Model Solu Comp Xmt-T - Emerson START GUIDE FOR MODEL SOLU COMP XMT-T TRANSMITTER 1. Refer to page 11 for installation instructions. 2. Wire conductivity sensor to the transmitter

Model Solu Comp® Xmt-TTwo-Wire Toroidal Conductivity Transmitter

Instruction ManualPN 51-Xmt-T/rev.C

February 2006

Emerson Process Management

Rosemount Analytical Inc.2400 Barranca Parkway

Irvine, CA 92606 USA

Tel: (949) 757-8500

Fax: (949) 474-7250

http://www.raihome.com

© Rosemount Analytical Inc. 2006

ESSENTIAL INSTRUCTIONSREAD THIS PAGE BEFORE PROCEEDING!

Rosemount Analytical designs, manufactures, and tests its products to meet many national and internationalstandards. Because these instruments are sophisticated technical products, you must properly install, use, andmaintain them to ensure they continue to operate within their normal specifications. The following instructionsmust be adhered to and integrated into your safety program when installing, using, and maintaining RosemountAnalytical products. Failure to follow the proper instructions may cause any one of the following situations tooccur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product. If this Instruction Manual is not thecorrect manual, telephone 1-800-654-7768 and the requested manual will be provided. Save this InstructionManual for future reference.

• If you do not understand any of the instructions, contact your Rosemount representative for clarification.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.

• Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and perapplicable local and national codes. Connect all products to the proper electrical and pressure sources.

• To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain theproduct.

• When replacement parts are required, ensure that qualified people use replacement parts specified byRosemount. Unauthorized parts and procedures can affect the product’s performance and place the safeoperation of your process at risk. Look alike substitutions may result in fire, electrical hazards, or improperoperation.

• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance isbeing performed by qualified persons, to prevent electrical shock and personal injury.

NOTICEIf a Model 375 Universal Hart® Communicator is used with these transmitters, the software within the Model 375 may require

modification. If a software modification is required, please contact your local Emerson Process Management Service Group

or National Response Center at 1-800-654-7768.

About This Document

This manual contains instructions for installation and operation of the Model Xmt-T Two-Wire Toroidal

Conductivity Transmitter. The following list provides notes concerning all revisions of this document.

Rev. Level Date Notes

A 3/05 This is the initial release of the product manual. The manual has been

reformatted to reflect the Emerson documentation style and updated to reflect

any changes in the product offering. This manual contains information on

HART Smart and FOUNDATION Fieldbus versions of Model Solu Comp Xmt-T.

B 10/05 Add Foundation fieldbus agency approvals and FISCO version.

C 2/06 Revised section 1.0, page 1, and the case specification on page 2. Added new

drawings of FF and FI on section 4.0, pages 24-35.

QUICK START GUIDEFOR MODEL SOLU COMP XMT-T TRANSMITTER

1. Refer to page 11 for installation instructions.

2. Wire conductivity sensor to the transmitter. Refer to the sensor instruction sheet for details.

3. Once connections are secure and verified, apply DC power to the transmitter.

4. When the transmitter is powered up for the first time, Quick Start screens appear. Using Quick Start is easy.

a. A blinking field shows the position of the cursor.

b. Use the or key to move the cursor left or right. Use the or key to move the cursor up or down or to

increase or decrease the value of a digit. Use the or key to move the decimal point.

c. Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT also returns the

display to the previous screen.

5. Choose measurement: Conductivity, Total Dissolved Solids, Custom, or

% Concentration.

6. This screen appears only if you selected %Conc in step 5. Choose NaCl, NaOH,

H2SO4, or HCl. If you chose H2SO4, select 0-25% or 96-999.7%.

7. Enter the cell constant of the sensor. (This is only required in Quick Start if you

chose % Concentration.)

8. Choose temperature units: °C or °F.

9. If you selected Custom, you must enter the appropriate conductivity and con-

centration data points. From the main display, press MENU. Choose Program fol-

lowed by Measurement and Custom. The screen shown at left appears. Select

Enter Data Pts. Follow the prompts and enter the display units, the number of

data points, and enter the concentration and conductivity data points. Enter the

reference temperature and the temperature coefficient (slope). Once the analyz-

er has been configured, press EXIT. For a guide to the program menu, see the

menu trees on pages 5 & 6.

10. To change output settings, to scale the 4-20 mA output, to change measurement-

related settings from the default values, and to set security codes, press MENU.

Select Program and follow the prompts. Refer to the menu tree on page 10.

11. To return the transmitter to default settings, choose ResetAnalyzer in the

Program menu.

Measure? CCoonndd

TDS Custom %Conc

S1 %Conc? NaCl

NNaaOOHH H2SO4 HCl

Cell Constant?

33..00000000//ccmm

Temperature in?

*CC *F

EEnntteerr DDaattaa PPttss

Ref Temp Slope

Concentration

Units? % ppm none

i

MODEL XMT-T TABLE OF CONTENTS

MODEL XMT-T TWO-WIRE CONDUCTIVITY TRANSMITTER

TABLE OF CONTENTSSection Title Page

1.0 DESCRIPTION AND SPECIFICATIONS ................................................................ 1

1.1 Features and Applications........................................................................................ 1

1.2 Specifications ........................................................................................................... 2

1.3 Hazardous Location Approval .................................................................................. 4

1.4 Menu Tree for Model Xmt-T-HT ............................................................................... 5

1.5 Menu Tree for Model Xmt-T-FF................................................................................ 6

1.6 HART Communications............................................................................................ 7

1.7 FOUNDATION Fieldbus .............................................................................................. 7

1.8 Asset Management Solutions ................................................................................. 8

1.9 Ordering Information ............................................................................................... 10

1.10 Accessories ............................................................................................................. 10

2.0 INSTALLATION ....................................................................................................... 11

2.1 Unpacking and Inspection........................................................................................ 11

2.2 Installation................................................................................................................ 11

3.0 WIRING.................................................................................................................... 15

3.1 Power Supply / Current Loop — Model Xmt-T-HT................................................... 15

3.2 Power Supply Wiring for Model Xmt-T-FF ............................................................... 16

3.2 Sensor Wiring .......................................................................................................... 17

4.0 INTRINSICALLY SAFE INSTALLATION................................................................. 18

5.0 DISPLAY AND OPERATION ................................................................................... 36

5.1 Display ..................................................................................................................... 36

5.2 Keypad..................................................................................................................... 36

5.3 Programming and Calibrating the Model Xmt — Tutorial......................................... 37

5.4 Menu Trees .............................................................................................................. 38

5.5 Diagnostic Messages............................................................................................... 38

5.6 Security .................................................................................................................... 41

5.7 Using Hold ............................................................................................................... 41

6.0 OPERATION WITH MODEL 375............................................................................. 42

6.1 Note on Model 375 HART and Foundation Fieldbus Communicator ....................... 42

6.2 Connecting the HART and Foundation Fieldbus Communicator ............................. 42

6.3 Operation ................................................................................................................. 43

7.0 CALIBRATION — TEMPERATURE........................................................................ 47

7.1 Introduction .............................................................................................................. 47

7.2 Calibrating Temperature........................................................................................... 47

8.0 CALIBRATION — CONDUCTIVITY ....................................................................... 48

8.1 Introduction .............................................................................................................. 48

8.2 Entering the Cell Constant ....................................................................................... 49

8.3 Zeroing the Instrument............................................................................................. 50

8.4 Calibrating the Sensor in a Conductivity Standard................................................... 51

8.5 Calibrating the Temperature Slope .......................................................................... 52


TABLE OF CONTENTS CONT’D

ii

9.0 PROGRAMMING THE TRANSMITTER.................................................................. 53

9.1 General .................................................................................................................... 53

9.2 Changing Start-up Settings ...................................................................................... 53

9.3 Configuring and Ranging the Output ....................................................................... 54

9.4 Choosing and Configuring the Analytical Measurement .......................................... 57

9.5 Choosing Temperature Units & Manual or Automatic Temperature Compensation . 58

9.6 Setting a Security Code ........................................................................................... 59

9.7 Making HART-related Settings................................................................................. 60

9.8 Resetting Factory Calibration and Factory Default Settings .................................... 60

9.9 Selecting a Default Screen and Screen Contrast .................................................... 61

10.0 MAINTENANCE ...................................................................................................... 62

10.1 Overview .................................................................................................................. 62

10.2 Replacement Parts .................................................................................................. 62

11.0 THEORY OF OPERATION ...................................................................................... 63

11.1 Conductivity / % Concentration................................................................................ 63

11.2 Temperature Correction ........................................................................................... 63

12.0 THEORY — REMOTE COMMUNICATIONS........................................................... 65

12.1 Overview of HART Communications........................................................................ 65

12.2 HART Interface Devices........................................................................................... 65

12.2 Asset Management Solutions .................................................................................. 66

13.0 RETURN OF MATERIAL......................................................................................... 67

iii


LIST OF FIGURES

iii

Number Title Page

1-1 Menu Tree — Xmt-T-HT ........................................................................................... 5

1-2 Menu Tree — Xmt-T-FF ........................................................................................... 6

1-3 Configuring Model XMT Transmitter with FOUNDATION Fieldbus.............................. 7

1-4 HART and FOUNDATION Fieldbus Communicators ................................................... 8

1-5 AMS Main Menu Tools ............................................................................................. 9

2-1 Removing the Knockouts ......................................................................................... 11

2-2 Power Supply / Current Loop Wiring ........................................................................ 11

2-3 Panel Mount Installation ........................................................................................... 12

2-4 Pipe Mount Installation ............................................................................................. 13

2-5 Surface Mount Installation........................................................................................ 14

3-1 Load/Power Supply Requirements........................................................................... 15

3-2 Power Supply / Current Loop Wiring ........................................................................ 15

3-3 Typical Fieldbus Network Electrical Wiring Configuration ........................................ 16

3-4 Loop Power and Sensor Wiring................................................................................ 16

4-1 FM Intrinsically Safe Label for Model Xmt-T-HT....................................................... 18

4-2 FM Intrinsically Safe Installation for Model Xmt-T-HT .............................................. 19

4-3 CSA Intrinsically Safe Label for Model Xmt-T-HT..................................................... 20

4-4 CSA Intrinsically Safe Installation for Model Xmt-T-HT ............................................ 21

4-5 ATEX Intrinsically Safe Label for Model Xmt-T-HT................................................... 22

4-6 ATEX Intrinsically Safe Installation for Model Xmt-T-HT .......................................... 23

4-7 FM Intrinsically Safe Label for Model Xmt-T-FF ....................................................... 24

4-8 FM Intrinsically Safe Installation for Model Xmt-T-FF............................................... 25

4-9 CSA Intrinsically Safe Label for Model Xmt-T-FF ..................................................... 26

4-10 CSA Intrinsically Safe Installation for Model Xmt-T-FF............................................. 27

4-11 ATEX Intrinsically Safe Label for Model Xmt-T-FF ................................................... 28

4-12 ATEX Intrinsically Safe Installation for Model Xmt-T-FF........................................... 29

4-13 FM Intrinsically Safe Label for Model Xmt-T-FI ........................................................ 30

4-14 FM Intrinsically Safe Installation for Model Xmt-T-FI ................................................ 31

4-15 CSA Intrinsically Safe Label for Model Xmt-T-FI ...................................................... 32

4-16 CSA Intrinsically Safe Installation for Model Xmt-T-FI .............................................. 33

4-17 ATEX Intrinsically Safe Label for Model Xmt-T-FI .................................................... 34

4-18 ATEX Intrinsically Safe Installation for Model Xmt-T-FI ............................................ 35

5-1 Displays During Normal Operation........................................................................... 36

5-2 Solu Comp Xmt Keypad ........................................................................................... 36

5-3 Menu Tree for Model Xmt-T-HT................................................................................ 39

5-4 Menu Tree for Model Xmt-T-FF ................................................................................ 40

6-1 Connecting the Model 375 Communicator .............................................................. 42

6-2 Xmt-T-HT HART / Model 375 Menu Tree ................................................................. 4412-1 HART Communicators ............................................................................................. 65

12-2 AMS Main Menu Tools ............................................................................................. 66

LIST OF TABLES

Table Title Page

3-1 Model Xmt-T Sensor Selection................................................................................. 17

iv

1

MODEL XMT-T SECTION 1.0

DESCRIPTION AND SPECIFICATIONS

SECTION 1.0DESCRIPTION AND SPECIFICATIONS

Model Xmt Family of Two-wire Transmitters

• CHOICE OF COMMUNICATION PROTOCOLS:

HART® or FOUNDATION® Fieldbus

• CLEAR, EASY-TO-READ two-line display shows commissioning menus

and process measurement displays in English

• SIMPLE TO USE MENU STRUCTURE

• CHOICE OF PANEL OR PIPE/SURFACE MOUNTING

• NON-VOLATILE MEMORY retains program settings and calibration

data during power failures

• SIX LOCAL LANGUAGES - English, French, German, Italian, Spanish and Portuguese

1.1 FEATURES AND APPLICATIONS

The Solu Comp Model Xmt family of transmitters can beused to measure pH, ORP, conductivity (using either con-tacting or toroidal sensors), resistivity, oxygen (ppm andppb level), free chlorine, total chlorine, monochloramineand ozone in a variety of process liquids. The Xmt is com-patible with most Rosemount Analytical sensors. See theSpecification sections for details.

The transmitter has a rugged, weatherproof, corrosion-resistant enclosure (NEMA 4X and IP65). The panel mountversion fits standard ½ DIN panel cutouts, and its shallowdepth is ideally suited for easy mounting in cabinet-typeenclosures. A panel mount gasket is included to maintainthe weather rating of the panel. Surface/pipe mount enclo-sure includes self-tapping screws for surface mounting. Apipe mounting accessory kit is available for mounting to a2-inch pipe.

The transmitter has a two-line 16-character display. Menuscreens for calibrating and registering choices are simpleand intuitive. Plain language prompts guide the userthrough the procedures. There are no service codes toenter before gaining access to menus.

Two digital communication protocols are available: HART(model option -HT) and FOUNDATION fieldbus (model option-FF or -FI). Digital communications allow access to AMS(Asset Management Solutions). Use AMS to set up andconfigure the transmitter, read process variables, and trou-bleshoot problems from a personal computer or host any-where in the plant.

The seven-button membrane-type keypad allows local pro-gramming and calibrating of the transmitter. The HARTModel 375 communicator can also be used for program-ming and calibrating the transmitter.

The Model Xmt-T Transmitter with the appropriate sensor

measures dissolved oxygen (ppm and ppb level), freechlorine, total chlorine, monochloramine, and ozone inwater and aqueous solutions. The transmitter is compati-ble with Rosemount Analytical 499A amperometric sen-sors for oxygen, chlorine, monochloramine, and ozone;and with Hx438, Bx438, and Gx448 steam-sterilizable oxy-gen sensors.

For free chlorine measurements, both automatic and man-ual pH correction are available. pH correction is necessarybecause amperometric free chlorine sensors respond onlyto hypochlorous acid, not free chlorine, which is the sum ofhypochlorous acid and hypochlorite ion. To measure freechlorine, most competing instruments require an acidifiedsample. Acid lowers the pH and converts hypochlorite ionto hypochlorous acid. The Model Xmt-T eliminates theneed for messy and expensive sample conditioning bymeasuring the sample pH and using it to correct the chlo-rine sensor signal. If the pH is relatively constant, a fixedpH correction can be used, and the pH measurement isnot necessary. If the pH is greater than 7.0 and fluctuatesmore than about 0.2 units, continuous measurement of pHand automatic pH correction is necessary. SeeSpecifications section for recommended pH sensors.Corrections are valid to pH 9.5.

The transmitter fully compensates oxygen, ozone, freechlorine, total chlorine, and monochloramine readings forchanges in membrane permeability caused by tempera-ture changes.

For pH measurements — pH is available with free chlorineonly — the Xmt-T features automatic buffer recognitionand stabilization check. Buffer pH and temperature datafor commonly used buffers are stored in the transmitter.Glass impedance diagnostics warn the user of an aging orfailed pH sensor.

2



1.2 SPECIFICATIONS

1.2.1 GENERAL SPECIFICATIONS

Case: ABS (panel mount), polycarbonate (pipe/wall

mount); NEMA 4X/CSA 4 (IP65)

Dimensions Panel (code -10): 6.10 x 6.10 x 3.72 in. (155 x155 x 94.5 mm)

Surface/Pipe (code -11): 6.23 x 6.23 x 3.23 in. (158x 158 x 82 mm); see page 15 for dimensions of pipemounting bracket.

Conduit openings: Accepts PG13.5 or 1/2 in. conduit fit-tings

Ambient Temperature: 32 to 122°F (0 to 50°C). Somedegradation of display above 50°C.

Storage Temperature: -4 to 158°F (-20 to 70°C)

Relative Humidity: 10 to 90% (non-condensing)

Weight/Shipping Weight: 2 lb/3 lb (1 kg/1.5 kg)

Display: Two line, 16-character display. Character height:

4.8 mm; first line shows process variable, second line

shows process temperature and output current. Fault

and warning messages, when triggered, alternate with

temperature and output readings.

During calibration and programming, messages,

prompts, and editable values appear on the two-line

display.

Temperature resolution: 0.1°C (≤99.9°C);

1°C (≥100°C)

Hazardous Location Approval: For details, see specifi-

cations for the measurement of interest.

RFI/EMI: EN-61326

DIGITAL COMMUNICATIONS:

HART —

Power & Load Requirements: Supply voltage at the

transmitter terminals should be at least 12 Vdc.

Power supply voltage should cover the voltage

drop on the cable plus the external load resistor

required for HART communications (250 Ω mini-

mum). Minimum power supply voltage is 12 Vdc.

Maximum power supply voltage is 42.4 Vdc. The

graph shows the supply voltage required to

maintain 12 Vdc (upper line) and 30 Vdc (lower

line) at the transmitter terminals when the cur-

rent is 22 mA.

Analog Output: Two-wire, 4-20 mA output with

superimposed HART digital signal. Fully scalable

over the operating range of the sensor.

Output accuracy: ±0.05 mA

FOUNDATION FIELDBUS —

Power & Load Requirements: A power supply volt-

age of 9-32 Vdc at 13 mA is required.

Fieldbus Intrinsically Safe COncept/FISCO-compliant

versions of Model Xmt Foundation Fieldbus trans-

mitters are available.

Solu Comp is a registered trademark of Rosemount Analytical.Xmt is a trademark of Rosemount Analytical.HART is a registered trademark of the HART Communication Foundation. FOUNDATION is a registered trademark of Fieldbus Foundation.

3



3

1.2.2 FUNCTIONAL SPECIFICATIONS

Automatic Temperature Compensation:

3-wire Pt 100 RTD or Pt 1000 RTD

Conductivity: 0 to 200°C (32 to 392°F)

% Concentration: 0 to 100°C (32 to 212°F)

Diagnostics: The internal diagnostics can detect:

Calibration Error ROM Failure

Temperature Slope Error Zero Error

High Temperature Warning CPU Failure

Low Temperature Warning Input Warning

Once one of the above is diagnosed, the LCD will display

a message describing the problem.

Digital Communications:

HART: PV, SV, and TV assignable to measurement

(conductivity, resistivity, or concentration), tempera-

ture, and raw conductivity. Raw conductivity is meas-

ured conductivity before temperature correction.

Fieldbus: Three AI blocks assignable to measurement

(conductivity, resistivity, or concentration), tempera-

ture, and raw conductivity. Raw conductivity is meas-

ured conductivity before temperature correction.

Execution time 75 msec. One PID block; execution

time 150 msec. Device type: 4084. Device revision: 1.

Certified to ITK 4.5.

1.2.3 TRANSMITTER SPECIFICATIONS @ 25°C

Measured Range: 50 to 2,000,000 µS/cm (see chart)

Repeatability: ± 0.25% of reading

Temperature Accuracy:

± 0.2°C between 0 and 50°C

± 0.5°C above 50°C

(excludes inaccuracies in sensor)

Temperature Slope Adjustment: 0-5%/° C

% Concentration Ranges:

Sodium Hydroxide: 0 to 12%

Hydrochloric Acid: 0 to 15%

Sulfuric Acid: 0 to 25% and 96.0 to 99.7%

Sodium Chloride: 0 to 20%

Ambient Temperature Coefficient:

± 0.1% of reading ±2µS/cm per °C

Maximum Cable Length: 100 ft (30 m)

1.2.4 LOOP SPECIFICATIONS

Loop Accuracy: With a standard Model 228 or 225 sen-

sor with 20' cable, following a single point calibration,

laboratory accuracy at 25°C can be as good as ±2% of

reading and ±50 µS/cm.

For optimum performance, standardize the sensor in

the process at the conductivity and temperature of

interest.

Results under real process conditions, at different tem-peratures, or using other sensors may differ fromabove.

Calibration: Calibrate against previously calibrated stan-

dard sensor and analyzer, or calibrate against solution

of known conductivity.

RECOMMENDED SENSORS:

Model 222 Flow-Through

Model 225 Clean-In-Place (CIP)

Model 226 Submersion/Insertion

Model 228 Submersion/Insertion/Retractable

Model 242 Flow-Through

Model 245 Sanitary Flow-Through

Model 247 Submersion/Flow-Tee

4



1.3 HAZARDOUS LOCATION APPROVALS

Intrinsic Safety:

Class I, II, III, Div. 1

Groups A-G

T4 Tamb = 50°C

Class I, II, III, Div. 1

Groups A-G

T4 Tamb = 50°C

ATEX 1180

II 1 G

Baseefa04ATEX0215X

EEx ia IIC T4

Tamb = 0°C to 50°C

Non-Incendive:

Class I, Div. 2, Groups A-D

Dust Ignition Proof

Class II & III, Div. 1, Groups E-G

NEMA 4/4X Enclosure

Class I, Div. 2, Groups A-D

Dust Ignition Proof

Class II & III, Div. 1, Groups E-G

NEMA 4/4X Enclosure

T4 Tamb = 50°C



FIG

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ME

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TR

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FO

R M

OD

EL

SO

LU

CO

MP

XM

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-HT

TR

AN

SM

ITT

ER

1.4 MENU TREE FOR MODEL Xmt-T-HT

55



FIG

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-2.

ME

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MP

XM

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-FF

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1.5 MENU TREE FOR MODEL Xmt-T-FF

6

7



1.7 FOUNDATION FIELDBUS

Figure 1-3 shows a Xmt-T-FF being used to measure conductivity. The figure also shows three ways in which Fieldbuscommunication can be used to read process variables and configure the transmitter.

FIGURE 1-3. CONFIGURING MODEL Xmt-T TRANSMITTER WITH FOUNDATION FIELDBUS

1.6 HART COMMUNICATIONS

1.6.1 OVERVIEW OF HART COMMUNICATION

HART (highway addressable remote transducer) is a digital communication system in which two frequencies are superim-

posed on the 4 to 20 mA output signal from the transmitter. A 1200 Hz sine wave represents the digit 1, and a 2400 Hz

sine wave represents the digit 0. Because the average value of a sine wave is zero, the digital signal adds no dc compo-

nent to the analog signal. HART permits digital communication while retaining the analog signal for process control.

The HART protocol, originally developed by Fisher-Rosemount, is now overseen by the independent HART

Communication Foundation. The Foundation ensures that all HART devices can communicate with one another. For more

information about HART communications, call the HART Communication Foundation at (512) 794-0369. The internet

address is http://www.hartcomm.org.

1.6.2 HART INTERFACE DEVICES

The Model 375 HART Communicator is a hand-held device that provides a common link to all HART SMART instru-

ments and allows access to AMS (Asset Management Solutions). Use the HART communicator to set up and control the

Xmt-T-HT and to read measured variables. Press ON to display the on-line menu. All setup menus are available through

this menu.

HART communicators allow the user to view measurement data (conductivity, TDS, % concentration, and temperature),

program the transmitter, and download information from the transmitter for transfer to a computer for analysis. Downloaded

information can also be sent to another HART transmitter. Either a hand-held communicator, such as the Rosemount Model

375, or a computer can be used. HART interface devices operate from any wiring termination point in the 4 - 20 mA loop. A

minimum load of 250 ohms must be present between the transmitter and the power supply. See Figure 1-4.

If your communicator does not recognize the Model Xmt-T transmitter, the device description library may need updating.Call the manufacturer of your HART communication device for updates.

Xmt-T-FF

toroidal

HCl

8



FIGURE 1-4. HART and FOUNDATION™ Fieldbus Communicators.

Both the Rosemount Model 375 (or 275) and a computer can be used to communicate with a HART transmitter. The 250 ohm load

(minimum) must be present between the transmitter and the power supply.

1.8 ASSET MANAGEMENT SOLUTIONS

Asset Management Solutions (AMS) is software that helps plant personnel better monitor the performance of analytical

instruments, pressure and temperature transmitters, and control valves. Continuous monitoring means maintenance per-

sonnel can anticipate equipment failures and plan preventative measures before costly breakdown maintenance is

required.

AMS uses remote monitoring. The operator, sitting at a computer, can view measurement data, change program settings,

read diagnostic and warning messages, and retrieve historical data from any HART-compatible device, including the Model

Xmt-T transmitter. Although AMS allows access to the basic functions of any HART compatible device, Rosemount

Analytical has developed additional software for that allows access to all features of the Model Xmt-T transmitter.

AMS can play a central role in plant quality assurance and quality control. Using AMS Audit Trail, plant operators can track

calibration frequency and results as well as warnings and diagnostic messages. The information is available to Audit Trail

whether calibrations were done using the infrared remote transmitter, the Model 375 HART communicator, or AMS soft-

ware.

AMS operates in Windows 2000, NT, and XP operating systems. See Figure 1-5 for a sample screen. AMS communicates

through a HART-compatible modem with any HART transmitters, including those from other manufacturers. AMS is also

compatible with FOUNDATION Fieldbus, which allows future upgrades to Fieldbus instruments.

Rosemount Analytical AMS windows provide access to all transmitter measurement and configuration variables. The

user can read raw data, final data, and program settings and can reconfigure the transmitter from anywhere in the plant.

Model Xmt-T



FIGURE 1-5. AMS MAIN MENU TOOLS

9

10



1.10 ACCESSORIES

POWER SUPPLY: Use the Model 515 Power Supply to provide dc loop power to the transmitter. The Model 515 pro-vides two isolated sources at 24Vdc and 200 mA each. For more information refer to product data sheet 71-515.

ALARM MODULE: The Model 230A alarm Module receives the 4-20 mA signal from the Xmt-T-HT transmitter and acti-vates two alarm relays. High/high, low/low, and high/low are available. Hysteresis (deadband) is also adjustable. Formore information, refer to product data sheet 71-230A.

HART COMMUNICATOR: The Model 375 HART communicator allows the user to view measurement values as well asto program and configure the transmitter. The Model 375 attaches to any wiring terminal across the output loop. Aminimum 250 Ω load must be between the power supply and transmitter. Order the Model 375 communicator fromEmerson Process Management. Call (800) 999-9307.

1.9 ORDERING INFORMATION

The Solu Comp Model Xmt-T Two-Wire Transmitter is intended for conductivity and % concentration measurements

using toroidal (inductive) conductivity sensors.

ACCESSORIES

MODEL/PN DESCRIPTION

515 DC loop power supply (see product data sheet 71-515)

230A Alarm module (see product data sheet 71-230A)

23820-00 2-in. pipe mounting kit

9240048-00 Stainless steel tag, specify marking

23554-00 Gland fittings PG 13.5, 5 per package

CODE REQUIRED SELECTION

HT Analog 4-20 mA output with superimposed HART digital signal

FF Foundation fieldbus digital output

FI Foundation fieldbus digital output with FISCO


10 Panel mounting enclosure

11 Pipe/Surface mounting enclosure (pipe mounting requires accessory kit PN 23820-00)

CODE AGENCY APPROVALS

60 No approval

67 FM approved intrinsically safe and non-incendive (when used with appropriate sensor and safety barrier)

69 CSA approved intrinsically safe and non-incendive (when used with appropriate sensor and safety barrier)

73 ATEX approved intrinsically safe (when used with appropriate sensor and safety barrier)


P pH/ORP

MODEL

Xmt SMART TWO-WIRE MICROPROCESSOR TRANSMITTER

Xmt-P-HT-10-67 EXAMPLE

11


INSTALLATION

SECTION 2.0INSTALLATION

2.1 Unpacking and Inspection

2.2 Installation

2.1 UNPACKING AND INSPECTIONInspect the shipping container. If it is damaged, contact the shipper immedi-ately for instructions. Save the box. If there is no apparent damage, removethe transmitter. Be sure all items shown on the packing list are present. Ifitems are missing, immediately notify Rosemount Analytical.

Save the shipping container and packaging. They can be reused if it is laternecessary to return the transmitter to the factory.

2.2 INSTALLATION

1. Although the transmitter is suitable for outdoor use, do not install it indirect sunlight or in areas of extreme temperatures.

2. Install the transmitter in an area where vibrations and electromagneticand radio frequency interference are minimized or absent.

3. Keep the transmitter and sensor wiring at least onefoot from high voltage conductors. Be sure there iseasy access to the transmitter.

4. The transmitter is suitable for panel (Figure 2-3), pipe(Figure 2-4), or surface (Figure 2-5) mounting.

5. The transmitter case has two 1/2-inch (PG13.5) con-duit openings and either three or four 1/2-inch knock-outs. The panel mount Xmt-T-HT has four knockouts.The pipe/surface mount transmitter has three knock-outs*. One conduit opening is for the power/outputcable; the other opening is for the sensor cable.

Figure 1 shows how to remove a knockout. The knock-out grooves are on the outside of the case. Place thescrewdriver blade on the inside of the case and align itapproximately along the groove. Rap the screwdriversharply with a hammer until the groove cracks. Movethe screwdriver to an uncracked portion of the grooveand continue the process until the knockout falls out.Use a small knife to remove the flash from the insideof the hole.

6. Use weathertight cable glands to keep moisture out tothe transmitter. If conduit is used, plug and seal theconnections at the transmitter housing to preventmoisture from getting inside the instrument.

7. To reduce the likelihood of stress on wiring connec-tions, do not remove the hinged front panel (-11 mod-els) from the base during wiring installation. Allow suf-ficient wire leads to avoid stress on conductors.

*NEMA plug may be supplied instead of knockout forpipe/surface version.

FIGURE 2-1. Removing the Knockouts

FIGURE 2-2. Power Supply/Current Loop Wiring

12


INSTALLATION

FIGURE 2-3. Panel Mount Installation

Access to the wiring terminals is through the rear cover. Four screws hold the cover in place.

Panel Mounting.

MILLIMETER

INCH

13


INSTALLATION

FIGURE 2-4. Pipe Mount Installation

The front panel is hinged at the bottom. The panel swings down for access to the wiring terminals.

Pipe Mounting.

MILLIMETER

INCH

14


INSTALLATION

FIGURE 2-5. Surface Mount Installation

The front panel is hinged at the bottom. The panel swings down for access to the wiring terminals.

Surface Mounting.

MILLIMETER

INCH

15


WIRING

3.1 POWER SUPPLY/CURRENT LOOP — MODEL Xmt-T-HT

3.1.1 Power Supply and Load Requirements.

Refer to Figure 3-1.

The supply voltage must be at least 12.0 Vdc at the transmitter ter-

minals. The power supply must be able to cover the voltage drop on

the cable as well as the load resistor (250 Ω minimum) required for

HART communications. The maximum power supply voltage is

42.0 Vdc. For intrinsically safe installations, the maximum power

supply voltage is 30.0 Vdc. The graph shows load and power sup-

ply requirements. The upper line is the power supply voltage need-

ed to provide 12 Vdc at the transmitter terminals for a 22 mA cur-

rent. The lower line is the power supply voltage needed to provide

30 Vdc for a 22 mA current.

The power supply must provide a surge current during the first 80 milliseconds of startup. The maximum current is about

24 mA.

For digital communications, the load must be at least 250 ohms. To supply the 12.0 Vdc lift off voltage at the transmitter,

the power supply voltage must be at least 17.5 Vdc.

FIGURE 3-1. Load/Power Supply Requirements

FIGURE3-2. Power Supply/Current Loop Wiring

3.1.2 Power Supply-Current Loop Wiring.

For general purpose areas, wire power asshown in Figure 3-2. For hazardous areas,please see hazardous area installation draw-ings.

Run the power/signal wiring through the open-ing nearest TB-2.

For optimum EMI/RFI protection . . .

1. Use shielded power/signal cable and ground

the shield at the power supply.

2. Use a metal cable gland and be sure the

shield makes good electrical contact with the

gland.

3. Use the metal backing plate when attaching

the gland to transmitter enclosure.

The power/signal cable can also be enclosed in

an earth-grounded metal conduit.

Do not run power supply/signal wiring in the

same conduit or cable tray with AC power lines

or with relay actuated signal cables. Keep

power supply/signal wiring at least 6 ft (2 m)

away from heavy electrical equipment.

SECTION 3.0WIRING

16


WIRING

3.2 POWER SUPPLY WIRING FOR MODEL Xmt-T-FF

3.2.1 Power Supply Wiring. For general purpose areas,wire power as shown in Figure 3-4. For hazardous areas,please see hazardous area installation drawings. Refer toFigure 3-3 and Figure 3-4.

Run the power/signal wiring through the opening nearestTB2. Use shielded cable and ground the shield at thepower supply. To ground the transmitter, attach the shieldto TB2-3.

NOTE

For optimum EMI/RFI immunity, the power sup-ply/output cable should be shielded and enclosedin an earth-grounded metal conduit.

Do not run power supply/signal wiring in the same conduitor cable tray with AC power lines or with relay actuatedsignal cables. Keep power supply/signal wiring at least6 ft (2 m) away from heavy electrical equipment.

FIGURE 3-3. Typical Fieldbus Network Electrical

Wiring Configuration

Xmt-T

Transmitter

Xmt-T

Transmitter

FIGURE 3-4. Loop Power and Sensor Wiring

Panel Mount Pipe/Surface Mount

17


WIRING

3.3 SENSOR WIRING

Keep sensor wiring separate from power wiring. For best EMI/RFI protection, use shielded output signal cable in an

earth-grounded metal conduit. See Figure 3-4. Refer to the Instruction Sheet provided with each sensor for specific

wiring instructions.

3.1.1 WIRING THROUGH A JUNCTION BOX

The sensor can be wired to the analyzer through a remote junction box (PN 23550-00). Wire the extension cable and sen-

sor cable point-to-point. See Figure 3-4. Refer to the sensor instruction manual for more details.

Factory-terminated (PN 23294-05) and unterminated (PN 9200276) connecting cable are available. The use of factory-ter-

minated cable is strongly recommended. To prepare unterminated cable for use, follow the instructions in the sensor

instruction manual.

For maximum EMI/RFI protection, the outer braid of the sensor cable should be connected to the outer braided shield of

the extension cable. At the instrument, connect the outer braid of the extension cable to earth ground.

3.1.2 SENSOR SELECTION

All Rosemount Analytical toroidal conductivity sensors with PT100 RTD or PT1000 RTD are compatible with the Model

Xmt-T transmitter. Refer to the Instruction Sheet provided with each sensor for specific wiring instructions.

Choose a toroidal conductivity sensor that is appropriate for your process conditions and range of conductivity measure-

ment.

TABLE 3-1. Model Xmt-T Sensor Selection

Values shown are for 25°C conductivity with a temperature slope of 2% per degree C. The maximum range value will be lower forsolutions with a higher temperature slope. Minimum conductivity depends on sensor.

RECOMMENDED RANGES FOR TOROIDAL SENSORSConductivity Sensor Model 226 228 225 222 (1in.) 222 (2 in.) 242 245 247

Nominal Cell Constant 1.0 3.0 3.0 6.0 4.0 * * 3.5

Minimum Conductivity (µµS/cm) 50 200 200 500 500 100* 100* 500

Maximum Conductivity (µµS/cm) 1,000,000 2,000,000 2,000,000 2,000,000 2,000,000 2,000,000* 2,000,000 2,000,000

* Model 242 values depend on sensor configuration and wiring.

18


INTRINSICALLY SAFE INSTALLATION

SECTION 4.0INTRINSICALLY SAFE INSTALLATION

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36


DISPLAY AND OPERATION

SECTION 5.0DISPLAY AND OPERATION

5.1. DISPLAY

The Model Xmt-T has a two-line dis-play. Generally, the user can pro-gram the transmitter to show one ofthree displays. If the transmitter hasbeen configured to measure totaldissolved solids, conductivity, orpercent concentration, similar dis-plays are available. Figure 5-1shows the displays available forconductivity.

The transmitter has informationscreens that supplement the data inthe main display. Press to viewthe information screens. The firstinformation screen shows the typeof measurement being made (con-ductivity, % concentration, TDS,custom). The last informationscreen is the software versionnumber.

During calibration and program-ming, key presses cause differentdisplays to appear. The displays areself-explanatory and guide the userstep-by-step through the procedure.

5.2 KEYPAD

Figure 5-2 shows the Solu CompXmt keypad.

FIGURE 5-1. Displays During Normal Operation

Screen A shows the conductivity reading, the temperature, and the output cur-rent generated by the transmitter. Screen B shows the same information asScreen A except conductivity is shown as percent of scale. Screen C showsconductivity as parts per million total dissolved solids.

FIGURE 5-2. Solu Comp Xmt Keypad

Four arrow keys move the cursor around the screen. A blinking word or numer-

al show the position of the cursor. The arrow keys are also used to change the

value of a numeral. Pressing ENTER stores numbers and settings and moves

the display to the next screen. Pressing EXIT returns to the previous screen

without storing changes. Pressing MENU always causes the main menu

screen to appear. Pressing MENU followed by EXIT causes the main display

to appear.



5.3 PROGRAMMING AND CALIBRATING THE MODEL XMT- TUTORIAL

Setting up and calibrating the Model Xmt is easy. The following tutorial

describes how to move around in the programming menus. For practice, the

tutorial also describes how to assign values to the 4 and 20 mA output.

1. If the menu screeen (shown at the left) is not already showing, press

MENU. Calibrate is blinking, which means the cursor is on Calibrate.

2. To assign values to the current output, the Program sub-menu must be

open. Press . The cursor moves to Program (Program blinking.)

Press ENTER. Pressing ENTER opens the Program sub-menu.

3. The Program sub-menu permits the user to configure and assign val-

ues to the 4-20 mA output, to test and trim the output, to change the

type of measurement from what was selected during Quick Start, to set

manual or automatic temperature correction for membrane permeability,

and to set security codes. When the sub-menu opens, Output is blink-

ing, which means the cursor is on Output. Press or (or any arrow

key) to move the cursor around the display. Move the cursor to >> and

press ENTER to cause a second screen with more program items to

appear. There are three screens in the Program sub-menu. Pressing

>> and ENTER in the third screen cause the display to return to the first

screen (Output, Temp, Measurement).

4. For practice, assign values to the 4 and 20 mA output. Move the cursor

to Output and press ENTER.

5. The screen shown at left appears. Test is blinking. Move the cursor to

Range and press ENTER.

6. The screen shown at left appears. + is blinking, which means the cursor

is on +.

a. To toggle between + and - press or .

b. To move from one digit to the next, press or .

c. To increase or decrease the value of a digit, press or .

d. To move the decimal point, press or until the cursor is on the

decimal point. Press to move the decimal to the right. Press to

move the decimal point to the left.

e. Press ENTER to store the number.

7. The screen shown at left appears. Use this screen to assign a full scale

value to the 20 mA output. Use the arrow keys to change the number to

the desired value. Press ENTER to store the setting.

8. The screen shown at left appears. To configure the output or to test the

output, move the cursor to the appropriate place and press ENTER.

9. To return to the main menu, press MENU. To return to the main display,

press MENU then EXIT, or press EXIT repeatedly until the main display

appears. To return to the previous display, press EXIT.

NOTE

To store values or settings, press ENTER before pressing EXIT.

CCaalliibbrraattee Hold

Program Display

Calibrate Hold

PPrrooggrraamm Display

OOuuttppuutt Temp

Measurement >>

SSeeccuurriittyy HART

ResetAnalyzer >>

Output Range?

20mA 22000µS/cm

Output Range?

4mA 2200µS/cm

Output? TTeesstt

Configure Range

Output? Test

Configure RRaannggee

37

38



5.4 MENU TREES — TOROIDAL CONDUCTIVITY

The Model Xmt-T-HT transmitter has four menus: CALIBRATE, PROGRAM, HOLD, and DISPLAY. Under the

Calibrate and Program menus are several sub-menus. For example, under CALIBRATE, the sub-menus are

Conductivity, % Concentration, and Temperature. Under each sub-menu are prompts. Under PROGRAM,

the sub-menus for Xmt-T-HT are Output, Temp, Measurement, Security, HART, and Reset Analyzer. The

HOLD menu (HART only) enables or disables the 4-20 mA outputs. The DISPLAY menu allows the user to con-

figure the main display information fields and to adjust the LCD display contrast. Figure 5-3 shows the complete

menu tree for Model Xmt-T-HT. Figure 5-4 shows the complete menu tree for Model Xmt-T-FF.

5.5 DIAGNOSTIC MESSAGES

Whenever a warning or fault limit has been exceeded, the transmitter displays diagnostic messages to aid in trou-

bleshooting. “Fault” or “Warn” appears in the main display to alert the user of an adverse condition. The display

alternates between the regular display and the Fault or Warning message. If more than one warning or fault mes-

sage has been generated, the messages appear alternately.

39



FIG

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1. If a security code has been programmed, pressing MENU causes the securi-ty screen to appear.

2. Enter the three-digit security code.

a. If a security code has been assigned to configure only, entering it willunlock all the menus.

b. If separate security codes have been assigned to calibrate and config-ure, entering the calibrate code will allow the user access to only the cal-ibrate and hold menus; entering the configuration code will allow the useraccess to all menus.

3. If the entered code is correct, the main menu screen appears. If the code isincorrect, the Invalid Code screen appears. The Enter Security Codescreen reappears after two seconds.

Enter Security

Code: 0000

Invalid Code

Calibrate HHoolldd

Program Display

Hold Outputs?

YYeess No

5.6 SECURITY

5.6.1 How the Security Code Works

Use security codes to prevent accidental or unwanted changes to program settings, displays, and calibration. Twothree-digit security codes can be used to do the following…

a. Allow a user to view the default display and information screens only.

b. Allow a user access to the calibration and hold menus only.

c. Allow a user access to all the menus.

5.6.2 Bypassing the Security Code

Enter 555. The main menu will open.

5.6.3 Setting a Security Code

See Section 7.6.

5.7 USING HOLD (HART version only)

5.7.1 Purpose

The transmitter output is always proportional to the process variable (conductivity or resistivity). To prevent improperoperation of control systems or dosing pumps, place the transmitter in hold before removing the sensor for mainte-nance. Be sure to remove the transmitter from hold once the work is complete and the sensor has been returned tothe process liquid. During hold the transmitter current goes to the value programmed by the user. Once in hold, thetransmitter remains there indefinitely. While in hold, the word "hold" appears periodically in the display.

5.7.2 Using the Hold Function

1. Press MENU. The main menu screen appears. Choose Hold.

2. The Hold Output screen appears. Choose Yes to put the transmitter in hold.

3. The top line in the display is the present current output. Use the arrow keys

to change the number in the second line to the desired current during hold.

4. The main display screen appears.

5. To take the transmitter out of hole, repeat steps 1 and 2 and choose No in

step 2.

Live 10.00mA

Hold at 221.00mA

41

42


OPERATION WITH MODEL 375

SECTION 6.0OPERATION WITH MODEL 375

6.1 Note on Model 375 HART and Foundation Fieldbus Communicator

The Model 375 HART Communicator is a product of Emerson Process Management, Rosemount Inc. This section

contains selected information on using the Model 375 with the Rosemount Analytical Model Xmt-T-HT Transmitter

and Model Xmt-T-FF Transmitter. For complete information on the Model 375 Communicator, see the Model 375

instruction manual. For technical support on the Model 375 Communicator, call Rosemount Inc. at (800) 999-9307

within the United States. Support is available worldwide on the internet at http://rosemount.com.

6.2 Connecting the HART and Foundation Fieldbus Communicator

Figure 6-1 shows how the Model 275 or 375 Communicator connects to

the output lines from the Model Xmt-T Transmitter.CAUTION

For intrinsically safe CSA and FM

wiring connections, see the Model

375 instruction manual.

FIGURE 6-1. Connecting the Model 375 Communicator

Model Xmt-T

43



6.3 Operation

6.3.1 Off-line and On-line Operation

The Model 375 Communicator features off-line and on-line communications. On-line means the communicator is

connected to the transmitter in the usual fashion. While the communicator is on line, the operator can view meas-

urement data, change program settings, and read diagnostic messages. Off-line means the communicator is not

connected to the transmitter. When the communicator is off line, the operator can still program settings into the

communicator. Later, after the communicator has been connected to a transmitter, the operator can transfer the

programmed settings to the transmitter. Off-line operation permits settings common to several transmitters to be

easily stored in all of them.

6.3.2 Making HART related settings from the keypad

6.3.3 Menu Tree

The menu tree for the Model 275 and Model 375 HART communicators are on the following pages.

1. Press MENU. The main menu screen appears. Choose Program.

2. Choose >>.

3. Choose HART.

4. To display the device ID, choose DevID. To change the polling address,

choose PollAddrs. To make burst mode settings, choose Burst. To

change the preamble count, choose Preamble.

Calibrate Hold


Output Temp

Measurement >>>>

Security HHAARRTT

>>

DDeevvIIDD PollAddrs

Burst Preamble

44



Device setup

Process variables

Cond *

Raw

Conductance

Temp

Temp res

View status

Diag/Service

Test device

Loop test

View status

Master reset

Fault history

Hold mode

Calibration

Calibrate sensor

Zero in air

Zero in solution **

Adjust temperature

Calibrate input *...

Cell constant

Temp slope ***

D/A trim

Diagnostic vars

Cond *

Temp

Cell constant

Zero offset

Soln offset **

Temp slope ***

Input cal factor

Basic setup

Tag

PV range values

PV LRV

PV URV

PV

PV % rnge

Device information

Distributor

Model

Dev id

Tag

Date

Physicl signl code

Write protect

Snsr text

Descriptor

Message

Revision #'s

Universal rev

Fld dev rev

Software rev

Hardware rev

FIGURE 6-2. Xmt-T-HT HART/Model 375 Menu Tree (1 of 3)

45



Detailed setup

Sensors

Main sensor

PV Type [Conductivity, Resistivity, 0-12% NaOH, 0-15% HCl, 0-25% H2SO4, 96-99.7% H2SO4,

0-20% NaCl, TDS, Custom]

PV Snsr unit [uS/cm, uS/m, mS/cm, mS/m, Mohm-cm, %, ppm, _]

Cond unit [uS/cm, uS/m, mS/cm, mS/m] ****

Define curve ****

View custom points ****

Cell constant

Temp comp type [Linear, Neutral salt, Cation, None/Off] *..

Temp slope ***

Ref temp *** AND *. , ****

PV sensor type

Sensor information

LSL

USL

Min span

Temperature

ATC [On, Off]

Man temp

Temp unit [ºC, ºF]

Temp snsr [RTD PT100, RTD PT1000, Manual]

Diag override

PV>display limit [ON, OFF]

EE write Error [ON, OFF]

EE chksum Error [ON, OFF]

EE buf overflow [ON, OFF]

% out of range [ON, OFF]

Need zero cal [ON, OFF]

Temperature high [ON, OFF]

Temperature low [ON, OFF]

Sense line open [ON, OFF]

Need factory cal [ON, OFF]

Input Overrange [ON, OFF]

A2D Read Error [ON, OFF]

RTDohm overrange [ON, OFF]

RTD open [ON, OFF]

Signal condition

LRV

URV

AO Damp

% rnge

Xfer fnctn

AO1 lo end point

AO1 hi end pt

Output condition

Analog output

AO1

AO Alrm typ

Fixed

Fault mode [Fixed, Live]

Fault

Loop test

D/A trim


46



HART output

PV is Process

SV is Temperature

TV is Raw process

Poll addr

Burst option [PV, %range/current, Process vars/crnt]

Burst mode [Off, On]

Num req preams

Num resp preams

Device information

Distributor

Model

Dev id

Tag

Date

Physicl signl code

Write protect

Snsr text

Descriptor

Message

Revision #'s

Universal rev

Fld dev rev

Software rev

Hardware rev

Local Display

AO LOI units [mA, %]

LOI cfg code

LOI cal code

Load Default Conf.

Review

PV

PV AO

PV LRV

PV URV

--------------------------------------------------------------------------------

Notes:

* Can be Cond, Res, NaOH, HCl, H2SO4, NaCl, TDS or Custom

** Valid only when PV Type = NaOH, HCl, 0-25% H2SO4, or NaCl

*** Valid only when Temp comp type = Linear

**** Valid only when PV Type = Custom

*. Valid only when PV Sensor Type = Toroidal

*.. Valid only when PV Type = Conductivity or Resistivity. For contacting sensors,

the item list is [Linear, Neutral salt, Cation, None/off].

For toroidal sensors, the item list is [Linear, None/off].

*... Valid only when PV Sensor Type = Contacting

/* Xmt CT done */


47


CALIBRATION — TEMPERATURE

SECTION 7.0CALIBRATION — TEMPERATURE

7.1 INTRODUCTION

The Calibrate Menu allows the user to calibrate the conductivity readings and temperature response of the

sensor.

7.2 CALIBRATING TEMPERATURE

7.2.1 Purpose

This procedure is used to ensure an accurate temperature measurement by the temperature sensor. It enables the

instrument to display process temperature accurately as well as to compensate for the effect of temperature on

the conductivity reading when the temperature in your process changes. The following steps should be performed

with the sensor in the process or in a grab sample near the operating temperature of the process.

7.2.2 Procedure

1. Check the instrument temperature reading (main display) to make sure the sensor has acclimated to theprocess temperature. Compare the instrument temperature to a calibrated temperature reading device.Proceed to the next step if the reading requires adjustment.

2. Press MENU. The menu screen appears. Choose Calibrate.

3. Choose Temperature.

4. To calibrate the temperature, change the number in the second line to

match the temperature measured in the process. Press ENTER.

5. Press MENU then EXIT to return to the main display.

Cal? Conductivity

TTeemmppeerraattuurree

CCaalliibbrraattee Hold

Program Display

Live 25.0ºC

Cal ++025.0ºC

48


CALIBRATION — CONDUCTIVITY

SECTION 8.0CALIBRATION — CONDUCTIVITY

The following procedures are described in this section:

• Entering the cell constant (Section 8.2)

• Zeroing the transmitter (Section 8.3)

• Calibrating the sensor in a Conductivity Standard (Section 8.4)

• Entering the temperature slope (Section 8.5)

8.1 INTRODUCTION

Calibration is the process of adjusting or standardizing the transmitter to a lab test (such as free acid titration) or

a calibrated laboratory instrument, or standardizing to some known reference (such as a commercial chemical

standard). Calibration ensures that the transmitter reads an accurate, and therefore, repeatable reading of con-

ductivity and temperature. This section contains procedures for the first time use and for routine calibration of the

Model Xmt-T transmitter.

Since conductivity measurements are affected by temperature, the Model Xmt-T reads the temperature at the

probe and compensates for the changing temperature by referencing all conductivity measurements to 25°C

(77°F).

To ensure the transmitter's accuracy, it is important to perform all the calibration procedures provided in this sec-

tion if you are:

• installing this unit for the first time

• changing or replacing a probe

• troubleshooting

After the initial calibration, the accuracy of the conductivity reading should be checked periodically against some

known standard of conductivity and temperature.

Entering the cell constant, zeroing the instrument, and calibrating the sensor should be done when first commis-

sioning the Xmt and when changing the conductivity probe. These operations should be conducted with the con-

ductivity probe wired to the transmitter with full length of extension cable (if any) for best results.

49



8.2 ENTERING THE CELL CONSTANT

The cell constant should be entered:

• When the unit is installed for the first time

• When the probe is replaced

• During troubleshooting

This procedure sets up the transmitter for the probe type connected to the transmitter. Each type of probe has a

specific cell constant:

• Small toroidal (Model 228 or 225) = 3.0

• Large toroidal (Model 226) = 1.0

• Flow-through toroidal (Model 222): 1-inch = 6.0; 2-inch = 4.0

All cell constants can be located on the cable label of the conductivity probe.

1. Press MENU. The main menu appears. Choose Calibrate. PressENTER.

2. Choose Conductivity. Press ENTER. The screen at the left willappear.

3. Scroll right with the right arrow key. The screen at the left will appear.

4. Choose Enter Cell Constant. The screen at the left will appear.

5. Enter the actual cell constant as printed on the sensor tag attached tothe sensor cable. Alternatively, you can enter the Nominal CellConstant as shown in the table below for the inductive conductivitysensor to be used.

NOTE

For sensors that show a "cal constant" on the label, the actualcell constant can be calculated adding 500 to the cal constant,multiply this value by the nominal cell constant, then divide theresult by 1000.

6. Press ENTER. All conductivity readings will reference this sensor-spe-

cific cell constant.

7. Press EXIT once.

NOTE

The cell constant you are about to enter is changed after theStandardizing Conductivity procedure is performed. For inductivesensors and contacting sensors that only show nominal cellconstants, do not change it back to the value on the probe.

Enter Cell Const

Temp Slope >>

Cal? IInnPPrroocceessss

Zero >>

Cell Constant?

11.0000/cm

Values shown are for 25°C conductivity with a temperature slope of 2% per degree C. The maximum range value will be lower forsolutions with a higher temperature slope. Minimum conductivity depends on sensor.

TOROIDAL SENSORSConductivity Sensor Model 226 228 225 222 (1in.) 222 (2 in.) 242 245 247

Nominal Cell Constant 1.0 3.0 3.0 6.0 4.0 * * 3.5

Minimum Conductivity (µµS/cm) 50 200 200 500 500 100* 100* 500

Maximum Conductivity (µµS/cm) 1,000,000 2,000,000 2,000,000 2,000,000 2,000,000 2,000,000* 2,000,000 2,000,000

* Model 242 values depend on sensor configuration and wiring.

50



8.3 ZEROING THE INSTRUMENT

This procedure is used to compensate for small offsets to the conductivity signal that are present even when there

is no conductivity to be measured. This procedure is affected by the length of extension cable and should always

be repeated if any changes in extension cable or sensor have been made. Electrically connect the conductivi-

ty probe as it will actually be used and place the measuring portion of the probe in air.

1. If continuing from the previous procedure, the screen on the left will

appear.

2. Choose Conductivity. Press ENTER.

3. Choose Zero. Press ENTER. The screens at the left will appear briefly

during zeroing.

Verify that the sensor is actually in air. If the displayed value is not

very close to zero, pressing ENTER will establish a new zero. While

setting the zero, the message "wait" is displayed. A slight variation

from zero is to be expected, and the procedure may be repeated sev-

eral times, if necessary. A successful zero is indicated with a message

of "Zero Done."

An unsuccessful zero will result if the conductivity reading is more than

1000 µS/cm or if the reading is too unstable. The "Sensor Zero Fail"

message indicates the reading is too high for the zero routine. If repeat-

ed attempts do not result in an acceptable zero, there is a good chance

that there is a wiring problem.

4. After electronic zeroing, the screen at the left showing the zero calibra-

tion value (negative mS) will appear followed by the Calibration menu

screen.

Live 0.000µS

Sensor Zero Done

Live 1.000µS

Zeroing WWaaiitt

Cal? CCoonndduuccttiivviittyy

Temperature

Sensor must be

dry and in air

51



8.4 CALIBRATING THE SENSOR IN A CONDUCTIVITY STANDARD

This procedure is used to check and correct the conductivity reading of the Model Xmt-T to ensure that the read-

ing is accurate. This is done by submerging the probe in the sample of known conductivity, then adjusting the dis-

played value, if necessary, to correspond to the conductivity value of the sample.

This procedure must always be done after cleaning the probe. The temperature reading must also be checked and

standardized if necessary, prior to performing this procedure.

1. Be sure that the probe has been cleaned of heavy deposits of dirt, oils, or chemical residue.

2. Commercial standards are referenced to a known temperature, for example, 4000 micromhos at 25°C (77°F).

As the temperature of the standard changes, the conductivity will change. Therefore it is recommended that

this procedure be performed at a temperature between 22 and 28 °C. Be sure the probe has reached a sta-

ble temperature before standardizing.

3. Pour the standard into a clean container. Submerge the clean probe in the standard. Place the probe so that

a minimum of 1 in. of liquid surrounds the probe. Do not allow the probe to be closer than 1 in. to the sides

or bottom of the container. Shake the probe slightly to eliminate any trapped air bubbles. Observe the dis-

played conductivity to determine if the sensor needs to be moved.

Alternatively, the probe can be calibrated while inserted in the process. This is done by adjusting the Model Xmt-T

conductivity reading to the known conductivity of the process water which is close to the probe to be calibrated.

a. From the Calibration menu screen, choose In Process. Press

ENTER. The screen at the left will appear.

b. Using the arrow keys, enter the actual conductivity of the conductivity

standard or the known conductivity value in µS/cm. Press ENTER.

The screens at the left will appear during this standardization process.

The conductivity reading in the display will change to the new value and

the cell constant or cell factor will be recalculated. The cell factor can be

viewed in the information screens.

If too large an adjustment is attempted, the transmitter will display

"calibration error" and no change will be made.

Updated Cell

Const: 1.0013/cm

Cal in progress.

Please wait.

Live 10.00µS/cm

Cal 110.00µS/cm

52



8.5 CALIBRATING TEMPERATURE SLOPE

Temperature has a significant effect on the conductivity signal. The size of this effect depends on what kind of liq-

uid is being measured. This procedure is used to adjust the type of compensation used by the transmitter.

Temperature compensation is in the form of a constant slope of 0-5%/°C. The table below lists some representa-

tive values of temperature slopes.The temperature slope currently being used by the transmitter is shown. If this

value is acceptable, press Exit. 2%/°C is a good value for natural waters. For more specialized applications, use

the representative values in the table. To change the temperature slope, complete the following procedure.

1. If continuing from the previous steps, the screen on the left will appear.

2. Scroll right until the screen at the left appears. Choose Temp Slope.

Press ENTER.

3. Enter the percent change of conductivity (µS/cm) per degree

Centigrade. Press ENTER. All conductivity readings will be tempera-

ture-compensated according to the linear slope constant that you have

manually entered.

Temperature

Slope? 22.00%/ C

Enter Cell Const

TTeemmpp SSllooppee >>

Cal? IInnPPrroocceessss

Zero >>

TYPICAL TEMPERATURE SLOPES

Chemical Slope (%/°C)

Cleaner (alkaline) 2.25

Cleaner (acid) 1.4

Conversion coating 1.6

Rinse Water 2.0

53


PROGRAMMING THE TRANSMITTER

SECTION 9.0PROGRAMMING THE TRANSMITTER

9.1 GENERAL

This section describes how to program the transmitter using the keypad.

1. Configure and assign values to the 4-20 mA output [-HT version only] (Section 9.3)

2. Test and trim the current output [-HT version only] (Section 9.3)

3. Select the measurement to be made [conductivity, TDS, % concentration, or custom] (Section 9.4)

4. Choose temperature units and automatic or manual temperature mode (Section 9.5)

5. Set a security code (Section 9.6)

6. Resetting factory default settings (Section 9.8)

7. Selecting a default display screen and adjusting screen constrast (Section 9.9)

9.2 CHANGING START-UP SETTINGS

When the Solu Comp Xmt is powered up for the first time, startup screens appear. The screens prompt the

user to enter the measurement being made and enter the cell constant of the sensor being used, to select a

specific conductivity concentration curve (if % Concentration was selected), and to select temperature units. If

incorrect settings were entered at startup, enter the correct settings now. To change the measurement, refer

to Section 9.4.

54



9.3 CONFIGURING AND RANGING THE OUTPUT (-HT version only)

9.3.1 Purpose

1. Configuring an output means

a. displaying the output reading in units of mA or percent of full scale.

b. changing the time constant for output dampening.

c. assigning the value the output current will take if the transmitter detects a fault in itself or the sensor.

2. Ranging the output means assigning values to the 4 mA and 20 mA outputs.

3. Testing an output means entering a test value from the keypad to check the operation of recorders or trans-

mitters.

4. Trimming an output means calibrating the 4 and 20 mA current outputs against a referee milliammeter.

9.3.2 Definitions

1. CURRENT OUTPUT. The transmitter provides a continuous 4-20 mA output current directly proportional to

the pH of the sample.

2. FAULT. The transmitter continuously monitors itself and the sensor for faults. If the transmitter detects a

fault, the 4-20 mA output can be programmed to go to a fixed value or it can be programmed to continue

to display the live current reading. In any event Fault appears intermittently in the second line of the dis-

play.

3. DAMPEN. Output dampening smooths out noisy readings. But it also increases the response time of the out-

put. To estimate the time (in minutes) required for the output to reach 95% of the final reading following a step

change, divide the setting by 20. Thus, a setting of 140 means that, following a step change, the output takes

about seven minutes to reach 95% of final reading. The output dampen setting does not affect the response

time of the process display. The maximum setting is 255.

4. TEST. The transmitter can be programmed to generate a test current.

55



9.3.3 Procedure: Configuring the Output

1. Press MENU. The menu screen appears. Choose Program.

2. Choose Output.

3. Choose Configure.

4. Choose Fault.

5. Choose Fixed or Live.

6. If you chose Fixed, the screen at left appears. Use the arrow keys to

change the fault current to the desired value. The limits are 4.00 to 22.00

mA. If you chose Live, there are no settings to make.

7. The screen at left appears. Choose mA/%.

8. Choose mA or percent. Percent means the display will show percent of

full scale reading.

9. The screen at left appears. Choose Damping.

10. Use the arrow keys to change the blinking display to the desired time con-

stant.

1. From the main display, press MENU. The menu screen appears. Choose

Program.

2. Choose Output.

3. Choose Range.

4. Assign a value to the 4 mA output and press ENTER. Then assign a value

to the 20 mA output. Press ENTER. Use the arrow keys to change the

flashing display to the desired value.

Calibrate Hold


Display Ouput?

mmAA percent

OOuuttppuutt Temp

Measurement >>

Configure? FFaauulltt

mA/% Damping

Configure? Fault

mmAA//%% Damping

Configure? Fault

mA/% DDaammppiinngg

Set to value?

FFiixxeedd Live

Current Output

if Fault:222.00mA

Damping? 000 255

0000 sec

Output range?

4mA 2200µS/cm

Output? Test

CCoonnffiigguurree Range

OOuuttppuutt Temp

Measurement >>

Output? Test

Configure RRaannggee

9.3.4 Procedure: Ranging the output

Calibrate Hold


56



Current Output

for Test:112.00mA

OOuuttppuutt Temp

Measurement >>

TTeesstt OOuuttppuutt

Trim Output

Output? TTeesstt

Configure Range

9.3.5 Procedure: Testing the output

Calibrate Hold


1. From the main display, press MENU. The menu screen appears. Choose

Program.

2. Choose Output.

3. Choose Test.

4. Choose Test Output.

5. Use the arrow keys to change the displayed current to the desired value.

Press ENTER. The output will change to the value just entered.

6. To return to normal operation, press EXIT. The output will return to the

value determined by the process variable.

7. To return to the main display, press MENU then EXIT.

Meter reading:

004.00mA

Meter reading:

220.00mA

Trim Complete

OOuuttppuutt Temp

Measurement >>

Test Output

TTrriimm OOuuttppuutt

Output? TTeesstt

Configure Range

9.3.6 Procedure: Trimming the output

Calibrate Hold


1. Connect an accurate milliammeter in series with the current output.


3. Choose Output.

4. Choose Test.

5. Choose Trim Output.

6. The output goes to 4.00 mA. If the milliammeter does not read 4.00 mA,

use the arrow keys to change the display to match the current measured

by the milliammeter. Press ENTER.

7. The output goes to 20.00 mA. If the milliammeter does not read 20.00

mA, use the arrow keys to change the display to match the current meas-

ured by the milliammeter. Press ENTER.


57



9.4 CHOOSING AND CONFIGURING THE ANALYTICAL MEASUREMENT

9.4.1 Purpose

This section describes how to do the following:

1. Configure the transmitter to measure conductivity, % concentration, or TDS.

2. If % concentration was selected, one of the following concentration curves must be selected:

a. NaOH

b. H2SO4 (0-25%, 96-99.7%)

c. HCl

d. NaCl

9.4.2 Procedure: Measurement.

To choose a menu item, move the cursor to the item and press ENTER.

To store a number or setting, press ENTER.


2. Choose Measurement.

3. Choose Conductivity, TDS, Custom, or % Concentration.

If you chose Conductivity or TDS, no further measurement programmingis required.

If you chose % Concentration, do steps 7 and 8.

If you chose Custom, see Quick Start, step 8.

4. For Conductivity, select measurement units: (µS, mS)/cm or (µS, mS,S)/m

5. Choose slope or raw/none for temperature correction.

6. If you chose Slope, enter the linear conductivity change in percent perdegrees (C or F). Press ENTER.

7. For % Concentration measurement, select the process solution that bestrepresents your measurement application — NaCL, NaOH, H2SO4, orHCl. If you chose H2SO4, select 0-25% or 96-99.7%.

8. To return to the main display, press MENU followed by EXIT.

Calibrate Hold


Measure? CCoonndd

TDS Custom %Conc

Unit? (µµSS, mmSS)//ccmm

(µS mS S)/m

Temp Correction?

SSllooppee Raw/None

%Conc? NaCl

NNaaOOHH H2SO4 HCl

H2SO4 Range?

00-2255%% 96 99.7%

Temperature

Slope? 22.00%/ C

Outputs Temp

MMeeaassuurreemmeenntt >>

58



9.5.3 Procedure: Temperature.

To choose a menu item, move the cursor to the item and press ENTER.

To store a number or setting, press ENTER.


2. Choose Temp.

3. Choose °C/F to change temperature units. Choose Live/Manual to turnon (Live) or turn off (Manual) automatic temperature compensation.

a. If °C/F is chosen, select °C or °F in the next screen.

b. If Live/Manual is chosen, select Live or Manual in the next screen.

c. If Manual is chosen, enter the temperature in the next screen. Thetemperature entered in this step will be used in all subsequent meas-urements, no matter what the process temperature is.

Calibrate Hold


Config Temp?

°CC//FF Live/Manual

Outputs TTeemmpp

Measurement >>

9.5 CHOOSING TEMPERATURE UNITS AND MANUAL OR AUTOMATIC TEMPERATURECOMPENSATION

9.5.1 Purpose


1. Choose temperature display units (°C or °F).

2. Choose automatic or manual temperature compensation.

3. Enter a temperature for manual temperature compensation

9.5.2 Definitions

1. AUTOMATIC TEMPERATURE COMPENSATION. The analyzer uses a temperature-dependent factor to con-vert raw conductivity to temperature-compensated conductivity. In automatic temperature compensation, theanalyzer measures the temperature and automatically calculates the correct conversion factor unless Slope(user-entered) or Raw/None was selected. For maximum accuracy, use automatic temperature compensation.

2. MANUAL TEMPERATURE COMPENSATION. In manual temperature compensation, the analyzer convertsraw conductivity to temperature-compensated conductivity using the temperature entered by the user. It doesnot use the actual process temperature. Manual temperature compensation is useful if the sensor temperatureelement has failed and a replacement sensor is not available. If manual temperature correction is selected, thedisplay will not show the measured temperature. It will show the manually entered value.

59



Outputs Temp

Measurement >>>>

SSeeccuurriittyy HART

Reset Analyzer >>

9.6.2 Procedure: Setting a security code

Calibrate Hold


Lock?

CCaalliibb Config


2. Choose >>.

3. Choose Security.

4. Choose Calib or Config.

a. If you chose Calib, enter a three-digit security code.

b. If you chose Config, enter a three-digit security code.

5. To return to the main display, press MENU the EXIT.

9.6 SETTING A SECURITY CODE

9.6.1 Purpose

This section describes how to set a security code. There are three levels of security:

a. A user can view the default display and information screens only.

b. A user has access to the calibration and hold menus only.

c. A user has access to all menus.

The security code is a three-digit number. The table shows what happens when security codes are assigned toCalib (calibration) and Config (configure). In the table XXX and YYY are the assigned security codes. To bypasssecurity, enter 555.

Code assignments

Calib Config What happens

000 XXX User enters XXX and has access to all menus.

XXX YYY User enters XXX and has access to calibration and hold menus only. User enters YYY and has access to all menus.

XXX 000 User needs no security code to have access to all menus.

000 000 User needs no security code to have access to all menus.

60



9.7 MAKING HART RELATED SETTINGS

For more information refer to Section 6.0.

9.8 RESETTING FACTORY CALIBRATION AND FACTORY DEFAULT SETTINGS

9.8.1 Purpose

This section describes how to install factory calibration and default values. The process also clears all fault mes-

sages and returns the display to the first quick start screen.

9.8.2 Procedure: Installing default settings

Outputs Temp

Measurement >>>>

Security HART

RReesseett AAnnaallyyzzeerr >>

Calibrate Hold


Load factory

settings? YYeess No


2. Choose >>.

3. Choose ResetTransmitter.

4. Choose Yes or No. Choosing Yes clears previous settings and calibra-

tions and returns the transmitter to the first quick start screen.

61



DDeeffaauulltt DDiissppllaayy

Display Contrast

9.9.2 Procedure: Choosing a display screen.

Calibrate Hold

Program DDiissppllaayy

1. Press MENU. The menu screen appears. Choose Display.

2. Choose Default Display.

3. Press until the desired screen appears. Press ENTER. One of two dis-

play screen layouts can be selected for any measurement selected.

4. The display returns to the screen in step 2. Press MENU then EXIT to

return to the main display.

9.9 SELECTING A DEFAULT SCREEN AND SCREEN CONTRAST

9.9.1 Purpose


1. Set a default screen. The default screen is the screen shown during normal operation. The Solu Comp Xmt

allows the user to choose from a number of screens. Which screens are available depends on the measure-

ment the transmitter is making.

2. Change the screen contrast.

Default Display

DDiissppllaayy CCoonnttrraasstt

Display contrast

Lighter DDaarrkkeerr

9.9.3 Procedure: Changing screen contrast.

Calibrate Hold

Program DDiissppllaayy

1. Press MENU. The menu screen appears. Choose Display.

2. Choose Display Contrast.

3. To increase the contrast, select darker. Press ENTER. Each key press

increases the contrast. To reduce the contrast, select lighter, Press

ENTER. Each key press decreases the contrast.


NOTE:

Screen contrast can also be adjusted from the main display. Press MENU

and at the same time to increase contrast. Press MENU and at the

same time to decrease contrast. Repeatedly pressing the arrow key increas-

es or reduces the contrast.

62

MODEL Xmt-T SECTION 10.0

MAINTENANCE

SECTION 10.0MAINTENANCE

REPLACEMENT PARTS FOR SOLU COMP XMT (PANEL MOUNT VERSION)

PART NUMBER DESCRIPTION SHIPPING WEIGHT

23823-00 Panel mounting kit, includes four brackets and four set screws 1 lb/0.5 kg

33654-00 Gasket, front, for panel mount version 1 lb/0.5 kg

33658-00 Gasket, rear cover, for panel mount version 1 lb/0.5 kg

REPLACEMENT PARTS FOR SOLU COMP XMT (PIPE/SURFACE MOUNT VERSION)

PART NUMBER DESCRIPTION SHIPPING WEIGHT

33655-00 Gasket for pipe/surface mount version 1 lb/0.5 kg

23833-00 Surface mount kit, consists of four self tapping screws and 1 lb/0.5 kg

four O-rings

10.1 OVERVIEW

The Solu Comp Xmt needs little routine maintenance. The calibration of the analyzer and sensor should be

checked periodically. To recalibrate the sensor and analyzer, refer to sections 9 through 14.

10.2 REPLACEMENT PARTS

Only a few components of the analyzer are replaceable. Refer to the tables below. Circuit boards, display, and

enclosure are not replaceable.

63


THEORY OF OPERATION

SECTION 11.0THEORY OF OPERATION

11.1 CONDUCTIVITY / % CONCENTRATION

Liquids can only conduct electrical currents when they contain particles that carry charges. These particles are

called ions, and they are produced when acids, bases, and salts are mixed with water. The conductivity of a sub-

stance determines how well it can carry electrical currents and is used to indicate the concentration of acids, bases,

and salts in water.

Conductance is the reciprocal of resistance. The traditional unit of conductance is mho, a term representing the

reciprocal of ohm. Recently, the unit siemen has replaced the mho, but the amount of conductance is exactly the

same. Liquid water has relatively low conductivity, so measurements are expressed in millisiemens (.001 siemen)

or microsiemens (.000001 siemen), and abbreviated as mS or µS, respectively.

The Model Xmt-T conductivity transmitter is a device used to measure conductivity in most chemical processes.

Conductivity is a function of ion concentration, ionic charge, and ion mobility. Ions in water conduct current when

an electrical potential is applied across electrodes immersed in the solution.

Model Xmt-T is designed for use with inductive (toroidal) probes for measurement of high conductivity. Generally,

inductive probes are used for conductivity above 200 microsiemens. This sensor design is more sensitive to high-

level measurement and water solutions that tend to foul the sensor.

For % concentration measurement, the Model Xmt-T transmitter uses the measured temperature and absolute

conductivity and applies specific algorithms that have been developed for each of the substances available in the

instrument.

11.2 TEMPERATURE CORRECTION

The conductivity of an electrolyte solution depends strongly on temperature. To allow comparison among meas-

urements made at different temperatures, conductivity values are usually converted to the value at 25°C. The

Model Xmt-T performs the correction automatically with a user-programmable linear temperature coefficient

(slope). Temperature correction can also be turned off. If temperature correction is off, the Model Xmt-T displays

the raw or non-temperature corrected conductivity.

64


THEORY OF OPERATION

DEFINITIONS

1. LINEAR TEMPERATURE COEFFICENT OR TEMPERATURE SLOPE. The change in the conductivity of most

electrolyte solutions having conductivity greater than about 5 mS/cm at 25°C can be expressed by the following

equation:

C25 =

In the equation, C25 is the conductivity at 25°C, Ct is the conductivity at t°C, and a is the linear temperature coef-

ficent. The linear temperature coefficent, sometimes called the temperature slope, has units of %/°C. In the equa-

tion, the temperature coefficent is expressed as a decimal fraction. The linear temperature coefficent depends to

some extent on both the temperature and the concentration of the salt solution. The temperature coefficient also

varies from salt to salt.

For maximum accuracy, the temperature coefficent must be appropriate for the salt or salts in solution, their con-

centration, and the temperature. Frequently the relationship must be determined by experiment. Fortunately, for

most dilute neutral electrolyte solutions, a linear temperature coefficent of 2.00%/°C (0.0200) works reasonably

well. The table below gives typical ranges for different electrolytes.

Slope (%/°C)

Neutral salts 1.8 - 3.0

Acids 1.0 - 1.6

Bases 1.8 - 2.2

High purity water Use standard correction

2. RAW. Raw conductivity is the conductivity of the sample at the measurement temperature.

Ct

1 + a(t- 25)

65

12.1 OVERVIEW OF HART COMMUNICATION

HART (highway addressable remote transducer) is a digital communication system in which two frequencies are

superimposed on the 4 to 20 mA output signal from the transmitter. A 1200 Hz sine wave represents the digit 1,

and a 2400 Hz sine wave represents the digit 0. Because the average value of a sine wave is zero, the digital sig-

nal adds no dc component to the analog signal. HART permits digital communication while retaining the analog

signal for process control.

The HART protocol, originally developed by Fisher-Rosemount, is now overseen by the independent HART

Communication Foundation. The Foundation ensures that all HART devices can communicate with one another.

For more information about HART communications, call the HART Communication Foundation at (512) 794-0369.

The internet address is http://www.hartcomm.org.

12.2 HART INTERFACE DEVICES

HART communicators allow the user to view measurement data (conductivity readings and temperature), program

the transmitter, and download information from the transmitter for transfer to a computer for analysis. Downloaded

information can also be sent to another HART transmitter. Either a hand-held communicator, such as the Rosemount

Model 275, or a computer can be used. HART interface devices operate from any wiring termination point in the

4 - 20 mA loop. A minimum load of 250 ohms must be present between the transmitter and the power supply. See

Figure 12-1.

If your communicator does not recognize the Model XMT-T transmitter, the device description library may needupdating. Call the manufacturer of your HART communication device for updates.


THEORY - REMOTE COMMUNICATIONS

SECTION 12.0THEORY - REMOTE COMMUNICATIONS

4-20 mA + Digital250 ohm

Control System

Computer

Model XMTSmart

Transmitter

BridgeHand Held

Communicator(“Configurator”)

FIGURE 12-1. HART Communicators.

Both the Rosemount Model 375 or 275 and a computer can be used to communicate

with a HART transmitter. The 250 ohm load (minimum) must be present between the

transmitter and the power supply.

66


THEORY - REMOTE COMMUNICATIONS

12.3 ASSET MANAGEMENT SOLUTIONS

Asset Management Solutions (AMS) is software that helps plant personnel better monitor the performance of analyticalinstruments, pressure and temperature transmitters, and control valves. Continuous monitoring means maintenance per-sonnel can anticipate equipment failures and plan preventative measures before costly breakdown maintenance isrequired.

AMS uses remote monitoring. The operator, sitting at a computer, can view measurement data, change program settings,read diagnostic and warning messages, and retrieve historical data from any HART-compatible device, including the ModelXMT-T transmitter. Although AMS allows access to the basic functions of any HART compatible device, RosemountAnalytical has developed additional software for that allows access to all features of the Model XMT-T transmitter.

AMS can play a central role in plant quality assurance and quality control. Using AMS Audit Trail, plant operators can trackcalibration frequency and results as well as warnings and diagnostic messages. The information is available to Audit Trailwhether calibrations were done using the infrared remote controller, the Model 375 or 275 HART communicator, or AMSsoftware.

AMS operates in Windows 95. See Figure 12-2 for a sample screen. AMS communicates through a HART-compatiblemodem with any HART transmitters, including those from other manufacturers. AMS is also compatible withFOUNDATION™ Fieldbus, which allows future upgrades to Fieldbus instruments.

For more information about AMS, including upgrades, renewals, and training, call Fisher-Rosemount Systems, Inc. at (612)895-2000.

FIGURE 12-2. AMS Main Menu Tools

67

MODEL XMT-T SECTION 13.0RETURN OF MATERIAL

SECTION 13.0

RETURN OF MATERIAL

13.1 GENERAL.

To expedite the repair and return of instruments, proper

communication between the customer and the factory

is important. Call 1-949-757-8500 for a Return

Materials Authorization (RMA) number.

13.2 WARRANTY REPAIR.

The following is the procedure for returning instru-

ments still under warranty:

1. Call Rosemount Analytical for authorization.

2. To verify warranty, supply the factory sales order

number or the original purchase order number. In

the case of individual parts or sub-assemblies, the

serial number on the unit must be supplied.

3. Carefully package the materials and enclose your

“Letter of Transmittal” (see Warranty). If possible,

pack the materials in the same manner as they

were received.

4. Send the package prepaid to:


Liquid Division

2400 Barranca Parkway

Irvine, CA 92606

Attn: Factory Repair

RMA No. ____________

Mark the package: Returned for Repair

Model No. ____

13.3 NON-WARRANTY REPAIR.

The following is the procedure for returning for repair

instruments that are no longer under warranty:

1. Call Rosemount Analytical for authorization.

2. Supply the purchase order number, and make

sure to provide the name and telephone number

of the individual to be contacted should additional

information be needed.

3. Do Steps 3 and 4 of Section 13.2.

NOTE

Consult the factory for additional informa-

tion regarding service or repair.

68

WARRANTY

Goods and part(s) (excluding consumables) manufactured by Seller are warranted to be free from defects in workman-

ship and material under normal use and service for a period of twelve (12) months from the date of shipment by Seller.

Consumables, pH electrodes, membranes, liquid junctions, electrolyte, O-rings, etc. are warranted to be free from defects

in workmanship and material under normal use and service for a period of ninety (90) days from date of shipment by Seller.

Goods, part(s) and consumables proven by Seller to be defective in workmanship and / or material shall be replaced or

repaired, free of charge, F.O.B. Seller's factory provided that the goods, parts(s), or consumables are returned to Seller's

designated factory, transportation charges prepaid, within the twelve (12) month period of warranty in the case of goods

and part(s), and in the case of consumables, within the ninety (90) day period of warranty. This warranty shall be in effect

for replacement or repaired goods, part(s) and consumables for the remaining portion of the period of the twelve (12)

month warranty in the case of goods and part(s) and the remaining portion of the ninety (90) day warranty in the case of

consumables. A defect in goods, part(s) and consumables of the commercial unit shall not operate to condemn such com-

mercial unit when such goods, parts(s) or consumables are capable of being renewed, repaired or replaced.

The Seller shall not be liable to the Buyer, or to any other person, for the loss or damage, directly or indirectly, arising

from the use of the equipment or goods, from breach of any warranty or from any other cause. All other warranties,

expressed or implied are hereby excluded.

IN CONSIDERATION OF THE STATED PURCHASE PRICE OF THE GOODS, SELLER GRANTS ONLY THE ABOVE

STATED EXPRESS WARRANTY. NO OTHER WARRANTIES ARE GRANTED INCLUDING, BUT NOT LIMITED TO,

EXPRESS AND IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

RETURN OF MATERIAL

Material returned for repair, whether in or out of warranty, should be shipped prepaid to:


Liquid Division

2400 Barranca Parkway

Irvine, CA 92606

The shipping container should be marked:

Return for Repair

Model _______________________________

The returned material should be accompanied by a letter of transmittal which should include the following information

(make a copy of the "Return of Materials Request" found on the last page of the Manual and provide the following there-

on):

1. Location type of service, and length of time of service of the device.

2. Description of the faulty operation of the device and the circumstances of the failure.

3. Name and telephone number of the person to contact if there are questions about the returned material.

4. Statement as to whether warranty or non-warranty service is requested.

5. Complete shipping instructions for return of the material.

Adherence to these procedures will expedite handling of the returned material and will prevent unnecessary additional

charges for inspection and testing to determine the problem with the device.

If the material is returned for out-of-warranty repairs, a purchase order for repairs should be enclosed.

Credit Cards for U.S. Purchases Only.

The right people,the right answers,right now. ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE


Specifications subject to change without notice.


Liquid Division2400 Barranca Parkway

Irvine, CA 92606 USA

Tel: (949) 757-8500

Fax: (949) 474-7250


© Rosemount Analytical Inc. 2006

Documents

Model Solu Comp Xmt-T - Emerson START GUIDE FOR MODEL SOLU COMP XMT-T TRANSMITTER 1. Refer to page 11 for installation instructions. 2. Wire conductivity sensor to the transmitter