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Manufacturing: The India ValueManufacturing: The India ValuePropositionProposition
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ContentsContents
Market Overview
Government regulations & policy
Business Opportunities and
Advantage India
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Manufacturing has contributed toManufacturing has contributed toIndias economic growthIndias economic growth
y World's second largest small car markety One of only three countries that makes its own
supercomputersy World's largest producer of milk, tea and pulses
and the worlds largest livestock populationy
Second largest producer of food including fruitsand vegetablesy Worlds largest diamond cutting and polishing
centre and the second largest jewellery market
Indias GDP of$1.43 trillion makes it the 11th largest economy in the world and 4th largest in terms of
purchasing power parity
One of the fastest growing economies in the world - growing at over 8 % p.a average for the last 3years
Manufacturing contributes to
79% of FDI investment
16% of India GDP
53% of Indian exports
Source: GoI website, IMaCS analysis
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Indian Manufacturing : AIndian Manufacturing : Amacro perspectivemacro perspective
Indian economyexpected togrow at 8% to10% over thenext decade
The quality of Indian work forceis one of Indias key competitive
advantages
Indian manufacturing sector isexpected to grow at 12% to14 % over the next decade
Indianmanufacturingcompetitively
positioned for a highgrowth rate era
India is a stabledemocracy withstrongmacro-economicfundamentals
The BPOmigration toIndia is gettingreplicated in themanufacturingsector
FDI inflow intoIndia hasdoubled fromUSD 3.4 bn in2001 to USD 8bn in 2005
India is ranked43 in the latest
GCI index (1)ahead of other
BRIC (2)economies
(1) Global Competitiveness Index (2) Brazil, Russia, India, China
Source: National ManufacturingCompetitiveness Council, IMaCSanalysis
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Key sectors in IndianKey sectors in Indianmanufacturingmanufacturing
Auto Industry: The Indian autoindustry is a USD 44 bn
industry (Automotives is USD
34 bn and Auto components is
USD 10 bn)
Chemicals: The size of chemical industry in
India (Petrochemicals toPaints) is USD 30 bn
Electronics: The electronics industry is USD
11 bn (consumer electronics to
electronic components)
Engineering: A USD 22 bn including
including heavy and light
engineering
Food Processing: A USD 70 bn industrygrowing at 9% to 12%
Gems & Jewellery: A USD 13 bn industry
(Gold growing at 15% p.a
and Diamond growing at
27% p.a)
Leather: Industry size is USD 4 bn
Machine Tools: Industry Size is USD 225
mn
Textiles: Industry Size is USD 38bn
These sunrise sectors(1) of Indian manufacturing is enabling higher growth rates for the manufacturing sector
(1) - listillustrativeandnotexhaustive Source: IMaCSanalysis
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Capital GoodsCapital Goods
y Concentration level shows a markedincrease in : Boilers (dominated by the PSU, BHEL)
Chemical Machinery (L&T) Portable Power Generation Sets (Honda SielPower Products and Birla Power Solutions,100%)
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Intermediate GoodsIntermediate Goods
y Concentration level shows a markedincrease in : Polyester Staple Fibre (Reliance: 54%, worlds
5th largest producer of PSF) Viscose Staple Fibre (Grasim: 91%, worldslargest plant for producing VSF)
Paints & Varnishes (dominated by three firms)
Storage Batteries (Exide Batteries: 62%)
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Growth rate and marketGrowth rate and market
sharesharey Concentration level shows a marked
increase in:
Automobile tyres (MRF: 24%) Motorcycles (Hero Honda: 50%)
Bicyles (Hero Cycles: 40%)
Three-wheelers (Bajaj Auto: 75%)
y Each of these industries have one majorfirm with a high market share
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Domestic Competitiveness Export Competitiveness
India'smanufacturing output is
USD 450 bn
Domestic and Export competitiveness in
manufacturing : Key drivers
Indias liberalization, key policyinterventions, competition andinfrastructure build up have been keydrivers
Indiasmanpower advantage,indigenous technology advantagehave played a leading role inachieving domesticcompetitiveness
Many Indian sectors (e.g. Textiles,Glass, Automotive, Jewellery, Leather,
Agro based, Pharmaceuticals, etc)have achieved export competitiveness
Regional FTAs, FDI in select sectors,stable currency, stable economicregime have been key drivers
This interplay has
enhanced Indias
competitiveness
Indianmanufacturing exports havebeen growing at a CAGR of 14%for the last five years
Source: IMaCSanalysis
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75% of75% ofIndias manufacturing exportsIndias manufacturing exports
Leather Jewellery
TextilesChemicals
75% of
mfg
exports
Engg
Goods
Gems
The balance 25% exports are from sectors like 1) Automotive 2) Cement
3) FoodProcessing 4) Drugs/Pharmaceuticals5) Telecomequipt 6) IT hardware/Electronics7) Paper 8) MineralsandMetals
Indianmanufacturing is forecasted to grow at 12%-14% over the next decade and sectors like
Automotive, Food Processing and Pharmaceuticalsare expected to be the growth drivers
Source: National Manufacturing Competitiveness Council
India is presently at the cusp of a
Manufacturing take-off
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Where does the advantage ariseWhere does the advantage arisefrom.....from.....
Indias manufacturing cost advantages vis--vis high-cost locations
a) Production design and Savings to the extent of 80% vis--vis plants in developedProcess Engineering cost markets
(due to the lowcost, high qualityengineeringtalentin India)
b) Capital Cost efficiency Savings to the extent of 30% to 60% vis--vis plants in developedmarkets(dueto local fabricationand labourintensiveness)
c) Higher Asset utilization Manymanufacturing units in India follow a 3 shift seven day week(unlikea 2shift-5dayweekin high cost locations)
Source: IMaCSanalysis
A sustainable competitive advantage for India in Manufacturing
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ContentsContents
Market Overview
Government regulations & policy
Business Opportunities and Advantage
India
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Regulatory Scenario for IndianRegulatory Scenario for Indianmanufacturersmanufacturers
1) Government of India offers a five
year tax holiday for
a) Powerprojects
b) Firmsengagedinexports
c) Newindustriesinnotifiedstatesd) UnitsinElectronichardware,
softwareparks
e) EOUsandFree Trade Zones
2) Tax deductions of 100% on export
profits
3) Deduction of 30% on net income for
10 years for new industries
4) Deduction in respect of certain inter-
corporate dividends
1. Each state & Union Territory (UT)
offers their unique industrial and
sectoral policy and incentives
2. The policies offered relate to
industrial estates, taxes, powertariff, capital investment subsidies
3. States and UT in India typically
follow a Single Window Clearance
(SWC)mechanism
4. Competition among the states and
UT to attract investment hasproven to be beneficial for
investors
5. Customized packages designed
for capital intensive projects
Regulatory
advantage
Better project
economics
Central (Federal) Government State (Provincial) Government
Source: GoIwebsite, IMaCSanalysis
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Foreign Investment Policy relating toForeign Investment Policy relating tothe manufacturing sectorthe manufacturing sector
Indian capital markets are open to FIIs
Decision on all foreign investment proposalswithin 30 days of application
FDI approval are processed through theautomatic route or the FIPB(1) route
FDI (automatic route) => No approval of GoIor Reserve Bank of India reqd
FDI (FIPB route) => Subject to approval ofthe board and the respective sector wiseguidelines
Some of the sectors in which 100% FDI is allowed
1) Airports 10) Mining
2) Coal 11) SEZ / FTZ
3) Agro & allied 12) Rubber
4) Roads 13) Construction
5) Ports 14) Petroleum(2)
6) Coffee
7) Tea
8) Telecom equipment
9) Hazardous Chemicals
(2) Exceptrefining
Source:FDI policy 2006, GoI
(1) FIPB:Foreign InvestmentPromotion Board
FDI inflow into India has doubled
in the last five years
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expected toexpected tofacilitate manufacturingfacilitate manufacturing
Investment in infrastructure is estimated to reach USD 125 bn between 2005 - 2010
Roads
Four laning 6000 kms of
highways that link Indias top 4
metros has been nearly
completed (GoldenQuadrilateral)
The project linking the ten major
ports of the country to the GQ
mentioned above is nearing
completion
FDI investment upto 100%
permitted in the road sector
Ports
Indias long coastline (7517
kms) and the 12 major ports
cater close to 90% of Indias
foreign trade in volume terms
and 70% in value terms
FDI investment upto 100%
permitted in the port sector 18
port privatization projects
worth USD 1.39 bn are under
way (Private participants are
P&O, PSA, Maersk, Gammon
India, CWC and Dubai PortAuthority)
Airports
India has 450 airports
including 11international
airports
India plans to invest USD
5.07 bn in the next five
years
FDI investment upto 100%
permitted in the port sector
The privatization of New
Delhi and Mumbai airportshave been completed
Emphasis on infrastructure development would support Indian manufacturing to be
competitive
Source: IMaCSanalysis
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ContentsContents
Market Overview
Government regulations & policy
Business Opportunities and Advantage
India
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Attractiveness of India as aAttractiveness of India as amanufacturing destinationmanufacturing destination
1. Economics and Ease of operations
2. Favourable economic policies,
flexiblemanufacturing practices in
terms of design, scale and delivery
3. Robust domestic demand for the
manufactured goods
4. Infrastructure support, Favourable
legal systems, Policy framework,
Ancilliary linkages and Services
support
5. Skilled and Productive labour force
Investors ex
pectationsmanufacturing locations
Indias manufacturingcompetitiveness
1. Economical labour costs and
business transactions costs
2. Manymanufacturing companies
have emerged as centres ofmanufacturing excellence
3. The aspirational huge Indian
middle class is a readily
availablemarket
4. Competition among states/UTs
to attract investments is
addressing these issues
5. Large pool of well qualified
manpower
India has
compelling
advantages
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to a preferred manufacturingto a preferred manufacturingdestinationdestination
Manpower advantage: Over 58 % of the Indian population is under the age of 20 (Approx.
564 mn people)
Market advantage: The 300 million aspirational Middle-class is growing at 5% per annum
Technology Advantage:Around 100 Fortune 500 have their R&D base in India
Source: IMaCSanalysis
Over the next few decades India can overtake the economic growth rate of
Brazil, Russia, China (the other fast growing economies)@
@BRICreport by Goldman Sachs
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A conglomerate of 96 operating companies in several sectors with revenues of USD
72 bn (5% of India GDP) in 2010. The Tata brand is a household name in India
One of Indias largest private sector enterprise, with interests in downstream
petrochemicals. Group revenues are about USD 44bn. Reliance Industries Limited is a
Fortune 500 company
Pepsi is one of the biggest FMCG brands in the country. The company plans to investaround USD 1 billion in India this year
Ford is one of Indias popular brands in the carmarket. Ford manufactures around100,000 cars per annum in India
Key players in IndiaIllustrative, not exhaustive
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Coca Cola is one of the largest beverage player in the country. The company hasinvestedmore than USD 1 bn since its entry into India
Wockhardt is one of Indias leading companies with interests in pharmaceuticals
and healthcare with a market capitalization of USD 1.3 bn and an annual
turnover of over USD 300 mn
A US$ 30bn conglomerate, with a market capitalisation of US$ 45 bn, it is
anchored by 82,000 employees belonging to over 20 different nationalities
Present in India for over 50 years. Leading player in the power sector. Employs
over 4,000 people in India; has its global R&D centre in Bangalore
Key players in IndiaIllustrative, not exhaustive
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Facts of the Indian CementFacts of the Indian CementIndustryIndustry
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IntroductionIntroduction
y From 1914 till 1924, nascent stage
y Signs of growth during 1924-41, severecompetition, depressing prices and profitability;and Associated Cement Company (ACC)
y Production and distribution under direct control in1942
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Nature of the IndustryNature of the Industry
y India is the Worlds second largestcement producing country
y Factories clustered in a few locationsdepending on raw material availability
y Regional in naturey Southern region (largest market,
insulated from competition)y Eastern region (isolated, monopoly in
serving north-eastern states)y
Western region (most open tocompetition)y Emergence of a few big players through
M&As
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Facts onFacts on indianindian Steel IndustrySteel Industry
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IntroductionIntroduction
y Highly heterogeneous and fragmentedindustry, with widely differentiatedproducts
y Strong public sector presencey Complete abolition of price and
distribution controls during earlynineties
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Competition ConcernsCompetition Concerns
y Differential Pricing Downstream producers compete with integratedproducers for the same end-product
Allegations of differential pricing between the
intermediate and the end producty Cartelisation?
Threat of imports, public perception, users of HRCconstitute a large lobby
Suspicions of concerted action by steel majors
(PSUs operation) Cartelisation, when the market is strong, but notwhen it is weak