your conveyor solution8
7
6
5
4
3
2
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
5045
4035
3025
2015
105
Worked Example
Ground space (metres)
Dis
char
ge H
eigh
t (m
etre
s)
DDC
B A
A Discharge Height (Known) 3mB Ground Space (Calculate or Known) 8.3mC Conveyor Angle (Calculate or Known) 20°D Conveyor Length (Calculate) 8.8m
Worked Example Your Solution
8
7
6
5
4
3
2
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
15mm CHEVRON BELT AVERAGE MAX
PLAIN BELT AVERAGE MAX
5045
4035
3025
2015
105
Ground space (metres)
Dis
char
ge H
eigh
t (m
etre
s)
Your Solution
In order to make themost effective choiceof conveyor solution,please take the time togo through thefollowing steps to workout which modularcomponents yourequire to meet yourmaterials handlingneeds. Workedexamples are shownwhere appropriate.
STEP 1 CALCULATE YOUR CONVEYOR LENGTH
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STEP 2 SELECT BELT TYPE & JOINT TYPEChoose the optimum belt type from the following options depending on your application:-
PLAIN A plain belt is normally suitable for conveyor angles up to 20°. However if your material is very free flowing, the
maximum conveying angle on a plain belt will probably be equivalent to the angle of repose of the material (the angle that the
sides of a pile of the material will naturally form).
NITRILE A nitrile belt is an oil-resistant plain belt for use with sludge and other materials containing oils or grease.
CHEVRON A chevron belt incorporates a 15mm high chevron pattern on the carrying surface and is capable of conveying
materials at an angle of up to 35°.
CLEATED A cleated belt is plain belt fitted with 40mm high vertical cleats at 600mm spacing. It can be used to carry
materials at angles up to 45°.
CLIP JOINT A clip joint is a straightforward and economical way to join the ends of your selected belt. This joint makes it
easy to fit and replace belts.
VULCANISED JOINT This type of joint is more durable and robust creating a complete endless loop. Being a loop
the belt needs to be fitted to the conveyor during assembly.
STEP 3 DETERMINE THROUGHPUT REQUIRED (m3/hr)You can establish the throughput you require of your conveyor using the simple formula below. To calculate this step you will need
to know the mass of material you want to move per hour and the material’s density.
Worked Example tonnes/hr ÷ tonnes/m3 = throughput of m3/hr
Your Solution tonnes/hr ÷ tonnes/m3 = throughput of m3/hr
70 1.2 5 8
AVAILABILITY
CONVEYOR PLAIN NITRILE CHEVRON CLEATED
• •• •• •• •• • • ••• •• • ••• • • ••
•= available from stock ••= available on request
Worked Example
conveyor angle
Plain Belt
Chevron Belt
Clip Joint
Nitrile Belt
Cleated Belt
Vulcanised Joint
Your Solution
conveyor angle
Plain Belt
Chevron Belt
Clip Joint
Nitrile Belt
Cleated Belt
Vulcanised Joint
20°
✓
✓
300
450
600
900
MOBILE
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your
solu
tion
0.0
50.0
100.0
150.0
200.0
250.0
300.0
350.0
400.0
Conveyor Angle °
Max
imum
Thr
ough
put
(m3 /
hr)
key
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35
1 eK900 snub drive 1.2m/s2 eK900 0.96m/s / snub drive 0.9m/s3 eK900 0.7m/s4 eK600 snub drive 1.2m/s5 eK600 0.96m/s / snub drive 0.9m/s6 eK600 0.7m/s7 eK450 0.96m/s8 eK450 0.7m/s9 eK600 0.3m/s
1
2
3
4
5
87
6
9
STEP 4 CHOOSE CONVEYOR SIZE & BELT SPEEDNow that you have established the throughput and desired angle of your conveyor, use the chart below to work out the conveyorsize and belt speed you require. With our worked example we have a throughput of 58m3/hr and a conveyor angle of 20°. This means that the conveyor size we need is an EASIKIT 600 with a belt speed of 0.6m/s. (Indicated by dotted line on chart)Please note that these calculations do not include EASIKIT300.
70 0.6 33
STEP 5 CALCULATE WEIGHT ON BELTNow using the belt speed established in STEP 4 you can now calculate the weight on a belt using the simple formula below.
Worked Example ( tonnes/hr x 0.28) ÷ m/s = kg/m
Your Solution ( tonnes/hr x 0.28) ÷ m/s = kg/m
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EASIKIT450 EASIKIT600 EASIKIT900
Conveyor length m x14 = x17.5 = x26.6 =
+ + +
Conveyor length m x weight on belt kg/m x0.7 = x0.7 = x0.7 =
+ + +
Conveyor Rise m x weight on belt kg/m x20 = x20 = x20 =
= = =
Belt pull required N N N
Worked Example
STEP 6 CALCULATE BELT PULL REQUIREDTo establish the correct motor/gearbox unit you need to calculate the Newton force required to drive your conveyor. Using theinformation you have already obtained in STEPS 1 and 5 this can be calculated as shown in the following example. Please notethat these calculations do not include EASIKIT300.
154
203
1980
2337
8.8
8.8 33
3 33
EASIKIT450 EASIKIT600 EASIKIT900
Conveyor length m x14 = x17.5 = x26.6 =
+ + +
Conveyor length m x weight on belt kg/m x0.7 = x0.7 = x0.7 =
+ + +
Conveyor Rise m x weight on belt kg/m x20 = x20 = x20 =
= = =
Belt pull required N N N
NB maximum belt pull that can be transmitted by drive drum
Standard drive 3330N 4440N 6660N
Snub drive – 6720N 10,080N
Your Solution
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your
solu
tion
1
2
3
4
STEP 7 SELECT PARTS REQUIRED TO MAKE UP YOUR CONVEYOR
Your Solution
Conveyor type from STEP 4 EASIKIT ______
Conveyor length from STEP 1 ______m
Belt speed from STEP 4 ______m/s
Belt pull required from STEP 6 ______N
Belt type from STEP 2 ______
Belt joint from STEP 2 ______
Stands required see pages 32-35 ______
Copy the order form from the back page and go to the appropriate pages for the conveyor type you have selected.
Select a combination of conveyor sections required to make up your conveyor length.
Use the belt speed and belt pull information to choose an appropriate drive for your needs.
Turn to (p 32–35) and select stands if these are required, or turn to p28–31 for mobile orradial support frames.
We look forward to serving you.
Notes
8
Ex-Stock availability
Supplied ready to assemble
Adaptable modular design
Fast toggle joining
Robust construction
Same day parts despatch
Cross section of 300 unit showing dimensions
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Coastline restoration Basement excavation Basement work
Closed joint between sections
TAIL UNIT
1.2M SECTION
Head drive unit
300
Breweries
9
HEAD UNIT without MOTOR 800mm 540mm 315mm 40kg
HEAD UNIT with 1.5kW MOTOR 800mm 630mm 315mm 66kg
BASE TENSION UNIT 1790mm 400mm 320mm 70kg
1.2m SECTION 1250mm 390mm 315mm 36kg
2.4m SECTION 2450mm 390mm 315mm 72kg
SMALL STEEL HOPPER 825mm 830mm 330mm 22kg
SECTIONS LENGTH WIDTH HEIGHT WEIGHTTunnelling
Feed Hopper Approx. 800mm squarefitted with rubber end skirt to cut materialroll back.
Belt 300mm wide 2 ply black rubbereither plain or with 200mm wide 50mm highcleats at 600mm centres for conveyorsoperating at steeper inclines. Belts can beclip jointed for easy fitting or vulcanised(endless jointed) for improved durability.
HEADDRIVEUNIT
2.4M SECTION
SPECIFICATIONConstruction Welded mild steel 30 x 30 RHS frame with 30 x50 RHS cross bracing and 2mm infill panels all finished in undercoatand holly green topcoat. Special finishes including galvanisingavailable to order. Simple joints with 4 locating spigots and hook-and-coupling assembly which can be tightened using spanner or bar.
Idlers 50mm diameter top rollers at 600mm centres. 63mmdiameter return wheels at 600mm centres.
Head Drive Unit Incorporating replaceable wear plates andlifting/support tube through main structure. Complete with 165mmdiameter crowned rubber lagged drive drum welded onto machinedshaft with 28mm keyed extension for attaching gearbox and motorand mounted in self aligning bearings. Tracking adjustment fittedopposite drive.
Motor and Gearbox Integral flange mounted gearbox fittedto 110V single phase or 240/415V three phase motor givingstandard belt speed of 0.6m/sec. – other speeds available. Starterbox and thermal overload supplied to suit if required.
Base Tension Unit Incorporating replaceable wear plates,lifting/supporting tube through main structure and side skirts to cutmaterial feed back. Complete with 165mm diameter crowned slattedidler drum on fixed shaft with self aligning bearings. Large amount ofscrew tension to allow easy fitting and removal of belt.
Intermediate Sections 2.4m or 1.2m long complete withreplaceable side wear plates.
300
10
Head drive unit
OUR PRICE CODE
301
Cleated belt
PLAIN BELTCODE 321
CLEATED BELTCODE 320
Belt joint
VULCANISED JOINTCODE 327
CLIP JOINTCODE 325
1.2m intermediate sectionBase tension unit
2.4m intermediate section
conveyor sections
conveyor drives
OUR PRICE CODE
302
OUR PRICE CODE
304
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Motor Belt speed Belt pull Price Code
1.5kW 415V 3 phase motor 0.6m/sec 1790 310
1.5kW 110V single phase motor 0.6m/sec 1790 311
2.2kW 110V single phase motor 0.8m/sec 2040N 312
conveyor belting
Hopper
OUR PRICE CODE
307
OUR PRICE CODE
303
Motor
300
EASIKIT 300 drive motors are supplied mounted on the head units and wired to a mounted plug to match your starter box.
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TOTAL LENGTH COMBINATION OF BELTMetres (Feet) CONVEYOR SECTIONS LENGTH WEIGHT
2.5m (8’) H + T units 4.8m 170kg
3.7m (12’) H + T + 1.2m section 7.2m 212kg
4.9m (16’) H + T + 2.4m section 9.6m 254kg
6.1m (20’) H + T + 1.2m + 2.4m sections 12m 296kg
7.3m (24’) H + T + 2 x 2.4m sections 14.4m 338kg
8.5m (28’) H + T + 1.2m + 2 x 2.4m sections 16.8m 380kg
9.7m (32’) H + T + 3 x 2.4m sections 19.2m 422kg
10.9m (36’) H + T + 1.2m + 3 x 2.4m sections 21.6m 464kg
12.1m (40’) H + T + 4 x 2.4m sections 24m 506kg
13.3m (44’) H + T + 1.2m + 4 x 2.4m sections 26.4m 548kg
14.5m (48’) H + T + 5 x 2.4m sections 28.8m 590kg
Starter box and leadsRemote starter box that can be placed within easyaccess of working area by a 6m lead to the drivemotor on the head unit once the conveyor has beeninstalled. This box provides a thermal overload toprotect the motor and is provided with a further10m lead that should be plugged into a 32A 110Vsupply. Minimumtransformer size forrunning one conveyor is5kVA. To avoid voltage drop, do not have long leads.
Transformers
OUR PRICE CODE
338
5kVA transformer for 240V to 110V supply with acontinuously rated output of 3kVA 32A to run a1.5kW – 2.2kW 110V motor. One transformer perconveyor is needed. Warning – long leads = voltagedrop.
modular conveyor combinationsThe EASIKIT 300, a well established design since 1992, has become an essentialpiece of plant to assist in the building and refurbishment industry and manymore. To help you calculate your conveyor length, the combination table belowwill show you the number of sections required, and the conveyor weightincluding a 1.5kW 110V motor, and the correct belt length required for eachconveyor. Your selected conveyor length and drive are subject to siteconditions, feed and application.
1.5kW 110V 3302.2kW 110V 3311.5kW 415V 332
3kW 415V 333
300
For vulcanised belt joints allow 1m extra belt. Maximum length of conveyor depends on application.
12
Ex-Stock availability
Supplied ready to assemble
Adaptable modular design
Robust galvanised construction
Same day parts despatch
Cross section of 450 unit showing dimensions
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Skip loading Construction work
TAIL UNIT
1m SECTION
500mm
Head tracking
new450
13easy assembly keenest prices next day despatch
Basement clearance
HEAD DRIVE UNIT
2m SECTION
310mm
SPECIFICATIONConstruction Folded mild steel sections forming parallel boxside members with RHS cross-bracing, hot dip galvanised fordurability. Simple joints with four locating spigots that are boltedtogether rigidly and all sections incorporate a scaffold support point.
Idlers 50mm diameter top rollers in pairs at 500mm centresforming 20° trough, bolted in slots to allow belt tracking adjustment.Disc return rollers to help prevent material build up fitted at1,000mm centres.
Head Drive Unit Complete with lifting eyes and incorporatinga 185mm diameter crowned diamond rubber lagged drive drumwelded on to machined shaft with 35mm diameter keyed extensionfor attaching gearbox and motor. Mounted in self aligning bearingsand complete with tracking adjustment.
Motor and Gearbox 110V single phase or 240/415V 3 phase motor fitted to right angle worm gearbox with hollow bore tosuit drive drum shaft giving standard belt speeds of 0.3m/sec,0.7m/sec and 0.96m/sec.
Alternatively: 1.0kW 240/415V 3 phase motorised drive drum,150mm overall diameter crowned with diamond rubber lagging givinga belt speed of 0.69m/sec.
Base Tension Unit Complete with 125mm diameter steelidler drum incorporating bearings and static shaft. Large amount ofscrew tension allows easy fitting and removal of belt.
HEAD UNIT with DRUM MOTOR 960mm 585mm 310mm 58kg
HEAD UNIT without MOTOR 960mm 585mm 310mm 53kg
BASE TENSION UNIT 1190mm 555mm 310mm 40kg
1m SECTION 1050mm 505mm 310mm 33kg
2m SECTION 1050mm 505mm 310mm 60kg
SMALL STEEL HOPPER 805mm 655mm 320mm 20kg
SECTIONS LENGTH WIDTH HEIGHT WEIGHT
Detachable Feed Hopper Fittedwith rubber skirt to cut material roll back.
Belt 450mm wide 2 ply black rubbereither plain or fitted with 40mm high cleatsat 500mm pitch for conveyors operating atsteeper inclines. Belts can be clip jointed foreasy fitting or vulcanised (endless jointed)for improved durability.
450
14
Head drive unit
OUR PRICE CODE
401
1m intermediate sectionBase tension unit
2m intermediate section
conveyor sections
conveyor drives
OUR PRICE CODE
402
OUR PRICE CODE
404
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Motor Belt speed Belt pull Price Code
1.0kW 415 3 phase drum motor 0.7m/sec 1420N 410
1.5kW 415V 3 phase motor 0.3m/sec 3770N 610
3kW 415V 3 phase motor 0.7m/sec 3620N 611
3kW 415V 3 phase motor 0.96m/sec 2780N 612
2.2kW 110V single phase motor 0.7m/sec 2560N 613
2.2kW 110V single phase motor 0.96m/sec 2040N 614
Hopper
OUR PRICE CODE
407
Motorised drive
new
The innovative design of these drum motors incorporates benefits such as durablemetal gears for long life, sealed to IP66 for use in the most arduous environments.
OUR PRICE CODE
403
450
Cleated 2 ply rubber belt
PLAIN BELTCODE 421
CLEATED BELTCODE 420
Belt joint
VULCANISED JOINTCODE 427
CLIP JOINTCODE M/D 425CODE H/D 426
conveyor belting Drive motors are supplied unmounted for transport purposes. Other speeds available on request.
15easy assembly keenest prices next day despatch
TOTAL LENGTH COMBINATION OF BELT WEIGHTMetres (Feet) CONVEYOR SECTIONS LENGTH (Inc belt & motor)
2m (7’) H + T units 4m 138kg
3m (10’) H + T + 1m section 6m 177kg
4m (13’) H + T + 2m section 8m 209kg
5m (16’) H + T + 1m + 2m sections 10m 247kg
6m (20’) H + T + 2 x 2m sections 12m 279kg
7m (23’) H + T + 1m + 2 x 2m sections 14m 317kg
8m (26’) H + T + 3 x 2m sections 16m 350kg
9m (30’) H + T + 1m + 3 x 2m sections 18m 388kg
10m (33’) H + T + 4 x 2m sections 20m 420kg
11m (36’) H + T + 1m + 4 x 2m sections 22m 458kg
12m (39’) H + T + 5 x 2m sections 24m 490kg
13m (43’) H + T + 1m + 5 x 2 sections 26m 529kg
14m (46’) H + T + 6 x 2m sections 28m 561kg
15m (49’) H + T + 1m + 6 x 2m sections 30m 599kg
16m (53’) H + T + 7 x 2m sections 32m 631kg
For vulcanised belt joints allow 1m extra belt. Maximum length of conveyor depends on application.
Primary belt scraper
OUR PRICE CODE
440
A cost effective way to help prevent material carry-back onthe return belt when conveying viscous material. Suitable forplain belt and clipped or vulcanised joints, the primaryscraper has a manually adjustable polyurethane blade and ismounted on the drive drum bearing for easy fitting.
Secondary belt scraper
OUR PRICE CODE
441
Assist the primary scraper in helping to prevent material carry-back on the return belt. Suitable for plain belt and clipped orvulcanised joints, the secondary scraper is mounted behind theprimary scraper and drive drum. With a manually adjustablepolyurethane blade which provides a good back up when fittedwith the primary scraper, especially when handling stickymaterial, i.e. sewage cake.
Top covers
OUR PRICE CODE
450
Designed to help protect material being conveyed andenhance the safety factor by guarding the moving belt.Supplied in 1m modules to interlock with conveyorsections, secured with a retaining pin and nut. Head unittop cover is supplied within the price per metre whenpurchased with conveyor.
Bottom covers
OUR PRICE CODE
451
Provided to enclose the running length of the conveyorwith mesh panels, supplied in 1m long sections andsecured with nut and bolt fixings, they are supplied as an extra when needed for health and safety.
modular conveyor combinations
450
16
Ex-Stock availability
Supplied ready to assemble
Adaptable modular design
Fast toggle joining
Robust galvanised construction
Same day parts despatch
Trough belt design
easy assembly keenest prices next day despatch
2.4m
best seller
Tunnelling Concrete work Quarry work
TAIL UNIT
1.2m SECTION
625mm
285mm
600
HEAD UNIT without MOTOR 1505mm 905mm 285mm 85kg
HEAD UNIT with 3kW MOTOR 1525mm 1015mm 300mm 120kg
BASE TENSION UNIT 1545mm 730mm 285mm 93kg
1.2m SECTION 1350mm 630mm 285mm 43kg
2.4m SECTION 2550mm 630mm 285mm 85kg
SMALL STEEL HOPPER 840mm 865mm 325mm 20kg
SECTIONS LENGTH WIDTH HEIGHT WEIGHT
easy assembly keenest prices next day despatch
SPECIFICATIONConstruction Folded mild steel sections forming parallel boxside members with RHS cross-bracing, hot dip galvanised fordurability. Simple joints with two locating spigots and hook-and-coupling assembly which can be tightened using spanner or bar.
Idlers 50mm diameter top rollers in pairs at 600mm centresforming 20° trough bolted in slots to allow belt tracking adjustment.50mm diameter drop-in return rollers at 1200mm centres.
Head Drive Unit Complete with lifting eyes and incorporating185mm diameter crowned diamond rubber lagged drive drum weldedon to machined shaft with 35mm diameter keyed extension forattaching gearbox and motor. Mounted in self aligning bearings andcomplete with tracking adjustment.
Snub Drive Unit Complete with lifting eyes and incorporating240mm diameter crowned diamond rubber lagged drive drum weldedon to machined shaft with 42mm diameter keyed extension forattaching gearbox and motor. Mounted in self aligning bearings andcomplete with tracking adjustment.
Motor and Gearbox 110V single phase or 240/415V 3phase motor fitted to right-angle worm gearbox with hollow bore tosuit drive drum shaft giving standard belt speeds of 0.3m/sec,0.7/sec and 0.96m/sec normally mounted on left hand side ofconveyor looking up the belt.
Base Tension Unit Fitted with lifting eyes and complete with165mm diameter crowned slatted idler drum welded on to machinedshaft and mounted in self aligning bearings. Large amount of screwtension allows easy fitting and removal of belt.
SECTION
17
Feed Hopper 3 standard sizes availableboth fitted with rubber skirts to cut materialroll back. See page 20 for details.
Belt 600mm wide 2 ply black rubber eitherplain or with 15mm chevron pattern forconveyors operating at steeper inclines.Nitrile (oil resistant) belt also available forspecial applications. Belts can be clip jointedfor easy fitting or vulcanised (endlessjointed) for improved durability.
Recycling work
HEAD DRIVE UNIT1015mm
Snub drive unit
600
easy assembly keenest prices next day despatch18
conveyor sections
conveyor drivesMotor Standard Drive Snub Drive
Belt speed Belt pull Code Belt speed Belt pull Code1.5kW 415V 3 phase motor 0.3m/sec 3770N 610 - - -3kW 415V 3 phase motor 0.7m/sec 3620N 611 - - -3kW 415V 3 phase motor 0.96m/sec 2780N 612 - - -2.2kW 110V single phase motor 0.7m/sec 2560N 613 - - -2.2kW 110V single phase motor 0.96m/sec 2040N 614 - - -4kW 415V 3 phase motor - - - 0.9m/sec 3710N 6154kW 415V 3 phase motor - - - 1.2m/sec 2810N 616
Head drive unit
OUR PRICE CODE
6011.2m intermediate section
Snub drive unit
2.4m intermediate section
OUR PRICE CODE
603
OUR PRICE CODE
605
OUR PRICE CODE
604
Base tension unit
OUR PRICE CODE
602
Plain beltPlain nitrile belt (oil resistant)
Chevron beltPlain Vulcanised jointNitrile Vulcanised jointChevron Vulcanised jointClip joint for all above
CODE 621CODE 622CODE 623CODE 627CODE 628CODE 629
M/D 625 H/D 626
conveyor belting
600
Drive motors are supplied unmounted for transport purposes. Other speeds available on request.
TOTAL LENGTH COMBINATION OF BELT WEIGHTMetres (Feet) CONVEYOR SECTIONS LENGTH (Inc plain belt & motor)
2.86m (9’) H+T units 6.1m 238kg
4.06m (13’) H+T+1.2m section 8.5m 291kg
5.26m (17’) H+T+2.4m section 10.9m 343kg
6.46m (21’) H+T+1.2m+2.4m sections 13.3m 396kg
7.66m (25’) H+T+2x2.4m sections 15.7m 448kg
8.86m (29’) H+T+1.2m+2x2.4m sections 18.1m 501kg
10.06m (33’) H+T+3x2.4m sections 20.5m 553kg
11.26m (37’) H+T+1.2m+3x2.4m sections 22.9m 606kg
12.46m (41’) H+T+4x2.4m sections 25.3m 658kg
13.66m (45’) H+T+1.2m+4x2.4m sections 27.7m 711kg
14.86m (49’) H+T+5x2.4m sections 30.1m 763kg
Snub drum drive unit and 4kW 415v motor for lengths of 16.06m and over
16.06m (53’) H+T+1.2m+5x2.4 sections 32.6m 873kg
17.26m (57’) H+T+6x2.4m sections 35.0m 925kg
18.46m (61’) H+T+1.2m+6x2.4m sections 37.4m 978kg
19.66m (65’) H+T+7x2.4m sections 39.8m 1,030kg
20.86m (69’) H+T+1.2m+7x2.4m sections 42.2m 1,083kg
22.06m (73’) H+T+8x2.4m sections 44.6m 1,135kg
23.26m (77’) H+T+1.2m+8x2.4m sections 47.0m 1,188kg
24.46m (81’) H+T+9x2.4m sections 49.4m 1,240kg
25.66m (85’) H+T+1.2m+9x2.4m sections 51.8m 1,293kg
For vulcanised belt joints allow 1m extra belt. Maximum length of conveyor depends on application.
modular conveyor combinationsThe combinations below are calculated for standard EASIKIT units with a
galvanised finished using a standard 35mm drive shaft on conveyors up to
14.86m long and the snub drum drive unit for conveyors from 16.06m long
upwards.
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600
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Small steel hopper
OUR PRICE CODE
607
Standard feed hopper of galvanised mild steelconstruction fitted with rubber skirts. Approximately800mm square x 300mm deep. Ideal for transfer pointsbetween conveyors.
Medium steel hopper
OUR PRICE CODE
608
Larger feed hopper of galvanised mild steelconstruction fitted with rubber skirts. Approximately900mm square x 500mm deep. Ideal for initial feedpoint.
15° Bend
OUR PRICE CODE
606
A 1.2m section angled at 15° to assist in skip loading orany application requiring a change of angle. This issupplied with underguarding as standard. There is nochange in belt length, and is not suitable for use withdisc return rollers. For support stringerss see p35.
Primary belt scraper
OUR PRICE CODESTD 640 SNUB 642
A cost effective way to help prevent material carry-back onthe return belt when conveying viscous material. Suitable forplain belt and clipped or vulcanised joints, the primaryscraper has a manually adjustable polyurethane blade and ismounted on the drive drum bearing for easy fitting.
Secondary belt scraper
OUR PRICE CODESTD 641 SNUB 643
Assist the primary scraper in helping to prevent material carry-back on the return belt. Suitable for plain belt and clipped orvulcanised joints, the secondary scraper is mounted behind theprimary scraper and drive drum. With a manually adjustablepolyurethane blade which provides a good back up when fittedwith the primary scraper, especially when handling stickymaterial, i.e. sewage cake.
Belt fastenersFor belt fastening kits and replacement parts see p 36 – 39.
600
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Top covers
OUR PRICE CODE
650
Designed to help protect material being conveyed andenhance the safety factor by guarding the moving belt.Supplied in 1.2m modules to interlock with conveyorsections, secured with a fixed bolt and nut. Head unit topcover is supplied within the price per metre whenpurchased with conveyor.
Bottom covers
OUR PRICE CODE
651
Provided to enclose the running length of the conveyorwith mesh panels, supplied in 1.2m long sections andsecured with nut and bolt fixings, they are supplied as an extra when needed for health and safety.
Disc return rollers
OUR PRICE CODE
655
Fitted with metal discs to help prevent material build upon the roller itself. Recommended for use with sticky ordifficult materials. Only suitable for use with plain orcleated belt.
Support stringersFitted to the underside of the conveyor frame in 1.2mand 2.4m lengths to provide extra support when longspans are required. For maximum recommended spansee p 35.
Support standsFor EASYKIT CLAMP system see p 32 – 33.
For EASYKIT STAND system see p 34 – 35.
Mobile undercarriages
Emergency stop grab wires – see p27
For standard mobile undercarriages see p 28 – 29.
For powered radial mobile undercarriages see p 30 – 31.
600
Ex-Stock availability
Adaptable modular design
Simple assembly
Fast toggle joining
Robust galvanised construction
Same day parts despatch
Conveyor dimensions
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Recycling
925mm
285mm
TAIL UNIT
1.2m SECTION
22
Temporary picking solutions Aggregate loading
high throughput
900
Double toggle joint
HEAD DRIVE UNIT
HEAD UNIT without MOTOR 1500mm 985mm 310mm 103kg
HEAD UNIT with 3kW MOTOR 1500mm 1315mm 310mm 152kg
BASE TENSION UNIT 1500mm 1020mm 270mm 111kg
1.2m SECTION 1245mm 925mm 270mm 52kg
2.4m SECTION 2445mm 925mm 270mm 96kg
SMALL STEEL HOPPER 1115mm 1115mm 270mm 40kg
SECTIONS LENGTH WIDTH HEIGHT WEIGHT
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Feed Hopper Fitted with rubber skirtsto cut material roll-back.
Belt 900mm wide 2 ply black rubber,either plain or with 15mm chevron pattern forconveyors operating at steeper inclines.Belts can be clip jointed for easy fitting orvulcanised (endless jointed) for improveddurability.
SPECIFICATIONConstruction Folded mild steel sections forming parallel boxside members with RHS cross bracing, hot dip galvanised fordurability. Simple joints with two locating spigots and two hook-and-coupling assemblies which can be tightened using spanneror bar.
Idlers 50mm diameter top rollers in sets at 600mm centresforming 20° 3-roll trough bolted in slots to allow belt trackingadjustment. 50mm diameter drop-in return rollers at 1200mmcentres.
Head Drive Unit Complete with lifting eyes and incorporating185mm diameter crowned diamond rubber lagged drive drum weldedon to machined shaft with 35mm diameter keyed extension forattaching gearbox and motor, mounted in self aligning bearings andcomplete with tracking adjustment.
Snub Drive Unit Complete with lifting eyes and incorporating240mm diameter crowned diamond rubber lagged drive drum weldedon to machined shaft with 42mm diameter keyed extension forattaching gearbox and motor. Mounted in self aligning bearings andcomplete with tracking adjustment.
Motor and Gearbox 110V single phase or 240/415V 3phase motor fitted to right-angle worm gearbox with hollow bore tosuit drive drum shaft giving standard belt speeds of 0.3m/sec,0.7m/sec and 0.96m/sec. Normally mounted on the left-hand side ofconveyor, looking up the belt
Base Tension Unit Fitted with lifting eyes and complete with165mm diameter crowned slatted idler drum welded on to machinedshaft and mounted in self aligning bearings. Large amount of screwtension allows easy fitting and removal of belt.
1315mm
2.4m SECTION
23
Handling aggregate
Snub drive unit
PHONE OUR SALES HOTLINE TO ORDER NOW!
900
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conveyor sectionsHead drive unit
OUR PRICE CODE
9011.2m intermediate section
Snub drive unit
2.4m intermediate section
OUR PRICE CODE
903
OUR PRICE CODE
905
OUR PRICE CODE
904
Base tension unit
OUR PRICE CODE
902
H/D belt clip
OUR PRICE CODE
926
conveyor drivesMotor Standard Drive Price Snub Drive Price
Belt speed Belt pull Code Belt speed Belt pull Code1.5kW 415V 3 phase motor 0.3m/sec 3770N 610 - - -3kW 415V 3 phase motor 0.7m/sec 3620N 611 - - -3kW 415V 3 phase motor 0.96m/sec 2780N 612 - - -2.2kW 110V single phase motor 0.7m/sec 2560N 613 - - -2.2kW 110V single phase motor 0.96m/sec 2040N 614 - - -4kW 415V 3 phase motor - - - 0.9m/sec 3710N 6154kW 415V 3 phase motor - - - 1.2m/sec 2810N 616
Plain beltPlain nitrile belt (oil resistant)
Chevron beltPlain Vulcanised jointNitrile Vulcanised jointChevron Vulcanised jointClip joint for all above
CODE 921CODE 922CODE 923CODE 927CODE 928CODE 929
M/D 925 H/D 926
conveyor belting
900
Drive motors are supplied unmounted for transport purposes. Other speeds available on request.
modular conveyor combinationsThe combinations below are calculated for standard EASIKIT units with a
galvanised finished using a standard 35mm drive shaft on conveyors up to
14.86m long and the snub drum drive unit for conveyors from 16.06m long
upwards.
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TOTAL LENGTH COMBINATION OF BELT WEIGHTMetres (Feet) CONVEYOR SECTIONS LENGTH (Inc plain belt & motor)
2.86m (9’) H+T units 6.1m 252kg
4.06m (13’) H+T+1.2m section 8.5m 319kg
5.26m (17’) H+T+2.4m section 10.9m 378kg
6.46m (21’) H+T+1.2m+2.4m sections 13.3m 445kg
7.66m (25’) H+T+2x2.4m sections 15.7m 503kg
8.86m (29’) H+T+1.2m+2x2.4m sections 18.1m 570kg
10.06m (33’) H+T+3x2.4m sections 20.5m 629kg
11.26m (37’) H+T+1.2m+3x2.4m sections 22.9m 696kg
12.46m (41’) H+T+4x2.4m sections 25.3m 755kg
13.66m (45’) H+T+1.2m+4x2.4m sections 27.7m 822kg
14.86m (49’) H+T+5x2.4m sections 30.1m 881kg
Snub drum drive unit and 4kW 415v motor for lengths of 16.06m and over
16.06m (53’) H+T+1.2m+5x2.4 sections 32.6m 991kg
17.26m (57’) H+T+6x2.4m sections 35.0m 1,050kg
18.46m (61’) H+T+1.2m+6x2.4m sections 37.4m 1,117kg
19.66m (65’) H+T+7x2.4m sections 39.8m 1,176kg
20.86m (69’) H+T+1.2m+7x2.4m sections 42.2m 1,243kg
22.06m (73’) H+T+8x2.4m sections 44.6m 1,302kg
23.26m (77’) H+T+1.2m+8x2.4m sections 47.0m 1,369kg
24.46m (81’) H+T+9x2.4m sections 49.4m 1,427kg
25.66m (85’) H+T+1.2m+9x2.4m sections 51.8m 1,494kg
For vulcanised belt joints allow 1.5m extra belt. Maximum length of conveyor depends on application.
25
900
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Steel hopper
OUR PRICE CODE
908
Feed hopper of galvanised mild steel construction fittedwith rubber skirts. Approximately 1240mm x 940mmopening x 500mm deep.
Primary belt scraper
OUR PRICE CODESTD 940 SNUB 942
A cost effective way to help prevent material carry-back onthe return belt when conveying viscous material. Suitablefor plain belt and clipped or vulcanised joints, the primaryscraper has a manually adjustable polyurethane blade andis mounted on the drive drum bearing for easy fitting andmaximum efficiency.
Secondary belt scraper
OUR PRICE CODESTD 941 SNUB 943
Assist the primary scraper in helping to prevent materialcarry-back on the return belt. Suitable for plain belt andclipped or vulcanised joints, the secondary scraper ismounted behind the primary scraper and drive drum. Witha manually adjustable polyurethane blade which provides agood back up when fitted with the primary scraper,especially when handling sticky material, i.e. sewage cake.
Belt fastenersFor belt fastening kits and replacement parts see p 36 – 39.
Top covers
OUR PRICE CODE
950
Designed to help protect material being conveyed andenhance the safety factor by guarding the moving belt.Supplied in 1.2m modules to interlock with conveyorsections, secured with a fixed bolt and nut. Head unit topcover is supplied within the price per metre whenpurchased with conveyor.
900
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Bottom covers
OUR PRICE CODE
951
Provided to enclose the running length of the conveyorwith mesh panels, supplied in 1.2m long sections andsecured with nut and bolt fixings, they are supplied as an extra when needed for health and safety.
Disc return rollers
OUR PRICE CODE
955
Fitted with metal discs to help prevent material build upon the roller itself. Recommended for use with sticky ordifficult materials. Only suitable for use with plain orcleated belt and requires support frame or mobilecarriage for fitting.
Emergency stop grab wires
OUR PRICE CODE
958
Can be mounted on either side of the conveyor toprovide a continuous emergency stop system for thefull length of the conveyor. Supplied complete with eyebolts.
Support StringersFitted to the underside of the conveyor frame in 1.2mand 2.4m lengths to provide extra support when longspans are required. For maximum recommended spansee p 35.
Support StandsFor EASYKIT CLAMP system see p 32 – 33 (M/D).
For EASYKIT STAND system see p 34 – 35 (H/D).
Mobile undercarriagesFor standard mobile undercarriages see p 28 – 29.
For powered radial mobile undercarriages see p 30 – 31.
900
Ex-Stock availability
Supplied ready assembled
Easy to move
Variable discharge height
Robust galvanised contruction
Same day parts despatch
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Mobile undercarriage Mobile radial sewage cake conveyor
28
Mobile with hopper fitted
MOBILE
Radial wheel supplied as standard
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SPECIFICATIONConveyor Sub frame may be used with standard eK600 or eK900 sections.
Construction Galvanised mild steel box construction for durability.
Wheels Two pneumatic tyred wheels with radial slewing facility as standard.
Height Adjustment Twin telescopic struts with pins providevariable discharge height. Hydraulic ram with hand pump included asstandard for ease of lifting and lowering. Ram fitted with hose burstsafety valve.
Weight Approximately 360kg depending on exact model.
Hydraulic drive and power pack also available.
29
Conveyor A B C D E F G H WEIGHT WEIGHTLENGTH eK600 eK900
5.26m 1850mm 3850mm 15° 40° 4000mm 5200mm 1800mm 675mm 700kg 840kg
6.45m 2200mm 4100mm 15° 35° 5500mm 6350mm 2400mm 1700mm 770kg 930kg
7.66m 2500mm 4450mm 15° 32° 6700mm 7500mm 2400mm 3000mm 840kg 1020kg
8.86m 2800mm 4800mm 15° 30° 7900mm 8650mm 3600mm 3150mm 910kg 1100kg
10.06m 3000mm 4900mm 15° 25° 9300mm 9900mm 4200mm 3950mm 970kg 1190kg
Conveyor 600 Code 900 Code
5.26m 561 591
6.46m 562 592
7.66m 563 593
8.86m 564 594
10.06m 565 595
Mobile carriage only
MO
BIL
E
4 week availability
Supplied ready assembled
Powered radial action
Variable discharge height
Robust galvanised construction
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Fixed powered radial option forpermanent installations.
30
Electrical wiring
OUR PRICE CODE
550
Includes wiring of drive motor to a control boxwith start/stop buttons and thermal overload.Radial action motor wired to control box andfitted with 4m lead with pendant hand control.
Transport and delivery
OUR PRICE CODE
551
Due to the radial being a non-stockitem, allow 4 weeks for delivery. Pricecode for delivery to UK mainland only.
RADIAL
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SPECIFICATIONConveyor Sub frame may be used with standard eK600 or eK900 sections.
Construction Galvanised mild steel box construction for durability.
Wheels Two solid tyred wheels.
Height Adjustment Twin telescopic struts with pins providevariable discharge height. Hydraulic ram with hand pump included asstandard for ease of lifting and lowering. Ram fitted with hose burstsafety valve.
31
Conveyor 600 Code 900 Code
7.66m 566 596
8.86m 567 597
10.06m 568 598
11.26m 569 599
Mobile carriage only
RA
DIA
L
Conveyor A B C D E F G H RADIUS WEIGHT WEIGHTLENGTH eK600 eK900
7.66m 2600mm 3900mm 15° 27° 6400mm 7000mm 2350mm 1800mm 4500mm 956kg 1023kg
8.86m 2900mm 4450mm 15° 27° 7450mm 8100mm 3500mm 2850mm 4500mm 1022kg 1103kg
10.06m 2800mm 4400mm 13° 23° 8800mm 9400mm 4100mm 3500mm 5200mm 1087kg 1175kg
11.26m 3100mm 4850mm 13° 23° 9900mm 10550mm 5250mm 4650mm 5200mm 1153kg 1255kg
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PRICE CODE 101
PRICE CODE 104
PRICE CODE 116
PRICE CODE 119
PRICE CODE 125
PRICE CODE 128 PRICE CODE 129 PRICE CODE 132 PRICE CODE 143 PRICE CODE 144
STAND 1up to 0.5m
STAND 20.5m to 1m
Medium duty stands and self assembly framesWe provide a range of stands for temporary and permanent EASIKIT conveyorinstallations. These are constructed from 42.4mm diameter galvanised tubeand galvanised cast fittings with grub screws that will withstand loads of up to900 kg when tightened with a ratchet key. Adjustable fittings allow you to fitstands at 600mm intervals along the conveyor length. We recommend thatstands are spaced at 2.4m – 3.0m intervals to ensure adequate support under drive and feed points. Stand heights can be varied by cutting tube to suit using pipe cutters or a saw.
Tubing42.4mm outside diameter galvanised tubing with 32mm nominal bore, supplied in 3m lengths.
32
EASICLAMP application
OUR PRICE CODE
100
CLAMP
EASYKIT450CODE 201EASYKIT600
CODE 211EASYKIT900
CODE 221
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PRICE CODE 147 PRICE CODE 149 PRICE CODE 161 PRICE CODE 167
PRICE CODE 176
PRICE CODE 171
PRICE CODE 170
FittingsCast fittings are hot dip galvanised and come with grub screws.These are available separately as shown to suit 42.4mm outside diameter tubing.
STAND 31m to 2m
33
PRICE CODE 173
PRICE CODE 169
PRICE CODE 168
EASYKIT450CODE 202EASYKIT600
CODE 212EASYKIT900
CODE 222
EASYKIT450CODE 203EASYKIT600
CODE 213EASYKIT900
CODE 223
CLA
MP
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The H/D modular support system is a cost effective, combineddesign. The pre-drilled beams used for the stands are also usedfor the support stringers. These stringers are used to provideadditional support when longer spans are needed (up to 6m).
The stands utilise a modular design with cross bracing for heightsup to 6m or higher, depending on site conditions.
Ex-Stock availability
Adaptable modular design
Simple assembly
Robust galvanised construction
Same day parts despatch
STANDS
EK600 8.86m at 30° Stand 1 H/D
Heavy duty modular support stand
SUPPORT STRINGERS
STAND 1
STAND 2 STAND 3
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Stand 3 H/D Stand 4 H/D
1 H/D 340mm Foot only 250 250 250
2 H/D 1.32m 1 x 1.2m Section 251 261 271
3 H/D 2.52m 1 x 2.4m Section 252 262 272
4 H/D 3.72m 1 x 1.2m & 1 x 2.4m Section 253 263 273
5 H/D 4.92m 2 x 2.4m Section 254 264 274
6 H/D 6.12m 1 x 1.2m & 2 x 2.4m Section 255 265 275
STAND HEIGHT TO HEAVY DUTY STANDS 450 600 900NO UNDERSIDE COMBINATION CODE CODE CODE
Constructed from galvanised modular 75 x 50 x 3 box sectionwith angle cross bracing. The H/D stands are provided withpre-drilled holes to work in conjunction with EASIKIT clampsystem for extra stabilisation. Stand heights can be varied by cutting box section to suit application.
Support stringersFitted to the underside of the conveyor frame in modular 1.2mand 2.4m lengths. Provides adequate support for spans of upto 6m centres (depending on loading). Constructed fromgalvanised box section, thus increasing conveyor frame heightby 75mm.
Angle section stringersWhen support stringers for 15° angledsection are required, price code shouldbe added to conveyor lengths below.
system
Conv Length Price Code
2.86m 280
4.06m 281
5.26m 282
6.46m 283
7.66m 284
8.86m 285
10.06m 286
11.26m 287
12.46m 288
13.66m 289
Conv Length Price Code
14.86m 290
16.06m 291
17.26m 292
18.46m 293
19.66m 294
20.86m 295
22.06m 296
23.26m 297
24.46m 298
25.66m 299
STA
ND
S
OUR PRICE CODE
279
STAND 4
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Medium duty belt jointingStaked-staple concept makes installation quick and easy.
Installation toolsRSC187 tools come in a variety of sizes to fit yourbelt width. Each tool will install all three sizes ofAlligator Ready Set fasteners and can also be usedto install splices on belts narrower or wider than theactual tool.
150 701300 702600 703
Ready Set™ staple conveyor belt fasteners reduce your installation time byeliminating an installation step. One-piece fastener strips arrive with staplespre-inserted for each fastener’s top plate. So you never need to load a stapledispencer or manually insert individual loose staples into an installation tool.Simply fit the fastener strip onto the belt ends and secure in the specialinstallation tool, then drive and finish set the staples for a strong, long-lasting splice.
The Ready Set™ installation tool comescomplete with guide blocks and driverand can be used to install No. RS62, No.RS125 and No. RS187 fasteners. Thesetools are available in a range of sizes toaccommodate varying belt widths. Toolscan be moved rapidly along the belt asstaples are installed.
The RSC187 installation tool holdsfasteners securely on the belt, in properalignment, while staples are driven. Thetool also provides an anvil surface forinitial clinching of the staples.
Simply fit the fastener strips ontoyour belt ends and secure them inthe specially designed guide block.
With the RSC187 tool, you can accurately install two staplessimultaneously for quick, dependablesplice installation. As light as 2.7kg,these tools can be carried to the belt.Only one installation tool and a hammerare needed to complete a splice.
FASTENERS
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RS187 clip joints• For belts 4.8mm (3/16”) to 6.4mm(1/4”) thickSupplied in cartons, each cartoncontains 4 complete joints with hingepin and retaining washers.
450 712300 711
600 713900 714
Staple setting plate
OUR PRICE CODE
731
Use the staple setting plate to achieve a smooth, finished splice.Heat treated steel plate puts the finishing ‘set’ on staples.Features countersunk bolt holes for easy bench mounting.
Hinge pin cutter
OUR PRICE CODE
732
Cuts hinge pin cable quickly and easily. Provides a clean cut withno frayed ends.
Hinge pin retaining washers
OUR PRICE CODE
733
Retaining washers prevents migration of nylon-covered cablehinge pins. Check hinge pins frequently during the first few hoursof operation to determine whether migration is a problem in yourapplication.
Tool kit
12" (300mm) KIT
742
6" (150mm) KIT
741Everything needed to instal fastenersystems, in a lightweight, easy-to-carry toolbox. Includes the RSC187installation tool, staple set plate, handskiver, belt nippers, and a 1lb. hammer.
Hinge pin cableGalvanised steel cable strands areprotected by a nylon covering whichlubricates fastener loops and helps tohold the pin in place.
450 722300 721
600 723900 724
30M ROLL 720FA
STE
NER
S
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Heavy duty belt jointingR2 clip jointThe SR™ (Self-Setting Rivet) fastener utilizes staggered pattern, multiple rivetattachments that pass between carcass fibres without severing them. Thespecially shaped head of each pilot nail works in conjunction with the installationtool anvil plate to set the rivets. The same hammer blows that set the rivets alsocompress the fastener plates into the belt covers. This provides maximum holdingability and distributes splice tension evenly across the width of the belt.
FastenersUnique two teeth/two rivet combination offers highestefficiencies in strength and durability for heavy-duty applications.
Boxed as individual joints. Hinge pin and rivets sold seperately.Installation tool is required.
450 751600 752900 753
RivetsRivets are available ineither steel or stainlesssteel. Rivets are packaged250 rivets per box. SRArivets are also available in100-count packages. Bulkpacks of 2,000 rivets arealso available in reusableplastic buckets.
100 761250 762
2000 763
Belt Width Rivets requiredfor one joint
18" 450mm 40
24" 600mm 52
36" 900mm 80
FASTENERS
Hinge pin retaining washers
OUR PRICE CODE
778
Retaining washers prevents migration of nylon-covered cablehinge pins. Check hinge pins frequently during the first few hoursof operation to determine whether migration is a problem in yourapplication.
Hinge pin cableGalvanised steel cable strands are protectedby a nylon covering which lubricates fastenerloops and helps to hold the pin in place.
450 771600 772900 773
30M ROLL 770
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Multiple rivet driving toolsR2 installation toolEasy-to-use, portable tools that make multiple rivetdriving simple and fast. The MSRT tool holds thebelt, fastener strip and the SR700 guide blocks(included) securely in place. Two rivets can be drivensimultaneously. Plus, each guide block holds enoughrivets to install four fastener plates before reloading.Includes SR700 guide block and SR759 drive rod.
OUR PRICE CODE
780
R2T toolThe economically priced R2 Fastener application tool islightweight and portable, so it is ideal for quick repairs. The six pound R2 tool installs up to 12" (300 mm) of R2fasteners in one pass. For wider belts, simply move the tool over. For use with standard SRTM self-setting rivets and a two pound hammer
OUR PRICE CODE
785
R2 economy joint kitEconomy kitThis kit contains everythingneeded to make a joint.
Kit consists of:
• One economy rivet tool• One set of R2 fasteners• Hinge pin• Rivets
450 791600 792900 793
The R2 economy installation tool
FAS
TEN
ER
S
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Warranty
The manufacturer will correct, free of charge, any defects in material or workmanship for aperiod of 12 months, from date of purchase, subject to the terms and conditions stated below.
TERMS AND CONDITIONS OF WARRANTY
The manufacturer will repair or replace, free of charge, any mechanical or electrical componentssupplied in conjunction with any conveyors or other equipment carrying a warranty suppliedeither by the manufacturer or an appointed agent and located within the United Kingdom, orrepair or replace any parts thereof which are shown to the satisfaction of the manufacturer to bedefective due to faulty materials or workmanship within twelve months from the date ofpurchase, provided the faulty part(s) are returned, complete and carriage paid, either to themanufacturer or an appointed agent. Any parts removed will become the property of themanufacturer.
THIS WARRANTY SHALL NOT COVER ANY FAULT OR DEFECT CAUSED BY:
1. Incorrect installation or operation arising from failure to observe the instructions of themanufacturer or its agents e.g. Inadequately rated power source or incorrect voltage or powercables.
2. Physical damage, however it was caused.3. Repairs or alterations carried out by third parties other than the manufacturer or an
authorized agent.
THE FOLLOWING ITEMS ARE EXCLUDED FROM THE WARRANTY:
1. The belt and belt joint2. The side seals (if supplied)3. Fair wear and tear
This warranty shall not apply to nor cover any other claims whatsoever. It will, in particular,(without limiting the generality of the foregoing), not cover any claims for conversion ormodification or for the cost of repairs carried out by any third party without the prior consent ofthe manufacturer.
Before free service is given under this warranty the purchaser must provide to manufacturer’ssatisfaction, proof of date of purchase of the conveyor and quote the serial number(s). Ifreplacement parts are fitted then the original period of warranty will not be extended.
WARRANTY
Email: [email protected]: www.monk-conveyors.com
MONK Conveyors Ltd, Unit 9 The Chisty Estate, Ivy Road, Aldershot,Hampshire, Tel:01252 369800 Fax:01252 369800