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SEARS MODEL NUMBER 917.374590 Assembly Operation Customer Responsibilities Service Adjustments ® Repair Parts Caution: Read and Follow all Safety Rules and Instructions Before Operating This Equipment OWNER'S MANUAL 145153 REV. 1 06/29/94 Printed in U.S.A.

MODEL NUMBER 917.374590 OWNER'S MANUAL excessive grease and oil. ... where fumes may reach an open flame or an ignition source ... Remove handie padding holding operator presence

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Page 1: MODEL NUMBER 917.374590 OWNER'S MANUAL excessive grease and oil. ... where fumes may reach an open flame or an ignition source ... Remove handie padding holding operator presence

SEARS

MODEL NUMBER 917.374590

AssemblyOperationCustomerResponsibilitiesService

• Adjustments®Repair Parts

Caution:Read and Followall Safety Rulesand InstructionsBefore OperatingThis Equipment

OWNER'S MANUAL

145153 REV. 1 06/29/94 Printed in U.S.A.

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SAFETY RULES

CAUTION: ALWAYSDISCONNECTSPARKPLUGWIREAND PLACEWIREWHERE ITCANNOTCONTACT SPARKPLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR MAKING

REFA,RS IMPORTANTSAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY. YOUR UNIT IS EQUIPPED WITHSUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUM-STANCES.

TRAINING:

Read this operator's manual carefully. Become familiar withthe controls and know how to operate your mower properly.Learn how to quickly stop mower.

Do net allow children to use your mower. Never allow adultsto use mower without proper instructions.

Keep the area of operation clear of all persons, especiallysmall children and pets.

Use mower only as the manufacturer intended and as de-scribed in this manual.

Do not operate mower if it has been dropped or damaged inany manner. Always have damage repaired before usingyour mower.

Do not use accessory attachments that are not recommendedby the manufacturer. Use of such attachments may behazardous.

Be aware that the blade turns when the engine is running.

PREPARATION:

Always thoroughly check the area to be mowed and clear itofall stones, sticks, wires, bones, and other foreign objects.These objects will be thrown by the blade and can causesevere injury.

Always wear safety glasses or eye shields when starting andwhile using your mower.

Dress properly. Do not operate mower when barefoot orwearing open sandals. Wear only solid shoes with goodtraction when mowing.

Check fuel tank before starting engine. Do not fill gas tankindoors, when the engine is running or when the engine is hot.Allow the engine to cool for several minutes before filling thegas tank. Clean off any spilled gasoline before starting theengine.

Always make wheel height adjustments before starting yourmower. Never attempt to do this while the engine is running.

Mow only in daylight or good artificial light.

OPERATION:

Keep your eyes and mind on your mower and the area beingcut. Do not let other interests distract you.

Do not mow wet or slippery grass. Never rue while operatingyour mower. Always be sure of you r footing - keep a firm holdon the handles and walk.

De not put hands or feet near or under rotating parts. Keepclear of the discharge opening at all times.

Always stop the blade whenever you leave or are not usingyour mower, or before crossing driveways, walks, roads, andany gravel-covered areas.

Never direct discharge of material toward bystanders norallow anyone near the mower while you are operating it.

Before cleaning, inspecting, or repairing your mower, stopthe engine and make absolutely sure the blade and allmoving parts have stopped. Then disconnect the spark plugwire and keep it away from the spark plug to preventaccidental starting.

Do net continue to run your mower if you hit a foreign object.Follow the procedure outlined above, then repair any dam-age before restarting and operating you mower.

Do not change the governor settings or overspeed theengine. Engine damage or personal injury may result.

Do not operate your mower if it vibrates abnormally. Exces-sive vibration is an indication of damage; stop the engine,safely check for the cause of vibration and repair as required.

Do not run the engine indoors. Exhaust fumes are danger-ous.

Never cut grass by pulling the mower towards you. Mowacross the face of slopes, never up and down or you mightlose your footing. Do not mow excessively steep slopes.Use caution when operating the mower on uneven terrain orwhen changing directions - maintain good footing.

Never operate your mower without proper guards, plates,grass catcher or other safety devices in place.

MAINTENANCE AND STORAGE:

Check the blade and the engine mounting bolts often to besure they are tightened properly.

Check all bolts, nuts and screws at frequent intervals forproper tightness to be sure mower is in safe working condi-tion.

Keep all safety devices in place and working.

To reduce fire hazard, keep the engine free of grass, leavesor excessive grease and oil.

Check grass catcher often for deterioration and wear andreplace worn bags. Use only replacement bags that arerecommended by and comply with specifications of themanufacturer of your mower.

Always keep a sharp blade on your mower.

Allow engine to cool before storing in any enclosure.

Never store mower with fuel in the tank inside a building

where fumes may reach an open flame or an ignition sourcesuch as a hot water heater, space heater, clothes dryer, etc.

ILOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS,IT MEANS - ATTENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. I

2

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CONGRATULATIONS on your purchase of a Sears LawnMower. it has been designed, engineered and manufac-tured to give you the best possible dependability andperformance.

Should you experience any problem you cannot easilyremedy, please contact your nearest Sears AuthorizedService Center/Department. We have competent, well-trained technicians and the proper tools to service or repairthis tawn mower.

Please read and retain this manual. The instructions willenable you to assemble and maintain your lawn mowerproperly. Always observe the "SAFETY RULES".

MODELNUMBER 917.374590

SERIALNUMBER

DATEOF PURCHASEi!

THE MODEL AND SERIAL NUMBERS WILL BE FOUNDON A DECAL ATTACHED TO THE REAR OF THELAWN MOWER HOUSING

YOUSHOULDRECORDBOTHSERIALNUMBERANDDATE QFPURCHASEAND KEEPIN A SAFE PLACEFOR FUTURE REFERENCE_

PRODUCT SPECiFiCATiONSHORSEPOWER: 5.5

DISPLACEMENT: !2.6 CU. IN.

GASOLINE CAPACITY 1.25 QUARTSAND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE 30 (ABOVE 32°F)SAE 5W-30 (below 32°F)

OIL CAPACITY: 20 OZS.

SPARK PLUG: CHAMPION RJ19-LM(GAP: .030") STD36t 458

VALVE CLEARANCE: INTAKE: .008"EXHAUST: .008"

SOLID STATE IGNITIONAIR GAP: .0!25 IN. JBLADE BOLT TORQUE: 35-40 FT. LBS.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONS BILITIESo Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and using your lawn mower.

Follow tile instructions under "Customer Responsibilities" and "Storage" sections of this owner's manua!.

L M TED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWERFor two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned upaccording to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge anydefect in material or workmanship.

If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days fromthe date of purchase.

This Warranty does not cover:

Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, betts,air cleaners and spark plug.

Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintainthe equipment according to the instructions conLained in the owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEARESTSEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLES ONLY WHILETHIS PRODUCT IS IN USE IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., D/8!7 WA, HOFFMAN ESTATES, ILLINOIS 60179

3

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TABLE OF CONTENTSSAFETY RULES ............................................................ 2PRODUCT SPECiFICATiONS ...................................... 3CUSTOMER RESPONSiBiLITiES ..................... 31 12-14WARRANTY .................................................................. 3ASSEMBLY ................................................................... 6OPERATION .................................................................. 8MAINTENANCE SCHEDULE ..................................... 12

SERVICE AND ADJUSTMENTS ................................ 15STORAGE ................................................................... 18TROUBLESHOOTING ................................................. 31REPAIR PARTS- LAWN MOWER ........................ 19-24REPAIR PARTS - ENGINE .................................... 25-28PARTS ORDERING/SERVICE ................................... 32

AAccessories .................................... 5

Adjustments:Carburetor .............................. 17Drive Belt ............................... 15Engine Speed ........................ 17Handle Height ........................ 16Height of Cut ............................ 9

Air Filter:

Replacement .......................... 14Service ................................... 14

Assembly ........................................ 6

BBlade:

Sharpening ............................ 13Replacement .......................... 13

CControls:

Drive Control ............................ 8Engine Zone Control ................ 8Engine Speed Control .............. 8Operator PresenceControl Bar ............................... 8

Customer Responsibilities... 3, 12-14Air Filter ................................. 14Blade Care/Replacement ...... 113Drive Wheels ......................... 13Engine .................................... 14Lubrication ............................. 14Spark Plug ............................. 14

Cutting Levels ................................. 9

E

Engine:Air Filter ................................. 14Oil Change ............................. 14Oil Level ................................. 14Oil Type ................................. 14Starting .................................. 10Stopping ................................. 10Storage .................................. 18

FFuel:

Capacity ................................... 3Storage .................................. 18Type ....................................... 10

H

Handle Adjustment:Assembly ................................. 6Cutting Height ........................ 16

LLubrication:

Engine ..................................... 14Lawn Mower .......................... 12

M

Maintenance Agreement ................ 3Maintenance Schedule ................. 12

Mowing Tips ................................. 10

OOil:

Engine ..................................... 12Storage .................................. 18

Operation:Drive Control ............................ 9Engine Control ......................... 9Grass Catcher .......................... 9Mower ...................................... 9Operator PresenceControl Bar ............................... 9

Options:Accessories ............................. 5

R

Repair Pads:Engine ............................... 25-28Lawn Mower ..................... 19-24

Responsibilities, Customer .. 3, 12-14

S

Safety Rules ................................... 2

Service and Adjustments .............. 15Carburetor .............................. 17Drive Belt ............................... 15Engine Speed ........................ 17Handle ................................... 16

Spark Plug .................................... 14

Specifications ................................. 3

Speed Control:Engine ...................................... 8

Starting the Engine ....................... 10

Stopping the Engine ..................... 10

Storage ......................................... 18

T

Trouble Shooting Chart ................ 31

W

Warranty ......................................... 3

4

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LAWN ACCESSORI

These accessories were available when this lawn mower was produced. They are also ayailable at most Sears retail outletsand service centers. Most Sears stores can also order repair parts for you, when you provide the model number of you r lawnmower. Some of these accessories may not apply to your lawn mower.

ENGINE

SPARK PLUG MUFFLER

©AiR FILTER

if Eawn mower is an electric start

LAWN MOWER PERFORMANCE

GAS CAN ENGINE OiL

REAR BAG

OPTIONAL

REPLACEMENTBAG FOR REAR

DISCHARGELAWN MOWERS

LAWN MOWER MAINTENANCE

BELT BLADE

STAB_UZER

DUST SHIELD

OPTIONALCATCHER FOR

SIDE DISCHARGELAWN MOWER

CLIPPING DEFLECTOR

SiDE DISCHARGE CATCHER

BLADE WHEELS LAWN MOWERADAPTER COVER

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ASSEMBLYRead these instructions and this manual in its entiretybefore you attempt to assemble or operate your new lawn CONTROLBARmower. Your new lawn mower has been assembled at thefactory with the exception of those parts left unassembled UPPERHANDLEfor shipping purposes. All parts such as nuts, washers,bolts, etc., necessary to complete the assembly have beenplaced in the parts bag. To ensure safe and properoperation of your lawn mower, all parts and hardware youassemble must be tightened securely. Use the correcttools as necessary to ensure proper tightness.

TO REMOVE LAWN MOWER FROMCARTON

Remove loose parts included with mower.Cut down two end corners of carton and lay end paneldown flat,Remove all packing materials except padding betweenupper and lower handle and padding holding operatorpresence control bar to upper handle.Rolt tawn mower out of carton and check carton thor-oughly for additional loose parts.

HOW TO SET UP YOUR LAWN MOWERTO UNFOLD HANDLE (See Fig. 1A)IMPORTANT: UNFOLD HANDLES CAREFULLY SO ASNOT TO PINCH OR DAMAGE CONTROL CABLES.

Raise handles until lower handle section locks intoplace in mowing position.Raise upper handle section into place on lower handle,remove protective padding and tighten both handleknobs.Remove handie padding holding operator presencecontrol bar to upper handle.Your !awn mower handle can be adjusted for yourmowing comfort. See "TO ADJUST HANDLE" in theService and Adjustment section of this manual.

TO _NSTALL ATTACHMENTS(See Fig. 1B)Your lawn mower was shipped ready to be used as amulcher. To convert to bagging or discharging:

Open rear door and remove mulcher plate. Storemulcher plate in a safe place.You can now install catcher or optional clipping deflec-tor.

To return to mulching operation, install mulcher plateinto discharge opening of mower. Be sure all tabs areseated properly.

TO PREPARE BATTERY (See Fig. 2)NOTE: Your battery must be charged before you can startyour lawn mower.

Connect battery charger connector (male) to batteryconnector (female).Piug battery charger into 110 volt A.C. outlet.Leave battery charger connected for 24 hours beforestarting your engine for the first time.After charging, connect engine connector to batteryconnector,

Your engine has an integral alternator for partial charging.Connect your battery chargerto charge battery as required.IMPORTANT: THE ENGINE ALTERNATOR WILL NOTCHARGE A DISCHARGED BATTERY.At the end of the mowing season the battery should becharged for 48 hours to protect the battery during winterstorage.

MOWING POSITION

LOWER HANDLE

FIG. 1A

SLOTS

MULCHER PLATE TABS

FiG. 1B

CAUTION: Do not run your lawn mowerwithout muicher plate in place or ap-

proved clipping deflector or grasscatcher in place. Never attempt to op-erate the lawn mower with the rear doorremoved or propped open,

gine connector from the battery con- In_cidental startingwh_ orstoringyour lawn

afterthea_son.

ENGINECONNECTOR

6

BATTERYCHARGER

// BATTERYjf CHARGER

CONNECTOR

BATTERY CONNECTOR(FEMALE) (MALE)

FIG, 5

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ASSEMBLY

TO ASSEMBLE AND ATTACH GRASS

CATCHER (See Figs. 3A thru 4)= To assemble tubular frame to grass bag, work sewn

hem of bag out through the front opening of bag toexpose the hem.

• Thread tubular frame into hem and gather material attop of frame as shown.

Push frame inside bag through the opening until onlythe ends of frame ere exposed out of the front.

NOTE: Do not close the flip lid at this time.

Assemble lower frame to tubular frame as shown. Besure frames are fully seated together as shown in inset.

Slip vinyl bindings over frame.

NOTE: If vinyl bindings are too stiff, hold them in warmwater for a few minutes. If bag gets wet, let it dry beforeusing.

CIosethe flip lid, Flip lid must be closed while operatinglawn mower.

Lift the rear door on the mower housing and place thegrass catcher frame onto the formed tabs on the reardoor hinge bracket.

The grass catcher is secured to the lawn mowerhousing when the rear door is lowered onto the grasscatcher frame.

FLIP LID

SEWN /HEM \(Pull outthrough frontof opening)

FIG. 3A

SEWNHEM

TUBULARFRAME(Threadintosewn hem)

FIG. 3B

TUBULARFRAME(Push insidebag)

FIG. 3C

TUBULARFRAME

(Frames mustbe fully seated)

FiG. 3D

CATCHER FRAME

\

F_G. 3E

"UNGE

BRACKET

GRASS CATCHER FRAME

FORMEDTABS

7 FiG. 4

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OPERATION

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare theillustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save thismanual for future reference.

STARTERBUTTON

ENGINE ZONE CONTROL CABLE

OPERATOR PRESENCE CONTROL BAR

DRIVE CONTROL LEVER

AUXILIARY STARTER HANDLE

HANDLE KNOB

CABLE CLIPS

GASOLINE CAP

GRASS CATCHERSPEED CONTROL

MULCHER PLATE DRIVE COVER

(ON EACH WHEEL)

ENGINE OiL CAP W/DIPSTICK

HOUSING

FiG, 4

m

MEETS CPSC SAFETY REQUNREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Instituteand the U.S. Consumer Product Safety Commission. The blade turns when the engine is running.

OPERATOR PRESENCE CONTROL - must be helddown to the handle to start the engine. Release to stop theengine.

PRIMER - pumps additional fuel from the carburetor to thecylinder for use when starting a cold engine.

STARTER HANDLE - used for starting the engine.

8

STARTER BUTTON - used for starting the engine.

DRmVE CONTROL LEVER - used to engage power-pro-pelled forward motion of lawn mower.

ENGINE SPEED CONTROL - located on the side of theengine which allows you to select either fast (4_) or slow('_) engine speed.

MULCHER PLATE - must be removed to convert to bag-ging or discharging operation.

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OPERATION

NOW TO USE YOUR LAWN MOWER

CAUTION: Do not run your lawn mowerwithout mulcher plate in pmaeeand door

closed or without an approved clippingdeflector or grasscatcher in place.Never attempt to operate the lawnmower with the rear door removed orpropped open.

ENGINE SPEED (See Fig. 5)

The engine speed is controlled by a lever located on theside of the engine. Fast (@) position is for starting theengine, normal cutting, and better grass bagging. Slow(_) position is for light cutting, trimming and fuel economy.ENGINE ZONE CONTROL

CAUTION: Federal regulations requirean engine eontro_ to be installed on this

lawn mower in order to minimize therisk of blade contact injury. Do notunder any circumstances attempt todefeat the function of the operator con-trol The bmadeturns when the engine isrunning.

= Your lawn mower is equipped with an operator pres-ence control bar which requires the operator to bepositioned behind the lawn mower handle to start andoperate the lawn mower.

TO ADJUST CUTTING HEIGHT (See Fig, 6)

• Raise wheels for low cut and lower wheels for Mgh cut.

Wheels are set in low cut for shipping. Adjust cuttingheight to suit your requirements. Medium position isbest for most lawns.

To change cutting height, squeeze adjuster lever to-ward wheel. Move wheel up or down to suit yourrequirements. Be sure all wheels are in the samesetting.

TO EIVlPTY GRASS CATCHER (See Fig. 7)To remove grass catcher, release operator presencecontrol bar to stop engine,

Lift up rear door and remove the grass catcher by thehandle.

, Do not drag the bag when emptying; it will causeunnecessary wear.

DR_VE CONTROL (See Fig. 8)• Self-propelling is controlled by holding the operator

presence control bar down to the handle and pushingthe drive control lever forward until it clicks; thenrelease the lever.

Forward motion will stop when the operator presencecontrol bar is released. To stop forward motion withoutstopping engine, release the operator presence con-trol bar slightly until the drive control disengages. Holdoperator presence control bar down to handle to con-tinue mowing without self-propelling.

To keep drive control engaged when turning corners,push down on handle and lift front wheels off groundwhile turning lawn mower.

ENGINE SPEED CONTROL LEVER

LOWER WHEELS RAISE WHEELSFOR HIGH CUT FOR LOW CUT

FIG. 6

FiG. 7

OPERATOR PRESENCECONTROLBAR

CONTROL

DRIVE CONTROLDRIVE CONTROLDISENGAGED

FIG. 89

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OPERATION

BEFORE STARTING ENGINEOiL (See Fig. 9)

Your lawn mower is shipped without oil in the engine.• Be sure mower is level and area around oil fill is clean.

• Remove engine oil cap w/dipstick and fill to the full lineon the dipstick.

. Use 20 ozs. of oil. For type and grade of oil to use, see"ENGINE" in Customer Responsibilities section of thismanual.

Pour oil slowly. Do not over fill.Check oil level before each use. Add oil if needed. Fillto full line on dipstick.

To read proper level, tighten engine oil cap each time.

o Reinstall engine oil cap and tighten.

After the first two (2) hours of mowing, change the oil,and every 25 hours thereafter. You may need tochange the oil more often under dusty, dirty conditions.

GAS (See Fig. 9)

Fill gasoline tank with fresh, clean, unleaded gasoline,DO NOT USE PREMIUM GASOLINE. BE CAREFULNOT TO OVER FILL TANK.

WARNING: Experience indicates that alcohol blendedfuels (called gasohol or using ethanol or methanol) canattract moisture which leads to separation and formation ofacids during storage. Acidic gas can damage the fuelsystem of an engine while in storage. To avoid engineproblems, the fuel system should be emptied before stor-age of 30 days or longer. Drain the fuel tank, start theengine and let it run until fuel lines and carburetor areempty. Use fresh fuel next season. See Storage Instruc-tions for additional information. Never use engine orcarburetor cleaner products in fuel tank or permanentdamage may occur.

TO START ENGINE

To start a cold engine, push primer five (5) times beforetrying to start. Use a firm push. This step is not usuallynecessary when starting an engine which has alreadyrun for a few minutes.

Move engine speed control lever to fast (@) position.

Hold operator presence control bar down to the handleand pull starter handle quickly, Do not allow starterrope to snap back.

To stop engine, release operator presence control bar.

NOTE: In cooler weather it may be necessary to repeatpriming steps. In warmer weather over priming may causeflooding and engine will not start. If you do flood engine,wait a few minutes before attempting to start and do notrepeat priming steps.

FILLER CAP

ENGINE OIL CAPW/DIPSTICK

FiG. 9

MOWING TIPS

o

o

Under certain conditions, such as very tall grass, it maybe necessary to raise the height of cut to reducepushing effort and to keep from overloading the engineand leaving clumps of grass clippings.

For extremely heavy cutting, reduce the width of cutand raise the rear of the lawn mower housing one (1)wheel adjuster setting higher than the front for betterdischarge of grass.

For better grass bagging and most cutting conditions,the engine speed should be set in the fast (,_) position.

When using a rear discharge lawn mower in moist,heavy grass, clumps of cut grass may not enter thegrass catcher. Reduce ground speed (pushing speed)and/or run the lawn moweroverthe area asecond time.

Ifa trail of grass clippin gs is left on the right side of a reardischarge lawn mower, mow in a clockwise directionwith a small overlap to collect the clippings on the nextpass.

Keep top of engine around starter clear and clean ofgrass clippings and chaff. This wil! help engine air flowand extend engine life.

Pores in cloth grass catchers can become filled with dirtand dust with use and catchers will collect less grass.To prevent this, regularly hose catchers off with waterand let dry before using.

10

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OPERATION

MULCHING MOWING TIPSIMPORTANT: FOR BEST PERFORMANCE, KEEPMOWER HOUSING FREE OF BUILT-UP GRASS ANDTRASH. SEE "CLEANING" IN CUSTOMERRESPONSIBILITIES SECTION OF THIS MANUAL.

The special mulching blade will recut the grass clip-pings many times and reduce them in size so that asthey fall onto the lawn they will disperse into the grassand not be noticed. Also, the mulched grass willbiodegrade quickly to provide nutrients for the lawn.Always mulch with your highest engine (blade) speedas this will provide the best recutting action of theblades.

Avoid cutting your lawn when it is wet. Wet grass tendsto form clumps and interferes with the mulching action.The best time to mow your lawn is the early afternoon.At this time the grass has dried and the newly cut areawill not be exposed to the direct sun.

For best results, adjust the lawn mower cutting heightso that the lawn mower cuts off onty the top one-thirdof the grass blades (See Fig. 10). If the lawn isovergrown it will be necessary to raise the height of cutto reduce pushing effort and to keep from overloadingthe engine and leaving clumps of mulched grass. Forextremely heavy mulching, reduce your width of cut byoverlapping previously cut path and mow slowly.

Certain types of grass and grass conditions may re-quire that an area be mulched a second time tocompletely hide the clippings. When doing a secondcut, mow across or perpendicular to the first cut path.

Change your cutting pattern from week to week. Mownorth to south one week then change to east to west thenext week. This will help prevent matting and grainingof the lawn,

MAX 1/3

FiG, 10

11

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CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETEREGULAR SERVICE SERVICE DATES

Check for Loose Fasteners _/' I' _='_"_ .....Clean/Inspect Grass Catcher(If Equipped) $_4 !4#Clean Lawn Mower ft##Inspect!Clean Drive Wheels(Self-Propelled Mowers) _ ifSharpen/Replace Mower Blade _ 3

Lubrication Chart _Clean Battery/Recharge(Electric Sta_,Mowers) !/4

Check Engine Oil Level if'Change Engine Oil IClean Air Filter I

Inspect MufflerReplace Spark Plug

Replace Air Filter Paper Cartridge

1 - Change more often when operating under a heavy load or in high ambient temperatures,

2 = Service more often when operating in dirty or dusty conditions.

3 = Replace blades more often when mowing in sandy soil.4 - Charge 48 hours at end of season,

GENERAL RECOMMENDATIONSThe warranty on this lawn mower does not cover items thathave been subjected to operator abuse or negligence. Toreceive full value from the warranty, operator must maintainmower as instructed in this manual.

Some adjustments will need to be made periodically toproperly maintain your unit.

All adjustments in the Service and Adjustments section ofthis manual should be checked at least once each season.

Once a year, replace the spark plug, replace air filterelement and check blade for wear. A new spark plugand clean/new air filter element assures proper air-fuelmixture and helps your engine run better and lastlonger.Follow the maintenance schedule in this manual.

BEFORE EACH USE

Check engine oil level.Check for loose fasteners.

LUBRiCATiON

Keep unit well lubricated (See "LUBRICATION CHART").

LUBRmCATaON CHARTWHEELADJUSTER

(_) BRAKE SPRINGBRACKET

ENGINE OIL

(_) HANDLE BRACKETMOUNTING PIN

i REAR DOORHINGE

(_ SPRAY LUBRICANT

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SEC-TION.

IMPORTANT: DO NOT OIL OR GREASE PLASTIC WHEELBEARINGS. VISCOUS LUBRICANTS WILL ATTRACTDUST AND DIRT THAT WILL SHORTEN THE LIFE OFTHE SELF LUBRICATING BEARINGS. IF YOU FEELTHEYMUST BE LUBRICATED, USE ONLY A DRY, POWDEREDGRAPHITE TYPE LUBRICANT SPARINGLY.

12

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CUSTOMER RESPONS BILITIESLAWN MOWER

Always observe safety rules when performing any mainte-nance.

TIRES

Keep tires free of gasoline, oil, or insect control chemi-cals which can harm rubber.

o Avoid stumps, stones, deep ruts, sharp objects andother hazards that may cause tire damage.

BLADE CARE

For best results, mower blade must be kept sharp. Re-place bent or damaged blades.

TO REMOVE BLADE (See Fig. 11)• Disconnect spark plug wire from spark plug and place

wire where it cannot come in contact with spark plug., Turn lawn mower on its side. Make sure air filter and

carburetor are up.

= Use a wood block between blade and mower housingto prevent blade from turning when removing bladebolt.

Protect your hands with gloves and/or wrap blade withheavy cloth.

, Remove blade bolt by turning counter-clockwise. Usea 9/16" box or open-end wrench.

Remove blade and attaching hardware (bolt, lockwasher and hardened washer).

NOTE: Remove the blade adapter and check the keyinside hub of blade adapter. The key must be in goodcondition to work properly. Replace adapter if damaged.

TO REPLACE BLADE (See Fig. 11)Position the blade adapter on the engine crankshaft.Be sure key in adapter and crankshaft keyway arealigned.

Position btade on the blade adapter aligning the two (2)holes in the blade with the raised lugs on the adapter.

Be sure the trailing edge of blade (opposite sharpedge) is up toward the engine.

, Install the blade bolt with the !ockwasher and hardenedwasher into blade adapter and crankshaft.Use block of wood between blade and lawn mowerhousing and tighten the blade bolt, turning clockwise.

= The recommended tightening torque is 35-40 ft. Ibs.iMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade- but if youdo, be sure the blade is balanced.

TO SHARPEN BLADE

Care should be taken to keep the blade balanced. Anunbalanced blade will cause eventual damage to lawnmower or engine.

• The blade can be sharpened with a file or on a grindingwheel. Do not attempt to sharpen while on the mower.

• To checkblade balance, drive a nailinto a beam or wall.Leave about one inch of the straight nail exposed.Place center hole of blade over the head of the nail. Ifblade is balanced, it should remain in a horizontalposition, tf either end of the blade moves downward,sharpen the heavy end until the blade is balanced.

BLADE CRANK=-_AFT

KEYWAY

HARDENEDWASHER

TRAILINGLOCKWASBER EDGE

'CRANK=SHAFT

DLADEADAPTER

FIG, 1t

GEAR CASE

To keep your drive system working properly, the gearcase and area around the drive should be kept cleanand free of trash build-up, Clean under the drive covertwice a season.

The gear case is filled with lubricant to the proper levelat the factory. The only time the _ubricant needsattention is if service has been performed on the gearcase.

If lubricant is required, use only Texaco Starplex Pre-mium Grease, part no. 750369. Do not substitute.

DR_VE WHEELS

Check front drive wheels each time before you mow to besure they move freely.

The wheels not turning freely means trash, grass cuttings,etc. are in the drive wheel area and must be cleaned to freedrive wheels.

if necessary to clean the drive wheels, check both frontwheels.

Remove hubcaps, hairpin cotters and washers.

• Remove wheels from wheel adjusters.

, Remove any trash or grass cuttings from inside thedust cover, pinion and/or drive wheel gear teeth.

Put wheels back in place.

If after cleaning, the drive wheels do not turn freely,contact your nearest service center.

GRASS CATCHER

o

The grass catcher may be hosed with water, but mustbe dry when used.

Check your grass catcher often for damage or deterio oration, Through normal use it will wear. If catcherneeds replacing, replace only with a manufacturerapproved replacement catcher. Give the lawn mowermodel number when ordering.

13

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CUSTOME RESPONS BILITIESENGINELUBRICATION

Use only high quality detergent oil rated with API serviceclassification SF or SG. Select the oil's SAE viscosity gradeaccording to your expected operating temperature.

SAE VISCOSITY GRADES

°F -20° 0_ 30_ 32° 40_ 60" 80" 100°

TEMPERATURE RANGE ANTfCrPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in cold weather, these multi-viscosity oilswill result in increased oil consumption when used above32°F. Check your engine oil level more frequently to avoidpossible engine damage from running low on oil.

Change the oil after the first two hours of operation andevery 25 hours thereafter or at least once a year if the lawnmower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engineand after each five (5) hours of continuous use. Tighten oilplug securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 12)

NOTE: Before tipping lawn mower to drain oil, drain fueltank by running engine until fuel tank is empty.

Disconnect spark plug wire from spark plug and placewire where it cannot come in contact with spark plug.Remove engine oil cap; lay aside on a clean surface.Tip lawn mower on its side and drain oil into a suitablecontainer. Rock lawn mower back and forth to removeany oil trapped inside of engine.Wipe off any spilled oil on lawn mower and on side ofengine.

• Fi!l engine with oit. Fiil only to the "FULL" line on thedipstick. DO NOT OVER FILL.

, Replace engine oil cap.Reconnect spark plug wire to spark plug.

AIR RLTER

Your engine will not run properly and may be damaged byusing a dirty air filter.

Repiace tlTe air filter every year, more often if you mow invery dusty, dirty conditions. Do not wash air filter.

TO CHANGE AiR FILTER (See Fig. 13)Remove the air filter by turning counterclockwise to thestop and pull away from collar.Remove filter from inside of cover.

Clean the inside of the cover and the collar to removeany dirt accumulation.

• Insert new filter into cover.

Put air filter cover and filter into collar aligning the tabwith the slot.

Push in on cover and turn clockwise to tighten.

CONTAINER

RG. t2

TURN

CLOCKWISE

SLOT

AIR FILTE

TAB TURN CLOCKWISETO TIGHTEN

AIR FILTERCOVER

FIG. 13

MUFFLER

Inspect and replace corroded muffler as it could create afire hazard and/or damage.SPARK PLUG

Change your spark plug each year to make your enginestar[ easier and run better. Set spark plug gap at .030 inch.

CLEANINGIMPORTANT: FOR BEST PERFORMANCE, KEEPMOWER HOUSING FREE OF BUILT-UP GRASS ANDTRASH. CLEAN UNDERSIDE OF MOWER HOUSINGAFTER EACH USE.

• Turn lawn mower on its side. Make sure air filter andcarburetor are up. Clean the underside of your lawnmower by scraping to remove build-up of grass andtrash.

Clean engine often to keep trash from accumulating. Aclogged engine runs hotter and shortens engine life.

Keep finished surfaces and wheels free of al! gasoline,oil, etc.

We DO NOT recommend using a garden hose to cleanlawn mower unless the electrical system, muffler, airfilter and carburetor are covered to keep water out.Water in engine can result in shortened engine life.

CLEAN UNDER DRIVE COVER

Clean under drive cover at least twice a season. Scrapeunderside of cover with putty knife or similar tool to removeany build-up of trash or grass on underside of drive cover.

14

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SERVICE ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

= Release control bar.

b" Make sure the blade and all moving parts have completely stopped.

, Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.

LAWN MOWERTO ADJUST CUTTING HEIGHT

See "TO ADJUST CUTTING HEIGHT" in the Operationsection of this manual.

REAR DEFLECTOR

The rear deflector, attached between the rear wheels ofyour lawn mower, is provided to minimize the possibilitythat objects will be thrown out the rear of the lawn mowerinto the operator's mowing position. If the rear deflectorbecomes damaged, it should be replaced.TO REMOVE/REPLACE DRIVE BELT

(See Fig. 14)

Remove drive cover. Remove belt by pushing down ongear case putiey.

• Turn lawn mower on its side with carburetor and fuelcap up.

• Remove blade.

, Remove debris shield.

, Remove belt from engine pulley on crankshaft.

• install new belt by reversing above steps.

Always use factory approved belt to assure fit and longlife.

DRIVECOVER

BELT

PRESS

FIG. 14

15

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;ERVICE AND ADJUSTMENTS

TO ADJUST HANDLE (See Figs. 15 Thru 17)

Your lawn mower handle can be raised or lowered for yourmowing comfort. Four (4) positions are available: high,medium high, medium low and tow. Handles are shippedmounted in the medium low position.

To change from medium low to medium high position,the upper and lower handle sections will have to beturned over (See Fig. 15B).

Remove the controls and operator presence controlbar from the upper handle.

. Remove the starter rope guide from the lower handle.

Remove hairpin cotters.Disconnect the lower handle from the handle brackets(See Fig. 17).

, Turn the handle over and reassemble the hairpincotters that have been removed.

Reassemble the starter rope guide.

Reassemble the controls and the operator presencecontrol bar to the upper handle.

CAUTION: The operator presence con-trol bar must pivot freely to permit bladebrake engagement when control bar isreleased. Do not over tighten thefasteners holding the controls to theupper handle.

To change from medium low to high position only theupper handle section will have to be turned over (SeeFig. 16A).

To change from medium low to low position, only thelower handle section will have to be turned over (SeeFig, 16B).

SHIPPING POSITION

MEDIUM LOW MEDIUM HIGH

FIG. 15A FIG. 15B

¥

HIGH

i

LOW

FiG. 16A FIG. 16B

LOWER HANDLE

SQUEEZETO REMOVE

HANDLEBRACKET

HAIRPIN CLIP

FIG. 17

16

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SERVICE ADJUSTMENTS

ENGINEENGINE SPEED

Your engine speed has been factory set. Do not attemptto increase engine speed or it may result in personal injury.Ifyou believe that the engine is running too fast or tee slow_takeyourlawnmowertoanauthorized service center forrepair and adjustment.CARBURETOR

Your carburetor has a non-adjustable fixed main jet formixture control, if your engine does not operate properlydue to suspected carburetor problems, take your lawnmower to an authorized service center for repair and/oradjustment.

IMPORTANT: NEVER TAMPER WITH THE ENGINEGOVERNOR, WHICH iS FACTORY SET FOR PROPERENGINE SPEED. OVERSPEEDING THE ENGINE ABOVETHE FACTORY HIGH SPEED SETTING CAN BEDANGEROUS. tF YOUTHINKTHE ENGINE-GOVERNEDHIGH SPEED NEEDS ADJUSTING, CONTACT YOURNEAREST AUTHORIZED SERVICE CENTER, WHICHHAS PROPER EQUIPMENT AND EXPERIENCE TO MAKEANY NECESSARY ADJUSTMENTS.

!7

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STORAGEImmediately prepare your lawn mower for storage at theend of the season or if the unit will not be used for 30 daysor more.

LAWN MOWER

When lawn mower is to be stored for a period of time, cleanit thoroughly, remove all dirt, grease, leaves, etc. Store ina clean, dry area.

Clean entire lawn mower (See "CLEANING" in theCustomer Responsibilities section of this manual).

Lubricate as shown in the Customer Responsibilitiessection of this manual,

• Be sure that al! nuts, bolts, screws, and pins aresecurelyfastened. Inspect movingpartsfordamage,breakage and wear. Replace if necessary.

Touch up all rusted or chipped paint surfaces; sandlightly before painting.

HANDLE (See Fig. 18)

You can fold your lawn mower hand{e for storage.

Squeeze the bottom ends of the lower handle towardeach other until the lower handle clears the handlebracket, then move handle forward.

Loosen upper handle mounting bolts enough to allowupper handle to be folded back.

IMPORTANT: WHEN FOLDING THE HANDLE FORSTORAGE OR TRANSPORTATION, BE SURE TO FOLD'THE HANDLE AS SHOWN OR YOU MAY DAMAGE THECONTROL CABLES.

. When setting up your handle from the storage position,the lower handle will automatically lock into the mowingposition.

LOWER HANDLE

HANDLEBRACKET

SQUEEZETOFOLD

HAIRPINCOTTER

OPERATOR PRESENCECONTROL BAR

UPPER HANDLE

FOLD FORWARDFOR STORAGE

FOLD BACKWARD

MOWINGPOSITION

ENGINEFUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUMDEPOSITS FROM FORMING IN ESSENTIAL FUELSYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,FUEL HOSE, OR TANK DURING STORAGE. ALSO,EXPERIENCE INDICATES THAT ALCOHOL BLENDEDFUELS (CALLED GASOHOL OR USING ETHANOL ORMETHANOL) CAN ATTRACT MOISTURE WHICH LEADSTO SEPARATION AND FORMATION OF ACIDS DURINGSTORAGE, ACIDIC GAS CAN DAMAGE THE FUELSYSTEM OF AN ENGINE WHILE IN STORAGE.

Drain the fuel tank.

Start the engine and let it run until the fue! lines andcarburetor are empty.

Never use engine or carburetor cleaner products in thefuel tank or permanent damage may occur.Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative inminimizing the formation of fuel gum deposits during stor-age. Add stabilizer to gasoline in fuel tank or storagecontainer. Always follow the mix ratio found on stabilizercontainer. Run engine at least 10 minutes after addingstabilizer to a!lowthe stabilizer to reach the carburetor. Donot drain the gas tank and carburetor if using fuel stabilizer,ENGINE OiL

Drain oil (with engine warm) and replace with clean engineoil. (See "ENGINE" in the Customer Responsibilitiessection of this manual).CYLINDER

° Remove spark plug.

Pour one ounce (29 ml) of oil through spark plug holeinto cylinder.

Pull starter handle slowly a few times to distribute oil.

Replace with new spark plug.BATTERY

Disconnect the battery from the engine connector andcharge battery 48 hours.

OTHER

Do not store gasoline from one season to another.

Replace your gasoline can if your can starts to rust.Rust and/or dirt in your gasoline wilt cause problems.

If possible, store your unit indoors and cover it to giveprotection from dust and dirt.

Cover your unit with a suitable protective cover thatdoes not retain moisture. Do not use plastic. Plasticcannot breathe which allows condensation to form andwill cause your unit to rust.

IMPORTANT: NEVER COVER MOWER WHILE ENGINEAND EXHAUST AREAS ARE STILL WARM.

_r store the lawn_, _ tank inside a build-

_A ing where fumes may reach an open,in flame or spark. Allow the engine to cool

beforeston'ng in any enclosureo

LOWER HANDLE

FiG. 1818

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REPAIR PARTS22" ROTARY LAWN MOWER - - MODEL NO. 917.374590

GEAR CASE ASSEMBLY PART NUMBER 702511

14

10

1517

10

KEY PARTNO. NO,

1 174904162 137055X0043 1370534 570725 7027106 48373

7 778818 1370519 137074

10 5707911 13148412 700343

DESCRIPTION

Tapping Screw 1/4-20 x 1-1/4Engagement BracketShifterSealGrooved Pin 1/8 x 5/8Gear Case Halves Kit (includes KeyNos. 4, 5, and 7)BearingWorm ShaftDrive ShaftHardened WasherClutch YokeBushing

KEY PARTNO. NO. DESCRiPTiON

13 86447 Plug14 137050 Helica! Gear15 750436X Clutch Jaw16 750369 Grease17 12000003 E-Ring18 850848 Hi-Pro Key19 81585X004 Spring Bracket

NOTE: To reseal housing halves use Locktite No. 515,Part No. 77923

NOTE: All component dimensions given in U.S. inches.1 inch = 25.4 mm

19

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REPAIR PARTSCRAFTSMAN 22" ROTARY LAWN MOWER MODEL NUMBER 9!7.374590

J_oO

27

26

28

3029

6\

10

3768

._ 40

34

32

22

67

39

55

31

35

32

29

62

47

25

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REPAIR PARTSCRAFTSMAN 22" ROTARY LAWN MOWER MODEL NUMBER 917.374590

KEY PART DESCRIPTgON KEY PART DESCRIPTIONNO. NO NO. NO

1 850989X479 Upper Handle 40 140628X4792 143697 Engine Zone Control Cable 41 8509983 144929 Screw 42 7500975 85827 Cable Clip 43 879306 136376 Handle Knob 44 483817 STD541425 Locknut 1/4-20 45 832539 48137 Rear Door Kit 46 851514

10 128415 PopRivet 47 141114!1 86344 Self Tapping Screw #10-24 48 85107412 STD512505 HexTapping Screw 1/4-20 x 1/2 49 850263!3 85692 Machine Screw 1/4-20 50 85108414 700494X479 Back Plate 51 700869X47915 700365X479 Side Baffle 52 8546316 133190X479 Discharge Baffle 53 7476061217 140661X479 Rear Baffle 55 75159220 140540 Rear Skirt 55 8865221 133170X479 Mulcher Plate 57 5179322 85543 Engine Pulley 58 84676X47923 87677 Hi-Pro Key #505 59 13195925 83923 Nut 61 103672X26 57143 Washer 62 13461227 88017 Wheel & Tire Assembly 64 14113828 142748 Shoulder Bolt 3/8-16 66 700170X47929 61651 Belleville Washer 67 700172X47930 750913X004 Axle Arm Assembly 68 8696931 701037 Selector Knob -- 14515332 700331X004 Selector Spring34 84920 Spacer35 750085X007 Wheel Adjusting Bracket 71 3372337 55187 Thread Cutting Screw 5/16-18 x 3/4 _ 3362338 88348 Washer 71 33500

: 39 140629X479 Handle Bracket Assembly (Left) 7_11333007_!t3341771 333167_! 333O3

Handle Bracket Assembly (Right)Hex Head Thread Rolling Screw 3/8-16 x 1-I/8Hex Washer Head Screw #10-24 x 1/2Guide ClipLawn Mower Housing (Incl. Key #14,15, 17, 51 & 52)ScrewBlade AdapterBlade 22"Hardened WasherHelical Washer 3/8-24 x 1-3/8 Grd. 8He× Head Machine Screw 3/8-24 x 1-3/8 Grd. 8Front BaffleDanger DecalBeltLockeut 3/8-18Hinge ScrewHairpin CotterLower HandleHandle BoltRope GuideDebris ShieldEngine - Craftsman - Model No. 143.945502Support Bracket (Right)Support Bracket (Left)SpacerOwner's Manual (English/Spanish)

Available accessories not included with lawn mower:High Wheel KitGas Can (2.5 gaL)Fuel StabilizerSAE 30W Oil (20 oz.)Dust ShieldMower CoverChute Deflector

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REPAIR PARTSCRAFTSMAN 22" ROTARY LAWN MOWER MODEL NUMBER 917.374590

10

14

1810

14 16f

15

11/

79

25

,8

1312

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REPAIR PARTSCRAFTSMAN 22" ROTARY LAWN MOWER MODEL NUMBER 917.374.590

KEY PART DESCRIPTmON KEY PART DESCRMPTJONNO, NO. NO, NO

1 48225 Drive Head Kit 18 7010372 142098 Drive Control 25 7021824 144929 Pan Head Machine Screw 1/4-20 26 878665 137078 V-Belt 27 7500976 700875 Carriage Bolt 1/4-20 x2-3/4 28 7009897 85179 Retainer Clip 31 1320108 77400 Hubcap 32 1370529 52160 Washer 33 48375

10 86960 Nylon Bushing 35 7518091! 700953 Wheel & Tire Assembly 36 7025tl12 12000058 E-Ring 37 13709013 137054 Pinion 38 STD54142514 88080 Dust Cover 40 7519215 88118 Felt Washer 41 75181016 67725 Washer 1/2 x 1-1/2 x .134 52 14474817 850771 Control Bar 53 144747

54 14124555 86012

Selector KnobDrive Cover DecalPan Head Tapping Screw #10-24 x 2-3/4Hex Washer Head Screw #!0-24 x 3/4Drive Cover .....Hex Flange NutDrive PulleyDrive Control Cable KitWheel Adjuster Assembly (Left)Gear Case AssemblySpringHex Locknut 1/4-20SpringWheel Adjuster Assembly (Right)Catcher TubeCatcher ThroatGrassbag AssemblyDriveshaft Cover

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REPAIR PARTS22" POWER PROPELLED LAWN MOWER-. = MODEL NO. 917o374590

/

8

2

7

/

//

KEY PARTNO. NO.

1 86334X4792 86337X4793 7509094 750097

5 863536 111549X7 866498 134861

DESCRIPTION

Battery BracketBattery CoverBatteryHex Washer Head Screw# 10-24 xl/2Connector Mounting ClipBattery ChargerBattery PadBattery Wrap

24

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CRAFTSMAN 4=CYCLE ENGINE MODELNO.143,945502

/

223._

182

<

/178

i

322

25

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CRAFTSMAN 4-CYCLE ENGINE MODELNO.143.945502

REF PARTNO. NO.

1 364782 267276 337347 34214A

8 337359 30200

!2 3388612B 3469514 2827715 3058916 31383A17 3133518 65054819 3628120 3260030 3580140 36073

3607436075

4! 360703607136072

42 360763607736078

43 2038145 3287546 32610A48 2724150 3599252 2991469 3526170 34311D72 3057273 2883375 2789780 30574A81 30590A82 3059183 30588A86 65048889 61100490 61104492 65081593 650816100 34443At0! 610118103 650814110 34961110B 34970119 36477120 36476125 36471

36472126 29314B

29315C

130 6021A135 35395150 35991151 31673166 35827169 27234A172 32755174 30200

DESCRIPTIONCylinder (includes Ref. #2 and 20)Dowel PinBreather ElementBreather Assy. (Incl.#8,8,9,12,12B)

_;Breather GasketScrew #10-24 x 9/16Breather TubeBreather Tube Elbow

WasherGovernor Rod (includes Ref. #14)Governor LeverGovernor Lever ClampScrew #8-32 x 5/16"Extension SpringOil SealCrankshaftPiston; Pin & Ring Set, Std. SizePiston, Pin & Ring Set, .010" OverPiston, Pin & Ring Set, .020" OverPiston & Pin Assembly, Std. SizePiston & Pin Assembly, .010" OverPiston & Pin Assembly, .020" Over(Assemblies Include Ref. #43)Ring Set, Piston, Standard SizeRing Set, Piston, .010" OversizeRing Set, Piston, .020" OversizePiston Pin Retaining RingConnecting Rod Assy. (Incl. #46)Connecting Rod BoltValve LifterCamshaft (MCR)Oil Pump Assembly

* Mounting Flange GasketMounting Flange (Includes #72-83)Oil Drain PlugDrain Plug GasketOil SealGovernor ShaftWasherGovernor Gear Assy. (Incl. #81 )Governor SpoolScrew 1/4-20 x 1-1/4Flywheel KeyFlywheelBelleville WasherFlywheel NutSolid State IgnitionSpark Plug CoverScrew, Torx T-15 #10-24 x 1Ground WireGround Wire

* Cylinder Head GasketCylinder HeadExhaust Valve, Standard SizeExhaust Valve, 1/32" OversizeIntake Valve, Standard SizeIntake Valve, 1/32" Oversize(All Valves Include Reference#151)Screw 5/16-18 x 1-1/2Resistor Spark Plug (RJ19LM)Valve SpringValve Spring CapEngine Shroud

*Vaive Cover GasketValve CoverScrew #10-24 x 9/16 26

REF PARTNO. NO.178 29752182 6201184 26756185 31384A186 34337189 650831190 35831191 35039B

192 34966193 34966194 32309195 610973200 35727202 36482203 31342204 650549205 650777207 34336215 35511223 650451224 34690A238 650932239 34338241 35797245 35066250 35065260 35826262 650831263A 35821275 36473275B 391020

276 33753277 650988277A 650795285 35000287 650926290 34357292 26460300 3558630! 35355305 35819A306 34265307 35499309 650936310 35822313 340803!4 650767315 34990322 35013347 650898370 36261370A 35167380 632681390 590702395 35707400 36481

DESCRIPTIONNut and Lock Washer 1/4-28Screw 1/4-28 x 7/8

* Carburetor To Intake Pipe GasketIntake Pipe (Includes Ref. #224)Governor LinkScrew 1/4-20 x 3/8Brake LeverS,E, Brake Bracket (Includes#195)Brake Control LinkBrake SpringRetaining RingTerminalControl Bracket (Incl. #202-205)Compression SpringCompression SpringScrew #5-40 x 7/16Screw #6-32 x 21/32Throttle LinkControl KnobScrew 1/4-20 x 1

* Intake Pipe GasketScrew #10-32 x 49/64

* Air Cleaner GasketAir Cleaner CollarAir Cleaner FilterAir Cleaner CoverBlower HousingScrew 1/4-20 x 1/2Starter GrillMuffler (Includes Reference #277)Spark Arrestor Muffler (Optional)(Includes Reference Number277A)Locking Plate (Optional)Screw 1/4-20 x 2-13/64Screw 1/4-20 x 2-1/4 (Optional)Starter CupScrew #8-32 x 21/64Fuel LineFuel Line ClampFuel Tank (Includes #292 and 301)Fuel CapOil Fill Tube

* "O"-Ring"O"-RingScrew #10-32 x 13/32DipstickSpacerScrew #8-32 x 27/64Alternator CoilConnector BodyScrew #!0-32 x 27/32Instruction DecalInstruction DecalCarburetor (Includes Ref. #184)Rewind StarterElectric Starter Motor, 12 Volt

* Gasket Set (Incl. Items Marked *)

RPM Settings: Low 2450-2750; High 2900-3200

NOTE: This engine could have been built with 590637starter. Refer to design of air intake louvers for part!.D. Individual starter parts do not interchange.

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

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CRAFTSMAN 4=CYCLE ENGINE MODELNO.143.945502

CARBURETOR NO. 632681REF PARTNO. NO.

-- 632681

1 6316152 6317674 6311845 6311836 6325047 650506

16 63177525 63186727 63102428 63201929 63102830 631021

31 63102235 3604535A 63264740 63268244 2711048 631027

DESCRIPTION

Carburetor, Complete(includes Reference Number 184of Engine Parts List)Throttle Shaft & Lever AssemblyThrottle Return SpringDust Seal WasherDust Seal, ThrottleThrottle ShutterShutter ScrewFuel FittingFloat BowlFloat ShaftFloatFloat Bowl "O" RingInlet Needle, Seat, and Clip(Includes Reference Number 31)Spring ClipPrimer Bulb/Retainer RingPrimer Bulb FilterHigh Speed Bowl NutBowl Nut WasherWelch Plug, Atmospheric Vent

ELECTRIC STARTER NO. 35707

11C 12\

10A

13

17

15

REF PARTNO. NO. DESCRIPTION

- - 35707 Electric Starter, 12 Volt, Complete1 34955 Retainer Ring2 34950 'Spring Retainer3 34954 Spring

4A 34949A Gear5B 34953 Drive End Cap Assembly

6 33450 Lock Nut7 34944 Armature8 34945 Housing Assembly

10A 590500 Thrust Washer11C 34942 Commutator End Cap Assembly

(Includes Brushes)12 34947 Bolt #10-32 x 3-3/1613 34946 Pinion Driver14 34951 Cup Washer15 34952 Retainer Ring16 34948 Washer17 34953 Drive Nut18 590608 Washer

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

27

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CRAFTSMAN 4-CYCLE ENGINE MODELNO.143.945502

REWIND STARTER NO. 590702 REF PARTNO. NO. DESCRIPTION

13 12

-- 5907021 590599A2 5906003 5906964 5906015 5906976 5906987 5906998 590700

11 590703

12 59053513 590701

Recoil Starter, CompleteSpring Pin (Includes Reference #4)WasherRetainerWasherBrake SpringStarter DogDog SpringPulley & Rewind Spring AssemblyStarter Housing Assembly(40 Degree Grommet)Starter Rope (98" Long, 9/64" Dia.)Starter Handle

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

REWIND STARTER NO. 590637 REF PARTNO. NO. DESCRIPTION

'__ -- 590637

I 590599A1_ 2 590600

3 5906154 590601

1 5 5905986 590616

d'_ 7 590617

__ 8 590618A9

9 590619

1059062o11 590638

12 59053513 590452

Recoil Starter, CompleteSpring Pin (Includes Reference #4)WasherRetainerWasherBrake SpringStarter DogDog SpringPulley Assembly (IncludesReference Numbers 9 and 10)Rewind SpringSpring CoverStarter Housing Assembly(40 Degree Grommet)Starter Rope (98" Long, 9/64" Dia.)Starter Handle

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

12

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SERVICE NOTES

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SERVICE NOTES

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Page 31: MODEL NUMBER 917.374590 OWNER'S MANUAL excessive grease and oil. ... where fumes may reach an open flame or an ignition source ... Remove handie padding holding operator presence

TROUBLESHOOTING POINTS

PROBLEM

Does not start

Loss of power

Poorcut-uneven

Excessive vibration

Starter rope hard to pull

Loss of drive

Grass catcher not filling(If so equipped)

Hard to push

CAUSE

1. Dirty air filter.2. Out of fuel3. Stale fuel.4. Water in fuel

5. Spark plug wire is disconnected.6. Bad spark ptug.7. Loose blade or broken blade adapter.8. Controt barin released position.9. Control bar defective.

!0. Weak battery.fl. Disconnected battery connector.

1. Rear of lawn mower housing/blade draggingin heavy grass.

2. Cutting too much grass.3. Dirty air filter.4. Buildup of grass, leaves and trash under mower.5. Too much oil in engine.6. Walking speed too fast.

1. Worn, bent or loose blade.2. Wheel heights uneven.3. Low engine speed.4, Buildup of grass, leaves, and trash under mower.

!. Worn, bent or loose blade.2. Bent engine crankshaft.

1. Engine flywheel brake is on when control bar isreleased.

2. Bent engine crankshaft3. Blade adapter broken.

4. Blade dragging in grass.

1. Drive wheels not turning with drive control engaged.2. Belt not driving.

1. Cutting height too low.2. Lift on blade worn off.3. Catcher not venting air.4. Low engine speed.

1. Grass is too high or wheel height is too low.2. Rear of lawn mower housing/blade dragging

in grass.3. Grass catcher too full.4. Handle height position not right for you.

CORRECTION

f. Clean/replace air filter.2. Flit fuel tank.3. Drain tank and refill with fresh clean fuel.4. Drain fuel tank and carburetorand refill tank with fresh

gasoline.5. Connect wire to plug.6. Replace spark plug.7. Tighten blade bolt or replace blade adapter.8. Depress control bar to handle.9. Replace control bar.

10. Charge battery.11. Connect battery to engine

1. Set in "Higher Cut" position.

2, Set in "Higher Cut" position.3. Clean/replace air filter.4. Clean underside of mower housing.5. Check oil level.

6. Cut at slower walking speed.

1, Reptace blade, Tighten biade bolt.2, Set all wheels at same height.3. Set engine speed control in fast position.4. Clean underside of mower housing,

1. Replace bIade. Tighten blade boil.2. Contact authorized service center/department.

1. Depress control bar to upper handte beforepulling starter rope.

2. Contact authorized service center/department.3. Replace blade adapter.4. Move lawn mower to cut grass or to hard surface

to start engine.

1, Adjust or replace ddve control cable, if broken.2. Put belt on pulIeys or replace belts if broken.

1. Raise cutting height,2. Reptace blade.3. Clean grass catcher.4. Set engine speed control in fast position.

1. Raise cutting height.2. Raise rear of lawn mower housing one (!)

setting higher,3. Empty grass catcher.4. Adjust handle height to suit,

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Page 32: MODEL NUMBER 917.374590 OWNER'S MANUAL excessive grease and oil. ... where fumes may reach an open flame or an ignition source ... Remove handie padding holding operator presence

OWNER'SMANUAL

MODEL NO.917.374590

IF YOU NEEDREPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALLTHIS TOLL FREE NUMBER:

1-800-4=REPAIR(1=800°473°7247)

FOR REPLACEMENT PARTSINFORMATION AND

ORDERING, CALL THISTOLL FREE NUMBER:

1-800oFON=PART(1-800-366=7278)

®

5.5 HORSEPOWER22" REAR DISCHARGEPOWER PROPELLED3 IN ONE CONVERTIBLEROTARY LAWN MOWER

Each lawn mower has its own model number. Each en-gine has its own model number.

The model number for your lawn mower will be found on adecal attached to the rear of the lawn mower housing.

The model number for your engine will be found on theblower housing of the engine.

All parts listed herein may be ordered from any Sears,Roebuck and Co, Service Center/Department and mostRetail Stores,

WHEN ORDERING REPAIR FARTS, ALWAYS GIVE THEFOLLOWING iNFORMATION:

PRODUCT - LAWN MOWER

MODEL NUMBER _917.374590

ENGINE MODEL NO. - 143,945502

® PART NUMBER

= PART DESCRiPTiON

Your Sears merchandise has added value when youconsider Sears has service units nationwide staffed withSears trained technicians.., professional techniciansspecifically trained to insure that we meet our pledge toyou, we service what we sell

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