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BALL VALVES MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

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  • BALL VALVES

    MODERN TECHNOLOGY SERVING THE GAS INDUSTRY

    AND MUCH MORE

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    1www.gazomet.pl

    The GAZOMET Corporation was founded in 1862. Since 1954,it has been manufacturing a variety of products for the needs ofthe Polish gas industry. In 1969, GAZOMET designed andmanufactured the first Polish ball valves for gas systems. TheGAZOMET of today is an experienced manufacturer meetingvarious needs and demands of the gas & oil industry. Thecompany’s partnership with leading manufacturers, both inPoland and abroad, results in the state-of-the-art engineeringsolutions meeting the most rigorous requirements defined bythe Customer.

    The GAZOMET products are in conformity with the strictesttechnical standards, while assuring maximum safety duringoperation. The company has implemented and actively followsprocedures of the ISO 9001 Quality System with regards todesign, manufacturing and after-sales services of gas stations,gas reduction-metering stations, gas transmission accessories,fittings, safety systems for gas networks, process andtransmission pipelines, components and fixtures, pressuretanks, gas odorising stations, gas meters, as well as steelstructures and crane facilities.

    GAZOMET manufactures ball valves with a diameter rangingfrom DN 6 to DN 700 and the pressure of up to PN 420.GAZOMET ball valves are distinctive products for their noveldesign reflected in a number of patented applications, patentsas well as approved utility models (also foreign). The ball valvesare delivered to natural gas mines, gas storage facilities, naturalgas grids, natural gas distribution networks for the gas and oilindustry. The valves also find application in piping and plumbingnetworks for transmission of water and other media, bothaggressive and neutral.

    GAZOMET has implemented and strictly observes the systemof quality assurance under the Pressure Equipment Directive97/23/EC, which allows the products to be manufactured inaccordance with the recognized standards and be CE-labelled.

    Flexibility of applied technical solutions, manufacturing precision,efficient order processing and short lead time combined withexpert service are a strong foundation of the company’sachievements. We are kindly inviting you to have your share inour successes, offering you our partnership in various projects. Your participation in creative design and engineering programsmay bring significant and substantial profits to your organisationwhile providing the proof of your recognition and appreciationfor our efforts in the gas industry.

    Why should GAZOMET ball valves be considered as a reliablesolution for your application? The reasons are as follows:• they meet end-user’s expectations:

    - safety, - high leak proof degree, - outstanding performance,

    • they are leak-proof on both sides, at high and low pressures,• they are full bore valves, • they are produced of the best materials,• balls of the valves demonstrate outstanding surface finish due

    to a unique “super-finish” manufacturing process, • the applied engineering solutions guarantee their long-term

    service life in unfriendly environment,• they are designed with consideration of national criteria and

    recommendations and in conformity with international standards,

    • they are characteristic of uniform and stable operation torque,• all have got required approvals and certificates.

  • 2

    Awards(selected examples)

    • Gold Medal for a gas installation safety system - ASB TheInternational Fair of the Pomerania and The Kujawy Region IG (POL-GAZ EXPO - The International Pomerania and Kujawy Fair - 1996)

    • Distinction - a gas injection odorising station (POL-GAZ EXPO- The International Pomerania and Kujawy Fair-1998)

    • Distinction - a KPK gas ball valve (POL - GAZEXPO - The International Pomerania and Kujawy Fair - 1998)

    • Gold Medal for a KDKa ball valve with metal-metal seal (POL-GAZ EXPO - The International Pomerania and Kujawy Fair - 2000)

    • Gold Medal for a ball valve with metal-metal seal (The International Poznań Fair - 2001)

    • Distinction for the BIG® - Gas Installation Safety System (The Gas Industry Fair, Kraków - 2004)

    • Gold Medal for the BIG® - Gas Installation Safety System (The International Poznań Fair - 2004)

    • Award of the Chamber of the Natural Gas Industry in Warsaw - the EXPO GAS Fair in Kielce - for a gas ball valve of NOK NOS type, welded by an electron beam, The Chamber of the Natural Gas Industry in Warsaw - 2004

    • Gold medal for a gas ball valve of NOK NOS type, welded with electron beam (The International Poznań Fair - 2004)

    • Great Gold Medal at the International Poznań Fair-2004 • The 3rd place - the EMC 500 meter of natural gas energy

    value (The Gas Industry Fair, Kraków-2005)• The 1st place - a NOK/NOS gas ball valve, welded by the

    electron beam method, The Gas Industry Fair, Kraków - 2005 • Distinction - the EMC 500 meter of natural gas energy value,

    The EXPO GAS Fair, KIELCE - 2005• GRAND PRIX - for a NOK/NOS gas ball valve, welded by an

    electron beam, The NAFTA GAZ Fair - Warszawa - 2005• A Special Award for the Automatic Gas Station Control

    System – THE EXPO GAS FAIR, KIELCE - 2006• Honourable mention – KKS/KKK ball valve TOP ENTRY

    design - EXPO GAS KIELCE 2007 Fairs• Golden Medal – KKS/KKK ball valve - TOP ENTRY design

    - Poznan International Fair – TECHNOGAZ 2007• Acanthus Aureus - Poznan International Fair

    - TECHNOGAZ 2007• Honourable mention - ball valve type NOK/NOS - DN25 to

    DN500; PN100 ANSI 600 - FIRE SAFE execution - in accordance with EN ISO 10497:2010 and API 6FA: 2008

    Awards

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    3www.gazomet.pl

    I. Applications

    A. Ball valves, produced by GAZOMET, are dedicated mainly tothe gas and oil industry. Their application includes:• gas distribution,• gas transmission, • processing lines, • natural gas mines,• underground gas stores.

    B. Ball valves from GAZOMET are also applied in other industrysectors, where resistance to aggressive media is required:• aggressive media, • hot water, • fuels

    The actual production programme includes ball valve diameters,ranging from DN6 to DN700 and pressures from PN16 to PN420. GAZOMET ball valves in their standard version canbe used in temperatures from -30°C to +60°C, while theirspecial versions allow for broader application of temperatureranging from -50°C up to+150°C.

    Applications

    PRODUCTION PROGRAMME OF BALL VALVES FOR GAS, OIL, WATER AND OTHER MEDIA

    NOK NOK NOK NOK

    NOK

    NOS

    NOK

    NOS

    NOK

    NOS

    NOK

    NOK

    KDS

    NOS

    NOK NOK NOK

    NOKNOK

    NOK NOK

    NOK

    NOS

    KDKKDK

    KDSKDS

    NOS

    NOK

    NOS

    NOK

    NOS

    NOK

    NOS

    NOK

    NOS

    NOK

    NOSNOS

    KDK KDK

    KDS

    KOZKOZ

    KDS

    KDKa

    KDK KDK KDK KDK

    KDK KDKKDK KDK

    KDK KDKKDK KDK

    KOK KOKKOK

    KOM KOMKOM KOM

    KDSa

    KDKa

    KDKa

    NOSNOS NOS NOS NOS NOS NOS NOS

    NOS NOS NOS NOS NOS

    NOS

    NOK NOK NOK NOK NOK NOK NOK NOK

    NOK NOK NOK NOK NOK NOK NOK NOK NOK

    NOKNOKNOK NOK NOK NOK NOK NOK NOK NOK NOK

    BVk BVk BVk BVk BVk BVk BVk

    NOK NOK NOK NOK NOK

    NOK NOK NOK NOK NOK

    32 40 50 65 80 100 1506 8 10 15 20 25 200 250 300 350 400 500

    1 1/4” 1 1/2” 2” 2 1/2” 3” 4”

    125

    5” 6”1/4” 5/16” 3/8” 1/2” 3/4” 1” 8” 10” 12” 14” 16” 20”

    600

    24”

    700

    28”

    BVs BVs BVs BVs BVs BVs BVsBVs BVs

    BVn BVn BVn BVn BVn BVn BVnBVn

    BVnBVn BVn BVn BVn BVn BVn BVnBVn

    BVn BVn BVn BVn BVn BVn BVnBVnBVn

    NOK NOK NOK NOK NOK

    NOS

    KOC

    KOK

    NOKNOK

    KOZ

    KOC

    KOK

    KOZ

    KOC

    KOK

    KOZ

    KOC

    KOZ

    ANSIClass PN

    2500 420

    260

    150

    110

    100

    63

    50

    40

    25

    20

    16

    1500

    900

    600

    150

    ANSIClass

    DN

  • 4

    II. Materials

    Materials

    PROPERTIES OF APPLIED MATERIALS

    • Chemical resistance to almost any substance • Broad working temperature range (-200°C to +260°C) • No water absorbing • Resistance to environmental ageing • Low friction and wear coefficients • Physiological neutrality • Outstanding dielectric properties

    • The applied fillers improve PTFE properties • Compressive strength is increased • The coefficient of thermal expansion is reduced • Improved abrasion resistance

    • High mechanical resistance and rigidity • High fatigue resistance • Resistance of strength properties to environmental humidity • High hardness and consequent abrasion resistance • Low friction coefficient in standard materials combinations • Good sliding properties • Little impact strength variations within the -40°C to 100°C temperature range

    • Working temperature ranges from -30°C to +100°C • Resistant to mineral oils and greases, aliphatic hydrocarbons propane, butane, petrol, water up to 60°C • Irresistant to silicone oils and greases, aromatic and chlorinated hydrocarbons (e.g, benzene, trichloroethylene), concentrated acids and lyes

    • Working temperature ranges from -50°C to + 200°C • Resistant to mineral oil and greases, diluted salt solutions, alcohols, oxygen, ozone, water to 60°C • Irresistant to aliphatic hydrocarbons, aromatic, concentrated acids and bases, water steam

    • Working temperature ranges from -20°C to + 250°C • Resistant to mineral oil and greases, aliphatic and chlorinated hydrocarbons, synthetic oils, inorganic acids, water to 60°C • Irresistant to concentrated organic acids, acetone and water steam.

    • Working temperature ranges from -50°C to + 130°C propylene EPDM • Resistant to hot water and water steam, brake fluid, hard-flammable hydraulic fluids HFD, glycol, acetone, acid and base solutions • Irresistant to aromatic hydrocarbons (toluene, xylene), oils, petrol

    • Working temperature ranges from -200°C to + 650°C • Resistant to almost all media (except strong oxidants) • It is not susceptible to ageing processes • Very low friction coefficient • Non-flammable

    Material Properties

    Polytetrafluoroethylene, PTFE

    Polyacetal POM

    Nitril rubber NBR

    Silicone rubber MVO

    Polytetrafluoroethylene + filler (PTFE + C)

    Fluoric rubber FKM, FPM

    Ethylene-propylene rubber, EPDM

    Graphite

    MATERIAL SPECIFICATION FOR BALL VALVES

    Brass

    Ball type

    High pressure

    steel

    High pressure cast

    stee

    l

    Acid-resistan

    t steel

    Acid-resistan

    t cast

    stee

    l

    Brass

    High-alloy steel

    High-alloy steel

    Nitril rubb

    er

    Silicon

    e rubb

    er

    Ethylene

    -prop

    ylen

    e rubb

    er

    Graph

    ite

    Carbo

    n steels

    Polytetrafluoro-

    ethylene

    Polytetrafluoro-

    etylen

    e +

    filler

    Polia

    cetal

    HNBR

    Alloy steel (with

    Cr5Ni coa

    ting)

    Body Ball Stem Ball seals Other seals

    KOM

    KOC

    KOZ

    KOK

    BVn

    BVk

    BVs

    KDK

    KDKa

    KDS

    KDSa

    NOK

    NOS

    + + +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

    +

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    5www.gazomet.pl

    III. Flanges

    The mounting flange and valve face in ball valves are normallymanufactured in conformity with the PN-EN 1092-1 standardor ASME B 16.5 (equivalent to PN-ISO 7005-1) presented inthe table below.

    Table 1.

    Other options of mounting flanges and valve faces are available.

    Materials. Flanges. Anti-corrosion protection coating

    MATERIAL SPECIFICATION FOR BALL VALVES (CONTINUED)

    Material

    Body

    Ball

    Stem

    Ball seals

    Other seals

    Standard SymbolTensile strength Rm [MPa]

    Yield point Rm [MPa]

    Brass

    Pressure cast steel

    Pressure steel

    Pressure steel

    Pressure steel

    Pressure steel

    Pressure steel

    EN 573-1

    PN-EN 10213-2

    PN-EN 10028/3

    PN-EN 10222-4

    PN-EN 10222-4

    PN-EN 10216-2

    PN-EN 10216-2

    CW612N

    GP240GH

    P460

    P420

    P355NH

    P235GH

    P265GH

    340÷420

    420÷600

    570÷730

    510÷670

    490÷630

    360÷500

    410÷570

    240

    240

    460

    420

    355

    235

    265

    High-alloy steels PN-EN 10088

    X6Cr17

    X17CrNi 16-2

    X5CrNi 18-10

    X20Cr13

    X30Cr13

    400÷630

    800÷950

    500÷700

    700÷850

    850÷1000

    240

    600

    290

    500

    650

    Polytetrafluoroethylene

    Polytetrafluoroethylenestrengthened

    Polyacetal

    Stal kwasodporna

    HNBR

    -

    -

    -

    PN-EN 10213-4

    -

    PTFE

    PTFE+C

    POM C

    HNBR

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    Nitril rubber

    Silicone rubber

    Fluoric rubber

    Ethylene-propylenerubber

    Graphite

    -

    -

    -

    -

    -

    NBR

    VQM

    FKM

    EPDM

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    High-alloy cast steel

    Carbon steels

    PN-EN 10088

    ASTMA350

    X5CrNi 18-10

    A350 LF2

    500÷700

    485÷655

    290

    350

    FLANGES

    PN-EN 1092-1

    Pressure / class Valve facePN ANSI PN-EN 1759-1 (ASME B16.5)

    B1

    B1

    B1

    B2

    B2

    16

    20

    25

    40

    50

    63

    100

    110

    150

    260

    420

    150

    300

    600

    900

    1500

    2500

    B1 (RF)

    B1 (RF)

    J (RTJ)

    J (RTJ)

    J (RTJ)

    J (RTJ)

  • 6

    IV. External anti-corrosion protection coating

    Ground versionSurface preparation• abrasive blast treatment - Sa21/2 Class, meeting the

    Polish PN-ISO 8501-1 Standard • washing and phosphate treatment with SUR-TEC fluid • flushing in IZOPROPANOL alcoholPrime coat• epoxy paint, coat thickness 40 ÷ 80 µmTop coat• polyurethane paint – standard

    (yellow colour RAL 1023), coat thickness 80 ÷ 120 µm

    Underground versionSurface preparation• abrasive blast treatment - Sa21/2 Class in conformity with

    the Polish PN-ISO 8501-1 Standard Insulation coating • polyurethane coat - PROTEGOL 32-55(black colour), coat

    in Class B (coat thickness above 1.5 mm), following EN 10290 and DIN 30677 part2

    Optional anti-corrosion protection systems are available withdifferent paint sets and colours.

    V. Tests

    Ball valve testing is performed in conformity with GeneralSpecifications (GS), defined on the basis of current regulationsand standards. Tests of ball valves may also be performed,according to the American API6D Standard, German DIN 3230Standard, part 5 or following individual criteria.

    The scope of production series tests, as defined in GS, includes: • pressure test - hydraulic test with pressure of 1,5 x PS*• external leak-proof test – pneumatic test with pressure

    of 1.1 x PS• valve closure test – pneumatic test with pressure of 0.6 MPa

    and 1.1 x PS for each side• performance test Ball valves are made in leakproof class A, meeting the PolishPN-EN 12266-1 Standard.

    VI. Pipeline tests

    Mechanical strength and leakproof tests of mounted ball valves.Ball valve in opened position• hydraulic test - max. pressure 1.5 x PS• pneumatic test - max. pressure 1.25 x PS

    * PS - rated pressure – specified on the name plate

    Ball valve in closed position• hydraulic or pneumatic test -max. rated pressure

    VII. Documents at delivery

    Ball valves are delivered with the following documents: • Technical acceptance certificate• Declaration of Conformity, acc. to 97/23/EC Directive

    (CE symbol) • Assembly and operation manuals• Warranty certificate

    External anti-corrosion protection coating. Tests. Pipeline tests. Documents at delivery

    Fig. 1

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    7www.gazomet.pl

    ball valves in stainless steel GAZOMET manufactures also ball valves in stainless steelversion for application in systems filled with aggressive media.Ball valves of this type are individually designed and adjusted tosubmitted performance conditions, especially to the type of medium and the application temperature and pressure. Ballvalves designed in this way, guarantee quality performance formany years of operation.

    VIII. Special version

    Ball valve with metal-metal sealingBall valves with metal-metal sealing (KDKa and KDSa) have beenthe first Polish design implemented in production. This type ofsealing guarantees long durability and stability in harshconditions. Ball valves of this type, having special sealingpackages, are fireproof and maintain leakproof properties intemperatures of up to 650°C over a 30-minute time.

    Special version

    Photo: Ball valve in fire test

    Photo: Ball valve in stainless steel version

  • 8

    IX. Engineering solutions

    Cross-couplingGAZOMET has introduced a new solution to ball valve design,linking the ball with the stem with a cross coupling. This allowsfor the ideal adjustment of the ball position to the seals in thefull rotation range (90°). Such a configuration eliminatesunfavourable stress in the valve, which makes the rigid stemmounting and the cross coupling more stable. Reduced torqueprovides uniform distribution of ball pressure on the seals aroundthe entire circumference, which improves leakproof performanceof the whole sealing system.

    Sealing compensation

    Ball valves manufactured by GAZOMET are provided with elasticcompensation of the main sealing. This compensation is ensured by the special corrosion-resistant spring packages.This solution allows for a uniform and controlled pressure of thesealing package to be applied to the ball surface, eliminatingmounting stresses and improving the performance of the ballvalve under a wide range of temperatures and pressures. All thisprovides a reliable ball valve performance in the long run.GAZOMET always uses the double, independent sealingcompensation, while maintaining the “Double Block and Bleed(DBD) function, which guarantees some leakproof properties ofthe valve in its inlet and outlet sections while completely closed(Fig.2) or opened (Fig. 3). This feature enables leakproof teststo be performed via the plug or the drain valve.

    Engineering solutions

    Fig. 2

    Fig. 3

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    9www.gazomet.pl

    GAZOMET proposes two solutions of sealing compensation:

    1. Single Piston Effect (SPE) - single sealingAt the inlet this solution provides a tight closure around the sealthat is pressed upon by the force coming from the springpackage and the medium inlet pressure (Fig.4). In the SPEconfiguration, the excessive pressure, which may occur in thedead zone of the ball valve during the closing or openingprocedure, is automatically released into the pipeline at theoutlet of the valve (Fig.5).

    2. Double Piston Effect (DPE) – double sealingThe valve tighness is ensured by a complex sealing package atthe inlet, where the seal is pushed by the forces produced bythe spring package and the inlet medium pressure (Fig. 6), andat the outlet, where the seal is affected by the forces producedby the spring package and the medium pressure in the deadzone of the valve (fig. 7). This solution ensures that the valve isleakproof even if the first package fails. The DPE system doesnot have the feature of automatic pressure release, which mayoccur in the dead zone of ball valve, when it is being opened orclosed.

    Engineering solutions

    Fig. 4

    Fig. 5

    Fig. 6

    Fig. 7

  • 10

    Safety sealing systemBall valves, especially those with larger diameters, have beendesigned to include a safety sealing system and lubrication. Incase of failure of any valve seal, the system injects sealing pasteonto the defective area to restore sealing properties.

    Stem sealingDepending on ball valve type, GAZOMET offers two stem-sealing solutions:

    1. Single-stage - consisting of two “o-ring” seals 2. Multi-stage – combining o-ring and MUPU seals with graphite

    fireproof package. This solution allows for the replacement of the upper seals with undisturbed pipeline operation (note: proceed with replacement acc. to the „Operation Instructions").

    All the stems are anti-blow protected and mounted either on theinside or the outside of the housing; a protective flange is usedin the latter.

    Antistatic protectionIn ball valves, the ball is electrically insulated by plastic sealsfrom the valve body. Opening or closing of the ball valve, as wellas friction of the flowing medium, induces electrical charges onthe ball surface. Metallic connection of the ball, the stem andthe body will carry the electrical charge. Antistatic protection is very important when flammable andexplosive media are used.

    Engineering solutions

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    11www.gazomet.pl

    X. New technologies

    Numerically controlled machine toolsGAZOMET is a manufacturing organisation, where the stock ofmachine tools is subject to continuous upgrading. A consequentinvestment process allows for systematic replacement ofconventional machine tools with new, more precise and efficientmachine tools that are numerically controlled.The Boehringer turning centre is one of the latest CNCmachines, used by GAZOMET. This machine provides highrigidity of machining, high efficiency and manufacturingprecision. It allows the machining of parts that are up to 550mm in diameter, with length of up to 1000 mm and max weightof 800 kg. This machine is equipped with an additional “C” axle,which, with the use of driven tools, enables drilling operationsand milling around the perimeter.

    Extensive manufacturing experience of GAZOMET combinedwith application experience of the end-user leads to conclusionthat the high quality of ball valves, i.e., their tightness, dependson the performance and matching of the two main elements: theball and the sealing. In the dynamic sealing provided by thesealing component, the quality of the ball manufacturing,especially its perfectly smooth surface, miniscule deviations inshape and the radial run-out are the key important features.

    Supfina superfinisherGAZOMET possesses a special ball superfinisher. TheSUPFINA superfinisher is the only new generation machine toolin Europe, which provides high quality surface finish (Ra parameter < 0,16 µm) and roundness deviations < 0.02 mm.

    New technologies

    Photo: Turning centre Photo: SUPFINA superfinisher for balls of ball valves

    Photo: Testing laboratory

  • 12

    XI. Drives

    All ball valves, depending on the torque required to open a valve,are equipped with a wrench or a worm gear. Optionally, ballvalves may have their own drive system: electric, pneumatic orelectro-hydraulic.

    Drives

    Manual drive (a worm gear) Electric drive (AUMA)

    Pneumatic drive (NIWATEC) Electro-hydraulic actuator (Fahlke)

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    13www.gazomet.pl

    Ball valves intended for underground application come with stemextensions. GAZOMET offers two types of extensions:

    Rigid extension (KLo, KL)It is of constant height measured from the ball valve axis to theupper part of the stem or to the drive rotation axis.

    Notes: 1. The “H” dimension can be changed on the Customer’s request.2. KLo extensions, in their standard configuration, feature a vent

    plug.

    Telescopic extension (KT)An extension of specified height with height regulation mode(400 mm). No drive can be mounted on a telescopic extension.

    Columns

    KLo KL KT

    H HH

    COLUMNS FOR BALL VALVES KL RIGID, KT (TELESCOPIC)

    Column H* Weight Application for valves

    Type of ball valve DNkgmm mm

    KT-22-A

    KT-22-B

    KT-22-C

    KT-22-D

    KT-27-A

    KT-27-B

    KT-27-C

    KT-27-D

    KL-22

    KL-27

    KL-36

    KLO

    22

    27

    36

    -

    -

    -

    -

    -

    850÷1150

    1200÷1600

    1600÷2000

    1900÷2300

    850÷1150

    1200÷1600

    1600÷2000

    1900÷2300

    acc. to

    requ

    iremen

    ts

    11,2

    14,7

    17,5

    19,6

    15,4÷19,4

    19,8÷23,4

    23,4÷27,4

    26,6÷30,6

    S

    22

    27

    BVn, BVs

    KDK, KDS

    BVn, BVs

    KDK, KDS

    BVn, BVs

    KDK, KDS

    BVn, BVs

    KDK, KDS

    BVn, BVs

    NOK, NOS

    32, 40, 50, 65, 80, 100

    40, 50, 80

    100, 125, 150

    100

    32, 40, 50, 65, 80, 100

    40, 50, 80

    100, 125, 150

    100

    200

    150÷700

    * Dimensions demonstrate slight differences depending on the ball valve type and size.

  • 14

    A full bore ball valve, bi-directional, mountable in any positionby spherical-conical joint. The ball valve housing is made of brassand a screwed-in connector pipe.The stem features a blow-out protection and is mountedtogether with the sealing set on the inside of the body. The ball“floats” between two seals, one seal set in the body and theother in the connector pipe.

    Standard accessorieswrench

    Optional accessoriesconnector pipes

    Threaded ball valves - KOM

    KOM

    PN DN L1 H D R I G kg

    weightinchesmm

    16

    10

    15

    20

    25

    128

    158

    195

    225

    L

    52

    72

    100

    130

    30

    32

    43

    51

    14

    20

    25,8

    32

    32

    38

    45

    155

    10

    17

    22

    19

    G ½”

    G ¾”

    G 1”

    G 1¼”

    0,4

    0,6

    1,1

    2,4

    + + ++ + +

    MATERIAL SPECIFICATION - KOM BALL VALVE

    Brass

    High pressure

    steel

    High pressure

    cast steel

    Stainless steel

    Acid-resistan

    t cast steel

    Brass

    High-alloy steel

    High-alloy steel

    Nitril rubb

    er

    Silicon

    e rubb

    er

    Ethylene

    -prop

    ylen

    e rubb

    er

    Graph

    ite

    Carbo

    n steels

    Polytetrafluoro-

    ethylene

    Polytetrafluoro-

    etylen

    e +

    filler

    Polia

    cetal

    Alloy steel (with

    Cr5Ni coa

    ting)

    Body Ball Stem Ball seals Other seals

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    15www.gazomet.pl

    A full bore ball valve, bi-directional, mountable in any position byspherical-conical joint. The ball valve housing is made of steeland two screwed-in connector pipes.The stem has a blow-out protection and is mounted togetherwith the sealing set from the body inside. The ball “floats”between two seals, set in the connector pipes.

    Standard accessorieswrench

    Optional accessoriesconnector pipes

    Threaded ball valves - KOC

    + + ++ +

    MATERIAL SPECIFICATION - KOC BALL VALVE

    Brass

    High pressure

    steel

    High pressure

    cast steel

    Stainless steel

    Stainless

    cast steel

    Brass

    High-alloy steel

    High-alloy steel

    Nitrile rub

    ber

    Silicon

    e rubb

    er

    Ethylene

    -prop

    ylen

    e rubb

    er

    Graph

    ite

    Carbo

    n steels

    Polytetrafluoro-

    ethylene

    Polytetrafluoro-

    etylen

    e +

    filler

    Polia

    cetal

    Alloy steel (with

    Cr5Ni coa

    ting)

    Body Ball Stem Ball seals Other seals

    KOC

    PN DN L1 H D R I N G kg

    weightinchesmm

    100

    10

    15

    20

    25

    150

    185

    225

    225

    L

    75

    100

    130

    130

    43

    45

    65

    67

    14

    20

    25,8

    32

    94

    94

    150

    150

    11

    16

    23

    20

    G ½”

    G ¾”

    G 1”

    G 1¼”

    27

    32

    41

    50

    0,64

    0,8

    1,7

    2,4

  • 16

    Threaded ball valves - KOZ

    + + ++ +

    MATERIAL SPECIFICATION - KOZ BALL VALVE

    Brass

    High pressure

    steel

    High pressure

    cast steel

    Stainless steel

    Acid-resistan

    t cast steel

    Brass

    High-alloy steel

    High-alloy steel

    Nitril rubb

    er

    Silicon

    e rubb

    er

    Ethylene

    -prop

    ylen

    e rubb

    er

    Graph

    ite

    Carbo

    n steels

    Polytetrafluoro-

    ethylene

    Polytetrafluoro-

    etylen

    e +

    filler

    Polia

    cetal

    Alloy steel (with

    Cr5Ni coa

    ting)

    Body Ball Stem Ball seals Other seals

    KOZ

    PN DN H R I N G kg

    Connectorpipe

    weightmm

    6

    8

    10

    15

    20

    25

    37

    37

    43

    45

    65

    67

    L

    78

    78

    80

    90

    110

    120

    94

    94

    94

    94

    150

    150

    11

    11

    11

    12

    14

    14

    22

    22

    27

    32

    41

    50

    M14x1,5

    M16x1,5

    M18x1,5

    M27x2*

    M30x2

    M36x2

    0,35

    0,35

    0,65

    0,74

    1,6

    2,11

    ø 8x1

    ø 10x1

    ø 12x1

    ø 18x1,5

    ø 22x1,5

    ø 28x1,5

    100

    A full bore, bi-directional ball valve, mountable in any positionwith cutting rings – acc. to PN-ISO 8434-1. The ball valvehousing is made of steel and two screwed-in connector pipes.The stem has a blow-out protection and is mounted togetherwith the sealing set on the inside of the body. The ball “floats”between two seals set in the connector pipes.

    Standard accessorieswrench

    Optional accessoriesconnector pipes

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    17www.gazomet.pl

    Flanged ball valves - KOK

    + + ++ +

    MATERIAL SPECIFICATION - KOK BALL VALVE

    Brass

    High pressure

    steel

    High pressure

    cast steel

    Stainless steel

    Stainless

    cast steel

    Brass

    High-alloy steel

    High-alloy steel

    Nitrile rub

    ber

    Silicon

    e rubb

    er

    Ethylene

    -prop

    ylen

    e rubb

    er

    Graph

    ite

    Carbo

    n steels

    Polytetrafluoro-

    ethylene

    Polytetrafluoro-

    etylen

    e +

    filler

    Polia

    cetal

    Alloy steel (with

    Cr5Ni coa

    ting)

    Body Ball Stem Ball seals Other seals

    A full bore, bi-directional valve mountable in any position. Theball valve housing is made of steel, two screwed-in connectorpipes and two loose flanges.The stem has a blow-out protection and is mounted togetherwith the sealing set on the inside of the body. The ball “floats”between two seals, set in the connector pipes.

    In a standard version, flanges and valve face are made acc. toTable 1 (p.5)

    Standard accessorieswrench

    Optional accessoriesmounting elements (flanges, seals, bolts, nuts)

    KOK

    PN DN H R kg

    weightmm

    40

    100

    40

    100

    40

    100

    130

    130

    150

    150

    160

    160

    L

    15

    20

    25

    90

    90

    112

    112

    115

    115

    125

    125

    160

    160

    160

    160

    2,5

    3,4

    4,1

    5,9

    5,4

    7,8

  • 18

    Full way, bidirectional ball valve may be installed in any position.The valve body is made from steel frame welded into a uniform,undismountable part. The ball is situated in a “floating” mannerbetween the gaskets mounted in the compensation rings.The shank is protected against being blown out and mountedalong with a set of seals from inside the body and it has got theball sealing with spring compensation.

    In a standard version, the flanges and valve faces are made acc.to the Table (p.5).

    Standard accessorieswrench

    Optional accessoriesextension; drive; antistatic protection; mounting elements(flanges, seals, bolts, nuts)

    Flanged ball valves - BVn

    BVn

    DN L H h(3) s(3) R Dk kg

    weightmm

    25

    32

    40

    50

    65

    80

    100

    125

    150

    200

    25

    32

    40

    50

    65

    80

    100

    125

    150

    200

    PN

    16

    25

    125

    130

    140

    150

    170

    180

    190

    325

    350

    400

    125

    130

    140

    150

    170

    180

    190

    325

    350

    400

    91,5

    104,5

    108,5

    116

    127

    145

    160,5

    200,5

    220,5

    235

    91,5

    104,5

    108,5

    116

    127

    145

    160,5

    200,5

    220,5

    235

    -

    30

    30

    30

    30

    35

    35

    43

    43

    1)

    -

    30

    30

    30

    30

    35

    35

    43

    43

    1)

    -

    17

    17

    17

    17

    22(2)

    22(2)

    27

    27

    1)

    -

    17

    17

    17

    17

    22(2)

    22(2)

    27

    27

    1)

    170

    200

    200

    200

    200

    300

    300

    600

    600

    1)

    170

    200

    200

    200

    200

    300

    300

    600

    600

    1)

    60

    76

    82,5

    89

    115

    140

    168

    219

    273

    324

    60

    76

    82,5

    89

    115

    140

    168

    219

    273

    324

    4

    6

    6,8

    8,3

    11

    14,8

    18

    44

    59

    90

    4

    6

    6,8

    8,3

    11

    14,8

    18

    44

    59

    90

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    19www.gazomet.pl

    Flanged ball valves - BVn

    1) the ball valve with a transmission2) for the ball valves intended for the SK heads - the value of s=173) applicable only for the ball valves intended for: heads, drives, columns etc.

    BVn

    DN L H h(3) s(3) R Dk kg

    weightmm

    40

    50

    65

    80

    100

    125

    150

    200

    PN

    150

    140

    150

    170

    180

    190

    325

    350

    400

    108,5

    116

    127

    145

    160,5

    200,5

    220,5

    235

    30

    30

    30

    35

    35

    43

    43

    1)

    17

    17

    17

    22(2)

    22(2)

    27

    27

    1)

    200

    200

    200

    300

    300

    600

    600

    1)

    82,5

    89

    115

    140

    168

    219

    273

    324

    6,8

    8,3

    11

    14,8

    18

    44

    59

    90

    + + + + +

    MATERIAL SPECIFICATION - BVn BALL VALVE

    Brass

    High pressure

    steel

    High pressure

    cast steel

    Stainless steel

    Stainless

    cast steel

    Brass

    High-alloy stee

    l

    High-alloy steel

    Nitrile rub

    ber

    Silicon

    e rubb

    er

    Ethylene

    -prop

    ylen

    e rubb

    er

    Graph

    ite

    Carbo

    n steels

    Polytetrafluoro-

    ethylene

    Polytetrafluoro-

    etylen

    e +

    filler

    Polia

    cetal

    Alloy stee

    l (with

    Cr5Ni coa

    ting)

    Body Ball Stem Ball seals Other seals

  • 20

    Flanged ball valves - BVk

    Full way, bidirectional ball valve may be installed in any position.The valve body is made from steel frame welded into a uniform,undismountable part. The ball is situated in a “floating” mannerbetween the gaskets mounted in the compensation rings.The shank is protected against being blown out and mountedalong with a set of seals from inside the body and it has got theball sealing with spring compensation.

    In a standard version, the flanges and valve faces are made acc.to the Table (p.5).

    Standard accessorieswrench

    Optional accessoriesextension; drive; antistatic protection; mounting elements(flanges, seals, bolts, nuts)

    1) for the ball valves intended for the SK heads - the value of s=172) applicable only for the ball valves intended for: heads, drives, columns etc.

    BVk

    DN L H h(2) s(2) R Dk kg

    weightmm

    32

    40

    50

    65

    80

    100

    150

    32

    40

    50

    65

    80

    100

    32

    40

    50

    65

    80

    100

    PN

    16

    25

    Class 150

    90

    100

    110

    130

    140

    160

    240

    90

    100

    110

    130

    140

    160

    90

    100

    110

    130

    140

    160

    104,5

    108,5

    116

    127

    145

    160,5

    220,5

    104,5

    108,5

    116

    127

    145

    160,5

    104,5

    108,5

    116

    127

    145

    160,5

    30

    30

    30

    30

    35

    35

    43

    30

    30

    30

    30

    35

    35

    30

    30

    30

    30

    35

    35

    17

    17

    17

    17

    22(1)

    22(1)

    27

    17

    17

    17

    17

    22(1)

    22(1)

    17

    17

    17

    17

    22(1)

    22(1)

    200

    200

    200

    200

    300

    300

    600

    200

    200

    200

    200

    300

    300

    200

    200

    200

    200

    300

    300

    76

    82,5

    89

    115

    140

    168

    273

    76

    82,5

    89

    115

    140

    168

    76

    82,5

    89

    115

    140

    168

    5

    6

    7

    9,5

    12,8

    16

    44,5

    5

    6

    7

    9,5

    12,8

    16

    5

    6

    7

    9,5

    12,8

    16

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    21www.gazomet.pl

    Flanged ball valves - BVk

    + + + + +

    MATERIAL SPECIFICATION - BVk BALL VALVE

    Brass

    High pressure

    stee

    l

    High pressure

    cast steel

    Stainless stee

    l

    Stainless

    cast steel

    Brass

    High-alloy stee

    l

    High-alloy stee

    l

    Nitrile rub

    ber

    Silicon

    e rubb

    er

    Ethylene

    -prop

    ylen

    e rubb

    er

    Graph

    ite

    Carbo

    n stee

    ls

    Polytetrafluoro-

    ethylene

    Polytetrafluoro-

    etylen

    e +

    filler

    Polia

    cetal

    Alloy stee

    l (with

    Cr5Ni coa

    ting)

    Body Ball Stem Ball seals Other seals

  • A full bore, bi-directional valve, mountable in any position. Thevalve body is made of two cast iron castings joined with bolts.The stem has a blow-out protection and is mounted togetherwith the sealing set on the inside of the body. Moreover the stemfeatures a multi-stage sealing system with a fireproof packing.The upper seal can be replaced while the valve is in operation.In the DN40 and DN 50 valves, the ball is “floating”, while inthe DN80 and DN100 valves, the ball is set in trunnions. In thisvalve, the ball is connected with the stem by a cross couplingand the ball seal is spring compensated.

    In a standard version, the flanges and valve faces are made acc.to the Table (p.5)

    Special versionKDKa-DN50 - a fireproof ball valve with metal-metal sealing.

    Standard accessorieswrench; vent plug

    Optional accessoriesextension; drive; antistatic protection; mounting elements(flanges, seals, bolts, nuts)

    22

    Flanged ball valves - KDK / KDKa

    KDK/KDKa

    PN DN L A H h(3) s(3) R Dk kg

    weightmm

    50

    63

    100

    110

    50

    63

    100

    110

    50

    63

    100

    110

    50

    63

    100

    110

    40

    50

    80

    100

    241

    241

    241

    241

    230

    230

    230

    230

    310

    310

    310

    310

    350

    350

    350

    350

    116

    116

    116

    116

    90

    90

    90

    90

    145

    145

    145

    145

    165

    165

    165

    165

    130

    130

    130

    130

    148

    148

    148

    148

    178

    178

    178

    178

    208

    208

    208

    208

    32

    32

    32

    32

    38

    38

    38

    38

    38

    38

    38

    38

    48

    48

    48

    48

    17

    17

    17

    17

    22

    22

    22

    22

    22

    22

    22

    22

    27

    27

    27

    27

    350

    350

    350

    350

    500

    500

    500

    500

    500

    500

    500

    500

    600

    600

    600

    600

    142

    142

    142

    142

    157

    157

    157

    157

    226

    226

    226

    226

    256

    256

    256

    256

    16,8

    20,5

    20,5

    17,4

    20,9

    24,3

    26,5

    22,3

    46,1

    47,2

    52,2

    47,7

    71,7

    72,1

    77,6

    80,3

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    23www.gazomet.pl

    Flanged ball valves - KDK / KDKa

    + + + + ++

    MATERIAL SPECIFICATION - KDK BALL VALVE

    Brass

    High pressure

    stee

    l

    High pressure

    cast steel

    Stainless stee

    l

    Stainless

    cast steel

    Brass

    High-alloy stee

    l

    High-alloy stee

    l

    Nitrile rub

    ber

    Silicon

    e rubb

    er

    Ethylene

    -prop

    ylen

    e rubb

    er

    Graph

    ite

    Carbo

    n stee

    ls

    Polytetrafluoro-

    ethylene

    Polytetrafluoro-

    etylen

    e +

    filler

    Polia

    cetal

    Alloy stee

    l (with

    Cr5Ni coa

    ting)

    Body Ball Stem Ball seals Other seals

    + + + ++ +

    MATERIAL SPECIFICATION - KDKa BALL VALVE

    Brass

    High pressure

    stee

    l

    High pressure

    cast steel

    Stainless stee

    l

    Stainless

    cast steel

    Brass

    High-alloy stee

    l

    High-alloy stee

    l

    Nitrile rub

    ber

    Silicon

    e rubb

    er

    Ethylene

    -prop

    ylen

    e rubb

    er

    Graph

    ite

    Carbo

    n stee

    ls

    Polytetrafluoro-

    ethylene

    Polytetrafluoro-

    etylen

    e +

    filler

    Polia

    cetal

    Alloy stee

    l (with

    Cr5Ni coa

    ting)

    Body Ball Stem Ball seals Other seals

  • A full bore, bi-directional valve, mountable in any position. Theseal body is a single non-disassemblable unit. The stem featuresa blow out protection and is mounted either from the inside ofthe body or from the outside and protected with a flange.The stem features a multi stage-sealing with a fireproof packing.The upper seal can be replaced wile the valve is in operation.Depending on the valve size and pressure, the ball is either“floating” or set in trunnions.

    In standard versions, the flanges and valve faces are made acc.to Table 1. (p.5)

    Standard accessoriesworm gear or wrench; vent plug; anti-static protection

    Optional accessoriesextension; drive; vent plug; safety sealing system; mountingelements (flanges, seals, bolts, nuts)

    24

    Flanged ball valves - NOK

    NOK

    PN DN LRTJ P H h Dk kg

    weightmm

    100

    class 600

    150

    260

    420

    63

    100

    class 600

    150

    260

    420

    63

    100

    class 600

    150

    260

    420

    -

    -

    254

    254

    308

    -

    -

    -

    368

    368

    454

    -

    -

    -

    -

    473

    584

    LRF

    216

    216

    254

    254

    -

    292

    292

    292

    368

    368

    -

    356

    356

    356

    470

    470

    -

    -

    -

    -

    -

    -

    85

    85

    85

    -

    -

    -

    114

    114

    114

    140

    140

    180

    R

    200

    200

    200

    200

    400

    500

    500

    500

    500

    500

    -

    500

    500

    500

    -

    -

    -

    108

    108

    108

    108

    126

    148

    148

    148

    162

    162

    211

    182

    182

    182

    202

    202

    191

    28

    28

    28

    28

    30

    38

    38

    38

    34

    34

    -

    38

    38

    38

    42

    42

    -

    s

    17

    17

    17

    17

    17

    22

    22

    22

    22

    22

    -

    22

    22

    22

    -

    -

    -

    76,1

    76,1

    85

    85

    115

    114

    114

    114

    150

    150

    169

    168

    168

    168

    219

    219

    234

    11

    11

    13

    13

    21

    21

    23

    23

    42

    45

    63

    48

    50

    45

    100

    105

    152

    25

    50

    80

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    25www.gazomet.pl

    Flanged ball valves - NOK

    NOK

    PN DN LRTJ P H h Dk kg

    weightmm

    63

    100

    class 600

    150

    260

    63

    100

    class 600

    class 900

    63

    100

    class 600

    class 900

    16

    20

    25

    class 150

    63

    100

    class 600

    class 900

    16

    20

    25

    class 150

    63

    100

    class 600

    16

    20

    25

    class 150

    63

    100

    class 600

    16

    20

    25

    class 150

    63

    100

    class 600

    class 900

    -

    -

    -

    -

    549

    -

    -

    -

    613

    -

    -

    -

    740

    -

    -

    -

    -

    -

    -

    -

    841

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    1140

    LRF

    432

    432

    432

    546

    546

    559

    559

    559

    610

    660

    660

    660

    737

    533

    533

    533

    533

    787

    787

    787

    838

    610

    610

    610

    610

    838

    838

    838

    686

    686

    686

    686

    889

    889

    889

    762

    762

    762

    762

    991

    991

    991

    1130

    140

    140

    140

    211

    211

    245

    245

    245

    245

    285

    285

    285

    285

    330

    330

    330

    330

    330

    330

    330

    330

    380

    380

    380

    380

    380

    380

    380

    420

    420

    420

    420

    420

    420

    420

    465

    465

    465

    465

    465

    465

    465

    465

    R

    600

    600

    600

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    217

    217

    217

    252

    252

    225

    225

    225

    225

    344

    344

    344

    344

    362

    362

    362

    362

    370

    370

    370

    397

    402

    402

    402

    402

    432

    432

    432

    452

    452

    452

    452

    452

    452

    452

    520

    520

    520

    520

    520

    520

    520

    557

    48

    48

    48

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    s

    27

    27

    27

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    219

    219

    219

    310

    310

    298

    298

    298

    298

    406

    406

    406

    424

    436

    436

    436

    436

    475

    475

    475

    495

    515

    515

    515

    515

    590

    590

    590

    640

    640

    640

    640

    640

    640

    640

    734

    734

    734

    734

    734

    734

    734

    710

    84

    85

    88

    95

    100

    194

    194

    194

    210

    340

    351

    351

    463

    315

    315

    315

    315

    510

    510

    510

    730

    485

    485

    485

    485

    754

    754

    754

    525

    525

    525

    525

    895

    895

    895

    927

    927

    927

    927

    1420

    1420

    1420

    1831

    150

    100

    200

    250

    300

    350

    400

  • 26

    Flanged ball valves - NOK

    + + + + + + + +++

    MATERIAL SPECIFICATION - NOK BALL VALVE

    High pressure

    steel

    High pressure

    cast steel

    Alloy stee

    l (with

    Cr5Ni coa

    ting)

    Carbo

    n steels +

    ENP

    Brass

    High-alloy steel

    High-alloy stee

    l

    HNBR

    Nitrile rub

    ber

    Silicon

    e rubb

    er

    Ethylene

    -prop

    ylen

    e rubb

    er

    Graph

    ite

    Polytetrafluoro-

    ethylene

    Polytetrafluoro-

    etylen

    e +

    filler

    Polia

    cetal

    High-alloy stee

    l

    Stainless steel

    Body Ball Stem Ball seals Other seals

    NOK

    PN DN LRTJ P H h Dk kg

    weightmm

    16

    20

    25

    class 150

    63

    100

    class 600

    16

    25

    class 150

    63

    class 600

    16

    25

    class 150

    63

    class 600

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    LRF

    914

    914

    914

    914

    1194

    1194

    1194

    1067

    1067

    1067

    1397

    1397

    1245

    1245

    1245

    1549

    1549

    555

    555

    555

    555

    555

    555

    555

    650

    650

    650

    650

    650

    725

    725

    725

    725

    725

    R

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    593

    593

    593

    593

    680

    680

    680

    712

    712

    712

    712

    712

    778

    778

    778

    778

    778

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    s

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    804

    804

    804

    804

    850

    850

    850

    970

    970

    970

    970

    970

    1120

    1120

    1120

    1120

    1120

    1510

    1510

    1510

    1510

    2470

    2470

    2470

    2250

    2250

    2250

    3750

    3750

    4400

    4400

    4400

    5000

    5000

    600

    700

    500

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    27www.gazomet.pl

    Ball valves, welded ends - BVs

    Full way, bidirectional ball valve may be installed in any position.The valve body is made from steel frame welded into a uniform,undismountable part. The ball is situated in a “floating” mannerbetween the gaskets mounted in the compensation rings.The shank is protected against being blown out and mountedalong with a set of seals from inside the body and it has got theball sealing with spring compensation.

    In a standard version, the flanges and valve faces are made acc.to the Table (p.5).

    Standard accessorieswrench

    Optional accessoriesextension; drive; antistatic protection

    1) the ball valve with a transmission2) for the ball valves intended for the SK heads - the value of s=17

    BVs

    PN DN L H h s R Dk D kg

    weightmm

    25

    32

    40

    50

    65

    80

    100

    125

    150

    200

    178

    190

    216

    241

    283

    305

    381

    457

    600

    104,5

    108,5

    116

    127

    145

    160,5

    200,5

    220,5

    235

    30

    30

    30

    30

    35

    35

    43

    43

    1)

    17

    17

    17

    17

    22(2)

    22(2)

    27

    27

    1)

    200

    200

    200

    200

    300

    300

    600

    600

    1)

    76

    82,5

    89

    115

    140

    168

    219

    273

    324

    42,4

    48,3

    60,3

    76,1

    88,9

    114,3

    139,7

    168,3

    219,1

    3,5

    4,2

    4,6

    7,8

    13,5

    19,5

    41,2

    69

    127

    + + ++ +

    MATERIAL SPECIFICATION - BVs BALL VALVE

    Brass

    High pressure

    steel

    High pressure

    cast steel

    Stainless steel

    Stainless

    cast steel

    Brass

    High-alloy stee

    l

    High-alloy steel

    Nitrile rub

    ber

    Silicon

    e rubb

    er

    Ethylene

    -prop

    ylen

    e rubb

    er

    Graph

    ite

    Carbo

    n steels

    Polytetrafluoro-

    ethylene

    Polytetrafluoro-

    etylen

    e +

    filler

    Polia

    cetal

    Alloy steel (with

    Cr5Ni coa

    ting)

    Body Ball Stem Ball seals Other seals

  • A full bore, bi-directional ball valve, mountable in any position.The valve body is made of two cast iron castings joined withbolts. The stem features a a blow-out protection and is mountedon the inside of the body. Moreover the stem features a multi-stage sealing system with a fireproof packing. The upper sealcan be replaced while the valve is in operation. In the DN40 andDN50 valves, the ball “floats” wheras in the DN80 and DN100,it is mounted in trunnions. In this valve, the ball is linked with thestem by a cross coupling and the ball sealing is springcompensated.

    Special versionKDSa-DN50 - a fireproof ball valve with metal-metal sealing.

    Standard accessorieswrench; vent plug

    Optional accessoriesextension; drive; antistatic protection, safety sealing

    28

    Ball valves, welded ends - KDS / KDSa

    KDS/KDSa

    PN DN L H h s R Dk D kg

    weightmm

    110

    40

    50

    80

    100

    241

    292

    356

    432

    130

    148

    178

    208

    32

    38

    38

    48

    17

    22

    22

    27

    350

    500

    500

    600

    142

    157

    226

    256

    48,3

    60,3

    88,9

    114,3

    10,5

    15,5

    38,0

    60,0

    + + + + ++

    MATERIAL SPECIFICATION - KDS BALL VALVE

    Brass

    High pressure

    steel

    High pressure

    cast steel

    Stainless steel

    Stainless

    cast steel

    Brass

    High-alloy steel

    High-alloy steel

    Nitrile rub

    ber

    Silicon

    e rubb

    er

    Ethylene

    -prop

    ylen

    e rubb

    er

    Graph

    ite

    Carbo

    n steels

    Polytetrafluoro-

    ethylene

    Polytetrafluoro-

    etylen

    e +

    filler

    Polia

    cetal

    Alloy steel (with

    Cr5Ni coa

    ting)

    Body Ball Stem Ball seals Other seals

    + + + ++ +

    MATERIAL SPECIFICATION - KDSa BALL VALVE

    Brass

    High pressure

    steel

    High pressure

    cast steel

    Stainless steel

    Stainless

    cast steel

    Brass

    High-alloy steel

    High-alloy steel

    Nitrile rub

    ber

    Silicon

    e rubb

    er

    Ethylene

    -prop

    ylen

    e rubb

    er

    Graph

    ite

    Carbo

    n steels

    Polytetrafluoro-

    ethylene

    Polytetrafluoro-

    etylen

    e +

    filler

    Polia

    cetal

    Alloy steel (with

    Cr5Ni coa

    ting)

    Body Ball Stem Ball seals Other seals

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    29www.gazomet.pl

    Ball valves, welded ends - NOS

    A full bore, bi-directional ball valve can be mounted in any position.The valve housing is a steel, welded non-disassemblable unit. The stem is protected against blowing off and mounted eitheron the inside or the outside of the body with a protective flange.Moreover the stem features a multi-stage sealing system with a fireproof packing. The upper seal can be replaced while thevalve is in operation.Depending on the valve size and pressure, the ball either “floats”or is set in trunnions.

    Standard accessoriesworm gear or wrench; vent plug; antistatic protection

    Optional accessoriesextension; drive; vent plug; safety sealing

  • 30

    Ball valves, welded ends - NOS

    NOS

    PN DN L P R H Dk D kg

    weightmm

    class 600

    260

    class 600

    260

    class 600

    260

    class 600

    260

    class 600

    class 900

    class 600

    class 900

    25

    class 600

    class 900

    25

    class 600

    25

    class 600

    25

    class 600

    class 900

    25

    class 600

    25

    class 600

    25

    class 600

    25

    50

    80

    100

    150

    200

    250

    400

    500

    600

    700

    300

    350

    216

    254

    292

    368

    356

    470

    432

    546

    559

    610

    660

    737

    787

    787

    838

    838

    838

    889

    889

    991

    991

    1130

    1194

    1194

    1397

    1397

    1549

    1549

    -

    -

    85

    -

    114

    140

    140

    211

    245

    245

    285

    285

    330

    330

    330

    380

    380

    420

    420

    465

    465

    465

    555

    555

    650

    650

    725

    725

    200

    200

    500

    500

    500

    -

    600

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    108

    108

    148

    162

    182

    202

    217

    252

    225

    225

    344

    344

    370

    370

    397

    432

    432

    420

    420

    548

    548

    557

    680

    680

    712

    712

    778

    778

    h

    28

    28

    38

    34

    38

    42

    48

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    76,1

    85

    114

    150

    168

    219

    219

    310

    298

    298

    406

    424

    406

    475

    495

    590

    590

    640

    640

    734

    734

    710

    850

    850

    970

    970

    1120

    1120

    33,7

    33,7

    60,3

    60,3

    88,9

    88,9

    114,3

    114,3

    168,3

    168,3

    219,1

    219,1

    273

    273

    273

    323,9

    323,9

    355,6

    355,6

    406,4

    406,4

    406,4

    508

    508

    610

    610

    711

    711

    4,7

    6,5

    13

    28

    45

    72

    63

    93

    144

    210

    288

    350

    420

    420

    600

    638

    638

    715

    715

    1150

    1150

    1614

    2145

    2145

    3000

    3000

    4400

    4400

    s

    17

    17

    22

    22

    22

    27

    27

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    -

    + + + + + + + +++

    MATERIAL SPECIFICATION - NOS BALL VALVE

    High pressure

    steel

    High pressure

    cast steel

    Alloy steel (with

    Cr5Ni coa

    ting)

    Carbo

    n steels +

    ENP

    Brass

    High-alloy steel

    High-alloy steel

    HNBR

    Nitrile rub

    ber

    Silicon

    e rubb

    er

    Ethylene

    -prop

    ylen

    e rubb

    er

    Graph

    ite

    Polytetrafluoro-

    ethylene

    Polytetrafluoro-

    etylen

    e +

    filler

    Polia

    cetal

    High-alloy steel

    Stainless steel

    Body Ball Stem Ball seals Other seals

  • MODERN TECHNOLOGY SERVING THE GAS INDUSTRY AND MUCH MORE

    31www.gazomet.pl

    Gazomet’s goodwill

    Gazomet’s goodwill:

    • extensive market experience;• quick and reliable customer service (CRM);• implemented and continuously improved quality

    management system (ISO 9001);• a wide range of and high quality of products;

    modern, efficient stock of machines; • state-of-the-art manufacturing engineering

    and production processes;• patents, utility models, certificates, and distinctions;• production organisation - guarantee of reliability;• highly qualified staff;• technical counsulting;• good relationships with customers, meeting the customer’s

    expectations;• outstanding service: effective and competent;• brand recognised and highly valued in the gas industry

    PRODUCTION PROGRAMME OF BALL VALVES FOR GAS, OIL, WATER AND OTHER MEDIA

    NOK NOK NOK NOK

    NOK

    NOS

    NOK

    NOS

    NOK

    NOS

    NOK

    NOK

    KDS

    NOS

    NOK NOK NOK

    NOKNOK

    NOK NOK

    NOK

    NOS

    KDKKDK

    KDSKDS

    NOS

    NOK

    NOS

    NOK

    NOS

    NOK

    NOS

    NOK

    NOS

    NOK

    NOSNOS

    KDK KDK

    KDS

    KOZKOZ

    KDS

    KDKa

    KDK KDK KDK KDK

    KDK KDKKDK KDK

    KDK KDKKDK KDK

    KOK KOKKOK

    KOM KOMKOM KOM

    KDSa

    KDKa

    KDKa

    NOSNOS NOS NOS NOS NOS NOS NOS

    NOS NOS NOS NOS NOS

    NOS

    NOK NOK NOK NOK NOK NOK NOK NOK

    NOK NOK NOK NOK NOK NOK NOK NOK NOK

    NOKNOKNOK NOK NOK NOK NOK NOK NOK NOK NOK

    BVk BVk BVk BVk BVk BVk BVk

    NOK NOK NOK NOK NOK

    NOK NOK NOK NOK NOK

    32 40 50 65 80 100 1506 8 10 15 20 25 200 250 300 350 400 500

    1 1/4” 1 1/2” 2” 2 1/2” 3” 4”

    125

    5” 6”1/4” 5/16” 3/8” 1/2” 3/4” 1” 8” 10” 12” 14” 16” 20”

    600

    24”

    700

    28”

    BVs BVs BVs BVs BVs BVs BVsBVs BVs

    BVn BVn BVn BVn BVn BVn BVnBVn

    BVnBVn BVn BVn BVn BVn BVn BVnBVn

    BVn BVn BVn BVn BVn BVn BVnBVnBVn

    NOK NOK NOK NOK NOK

    NOS

    KOC

    KOK

    NOKNOK

    KOZ

    KOC

    KOK

    KOZ

    KOC

    KOK

    KOZ

    KOC

    KOZ

    ANSIClass PN

    2500 420

    260

    150

    110

    100

    63

    50

    40

    25

    20

    16

    1500

    900

    600

    150

    ANSIClass

    DN

  • 32

    MODERN TECHNOLOGY FOR THE GAS INDUSTRY.............................................

    Awards and distinctions.......................................................................................................

    I. Applications.....................................................................................................................Production programme................................................................................................

    II. Materials...........................................................................................................................III. Flanges..............................................................................................................................IV. External anti-corrosion protection............................................................................V. Tests...................................................................................................................................VI. Pipeline testing...............................................................................................................VII. Documents at delivery.................................................................................................VIII. Special versions.............................................................................................................IX. Engineering solutions...................................................................................................X. New technologies..........................................................................................................XI. Drives.................................................................................................................................

    COLUMNS...............................................................................................................................

    THREADED BALL VALVES.................................................................................................KOM ball valve.....................................................................................................................KOC ball valve......................................................................................................................KOZ ball valve......................................................................................................................

    FLANGED BALL VALVES..................................................................................................... KOK ball valve......................................................................................................................BVn ball valve.......................................................................................................................BVk ball valve.......................................................................................................................KDK/ KDKa ball valve.......................................................................................................NOK ball valve.....................................................................................................................

    BALL VALVES , WELDED ENDS....................................................................................... BVs ball valve.......................................................................................................................KDS/KDSa ball valve........................................................................................................NOS ball valve.....................................................................................................................

    Gazomet’s goodwill...............................................................................................................

    Contents

    s.1

    s.2

    s.3s.3s.4 s.5s.6s.6s.6s.6s.7s.8s.11s.12

    s.13

    s.14s.15s.16

    s.17 s.18s.20s.22s.24

    s.27s.28s.29

    s.31

  • www.gazomet.ple-mail: [email protected]

    BALL VALVES

    BALL VALVES METAL-METAL

    GAS STATIONS

    BOILER ROOMS

    GAS OBJECTS

    PIPE SPOOLS

    GAS FILTERS

    DUST AND LIQUID SEPARATORS

    HEAT EXCHANGERS

    COMBINED FILTER-HEAT EXCHANGERS

    PIG LAUNCHERS AND PIG RECEIVERS

    TECHNICAL TRAININGS

    AFTERSALE SERVICE

    ................................................................................

    ................................................................................

    ................................................................................

    ................................................................................

    ................................................................................

    ................................................................................

    ................................................................................

    ................................................................................

    ................................................................................

    ................................................................................

    ................................................................................

    ................................................................................

    ................................................................................

    GAZOMET Sp. z o.o., ul. Sarnowska 2, 63-900 Rawicz, tel.: +48 65 545 02 00, fax: +48 65 546 24 08 09/16