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Page 1: Modeling and optimization of friction stir welding ...scientiairanica.sharif.edu/article_20432_be8daa2dd72694da41543ef… · Figure 1. Schematic view of friction stir welding. industries

Scientia Iranica B (2019) 26(4), 2407{2417

Sharif University of TechnologyScientia Iranica

Transactions B: Mechanical Engineeringhttp://scientiairanica.sharif.edu

Modeling and optimization of friction stir weldingparameters in joining 5086 H32 aluminium alloy

A. Goyal� and R.K. Garg

Department of Mechanical Engineering, Deenbandhu Chhotu Ram University of Science and Technology, Murthal Sonepat, India.

Received 7 November 2017; received in revised form 20 February 2018; accepted 29 April 2018

KEYWORDSFSW;RSM;Aluminium alloys;Corrosion rate;Optimization.

Abstract. The present manuscript focuses on developing a mathematical model to predictthe intergranular corrosion rate of friction stir welded AA5086 H32 aluminium alloy joints.Six factors-�ve levels central composite design matrix, having 52 experiments, was usedin the design of experiments. The developed model was used to examine the impact ofstudied process parameters, i.e., rotational speed, welding speed, tool shoulder diameter,tool hardness, tilt angle, and pin pro�le, on intergranular corrosion rate of the weldedjoints. Response surface methodology was used to optimize the process parameters inminimizing the susceptibility to intergranular corrosion attack. The optimum combinationof studied parameters to have minimum corrosion rate, i.e., 3.2 mg/cm2, was 1296 rpmrotational speed, 79.4 mm/min welding speed, 14.9 mm tool shoulder diameter, 47.4 HRCtool hardness, 2.38� tilt angle, and square pin pro�le.© 2019 Sharif University of Technology. All rights reserved.

1. Introduction

Friction Stir Welding (FSW) is a non-conventionaltechnique used to weld similar or dissimilar materialswith the application of frictional heat produced due torelative motion between the workpieces and rotatingtool [1]. The rotating pin of the welding tool is insertedinto the material until the top stratum of the work-pieces starts rubbing against the tool shoulder followedby feeding the tool transversely [2], as illustrated inFigure 1. The material gets softened due to frictionalheat and starts owing with the pin, which acts as astirrer for the softened material; consequently, extru-sion of the material starts from leading to trailing edgesof the tool. The extruded material gets pressed by theforging action of the tool shoulder, which ultimately

*. Corresponding author. Tel.: +91 9813925505E-mail addresses: [email protected] (A. Goyal);[email protected] (R.K. Garg).

doi: 10.24200/sci.2018.5525.1325

produces a solid bond between the workpieces to bejoined. The pattern of material ow depends upon theFSW process parameters, which in turn determine thequality of the joint produced. The parameters showingdominance in a�ecting the performance characteristicsof aluminium alloy joints fabricated using FSW arerotational and transverse speeds of the welding tool;however, other parameters like tool shoulder diameter,tilt angle, pin pro�le, and hardness of tool material alsohave considerable impact [3-5]. FSW is di�erent fromconventional joining methods in terms of temperaturerise during the process, which is lower than the meltingpoint of the workpiece materials in it, resulting inavoidance of many solidi�cation defects that otherwiseoccur during the conventional welding techniques [6].FSW is considered to be one of the most epochalinventions in the past decades as it has all the potentialto join light structural materials like aluminium and itsalloys, which are di�cult to join using fusion weldingmethods [7,8].

The demand for aluminium and its alloys, insheet and plate forms, is increasing in fabrication

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2408 A. Goyal and R.K. Garg/Scientia Iranica, Transactions B: Mechanical Engineering 26 (2019) 2407{2417

Figure 1. Schematic view of friction stir welding.

industries for various applications like bridge decks,ship panels, aerospace, and transportation componentsdue to their light weight and low distortion [9]. AA5086is representative of non-heat-treatable 5xxx series ofaluminium alloys having high formability and moderatestrength. It has applications in marine, automotive,and aerospace industries in fabrication of light struc-tural components, where strength to weight ratio is amajor concern and has to be as much as possible [10].

Colligan investigated the relevance of FSW too�shore and marine industries and suggested it asa cost-diminishing and defect-free joining method ascompared to conventional joining methods [11]. Tabanand Kaluc showed the superiority of FSW to theconventional joining methods in fabrication of AA5086aluminium alloy joints [12]. In uence of rotationaland welding speeds on microstructural and mechanicalproperties of AA5086 joints was studied by Aval andLoureiro and a sensible correlation between the studiedparameters was found [13]. Jamalian et al. suggestedthe appropriate combination of welding parameters toget sound and defect-free AA 5086 aluminium alloyjoints produced using FSW [14]. Amini and Gharaviexperimentally set up the proportional relation be-tween corrosion current density in heat a�ected zoneand welding speed of tool in FSW of AA5086 alu-minium alloy [15]. The microstructural and mechanicalproperties of AA5086 joints are di�erent from those ofthe base material as explained by the numerous studiesreported in the literature; on the other hand, corrosionbehavior of the joints has received rare attention.

RSM is a promising technique with the average

experimental error in predicting the response lowerthan those of the other optimization techniques. Thesigni�cance of square and interaction terms can moreeasily be understood through RSM, whereas other opti-mization techniques, e.g., Taguchi, can be used only forlinear interactions due to the aliasing in the interactionwith the main e�ects [16]. The variation of response, asa function of control factors, can clearly be visualizedthrough 3D response surfaces in RSM, whereas Taguchitechnique provides only the average value of a responsefor particular levels of control factors.

Hence, an attempt is made to explore the in- uence of FSW parameters on intergranular corrosionbehavior of AA5086 H32 joints. A mathematical modelis developed to predict intergranular corrosion rate asa function of rotational and welding speeds, shoulderdiameter, hardness of tool material, tilt angle, and pinpro�le. Response Surface Methodology (RSM) is uti-lized for optimization of the studied FSW parametersto minimize intergranular corrosion rate of AA5086H32 joints.

2. Materials and methodology

Aluminium alloy AA5086 H32 sheet of 5 mm thicknesswas cut into small rectangular pieces having dimensions200 mm�75 mm each, followed by edge preparationto secure precise butt con�guration of two such piecesin welding. Tables 1 and 2 present the mechanicalproperties and chemical composition, respectively, ofthe base metal used in the study. The potential FSWprocess parameters a�ecting the quality of aluminium

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A. Goyal and R.K. Garg/Scientia Iranica, Transactions B: Mechanical Engineering 26 (2019) 2407{2417 2409

Table 1. Mechanical properties of AA5086-H32.

UTS(MPa)

Yield strength(MPa)

Elongation(%)

Hardness(HV)

CR(mg/cm2)

288 248 12 88 9.2

Table 2. Chemical composition of AA5086-H32.

Elements Mg Mn Si Fe Cu Zn Cr Ti Ni Al

Wt (%) 4.2 0.59 0.07 0.16 0.05 0.15 0.08 0.06 0.01 Balance

alloy joints, namely tool rotational speed (N), tiltangle (A), pin pro�le (P ), welding speed (S), toolhardness (H), and diameter of tool shoulder (D), wereidenti�ed based on their dominance and availabilityin experimental setup. The working range of the pa-rameters was selected through review of the literatureand trial experiments [17]. Six factor-�ve levels halffraction Central Composite Design (CCD) was chosenfor Design Of Experiments (DOE). Table 3 shows theprocess parameters and their respective levels. Thelower and upper levels of each parameter were codedas �2:37 and +2:37, while other three equidistant levelswere coded as +1, 0, and �1. The selected DOE,consisting of 12 star points, 8 center points, and 32fractional factorial design points (26=2 = 32), wasconsidered to be an e�cient tool for prediction andoptimization of performance characteristics of frictionstir welded joints [18,19]. The matrix, having 52combinations of di�erent levels for the selected processparameters, is shown in coded form in Table 4. Fifteentools of H13 steel, having dissimilarity in pin pro�le,hardness, and shoulder diameter, were fabricated tomeet the requirements of the design matrix. Figure 2presents the tool pin pro�les, i.e., Straight Cylindrical(SC), pentagonal (PT), square (SQ), hexagonal (HX),and Threaded Cylindrical (TC), used in the presentstudy. A tailor made �xture was fabricated to fastenthe pieces so as to withstand the welding forces. Singlepass welding, parallel to the rolling direction of parentalloy, was carried out to join the workpieces. AComputerized Numerically Controlled (CNC) verticalmilling center was used to carry out the experiments.

Figure 2. Tool pin pro�les (SC, TC, SQ, PT, and HX).

Fifty-two experiments were performed by varying theparameters at a prede�ned level, as suggested by thedesign matrix. The machine parameters, i.e., rotationaland welding speeds of the tool, were controlled throughCNC program. The tool parameters, i.e., shoulder di-ameter, pin pro�le, and tool hardness, were controlledby changing the welding tool for each experiment. Tooltilt angle was controlled by tilting the �xture on whichthe workpieces rested during welding.

Intergranular corrosion rate of the welded speci-mens was studied as per the ASTM G67 standard [20].Nitric Acid Mass Loss Test (NAMLT) was considered

Table 3. Identi�ed parameters and levels.

Parameter Notation Unit Levels�2:37 �1 0 1 +2:37

Rotational speed N rpm 724 1000 1200 1400 1675Welding speed S mm/min 37 65 85 105 132Shoulder diameter D mm 7.8 12 15 18 22.1Tool hardness H HRC 33 40 45 50 56Tilt angle A Degree 0.8 1.5 2 2.5 3.2Pin pro�le P | SC PT SQ HX TC

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2410 A. Goyal and R.K. Garg/Scientia Iranica, Transactions B: Mechanical Engineering 26 (2019) 2407{2417

Table 4. DOE matrix and experimental results.

Experimentnumber

Factors CR(mg/cm2)

N S D H A P

1 -1 -1 -1 -1 -1 -1 8.82 1 -1 -1 -1 -1 1 6.63 -1 1 -1 -1 -1 1 7.24 1 1 -1 -1 -1 -1 6.45 -1 -1 1 -1 -1 1 8.46 1 -1 1 -1 -1 -1 7.67 -1 1 1 -1 -1 -1 7.78 1 1 1 -1 -1 1 6.29 -1 -1 -1 1 -1 1 810 1 -1 -1 1 -1 -1 5.811 -1 1 -1 1 -1 -1 6.912 1 1 -1 1 -1 1 5.713 -1 -1 1 1 -1 -1 7.914 1 -1 1 1 -1 1 6.715 -1 1 1 1 -1 1 7.616 1 1 1 1 -1 -1 6.517 -1 -1 -1 -1 1 1 8.318 1 -1 -1 -1 1 -1 7.319 -1 1 -1 -1 1 -1 8.820 1 1 -1 -1 1 1 6.421 -1 -1 1 -1 1 -1 8.722 1 -1 1 -1 1 1 6.523 -1 1 1 -1 1 1 7.724 1 1 1 -1 1 -1 6.725 -1 -1 -1 1 1 -1 6.526 1 -1 -1 1 1 1 4.527 -1 1 -1 1 1 1 6.828 1 1 -1 1 1 -1 5.529 -1 -1 1 1 1 1 6.730 1 -1 1 1 1 -1 5.331 -1 1 1 1 1 -1 7.132 1 1 1 1 1 1 5.733 -2.38 0 0 0 0 0 8.834 2.38 0 0 0 0 0 6.835 0 -2.38 0 0 0 0 5.336 0 2.38 0 0 0 0 7.337 0 0 -2.38 0 0 0 7.638 0 0 2.38 0 0 0 6.439 0 0 0 -2.38 0 0 8.240 0 0 0 2.38 0 0 6.841 0 0 0 0 -2.38 0 6.342 0 0 0 0 2.38 0 4.243 0 0 0 0 0 -2.38 7.1

Table 4. DOE matrix and experimental results(continued).

Experimentnumber

Factors CR(mg/cm2)

N S D H A P44 0 0 0 0 0 2.38 5.345 0 0 0 0 0 0 6.246 0 0 0 0 0 0 3.147 0 0 0 0 0 0 3.948 0 0 0 0 0 0 3.549 0 0 0 0 0 0 3.150 0 0 0 0 0 0 2.751 0 0 0 0 0 0 352 0 0 0 0 0 0 3.4

Figure 3. Corrosion test specimens (after test).

to examine the susceptibility of AA5086 H32 FSWedjoints to intergranular corrosion. The weldments weresliced to prepare the corrosion test samples, as shown inFigure 3. The prepared samples were immersed in 5%NaOH solution and kept in hot air oven maintainedat a temperature of 80�C for 1 minute followed bywater rinse. Desmutting of the samples was done byimmersion in nitric acid for 30 seconds followed bywater rinse. An electronic weighing balance, havingleast count of 0.1 mg, was used to measure the weightof individual sample. The samples were immersed intest solution for 24 hours followed by water rinsing andgentle brushing to remove all corroded particles. Thesamples were weighted again with the same weighingbalance and the loss of mass was calculated.

The testing was performed on a total of 104samples taking two samples from each welded jointin order to reduce experimental errors. To get betteraccuracy, arithmetic mean was taken to determine thecorrosion rate, i.e., mass loss per unit area, for eachexperiment/joint, which is given in Table 4.

3. Results and Discussion

The response variable, namely intergranular CorrosionRate (CR), may be expressed as a function of input

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A. Goyal and R.K. Garg/Scientia Iranica, Transactions B: Mechanical Engineering 26 (2019) 2407{2417 2411

process parameters, i.e., tool rotational speed (N), tiltangle (A), pin pro�le (P ), welding speed (S), toolmaterial hardness (H), and tool shoulder diameter (D),as shown in Eq. (1):

CR = f(N;S;D;H;A; P ): (1)

The response surface `Y ' can be represented as asecond-order polynomial expression as given in Eq. (2):

Y = b0 +X

bixi +X

biix2i +

Xbijxixj : (2)

The above expression can be expanded to a six factors-�ve levels design as shown in Eq. (3):

CR = b0 + b1(N) + b2(S) + b3(D) + b4(H) + b5(A)

+b6(P ) + b11(N2) + b22(S2) + b33(D2)

+b44(H2) + b55(A2) + b66(P 2) + b12(NS)

+b13(ND) + b14(NH) + b15(NA) + b16(NP )

+b23(SD) + b24(SH) + b25(SA) + b26(SP )

+b34(DH) + b35(DA) + b36(DP ) + b45(HA)

+b46(HP ) + b56(AP ): (3)

The coe�cients of intercept (bo), single (bi), quadratic(bii), and interaction (bij) terms in the above expres-sion were calculated using the matrix method as ex-plained by Eq. (4) and put into Eq. (3) to determine the�nal model for predicting the intergranular corrosionrate of FSWed AA5086 H32 joints. The developedmodel, in terms of coded factors, is presented in Eq. (5):

b = (X 0X)�1X 0Y; (4)

CR = 3:61� 0:66(N) + 0:0031(S)

+ 0:015(D)� 0:45(H)� 0:24(A)� 0:20(P )

+ 0:75(N2) + 0:49(S2) + 0:61(D2) + 0:70(H2)

+ 0:30(A2) + 0:47(P 2) + 0:072(NS)

+ 0:078(ND) + 0:0031(NH)� 0:053(NA)

� 0:034(NP )� 0:016(SD) + 0:17(SH)

+ 0:20(SA)� 0:0031(SP ) + 0:13(DH)

� 0:091(DA) + 0:016(DP )� 0:27(HA)

+ 0:15(HP )� 0:066(AP ): (5)

The adequacy of the developed mathematical modelwas checked by analysis of variance (ANOVA) at95% con�dence level and the results are presentedin Table 5. The results showed the signi�cant per-formance of the model, and intergranular corrosionrate of FSWed AA5086 H32 joints might be predictedwithout actual experimentation using the developedmathematical model. The `lack of �t' in the model wasdetermined to be insigni�cant relative to pure error,which was desirable for any model to �t the predicteddata. Figure 4 shows the deviation of observed valves ofcorrosion rate from the values predicted by the model.The coe�cient of determination, i.e., R2, is a statisticalterm, ranging from 0 to 1, which measures the amountof variation that can be explained by the developedmodel and should approach unity for a model to beperfect. The value of R2, for the model developedin the present research work, came out to be 0.8882,indicating that approximately 89% of the variation inthe response was explained by the input variables. Thedi�erence in predicted R2 and adjusted R2 should beless than 0.2 to have reasonable agreement betweenthe two and for the developed model, it came outto be 0.1339, which was within the desired limit.Figure 5 presents the normal plot of residuals showingthe normal distribution of the externally studentizedresiduals about the mean. The signal to noise ratio canbe quanti�ed by the term `adequate precision', whichmust be greater than 4 for a model to be capable ofnavigating design space. The adequate precision for thedeveloped model was 9.996, indicating the adequacy ofthe signal. The Coe�cient of Variation (C.V.) wasused as the standardized measure of dispersion andshould be as low as possible, ranging from 0 to 1. TheC.V. for the developed model was 0.1245, indicatingthe satisfactory dispersion of the data. Three test

Figure 4. Actual versus predicted corrosion rates.

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2412 A. Goyal and R.K. Garg/Scientia Iranica, Transactions B: Mechanical Engineering 26 (2019) 2407{2417

Table 5. ANOVA test results.

Source Sum of squares df Mean square F�value p�valueprob>F

Model 120.11 27 4.45 7.06 < 0:0001 signi�cantN , rotational speed 18.70 1 18.70 29.69 < 0:0001S, welding speed 7.456E-005 1 7.456E-005 1.184E-004 0.9914D, shoulder diameter 9.632E-003 1 9.632E-003 0.015 0.9026H, tool hardness 8.72 1 8.72 13.84 0.0011A, tilt angle 2.54 1 2.54 4.04 0.0559P , pin pro�le 1.78 1 1.78 2.83 0.1056NS 0.17 1 0.17 0.26 0.6131ND 0.20 1 0.20 0.31 0.5827NH 3.125E-004 1 3.125E-004 4.963E-004 0.9824NA 0.090 1 0.090 0.14 0.7082NP 0.038 1 0.038 0.060 0.8085SD 7.813E-003 1 7.813E-003 0.012 0.9122SH 0.95 1 0.95 1.50 0.2324SA 1.32 1 1.32 2.10 0.1605SP 3.125E-004 1 3.125E-004 4.963E-004 0.9824DH 0.53 1 0.53 0.83 0.3701DA 0.26 1 0.26 0.42 0.5244DP 7.813E-003 1 7.813E-003 0.012 0.9122HA 2.26 1 2.26 3.59 0.0704HP 0.75 1 0.75 1.19 0.2858AP 0.14 1 0.14 0.22 0.6441N2 32.87 1 32.87 52.20 < 0:0001S2 13.79 1 13.79 21.90 < 0:0001D2 21.68 1 21.68 34.43 < 0:0001H2 28.40 1 28.40 45.11 < 0:0001A2 5.29 1 5.29 8.40 0.0079P 2 12.81 1 12.81 20.34 0.0001Residual 15.11 24 0.63Lack of �t 6.54 17 0.38 0.31 0.9758 Not signi�cantPure error 8.57 7 1.22Cor total 135.22 51

runs were conducted to con�rm the predictions of thedeveloped model, taking the combinations of inputvariables other than those in design matrix, and theresults are shown in Table 6. The maximum error,out of three con�rmatory test runs, came out tobe 2.95%, con�rming the adequacy of the developedmathematical model.

The in uence of process parameters on inter-granular corrosion rate of FSWed AA5086 H32 jointswas analyzed using the developed model. MATLABsoftware package was used to generate a code for thedeveloped mathematical relation between the corrosionrate and input variables and furthermore, to examine

the e�ect of individual factors on corrosion rate byvarying one factor at a time and keeping other factorsat their intermediate levels. Figure 6 presents the e�ectof rotational speed on corrosion rate for all �ve pinpro�les used in the present study. All the joints showedbetter corrosion resistance than the parent alloy irre-spective of the speed at which welding tool was rotatedduring welding process. An improvement in corrosionresistance was observed as rotational speed was raisedup to 1300 rpm, beyond which an increase in corrosionrate was observed, and this trend was common for allpin pro�les. Figure 7 presents the impact of weldingspeed on the corrosion behavior of FSWed joints. It

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A. Goyal and R.K. Garg/Scientia Iranica, Transactions B: Mechanical Engineering 26 (2019) 2407{2417 2413

Table 6. Con�rmation test results.

Experimentno.

Input process parameters Response (CR) mg/cm2

Error(%)

N(RPM)

S(mm/min)

D(mm)

H(HRC)

A(degree)

P Predicted Experimental

1 1300 75 15 45 2.5� SQ 3.50 3.58 2.232 1300 95 15 45 2� SQ 3.61 3.72 2.953 1100 85 15 45 2.5� SQ 4.41 4.51 2.22

Figure 5. Normal probability plot of residuals.

Figure 6. E�ect of rotational speed on corrosion rate.

is clear from the �gure that the joints produced by80 mm/min to 100 mm/min welding speed had lesssusceptibility to intergranular corrosion irrespective ofthe type of pin pro�le used. Figures 8, 9, and 10 showthe variation in corrosion rate as a function of shoulderdiameter, tool hardness, and tilt angle, respectively,and con�rm that these parameters have signi�cant

Figure 7. E�ect of welding speed on corrosion rate.

Figure 8. E�ect of shoulder diameter on corrosion rate.

in uence on the joint performance. The pro�les of thetool pin also had considerable e�ect on corrosion rate asthey were responsible for material movement during thewelding process. The ratio of static to dynamic volume

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2414 A. Goyal and R.K. Garg/Scientia Iranica, Transactions B: Mechanical Engineering 26 (2019) 2407{2417

Figure 9. E�ect of tool hardness on corrosion rate.

Figure 10. E�ect of tilt angle on corrosion rate.

along with pulsating action of the tool pin controlsthe material ow pattern and ultimately a�ects theweld quality. The square pin pro�le shows betterresults irrespective of the combination of other processparameters, followed by hexagonal and pentagonalpin pro�les. The square, pentagonal, and hexagonalpins produce 80 pulses/sec, 100 pulses/sec, and 120pulses/sec, respectively, at 1200 rpm rotational speedduring stirring of the materials. Although the pulsefrequencies of pentagonal and hexagonal pin pro�lesare more than that of the square pin pro�le, the latterone provides better quality joints due to its betterstatic to dynamic volume ratio, namely 1.57, than thepentagonal and hexagonal having the ratios of 1.32

and 1.209, respectively. In NAMLT test, intergranularcorrosion in AA5086 H32 aluminum alloy was made bydissolution of �-phase (�Al-Mg) in aluminum matrix.The preferential attack of the precipitates of the dis-solved compound around the grain boundaries causedthe grains to corrode away from the specimen. Hence,the arrangement of �-phase compound, and averagesize and pattern of grains of the test specimen have keyrole in identifying the susceptibility to intergranularcorrosion attack. The microstructural examinationpresented in Figures 11 and 12 shows re�nement ingrain size of nugget zone of the welded specimens ascompared to the parent alloy and this justi�es theimprovement in corrosion resistance.

RSM was utilized for FSW parameters opti-mization to minimize the intergranular corrosion rateof AA5086 H32 joints. RSM is an e�cient toolto establish mathematical relation between responseand input variables a�ecting the response and hence,optimizing the process parameters as per the desiredcriteria [21]. The response surface and contour plotscan be drawn as a function of interaction betweenany two input variables to explore the variation inresponse parameter. The apex and nadir of the surfacegive the optimum value if their desired criteria are tomaximize and to minimize the response, respectively.In the present study, the desired criterion was tominimize the response; that is, it was intergranularcorrosion rate, which should be as low as possible forany structure to be durable. The response surfacesand contour plots, showing the variation in corrosionrate, are presented in Figure 13. The input parameterscorresponding to optimum value of corrosion rate, i.e.,3.2 mg/cm2, were observed to be 1296 rpm rotationalspeed, 79.4 mm/min welding speed, 14.9 mm toolshoulder diameter, 47.4 HRC tool hardness, 2.38�tiltangle, and square pin pro�le.

4. Conclusion

FSW was successfully employed to join 5 mm thickAA5086 H32 aluminum alloy sheets. An adequatemathematical model was developed to predict inter-granular corrosion rate of the FSWed AA5086 H32joints. The impact of various input variables on thecorrosion rate of welded specimens was studied withthe help of the developed model and it was concludedthat the studied parameters signi�cantly a�ected thejoint quality. The corrosion resistance of the FSWedspecimens was found to be improved as comparedto that of the base material. RSM was successfullyutilized to optimize the process parameters and theoptimum level of studied parameters were determinedas 1296 rpm rotational speed, 79.4 mm/min weldingspeed, 14.9 mm tool shoulder diameter, 47.4 HRC toolhardness, 2.38� tilt angle, and square pin pro�le.

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A. Goyal and R.K. Garg/Scientia Iranica, Transactions B: Mechanical Engineering 26 (2019) 2407{2417 2415

Figure 11. Microstructure of friction stir welded specimen.

Figure 12. SEM micrographs of base material and nugget zone of welded specimen (after corrosion).

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2416 A. Goyal and R.K. Garg/Scientia Iranica, Transactions B: Mechanical Engineering 26 (2019) 2407{2417

Figure 13. Contour plots of interaction e�ect of input parameters on corrosion rate.

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Biographies

Amit Goyal, born in India in 1985, is a researchscholar in the Department of Mechanical Engineeringat Deenbandhu Chhotu Ram University of Science andTechnology, Murthal, Haryana, India. He obtainedDiploma in Production Engineering from State Boardof Technical Education, Haryana, India, in 2005. Then,he received the B.Tech and M.Tech degrees in Me-chanical Engineering from Kurukshetra University, Ku-rukshetra, and Guru Jambheshwar University, Hisar,Haryana, India in 2010 and 2014, respectively. He hasmore than 6 years of teaching and practical experience.His research interests include advanced manufacturingtechnology, and production and industrial engineering.

Ramesh Kumar Garg, born in India in 1970, isworking as full professor in the Department of Me-chanical Engineering at Deenbandhu Chhotu Ram Uni-versity of Science and Technology, Murthal, Haryana,India. He received BE with honors, ME, and PhD inMechanical Engineering from M.D. University, Rohtak;Panjab University, Chandigarh; and M.D. University,Rohtak, Haryana, India, in 1991, 1996, and 2006,respectively. His research interests include industrialengineering and system design, reliability modeling andanalysis, and computational techniques. Dr. Garg haspublished a number of research papers in internationaljournals and conferences and guided a number PhDand M.Tech dissertations.