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    Manufacturing: The India ValueManufacturing: The India ValuePropositionProposition

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    ContentsContents

    Market Overview

    Government regulations & policy

    Business Opportunities and

    Advantage India

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    Manufacturing has contributed toManufacturing has contributed toIndias economic growthIndias economic growth

    y World's second largest small car markety One of only three countries that makes its own

    supercomputersy World's largest producer of milk, tea and pulses

    and the worlds largest livestock populationy

    Second largest producer of food including fruitsand vegetablesy Worlds largest diamond cutting and polishing

    centre and the second largest jewellery market

    Indias GDP of$1.43 trillion makes it the 11th largest economy in the world and 4th largest in terms of

    purchasing power parity

    One of the fastest growing economies in the world - growing at over 8 % p.a average for the last 3years

    Manufacturing contributes to

    79% of FDI investment

    16% of India GDP

    53% of Indian exports

    Source: GoI website, IMaCS analysis

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    Indian Manufacturing : AIndian Manufacturing : Amacro perspectivemacro perspective

    Indian economyexpected togrow at 8% to10% over thenext decade

    The quality of Indian work forceis one of Indias key competitive

    advantages

    Indian manufacturing sector isexpected to grow at 12% to14 % over the next decade

    Indianmanufacturingcompetitively

    positioned for a highgrowth rate era

    India is a stabledemocracy withstrongmacro-economicfundamentals

    The BPOmigration toIndia is gettingreplicated in themanufacturingsector

    FDI inflow intoIndia hasdoubled fromUSD 3.4 bn in2001 to USD 8bn in 2005

    India is ranked43 in the latest

    GCI index (1)ahead of other

    BRIC (2)economies

    (1) Global Competitiveness Index (2) Brazil, Russia, India, China

    Source: National ManufacturingCompetitiveness Council, IMaCSanalysis

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    Key sectors in IndianKey sectors in Indianmanufacturingmanufacturing

    Auto Industry: The Indian autoindustry is a USD 44 bn

    industry (Automotives is USD

    34 bn and Auto components is

    USD 10 bn)

    Chemicals: The size of chemical industry in

    India (Petrochemicals toPaints) is USD 30 bn

    Electronics: The electronics industry is USD

    11 bn (consumer electronics to

    electronic components)

    Engineering: A USD 22 bn including

    including heavy and light

    engineering

    Food Processing: A USD 70 bn industrygrowing at 9% to 12%

    Gems & Jewellery: A USD 13 bn industry

    (Gold growing at 15% p.a

    and Diamond growing at

    27% p.a)

    Leather: Industry size is USD 4 bn

    Machine Tools: Industry Size is USD 225

    mn

    Textiles: Industry Size is USD 38bn

    These sunrise sectors(1) of Indian manufacturing is enabling higher growth rates for the manufacturing sector

    (1) - listillustrativeandnotexhaustive Source: IMaCSanalysis

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    Capital GoodsCapital Goods

    y Concentration level shows a markedincrease in : Boilers (dominated by the PSU, BHEL)

    Chemical Machinery (L&T) Portable Power Generation Sets (Honda SielPower Products and Birla Power Solutions,100%)

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    Intermediate GoodsIntermediate Goods

    y Concentration level shows a markedincrease in : Polyester Staple Fibre (Reliance: 54%, worlds

    5th largest producer of PSF) Viscose Staple Fibre (Grasim: 91%, worldslargest plant for producing VSF)

    Paints & Varnishes (dominated by three firms)

    Storage Batteries (Exide Batteries: 62%)

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    Growth rate and marketGrowth rate and market

    sharesharey Concentration level shows a marked

    increase in:

    Automobile tyres (MRF: 24%) Motorcycles (Hero Honda: 50%)

    Bicyles (Hero Cycles: 40%)

    Three-wheelers (Bajaj Auto: 75%)

    y Each of these industries have one majorfirm with a high market share

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    Domestic Competitiveness Export Competitiveness

    India'smanufacturing output is

    USD 450 bn

    Domestic and Export competitiveness in

    manufacturing : Key drivers

    Indias liberalization, key policyinterventions, competition andinfrastructure build up have been keydrivers

    Indiasmanpower advantage,indigenous technology advantagehave played a leading role inachieving domesticcompetitiveness

    Many Indian sectors (e.g. Textiles,Glass, Automotive, Jewellery, Leather,

    Agro based, Pharmaceuticals, etc)have achieved export competitiveness

    Regional FTAs, FDI in select sectors,stable currency, stable economicregime have been key drivers

    This interplay has

    enhanced Indias

    competitiveness

    Indianmanufacturing exports havebeen growing at a CAGR of 14%for the last five years

    Source: IMaCSanalysis

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    75% of75% ofIndias manufacturing exportsIndias manufacturing exports

    Leather Jewellery

    TextilesChemicals

    75% of

    mfg

    exports

    Engg

    Goods

    Gems

    The balance 25% exports are from sectors like 1) Automotive 2) Cement

    3) FoodProcessing 4) Drugs/Pharmaceuticals5) Telecomequipt 6) IT hardware/Electronics7) Paper 8) MineralsandMetals

    Indianmanufacturing is forecasted to grow at 12%-14% over the next decade and sectors like

    Automotive, Food Processing and Pharmaceuticalsare expected to be the growth drivers

    Source: National Manufacturing Competitiveness Council

    India is presently at the cusp of a

    Manufacturing take-off

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    Where does the advantage ariseWhere does the advantage arisefrom.....from.....

    Indias manufacturing cost advantages vis--vis high-cost locations

    a) Production design and Savings to the extent of 80% vis--vis plants in developedProcess Engineering cost markets

    (due to the lowcost, high qualityengineeringtalentin India)

    b) Capital Cost efficiency Savings to the extent of 30% to 60% vis--vis plants in developedmarkets(dueto local fabricationand labourintensiveness)

    c) Higher Asset utilization Manymanufacturing units in India follow a 3 shift seven day week(unlikea 2shift-5dayweekin high cost locations)

    Source: IMaCSanalysis

    A sustainable competitive advantage for India in Manufacturing

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    ContentsContents

    Market Overview

    Government regulations & policy

    Business Opportunities and Advantage

    India

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    Regulatory Scenario for IndianRegulatory Scenario for Indianmanufacturersmanufacturers

    1) Government of India offers a five

    year tax holiday for

    a) Powerprojects

    b) Firmsengagedinexports

    c) Newindustriesinnotifiedstatesd) UnitsinElectronichardware,

    softwareparks

    e) EOUsandFree Trade Zones

    2) Tax deductions of 100% on export

    profits

    3) Deduction of 30% on net income for

    10 years for new industries

    4) Deduction in respect of certain inter-

    corporate dividends

    1. Each state & Union Territory (UT)

    offers their unique industrial and

    sectoral policy and incentives

    2. The policies offered relate to

    industrial estates, taxes, powertariff, capital investment subsidies

    3. States and UT in India typically

    follow a Single Window Clearance

    (SWC)mechanism

    4. Competition among the states and

    UT to attract investment hasproven to be beneficial for

    investors

    5. Customized packages designed

    for capital intensive projects

    Regulatory

    advantage

    Better project

    economics

    Central (Federal) Government State (Provincial) Government

    Source: GoIwebsite, IMaCSanalysis

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    Foreign Investment Policy relating toForeign Investment Policy relating tothe manufacturing sectorthe manufacturing sector

    Indian capital markets are open to FIIs

    Decision on all foreign investment proposalswithin 30 days of application

    FDI approval are processed through theautomatic route or the FIPB(1) route

    FDI (automatic route) => No approval of GoIor Reserve Bank of India reqd

    FDI (FIPB route) => Subject to approval ofthe board and the respective sector wiseguidelines

    Some of the sectors in which 100% FDI is allowed

    1) Airports 10) Mining

    2) Coal 11) SEZ / FTZ

    3) Agro & allied 12) Rubber

    4) Roads 13) Construction

    5) Ports 14) Petroleum(2)

    6) Coffee

    7) Tea

    8) Telecom equipment

    9) Hazardous Chemicals

    (2) Exceptrefining

    Source:FDI policy 2006, GoI

    (1) FIPB:Foreign InvestmentPromotion Board

    FDI inflow into India has doubled

    in the last five years

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    expected toexpected tofacilitate manufacturingfacilitate manufacturing

    Investment in infrastructure is estimated to reach USD 125 bn between 2005 - 2010

    Roads

    Four laning 6000 kms of

    highways that link Indias top 4

    metros has been nearly

    completed (GoldenQuadrilateral)

    The project linking the ten major

    ports of the country to the GQ

    mentioned above is nearing

    completion

    FDI investment upto 100%

    permitted in the road sector

    Ports

    Indias long coastline (7517

    kms) and the 12 major ports

    cater close to 90% of Indias

    foreign trade in volume terms

    and 70% in value terms

    FDI investment upto 100%

    permitted in the port sector 18

    port privatization projects

    worth USD 1.39 bn are under

    way (Private participants are

    P&O, PSA, Maersk, Gammon

    India, CWC and Dubai PortAuthority)

    Airports

    India has 450 airports

    including 11international

    airports

    India plans to invest USD

    5.07 bn in the next five

    years

    FDI investment upto 100%

    permitted in the port sector

    The privatization of New

    Delhi and Mumbai airportshave been completed

    Emphasis on infrastructure development would support Indian manufacturing to be

    competitive

    Source: IMaCSanalysis

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    ContentsContents

    Market Overview

    Government regulations & policy

    Business Opportunities and Advantage

    India

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    Attractiveness of India as aAttractiveness of India as amanufacturing destinationmanufacturing destination

    1. Economics and Ease of operations

    2. Favourable economic policies,

    flexiblemanufacturing practices in

    terms of design, scale and delivery

    3. Robust domestic demand for the

    manufactured goods

    4. Infrastructure support, Favourable

    legal systems, Policy framework,

    Ancilliary linkages and Services

    support

    5. Skilled and Productive labour force

    Investors ex

    pectationsmanufacturing locations

    Indias manufacturingcompetitiveness

    1. Economical labour costs and

    business transactions costs

    2. Manymanufacturing companies

    have emerged as centres ofmanufacturing excellence

    3. The aspirational huge Indian

    middle class is a readily

    availablemarket

    4. Competition among states/UTs

    to attract investments is

    addressing these issues

    5. Large pool of well qualified

    manpower

    India has

    compelling

    advantages

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    to a preferred manufacturingto a preferred manufacturingdestinationdestination

    Manpower advantage: Over 58 % of the Indian population is under the age of 20 (Approx.

    564 mn people)

    Market advantage: The 300 million aspirational Middle-class is growing at 5% per annum

    Technology Advantage:Around 100 Fortune 500 have their R&D base in India

    Source: IMaCSanalysis

    Over the next few decades India can overtake the economic growth rate of

    Brazil, Russia, China (the other fast growing economies)@

    @BRICreport by Goldman Sachs

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    A conglomerate of 96 operating companies in several sectors with revenues of USD

    72 bn (5% of India GDP) in 2010. The Tata brand is a household name in India

    One of Indias largest private sector enterprise, with interests in downstream

    petrochemicals. Group revenues are about USD 44bn. Reliance Industries Limited is a

    Fortune 500 company

    Pepsi is one of the biggest FMCG brands in the country. The company plans to investaround USD 1 billion in India this year

    Ford is one of Indias popular brands in the carmarket. Ford manufactures around100,000 cars per annum in India

    Key players in IndiaIllustrative, not exhaustive

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    Coca Cola is one of the largest beverage player in the country. The company hasinvestedmore than USD 1 bn since its entry into India

    Wockhardt is one of Indias leading companies with interests in pharmaceuticals

    and healthcare with a market capitalization of USD 1.3 bn and an annual

    turnover of over USD 300 mn

    A US$ 30bn conglomerate, with a market capitalisation of US$ 45 bn, it is

    anchored by 82,000 employees belonging to over 20 different nationalities

    Present in India for over 50 years. Leading player in the power sector. Employs

    over 4,000 people in India; has its global R&D centre in Bangalore

    Key players in IndiaIllustrative, not exhaustive

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    Facts of the Indian CementFacts of the Indian CementIndustryIndustry

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    IntroductionIntroduction

    y From 1914 till 1924, nascent stage

    y Signs of growth during 1924-41, severecompetition, depressing prices and profitability;and Associated Cement Company (ACC)

    y Production and distribution under direct control in1942

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    Nature of the IndustryNature of the Industry

    y India is the Worlds second largestcement producing country

    y Factories clustered in a few locationsdepending on raw material availability

    y Regional in naturey Southern region (largest market,

    insulated from competition)y Eastern region (isolated, monopoly in

    serving north-eastern states)y

    Western region (most open tocompetition)y Emergence of a few big players through

    M&As

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    Facts onFacts on indianindian Steel IndustrySteel Industry

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    IntroductionIntroduction

    y Highly heterogeneous and fragmentedindustry, with widely differentiatedproducts

    y Strong public sector presencey Complete abolition of price and

    distribution controls during earlynineties

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    Competition ConcernsCompetition Concerns

    y Differential Pricing Downstream producers compete with integratedproducers for the same end-product

    Allegations of differential pricing between the

    intermediate and the end producty Cartelisation?

    Threat of imports, public perception, users of HRCconstitute a large lobby

    Suspicions of concerted action by steel majors

    (PSUs operation) Cartelisation, when the market is strong, but notwhen it is weak