Model T100H UV FLUORESCENCE SO2 ANALYZER

INSTRUCTION MANUAL

Model T100H

UV FLUORESCENCE SO2 ANALYZER Addendum to T100 Operation Manual, PN 068070000

35 INVERNESS DRIVE EAST ENGLEWOOD, CO 80112

USA

TOLL-FREE SUPPORT: 800-846-6062

FAX: 303-799-4853 TEL: 303-792-3300

E-MAIL: [email protected]

WEBSITE: http://www.teledyne-ml.com

072650000 REV. A Teledyne Monitor Labs, Inc. June 2011

SAFETY MESSAGES

Important safety messages are provided throughout this manual for the purpose of avoiding

personal injury or instrument damage. Please read these messages carefully. Each safety

message is associated with a safety alert symbol, and are placed throughout this manual;

the safety symbols are also located inside the instrument. It is imperative that you pay

close attention to these messages, the descriptions of which are as follows:

WARNING: Electrical Shock Hazard

HAZARD: Strong oxidizer

GENERAL WARNING/CAUTION: Read the accompanying

message for specific information.

CAUTION: Hot Surface Warning

Do Not Touch: Touching some parts of the instrument

without protection or proper tools could result in damage to the

part(s) and/or the instrument.

Technician Symbol: All operations marked with this symbol

are to be performed by qualified maintenance personnel only.

Electrical Ground: This symbol inside the instrument marks

the central safety grounding point for the instrument.

CAUTION

This instrument should only be used for the purpose and in the

manner described in this manual. If you use this instrument in

a manner other than that for which it was intended,

unpredictable behavior could ensue with possible hazardous

consequences.

NEVER use any gas analyzer to sample combustible gas(es)!

Note

Technical Assistance regarding the use and maintenance of the T100H or any other Teledyne ML product can be obtained by contacting Teledyne ML’s Customer Service Department:

Telephone: 800-846-6062

Email: [email protected]

or by accessing various service options on our website at http://www.teledyne-ml.com

Teledyne ML - T100H Addendum to T100 Operation Manual

iv

This page intentionally left blank.

WARRANTY PROCEDURE

Customer shall notify TML of a defect within the warranty period and request a return authorization

number and designated TML repair facility. Customer shall return the defective part or parts to

the designated TML Customer Service Facility as set forth below, freight prepaid by the

customer. TML will prepay the return freight.

TML will notify the customer of TML’s decision to repair or replace the defective part and the

expected shipment date.

At the customer’s request, TML may elect to repair defective product(s) located in North America

on site, in which case travel expenses, travel time, and related expenses incurred by TML

personnel (excluding repair time) shall be paid by the customer.

Teledyne Monitor Labs Service Response Center 1-800-846-6062 www.teledyne-ml.com

35 Inverness Drive East, Englewood, Colorado 80112-5189 USA

Tel: 303-792-3300, Fax: 303-799-4853

http://www.teledyne-ml.com/


vi


vii

ABOUT THIS MANUAL

This T100H manual, PN xxxxx, is to be used in conjunction with the T100 manual (PN 068070000); it is comprised of multiple documents, in PDF format, as listed below.

Part

No.

Rev Name/Description

NOTE

Please read in its entirety before making any attempt made to operate the instrument.

REVISION HISTORY

yyyy Mmm dd, MxxxX Manual, PNxxxxx Rev [X], DCN [xxxx]

Document PN Rev DCN Change Summary

00000 •

•

•

2010, T100H Manual, PN0 Rev A, DCN

Document PN Rev DCN Change Summary

Xxxx Manual 0xxxx X xxxx Initial Release

For the purpose of capturing this manual’s construct at its initial release, the following list

documents the current Rev of each part comprising Rev A of this manual. Any future changes

to this manual will be recorded in this Revision History section, most recent changes at the

top. Their new Rev letters will be updated in the preceding About This Manual section:

viii


ix

TABLE OF CONTENTS

1. INTRODUCTION ...............................................................................................................................13 1.1. T100H Documentation .............................................................................................................. 13 1.2. Using This Manual Addendum ......................................................................................................... 13

2. SPECIFICATIONS, APPROVALS & WARRANTY ......................................................................................15 2.1. Specifications ............................................................................................................................. 15 2.2. CE Mark Compliance .................................................................................................................... 16

3. GETTING STARTED ..........................................................................................................................17 3.1. Unpacking and Initial Setup ............................................................................................................ 17

3.1.1. Electrical Connections: ............................................................................................................ 18 3.1.1.1. External Pump ................................................................................................................ 18

3.2. Pneumatic Connections................................................................................................................. 19 3.2.1.1. Pneumatic Connections to T100H Basic Configuration: ............................................................... 19 3.2.1.2. Connections with Internal Valve Options Installed ..................................................................... 20

3.2.2. T100H Layout ...................................................................................................................... 21 3.3. Initial Operation .......................................................................................................................... 23

3.3.1. Warning Messages ................................................................................................................ 23 3.3.2. Test Functions ...................................................................................................................... 23 3.3.3. Interferents for SO2 Measurements ............................................................................................. 24

4. FREQUENTLY ASKED QUESTIONS (FAQS) ....................................................................................25 5. OPTIONAL HARDWARE AND SOFTWARE .............................................................................................27

5.1. Ambient Zero/Ambient Span Valves (Option 50A) ................................................................................. 27 5.2. Ambient Zero / Two Ambient Span Valve Option (OPT 50C)..................................................................... 28 5.3. Hydrocarbon Kicker Option (OPT 86D) .............................................................................................. 29

6. OPERATING INSTRUCTIONS ..............................................................................................................31 6.1. Warning Messages ...................................................................................................................... 31 6.2. Test Functions ............................................................................................................................ 31

6.2.1. Test Channel Output .............................................................................................................. 31 6.2.2. Range Units ......................................................................................................................... 32 6.2.3. Using the T100H with a Hessen Protocol Network ........................................................................... 32 6.2.4. Default DAS Channels ............................................................................................................ 33 6.2.5. Remote Operation Using the External Digital I/O ............................................................................. 33

6.2.5.1. Status Outputs ............................................................................................................... 33 6.2.5.2. Control Inputs................................................................................................................. 34

7. CALIBRATION AND CALIBRATION CHECK PROCEDURES ......................................................................35 7.1. Manual Calibration with the Zero and Two Span Point Valve Option (OPT 52)installed. .................................... 35 7.2. Manual Calibration Check with Ambient Zero and Two Ambient Span Valve Option (OPT 50C) Installed ............... 37

8. INSTRUMENT MAINTENANCE ............................................................................................................39 8.1. Maintenance Schedule .................................................................................................................. 39 8.2. Predictive Diagnostics................................................................................................................... 39

9. THEORY OF OPERATION ..................................................................................................................41 9.1. The UV Light Path ....................................................................................................................... 41

9.1.1. The Reference Detector .......................................................................................................... 42 9.1.2. Direct Measurement Interferents ................................................................................................ 42

9.2. Pneumatic Operation .................................................................................................................... 42 9.2.1. Sample Gas Flow .................................................................................................................. 42 9.2.2. Pneumatic Sensors ................................................................................................................ 43

9.2.2.1. Sample Pressure Sensor ................................................................................................... 43 9.2.2.2. Vacuum Pressure Sensor .................................................................................................. 43 9.2.2.3. Sample Flow Calculation ................................................................................................... 44

9.3. Electronic Operation ..................................................................................................................... 45 10. TROUBLESHOOTING & REPAIR ........................................................................................................47

10.1.1. Fault Diagnosis with Warning Messages ..................................................................................... 47 10.1.2. Fault Diagnosis with Test Functions .......................................................................................... 47

10.2. Subsystem Checkout .................................................................................................................. 47 10.2.1. Pneumatic Sensor Assembly ................................................................................................... 47

10.3. Repair Procedures ..................................................................................................................... 48 10.3.1. Repairing the Sample Gas Flow Control Assembly ......................................................................... 48


x

10.3.2. Sensor Module Repair & Cleaning ............................................................................................ 49 10.3.2.1. Adjusting the UV Lamp (Peaking the Lamp) .......................................................................... 50 10.3.2.2. PMT Hardware Calibration (FACTORY CAL) ......................................................................... 52

10.4. Technical Assistance .................................................................................................................. 54

LIST OF FIGURES

Figure 3-1: Example of Pneumatic Connections to T100H External Pump ........................................... 19 Figure 3-2: Pneumatic Connections to T100H with Zero and Two Span Point Valve Option ...................... 20 Figure 3-3: Internal Pneumatic flow for T100H in Basic Configuration ................................................ 21 Figure 3-4: T100H Layout (Basic Unit – No Valve Options) ............................................................. 22 Figure 5-1: Pneumatic Diagram of the T100H With Z/S Option Installed. ............................................. 27 Figure 5-2: Pneumatic Diagram of the T100H with Option 50C Installed .............................................. 28 Figure 5-3: Hydrocarbon Scrubber (Kicker) – OPT 86D ................................................................. 29 Figure 5-4: T100H Internal Pneumatic Diagram with Hydrocarbon Scrubber Installed ............................. 30 Figure 6-1: Control Input Connector ......................................................................................... 34 Figure 9-1: UV Light Path ..................................................................................................... 41 Figure 9-2: Pneumatic Diagram of the T100H – Base Configuration................................................... 43 Figure 9-3: T100H Electronic Block Diagram .............................................................................. 45 Figure 9-4: T100H Power Distribution Block Diagram .................................................................... 46 Figure 10-1: Flow Control Assembly .......................................................................................... 48 Figure 10-2: Sensor Module Wiring and Pneumatic Fittings .............................................................. 49 Figure 10-3: Shutter Assembly - Exploded View ............................................................................ 50 Figure 10-4: Location of UV Reference Detector Potentiometer ......................................................... 51 Figure 10-5: Pre-Amplifier Board Layout ..................................................................................... 52

LIST OF TABLES

Table 2-1: Model T100H Basic Unit Specifications ....................................................................... 15 Table 3-1: Inlet / Outlet Connector Descriptions ........................................................................... 19 Table 2-1: Possible Warning Messages at Start-Up ...................................................................... 23 Table 5-1: Two-Point Span Valve Operating States ...................................................................... 29 Table 6-1: Additional M101EH Warning Messages ....................................................................... 31 Table 6-2: Additional T100H Test Functions ............................................................................... 31 Table 6-3: Additional M101EH Test Parameters Available for Analog Output A3.................................... 31 Table 6-4: T100H Default Hessen Status Bit Assignments .............................................................. 32 Table 6-5: Status Output Signals ............................................................................................ 33 Table 6-6: Control Input Signals .............................................................................................. 34 Table 8-1: Predictive Uses for Test Functions ............................................................................. 39 Table 10-1: Warning Messages - Indicated Failures ....................................................................... 47 Table 10-2: Test Functions - Possible Causes for Out-Of-Range Values .............................................. 47 Table 10-3: Example of HVPS Power Supply Outputs ..................................................................... 51


xi

LIST OF APPENDICES

APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION

APPENDIX A-1: T100H Software Menu Trees, Revision C.0

APPENDIX A-2: Sample Display Menu – Z/S Valve Option Installed

APPENDIX A-3: Primary Setup Menu (Except iDAS)

APPENDIX A-4: Primary Setup Menu (iDAS)

APPENDIX A-5: Secondary Setup Menu (COMM & VARS)

APPENDIX A-6: Secondary Setup Menu (COMM Menu with Ethernet Card)

APPENDIX A-7: Secondary Setup Menu – Hessen Submenu

APPENDIX A-8: Secondary Setup Menu (DIAG)

APPENDIX A-9: Setting up Communications

APPENDIX B - T100H SPARE PARTS LIST

APPENDIX C - REPAIR QUESTIONNAIRE - T100

APPENDIX D - ELECTRONIC SCHEMATICS


xii


13

1. INTRODUCTION

This addendum is based on the Model T100 Operators Manual (P/N 068070000). In most ways the T100H

analyzer is identical to the T100 in design and operation, therefore most of the basic set up

information, operating instructions as well as calibration, maintenance, troubleshooting and repair

methods are found in that manual. This addendum documents only those areas where the T100H

is different in design or operating method from the T100.

1.1. T100H Documentation

NOTE

Throughout this addendum, words printed in capital, bold letters, such as SETUP or ENTR represent messages as they appear on the analyzer’s front panel display

NOTE

The menu flowcharts in this addendum contain typical representations of the analyzer’s display during the various operations being described. These representations are not intended to be exact and may

differ slightly from the actual display of your instrument.

1.2. Using This Manual Addendum

This manual addendum has the same overall structure as that of the T100 operator’s manual, to simplify referring between the two. The manual has the following sections:

Table of Contents:

Outlines the contents of the addendum in the order the information is presented. This is a good overview of the topics covered in the manual. There is also a list of tables, a list of figures and a list of appendices.

Specifications and Warranty

This section contains a list of the analyzer’s performance specifications, a description of the conditions and configuration under which EPA equivalency was approved and Teledyne Instrument’s warranty statement.

Getting Started:

A concise set of instructions for setting up, installing and running your analyzer for the first time.

FAQ:

Answers to the most frequently asked questions about operating the analyzer.

Optional Hardware & Software

A description of optional equipment to add functionality to your analyzer.

Introduction Teledyne ML - T100H Addendum to T100 Operation Manual)

14

Operation Instructions

This section includes step by step instructions for operating the analyzer and using its various features and functions.

Calibration Procedures

General information and step by step instructions for calibrating your analyzer.

Instrument Maintenance

Description of preventative maintenance procedures that should be regularly performed on you instrument to assure good operating condition.

Theory of Operation

This section describes the aspects of T100H operation that differ from the T100 manual.

Maintenance & Troubleshooting Section:

This section includes pointers and instructions for diagnosing problems that are specific to the T100H. The T100 manual has a more complete troubleshooting section, most of which also applies to the T100H.

Appendices:

For easier access and better updating, some information has been separated out of the manual and placed in a series of appendices at the end of this addendum. These include: software menu trees, warning messages, definitions of DAS & serial I/O variables, spare parts list, repair questionnaire, interconnect listing and drawings, and electronic schematics.

15

2. SPECIFICATIONS, APPROVALS & WARRANTY

2.1. Specifications

Table 2-1: Model T100H Basic Unit Specifications

Min/Max Range (Physical Analog Output)

In 1ppb increments from 10ppm to 5,000 ppm, dual ranges or auto ranging

Measurement Units ppm, mg/m3 (user selectable)

Zero Noise1 0.05 ppm rms

Span Noise1 < 0.5% of reading (above 50 ppm)

Lower Detectable Limit2 0.1 ppm rms

Zero Drift (24 hours) < 1 ppm

Zero Drift (7 days) < 2 ppm

Span Drift (7 Days) < 0.5% FS

Linearity 1% of full scale

Precision 0.5% of reading1

Temperature Coefficient < 0.1% per oC

Voltage Coefficient < 0.05% per V

Lag Time1 5 sec

Rise/Fall Time1 95% in < 30 sec

Sample Flow Rate 700 cm3/min. ±10%

Temperature Range 5-40oC

Humidity Range 0 - 95% RH, non-condensing

Dimensions H x W x D 7" x 17" x 23.5" (178 mm x 432 mm x 597 mm)

Weight, Analyzer (Basic Configuration)

45 lbs (20.5 kg) w/internal pump

Weight, Pump Pack 16 lbs (7 kg)

AC Power Rating 100 V, 50/60 Hz (3.25A); 115 V, 60 Hz (3.0 A); 220 – 240 V, 50/60 Hz (2.5 A)

Environmental Installation category (over-voltage category) II; Pollution degree 2

Analog Outputs Three (3) Outputs

Analog Output Ranges 100 mV, 1 V, 5 V, 10 V, 2-20 or 4-20 mA isolated current loop. All Ranges with 5% Under/Over Range

Analog Output Resolution 1 part in 4096 of selected full-scale voltage

Status Outputs 8 Status outputs from opto-isolators

Control Inputs 6 Control Inputs, 3 defined, 3 spare

Serial I/O One (1) RS-232; One (1) RS-485 (2 connecters in parallel) Baud Rate : 300 – 115200: Optional Ethernet Interface

Certifications EN61326 (1997 w/A1: 98) Class A, FCC Part 15 Subpart B Section 15.107 Class A, ICES-003 Class A (ANSI C63.4 1992) & AS/NZS 3548 (w/A1 & A2; 97) Class A.

IEC 61010-1:90 + A1:92 + A2:95,

1 As defined by the USEPA. 2 Defined as twice the zero noise level by the USEPA.

Specifications, Approvals & Warranty Teledyne ML - T100H Addendum to T100 Operation Manual)

16

2.2. CE Mark Compliance

Emissions Compliance

The Teledyne-Advanced Pollution Instrumentation UV Fluorescence SO2 Analyzer was tested and found to be fully compliant with:

EN61326 (1997 w/A1: 98) Class A, FCC Part 15 Subpart B Section 15.107 Class A, ICES-003 Class A (ANSI C63.4 1992) & AS/NZS 3548 (w/A1 & A2; 97) Class A.

Safety Compliance

The Teledyne-Advanced Pollution Instrumentation UV Fluorescence SO2 Analyzer was tested and found to be fully compliant with:

IEC 61010-1:90 + A1:92 + A2:95,

17

3. GETTING STARTED

3.1. Unpacking and Initial Setup

CAUTION

To avoid personal injury, always use two persons to lift and carry the Model T100H.

1. Inspect the received packages for external shipping damage. If damaged, please advise the shipper first,

then T-ML.

2. Included with your analyzer is a printed record (Form number 04989) of the final performance characterization performed on your instrument at the factory. This record is an important quality assurance and calibration record for this instrument. It should be placed in the quality records file for this instrument.

3. Carefully remove the top cover of the analyzer and check for internal shipping damage.

Remove the set screw located in the top, center of the rear panel

Remove the screws fastening the top cover to the unit (four per side).

Lift the cover straight up.

4. Inspect the interior of the instrument to make sure all circuit boards and other components are in good shape and properly seated.

5. Check the connectors of the various internal wiring harnesses and pneumatic hoses to make sure they are firmly and properly seated.

6. Verify that all of the optional hardware ordered with the unit has been installed. These are checked on the paperwork (Form 04989) accompanying the analyzer.

WARNING

Ensure that the power source voltage and frequency match those of the instrument specs on the rear panel model label. Never disconnect electronic circuit boards, wiring

harnesses or electronic subassemblies while the unit is under power.

CAUTION – Avoid Warranty Invalidation

Printed circuit assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system. Damage resulting from failure to use ESD protection when working with electronic assemblies will void the instrument warranty.

See A Primer on Electro-Static Discharge in the main manual for more information on preventing ESD damage.

Getting Started Teledyne ML - T100H Addendum to T100 Operation Manual)

18

3.1.1. Electrical Connections:

For full details on the electrical connections of the T100H, please refer to the T100 user’s manual (#068070000), Electrical Connections section.

3.1.1.1. External Pump

The T100H is equipped with an external pneumatic pump. This pump is powered separately from the instrument via it’s own power cord. The pump has no ON/OFF switch and should begin operating as soon as it is plugged into a live power supply.

WARNING

Check the voltage / frequency label on the rear panel of the instrument and on the external pump for compatibility with the local power. Do not plug in either the analyzer or the pump unless the voltages or frequencies are correct.

Power connection must have a functioning ground connection. Do not defeat the ground wire on power plug.

Turn off analyzer power before disconnecting or connecting eletrical subassemblies.

Do not operate with cover off.

Teledyne ML - T100H Addendum to T100 Operation Manual Getting Started

19

3.2. Pneumatic Connections

NOTE

To prevent dust from getting into the analyzer, it was shipped with small plugs inserted into each of the pneumatic fittings on the rear panel. Make sure that all dust plugs are removed before attaching exhaust

and supply gas lines. Store for future use.

Table 3-1: Inlet / Outlet Connector Descriptions

REAR PANEL LABEL

FUNCTION

Sample Connects the sample gas to the analyzer. When operating the analyzer without zero span option, this is also the inlet for any calibration gases.

Exhaust Connect an exhaust gas line to this port to the inlet of the external pump.

Zero Air On Units with zero/span valve option installed, this port connects the zero air gas or the zero air cartridge to the analyzer.

Figure 3-5 of the T100 Manual (P/N 068070000) shows the internal pneumatic flow of the T100 in its standard configuration. For a diagram of the internal pneumatic flow of the T100H, see Figure 3-2 of this addendum.

3.2.1.1. Pneumatic Connections to T100H Basic Configuration:

The pneumatic connections for the T100H analyzer in its basic configuration are nearly identical to those described the T100 Manual (P/N 068070000) Section 3.5 except that the T100H has an external pump. Therefore:

A pneumatic line of ¼” PTEF must be attached between the analyzer’s exhaust port and the inlet port of the pump.

The exhaust from must be vented outside the shelter or immediate area surrounding the instrument using a maximum of 10 meters of 1/4” PTFE tubing.

Source ofSAMPLE Gas

Removedduring

CalibrationMODEL 701

Zero Air Generator

MODEL T700 Gas Dilution Calibrator

PUMP

vented outside immediate area

(VENT if not

venting at calibrator)

VENT here

if sample gas is supplied under

pressure

Chassis

Sample

EXHAUST

Span

Zero Air

Cali

brate

d S

O2

at

HIG

H

Concentr

ation

Figure 3-1: Example of Pneumatic Connections to T100H External Pump

This change is true for all configurations and variations of the T100H.


20

3.2.1.2. Connections with Internal Valve Options Installed

There is no IZS option available for the T100H .

An additional valve option (Option 52 - Zero & Two Span Points) is available on the T100H. The pneumatic set up for this option is:

VENT here if input

is pressurized

Source ofSAMPLE Gas

MODEL 701 Zero Air

Generator

PUMP

VEN

T

Chassis

Sample

Exhaust

High Span Point

Low Span Point

Zero Air

Calib

rate

d S

O2

at

HIG

H S

pan

Concentr

ation

Calib

rate

d S

O2

at

LO

W S

pan

Concentr

ation

FilterExternal Zero

Air Scrubber

VEN

T

VENT

Control Valve

On/OffValves

Figure 3-2: Pneumatic Connections to T100H with Zero and Two Span Point Valve Option


21

3.2.2. T100H Layout

FLOW CONTROL &

PRESSURE SENSOR

VACUUME

PRESSURE

SENSOR

SAMPLE

PRESSURE

SENSOR

CRITICAL

FLOW ORIFICE

700 cm3/min

@ 7 In-Hg-A

Particulate Filter

PUMP

EXHAUST GAS OUTLET

SAMPLE GAS INLET

INSTRUMENT CHASSIS

UV

LAMP

PMT

REACTION

CELL

UV

Detector

Figure 3-3: Internal Pneumatic flow for T100H in Basic Configuration


22

Figure 3-4: T100H Layout (Basic Unit – No Valve Options)


23

3.3. Initial Operation

With the following exceptions, the operation of the T100H is nearly identical to that of the T100. Please refer to the T100 User’s Manual, Section 3, for details on initial operation, including common warning messages, functional check, and initial calibration and common interferents for the T100H.

3.3.1. Warning Messages

Please refer to the T100 User’s Manual (068070000), Section 3, for a complete listing of warnings for the T100H. The following table lists warnings that differ in the T100H from those described in the T100 manual.

Table 2-1: Possible Warning Messages at Start-Up

MESSAGE MEANING

Vacuum Pressure Warning The vacuum pressure reading is out of its allowed range. The pump may have failed, or the instrument may have a leak or obstruction in the flow path.

3.3.2. Test Functions

Check to make sure that the analyzer is functioning within allowable operating parameters as described in the T100 Manual (P/N 068070000). The available test functions for the T100H are:

SAMPLE RANGE = 50.000 PPM CO =X.XXX

< TST TST > CAL SETUP

Toggle <TST TST> buttons to

scroll through list of functions

RANGE

STABIL

VAC

PRES

SAMP FL

PMT

NORM PMT

UV LAMP

LAMP RATIO

STR. LGT

DARK PMT

DARK LAMP

SLOPE

OFFSET

HVPS

RCELL TEMP

BOX TEMP

PMT TEMP

TEST1

TIME

1Only appears if analog output

A3 is actively reporting a test

function


24

3.3.3. Interferents for SO2 Measurements

Hydrocarbons are a significant interferent for UV fluorescent SO2 measurements, however, the typical T100H application does not have hydrocarbons in the sample stream. Therefore, in order to reduce cost to the customer, the T100H in its standard configuration does not include a hydrocarbon kicker/scrubber.

If your application includes hydrocarbons in the sample gas stream, it is very important that they be removed from the sample gas prior to the it entering the analyzer’s sample chamber. A hydrocarbon Kicker Option (OPT 65) package (see Section 5 of this manual) is available for this purpose.

Teledyne ML - T100H Addendum to T100 Operation Manual Frequently Asked Questions (FAQs)

25

4. FREQUENTLY ASKED QUESTIONS (FAQS)

More FAQs are included in the T100 manual, which also includes a glossary of terms.

Q: How long does the sample pump last?

A: The sample pump should last about one year and the pump diaphragms should to be replaced annually or when necessary. To determine if the diaphragm on a T100H needs replacing check the VAC test function (instead of the PRES function as described in the T100 Manual - P/N 068070000). If the VAC value is > 10 in-Hg-A, the diaphragm should be replaced.

Frequently Asked Questions (FAQs) Teledyne ML - T100H Addendum to T100 Operation Manual)

26


27

5. OPTIONAL HARDWARE AND SOFTWARE

With the following additions, changes and exceptions, the options listed in Table 1-1 of the T100 Manual (P/N 068070000) are also available for the T100H.

5.1. Ambient Zero/Ambient Span Valves (Option 50A)

The T100H zero/span valve option is identical to that of the T100 in respect to operation and valve states (see Table 3-10 of the T100 Manual). The internal pneumatic connections are slightly different.

Figure 5-1: Pneumatic Diagram of the T100H With Z/S Option Installed.

Optional Hardware and Software Teledyne ML - T100H Addendum to T100 Operation Manual)

28

5.2. Ambient Zero / Two Ambient Span Valve Option (OPT 50C)

This option includes a special set of valves that allows two separate SO2 mixtures to enter the analyzer from two independent sources. Typically these two gas mixtures will come from two, separate, pressurized bottles of certified calibration gas: one mixed to produce a SO2 concentration equal to the expected span calibration value for the application and the other mixed to produce a concentration at or near the midpoint of the intended measurement range. Individual gas inlets, labeled HIGH SPAN and LOW SPAN are provided at the back on the analyzer.

The valves allow the user to switch between the two sources via keys on the front panel or from a remote location by way of either the analyzer’s digital control inputs or by sending commands over it’s serial I/O port(s).

NOTE

The analyzer’s software only allows the SLOPE and OFFSET to be calculated when sample is being

routed through the HIGH SPAN inlet.

The LOW SPAN gas is for midpoint reference checks only.

Figure 5-2: Pneumatic Diagram of the T100H with Option 50C Installed

Teledyne ML - T100H Addendum to T100 Operation Manual Optional Hardware and Software

29

Table 5-1 describes the state of each valve during the analyzer’s various operational modes.

Table 5-1: Two-Point Span Valve Operating States

MODE VALVE CONDITION

SAMPLE

Sample/Cal Open to SAMPLE inlet

Zero Gas Valve Closed to ZERO AIR inlet

High Span Valve Closed to HIGH SPAN inlet

Low Span Valve Closed to LOW SPAN inlet

ZERO CAL

Sample/Cal Closed to SAMPLE inlet

Zero Gas Valve Open to ZERO AIR inlet



HIGH SPAN CAL



High Span Valve Open to HIGH SPAN inlet


Low Span Check




Low Span Valve Open to LOW SPAN inlet

5.3. Hydrocarbon Kicker Option (OPT 86D)

This option is specifically designed for those applications where hydrocarbons are present in the sample gas stream. It includes an internal, scrubber consisting of a tube of a specialized plastic that absorbs hydrocarbons very well located within an outer flexible plastic tube shell.

As gas flows through the inner tube, hydrocarbons are absorbed into the membrane walls. and transported through the membrane wall and into the hydrocarbon free, purge gas flowing through the outer tube (see Figure 5-3). This process is driven by the hydrocarbon concentration gradient between the inner and outer of the tubes.

INNER TUBE

(Ambient Air)

OUTER TUBE (Clean Air)

SAMPLE AIR FROM

PARTICULATE FILTER

CLEANED SAMPLE AIR

TO SAMPLE

CHAMBER

CLEAN PURGE AIR

FROM VACUUM MANIFOLD

USED PURGE AIR TO

PUMP AND

EXHAUST PORT

Figure 5-3: Hydrocarbon Scrubber (Kicker) – OPT 86D

The scrubbed air from the inner tube is returned to be used as the purge gas in the outer tube after it passes through the analyzers reaction cell. This means that when the analyzer is first started, the concentration gradient

Optional Hardware and Software Teledyne ML - T100H Addendum to T100 Operation Manual)

30

between the inner and outer tubes is small and the scrubber’s efficiency is relatively low. When the instrument is turned on after having been off for more than 30 minutes, it takes a certain amount of time for the gradient to become large enough for the scrubber to adequately remove hydrocarbons from the sample air.

Figure 5-4: T100H Internal Pneumatic Diagram with Hydrocarbon Scrubber Installed

31

6. OPERATING INSTRUCTIONS

6.1. Warning Messages

Please refer to the T100 User’s Manual (068070000), Section 4.2.2, for a list of warnings for the T100H. The following table list describes an additional warning in the T100H.

Table 6-1: Additional M101EH Warning Messages

MESSAGE MEANING

Vacuum Pressure Warning The vacuum pressure reading is out of its allowed range. The pump may have failed, or the instrument may have a leak or obstruction in the flow path.

6.2. Test Functions

Please refer to the T100 Manual (068070000), Section 4.2.1, for a list of test functions for the T100H. The following table lists test functions that are in addition to or differ from those listed there.

Table 6-2: Additional T100H Test Functions

DISPLAY PARAMETER UNITS DESCRIPTION

VAC Vacuum Pressure

In-Hg-A The actual pressure measured on the vacuum side of the T100H’s critical flow orifice. This is the pressure of the gas in the instrument’s sample chamber.

PRES Sample GAS

Pressure in-Hg-A

The current pressure of the sample gas as it enters the sample inlet at the back of the analyzer, but upstream of the critical flow orifice and before the gas enters the reaction cell.

6.2.1. Test Channel Output

When activated, output channel A3 can be used to report one of the test functions viewable from the SAMPLE mode display. To activate the A3 channel and select a test function, follow instructions in Section 6.9.10 of the T100 Manual (P/N 068070000).

The following table lists test functions that are in addition to or differ from those listed in Table 6-14 of the T100 Manual.

Table 6-3: Additional M101EH Test Parameters Available for Analog Output A3

TEST CHANNEL TEST PARAMETER RANGE

VACUUM PRESSURE 0-40 in-Hg-A

Operating Instructions Teledyne ML - T100H Addendum to T100 Operation Manual)

32

6.2.2. Range Units

The T100H only displays concentrations in parts per million (106 mols per mol, PPM) or milligrams per cubic

meter (mg/m3, MGM).

NOT AVAILABLE: Parts per billion (109 mols per mol, PPB) and micrograms per cubic meter (µg/m

3,

UGM).

To change the concentration units of the T100H follow the instructions found in Section 6.7.7 of the T100 Manual.

6.2.3. Using the T100H with a Hessen Protocol Network

The set up and use of the T100H in Hessen protocol networks is the sane as described in Section 6.12.4 of the T100 Manual (P/N 068070000) except that there are minor differences in the status flags. The following table supercedes Table 6-27 of the T100 Manual.

Table 6-4: T100H Default Hessen Status Bit Assignments

STATUS FLAG NAME DEFAULT BIT ASSIGNMENT

WARNING FLAGS

SAMPLE FLOW WARNING 0001

PMT DET WARNING 0002

UV LAMP WARNING 0002

HVPS WARNING 0004

DARK CAL WARNING 0008

RCELL TEMP WARNING 0010

PMT TEMP WARNING 0040

INVALID CONC 0080

OPERATIONAL FLAGS

In Manual Calibration Mode 0200

In Zero Calibration Mode 0400

In Low Span Calibration Mode 0800

In Span Calibration Mode 0800

UNITS OF MEASURE FLAGS

UGM1

0000

MGM 2000

PPB1

4000

PPM 6000

SPARE/UNUSED BITS 0020, 0100, 8000

UNASSIGNED FLAGS

Box Temp Warning System Reset

Sample Press Warning Front Panel Warning

Vacuum Press Warning Analog Cal Warning

Rear Board Not Detected Cannot Dyn Zero

Relay Board Warning Cannot Dyn Span

1 Although assigned flags, these units are not available on the T100H

Teledyne ML - T100H Addendum to T100 Operation Manual Operating Instructions

33

6.2.4. Default DAS Channels

The default Data Channels included in the M101EH analyzer’s software include the CONC, PNUMT & CALDAT channels. The FAST & DETAIL preset channels are not included.

6.2.5. Remote Operation Using the External Digital I/O

6.2.5.1. Status Outputs

The function and pin assignment5s for the T100H digital status outputs are:.

Table 6-5: Status Output Signals

SATUS CONNECTOR PIN NUMBER

1

STATUS DEFINITION

CONDITION

1 SYSTEM OK ON if no faults are present.

2 CONC VALID

OFF any time the HOLD OFF feature is active, such as during calibration or when other faults exist possibly invalidating the current concentration measurement (example: sample flow rate is outside of acceptable limits).

ON if concentration measurement is valid.

3 HIGH RANGE ON if unit is in high range of the AUTO Range Mode

4 ZERO CAL ON whenever the instrument’s ZERO point is being calibrated.

5 HIGH SPAN

CAL ON whenever the instrument is set for DUAL or AUTO reporting range

mode an it’s high range span point is being calibrated .

6 DIAG MODE ON whenever the instrument is in DIAGNOSTIC mode

7 LOW SPAN CAL ON whenever the instrument is set for DUAL or AUTO reporting range mode an it’s lows range span point is being calibrated .

8 SPARE

D EMITTER BUS The emitters of the transistors on pins 1-8 are bussed together.

SPARE

+ DC POWER + 5 VDC, 300 mA source (combined rating with Control Output, if used).

Digital Ground The ground level from the analyzer’s internal DC power supplies

1 Located on Rear Panel

Operating Instructions Teledyne ML - T100H Addendum to T100 Operation Manual)

34

6.2.5.2. Control Inputs

ZER

O C

AL

HI S

PA

N C

AL

ZER

O C

AL

CONTROL IN

A B C D E F U +

HI S

PA

N C

AL

CONTROL IN

A B C D E F U +

- +

Local Power Connections External Power Connections

5 VDC Power

Supply

LO

W S

PA

N C

AL

LO

W S

PA

N C

AL

Figure 6-1: Control Input Connector

Table 6-6: Control Input Signals

INPUT # STATUS DEFINITION ON CONDITION

A REMOTE ZERO CAL

The analyzer is placed in Zero Calibration mode. The mode field of the display will read ZERO CAL R.

B REMOTE

HIGH SPAN CAL

If the instrument is set for DUAL or AUTO reporting rang mode,

activating this input causes the analyzer to enter high range span calibration mode. The mode field of the display will read SPAN CAL R.

C REMOTE

LO SPAN CAL

The analyzer is placed in low span calibration mode as part of performing a low span (midpoint) calibration. The mode field of the display will read LO CAL R.

D, E & F SPARE

Digital Ground

The ground level from the analyzer’s internal DC power supplies (same as chassis ground)

U External Power input Input pin for +5 VDC required to activate pins A – F.

+

5 VDC output

Internally generated 5V DC power. To activate inputs A – F, place a jumper between this pin and the “U” pin. The maximum amperage through this port is 300 mA (combined with the analog output supply, if used).

35

7. CALIBRATION AND CALIBRATION CHECK PROCEDURES

Calibration procedures for the T100H are the same as those for the T100. One exception to this statement is that the T100H has a special valve option, Zero and Two Span Point Valve Option - OPT 52 (See Section 5.1), that allows a mid-span point be checked.

7.1. Manual Calibration with the Zero and Two Span Point Valve Option (OPT 52)installed.

NOTE

It is only possible to calibrate to the high span gas. The low span gas is only used for calibration checks.

Zero and Span calibrations using the Zero and two Span Valve option are similar to that described in Section 7.2, except that:

Zero air and both span gas is supplied to the analyzer through the zero gas and span gas inlets rather than through the sample inlet.

The zero and cal operations are initiated directly and independently with dedicated keys (CALZ & CALS)

STEP ONE: Connect the sources of zero air and span gas to the respective ports on the rear panel (see Figure 3-2 of this addendum).

STEP TWO: Set the expected SO2 high span gas value:

SAMPLE RANGE = 5000.0 PPM SO2 =XXX.X

< TST TST > CAL CALZ CALS SETUP

M-P CAL RANGE = 5000.0 PPM SO2 =XXX.X

<TST TST> ZERO SPAN CONC EXIT

SAMPLE SPAN TO CAL:LOW

LOW HIGH ENTR EXIT

M-P CAL SO2 SPAN CONC:80.0 Conc

0 4 0 0 0 .0 ENTR EXITThe SO2 span concentration value

automatically defaults to

4000.0 Conc.

If this is not the the concentration of

the span gas being used, toggle

these buttons to set the correct

concentration of the SO2

calibration gase.

EXIT ignores the new

setting and returns to

the previous display.

ENTR accepts the new

setting and returns to

the

CONCENTRATION

MENU.

Calibration and Calibration Check Procedures Teledyne ML - T100H Addendum to T100 Operation Manual)

36

STEP THREE: Perform the calibration according to the following flow chart:

Analyzers enters SPAN cal

mode and the SPAN key

appears.

You may see both

keysduring the transition

from ZERO to SPAN modes.

If either the ZERO or SPAN

buttons fail to appear see

Section 11 for

troubleshooting tips.

The SPAN and CONC

buttons only appear when

the HIGH span gas is

selected in the previous

step

SAMPLE STABIL= XXX.X PPM SO2=XXX.X


Press ENTR to changes

the OFFSET & SLOPE

values for the SO2

measurement.

Press EXIT to leave the

calibration unchanged and

return to the previous

menu.

ZERO CAL M STABIL= XXX.X PPM SO2=XXX.X

<TST TST> ZERO CONC EXIT

EXIT at this point

returns to the

SAMPLE menu.

Press ENTR to changes the

OFFSET & SLOPE values for

the SO2 measurement.

Press EXIT to leave the

calibration unchanged and

return to the previous menu.

Set the Display to show

the STABIL test function.

This function calculates

the stability of the SO2

measurement

Toggle TST> button until ...

Allow zero gas to enter the sample port

at the rear of the analyzer.Wait until STABIL

falls below 0.5 ppm.

This may take several

minutes.

ZERO CAL M STABIL= XXX.X PPM SO2=XXX.X

<TST TST> ENTR CONC EXIT

SPAN CAL M STABIL= XXX.X PPM SO2=X.XXX

<TST TST> ZERO SPAN CONC EXIT

SAMPLE SPAN TO CAL:HIGH

LOW HIGH ENTR EXIT

Allow span gas to enter the sample port

at the rear of the analyzer.Wait until STABIL



minutes.









Analyzers enters

ZERO cal

mode.



Teledyne ML - T100H Addendum to T100 Operation Manual Calibration and Calibration Check Procedures

37

7.2. Manual Calibration Check with Ambient Zero and Two Ambient Span Valve Option (OPT 50C) Installed

Set up is identical to that shown in STEP ONE of the preceding section. To perform the zero/span check:

Record SO2 LOW span point reading



The ZERO, CONC and/or

SPAN keys may appear at

various points of this

process.

It is not necessary to press

them.



Set the display to show

the STABIL test function.

This function calculates

the stability of the SO2

measurementToggle TST> button until ...

Wait until STABIL



minutes.

Wait until STABIL



minutes.

Record SO2 zero point reading


LOW HIGH ENTR EXIT



Sets the analyzers

internal valves to

accept span gas

from the LOW

SPAN inlet.


<TST TST> EXIT


<TST TST> EXIT



Record SO2 HIGH span point reading


LOW HIGH ENTR EXIT


<TST TST> EXIT

Sets the analyzers

internal valves to

accept span gas

from the HIGH

SPAN inlet.

SAMPLE SPAN TO CAL:LOW

LOW HIGH ENTR EXIT

Calibration and Calibration Check Procedures Teledyne ML - T100H Addendum to T100 Operation Manual)

38


39

8. INSTRUMENT MAINTENANCE

8.1. Maintenance Schedule

There is no Internal IZS offered for the T100H.

8.2. Predictive Diagnostics

Because the T100H’s internal pneumatics are monitored in a different manner than those of the T100 there are some differences in how the instrument’s test functions are used as predictive diagnostics. Table 8-1 of this addendum supersedes Table 9-2 of the T100 Manual

Table 8-1: Predictive Uses for Test Functions

TEST FUNCTION

DAS FUNCTION

CONDITION BEHAVIOR INTERPRETATION

EXPECTED ACTUAL

PRES SMPPRS

Sample gas pressure

upstream of the critical flow

orifice.

Constant within atmospheric

changes

Slowly increasing

Flow path is clogging up. - Check critical flow orifice & sintered filter. - Replace particulate filter

Slowly decreasing

Developing leak in pneumatic system to vacuum (developing valve failure)

PRES SMPPRS

Sample gas pressure

upstream of the critical flow

orifice.


changes

Slowly increasing


Slowly decreasing

Developing leak in pneumatic system to vacuum (developing valve failure)

VAC VACUUM

Gas pressure downstream of the critical flow

orifice (e.g. inside reaction

cell.


changes Fluctuating Developing leak in pneumatic system

SAMP FL SMPFLW Standard Operation

Stable Slowly

Decreasing


DRK PMT DRKPMT PMT output

when UV Lamp shutter closed

Constant within ±20 of check-

out value

Significantly increasing

PMT cooler failure

Shutter Failure

SO2

Concentration CONC1

Standard configuration at

span

stable for constant

concentration

Decreasing over time

Drift of instrument response; UV Lamp output is excessively low.

Fluctuating Leak in gas flow path.

LAMP RATIO LAMPR Standard Operation

Stable and near 100%

Fluctuating or Slowly increasing

UV detector wearing out

UV source Filter developing pin holes

Slowly deceasing

UV detector wearing out

Opaque oxides building up on UV source Filter

UV lamp aging

Instrument Maintenance Teledyne ML - T100H Addendum to T100 Operation Manual)

40


41

9. THEORY OF OPERATION

9.1. The UV Light Path

The UV light path of the T100H is similar to that of the T100 (see Section 10.2 of the T100 Manual). The main differences between the T100H and the T100 are:

The location of the reference detector (See Section 9.1.1 of this addendum).

The methods used to reject for certain measurement interferents is different (see Section 9.1.2 of this addendum).

UV

Lamp

PMT

UV Source Optical Filter

(214 nm)

Fluorescent UV Optical Filter

(360 nm)

UV Source

Lens

PMT Lens

Reference

Detector

Window Seal

Sam

ple

Gas I

N

Sample Gas OUT

Broadband

UV From

Lamp

Fluorescent

UV

Only

Focused

Fluorescent

UV

Collimated

Excitation UV Reflected

Excitation UV

and

Fluorescent UV

SO2

Beam Splitter

Figure 9-1: UV Light Path

Theory Of Operation Teledyne ML - T100H Addendum to T100 Operation Manual)

42

9.1.1. The Reference Detector

A vacuum diode UV detector that converts UV light to a DC current is used to measure the intensity of the excitation UV source lamp. The location of the T100H reference detector differs from that of the T100.

On the T100 this detector is located directly across the reaction cell from the lamp where it can measure the output of the lamp directly. Because the T100 is designed to measure relatively low concentrations of SO2, enough of the lamp’s 214 nm source light makes it through the reaction cell to get a reliable reading.

On the T100H the detector is located between the UV lamp and the reaction cell and to the side. A beam splitter reflects a portion of the lamp output 90 degrees, through a window and onto the detector. This arrangement is required because nearly all of 214 nm UV source light entering the reaction cell is absorbed by the higher concentrations of SO2 typically measured by the T100H.

A window transparent to UV light provides an air-proof seal that prevents ambient gas from contaminating the sample chamber.

9.1.2. Direct Measurement Interferents

The most common source of interference when measuring SO2 is from other gases that fluoresce in a similar fashion to SO2 when exposed to UV Light. The most significant of these are:

A class of hydrocarbons called poly-nuclear aromatics (PNA) of which xylene and naphthalene are two prominent examples.

Nitric oxide (NO), which fluoresces in the a spectral range near to SO2. For critical applications where high levels of NO are expected an optional 360 nm optical filter is available that improves the rejection of NO (contact customer service for more information).

The methods by which the Model T100H rejects interference for these substances differs from the T100 as follows.

Since the typical application for which the T100H rarely includes the presences of hydrocarbons or PNA’s, no hydrocarbon scrubber (kicker) is included in the T100H’s base configuration. An optional scrubber (see Section 5.3of this addendum) is available.

On the other hand the typical T100H application often includes much higher concentrations of Nitric Oxide (NO), which fluoresces in a spectral range near that of SO2. Therefore a 360 nm filter replaces the 330nm UV filter located between the PMT and the reaction cell in order to more efficiently reject for interference due to the higher concentrations of NO.

9.2. Pneumatic Operation

9.2.1. Sample Gas Flow

The flow of gas through the T100H UV Fluorescence SO2 Analyzer is created by a small external pump that pulls air through the instrument. The T100H has no kicker to scrub hydrocarbons from the sample stream. Typical applications for the T100H do not have hydrocarbons in the sample stream.

Teledyne ML - T100H Addendum to T100 Operation Manual Theory Of Operation

43

Figure 9-2: Pneumatic Diagram of the T100H – Base Configuration

9.2.2. Pneumatic Sensors

The T100H uses two pneumatic sensors to verify gas flow. These sensors are located on a printed circuit assembly, called the pneumatic pressure/flow sensor board. This PCA is attached to a manifold containing the critical flow orifice that sets the instrument flow rate.

9.2.2.1. Sample Pressure Sensor

An absolute pressure transducer plumbed to the input of the analyzer’s sample chamber is used to measure the pressure of the sample gas before it passes through the critical flow orifice. This is used to validate the critical flow condition (2:1 pressure ratio) through the instrument’s critical flow orifice.

The actual sample gas pressure measurement is viewable through the analyzer’s front panel display as the test function PRES

9.2.2.2. Vacuum Pressure Sensor

An absolute pressure transducer measures the pressure on the vacuum side of the critical flow orifice and is used to measure the sample gas pressure in the reaction cell. If the vacuum pressure is not in the correct range, a warning will be displayed by the software. Also, if the temperature/pressure compensation (TPC) feature is turned on, the output of this sensor is also used to supply pressure data for that calculation.

The actual pressure of the gas downstream from the critical flow orifice (including the gas inside the reaction cell) viewable through the analyzer’s front panel display as the test function VAC


44

9.2.2.3. Sample Flow Calculation

Unlike the T100, which uses a thermal-mass flow sensor to directly measure the gas flow though the instrument, the T100H calculates the gas as follows.

The ratio of the two pressures is measured and used to validate critical flow. If the ratio is not correct (< 2:1) the SAMPLE FLOW WARN message is activated. Also, the value of the SAMP FL test function is set to XXXX.

If the pressure ratio between the two sensors is valid ( 2:1), the instrument calculates the flow based on sample gas pressure level (PRES) and is viewable via the front panel as the SAMP FL test function.

Teledyne ML - T100H Addendum to T100 Operation Manual Theory Of Operation

45

9.3. Electronic Operation

The following figures replace Figures 10-10 & 10-19 of the T100 Manual (P/N 068070000). There is no IZS option, a vacuum pressure sensor replaces the T100’s thermal-mass flow sensor and provision is made for the two ambient span valve option.

Pneumatic Sensor Board

Sample Gas Pressure Sensor

Vacuum Pressure Sensor

Analog Outputs

Status Outputs: 1 – 8

Control Inputs: 1 – 6

PC 104 CPU Card

Disk On Module

Flash Chip

Power-Up Circuit

I2C Bus

Analog Sensor Inputs

Box Temp

Thermistor Interface

SAMPLE CHAMBER

TEMPERATURE

PMT Temperature

Sensor

A1

C

A2

S A3

ST

Optional 4-20 mA

MOTHER BOARD

A/D Converter

(V/F)

PC 104 Bus

External Digital I/O)

Analog Outputs (D/A)

RELAY BOARD

I2C Status LED

PUMP (Externally Powered)

A4

ST

IZS PERM-TUBE TEMPERATURE

Shutter control

Sample Cal Valve Option Option

2 Span Pt. Valve Option

Reaction Cell Heater

PMT TEC PMT

TEC Drive PCA

Internal Digital I/O

ELECTRIC

TEST C

ON

TRO

L

OPTIC

TEST C

ON

TRO

L

PM

T O

UTPU

T (

PM

T D

ET)

HIG

H V

OLTAG

E P

OW

ER S

UPPLY L

EVEL

PM

T T

EM

PERATU

RE

PMT

PREAMP PCA

UV Reference Detector

COM1 (RS–232 ONLY)

COM2 (RS–232 or RS–485)

Display

Touchscreen

LVDS transmitter board

Analog RS232 COM2 USB Ethernet

IN Male Female COM port

USB or USB

(I2C Bus)

CPU

Status LED

Figure 9-3: T100H Electronic Block Diagram


46

AC POWER ENTRANCE

ON/OFF SWITCH

Sample Gas Pressure Sensor

Mother Board

CPU

PS 1 (+5 VDC; ±15 VDC)

PS 2 (+12 VDC)

LVDS

Chassis Cooling

Fan

PMT High Voltage Supply

PUMP

Temperature Sensors

Vacuum Pressure Sensor

Sample

Chamber Heaters

Sample/Cal for Z/S and 2

Span Point Valve Options

KEY

AC POWER

DC POWER

UV Source

Lamp Power Supply

PMT Cooling

Fan

PMT Preamp

UV Source

Lamp Shutter

RELAY BOARD

TEC Control

PCA

UV Source Lamp

Shutter

Display

Touchscreen

USB

Figure 9-4: T100H Power Distribution Block Diagram

47

10. TROUBLESHOOTING & REPAIR

For the most part the information contained in Section 11 of the T100 Manual (P/N 068070000) is also applicable to the T100H. There are a few exceptions however.

10.1.1. Fault Diagnosis with Warning Messages

Table 10-1: Warning Messages - Indicated Failures

WARNING MESSAGE

FAULT CONDITION POSSIBLE CAUSES

VACUUM PRESS WARN

Gas pressure inside the reaction cell outside of

warning limits.

If sample pressure is > 10 in-Hg: o Pneumatic Leak o Bad Pump Rebuild Pump o Failed pressure sensor/circuitry

10.1.2. Fault Diagnosis with Test Functions

Table 10-2: Test Functions - Possible Causes for Out-Of-Range Values

TEST FUNCTION

NOMINAL VALUE(S)

POSSIBLE CAUSE(S)

VAC <9.1 IN-HG-A Incorrect sample gas pressure could be due to: pneumatic leak; malfunctioning valve;

malfunctioning pump; clogged flow orifices; sample inlet overpressure; faulty pressure sensor

10.2. Subsystem Checkout

10.2.1. Pneumatic Sensor Assembly

The pneumatic sensor assembly of the T100H differs from that of the T100 in that there is no flow sensor. Instead the assembly includes two pressure sensors located on either side of a critical flow orifice. The T100H software infers the gas flow rate by mathematically comparing the two pressure readings.

If you suspect that one of the two pressure sensors is failing:

1. Cap the sample inlet.

2. After a few seconds, check the VAC and PRES test functions and verify that:

The VAC value matches the PRES value to within 1 In-Hg-A, and;

Both are less than 10 in-Hg-A (i.e. under vacuum).

3. Uncap the sample inlet and unplug the pump.

4. After a few minutes, the value VAC and PRES should match within 1 In-Hg-A, and read atmospheric pressure.

If the two sensors do not match or are significantly different from ambient atmospheric pressure, call Teledyne Instruments customer service.

TROUBLESHOOTING & REPAIR Teledyne ML - T100H Addendum to T100 Operation Manual)

48

10.3. Repair Procedures

10.3.1. Repairing the Sample Gas Flow Control Assembly

The Critical Flow Orifice is part of the pressure sensor and flow control assembly. The jewel orifice is protected by a sintered filter, so it is unusual for the orifice to need replacing, but it is possible for the sintered filter and o-rings to need replacing. See the Spare Parts list in Appendix B for part numbers and kits.

To replace the filter and/or orifice

1. Turn off Power to the analyzer.

2. Locate the pressure sensor / flow control assembly.

3. Disconnect the signal cable and pneumatic fittings.

4. Remove the assembly from the optical bench by removing the 2 screws at each end of the assembly.

5. The inlet end of the assembly is located at the end with the straight pneumatic fitting. Remove the fitting and the components as shown in the exploded view.

6. Replace the o-rings (p/n:OR01) and the sintered filter (p/n:FL01).

7. if you are replacing the Critical Flow Orifice itself (p/n:00094100), make sure that the side with the colored window (usually RED) is facing upstream to the flow gas flow.

8. Re-assemble in reverse order. See the Spares List in Appendix B for part numbers.

9. After re-connecting the power and pneumatic lines, flow check the instrument as described in the Section 1.5.2 of the T100 Operator’s Manual.

Figure 10-1: Flow Control Assembly

49

10.3.2. Sensor Module Repair & Cleaning

NOTE:

After any repair or service has been performed on the sensor module, the T100H should be allowed to warm up for 60 minutes.

Always perform a perform a leak check (See Section 11.5.1) and calibrate the analyzer (see Section 7) before placing it back in service.

The most significant difference between the T100 sensor module and the T100H sensor module is the location of the reference detector. Therefore most of the procedures described in Section 11.6.3 apply to the T100H as well.

Exceptions are noted below:

Gas Inlet

fitting

TEC Power Cable

Connector

UV Detector

Housing

Shutter Cabling

Exits here

UV Lamp Power Supply Wiring

UV Beam Splitter

Thermistor

Wiring exits here

Heater Wiring

exits here

J5

J6

Gas Outlet fitting

Figure 10-2: Sensor Module Wiring and Pneumatic Fittings


50

10.3.2.1. Adjusting the UV Lamp (Peaking the Lamp)

There are three ways in which ambient conditions can effect the UV Lamp output and therefore the accuracy of the SO2 concentration measurement. These are:

Line Voltage Change: UV lamp energy is directly proportional to the line voltage. This can be avoided by installing adequate AC Line conditioning equipment such as a UPS/surge suppressor.

Lamp Aging - Over a period of months, the UV energy will show a downward trend, usually 30% in the first 90 days, and then a slower rate, until the end of useful life of the lamp. Periodically running the UV lamp calibration routine (see Section 6.9.7) will compensate for this until the lamp output becomes too low to function at all.

Lamp Positioning – The UV output level of the lamp is not even across the entire length of the lamp. Some portions of the lamp shine slightly more brightly than others. At the factory the position of the UV lamp is adjusted to optimize the amount of UV light shining through the UV filter/lens and into the reaction cell. Changes to the physical alignment of the lamp can affect the analyzers ability to accurately measure SO2.

UV Lamp Bracket Mounting Screws

Shutter Housing

Shutter Assy

UV Filter Retainer & Lens Housing

UV Lamp Power Supply Wires

Thumb Screw

DO NOT use Lamp Cap to

adjust Lamp position

Reaction Cell

Adjust Lamp Position by

grasping lamp body ONLY

Beam Splitter

Reference Detector Housing Reference

Detector PCA

Figure 10-3: Shutter Assembly - Exploded View

CAUTION:

ALWAYS wear UV-Protective, Safety Glasses when working with the UV Lamp Assembly

1. Set the analyzer display to show the signal I/O function, UVLAMP_SIGNAL (see Section 11.1.3). UVLAMP_SIGNAL is function 33.

2. Slightly loosen the large brass thumbscrew located on the shutter housing (see Figure 10-3) so that the lamp can be moved.

3. While watching the UVLAMP_SIGNAL reading, slowly rotate the lamp or move it back and forth vertically until the UVLAMP_SIGNAL reading is at its maximum.

DO NOT grasp the UV lamp by its cap when changing its position (see Figure 10-3). Always grasp the main body of the lamp.

4. Compare the UVLAMP_SIGNAL reading to the information in Table 10-3 and follow the instructions there.

Teledyne ML - T100H Addendum to T100 Operation Manual TROUBLESHOOTING & REPAIR

51

Table 10-3: Example of HVPS Power Supply Outputs

UVLAMP_SIGNAL ACTION TO BE TAKEN

3500mV±200mV. No Action Required

> 4900mV at any time. Adjust the UV reference detector potentiometer (see Figure 10-4) until UVLAMP_SIGNAL reads approximately 3600mV before continuing to adjust the lamp position.

>4500mV or < 1000mV Adjust the UV reference detector potentiometer (see Figure 10-4) until UVLAMP_SIGNAL reads as close to 3500mV as possible.

.< 600mV Replace the lamp.


Adjustment

Pot


PCA

Beam

Splitter

Reaction

Cell

Shutter

Housing

UV Reference

Detector

Figure 10-4: Location of UV Reference Detector Potentiometer

5. Finger tighten the thumbscrew.

NOTE:

DO NOT over-tighten the thumbscrew.


52

10.3.2.2. PMT Hardware Calibration (FACTORY CAL)

The sensor module hardware calibration adjusts the slope of the PMT output when the instrument’s slope and offset values are outside of the acceptable range and all other more obvious causes for this problem have been eliminated.

Figure 10-5: Pre-Amplifier Board Layout

1. Set the instrument reporting range type to SNGL (see Section 6.7.4 of the T100 Manual)

2. Perform a zero–point calibration using zero air (see Section 7 of the T100 Manual).

3. Let the instrument stabilize by allowing it to run for one hour.

4. Adjust the UV Lamp. (See Section 10.3.2.1 of this addendum)

5. Perform a LAMP CALIBRATION procedure (see Section 6.9.7 of the T100 Manual).

6. Locate the Preamp board (see Figure 3-4 of this addendum).

7. Locate the Following Components On the Preamp board (see Figure 10-5 of this addendum):

HVPS coarse adjustment switch (Range 0-9, then A-F)

HVPS fine adjustment switch (Range 0-9, then A-F)

Gain adjustment potentiometer (Full scale is 10 to 12 turns).

Teledyne ML - T100H Addendum to T100 Operation Manual TROUBLESHOOTING & REPAIR

53

8. Set the HVPS coarse adjustment to its minimum setting (0).

9. Set the HVPS fine adjustment switch to its maximum setting (F).

10. Turn the gain adjustment potentiometer clockwise to its maximum setting.

11. Set the front panel display to show STABIL (see Section 6.2.1 of the T100 Manual)

12. Feed span gas into the analyzer.

13. Wait until the STABIL value is below 0.5 ppm,

NOTE

Use a span gas equal to 80% of the reporting range.

Example: for a reporting range of 200 ppm, use a span gas of 160 ppm.

14. Scroll to the OFFSET function and record the value.

15. Scroll to the NORM PMT value.

NOTE

Do not overload the PMT by accidentally setting both adjustment switches to their maximum setting. This can cause permanent damage to the PMT.

16. Determine the target NORM PMT value according to the following formulas.

If the reporting range is set for 500 ppm (the instrument will be using the 500 ppm physical range):

Target NORM PMT = (8 x span gas concentration) + OFFSET

If the reporting range is set for 2,001 ppb(the instrument will be using the 5,000 ppm physical range):

Target NORM PMT = (0.8 x span gas concentration) + OFFSET

EXAMPLE: If the OFFSET is 33 mV, the Reporting Range is 1000 ppm, the span gas should be 800

ppm SO2 and the calculation would be:

Target NORM PMT = (0.8 x 800) + 33 mV Target NORM PMT = 640 + 33 mV Target NORM PMT = 673 mV

17. Set the HVPS coarse adjustment switch to the lowest setting that will give you more than the

target NORM PMT signal from Step 16.

The coarse adjustment typically increments the NORM PMT signal in 100-300 mV steps.

18. Adjust the HVPS fine adjustment such that the NORM PMT value is at or just above the target NORM PMT signal from Step 16.

19. Continue adjusting the both the coarse and fine switches until NORM PMT is as close to (but not below) the target NORM PMT value from Step 16.


54

20. Adjust gain adjustment potentiometer until the NORM PMT value is ±10 mV of the target level from Step 16.

21. Perform span calibration (see Section 7 of the T100 Manual)

22. Scroll to the SLOPE function and record the value.

23. If the value of the SLOPE is between 0.900 and 1.100 the PMT Hardware calibration is complete.

24. If the value of the SLOPE is less than 0.900 or greater than 1.100:

1. Multiply the slope value from step 22 by the norm PMT value from step 19.

2. Repeat steps 17 through 24 using this new value for NORM PMT.

10.4. Technical Assistance

If this manual and its trouble-shooting / repair sections do not solve your problems, technical assistance may be obtained from Teledyne Monitor Labs, Inc., Customer Service, 35 Inverness Drive East, Englewood, CO 80112. Phone: 1-800-846-6062. Fax: 1-303-799-4853. Email: [email protected]

Before you contact customer service, fill out the problem report form in Appendix C, which is also available online for electronic submission at http://www.teledyne-ml.com/manuals.asp

User Notes:

mailto:[email protected]

http://www.teledyne-ml.com/manuals.asp

Teledyne ML - T100H UV Fluorescence SO2 Analyzer APPENDIX A - Version Specific Software Documentation

A-1

APPENDIX A - Version Specific Software Documentation

APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION

APPENDIX A-1: T100H Software Menu Trees, Revision C.0

APPENDIX A-2: Sample Display Menu – Z/S Valve Option Installed

APPENDIX A-3: Primary Setup Menu (Except iDAS)

APPENDIX A-4: Primary Setup Menu (iDAS)

APPENDIX A-5: Secondary Setup Menu (COMM & VARS)

APPENDIX A-6: Secondary Setup Menu (COMM Menu with Ethernet Card)

APPENDIX A-7: Secondary Setup Menu – Hessen Submenu

APPENDIX A-8: Secondary Setup Menu (DIAG)


NOTE

As the menu tree structure for the T100H and 100EH menu tree structure varies from that of the T100 and M100E, they are included in this appendix. Please refer to

Appendix A of the “parent” manual (either the T100 or the 100EH) for all other software documentation.

APPENDIX A - Version Specific Software Documentation Teledyne ML - T100H UV Fluorescence SO2 Analyzer

A-2


A-3

APPENDIX A-1: Software Menu Trees, Rev C.0

ZERO SPAN CONC

SAMPLE

<TST TST>

RANGE STABIL VAC PRES SAMP FL PMT NORM PMT UV LAMP LAMP RATIO STR. LGT DARK PMT DARK LMP SLOPE OFFSET HVPS RCELL TEMP BOX TEMP PMT TEMP TEST

TIME

Only appear if reporting range

is set for AUTO range

mode.

LOW HIGH

CAL MSG1,2 TEST1 CLR1,3

TEST FUNCTIONS Viewable by user while instrument is in SAMPLE Mode

1 Only appears when warning messages are activated 2 Press this key to cycle through list of active warning

messages. 3 Press this key to clear/erase the warning message

currently displayed

COMM DIAG

SETUP

CFG DAS RANG PASS CLK MORE

VARS

(Secondary Setup Menu)

(Primary Setup Menu)

ENTER SETUP PASS: 818

Figure A-1: Basic Sample Display Menu


A-4

LOW HIGH

ZERO SPAN CONC

SAMPLE

<TST TST>

SETUP

COMM DIAG VARS

(Secondary Setup Menu)

CFG DAS RANG PASS CLK MORE

(Primary Setup Menu)

Only appear if reporting range

is set for AUTO range

mode.

LOW HIGH

ZERO

LOW HIGH

SPAN CONC

MSG1,2 CLR1,3 CAL CALZ CALS TEST1

1 Only appears when warning messages are activated 2 Press this key to cycle through list of active warning

messages. 3 Press this key to clear/erase the warning message

currently displayed

RANGE STABIL VAC PRES SAMP FL PMT NORM PMT UV LAMP LAMP RATIO STR. LGT DRK PMT DRK LMP SLOPE OFFSET HVPS RCELL TEMP BOX TEMP PMT TEMP

TEST

TIME TEST FUNCTIONS Viewable by user while instrument is in SAMPLE Mode


Figure A-2: Sample Display Menu - Z/S Valve Option installed


A-5

CFG

MODEL NAME SERIAL NUMBER SOFTWARE

REVISION LIBRARY REVISION iCHIP SOFTWARE

REVISION1

HESSEN PROTOCOL REVISION1

ACTIVE SPECIAL SOFTWARE OPTIONS1

CPU TYPE DATE FACTORY

CONFIGURATION SAVED

PREV NEXT

1 Only appears if a applicable option/feature is installed and activated.

2 Only appears whenever the currently displayed sequence is not set for DISABLED.

3 Only appears when reporting range is set to AUTO range mode.

CLK PASS MORE

TIME DATE

ON

OFF

SNGL IND AUTO

MODE SET UNIT

RNGE DAS

Go To iDAS MENU TREE

(Fig. A-8)

Go To SECONDARY SETUP MENU

(Fig. A-5) <SET SET>

ACAL1

PREV NEXT

SEQ 1) SEQ 2) SEQ 3)

PREV NEXT

DISABLED ZERO

ZERO/SPANSPAN

TIMER ENABLE STARTING DATE STARTING TIME

DELTA DAYS DELTA TIME DURATION CALIBRATE

RANGE TO CAL3

MODE

ENTR

SET2

ENTR

EDIT

LOW3 HIGH3

PPM UGM

SETUP


Figure A-3: Primary Setup Menu (Except iDAS)


A-6

NAME EVENT

PARAMETERS REPORT PERIOD

NUMBER OF RECORDS RS-232 REPORT

CHANNEL ENABLE CAL. HOLD

CFG ACAL1

1 Only appears if Z/S valve is installed.

SAMPLE

CLK PASS MORE RNGE DAS

VIEW EDIT

CONC PNUMTC CALDAT

VIEW

DEL EDIT PRNT INS

SET> EDIT PRNT <SET

Cycles through available trigger

events.

Cycles through lists of

parameters chosen for this iDAS channel

Selects data point to view.

PREV NEXT NX10 PV10 <PRM PRM>

DEL EDIT PRNT INS

Cycles through already active parameters.

SET> EDIT PRNT <SET

SAMPLE MODE PRECISION

Cycles through available/active parameters.

AVG MIN MAX INST

OFF

ON

Creates/changes name.

Selects max no. of records

for this channel

PREV NEXT

PREV NEXT

PREV NEXT

PREV NEXT

PREV NEXT

PARAMETER

YES NO

YES NO

YES NO

YES NO

Sets the amount of time between each

report.


CONC PNUMTC CALDAT

Figure A-4: Primary Setup Menu (iDAS)


A-7

QUIET COMPUTER SECURITY HESSEN PROTOCOL E, 7, 1 RS-485 MULTIDROP PROTOCOL ENABLE MODEM ERROR CHECKING2

XON/XOFF HANDSHAKE2 HARDWARE HANDSHAKE HARDWARE FIFO2 COMMAND PROMPT

CFG ACAL1

SAMPLE

CLK PASS RNGE DAS MORE

COMM VARS DIAG

Go To DIAG MENU TREE

(Fig A-8)

1 Only appears if Z/S valve option is installed. 2 Only appears when the ENABLE INTERNET mode is

enabled for either COM1 or COM2.

INET3

2

GTWY IP SNET START STOP

COM1 COM2

BAUD RATE

PREV NEXT

MODE

<SET SET> EDIT

OFF

ON

PREV NEXT

300 1200 2400 4800 9600

19200 38400 57760

115200

TEST

TEST PORT

Password required

PREV NEXT JUMP EDIT PRINT

DAS_HOLD_OFF TPC_ENABLE RCELL_SET DYN_ZERO DYN_SPAN CONC_PRECISION CLOCK_ADJ

ID


Figure A-5: Secondary Setup Menu (COMM & VARS)


A-8

INSTRUMENT IP5

GATEWAY IP5

SUBNET MASK5

TCP PORT3

DHCP INSTRUMENT IP GATEWAY IP SUBNET MASK TCP PORT3

HOSTNAME4

CFG ACAL1

SETUP


COMM VARS DIAG

Go To DIAG MENU TREE

(Fig A-8)

1 Only appears if a valve option is installed. 2 Only appears when the Ethernet card (option 63) is installed. 3 Although TCP PORT is editable regardless of the DHCP state, do not change the setting for this property unless

instructed to by Teledyne Instruments Customer Service personnel. 4 HOST NAME is only editable when DHCP is ON. 5 INSTRUMENT IP, GATEWAY IP & SUBNET MASK are only editable when DHCP is OFF.

COM1

PREV NEXT JUMP EDIT PRINT

DAS_HOLD_OFF TPC_ENABLE RCELL_SET DYN_ZERO DYN_SPAN CONC_PRECISION CLOCK_ADJ

ID


<SET SET>

INET2

COMM - VARS MENU TREE

(Fig A-5) EDIT

ON

OFF EDIT

Figure A-6: Secondary Setup Menu (COMM Menu with Ethernet Card)


A-9

.

YES NO

PMT DET WARNINGUV LAMP WARNING

DARK CAL WARNINGIZS TEMP WARNING

BOX TEMP WARNINGPMT TEMP WARNING

RCELL TEMP WARNINGSAMPLE FLOW WARNING

SAMPLE PRESS WARNINGVACUUM PRES WARNING

HVPS WARNINGSYSTEN RESET

REAR BOARD NOT DETRELAY BOARDFRONT PANEL

ANALOG CAL WARNINGCANNOT DYN ZEROCANNOT DYN SPAN

INVALID CONCZERO CAL

LOW SPAN CALSPAN CAL

MANUAL MODEPPBPPMUGMMGM

TYPE 1 TYPE 2

CFG ACAL1

SETUP


COMM VARS

See Fig A-8

1 Only appears if a valve is installed. 2 Only appears when the HESSEN mode is enabled for

either COM1 or COM2.

COM1 COM2

See Table 6-27 for Flag Assignments

See Fig A-5

ID

<SET SET>

HESN2

RESPONSE MODE GAS LIST STATUS FLAGS VARIATION

EDIT

BCC TEXT CMD

DEL EDIT PRNT INS PREV NEXT

SO2, 110, REPORTED

DIAG


See Fig A-5

GAS TYPE GAS ID REPORTED

Select from list of available gases

(see Section 6.12.4.6).

ON OFF

Set Hessen ID number for selected gas type (see Section 6.12.4.6).

Figure A-7: Secondary Setup Menu - HESSEN Submenu


A-10

5) SAMPLE LED 6) CAL LED 7) FAULT LED 8) AUDIBLE BEEPER 9) ELEC TEST 10) OPTIC TEST 11) PREAMP RANGE HIGH 12) ST SYSTEM OK 13) ST CONC VALID 14) ST HIGH RANGE 15) ST ZERO CAL 16) ST SPAN CAL 17) ST DIAG MODE 18) ST LOW SPAN CAL 19) ST LAMP ALARM 20) ST DARK CAL ALARM 21) ST FLOW ALARM 22) ST PRESS ALARM 23) SR TEMP ALARM 24) ST HVPS ALARM 25) ST SYSTEM OK2 26) RELAY WATCHDOG 27) RCELL HEATER 28) CAL VALVE 29) SPAN VALVE 30) LOW SPAN VALVE 31) ZERO VALVE 32) DARK SHUTTER

33 INTERNAL ANALOG VOLTAGE SIGNALS 54 (see Appendix A)

CFG ACAL1 CLK PASS RNGE DAS MORE

COMM VARS

ANALOG OUTPUT

LAMP CALIBRATION

0) EXT ZERO CAL 1) EXT SPAN CAL 2) EXT LOW SPAN CAL 3) MAINT MODE 4) LANG2 SELECT

SIGNAL I/O

OFF

ON

ENTR

Start step Test

SAMPLE

DIAG

PREV NEXT

NONE PMT READING

UV READING VACUUM PRESSURE SAMPLE PRESSURE

SAMPLE FLOW RCELL TEMP

CHASSIS TEMP

PMT TEMP HVPS VOLTAGE

PREV NEXT ENTR ENTR

OPTIC TEST

ELECTRICAL TEST

Starts Test Starts Test

AOUTS CALIBRATED CONC OUT 1 CONC OUT 2 TEST OUTPUT CAL

RANGE REC OFFSET AUTO CAL CALIBRATED

0.1V 1V 5V 10V CURR

SET>

EDIT

CAL

OFF

ON

SET> <SET

<SET

ANALOG I/O CONFIGURATION

ENTR

Starts Test

PRESSURE CALIBRATION

ENTR

Starts Test

ENTR

Starts Test

TEST CHANNEL OUTPUT

FLOW CALIBRATION


Figure A-8: Secondary Setup Menu (DIA


A-11


Setting up the communications for integration with a Teledyne Monitor Labs system.

The following describes the settings that should be entered into the analyzer’s COMM sub menus.

Ethernet Communication

The following settings must be entered into the comm. menus in order to achieve Ethernet communication. Analyzers shipped with systems are setup at the factory.

ID: Analyzer specific. See table below.

INET:

DHCP: OFF

INST IP: site specific

GATEWAY IP: leave as factory default or site specific.

SUBNET MASK: leave as factory default or site specific.

TCP PORT: 3000

ONLINE: ON

BAUD RATE: 115200

Analyzer ID Table

SO2 TRS NOx CO CO2 O2 O2/CO2

MACHINE ID 100 102 200 300 360 802

GAS ID 150 160 141 130 120 170

Serial Communication

Teledyne Monitor Labs systems communicate to the analyzers via the PLC using serial communication. The communication protocol used in the analyzer is the Hessen two protocol. When an analyzer is first turned on, the Hessen variables do not exist in the non-volatile memory. In order to create these variables, the Hessen protocol must be turned on in COM 1 and then the power must be cycled.

HESN:

HESSEN VARIATION: TYP2

HESSEN RESPONSE MODE: BCC


A-12

HESSEN GAS LIST:

Any gas to be reported via the serial string needs to be entered here. Enter the gas, a gas ID and whether it is reported or not. Please note that this ID is different form the machine or internet ID stated above. For example: SO2, 150, Reported. See table below for gas ID’s needed for each analyzer. When more than one analyzer is in a system, the second analyzer will be 2XX e.g. SO2, 250, Reported. Refer to system prints for system specific ID’s.

HESSEN STATUS FLAGS:

Set any the flag number to 0001 for any warning that should sent out on the serial string as a common analyzer fault. All other flags should be set to 0000 except for the PPM UNITS which should be set to 4000. Please see table below for TML recommended list of analyzer specific flags which should be set to 0001

COM1:

COM1 MODE: *This number is a hexadecimal based on the following settings. It may change with software revisions and therefore is not listed here.

QUITE MODE: ON

COMPUTER MODE: ON

SECURITY MODE: OFF

HESSEN PROTOCOL: ON

E,7,1 MODE: OFF

RS-485 MODE: OFF

MULTIDROP MODE: ON

ENABLE MODEM: OFF

ERROR CHECKING: OFF

XON/XOFF HANDSHAKE: OFF

HARDWARE HANDSHAKE: OFF

HARDWARE FIFO: ON

COMMAND PROMPT: OFF

COM1 BAUD RATE: 2400


A-13

Warning / ID SO2 TRS NOx CO CO2 O2 O2/CO2

PMT DET X X

UV LAMP X X

BOX TEMP X X X X X X X

PMT TEMP X X X

RCELL TEMP X X X

SAMPLE FLOW X X X X X X X

SAMPLE PRESSURE

X X X X X X X

HVPS X X X

MANIFOLD TEMP X

CONV TEMP X

RCELL PRESSURE

X

*High Range

X

OZONE FLOW X

OZONE GEN OFF X

SYNC WARN X X

SOURCE WARN X X

BENCH TEMP X X

WHEEL TEMP X X

SAMPLE TEMP X X

PHOTO TEMP X X

O2(CO2) CELL TEMP

X X

OPTIONAL GAS CELL TEMP

X *1 X *1 X *1 X *1 X *1

ID (machine or internet)

100 102 200 300 360 802

ID (Hessen Gas) 150 160 141 130 120 122

*1 If the analyzer has an optional gas sensor installed, i.e. a CO2 cell in a T300, set the temperature flag for that option.

THIS PAGE IS INTENTIONALLY LEFT BLANK

T100H Manual Addendum APPENDIX B – T100H Spare Parts List

072650000 Rev A B-1

APPENDIX B – T100H Spare Parts List

NOTE

Use of replacement parts other than those supplied by TML may result in non-compliance with European standard EN 61010-1.

T100HSP – T100H Spare Parts List

APPENDIX B – T100H Spare Parts List T100H Manual Addendum

B-2 072650000 Rev A

LTR DESCRIPTION DATE INCORP APPRA Initial Release per ECO 6988 7/15/2011 JN/CAD JN

REVISION HISTORY

T100H ANALYZER SPARE PARTS LIST

T100HSP RevA Page 1 of 4

Part Number Description Level

000940400 ORIFICE, 4 MIL, BLUE 2000940800 ORIFICE, 012 MIL, RXCELL 2002690000 LENS, UV 2002700000 LENS, PMT 2002740000 FILTER, PMT OPTICAL, 360 NM 2003290000 ASSY, THERMISTOR 3011630000 GASKET, HVPS INSULATOR 2013140000 ASSY, COOLER FAN (NOX/SOX) 3013400000 CD, PMT, SO2, TML50/E 2013420000 ASSY, ROTARY SOLENOID, TML50 2013570000 ASSY, THERMISTOR (COOLER) 3014080100 ASSY, HVPS, SOX/NOX 2016290000 WINDOW, SAMPLE FILTER, 47MM 3016300700 ASSY, SAMPLE FILTER, 47MM, ANG BKT, TFE 3018080000 KIT, DESSICANT BAGGIES (12) 1023410000 PCA, FLOW/PRESSURE TML50H 2037860000 ORING, TFE RETAINER, SAMPLE FILTER 1040010000 ASSY, FAN REAR PANEL, E SERIES 3045870100 PCA, TML50H UV REF DETECTOR 3046210000 ADDENDUM, MANUAL, TML50H 3046250000 ASSY, RXCELL HEATER/FUSE, TML50 2046260000 ASSY, THERMISTOR, RXCELL, TML50 3049310100 PCA, TEC CONTROL, E SERIES 2050610100 CONFIGURATION PLUGS, 115V/60Hz 3050610200 CONFIGURATION PLUGS, 115V/50Hz 3050610300 CONFIGURATION PLUGS, 220-240V/60Hz 3050610400 CONFIGURATION PLUGS, 220-240V/50Hz 3058021100 PCA, MOTHERBOARD, E SERIES, GEN 5-I 2066970000 PCA, INTRF.LCD TOUCH SCRN, F/P 3067240000 CPU,PC-104 3067300100 PCA, AUX-I/O BOARD, ETHERNET 3067900000 LCD MODULE, W/TOUCHSCREEN 3068810000 PCA, LVDS TRANSMITTER BOARD 3069340100 DISK ON MODULE, w/SOFTWARE, STD, T100H 3069500000 PCA,SERIAL & VIDEO INTERFACE BOARD 3072150000 ASSY. TOUCHSCREEN CONTROL MODULE 3072650000 MANUAL, OPERATORS, T100H 3884-017300 PUMP ASSY, EXTERNAL, 115V/60 HZ, THOMAS 298415105-1 EXTERNAL SCRUBBER ASSY., CHARCOAL 2

T100H INDIVIDUAL SPARE PARTS LIST


Part Number Description Level

CN0000458 CONNECTOR, REAR PANEL, 12 PIN 3CN0000520 CONNECTOR, REAR PANEL, 10 PIN 3FL0000001 FILTER, SS 1HW0000005 FOOT, CHASSIS 3HW0000036 TFE TAPE, 1/4" (48 FT/ROLL) 1HW0000090 SPRING, SS, FLOW CONTROL 1HW0000453 SUPPORT, CIRCUIT BD, 3/16" ICOP 3HW0000685 LATCH, MAGNETIC, FRONT PANEL 3KIT000095 REPLACEMENT, COOLER KIT, TML50/41 2KIT000253 KIT, SPARE PS37, E SERIES 2KIT000254 POWER SUPPLY, SWITCHING, 12V/60W 2OR0000001 ORING, FLOW CONTROL/IZS 1OR0000084 ORING, UV FILTER 1RL0000015 RELAY, DPDT, GORDOS PREFERRED 2SW0000051 SWITCH, POWER, CIRC BR 3SW0000059 PRESSURE XDUCER, 0-15 PSIA 2041800400 PCA, PMT PREAMP, TML50 R2043570000 AKIT, EXPENDABLES, TML50/87 R1045230200 PCA, RELAY CARD W/RELAYS, E SERIES, S/N'S >455 R2047280000 KIT, SPARE PARTS, TML50 R2061930000 PCA, UV LAMP DRIVER, GEN-2 R298000242 KIT, PUMP SERVICE, THOMAS PUMP R2

850-056500 REFILL KIT, ACTIVATED CHARCOAL, 1 LB. R1KIT000093 REPLACEMENT KIT, 214NM FILTER (03187) R2KIT000236 KIT, UV LAMP REPLCMNT w/E-A ADPTR. R2OR0000004 ORING, OPTIC/CELL, CELL/TRAP R1OR0000006 ORING, CELL/PMT R1OR0000007 ORING, PMT/BARREL/CELL R1OR0000015 ORING, PMT FILTER R1OR0000016 ORING, UV LENS R1OR0000027 ORING, COLD BLOCK/PMT HOUSING & HEATSINK R1OR0000048 ORING, REF DETECTOR R1OR0000060 ORING, PRESSURE TRANSDUCER R1OR0000083 ORING, PMT SIGNAL & OPTIC LED R1OR0000094 ORING, SAMPLE FILTER R1

T100H INDIVIDUAL SPARE PARTS LIST

SPARE PARTS FOR ANALYZER OPTIONS ARE ON FOLLOWING PAGE(S)


Option Description41 Current Loop Analog Output

64A PCA, AUX-I/O BOARD, ETHERNET & USB 64B PCA, AUX-I/O BD, ETHERNET, ANALOG & USB 65A Oxygen Sensor67A Carbon Dioxide Sensor

FLTR TFE Filter ElementsPU71 Pump, External, Ultraquiet, KNF, 115V/60HZ

Option Part Number Description Level

41 KIT000219 PCA, 4-20MA OUTPUT, (E-OPTION) 3

64A 067300200 PCA, AUX-I/O BOARD, ETHERNET & USB 3

64B 067300000 PCA, AUX-I/O BD, ETHERNET, ANALOG & USB 3

65A 000940400 ORIFICE, 4 MIL, O2 OPTION R2

65A 043420000 ASSY, HEATER/THERMISTOR O2 OPTION 3

65A OP0000030 OXYGEN TRANSDUCER 3

67A 054250000 OPTION, CO2 SENSOR 20% VAISALA 367A OP0000033 CO2 MODULE, 0-20%, VAISALA 267A OR0000101 ORING, CO2 OPTION R1

FLTR 009690000 AKIT, TFE FLTR ELEMENT, 47MM, (FL6) (100) 2

FLTR 009690100 AKIT, TFE FLTR, 47MM, (FL6) (30) 1

PU71 PU0000071 PUMP, EXTERNAL, ULTRAQUIET, KNF, 115V/60HZ 2PU71 PU0000073 REBUILD KIT FOR PU71 R1

INDEX OF OPTIONS FOR T100H

T100H INDIVIDUAL OPTIONS SPARE PARTS LIST

Levels marked with an "R" are TML recommended parts to have on hand for typical repairs and maintenance.

(Not Included in Standard Analyzer Configuration)

Level 1: General maintenance supplies and expedables such as filters, O-rings, lamps, etc.

Level 2: Critical items that are known from experience to have a higher failure rate, such as pumps, heaters, converters, valves, and circuit boards.

Level 3: Other miscellaneous items not included in Level 1 or 2. This level includes other spare parts that are not expected to fail over a given time frame.


T100H Instruction Manual

Warranty/Repair Questionnaire T100H

TELEDYNE ML CUSTOMER SERVICE EMAIL: [email protected]

PHONE: (303) 792-3300 TOLL FREE: (800) 846-6062 FAX: (303) 799-4853

072650000 Rev A Pg: C-1

Customer: _______________________________________ Phone: _______________________________________

Contact Name: ___________________________________ Fax No: ______________________________________

Site Address: _____________________________________________________________________________________

Serial No.: _______________________________________ Firmware Revision: _____________________________

1. Are there any failure messages? ____________________________________________________________________

________________________________________________________________________________________________

Please complete the following table: (Note: Depending on options installed, not all test parameters shown below will be available in your instrument)

PARAMETER DISPLAYED AS OBSERVED

VALUE UNITS NOMINAL RANGE

Range RANGE PPM

UG/M3 1-5000 PPM Standard

Stability STABIL PPM

UG/M3 <.1 PPM with Zero Air

Vacuum VAC In-Hg-A 4 – 10 “Hg

Sample Pressure PRES In-Hg-A 24 – 29

Sample Flow SAMP FL cc/min 700 ±10%

PMT Signal PMT mV 0 ± 100 with Zero Air

Normalized PMT Signal NORM PMT mV 0 ± 100 with Zero Air

UV Lamp UV LAMP mV 1000 – 4800

UV Lamp Ratio LAMP RATIO % 35 – 120%

Stray Light STR. LGT PPM -50 to +100

Dark PMT DRK PMT mV <200

Dark Lamp DRK LMP mV -30 to 50

Slope SLOPE - 1.0 ± 0.3

Offset OFFSET mV <200

High Voltage Power Supply HVPS V 400 – 750*

Reaction Cell Temperature RCELL TEMP °C 50 ± 1

Box Temperature BOX TEMP °C Ambient + (3-7)

PMT Temperature PMT TEMP °C 7 ± 2

Time of Day TIME HH:MM:SS

T100H Instruction Manual

Warranty/Repair Questionnaire T100H

TELEDYNE ML CUSTOMER SERVICE EMAIL: [email protected]

PHONE: (303) 792-3300 TOLL FREE: (800) 846-6062 FAX: (303) 799-4853

Page C-2 072650000 Rev A

Test Settings

Test Value Observed Value Acceptable Value

ETEST PMT Reading 2000 ± 1000MV

OTEST PMT Reading 2000 ± 20 MV

2. Have you performed a leak check and flow check? ________________________________________________

3. What are the failure symptoms? ______________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

4. What test have you done trying to solve the problem? _____________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

5. If possible, please include a portion of a strip chart pertaining to the problem. Circle pertinent data.

Other information: ____________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

Thank you for providing this information. Your assistance enables Teledyne ML to respond faster to the problem that you are encountering.

T100H Instruction Manual APPENDIX D - ELECTRONIC SCHEMATICS

072650000 Rev A D-1

APPENDIX D - ELECTRONIC SCHEMATICS

Table D-1: List of Included Electronic Schematics

DOCUMENT # DOCUMENT TITLE

0690801 Interconnect List, T100

06908 Interconnect Drawing, T100

04354 PCA, 04003, Pressure/Flow Transducer Interface

04524 PCB, Relay, T100

04181 PCA, PMT Preamp, T100

05064 PCA, UV Ref, Dual Out, T100

04693 Driver, Bursting UV Lamp, T100

04932 PCB, TEC Amplifier, T100

04468 PCA, Analog Output Isolator, T100

05083 PCA, G5 Motherboard PN 05802

06698 GUI Interface

06882 LVDS, Transmitter Board

06731 Auxiliary I/O Board (Power-Ethernet)

User Notes:

APPENDIX D - ELECTRONIC SCHEMATICS T100H Instruction Manual

D-2 072650000 Rev A

Interconnect List, T100(Reference 0690801A)

Revision Checked Date DCNA KV 9/3/10 5833

Cable PN Signal Assembly PN J/P Pin Assembly PN J/P Pin0364901 CBL ASSY, AC POWER

AC Line Power Entry CN0000073 L Power Switch SW0000025 LAC Neutral Power Entry CN0000073 N Power Switch SW0000025 NPower Grnd Power Entry CN0000073 ShieldPower Grnd Power Entry CN0000073 ChassisAC Line Switched Power Switch SW0000025 L PS2 (+12) 068020000 SK2 1AC Neu Switched Power Switch SW0000025 N PS2 (+12) 068020000 SK2 3Power Grnd Power Entry CN0000073 PS2 (+12) 068020000 SK2 2AC Line Switched Power Switch SW0000051 L PS1 (+5, ±15) 068010000 SK2 1AC Neu Switched Power Switch SW0000025 N PS1 (+5, ±15) 068010000 SK2 3Power Grnd Power Entry CN0000073 PS1 (+5, ±15) 068010000 SK2 2AC Line Switched Power Switch SW0000025 L Relay PCA 045230100 J1 1AC Neu Switched Power Switch SW0000025 N Relay PCA 045230100 J1 3Power Grnd Power Entry CN0000073 Relay PCA 045230100 J1 2

03829 CBL ASSY, DC POWER TO MOTHERBOARDDGND Relay PCA 045230100 J7 1 Motherboard 058021100 J15 1+5V Relay PCA 045230100 J7 2 Motherboard 058021100 J15 2AGND Relay PCA 045230100 J7 3 Motherboard 058021100 J15 3+15V Relay PCA 045230100 J7 4 Motherboard 058021100 J15 4AGND Relay PCA 045230100 J7 5 Motherboard 058021100 J15 5-15V Relay PCA 045230100 J7 6 Motherboard 058021100 J15 6+12V RET Relay PCA 045230100 J7 7 Motherboard 058021100 J15 7+12V Relay PCA 045230100 J7 8 Motherboard 058021100 J15 8Chassis Gnd Relay PCA 045230100 J7 10 Motherboard 058021100 J15 9

04023 CBL, I2C, RELAY BOARD TO MOTHERBOARDI2C Serial Clock Motherboard 058021100 P107 3 Relay PCA 045230100 P3 1I2C Serial Data Motherboard 058021100 P107 5 Relay PCA 045230100 P3 2I2C Reset Motherboard 058021100 P107 2 Relay PCA 045230100 P3 4I2C Shield Motherboard 058021100 P107 6 Relay PCA 045230100 P3 5

0402602 CBL, IZS HTR/TH, RXCELL & OB THRTHA Motherboard 058021100 P27 7 RX Cell Thermistor 046260000 2RTHB Motherboard 058021100 P27 14 RX Cell Thermistor 046260000 1IZTA Motherboard 058021100 P27 6 IZS Therm/Htr 052660000 2IZTB Motherboard 058021100 P27 13 IZS Therm/Htr 052660000 3IZS-L Relay PCA 045230100 P18 1 IZS Therm/Htr 052660000 4IZS-N Relay PCA 045230100 P18 2 IZS Therm/Htr 052660000 1GND Relay PCA 045230100 P18 11 ShieldO2-L Relay PCA 045230100 P18 6 O2 Sensor Therm/Htr 043420000 4O2-N Relay PCA 045230100 P18 7 O2 Sensor Therm/Htr 043420000 2TS3 Relay PCA 045230100 P18 3 Relay PCA 045230100 P18 4TS4 Relay PCA 045230100 P18 8 Relay PCA 045230100 P18 9N/C Relay PCA 045230100 P18 12 ShieldO2TA Motherboard 058021100 P27 4 O2 Sensor Therm/Htr 043420000 3O2TB Motherboard 058021100 P27 11 O2 Sensor Therm/Htr 043420000 1

0402701 CBL, RX CELL HEATERSRH1B Relay PCA 045230100 P2 1 RX Cell Heaters 046250000 4RH2B Relay PCA 045230100 P2 1 RX Cell Heaters 046250000 6RH1A Relay PCA 045230100 P2 2 RX Cell Heaters 046250000 3RTS1 Relay PCA 045230100 P2 3 RX Cell Heaters 046250000 1RTS2 Relay PCA 045230100 P2 4 RX Cell Heaters 046250000 2RH2A Relay PCA 045230100 P2 5 RX Cell Heaters 046250000 5

Relay PCA 045230100 P2 13 Relay PCA 045230100 P2 14Relay PCA 045230100 P2 8 Relay PCA 045230100 P2 9

04105 CBL, KEYBD TO MTHBRDKbd Interupt LCD Interface PCA 066970000 J1 7 Motherboard 058021100 J106 1DGND LCD Interface PCA 066970000 J1 2 Motherboard 058021100 J106 8SDA LCD Interface PCA 066970000 J1 5 Motherboard 058021100 J106 2SCL LCD Interface PCA 066970000 J1 6 Motherboard 058021100 J106 6Shld LCD Interface PCA 066970000 J1 10 Motherboard 058021100 J106 5

FROM TO

DescriptionInitial Release

068070000 Rev A D-1


Cable PN Signal Assembly PN J/P Pin Assembly PN J/P PinFROM TO

04176 CBL, DC POWER TO RELAY BOARDDGND Relay PCA 045230100 P8 1 Power Supply Triple 068010000 J1 3+5V Relay PCA 045230100 P8 2 Power Supply Triple 068010000 J1 1+15V Relay PCA 045230100 P8 4 Power Supply Triple 068010000 J1 6AGND Relay PCA 045230100 P8 5 Power Supply Triple 068010000 J1 4-15V Relay PCA 045230100 P8 6 Power Supply Triple 068010000 J1 5+12V RET Relay PCA 045230100 P8 7 Power Supply Single 068020000 J1 3+12V Relay PCA 045230100 P8 8 Power Supply Single 068020000 J1 1

04437 CBL, PREAMPLIFIER TO TECPreamp TEC drive VREF Preamp PCA 041800400 J1 1 TEC PCA 049310100 J3 1Preamp TEC drive CTRL Preamp PCA 041800400 J1 2 TEC PCA 049310100 J3 2Preamp TEC drive AGND Preamp PCA 041800400 J1 3 TEC PCA 049310100 J3 3

0448501 CBL, SHUTTER TO RELAY BOARD+12V RET Shutter 013420000 1 Relay PCA 045230100 P6 1+12V Shutter 013420000 2 Relay PCA 045230100 P6 2

04488 CBL, MAIN HARNESSAGND Relay PCA 045230100 P5 1 O2 Sensor 049210000 P1 5-V15 Relay PCA 045230100 P5 2 O2 Sensor 049210000 P1 6 Motherboard 058021100 P109 10 O2 Sensor 049210000 P1 9O2 SIGNAL- Motherboard 058021100 P109 7 O2 Sensor 049210000 P1 10O2 SIGNAL+ Motherboard 058021100 P109 1 ShieldPMT TEMP Motherboard 058021100 P109 4 PMT Preamp PCA 041800400 P6 5HVPS Motherboard 058021100 P109 5 PMT Preamp PCA 041800400 P6 6PMT SIGNAL+ Motherboard 058021100 P109 6 PMT Preamp PCA 041800400 P6 7AGND Motherboard 058021100 P109 12 PMT Preamp PCA 041800400 P6 8AGND Motherboard 058021100 P109 11 ShieldETEST Motherboard 058021100 P108 8 PMT Preamp PCA 041800400 P6 1OTEST Motherboard 058021100 P108 16 PMT Preamp PCA 041800400 P6 2PHYSICAL RANGE Motherboard 058021100 P108 7 PMT Preamp PCA 041800400 P6 4AGND Motherboard 058021100 P109 9 UV Ref PCA 050630100 P1 4CH7 Motherboard 058021100 P109 3 UV Ref PCA 050630100 P1 1CH2 Motherboard 058021100 P109 2 UV Ref PCA 050630100 P1 5+15V Relay PCA 045230100 P10 4 UV Ref PCA 050630100 P1 2-15V Relay PCA 045230100 P10 6 UV Ref PCA 050630100 P1 3TEC +12V RET Relay PCA 045230100 P10 7 TEC PCA 049310100 2TEC +12V Relay PCA 045230100 P10 8 TEC PCA 049310100 1DISP RET Relay PCA 045230100 P10 1 LCD Interface PCA 066970000 P14 8+5 DISP Relay PCA 045230100 P10 2 LCD Interface PCA 066970000 P14 1EGND Shield LCD Interface PCA 066970000 P14 4SDA Lamp Driver PCA 061930000 P1 4 LCD Interface PCA 066970000 P14 5SCL Lamp Driver PCA 061930000 P1 3 LCD Interface PCA 066970000 P14 6+12V Lamp Driver PCA 061930000 P1 1 Relay PCA 045230100 P9 8+12RET Lamp Driver PCA 061930000 P1 2 Relay PCA 045230100 P9 7DGND PMT Preamp PCA 041800400 P5 1 Relay PCA 045230100 P9 1VCC PMT Preamp PCA 041800400 P5 2 Relay PCA 045230100 P9 2+15V PMT Preamp PCA 041800400 P5 4 Relay PCA 045230100 P9 4-15V PMT Preamp PCA 041800400 P5 6 Relay PCA 045230100 P9 6DGND LCD Interface PCA 066970000 P14 2 Relay PCA 045230100 P11 1VCC LCD Interface PCA 066970000 P14 3 Relay PCA 045230100 P11 2+12RET Fan 040010000 1 Relay PCA 045230100 P11 7+12V Fan 040010000 2 Relay PCA 045230100 P11 8AGND Flow Module PCA 040030100 P1 3 Relay PCA 045230100 P11 3+15V Flow Module PCA 040030100 P1 6 Relay PCA 045230100 P11 4PRESS SIGNAL 1 Flow Module PCA 040030100 P1 2 Motherboard 058021100 P110 6PRESS SIGNAL 2 Flow Module PCA 040030100 P1 4 Motherboard 058021100 P110 5FLOW SIGNAL 1 Flow Module PCA 040030100 P1 5 Motherboard 058021100 P110 4FLOW SIGNAL 2 Flow Module PCA 040030100 P1 1 Motherboard 058021100 P110 3SHIELD Shield Motherboard 058021100 P110 12SHIELD Shield Motherboard 058021100 P110 9TC SIGNAL 1 Relay PCA 045230100 P17 1 Motherboard 058021100 P110 2TC 1 SIGNAL DGND Relay PCA 045230100 P17 2 Motherboard 058021100 P110 8TC SIGNAL 2 Relay PCA 045230100 P17 3 Motherboard 058021100 P110 1TC 2 SIGNAL DGND Relay PCA 045230100 P17 4 Motherboard 058021100 P110 7

068070000 Rev A D-2



04562 CBL, Z/S IZS VALVESSample Valve +12V Relay PCA 045230100 P4 1 SMP/CAL 055560000 1Sample Valve +12V RET Relay PCA 045230100 P4 2 SMP/CAL 055560000 2Zero/Span valve +12V Relay PCA 045230100 P4 3 ZS/HI S 055560100 1Zero/Span valve +12V RERelay PCA 045230100 P4 4 ZS/HI S 055560100 2Low Span Valve +12V Relay PCA 045230100 P4 5 Lo Span 055560100 1Low Span Valve +12V RERelay PCA 045230100 P4 6 Lo Span 055560100 2AutoZero Valve +12V Relay PCA 045230100 P4 7 Zero 055560000 1AutoZero Valve +12V RETRelay PCA 045230100 P4 8 Zero 055560000 2

04671 CBL, MOTHERBOARD TO XMITTER BD (MULTIDROP OPTIONGND Motherboard 058021100 P12 2 Xmitter bd w/Multidrop 069500000 J4 2RX0 Motherboard 058021100 P12 14 Xmitter bd w/Multidrop 069500000 J4 14RTS0 Motherboard 058021100 P12 13 Xmitter bd w/Multidrop 069500000 J4 13TX0 Motherboard 058021100 P12 12 Xmitter bd w/Multidrop 069500000 J4 12CTS0 Motherboard 058021100 P12 11 Xmitter bd w/Multidrop 069500000 J4 11RS-GND0 Motherboard 058021100 P12 10 Xmitter bd w/Multidrop 069500000 J4 10RTS1 Motherboard 058021100 P12 8 Xmitter bd w/Multidrop 069500000 J4 8CTS1/485- Motherboard 058021100 P12 6 Xmitter bd w/Multidrop 069500000 J4 6RX1 Motherboard 058021100 P12 9 Xmitter bd w/Multidrop 069500000 J4 9TX1/485+ Motherboard 058021100 P12 7 Xmitter bd w/Multidrop 069500000 J4 7RS-GND1 Motherboard 058021100 P12 5 Xmitter bd w/Multidrop 069500000 J4 5RX1 Motherboard 058021100 P12 9 Xmitter bd w/Multidrop 069500000 J4 9TX1/485+ Motherboard 058021100 P12 7 Xmitter bd w/Multidrop 069500000 J4 7RS-GND1 Motherboard 058021100 P12 5 Xmitter bd w/Multidrop 069500000 J4 5

06737 CBL, I2C to AUX I/O (ANALOG IN OPTION ATX- Motherboard 058021100 J106 1 Aux I/O PCA 067300000 J2 1

ATX+ Motherboard 058021100 J106 2 Aux I/O PCA 067300000 J2 2LED0 Motherboard 058021100 J106 3 Aux I/O PCA 067300000 J2 3ARX+ Motherboard 058021100 J106 4 Aux I/O PCA 067300000 J2 4ARX- Motherboard 058021100 J106 5 Aux I/O PCA 067300000 J2 5LED0+ Motherboard 058021100 J106 6 Aux I/O PCA 067300000 J2 6LED1+ Motherboard 058021100 J106 8 Aux I/O PCA 067300000 J2 8

06738 CBL, CPU COM to AUX I/O (USB OPTION RXD CPU PCA 067240000 COM1 1 Aux I/O PCA 0673000 or -02 J3 1

DCD CPU PCA 067240000 COM1 2 Aux I/O PCA 0673000 or -02 J3 2DTR CPU PCA 067240000 COM1 3 Aux I/O PCA 0673000 or -02 J3 3TXD CPU PCA 067240000 COM1 4 Aux I/O PCA 0673000 or -02 J3 4DSR CPU PCA 067240000 COM1 5 Aux I/O PCA 0673000 or -02 J3 5GND CPU PCA 067240000 COM1 6 Aux I/O PCA 0673000 or -02 J3 6CTS CPU PCA 067240000 COM1 7 Aux I/O PCA 0673000 or -02 J3 7RTS CPU PCA 067240000 COM1 8 Aux I/O PCA 0673000 or -02 J3 8RI CPU PCA 067240000 COM1 10 Aux I/O PCA 0673000 or -02 J3 10

06738 CBL, CPU COM to AUX I/O (MULTIDROP OPTION RXD CPU PCA 067240000 COM1 1 Xmitter bd w/Multidrop 069500000 J3 1

DCD CPU PCA 067240000 COM1 2 Xmitter bd w/Multidrop 069500000 J3 2DTR CPU PCA 067240000 COM1 3 Xmitter bd w/Multidrop 069500000 J3 3TXD CPU PCA 067240000 COM1 4 Xmitter bd w/Multidrop 069500000 J3 4DSR CPU PCA 067240000 COM1 5 Xmitter bd w/Multidrop 069500000 J3 5GND CPU PCA 067240000 COM1 6 Xmitter bd w/Multidrop 069500000 J3 6CTS CPU PCA 067240000 COM1 7 Xmitter bd w/Multidrop 069500000 J3 7RTS CPU PCA 067240000 COM1 8 Xmitter bd w/Multidrop 069500000 J3 8RI CPU PCA 067240000 COM1 10 Xmitter bd w/Multidrop 069500000 J3 10

06739 CBL, CPU ETHERNET TO AUX I/O ATX- CPU PCA 067240000 LAN 1 Aux I/O PCA 06730XXXX J2 1

ATX+ CPU PCA 067240000 LAN 2 Aux I/O PCA 06730XXXX J2 2LED0 CPU PCA 067240000 LAN 3 Aux I/O PCA 06730XXXX J2 3ARX+ CPU PCA 067240000 LAN 4 Aux I/O PCA 06730XXXX J2 4ARX- CPU PCA 067240000 LAN 5 Aux I/O PCA 06730XXXX J2 5LED0+ CPU PCA 067240000 LAN 6 Aux I/O PCA 06730XXXX J2 6LED1 CPU PCA 067240000 LAN 7 Aux I/O PCA 06730XXXX J2 7LED1+ CPU PCA 067240000 LAN 8 Aux I/O PCA 06730XXXX J2 8

06741 CBL, CPU USB TO FRONT PANELGND CPU PCA 067240000 USB 8 LCD Interface PCA 066970000 J9 LUSBD3+ CPU PCA 067240000 USB 6 LCD Interface PCA 066970000 J9 LUSBD3- CPU PCA 067240000 USB 4 LCD Interface PCA 066970000 J9 VCC CPU PCA 067240000 USB 2 LCD Interface PCA 066970000 J9

068070000 Rev A D-3



06746 CBL, MB TO 06154 CPUGND Motherboard 058021100 P12 2 ShieldRX0 Motherboard 058021100 P12 14 CPU PCA 067240000 COM1 1RTS0 Motherboard 058021100 P12 13 CPU PCA 067240000 COM1 8TX0 Motherboard 058021100 P12 12 CPU PCA 067240000 COM1 4CTS0 Motherboard 058021100 P12 11 CPU PCA 067240000 COM1 7RS-GND0 Motherboard 058021100 P12 10 CPU PCA 067240000 COM1 6RTS1 Motherboard 058021100 P12 8 CPU PCA 067240000 COM2 8CTS1/485- Motherboard 058021100 P12 6 CPU PCA 067240000 COM2 7RX1 Motherboard 058021100 P12 9 CPU PCA 067240000 COM2 1TX1/485+ Motherboard 058021100 P12 7 CPU PCA 067240000 COM2 4RS-GND1 Motherboard 058021100 P12 5 CPU PCA 067240000 COM2 6RX1 Motherboard 058021100 P12 9 CPU PCA 067240000 485 1TX1/485+ Motherboard 058021100 P12 7 CPU PCA 067240000 485 2RS-GND1 Motherboard 058021100 P12 5 CPU PCA 067240000 485 3

06910 CBL, COOLER FAN+12V RET Relay PCA 045230100 P12 7 Cooler Fan 013140000 2+12V Relay PCA 045230100 P12 8 Cooler Fan 013140000 1

WR256 CBL, XMITTER TO INTERFACELCD Interface PCA 066970000 J15 Transmitter PCA 068810000 J1

068070000 Rev A D-4

06807 Rev A D-5

TML

068070000 Rev A D-5

1 2 43

A

B

C

D

4321

D

C

B

A

APPROV ALS

DR AWN

CHECKED

APPROV ED

DATE

S IZE D R AW ING NO . R E V IS ION

S HEET

The information herein is theproperty of TML and issubmitted in strictest con-

Unauthorized use by anyonedence for reference only.

for any other purposes isprohibited. This document orany information containedin it may not be duplicatedwithout proper authorization.

S CH , P CA 04003, PR E SS/FLOW, ' E ' S E R IE S

04354 D

1 13-Dec- 2007 LAS T M OD.

B

of

R 21.1K

+15V

123456

S 1

AS CX PR E SS UR E S E NSOR

123456

S 2

AS CX PR E SS UR E S E NSOR

123

S 3

FLOW S E NSOR

+15V

+15VTP5

S 2_OUTTP 4

S 1/S4_OUTTP 2

10V _R E FTP 1G ND

TP 3S 3_OUT

2

3

1

VR 2

LM4040CIZ

2

3

1

VR 1

LM4040CIZ

R 1499

123

456

J1

MINIF IT6

C11. 0UF

C21. 0UF

1234

S4

CON4

+15V

C31.0

C N_64 7 X 3

F M_4

068070000 Rev A D-6

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

B

Date: 16-May-2007 Sheet of File: N:\PCBMGR\04522cc\source\04522.ddbDrawn By:

TeTe

04524 D

Schem, M100E/M200E/M400E Relay PCB

1 3

1 2

U2A

SN74HC04

3 4

U2B

5 6

U2C

11 10

U2E

OUT4 1

K2

OUT 33

GND

4GND

5

OUT 26

K 7

OUT 1 8IN 19IN 2

10

VCC

11

GND

12

GND

13

ENABLE14 IN 315

IN 416U5

UDN2540B(16)

12345

J3

CON5

VBATT1

VOUT2

VCC3

GND4

BATT_ON5

LOW LINE'6

OSC IN7

OSC SEL8

RESET 16

RESET' 15

WDO' 14

CD IN'13

CD OUT'12

WDI11

PFO'10

PFI 9

U4

MAX693C20.001

VCC

R41M

C31

AA

KK

D17

DL4148

VCC

D1

RED

21 3 4 5 6 7 8 9

10

RN1330

I2C_Vcc

D2

YEL

D3

YEL

D4

YEL

D7

GRN

D8

GRN

D9

GRN

AA

KK

D10

GRN

9 8

U2D

VCC

12345678

J4

8 PIN

+12RET

VALVE0

VALVE1

VALVE2

VALVE3

+C6

2000/25

+12V

123456789

10

J5

CON10THROUGH

112345678910

J7

CON10THROUGH

112345678910

J8

CON10THROUGH

112345678910

J9

CON10THROUGH

DGNDVCCAGND+15VAGND-15V+12RET+12VEGNDCHS_GND

AC_Line

AC_Neutral

I2C_Vcc

1 2

JP3

HEADER 1X2

DC PWR IN KEYBRD MTHR BRD SYNC DEMOD SPARE

1 2

+3 - 4

K1

SLD-RLY

1 2

+3 - 4

K2

SLD-RLY

1 2

+3 - 4

K3

SLD-RLY

I2C_Vcc

123

JP4

WTCDG OVR

+C510/161

12

2

+ C410/16

C10.1

R320K

1234

J1

4 PIN

12345678910111213141516

J2 16 PIN

112345678910

J10

CON10THROUGH

1

TP1DGND

1TP2+5V

1

TP3AGND

1

TP4+15V

1

TP5-15V

1

TP6+12RT

1

TP7+12V

T

General Trace Width Requirements 1. Vcc (+5V) and I2C VCC should be 15 mil 2. Digitial grounds should be at least 20 mils 3. +12V and +12V return should be 30 mils 4. All AC lines (AC Line, AC Neutral, RELAY0 - 4, All signals on JP2) should be 30 mils wide, with 120 mil isolation/creepage distance around them 5. Traces between J7 - J12 should be top and bottom and at least 140 mils. 6. Traces to the test points can be as small as 10 mils.

T

Q1

IRF7205

RELAY0 RELAY1 RELAY2

1 23 45 67 8

JP1

HEADER 4X2

R12.2K

R22.2K

VCC

R610K

R510K

INT1

A12

A23

SCL22

SDA23

P1013

P00 4

P015

P026

P037

P04 8

P05 9

P06 10

P0711

Vss

12

A021

P1114

P1215

P13 16

P14 17

P1518

P1619

P1720

Vdd

24

U1

PCF8575

I2C_Vcc

IO3IO4

IO10IO11IO12IO13IO14IO15

AC_Neutral

RELAY0

RELAY1

RELAY2

VLV_ENAB

1 2 3 4 5 6 7 8 9 101112

JP2Heater Config Jumper

RELAY0TS0

TS1

TS2

RELAY1

RELAY2

TS0TS1TS2

112345678910

J11

CON10THROUGH

112345678910

J12

CON10THROUGH

RELAY0

RELAY1

RELAY2WDOG

RL0 RL1 RL2 VA0 VA1 VA2 VA3

COMMON0

COMMON1

COMMON2

LOAD0

LOAD1

LOAD2

REV AUTH DATE

B CAC 10/3/02 CE MARK LINE VOLTAGE TRACE SPACING FIX

DD215V TVS

+C16

22 uFfind low ESR electroytic

DD16A RECTIFIER

VALVE_POWER

DD46A RECTIFIER

F14A PTC INTERRUPTOR

F24A PTC INTERRUPTOR

112345678910

J13

CON10THROUGHPrinted documents are uncontrolled

D RJ 5/16/07 Add alternate thermocouple connectors

068070000 Rev A D-7

cdiffenderfer

Text Box

Schematic, T100 Relay PCB

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

B


TeTe

04524 D


2 3

1 2

U3A

SN74HC04

9 8

U3D

11 10

U3E

OUT41

K2

OUT 3 3

GND

4GND

5

OUT 2 6

K7

OUT 18IN 1

9IN 210

VCC

11

GND

12

GND

13

ENABLE14IN 3

15 IN 416

U6

UDN2540B(16)

21 3 4 5 6 7 8 9

10

RN2330

D5YEL

D6YEL

D11GRN

D12GRN

D13GRN

D14GRN

D15GRN

VCC

1234567891011121314

J6

CON14

+12RET

Valve4

Valve5

Valve6

Valve7

I2C_Vcc

1 2

+3 - 4

K4

SLD-RLY

1 2

+3 - 4

K5

SLD-RLY

I2C_Vcc

TT

RELAY3 RELAY4

IO3IO4

IO10IO11IO12

IO13

13 12

14

7

U3F

IO14

IO15

AC_LineAux Relay Connector

RELAY3

RELAY4

VLV_ENAB

AA

KK

D16GRN

3 4

U3B

5 6

U3C

12

J19

MINIFIT-2

12

J14

MINIFIT-2

VCC

C130.1

Q2IRL3303

Q3IRL3303

+12V

+12V

+12RET

RL3 RL4 VA4 VA5 VA6 VA7 TR0 TR1

12345678910111213141516

J18 16 PIN

AC_Neutral

1 2 3 4 5 6 7 8 9 101112

JP6Heater Config Jumper

RELAY3TS3

TS4RELAY4

TS3TS4

RELAY3

RELAY4

COMMON3

COMMON4

LOAD3

LOAD4

DD315V TVS

VALVE_POWER

+C17

22 uF

JP7 Configuration

Standard Pumps60 Hz: 3-850 Hz: 2-7, 5-10

World Pumps60Hz/100-115V: 3-8, 4-9, 2-750Hz/100-115V: 3-8, 4-9, 2-7, 5-1060Hz/220-240V: 3-8, 1-650Hz/220-240V: 3-8, 1-6, 5-10

1234

J20

1 62 73 84 95 10

JP7

MINI-FIT 10

PUMP

AC_NeutralAC_Line

13 12

14

7

U2F

VCC

Q4IRL3303

12

J21

MINIFIT-2

+12V

Use 50 mil traces

Printed documents are uncontrolled

068070000 Rev A D-8

cdiffenderfer

Text Box


1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

B


TeTe

04524 D


3 3

C7

0.1

-15V

+15V

R11 1M

R9

10K

12

J15

THERMOCOUPLE CONNECTOR

C80.01

1234

J17

MICROFIT-4

K7

Vin

2Gnd

4

J 8

TOUT3

R- 5

U10

LT1025

R12

1M

12

J16


C11

0.01

+15V

C140.1

R14

1M

3

21

84

U7A

OPA2277

CW

R17

5K

5

67

U7B

OPA2277

AA

KK

ZR34.7V

ZR4

4.7V

R211k

R22

1k

+

-

R24

6.81K

C150.01

1234567891011121314151617181920

JP5MICROFIT-20

TC PROGRAMMING SOCKET

R2514K

R1510K

R13

10K

TC1_GND

K7

Vin

2Gnd

4

J8

TOUT 3

R- 5

U8

LT1025

+15V

R10 1M

R720K

TC1_JGAINA TC1_JGAINB

TC1_JGAINB

TC1_JGAINA

C100.1

R23

6.81KC120.01

TC1_GND

TC1_JCOMPBTC1_KCOMPB

TC1_JCOMPA

TC2_JCOMPB

TC2_KCOMPB

TC2_KCOMPBTC2_JCOMPB

TC2_JCOMPA

TC2_5MVA TC2_5MVB

R27

10K

CW

R28

5K

R2614.3K

TC2_JGAINA

R820K

TC2_JGAINB

R1610K

TC2_GND

R18

10K

TC2_JGAINA

TC2_JGAINBTC2_5MVB

TC2_5MVA

TC1_5MVA TC1_5MVB

R193M

R203M

-15V

-15V

TC1_5MVA

TC1_5MVB

TC1_KCOMPA

TC1_KCOMPA

TC2_KCOMPA

TC2_GND

* GROUNDED THERMOCOUPLES ARE EXPECTED BY DEFAULT No extra connections are necessary for grounded thermocouples* FOR UNGROUNDED THERMOCOUPLES short TCX_GNDTCA to TCX_GNDTCB* FOR K THERMOCOUPLE: 1) Install CN0000156 for thermocouple connector 2) Short only TCX_KCOMPA to TCX_KCOMPB on TC Programming Plug 4) Leave TCX_JCOMPX pins of the plug unconnected* FOR J THERMOCOUPLE: 1) Install CN0000155 for thermocouple connector 2) Short TCX_JCOMPA to TCXJCOMPB on TC Programming Plug 3) Short TCX_JGAINA to TCX_JGAINB on TC Programming Plug 4) Leave TCX_KCOMPX pins of the plug unconnected* DEFAULT OUTPUT IS 10 mV PER DEG C

TC1_JCOMPA

TC2_KCOMPA

TC2_JCOMPA

C9

0.1

TC2_GNDTCA

TC1_GNDTCA

TC1_GNDTCB

TC2_GNDTCB

TC2_GNDTCA

TC1_GNDTCA

ZR13V

ZR63V

F61/8 AMP FUSE

F41/8 AMP FUSE

F31/8 AMP FUSE

F51/8 AMP FUSE

ZR23V

ZR5

3V

+

-

12

J15A


+

-

OMEGA

HAMITHERM

12

J16A


+

-

HAMITHERM

OMEGA


068070000 Rev A D-9

cdiffenderfer

Text Box


1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

B

Date: 10-May-2007 Sheet of File: N:\PCBMGR\04179cc\Source\RevG\04179.ddbDrawn By:

R27 499

R8150K

R15SEE TABLE

R32499

R351.0K

R251.1K

b1c

2E

3 Q2

PN2222

C23100 pF

+15V

+15V

+15V

+15VR710K

R110K

R16100K

R6

100K

R9

2.0K

+12V_REF

+12V_REF

Q3

J176

RT1

C6

0.1 uF

C260.1 uF

5

67

48

U3B

LF353

48

2

31

U3A

LF353

48

2

31

U2A

LF353

+

C1

N/I

R373.3K

+5V_SYS

123

J2

3 PIN INLINE

TP23*

TP24*

TP3*

VREFCOOLER CONTROLAGND

TH1

6.2V

S

GD

R28

50K 12

3

D211DQ05

D16.2V ZENEROPTIC TEST

R18SEE TABLE

FSV

+12V_REF

LED+

THERMISTOR+

R23

4.99K

PMT TEMPERATURE FEEDBACK

TO TEC BOARD

PMT_TEMP

OPTIC_TEST

12345678

J6

MICROFIT-8

+5V_SYS

TP16*

TP11*

TP15*

TP14*

TP13*

TP20*

TP21*

TP22*

TP19*

TP25*

TP17*

TP18*

ELEC TESTOPTIC TESTPREAMP RNG BIT2PREAMP RNG BIT1PMT TEMPHVPS VOLTAGEPMT SIGNAL

HVPS

PMT_TEMP

OPTIC_TEST

123456789

J3

INLINE-9-RA

+15V

HVPS

THERMISTOR+

LED+

PREAMP1

100E/200E PMT PREAMP PCA Schematic

H

1 3

04181

HIGAIN

ETEST

12345678910

J5

MINIFIT-10

Power Connector

Signal Connector

+15V

L2

4.7 uH

+C21

100uFC490.68 uF

-15V

L1

4.7 uH

+

C16

4.7uF, 16vC460.68 uF

R41300K

R10

SEE TABLE

123456

JP2

PMT TEMP CONFIG JUMPER

TJP1A

TJP1A

TJP2A

TJP2A

-15V

VPMT

24

U13

74AHC1GU04

ON JP2:

FOR 100E/200E : SHORT PINS 2 &5 ONLY. FOR 200EU: SHORT PINS 3 & 6 and PINS 2 & 5.

COMP. 100E 200E 0200EU

-------------------------------------------------

R18 10K 10K 14K

R15 55K 55K 47K

R10 8.09K 8.09K 10K


068070000 Rev A D-10

cdiffenderfer

Text Box

T100 PMT Preamp PCA Schematic

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

B


R12

1000M

R3

4.99K

R38

N/I

R17SEE TABLE

+

C28 10uF/25V

+

C2710uF/25V

C2 100 pF

-15V

+15V

GUARD RING

NOTES: UNLESS OTHERWISE SPECIFIED

3.

2.

1.

RESISTANCE IS IN OHMS.

RESISTORS ARE 1%, 1/4W.

CAPACITANCE IS IN MICROFARADS.

R13N/I, POT

1

2

3

3

26

87

4

U1

OPA124

SPAN ADJUST

THIS CIRCUIT MUST BE USEDAS A MATCHED PAIR WITH THETEC CONTROL CIRCUIT

4.

R4

100

R44

SEE TABLE

R11 100M

IN11

COM12

NC13

V-

4GND

5NC4

6COM4

7IN 4

8

IN 39

COM310

NC311

V(L)

12

V+

13

NC214

COM215

IN216

U4

DG444DY

-15V+15V

C4 0.001 uF

+5V_SYS

ETEST

R434.99K

TP6*

VREF

R19

10K, POT

1

2

3

ELECT. TEST

PREAMP1

PREAMP2

PREAMP1 PREAMP2

ETEST

ETEST_SIGNAL

ETEST_SIGNAL

ETEST

24

U17

74AHC1GU04

24

U5

74AHC1GU04

ETEST

HIGAIN

R36

250K

C3

SEE TABLE

5

67

48

U2B

LF353, OPAMP

+15V

C48

0.1 uF

C47

0.68 uF

-15V

HIGAIN

VPMT

R5

N/I, SHORTED

FB1

AGND2

V-3

DIV RATIO4

C OSC5

V+6

OUT7

BUFOUT8

U11

LTC1062CN8

+12V_REF-2.5V

C93900 pF, FILM

C11

1.0uF

TP9*

TP1*

TP8*

TP7*

C30 0.68 uF

C5 0.68 uF

R2950k, POT

12

J1

COAX

PMT Signal Connector

PMTGND

PMTGND

PMTGND

PMTGND

5

67

48

U16B

LF353, OPAMP

R481K

R46 100

48

2

31

U9A

LF353

+15V

-15V

TP2*

C310.68 uF

C290.68 uF

+15V

-15V

R51SEE TABLE

HIGAIN

R50N/I

H04181

M100E/200E PMT Preamp PCA Schematic

2 3

VERSION TABLE:

0100 - M10XE

0200 - M20XE

COMP. 0100 0200

----------------------------------------------

R17 20.0K 10.0 ohms

R44 39.2K 25.5K

R51 10K not installed

C3 0.1 uF 0.012

C11 11.0 1.0

C360.1 uF

+ C11A22uF/25V

+ C11B22uF/25V

For 1.0 uF use C11.For 11 uF use C11A & C11B.

SEE TABLE


068070000 Rev A D-11

cdiffenderfer

Text Box


1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

B


48

2

31

U16A

LF353, OPAMP

R33 4.99K

R47

3.92K

R49

1.0K

C45 100pF

C20

0.68 uF

+12V_REF

+ C15

10uF/25V

+ C50

10uF/25V

-15V

+5V_LOCAL

C330.68 uF

C70.68 uF C32

1.0uF/16V

R42

4.99K

R20

4.99K

1 4 3 6

2 5

S1

1 4 3 6

2 5

S2

+5V_LOCAL

+15V

TP4*

TP10*+5V_LOCAL

VREF

1 12 4 8 2 4 8

HVPS

D611DQ05+ C34

10uF/25V

A1

K2

D7

16V

HIGH VOLTAGE SUPPLY

3

2

1

VR1LM336Z-2.5

R242k

-15V

-2.5V

TP12*

TP5*

C420.68 uF

C1410uF/25V

+15V

5

67

48

U9B

LF535

C

1012346789

5

RN1

100Kx8

IN1

ON/OFF3

OUT5

NC4

GND

2

U14

LP2981IM5

+ C22

10uF/25V

IN3

OUT1

GND

2

U8

LM78L12ACZ(3)

+15V

-15V

C25

0.1 uF

C240.1 uF

H04181

M100E/200E PMT PREAMP PCA Schematic

3 3

C510.1uF/ 50V

CA0000199

CA0000192

IN4

OUT6

GND

1GND

2

U22 LT1790AIS6-5

GND

6Vcc

1

Iout8

D79

Vrf(-)3

D610

D511

Vrf(+)2

D412

D313

D214

COMP4

D115

D016

Vee7

TC5

U6

DAC0802


068070000 Rev A D-12

cdiffenderfer

Text Box


1 2 3 4

A

B

C

D

4321

D

C

B

A

APPROVALS

DRAWN

CHECKED

APPROVED

DATE

SIZE DRAWING NO. REVISION

SHEET


Unauthorized use by anyonefidence for reference only.


T100 UV REF PCA, DUAL OUT

05064 C

1 115-Mar-2005LAST MOD.

A

of

USA

+15V

D1PHOTOCELL

R12

4.99M

C9

0.2 uF-15V

+15V

+ C61.0uf

C70.1uf

C80.1uf

-15V

3

26

1 5

74

U2

OPA124

R11

1.0K

+ C41.0uF

R81.0K

R13100

12345678

J1

MICROFIT

+15V-15V

REF_OUT

C10N/I

TP4REF

TP2

+15V

TP1

-15V

PHOTO_ABS

TP5

AGND

R9

100C2N/I

-15V

+15V

C10.1uf

C30.1uf

3

26

1 5

74

U1

OPA124

CW

VR1

5K

R7

1.0K

R147.5K

TP3

ABS

R61K

R52K

R44K

R38K

R215.8K

R134K

Note: Once detector is installed and calibrated, the board and detector are a matched set. Do not swap detectors.

CR112V ZENER

R10

100

C5N/I

FACTORY SELECT

R15

1.0K

Rev A: Initial ReleaseRev B: 7/14/04 - Reversed adjust direction of potRev C: 3/15/05 - Adjusted noise filtering (C9, R10 & C5)

068070000 Rev A D-13

cdiffenderfer

Stamp

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

AAPPROVALS

DRAWN

CHECKED

APPROVED

DATE

SIZE DRAWING NO. REVISION

SHEET

Error : LOGO.BMP file not found.


Unauthorized use by anyonefidence for reference only.


Sch, Bursting UV Lamp Drv, M100E

04693 E

1 22-Jun-2004 LAST MOD.

B

of

T1

PE-6196

Q3

IRF520

Q2

IRF520

R2

N/I

R3

N/I

R4

100

C4

0.01 uF

R12

249R13

249

R20

2.7k, 25W

+12V

R1410

+12V

R163.9K

R15

232

C11

0.0047 uF

C12

0.1 uFC9

0.1 uF

3

21

84

U1A

LM358

5

67

U1BLM358

C60.03 uF

C50.01 uF

+12V

D3

1N4148

D5

1N4148

D4

1N4148

D6

1N4148

R675, 1/4W

12345678

P2

LAMP OUTPUT

C20.1 uF

CAC 5/1/03

1 2RP2A

4.7K

3 4

RP2B4.7K

78

RP2D4.7K

DATE CHANGE DESCRIPTION INITIALREV.

5/1/03 CREATED CACA

Vdd1

A02

A13

Vout4

PD5

SCL6

SDA7

GND8

U3

AD5321-RM8

A0 A1 WRITE ADDRESS READ ADDRESSDAC I2C ADDRESS

0 00 11 01 1

ASSY NUMBER181A1C1E

191B1D1F

TBDTBDTBDTBD

VREF

OUTPUT A11

OUPUT B14

SOFT START8

INV. INPUT1

SHUTDOWN10

GROUND12

RT6

DISCHARGE7

CT5

NONINV. INPUT2

VREF16

VC

C1

5

VC

13

SYNC3

OSC. OUTPUT4

COMP9

U2SG3525

TP1TEST_PLUG

TP2TEST_PLUG

TP3TEST_PLUG

TP4TEST_PLUG

R73.9K

VREF

VREF

1234

P1

HEADER 4

JP1

JUMPER2

R1075, 1/4W

Applies to PCAs: 04540 -01 and -02

R210.2 Ohms, 2W

TP8Primary Current

TP11Lamp Current

R1N/I

R5N/I

TP9Lamp Voltage

TP5Drive Voltage

TP6Q2 Drain V

TP7

Q3 Drain V

VREF

R1747K

R1840k

R1147K

R2230K

R2510K,1%

Q6NPN

C7

0.01 uF

ACOMP

R29100K

R3147K

C14

1 uF

R3047K

D8

1N91

4

R3440K

R3540K

VD

AC

R27

40K

VSET

R3240K

R3340K

ACOMP

+12VLAMP_FDBACK

R8 10k

VDAC

VREF

+12V

VDRIVE

VLAMP

5

67

U4B

LM358

D91N914

R39255K

R4030K

R384.7K

C16

0.01 uF

IPR

IMA

RY

IPRIMARY

VREF

VCOMP

VCOMPLAMP POWER CONTROL DAC

LAMP CURRENT FEEDBACK AMPLIFIER

BLINK MULTIVIBRATORPRIMARY WINDING OVERCURRENT CUTOFF

PWM CONTROLLER

CC STAGE AMPLIFIER FOR COMP

LAMP DRIVE POWER STAGE

HYSTERIESIS SET RESISTORS FOR PWM ERROR COMPARATOR

R28

5.1K

R3620K

TP10PreReg_Control

+12V VDRIVE

LA

MP

_F

DB

AC

K

VREF

ACOMP_2

04693_p204693_p2.sch

+

C3

220

R2650K

TP12ACOMP

D2

7v ZENER

D1

1N914

D77V

VREF

ACOMP

C23N/I

C24N/I

6/1/03 Changed layout on 1st switvher stage CACB9/3/03 Changed R15 value CACC11/18/03 Changed R43 & C15 values CACC1

Used for PCA 04692

068070000 Rev A D-14

cdiffenderfer

Stamp

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

B

Date: 2-Jun-2004 Sheet of File: N:\PCBMGR\RELEASED\04691CC\source\04693e.ddbDrawn By:

VIN

5G

ND

3

SW 4

FB 2

VCOMP 1

U5

LT1268

L1

25 uH

L225 uH

C21

4.7 uF

C18

4.7 uF

R41

1k

R4225.5K

R432k

C150.68 uF

LAMP_FDBACK

D10

DIODE

R371k

+ C20

1000 uF

+

C17

100 uF

+12VVDRIVE

C19N/I

C80.1 uF

+12V

3

21

84

U4ALM358

+12V

+12V

C100.1 uF C13

0.1 uF

R44

0

+12VVDRIVE

lamp_fdback

VSWITCH R45

5.1KC22

N/I

R23

5.1K

VREF

ACOMP_2R47

100KR4650K

Q1PN3645_PNP

E04693

Sch, Bursting UV Lamp Drv, T100

2 2

068070000 Rev A D-15

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

B

Date: 13-Jan-2005 Sheet of File: N:\PCBMGR\UNREL\04930PW\Protel\04930.DDBDrawn By:

12

J2

+15

TP2 TP3

C16

0.1uF

R12

49.9

+15 +15+15

+15

+C14

22uF

12

J1

123

J3

+15

TP4

TEC Amplifier PCB

C

1 1

04932

R33 1.00K

+C15

22uF

2

31

11

4

U1A

LMC6464BIM

6

57

U1B

LMC6464BIM

6

57

U2B

LMC6464BIM

13

1214

U1D

LMC6464BIM

R1 10.0K

R2 10.0K

R16

20.0K

R13 20.0K

R14 10.0K

C6

0.1uF

C7 0.1uF

Open for T100Closed for M100A

C17

0.1uF

1 2

JP1

JUMPER

Q4NTB30N06L

Q1MTB30P6V

R31 1.00K

R7 1.00K

C2

0.1uF

C4

0.1uF

U1V+

R3

0.2

R6

0.2

R8 1.00K

C1

0.1uF

R32 1.00K

9

108

U1C

LMC6464BIM

Q5NTB30N06L

R9

0.2

R10 1.00K

C3

0.1uF

R11

49.9

C5

0.1uF

U2V+

U1V-

R15 2.00K

R22

49.9

+15

C12

0.1uF

R27

6.04K

R28

6.04K

C18

0.1uF

C9

0.1uF

R29 1.00K

R17

0.2

Q3MTB30P6V

R18 1.00K

+15

2

31

11

4

U2A

LMC6464BIM

C8

0.1uF

R24 1.00K

R4

0.2

Q2MTB30P6V

R5 1.00K

9

108

U2C

LMC6464BIM

R25 20.0K

R23 10.0K

C13 0.1uF

R26 20.0K

R30 1.00K

13

1214

U2D

LMC6464BIM

Q6NTB30N06L

R19

0.2

R20 1.00K

C10

0.1uF

R21

49.9

C11

0.1uF

U2V+

RJ

X1 X2 X3 X4 X5

Mounting Holes

U2V-

TP1

D1R34 2.00K

R36 0.2

R35 0.2

068070000 Rev A D-16

1

1

2

2

3

3

4

4

D D

C C

B B

A A

Title

Number RevisionSize

A

Date: 6/28/2004 Sheet of File: N:\PCBMGR\..\04468B.sch Drawn By:

12345678

JP1

Not UsedR1

22R2

SCH, T-Series Analog Output Isolator, PCA 04467

04468 B

068070000 Rev A D-17

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

Orcad B

Date: 11-May-2009 Sheet of File: N:\PCBMGR\05801RJ-E-series Motherboard Generation 5\Source\05801b.ddbDrawn By:

Schematic for T Series G5 Motherboard PCA PN 05802

0 8

05083 B

D[0..7]IOWIORSHDACDIGIO3DIGIO4TEMPDACVWRDACVFPROG

CHGAINVFREAD

SHDNDIGIO0DIGIO2

TC1SHDN

I2C_RESETI2C_DRV_RST

I2C_RESETI2C_DRV_RST

PC104 IF

05801b-P1.sch

D[0..7]D[0..7]

IOWIOR

SHDACDIGIO3DIGIO4

TEMPDACV

WRDACVFPROG

CHGAINVFREADSHDNDIGIO0DIGIO2TC1SHDNI2C_RESETI2C_DRV_RSTI2C_RESETI2C_DRV_RST

sheet2

05801b-P2.sch

IOWD[0..7]DACVCSDACACSDACBDAC0DAC1DAC2DAC3SHDAC

DAC0VDAC3VDAC1VDAC2V

WRDACVREF

TC2

ANAOUT

05801b-P3.sch

IOWD[0..7]

D[0..7]

DACVCSDACACSDACB

DAC0DAC1DAC2DAC3

SHDAC

DAC0VDAC3VDAC1VDAC2VWRDACVREFTC2

IORVFREADD[0..7]VFPROGDACMUXCHGAIN

TEMPMUXIOW

SHDNVREF

TC6TC7TC8

ANAIN

05801b-P4.sch

IORVFREAD

D[0..7]D[0..7]

VFPROGDACMUX

CHGAIN

TEMPMUXIOWSHDNVREFTC6TC7TC8

TEMPMUXDACMUXTEMPIOWDAC1DAC2DAC3

D[0..7]DAC0V

DAC0DAC1VDAC3VDAC2V

SHDN

SENSORIN

05801b-P5.sch

TEMPMUXDACMUX

TEMPIOW

DAC1DAC2DAC3

D[0..7]D[0..7]

DAC0VDAC0DAC1VDAC3VDAC2VSHDN

D[0..7]DIGIO4

IORDIGIO0

DIGIN

05801b-P6.sch

D[0..7]D[0..7]

DIGIO4IORDIGIO0

SHDND[0..7]

IOWDIGIO2DIGIO3

DIGOUT

05801b-P7.sch

SHDND[0..7]

D[0..7]IOWDIGIO2DIGIO3

SHDNDIGIO0

D[0..7]IOW

DIGIO4

DIGOUT2

05801b-P8.sch

SHDNDIGIO0

D[0..7]D[0..7]

IOWDIGIO4

068070000 Rev A D-18

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

Orcad B



1 8

05803 B

A3A2A1

D1

D4

IOW

A0

A0

D7

IOR

SYSCLK

D2

D5

D3

D0

D6

A6

A4

A7

A9A8

A5

INT

0X32E0X32D

IOEN

AEN

A10A11A12A13A14A15

ENAB2

INT

D4

D1

D2

D5

D5

D6

IOW

D4

D7

IOW

D2

D6

D0

D4

D3

D0

D2

D3

D3

D5

IOR

D1

D0

D6

IOR

D7

D1

D7

DIGIO1

IRQ12 KBINT

1

TP2

A12

A23

A34

A45

A56

A67

A78

A89

G11

G219

Y118

Y217

Y316

Y415

Y514

Y613

Y712

Y811

U774HC541

12345678910111213141516

J108

MICROFIT-16

C

10

1 2 3 4 6 7 8 9

5

RN16 47Kx8

D12

CLK11

Q9

Q8

PRE10

CLR13

U5B

74HC74

GND32

A031

IOCHECK1

D72

D63

D54

D45

D36

D27

D18

D09

IOCHRDY10

AEN11

A1912

A1813

A1714

A1615

A1516

A1417

A1318

A1219

A1120

A1021

A922

A823

A724

A625

A526

A427

A328

A229

A130

J101APC104

GND33

RESETDRV34

+5V35

IRQ936

-5V37

DRQ238

-12V39

ENDXFR40

+12V41

(KEY)42

SMEMW43

SMEMR44

IOW45

IOR46

DACK347

DRQ348

DACK149

DRQ150

REFRESH51

SYSCLK52

IRQ753

IRQ654

IRQ555

IRQ456

IRQ357

DACK258

TC59

BALE60

+5V61

OSC62

GND63

GND64

J101BPC104

R6147k, 5%

R382.2K, 5%

A02

A14

A26

A38

A411

A513

A615

A717

B03

B15

B27

B39

B412

B514

B616

B718

EN1

P=Q19

VCC20

GND10

U1 74HC688

D19

D28

D37

D46

D55

D64

D73

D82

CLK11

OC1

Q112

Q213

Q314

Q415

Q516

Q617

Q718

Q819

U874HC574

C38

0.15 uF, ceramic

1

TP56

A23

B22

C21

D20

G118

G219

Y01

Y12

Y23

Y34

Y45

Y56

Y67

Y78

Y89

Y910

Y1011

Y1113

Y1214

Y1315

Y1416

Y1517

U2 74HC154

12JP1

IDC-HEADER

C3

0.15 uF, ceramic

1

23

U51A

74HC08

D2

CLK3

Q5

Q6

PRE4

CLR1

U5A 74HC74

123456789

10111213141516171819202122232425262728293031323334353637383940

J102

PC104CD

12JP5

IDC-HEADER

R5947k, 5%

4

56

U51B

74HC08

IACK4

INT5

VCC20

A06

SDA2

VSS10

RD16

CS17

WR18

RESET19

DB07

DB18

DB29

DB311

DB412

DB513

DB614

DB715

SCL3

CLK1

U10 PCF8584

1 2

JP3 IDC-HEADER

1

TP44

R3

2.2K, 5%

123456

J107

INLINE-6

12

1311

U51D

74HC08

R42.2K, 5%

VC

C1

VC

C2

GN

D3

GN

D4

WDI6

RESET7

GN

D8

U3

LTC699CS8

3

4

6

1

X3

JITO-2-DC5F-10OHM

C39

1.2 uF, 10V

D[0..7]

IOWIOR

SHDAC

DIGIO3DIGIO4TEMPDACVWRDACVFPROGCHGAINVFREAD

SHDN

DIGIO0

DIGIO2

TC1

SHDN

I2C_RESET

I2C_RESET

I2C_DRV_RSTVCC

VCC

+12V

VCC

VCC

VCC

VCCVCCADDR = 0x360 (DEFAULT)

R5

47k, 5%

R25

NOT INSTALLED

DO0DO1DO2DO3DO4DO5DO6

DI0DI1DI2DI3DI4DI5DI6DI7

DO0

DO1

DO2

DO3

DO4

DO5

DO6

DO7

DI0

DI1

DI2

DI3

DI4

DI5

DI6

DI7

SCL

SDA

DGND

12345678

J106

MICROFIT-8

KBINT

D1

D0D

12CLK

11Q

9

Q8

PRE10

CLR13

U4B 74HC74

D2

CLK3

Q5

Q6

PRE4

CLR1

U4A

74HC74

VCC

DO7

IRQ10

R242.2K, 5%

DS5LED, RED, smt 1206

2 4

U39

74AHC1GU04

12JP6

IDC-HEADER

ADDR = 0x320 (JP1 INSTALLED)

AEN

IOEN

IOW

123

JP7

HEADER3-DEFAULTED-1

12

shorted - sldr sideJP4

1 2

shorted - sldr side

JP2

SDA

SCL

DGND

VCC

Notes:

1) This schematic is for PCA 05802 2) This schematic is for PCB 05801

Pins 1&2 shorted on PCB

0X32C

0X32F

A3A2A1A0

A6

A4

A7

A9A8

A5

A10A11

A12

A13

A14

A15

VCC

9

108

U51C

74HC08

DS6DS7SCL SDA

R40

422 1%

R39

422 1%

VCC

VCC

VCC

DD0000061

DD0000087

RS0000514

IC0000184

IC0000191

BLUE BLUE

SDA

SCL

12

1311

U20D

74HC32

9

108

U6C

74HC32

12

1311

U6D

74HC32

1

23

U50A

74HC32

1

23

U6A

74HC32

1

TP59

1

TP60

1

TP61

1

TP62

1

TP63

1

TP64

IC00001914

56U50B

74HC32

9

108U50C

74HC32

12

1311U50D

74HC32

068070000 Rev A D-19

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

Orcad B



2 8

05803 B

1

MT1

MOUNTING HOLE

1

TP13

+12V8

+12RET7

DGND1

+15V4

-15V6

AGND3

+5V2

AGND5

EGND9

CHASGND10

J15

MOLEX-10

11

65

4

12

3

98

21

7

10

SW1001SW SLIDE-4PDT

TV ARRAY

11

22

33

44

55

88

77

66

TV1

SMDA15LCC

TV ARRAY

11

22

33

44

55

88

77

66

TV2SMDA15LCC

123456789

1011121314

J12

INLINE-12

R114.9K, 5%

NC1

RXD2

TXD3

NC4

GND5

NC6

RTS7

CTS8

NC9

J1013

DB9M

AK

DS2

LED, GRN, smt 1206

R10

NOT INSTALLED

A K

DS1

LED, REDR111

10k, 1%

1

TP14

1

TP18

R124.9K, 5%

1

TP15

R13

NOT INSTALLED

R14

NOT INSTALLED

1

TP16

1

TP17+15V -15VVCC +12VRET+12V

-15V

Com1 - RS232-A

Com2 - RS232-B/RS485

AUX�DC �POWER�IN

123456789

J1010DB9 FEMALE

TX1CTS1RS-GND1

RX0

TX0RTS0

CTS0RS-GND0RX1RTS1

VCC

1

MT2

MOUNTING HOLE

1

MT3

MOUNTING HOLE

1

MT4

MOUNTING HOLE

1

MT5

MOUNTING HOLE

1

MT6

MOUNTING HOLE

1

MT7

MOUNTING HOLE

1

MT8

MOUNTING HOLE

1

MT9

MOUNTING HOLE

DCE side of switch is side towards pin 1,

TX for Com1

RX for Com1

VCC

RX1TX1

RTS1CTS1

RS-GND1

DTE

+C1

10 uF, 35V, TANTALUM

VCC

+ C210 uF, 35V, TANTALUM

D1

MBRS340CTD9

MBRS340CT

R35

NOT INSTALLED

D1, D9 & R35 must be within 1" of J15

DD_71

1

Z1

MOUNTING HOLE

1

Z2

MOUNTING HOLE

1

Z3

MOUNTING HOLE

21

DS4

LED, RED

2 1

DS3

LED, GRN

R22.2K, 5%

R12.2K, 5%

TX for Com2 RX for Com2

068070000 Rev A D-20

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

Orcad B



3 8

05803 B

D0

CLK

D0

CLK

CSDACA

C140.15 uF, ceramic

CLK1

DIN2

VOA5

GND6

CS3

VOB8

DOUT4

VCC7

U31 DAC, 12 BIT

1

TP32-

+

9

108U35C

OPA4277UA

W122

AGND121

W24

AGND45

B22

AGND21

A123

DGND9

W48

A47

A23

RS15

AGND317

W318

A319

B320

VCC16

B46

CLK14

SDO13

SHDN10

CS11

B124

SDI12

U32 POT, DIGITAL

1

TP28

C10

0.15 uF, ceramic

C12

0.15 uF, ceramic

R23

10k, 1%

R22

18.7K

1

TP26

R19

10k, 1%

-

+

2

31

411

U35A

OPA4277UA

C180.15 uF, ceramic

-

+

13

1214U35D

OPA4277UA

-

+

6

57U35B

OPA4277UA

R17

18.7K

SHDAC

DAC0V

DAC1V

VCC

VCC

-15V

+15V

DAC1

DUAL DAC A1

R64 22

R65 22

D7

MBRS340CT

D8

MBRS340CT

D7 and D8Must be locatedwithin 1" of U32 &

D0

CLK

SHDAC

D0

CLK

CSDACB

C11

0.15 uF, ceramic

-

+

6

57

U36B

OPA4277UA

-

+

13

1214

U36D

OPA4277UA

1

TP27

W122

AGND121

W24

AGND45

B22

AGND21

A123

DGND9

W48

A47

A23

RS15

AGND317

W318

A319

B320

VCC16

B46

CLK14

SDO13

SHDN10

CS11

B124

SDI12

U34 POT, DIGITALCLK

1DIN

2

VOA5

GND6

CS3

VOB8

DOUT4

VCC7

U33 DAC, 12 BIT

R18

10k, 1%

R16

18.7K

C170.15 uF, ceramic

-

+

2

31

411

U36A

OPA4277UA

-

+

9

108

U36C

OPA4277UA

C9

0.15 uF, ceramic

1

TP33

C16

0.15 uF, ceramic

R20

18.7KR21

10k, 1%

1

TP29

DAC3V

DAC2V

+15V

VCC

VCC

-15V

DAC 2

DAC3

DUAL DAC A2

R67

22

R66

22

DAC3V

22

44

66

88

11

33

55

77

J19

IDC-8

22

44

66

88

11

33

55

77

J21

IDC-8

22

44

66

88

11

33

55

77

J23

IDC-8

11

22

33

44

55

66

77

88

99

1010

J22

MICROFIT-10

01

0G2

13

1G4

25

2G6

37

3G8

J1020

TERMBLOCK-8

+15V-15V

ANALOG VOLTAGE & CURRENT OUTPUTS

ISOLATED 0-20MA OPTIONAL BOARDS

L1

L2L3L4

FE BEAD

L5L6L7

FE BEAD

C21

10000 pF

C7

10000 pF

C15

10000 pF

C20

10000 pF

C4

10000 pF

C5

10000 pF

C13

10000 pF

C19

10000 pF

L15

DAC2V

DAC1V

DAC0V

VCC

VCC

DACV

D3

D6

D7

D5

D0

D1

IOW

D2

CLK

D4

CSRANGE1

CSRANGE2

9

108

U20C

74HC32

4

56

U20B

74HC32IOW

DACV

WRDAC

TC2

D12

D23

D34

D45

D56

D67

D78

D89

CLK11

OC1

Q119

Q218

Q317

Q416

Q515

Q614

Q713

Q812

U30 74HC574

D[0..7]

DAC RANGE & OFFSET PROGRAM

CSDACA

CSDACB

DAC0DAC1DAC2DAC3

CSDACB

CSDACA

C6

0.15 uF, ceramic

C53

0.15 uF, ceramicC8

0.15 uF, ceramicR6310k, 1%

R15 40K

1

TP21

VREF

-15V

+15V

DD_71

RS0000421

1

TP58

-

+

2

31

84

U29A

OPA2277

-

+

6

57

U29B

OPA2277

SOCKET U31

SOCKET U33

22

44

66

88

11

33

55

77

J24

HEADER-IDC8

TV ARRAY

11

22

33

44

55

88

77

66

TV3 SMDA15LCC

TV ARRAY

11

22

33

44

55

88

77

66

TV4 SMDA15LCC

R36 0

R37 0

Install J24 for 4-20 mA on 4th channel.

Install R36 & R37 if 4-20 mA on 4th channel not used.

RS0000510

068070000 Rev A D-21

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

Orcad B


IOW

CH1

CH3CH4

CH7CH8CH9

CH12CH13CH14

SB

MID

SA

SC

MSB

D4

D0

D3

D6

LSB

START

D7

SEL60

D5

SEL60

CH2

CH11

D4D3

D6

D4

D1

D2

D2

D0

D3

D1

D5

D2

D1

D7

D7

D0

D5D6

1

TP50

3

4

6

1

X2

JITO-2-DCA5AE-4.8MHZ

+C41


1

TP52

123456789

101112

J110MICROFIT-12

C51

0.15 uF, ceramic

C42 0.15 uF, ceramic

R46

1.1K, 5%

C47

1.2 uF, 6.3V ceramic

1

TP48

IN 164

IN 155

IN 146

IN 137

IN 128

IN 119

IN 1010

IN 911

IN 321

NC3

+VSS1

NC2

IN 523

IN 422

IN 220

IN 119

ENB18

A017

A116

A215

A314

VREF13

IN 624

GND12

IN 826

-VSS27

OUT28

IN 725

U52

AN MUX

+C50


1

TP57

1TP51

R49

100NC1

VIN2

TRIM5

VOUT6

NR3

NC8

GND4

NC7

U56

VOLTAGE REF

C430.15 uF, ceramic

1

TP55

C400.15 uF, ceramic

C49

0.15 uF, ceramic

C540.15 uF, ceramic

C44

.022 uF, 50V

D12

D23

D34

D45

D56

D67

D78

D89

CLK11

OE1

Q119

Q218

Q317

Q416

Q515

Q614

Q713

Q812

U5874HC574

C520.15 uF, ceramic

C48

1.0 uF, 25V

1

TP53

CO

S1

2

OP

T1

0V

10

-VS

11

CL

K1

3

FOUT14

8V

I9

10VI8

GND15

AGND16

COMP-17

COMP+18

OP OUT4

NC

3

+V

S2

OP-5

OP+6

RE

F2

0

5VI7

NC

19

NC

1

U54

AD652KP

D12

D23

D34

D45

D56

D67

D78

D89

CLK11

OE1

Q119

Q218

Q317

Q416

Q515

Q614

Q713

Q812

U6074HC574

1

TP54

R43

100

R47 100

1

TP49

123456789

101112

J109MICROFIT-12

R48 200

4

5

8

1X1

MB100H-4.8MHZ

+C45


R45

1M, 1%, 1206 CHIP

C46

0.15 uF, ceramic

TIE

40

TIE39

TIE38

TIE37

TIE36

FREQ35

TIE34

TIE12

GND10

DB711

TIE13

DB014

ICL

K4

2

TIE33

DB39

RDMBYTE8

VCCIO32

SEL6029

ST

AR

T2

8

TDO30

TDI15

TMS16

TCK17

RD

MS

B1

8

VF

CL

K4

3D

B5

44

DB

64

TIE

3

TIE

2

DB

25

VC

CIN

T4

1

RD

LS

B6

RE

AD

27

SC

26

SB

25

GN

D2

3IO

R2

2V

CC

INT

21

DB

12

0

TIE

1

SA

24

DB47

TIE

19

GND31

U57

Xilinx CPLD

C550.15 uF, ceramic

C

1012346789

5

RN17100Kx8

D12

S13

-VS4

GND5

S46

D47

IN48

IN39

S311

IN11

IN216

D215

S214

+VS13

VCC12

D310

U55DG444DY

IOR

VFREAD

D[0..7]

VFPROG

DACMUX

CHGAIN

TEMPMUX

IOW

SHDN

VREF

TC6

TC7

TC8

+15V

VCC

+15V

VCC

-15V

VCC

-15V

+15V

-15V

VCC

+15V

VCC

VCC

+15V

VCC

-15V

ANALOG INPUTS

C

10

12346789

5

RN15 100Kx8

C

10

12346789

5

RN14 100Kx8

CH1CH2CH3CH4

CH7

CH6

CH6

CH8CH9CH11CH12CH13CH14

1

TP1VREF

1

TP3AGND

4

R9 100

PLACE 100 OHM RESISTOR AS CLOSE AS POSSIBLE TO X1 AND X2

R45 induces an offset in analog signal to give a 'live 0' for sensors with 0 or slightly negative output

R47 and R48 reduce the gain for analog inputs by 1%, so that we can read slightly above full scale, to prevent overflow of ADC reading

VCC


05803 B

8

IC0000127OPA2277UA

C105

0.15 uF

C1040.15 uF

+15V

-15V

IC0000158

-

+

6

57U61B

LF353

-

+

2

31

84

U61A

LF353

R79

20.0K

R80

20.0K

R7710.0K

R7884.5K

R8210.0K

R8184.5K

+15V

D10BAS70-04

-15V

DD0000085

D11 BAS70-00

D12 BAS70-00

RS0000275

RS0000409

R76 1.0KADCVREF

VREFCLIP

CA_185

RS0000287

DD0000086

RS0000282

-

+

2

31

84

U53A

OPA2277

-

+

6

57U53B

OPA2277

1

23

U59A

74HC32

4

56

U59B

74HC32

068070000 Rev A D-22

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

Orcad B



5 8

05803 B

DAC2V

DAC1V

DAC0V

DAC3V

D0

D1

D2



1234 5

678

RN18 1Kx4

A02

ENB3

V-4

IN 15

IN 26

IN 37

IN 48

OUT9

IN 711

WR1

A216

GND15

+VSS14

IN 513

IN 612

IN 810

A117

RS18

U48MAX382CWN

D12

S13

-VS4

GND5

S46

D47

IN48

IN39

S311

IN11

IN216

D215

S214

+VS13

VCC12

D310

U49

DG444DY

1234567891011121314

J27

MICROFIT-14

XT1THERMISTER

TEMPMUX

DACMUX

TEMP

IOW

DAC1DAC2DAC3

D[0..7]

DAC0V

DAC0

DAC1V

DAC3VDAC2V

SHDN

+15V-15V

+5VANA

VCC

VCC +15V

+5VANA+15V

1234 5

678

RN21 10Kx4

R34 10K

THERMISTER1THERMISTER2THERMISTER3THERMISTER4THERMISTER5THERMISTER6THERMISTER7THERMISTER8

IN1

ON/OFF3

OUT5

NC4

GN

D2

U23

LP2981IM5

C291 uF

BYPASS CAPS MUST BE WITHIN 1/2" OF THE REGULATOR INPUT/OUTPUT PINS

+ C6010 uF, 35V, TANTALUM

R6810K 1%

RS0000287 R6910K 1%

R7010K 1%

R7110K 1%

R7210K 1%

R7310K 1%

R7410K 1%

R7510K 1%

THERMISTER8THERMISTER7THERMISTER6THERMISTER5THERMISTER4THERMISTER3THERMISTER2

THERMISTER1

12

1311U59D

74HC32

XT2

THERMISTER

Install XT1 (through hole) OR XT2 (SMD), but not both.

068070000 Rev A D-23

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

Orcad B



6 8

05803 B

D0D1D2D3D4D5D6D7

D[0..7]

IOR

D0D1D2D3D4D5D6D7

A12

A23

A34

A45

A56

A67

A78

A89

G11

G219

Y118

Y217

Y316

Y415

Y514

Y613

Y712

Y811

U11

74HC541

123456789

10

J1004

TERMBLOCK-10

1

TP7

123456789

10

J1006

TERMBLOCK-10

1 2 3 45678

RN1

330x4

16

14

12

10

15

13

11

98

76

54

32

1

U15PS2702-4

A12

A23

A34

A45

A56

A67

A78

A89

G11

G219

Y118

Y217

Y316

Y415

Y514

Y613

Y712

Y811

U14

74HC541

16

14

12

10

15

13

11

98

76

54

32

1

U13PS2702-4

16

14

12

10

15

13

11

98

76

54

32

1

U12PS2702-4

D[0..7]

DIGIO4

IORDIGIO0

VCC

VCC

CONTROL INPUTS

EXTERNAL

CONTROL

IN

A

EXTERNAL

CONTROL

IN

B

EXT_+5V_OUT

EXT_+5V_OUT

L19L20

L22 FE BEAD

L21

L23

L24

L25FE BEAD

L26

L28

L29

L27

FE BEAD

L30

C3

5

10000 pF

C5

6

C5

7

C3

4

10000 pF

C5

9

10000 pF

C6

1

C6

2

C5

8

10000 pF

C6

4

10000 pF

C6

5

C6

6

C6

3

10000 pF

C

10

12346789

5

RN3470x8

C

10

12346789

5

RN215Kx8

C

10

12346789

5

RN415Kx8

C9

7

330 pF, 50V

C9

8

C9

9

C9

6

330 pF, 50V

C1

01

330 pF, 50V

C1

02

C1

03

C1

00

330 pF, 50V

R26100

R27100

R28100

R29100 R30

100

R31100

R32100

R33100

D0

D1

D2

D3

D4

D5

D6

D7

Place these termination resistors at the end of each data line. Each data line should be laid out as a daisy-chain, the signal passing from one IC to the next.

C2

2

C2

3

L8

L9

C2

5

C2

4

L11L10

068070000 Rev A D-24

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

Orcad B



7 8

05803 B

D4

D5

D6

IOW

D7

SHDN

D0

D1

D2

D3

1

TP19

16

14

12

10

15

13

11

98

76

54

32

1U25 PS2702-4

D12

D23

D34

D45

D56

D67

D78

D89

CLK11

OE1

Q119

Q218

Q317

Q416

Q515

Q614

Q713

Q812

U2474HC574

16

14

12

10

15

13

11

98

76

54

32

1U22 PS2702-4

123456789101112

J1017

TERMBLOCK-12

SHDN

D[0..7]

DIGIO2

VCC

DIGITAL OUTPUTS

A STATUS OUTPUTS

VCC

D6

DIODE, SCHOTTKY

F1

RESETTABLE FUSE, 0.3A, 60V

L48

L49

L47 FE BEAD

L50

L43

L44

L46 FE BEAD

L45

C81

10000 pF

C80

C79

C8210000 pF

C84

10000 pF

C85

C86

C83

10000 pF

EXT_+5V_OUT

C

10

12346789

5

RN10470x8

L12

FE BEAD

L13

FE BEAD

C26

C27

4

56U6B

74HC32

068070000 Rev A D-25

1 2 3 4 5 6

A

B

C

D

654321

D

C

B

A

Title

Number RevisionSize

Orcad B



8 8

05803 B

IOW

SHDN

D3

D7

D0

D1D2

D1

D6

D3

D4

SHDN

D5D4

D2

D7

D6

D0

D5

Q4

SO2222

R8

2.2K, 5%

14

3

25

K4

RELAY SPDT

R58

2.2K, 5%

14

3

25

K1 RELAY SPDT

123456789101112

J1009

TERMBLOCK-12

Q2

SO2222

R6

2.2K, 5%

14

3

25

K2

RELAY SPDT

D12

D23

D34

D45

D56

D67

D78

D89

CLK11

OE1

Q119

Q218

Q317

Q416

Q515

Q614

Q713

Q812

U2174HC574

Q3

SO2222

16

14

12

10

15

13

11

98

76

54

32

1U19 PS2702-4

R7 2.2K, 5%

14

3

25

K3

RELAY SPDT

11

22

33

Q1

SO2222

16

14

12

10

15

13

11

98

76

54

32

1U18 PS2702-4

D12

D23

D34

D45

D56

D67

D78

D89

CLK11

OE1

Q119

Q218

Q317

Q416

Q515

Q614

Q713

Q812

U1774HC574

1234567891011121314

J1008

TERMBLOCK-14

16

14

12

10

15

13

11

98

76

54

32

1U16 PS2702-4

SHDN

DIGIO0

D[0..7]

IOW

DIGIO4

VCC

VCC

+12V

+12V

+12V

+12V

+12VRET

DIGITAL OUTPUTS

CONTROL OUTPUTS

EXTERNAL CONNECTOR

SOLDER SIDE

EXTERNAL

REAR PANEL

ALARM OUTPUTS

D2

DIODE, SCHOTTKY

D3

DIODE, SCHOTTKY

D4

DIODE, SCHOTTKYD5

DIODE, SCHOTTKY

L40L41

L39 FE BEAD

L42

L32L33

L31 FE BEAD

L34

L36L37

L35 FE BEAD

L38

C7

2

10000 pF

C7

3

C7

4

C7

1

10000 pF

C6

9

10000 pF

C6

8

C6

7

C7

0

10000 pF

C7

6

10000 pF

C7

7

C7

8

C7

5

10000 pF

C

10

12346789

5

RN7510x8

C

10

12346789

5

RN5510x8

L59 FE BEAD

C9

5

10000 pF

CO_EXT_RET

9

108U59C

74HC32

1

23U20A

74HC32

068070000 Rev A D-26

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

Title

Number RevisionSize

B

Date: 6/24/2010 Sheet ofFile: N:\PCBMGR\..\06696.P1.R3.schdoc Drawn By:

GUI Interface

06698 D

1 4

2345678

1

5152

91011121314151617181920212223242526272829303132333435363738394041424344454647484950

GM800480X-70-TTX2NLW

J2

CL586-0529-2

Mode

aVsyncaHSync

3.3V

100KR7

L/RU/D

aReset

DithB

L/RU/DDithB10K

R1

22uF/6.3VC1

JMK316BJ226KL 0.0022CA_112

C2Mode

aVsyncaHSync

i BackLightDrive

aB7aB6aB5aB4aB3aB2

aG7aG6aG5aG4aG3aG2

aR6aR5aR4aR3aR2

aR7

aDCLK

3.3V

1.0C7

GMK107BJ105KA

B5B4B3B2B1B0

G5G4G3G2G1G0

R4R3R2R1R0

R5

DEN

2345678

1

4142

910111213141516171819202122232425262728293031323334353637383940

NI

J3

CL586-0527-7

B4

B2

B0

G4

G2

G0

R4

R2

R0

B5

B3

B1

G5

G3

G1

R3

R1

R5

DEN

DC

LK

L/R

U/D

Mode

3.3V +5V

+5V

5V-GND

13 2

46 5

79 8

1012 11

JP3

4X3 Jumper

13 2

46 5

79 8

1012 11

1315 14

1618 17

JP2

6X3 Jumper

Bklght+

Bklght-

Vcom

Vgh

AVdd

Vcom

aG1aG0

aR1aR0

aB1aB0

CHASSIS CHASSIS CHASSIS CHASSIS

MT1

TP1

1238

5

7

4

6

109

J1

0039300100

1 23 45 67 89 1011 1213 1415 1617 1819 2021 2223 2425 2627 2829 30

B30B-PHDSS (LF)(SN)

J7

1 23 45 67 89 1011 1213 1415 1617 1819 2021 2223 2425 2627 2829 30

B30B-PHDSS (LF)(SN)

NIJ8

FBMH3216HM501NT

FB1

CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS

Vgl

Make Model JP2 JP3FEMA GM800480W 1-2, 4-5, 7-8, 10-11, 13-14, 16-17 1-2, 4-5, 7-8, 10-11Data Image FG0700A0DSWBG01 3-2, 6-5, 9-8, 12-11, 15-14, 18-17 2-3, 5-6, 8-9, 11-12United Radiant Tech. UMSH-8173MD-1T 2-3, 4/5/6 NC, 7/8/9 NC, 10-11, 13-14, 16/17/18 NC 2-3, 5-6, 8-9, 11-12

Internal Dithering 0 = Enable 1 = Disable Scan Direction U/D L/R Scan Dir. 0 1 UD, LR 1 0 DU, RL 0 0 UD, RL 1 1 DU, LR

(1 = H, 0 = L)

22uF/6.3VC3

JMK316BJ226KL

22uF/6.3VC5

JMK316BJ226KL

10K

R2

10K

R3

10K

R4

10K

R5

10K

R6

FBMH3216HM501NT

FB2

FBMH3216HM501NT

FB3

FBMH3216HM501NT

FB4

0.0022CA_112

C4

0.0022CA_112

C6

TP3 TP4

R280

MT2 MT3 MT4 MT5 MT6 MT7 MT8 MT9

5V-GND

5V-GND

TP2

BACKL

AB

R21jumper

bDCLK

CLK

NIR48R47

0NIR46

aB6aB5aB4aB3aB2

aG7aG6aG5aG4aG3aG2

aR7aR6aR5aR4aR3

SCL

SDA

aB7

aR2

aDat

a En

able

aData Enable

aB7aB6aB5aB4aB3aB2

aG7aG6aG5aG4aG3aG2

aR7aR6aR5aR4aR3aR2

aDat

a En

able

Default:R21B

+5V

5V-GND

1238

5

7

4

6

109

J14

0039300100

FBMH3216HM501NT

FB16

FBMH3216HM501NT

FB17SCL

SDA

RT

PIC101

PIC102COC1

PIC201

PIC202COC2

PIC301

PIC302COC3

PIC401

PIC402COC4

PIC501

PIC502COC5

PIC601

PIC602COC6

PIC701

PIC702COC7

PIFB101 PIFB102

COFB1

PIFB201 PIFB202

COFB2

PIFB301 PIFB302

COFB3

PIFB401 PIFB402

COFB4

PIFB1601 PIFB1602

COFB16

PIFB1701 PIFB1702

COFB17PIJ101

PIJ102

PIJ103

PIJ104

PIJ105

PIJ106

PIJ107

PIJ108

PIJ109

PIJ1010

COJ1

PIJ201

PIJ202

PIJ203

PIJ204

PIJ205

PIJ206

PIJ207

PIJ208

PIJ209

PIJ2010

PIJ2011

PIJ2012

PIJ2013

PIJ2014

PIJ2015

PIJ2016

PIJ2017

PIJ2018

PIJ2019

PIJ2020

PIJ2021

PIJ2022

PIJ2023

PIJ2024

PIJ2025

PIJ2026

PIJ2027

PIJ2028

PIJ2029

PIJ2030

PIJ2031

PIJ2032

PIJ2033

PIJ2034

PIJ2035

PIJ2036

PIJ2037

PIJ2038

PIJ2039

PIJ2040

PIJ2041

PIJ2042

PIJ2043

PIJ2044

PIJ2045

PIJ2046

PIJ2047

PIJ2048

PIJ2049

PIJ2050

PIJ2051

PIJ2052

COJ2

PIJ301

PIJ302

PIJ303

PIJ304

PIJ305

PIJ306

PIJ307

PIJ308

PIJ309

PIJ3010

PIJ3011

PIJ3012

PIJ3013

PIJ3014

PIJ3015

PIJ3016

PIJ3017

PIJ3018

PIJ3019

PIJ3020

PIJ3021

PIJ3022

PIJ3023

PIJ3024

PIJ3025

PIJ3026

PIJ3027

PIJ3028

PIJ3029

PIJ3030

PIJ3031

PIJ3032

PIJ3033

PIJ3034

PIJ3035

PIJ3036

PIJ3037

PIJ3038

PIJ3039

PIJ3040

PIJ3041

PIJ3042

COJ3

PIJ701 PIJ702

PIJ703 PIJ704

PIJ705 PIJ706

PIJ707 PIJ708

PIJ709 PIJ7010

PIJ7011 PIJ7012

PIJ7013 PIJ7014

PIJ7015 PIJ7016

PIJ7017 PIJ7018

PIJ7019 PIJ7020

PIJ7021 PIJ7022

PIJ7023 PIJ7024

PIJ7025 PIJ7026

PIJ7027 PIJ7028

PIJ7029 PIJ7030

COJ7

PIJ801 PIJ802

PIJ803 PIJ804

PIJ805 PIJ806

PIJ807 PIJ808

PIJ809 PIJ8010

PIJ8011 PIJ8012

PIJ8013 PIJ8014

PIJ8015 PIJ8016

PIJ8017 PIJ8018

PIJ8019 PIJ8020

PIJ8021 PIJ8022

PIJ8023 PIJ8024

PIJ8025 PIJ8026

PIJ8027 PIJ8028

PIJ8029 PIJ8030

COJ8

PIJ1401

PIJ1402

PIJ1403

PIJ1404

PIJ1405

PIJ1406

PIJ1407

PIJ1408

PIJ1409

PIJ14010

COJ14

PIJP201PIJP202

PIJP203

PIJP204PIJP205

PIJP206

PIJP207PIJP208

PIJP209

PIJP2010PIJP2011

PIJP2012

PIJP2013PIJP2014

PIJP2015

PIJP2016PIJP2017

PIJP2018

COJP2

PIJP301PIJP302

PIJP303

PIJP304PIJP305

PIJP306

PIJP307PIJP308

PIJP309

PIJP3010PIJP3011

PIJP3012

COJP3

COLG

PIMT101

COMT1

PIMT201

COMT2

PIMT301

COMT3

PIMT401

COMT4

PIMT501

COMT5

PIMT601

COMT6

PIMT701

COMT7

PIMT801

COMT8

PIMT901

COMT9

PIR101

PIR102COR1

PIR201

PIR202COR2

PIR301

PIR302COR3

PIR401

PIR402COR4

PIR501

PIR502COR5

PIR601

PIR602COR6

PIR701

PIR702

COR7

PIR2101

PIR2102

PIR2103

COR21

PIR2801PIR2802

COR28

PIR4601

PIR4602COR46

PIR4701

PIR4702

COR47

PIR4801

PIR4802

COR48

PITP101COTP1

PITP201COTP2

PITP301COTP3

PITP401COTP4

POAB2POAB3POAB4POAB5POAB6POAB7

POADATA ENABLE

POAG2POAG3POAG4POAG5POAG6POAG7

POAR2POAR3POAR4POAR5POAR6POAR7

POSCL

POSDA

068070000 Rev A D-27

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

Title

Number RevisionSize

B


06698 D

2 4

22uH

L1

Vin5

SHDN4

SW 1

GN

D2

FB 3

U1

CAT4139TD-GT3

4.7uF/16VC9

1K

R12

2.0R14

5V-GND

+5V

9.76R13

3.9uH

L2

487K

R9

309K

R8

80.6KR18

66.5KR19

464KR16

806KR11

A2 K 1D2

MBRM120LT1G

0.001C8

24pfC13

0.33

C16

0.220C20

470pfC21

22uf/25V

C12TMK325BJ226MM

0.1

C26

3.3V

33KR23

43pf

C23

D3BAT54S

3.3V

Bklght+

Bklght-

Vcom

Vgh

AVdd3.3V

D3

G1 S2

Q1FDV305N

5V-GND

+5V

Default: NI

R22 jumper

AVdd: +10.4V

TP5

AO1

A12

A23

SCL14

SDA15

INT 13

P0 4

P1 5

P2 6

P3 7

P4 9

P5 10

P6 11

P7 12

Vdd

16V

ss8

U3

PCF8574

S2

SW_46

Maint_SWLang_Select

5V-GND

5V-GND

+5V

FDLY

24

PGND8

DRVP 17

PGND7

DRVN18

VCOM 10

SUP 9

COMP22

IN11

VGH 15

REF20

GND19

SW6

DLY

23

SW5

FB 1

DLY

12

FBP 12

FBN21

AD

J14

GD 23CTRL13

CPI 16

VIN

4

TPS65150PWP

?

HTSNK 25

U2

D1CD214A-B140LF

S1

SW_46

Opt. Lang. Sw.

Opt. Main Sw

Vgl

22uF/6.3VC11

JMK316BJ226KL1.0C14

GMK107BJ105KA1.0

C15

GMK107BJ105KA

1.0C27

GMK107BJ105KA

24pfC22

43pf

C24

43pf

C25

10KR10

10KR24

10KR25

10KR26

100KR15

806KR17

0.33C17

0.33C18

0.33C19

D4BAT54S

4.7uF/16VC10

Vgh: +16V

TP9

Vcom: +4V

TP10

Vgl: -7VTP7

TP6

TP8

GUI Interface

C35

0.1

5V-GND A BR31

10K3.3V

AB

R27jumper

BACKL

SCLSDA

Default:R27B

Default:R31B

Backlight Brightness Control Control Mode R22 R27 R31

Remote – Video Port NO A NO Remote – I2C YES B NO

Fixed Bright (default) NO B B

RT

PIC801 PIC802

COC8

PIC901

PIC902COC9

PIC1001

PIC1002COC10

PIC1101

PIC1102COC11

PIC1201

PIC1202COC12

PIC1301

PIC1302COC13

PIC1401

PIC1402 COC14

PIC1501

PIC1502COC15

PIC1601 PIC1602

COC16

PIC1701 PIC1702COC17

PIC1801

PIC1802COC18

PIC1901

PIC1902COC19

PIC2001

PIC2002COC20

PIC2101

PIC2102COC21

PIC2201

PIC2202COC22

PIC2301

PIC2302COC23PIC2401

PIC2402COC24PIC2501

PIC2502COC25PIC2601

PIC2602COC26

PIC2701

PIC2702COC27

PIC3501

PIC3502COC35

PID101 PID102

COD1

PID201PID202

COD2

PID301

PID302

PID303

COD3

PID401

PID402

PID403COD4

PIL101 PIL102

COL1

PIL201 PIL202

COL2

PIQ101

PIQ102

PIQ103COQ1

PIR801 PIR802

COR8PIR901 PIR902

COR9

PIR1001

PIR1002COR10

PIR1101

PIR1102COR11

PIR1201 PIR1202COR12

PIR1301

PIR1302COR13

PIR1401

PIR1402COR14

PIR1501

PIR1502COR15

PIR1601

PIR1602COR16

PIR1701

PIR1702COR17

PIR1801

PIR1802COR18

PIR1901

PIR1902COR19


PIR2301

PIR2302COR23

PIR2401

PIR2402COR24

PIR2501

PIR2502COR25

PIR2601

PIR2602COR26

PIR2701

PIR2702

PIR2703

COR27

PIR3101 PIR3102 PIR3103

COR31

PIS101

PIS102

PIS103COS1

PIS201

PIS202

PIS203COS2

PITP501COTP5

PITP601COTP6

PITP701COTP7

PITP801COTP8

PITP901COTP9

PITP1001COTP10

PIU101

PIU102

PIU103PIU104

PIU105

COU1

PIU201

PIU202 PIU203

PIU204 PIU205 PIU206

PIU207

PIU208

PIU209

PIU2010

PIU2011

PIU2012

PIU2013

PIU2014

PIU2015

PIU2016

PIU2017

PIU2018

PIU2019

PIU2020

PIU2021

PIU2022

PIU2023

PIU2024PIU2025

COU2

PIU301

PIU302

PIU303

PIU304

PIU305

PIU306

PIU307

PIU308

PIU309

PIU3010

PIU3011

PIU3012

PIU3013

PIU3014

PIU3015

PIU3016COU3

POSCLPOSDA

068070000 Rev A D-28

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

Title

Number RevisionSize

B


06698 D

43

12345

To old TScreen70553-004

NIJ11

LLRLSDRTLT

+5V

CHASSIS

12

NIJ12

BUS +5

12345

To new TScreen70553-004

J10

LT1

RT

2SH

LD3

RL

4LL

5G

ND

6

GN

D7

D+

8

D-

9

+510

CHS A

CHS B

A1TSHARC-12C

RTRLSDLLLT

VB

US

1

D-

2

D+

3

ID4

GN

D5

6J9

USB-B-MINI

VBUS

CHASSIS

CHASSIS

5V-GND

USB3.3V

SDA

SCL

USB3.3V

USB3.3V

USB3.3V

USB3.3V

USB3.3V

R36

12K

E 1+V4

-V 2OUT3

U5

24MHZ

DS2GRN

DS1

YEL

SCL

SDA

R37100K

5V-GND

5V-GND

5V-GND 5V-GND

5V-GND

5V-GND

5V-GND

5V-GND

5V-GND

5V-GND

5V-GND

+5V

5V-GND

C281uF

USB3.3V

IN8

SHTDN6

GN

D2

OUT 1

BP 4

U4

3.3V-REG

R38

1K

F3

0.5A/6V

D1-

1

D1+

2

D2-

3

D2+

4

+3.3

V5

D3-

6

D3+

7

D4-

8

D4+

9

+3.3V 10TEST 11PWR1 12OCS1 13+1.8V 143.3VCR 15PWR2 16OCS2 17PWR3 18OC

S319

PWR

420

OC

S421

SDA

/R1

22+3

.3V

23SC

L/S0

24H

S-IN

D/S

125

RES

ET26

VB

US-

DET

27

SUS/R028

+3.3V29

USB-30

USB+31

XTL232

CLK-IN33

1.8VPLL34

RBIAS35

+3.3PLL36

GND37

U8USB2514-AEZG

C321uF

C441uF

5V-GND

+5V1 D-2 D+3 GND4

5

J4USB-A_R/A

5V-GND

CHASSIS

CHASSIS

FBMH3216HM501NT

FB5

C340.1

C360.1uF

C330.1uF

C310.1uF

R30100K

R29

1K

F2

0.5A/6V

F1

0.5A/6V

1234

5

D+D-

GND

+5V J5USB-A_VERT

C29470pfC30

1uF

C37 0.01uF

JP4

3.3V

GND

FB7

R2049.9

FB8

FB9

FB10

FB11

FB12

FB13

GUI Interface

1 872

34

65

U7

1 872

34

65

U9

1 872

34

65

U11

C400.1uF

C420.1uF

C450.1uF

C390.1

C430.1uF

C41

0.1

R33100K

AB

R45

ABR32

R34100K

R35100K

C38

1uF

R39100K

JP5

C600.1uF

C590.1

1234

5

D+D-

GND

+5V J6USB-A_VERT

+5V

D1_ND1_P D4_P

D4_ND3_PD3_ND2_PD2_N

D_PD_N

Configuration Select Mode R32 R45

Default A A MBUS B B

Install 100K for A, 0 Ohm for B

+5V

+5V

+5V

5V-GND

5V-GND

5V-GND

5V-GND

5V-GND

5V-GND

5V-GND

5V-GND

5V-GND

RT

PIA101PIA102PIA103PIA104PIA105

PIA106 PIA107 PIA108 PIA109 PIA1010

PIA10A

PIA10B

COA1

PIC2801

PIC2802 COC28

PIC2901

PIC2902COC29PIC3001

PIC3002 COC30

PIC3101PIC3102COC31

PIC3201

PIC3202COC32

PIC3301

PIC3302COC33

PIC3401

PIC3402COC34

PIC3601

PIC3602COC36

PIC3701 PIC3702COC37

PIC3801

PIC3802 COC38

PIC3901

PIC3902 COC39 PIC4001

PIC4002

COC40

PIC4101

PIC4102 COC41

PIC4201

PIC4202

COC42

PIC4301

PIC4302COC43

PIC4401

PIC4402COC44

PIC4501

PIC4502COC45

PIC5901

PIC5902COC59

PIC6001

PIC6002COC60

PIDS101 PIDS102CODS1

PIDS201PIDS202

CODS2

PIF101PIF102

COF1

PIF201PIF202

COF2

PIF301PIF302

COF3

PIFB501PIFB502

COFB5

PIFB701

PIFB702

COFB7

PIFB801PIFB802

COFB8

PIFB901PIFB902

COFB9

PIFB1001PIFB1002

COFB10

PIFB1101PIFB1102

COFB11

PIFB1201PIFB1202

COFB12

PIFB1301PIFB1302

COFB13

PIJ401

PIJ402

PIJ403

PIJ404

PIJ405

COJ4

PIJ501

PIJ502

PIJ503

PIJ504

PIJ505

COJ5

PIJ601

PIJ602

PIJ603

PIJ604

PIJ605

COJ6

PIJ901 PIJ902 PIJ903 PIJ904 PIJ905

PIJ906COJ9

PIJ1001

PIJ1002

PIJ1003

PIJ1004

PIJ1005

COJ10

PIJ1101

PIJ1102

PIJ1103

PIJ1104

PIJ1105

COJ11

PIJ1201PIJ1202

COJ12

PIJP401PIJP402

COJP4

PIJP501PIJP502

COJP5

PIR2001

PIR2002

COR20

PIR2901 PIR2902

COR29PIR3001

PIR3002

COR30

PIR3201

PIR3202

PIR3203

COR32

PIR3301

PIR3302

COR33

PIR3401

PIR3402COR34

PIR3501

PIR3502COR35

PIR3601PIR3602COR36

PIR3701

PIR3702

COR37

PIR3801 PIR3802

COR38

PIR3901

PIR3902COR39

PIR4501

PIR4502

PIR4503

COR45

PIU401

PIU402PIU404

PIU406

PIU408

COU4

PIU501

PIU502PIU503

PIU504

COU5

PIU701

PIU702

PIU703

PIU704 PIU705

PIU706

PIU707

PIU708

COU7

PIU801 PIU802 PIU803 PIU804 PIU805 PIU806 PIU807 PIU808 PIU809

PIU8010

PIU8011

PIU8012

PIU8013

PIU8014

PIU8015

PIU8016

PIU8017

PIU8018

PIU8019PIU8020PIU8021PIU8022PIU8023PIU8024PIU8025PIU8026PIU8027

PIU8028

PIU8029

PIU8030

PIU8031

PIU8032

PIU8033

PIU8034

PIU8035

PIU8036

PIU8037

COU8PIU901

PIU902

PIU903

PIU904 PIU905

PIU906

PIU907

PIU908

COU9

PIU1101

PIU1102

PIU1103

PIU1104 PIU1105

PIU1106

PIU1107

PIU1108

COU11

068070000 Rev A D-29

1

1

2

2

3

3

4

4

5

5

6

6

D D

C C

B B

A A

Title

Number RevisionSize

B


06698 D

44

TOUCH SCREEN INTERFACE CIRCUITRY ( TBD)

GUI Interface

R40

10K

Opt

ion

CLKOUT_PCLKOUT_N

3.3V

C49

0.1

R41100

FB6

FB14Vcc PIN 28

C47

0.0122uF/6.3V

C46

JMK316BJ226KL

C50

0.1

C51

0.1

C52

0.1 C55

0.1

C57

0.1

bDCLK

BACKL

NOTE:To receive backlight control (BACKL) from CPU board when using ICOP_0096 LVDS Transmitter.The connection from pin 42 on the TTL video connector (VSYNC) to U1-23 must be broken and connected to pin 43.

aB6aB5aB4aB3aB2aG7aG6aG5aG4aG3aG2aR7aR6aR5aR4aR3

aB7

aR2

aData Enable

R42100

R43100

R44100

Vcc PIN 36

C48

0.01

Vcc PIN 42

C53

0.01

Vcc PIN 48

C54

0.01 C56

0.01

C58

0.01

FBMH3216HM501NTFB15 C61

0.1

12

34

56

78

910

1112

1314

J13

HEADER-7X2

Y0M8 Y0P9

Y1M10 Y1P11

Y2M14

Y2P15

CLKOUT23

CLKINM16

CLKINP17

SHTDN22

NC6

VCC48

VCC28

VCC36

VCC42

LVDS/VCC12

PLLVCC20

LVDSGND7

LVDSGND13

LVDSGND18

PLLGND19

PLLGND21

D0 24

D1 26

D2 27

D3 29

D4 30

D5 31

D6 33

D7 34

D8 35

D9 37

D10 39

D11 40

D12 41

D13 43

D14 45

D15 46

D16 47

D17 1

D18 2

D19 4

D20 5

GND 3

GND 25

GND 32

GND 38

GND 44

U6

SN75LVDS86A

3.3V

Y0_PY0_N

Y1_PY1_NY2_NY2_P

MH3MH4

2945638

7MH1MH2

112111013141516171819

J15

G3168-05000202-00

CHASSIS

R490

R500

R510R520

R530R540

R550

R560

FBMH3216HM501NT

FB18

C62

0.1

3.3V

Y0_P1

Y0_N1Y1_P1

Y1_N1Y2_N1

Y2_P1CLKOUT_N1

CLKOUT_P1

RT

PIC4601

PIC4602COC46

PIC4701

PIC4702COC47

PIC4801

PIC4802 COC48

PIC4901

PIC4902COC49

PIC5001

PIC5002COC50

PIC5101

PIC5102COC51

PIC5201

PIC5202COC52

PIC5301

PIC5302COC53

PIC5401

PIC5402 COC54

PIC5501

PIC5502COC55

PIC5601

PIC5602 COC56

PIC5701

PIC5702COC57

PIC5801

PIC5802 COC58

PIC6101

PIC6102COC61

PIC6201PIC6202

COC62

PIFB601PIFB602COFB6

PIFB1401PIFB1402COFB14

PIFB1501

PIFB1502COFB15

PIFB1801PIFB1802

COFB18

PIJ1301

PIJ1302

PIJ1303

PIJ1304

PIJ1305

PIJ1306

PIJ1307

PIJ1308

PIJ1309

PIJ13010

PIJ13011

PIJ13012

PIJ13013

PIJ13014

COJ13

PIJ1501

PIJ1502

PIJ1503

PIJ1504

PIJ1505

PIJ1506

PIJ1507

PIJ1508

PIJ1509

PIJ15010

PIJ15011

PIJ15012

PIJ15013

PIJ15014

PIJ15015

PIJ15016

PIJ15017

PIJ15018

PIJ15019

PIJ150MH1

PIJ150MH2

PIJ150MH3

PIJ150MH4

COJ15

PIR4001 PIR4002

COR40

PIR4101

PIR4102COR41

PIR4201

PIR4202COR42

PIR4301

PIR4302COR43

PIR4401

PIR4402COR44



PIR5101 PIR5102

COR51


PIR5301 PIR5302

COR53

PIR5401 PIR5402

COR54



PIU601

PIU602

PIU603

PIU604

PIU605

PIU606

PIU607

PIU608

PIU609

PIU6010

PIU6011

PIU6012

PIU6013

PIU6014

PIU6015

PIU6016

PIU6017

PIU6018

PIU6019

PIU6020

PIU6021

PIU6022

PIU6023

PIU6024

PIU6025

PIU6026

PIU6027

PIU6028

PIU6029

PIU6030

PIU6031

PIU6032

PIU6033

PIU6034

PIU6035

PIU6036

PIU6037

PIU6038

PIU6039

PIU6040

PIU6041

PIU6042

PIU6043

PIU6044

PIU6045

PIU6046

PIU6047

PIU6048

COU6

POAB2POAB3POAB4POAB5POAB6POAB7

POADATA ENABLE

POAG2POAG3POAG4POAG5POAG6POAG7

POAR2POAR3POAR4POAR5POAR6POAR7

068070000 Rev A D-30

1

1

2

2

3

3

4

4

D D

C C

B B

A A

Title

Number RevisionSize

A

Date: 5/7/2010 Sheet ofFile: N:\PCBMGR\..\06882-P1-R0.SchDoc Drawn By:

LVDS, Transmitter Board

B

11RT

06882

VAD6VAD7VAD8VAD9VAD10VAD11VBD10VBD11VAD0VAD1VAD2VAD3VBD2VBD3VBD4VBD5VBD6VBD7

VBDE

Y0_NY0_PY1_NY1_PY2_NY2_P

CLKOUT_NCLKOUT_P

R2

22.1

From ICOP CPU To LCD Display

D044

D145

D247

D348

D41

D53

D64

D76

D87

D99

D1010

D1112

D1213

D1315

D1416

D1518

D1619

D1720

D1822

D1923

D2025

GND5

GND11

GND17

GND24

GND46

Y2P 34Y2M 35Y1P 38Y1M 39Y0P 40Y0M 41

CLKOUTP 32CLKOUTM 33CLKIN 26

SHTDN 27

NC 14

NC 43

VCC 2

VCC 8

VCC 21

LVDSVCC 37

PLLVCC 29

VLDSGND 42

VLDSGND 36

VLDSGND 31

PLLGND 30

PLLGND 28

U1

SN75LVDS84A

CHASSIS-0 CHASSIS

1 23 45 67 89 1011 1213 1415 1617 1819 2021 2223 2425 2627 2829 3031 3233 3435 3637 3839 4041 4243 44

J2 Header 22X2

MH3MH4

2345678

1 MH1MH2

910111213141516171819

J1

G3168-05000101-00

CHASSIS+3.3V

+3.3V

VAD0 VAD1VAD2 VAD3

VAD6 VAD7VAD8 VAD9VAD10 VAD11

VBD2 VBD3VBD4 VBD5VBD6 VBD7

VBD10 VBD11

VBDEVBGCLK

+3.3V

CLKIN

Y0_N

Y0_PY1_N

Y1_PY2_N

Y2_P

CLKOUT_N

CLKOUT_P

10KR1

BACKL

BACKL

C2

0.1

C3

0.0122uF/6.3V

C1

JMK316BJ226KL

C4

0.1

C6

0.1

C5

0.01

C7

0.01

+3.3V

C8

0.1

C9

0.01

C10

0.1

C11

0.01

1 23 45 67 89 1011 1213 14

J3

Header 7X2

+3.3V

Y0_P Y0_NY1_P Y1_N

CLKOUT_PY2_N

CLKOUT_NY2_P

MT1 MT2

PIC101

PIC102COC1

PIC201

PIC202COC2

PIC301

PIC302COC3

PIC401

PIC402COC4

PIC501

PIC502 COC5

PIC601

PIC602COC6

PIC701

PIC702 COC7

PIC801

PIC802COC8

PIC901

PIC902 COC9

PIC1001

PIC1002COC10

PIC1101

PIC1102 COC11

PIJ101

PIJ102

PIJ103

PIJ104

PIJ105

PIJ106

PIJ107

PIJ108

PIJ109

PIJ1010

PIJ1011

PIJ1012

PIJ1013

PIJ1014

PIJ1015

PIJ1016

PIJ1017

PIJ1018

PIJ1019

PIJ10MH1

PIJ10MH2

PIJ10MH3

PIJ10MH4

COJ1

PIJ201 PIJ202

PIJ203 PIJ204

PIJ205 PIJ206

PIJ207 PIJ208

PIJ209 PIJ2010

PIJ2011 PIJ2012

PIJ2013 PIJ2014

PIJ2015 PIJ2016

PIJ2017 PIJ2018

PIJ2019 PIJ2020

PIJ2021 PIJ2022

PIJ2023 PIJ2024

PIJ2025 PIJ2026

PIJ2027 PIJ2028

PIJ2029 PIJ2030

PIJ2031 PIJ2032

PIJ2033 PIJ2034

PIJ2035 PIJ2036

PIJ2037 PIJ2038

PIJ2039 PIJ2040

PIJ2041 PIJ2042

PIJ2043 PIJ2044

COJ2

PIJ301 PIJ302

PIJ303 PIJ304

PIJ305 PIJ306

PIJ307 PIJ308

PIJ309 PIJ3010

PIJ3011 PIJ3012

PIJ3013 PIJ3014

COJ3

COLG1

PIMT101

COMT1

PIMT201

COMT2

PIR101

PIR102COR1PIR201PIR202

COR2

PIU101

PIU102

PIU103

PIU104

PIU105

PIU106

PIU107

PIU108

PIU109

PIU1010

PIU1011

PIU1012

PIU1013 PIU1014

PIU1015

PIU1016

PIU1017

PIU1018

PIU1019

PIU1020PIU1021

PIU1022

PIU1023

PIU1024

PIU1025

PIU1026

PIU1027

PIU1028

PIU1029

PIU1030

PIU1031

PIU1032

PIU1033

PIU1034

PIU1035

PIU1036

PIU1037

PIU1038

PIU1039

PIU1040

PIU1041

PIU1042

PIU1043

PIU1044

PIU1045

PIU1046

PIU1047

PIU1048

COU1

068070000 Rev A D-31

1

1

2

2

3

3

4

4

D D

C C

B B

A A

Title

Number RevisionSize

A

Date: 1/28/2010 Sheet ofFile: N:\PCBMGR\..\06731-1_ETHERNET.SchDocDrawn By:

Auxiliary I/O Board (PWR-ETHERNET)

A

31RT

06731

STRAIGHT THROUGH ETHERNET

GND

+5V

SCL

SDA

R71.37K

+5V

R81.37K

+5V-ISO

+ C17

100uF

GND

DS3

GRN

12345678

P2

Header 8

+5V

1

2

3 4

5

6

U6

SP3050

1 2 345

U7

SMF0

5T2G

GND

R102.2k

L1

47uH

TP1

TP3

TP2

8

2

3

5

7

4

6

1

J2

DF11-8DP-2DS(24)

SDA

SCL

CHASSIS-1

10 9

12 1112345678

1516

1413

J1

CONN_RJ45_LED

+5V-OUT

TP4

ISO-GND

C284.7uF

R161k

LG1

ATX+ATX-ARX+

ARX-

LED0LED0+

LED1+LED1

VDD2 5

GND2 7

VDD14

GND11

1211

1413

U8

LME0505

12345678

P3

Header 8

PIC1701

PIC1702

COC17

PIC2801

PIC2802COC28

PIDS301PIDS302

CODS3

PIJ101

PIJ102

PIJ103

PIJ104

PIJ105

PIJ106

PIJ107

PIJ108

PIJ109PIJ1010

PIJ1011PIJ1012

PIJ1013

PIJ1014

PIJ1015

PIJ1016

COJ1

PIJ201

PIJ202

PIJ203

PIJ204

PIJ205

PIJ206

PIJ207

PIJ208

COJ2

PIL101PIL102

COL1

COLG1

PIP201

PIP202

PIP203

PIP204

PIP205

PIP206

PIP207

PIP208

COP2

PIP301

PIP302

PIP303

PIP304

PIP305

PIP306

PIP307

PIP308

COP3

PIR701

PIR702

COR7

PIR801

PIR802

COR8

PIR1001

PIR1002COR10

PIR1601

PIR1602COR16

PITP101

COTP1

PITP201

COTP2

PITP301

COTP3

PITP401

COTP4

PIU601

PIU602

PIU603 PIU604

PIU605

PIU606

COU6

PIU701 PIU702 PIU703

PIU704PIU705COU7

PIU801

PIU804 PIU805

PIU807

PIU8011

PIU8012

PIU8013

PIU8014

COU8

POSCL

POSDA

068070000 Rev A D-32

1

1

2

2

3

3

4

4

D D

C C

B B

A A

Title

Number RevisionSize

A

Date: 1/28/2010 Sheet ofFile: N:\PCBMGR\..\06731-2_USB.SchDoc Drawn By:

Auxiliary I/O Board (USB)

A

32RT

06731

TXD-ARTS-ADTR-A

RXD-ACTS-ADSR-ADCD-ARI-A

V-BUS

VBUS 1D- 2D+ 3

GND 4

J4

USB

GND

GND

V-BUS

CHASSIS

GND

GND

C1+28

C1-24

C2+1

C2-2

TI114

TI213

TI312

RI3 6RI2 5RI1 4

TO3 11TO2 10TO1 9

RO2 20

V- 3

V+ 27

VCC 26

STAT21

SHTDN22

RI4 7

RI5 8

ONLINE 23

GND 25

RO119

RO218

RO317

RO416

RO515

U9

SP3243EU

GNDR124.75k

GND

1

2

nc3 nc 4

5

6

U11

NUP2202W1

TXD-B

RXD-BCTS-B

RTS-B

DSR-B

DTR-B

RI-BDCD-B

MT1MT-HOLE

C24

4.7uF

C261uF

C250.1uF

C220.1uF

C230.1uF

C190.1uF

C200.1uF

C210.1uF

DS4

GRN

R112.2k

CHASSIS

MT2MT-HOLE

R140

R150

DCD2

RXD1

TXD4

DTR3

GND6

DSR5

RTS8

CTS7

RI10

N/C9

J3

DF11-10DP-2DS(24)

V-BUS

CHASSIS-1

22211918

DCD 1

RI 2

DTR 28

DSR 27

TXD 26

RXD 25

RTS 24

CTS 23

GND 3

16 15 13 101420

17

VBUS8 VREG-I7 D-5

RST9

SUSPEND11

SUSPEND12

VDD6

D+4U10

CP2102

3.3V

PIC1901

PIC1902COC19

PIC2001

PIC2002COC20

PIC2101

PIC2102COC21

PIC2201

PIC2202COC22

PIC2301

PIC2302COC23

PIC2401PIC2402

COC24

PIC2501

PIC2502COC25

PIC2601

PIC2602COC26

PIDS401

PIDS402

CODS4

PIJ301

PIJ302

PIJ303

PIJ304

PIJ305

PIJ306

PIJ307

PIJ308

PIJ309

PIJ3010

COJ3

PIJ401

PIJ402

PIJ403

PIJ404

PIJ405

PIJ406

COJ4

PIMT101

COMT1

PIMT201

COMT2

PIR1101

PIR1102

COR11

PIR1201

PIR1202COR12

PIR1401

PIR1402

COR14

PIR1501

PIR1502

COR15

PIU901

PIU902

PIU903

PIU904

PIU905

PIU906

PIU907

PIU908

PIU909

PIU9010

PIU9011PIU9012

PIU9013

PIU9014

PIU9015

PIU9016

PIU9017

PIU9018

PIU9019

PIU9020PIU9021

PIU9022

PIU9023PIU9024

PIU9025

PIU9026

PIU9027

PIU9028

COU9

PIU1001

PIU1002

PIU1003

PIU1004

PIU1005

PIU1006

PIU1007

PIU1008

PIU1009

PIU10010

PIU10011

PIU10012

PIU10013PIU10014PIU10015PIU10016PIU10017

PIU10018 PIU10019 PIU10020 PIU10021 PIU10022

PIU10023

PIU10024

PIU10025

PIU10026

PIU10027

PIU10028

COU10

PIU1101

PIU1102

PIU1103 PIU1104

PIU1105

PIU1106

COU11

068070000 Rev A D-33

1

1

2

2

3

3

4

4

D D

C C

B B

A A

Title

Number RevisionSize

A

Date: 1/28/2010 Sheet ofFile: N:\PCBMGR\..\06731-3_ADC.SchDoc Drawn By:

Auxiliary I/O Board (ADC)

A

33RT

06731

123456789

P1

ANALOG INPUT

+5V-ISO

CH015

CH116

CH217

CH318

CH419

CH520

CH621

CH723

NC4

NC7

SHTDN 13VDD 2VDD 1

SDA 9

SCL 5

A2 10

A1 12

A0 6

REF 27NC8

AGND14

REF-AJ 26

DGND 3

NC22

NC24 NC 28

NC 25

NC11

U1

MAX1270BCAI+

+5V

GND

GND

+5V-ISO

SCL

SDA

ISO-GND

ISO-GND

ISO-GND

+5V-ISO

1 6

52

U4A

NC7WZ17P6X

3 4U4BNC7WZ17P6X

ISO-GND

+5V-ISO

ISO-GND

1

32

456

U2

SMS12

C130.1uF

C140.1uF

C120.1uF

C10.1uF

C11

0.01uF

YEL

DS2SCL

YEL

DS1SDA

GND11

NC2 VDD13

NC4 SDA15

SCL16

GND17

NC8

GND2 9

NC 15VDD2 14

NC 13SDA2 12

SCL2 11

GND2 16

NC 10

U5

ADuM2251

R1

4.75k

R2

4.75kC8

0.1uFC9

0.1uF

C20.1uF

C30.1uF

C40.1uF

C50.1uF

C60.1uF

C70.1uF

C104.7uF

AN-CH0AN-CH1

AN-CH2AN-CH3

AN-CH4AN-CH5

AN-CH6AN-CH7

R94.99

C274.7uF

ISO-GND

+5V-ADC

ISO-GND

ISO-GND

ISO-GND

ISO-GND

R32.2k

R52.2k

R62.2k

1

32

456

U3

SMS12

R42.2k

PIC101

PIC102COC1PIC201

PIC202COC2

PIC301

PIC302COC3

PIC401

PIC402COC4

PIC501

PIC502COC5

PIC601

PIC602COC6

PIC701

PIC702COC7

PIC801

PIC802COC8

PIC901

PIC902COC9

PIC1001

PIC1002COC10PIC1101

PIC1102COC11

PIC1201

PIC1202COC12PIC1301

PIC1302COC13

PIC1401

PIC1402COC14

PIC2701

PIC2702COC27

PIDS101

PIDS102

CODS1PIDS201

PIDS202

CODS2

PIP101

PIP102

PIP103

PIP104

PIP105

PIP106

PIP107

PIP108

PIP109

COP1

PIR101PIR102

COR1

PIR201PIR202

COR2

PIR301

PIR302COR3

PIR401

PIR402COR4

PIR501

PIR502

COR5

PIR601

PIR602

COR6

PIR901

PIR902

COR9

PIU101

PIU102

PIU103

PIU104

PIU105

PIU106

PIU107

PIU108

PIU109

PIU1010

PIU1011

PIU1012

PIU1013

PIU1014

PIU1015

PIU1016

PIU1017

PIU1018

PIU1019

PIU1020

PIU1021

PIU1022

PIU1023

PIU1024 PIU1025

PIU1026

PIU1027

PIU1028

COU1

PIU201

PIU202

PIU203 PIU204

PIU205

PIU206

COU2PIU301

PIU302

PIU303 PIU304

PIU305

PIU306

COU3

PIU401

PIU402

PIU405PIU406

COU4A

PIU403 PIU404

COU4BPIU501

PIU502

PIU503

PIU504

PIU505

PIU506

PIU507

PIU508

PIU509

PIU5010

PIU5011

PIU5012

PIU5013

PIU5014

PIU5015

PIU5016

COU5

POSCL

POSDA

068070000 Rev A D-34

Documents

Model T100H UV FLUORESCENCE SO2 ANALYZER