37
.. Model J250 Multi wood cutting machintl INSmVCllot1lo1AHUAL USI 01 conten ts: Machin e ideI1lll1calioll Warranty Technical spedllcallans Phonometric survey Installation: SUCl lon Electrical wiring Control panel Instructions tOf use Wooden boards Blades Safety measures Ufllng Positioning User security and residual risks Possible anomalies: identification and countermeasures Mainleoance and cleaning lubrication E1ectr1c diagrams Spares Enclosures Motor position diagram Stroke-end emergency position di agram Lubrication diagram Vari alor Feeding speed display Page 3 4 4 5 6 6 7 8 10 11 " 18 " 20 21 23 23 24 00 00 www.DaltonsWadkin.com www.DaltonsWadkin.com www.DaltonsWadkin.com

Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

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Page 1: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

.. Model J250 Multi ~ wood cutting machintl

INSmVCllot1lo1AHUAL

USI 01 conten ts:

Machine ideI1lll1calioll

Warranty

Technical spedllcallans

Phonometric survey

Installation:

SUCllon

Electrical wiring

Control panel

Instructions tOf use

Wooden boards

Blades

Safety measures

Ufllng Positioning

User security and residual risks

Possible anomalies: identification and countermeasures

Mainleoance and cleaning

lubrication

E1ectr1c diagrams

Spares

Enclosures Motor position diagram Stroke-end emergency position diagram Lubrication diagram Varialor Feeding speed display

Page

3

4

4

5

6 6

7

8

10

11

" 18

" 20

21

23

23

24

00

00 www.Dalt

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Page 2: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

Model J250 Multi blade wood cUfting machine

MACHINE IDENTIFICATION

MANUFACTURER:

DENOMINATION:

SERIAL NUMBER:

CERTIFICATE CE EXAM TYPE:

ADMINISTRAnVE REPORT:

CONSTRUCTION YEAR:

TOTAL INSTALLED KW:

OPERATING RATED VOLTAGE:

MAIN MOTOR POWER:

CML Sri Viale delle Industrie, 2/.VB 1· 20040 CAM61AGO (MI) Tel.: ,,,39 2 95 30 8016 Fax: "39 2 95 30 80 03

CE (standard marking)

J250

.!QMt. ...................................... ..

NO 0476 13 060 12 96

CERMET Via Aldo Moro 22 I · 40068 S. LAZZERQ 01 SAVENA BOLOGNA

19.9'1. .. .... .

.!£5.......... . ..... ............ .

.t.l5. V ... fip~~ ............................ .

KW.1B15 .. TYPE .. U.elL ............... .

FEEDING CARPET MOTOR POWER: KW ~t4ql'xvPE .U.gJj ................... .

REDUCER TYPE: !.~y,,'<o""" ................................. .

s.r.l. _ .. _ ~._CM8KlO(IofI..,

lol_lUD.II·r. -.»_ .

11

_·c'cmuccocnoc'_·c'c'c"c' ________________ ~--------------------~~c·c'c"_''" __

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Page 3: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

Model J250 Multi bIMio wood cutting machine

WARRANTY

The machine Is covered by a six-month warmnty. starting 'rom toe date 01 delivery. All parts that show de/acts In materials or In wor1<manshlp duriog th is period wilt be repaired or replaced tree 01 charge. This warmnty does fl{)1 cover breakdowns due 10 transportation. or caused by electrical mlswiring. breakage of blades. breakdowns due to operator's misusage or resulting lram repairs per/ormed by unauthorized personnel. Forwarding charges of parts replaced during Ihe warranty period are to be charged 10 the client.

TECHNICAL SP ECIFICATIONS J250

Available on request "blade position laserlndlcator " max passage boards width 620

Please contact our otllces for availability. dellvefY terms. etc.

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Page 4: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

• Model J250 MiJlfi bIadtt wood Cl.ltling m«;NfHI

ltISmucTlOH MANU"L

Phonometric survey The phonometric survey was performed on a machine equipped with soond· proofing materials in respect ISO 7960. For survey dala, see altached . • Acoustic equivalent por1dered pressure PA 95 db CA) ~ Inslant sound power 100 db (A) ~ Ambieol correctiOfllactor K 1,9 db NOTE: tne noise values shown must be regarded as edmission levels; therefore, they do nOl oocessariy represent safe operating levels.

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Page 5: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

Model J250 Multi blade IIOOd curting macfIiM 11

lHSTlIUCTION MANUAL

INSTALLATION

Liltlng The machine body Is provided with hooks that must be used for hois~ng. Care must be taken to avoid bumps to the machine during this operation.

FIQ.1

IW )

Positioning The machine must be posltloned on a solid cement base, adequatetly levetled !!Od capable of handling the weight Thus. proceed with the levelling of the machine by means of a precision level tool. layed on the working sur/ace. Clamping the machine Is not necessary, as the weight of the machine itsell ls enough to hold the machine per/ectly steady without clamping. For a better working condition Ifs needer antlvlbratlon suppor1S put between the c:oocrete and the machines basement

Fig. 2

0.:-. , ps\!

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Page 6: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

Model J250 Mulli blade cutting machine 11

INSTRUCllON MANUAl

Vacuum system The machine must be connected to an efficient suction system by means of the proper suctlon mouth (0200mm), respectively located on the front part of the machine. The 200mm suction mouth must always be used during the normal operation of the machine. The end of the tube which connects the suction aspirating mouth must De flexible about 1,5 Mt. to allow 10 open properly Ihe blades head cover. The required suction How is of about 3400m'!hour, at a flow speed of 3Om/s.

Fig. 3

1m3

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Page 7: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

·• Model./250 Mulli bIad6 cutting machiM

INSTRUCTION MANUAL

Electrical wiring The eleclrical wiring should be done by professionals: all the needed plans for electrical wiring are attached to the present manUal. Before connection 10 a power line make su re thallhe line voltage is the same for the motors equipped on the machine (see pjate attached to the machine Oody). A-S-T connecting terminals and the GNO connecting terminal are located in the panel 1118016 (see page 14). The power supply wire must be properly fixed by hold fast for hooking the electrical sets, and protected by mearlS of a strong wiring cable. The electrical connection can be made by means 01 aerial orunderground wires: in both cases make sure that the wires are property fixed. The body of the machine must be connected to the ground. The wires section must be able 10 handle the installed power; see the following table:

~- 311C1V-Sottz =,-.. - --- Molo ... upp/y "utoo.wil<~ BI._molar I0I010< .upply ""too.wil<h - .- wi __ lIon M_ .u, .... , wl,.... •• eII"" M~' (HP) " ,-, '" " "m') '" ~ ~.

_., ~ 4~.5 •• ~

~ ~ 5x$~T ~ ~, •• •

The ammeler shows the motor power consumption; the above table shows the maximum values according to the supply voltage and to the total installed power. The consumption valtJes should not be exceeded while the machine is working: in that case the feeding tlUck speed must be reduced. After the electrical connection control that the rotation direction of all motors Is correct, pressing: first the B button and after awaiting for 1 0 seconds tum the selector on position I~ if the track IUns In the direction shown on the sketch underneath the wiring irs been done corectly. On the contrary, put the main swich on position 0, cut off the electrical power of the line connected to tile machine and change position of the powerof the power supply wires. www.D

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Page 8: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

Model .}2!JO MuIli ~ wood curring machintl 11

INSf"RU(;nON MANUAL

Electrical wiring The electrical wiring should be done by professionals: all the needed plans lor electrical wiring are attached to the preseot manual. Before connection to a power line make sure that the ~ne voltage is the same for the motors equipped on the mact1ine (see plate attacl1ed to the mact1lne body).

Lt-L2·L3 connecting terminals and the GND connectfng terminal PE are located in the panelll80t6 (sea page 14). The power supply wire must be properly lixed by hQjd last for hooking the electrical sels, and protected by means 01 a strong wiring cable. The electricaf connecdon can be made by means 01 aerial orundarground wires: in both cases make sure that the wires are properly liKed. The body of the machine must be connected to the ground. The wires section must be able to handle the installed power, see the 10010wing table:

- -- m._ .- --~ Mo"" ... ...., ..... _wiIo~ --~ Moto'··PfIIIr ..... - ... ;I<~

~ .. ,-, ... k ..... lIon •• !IIng c"', .. , wlI .. ... lIon "~ . 1)(") " ,-, '" <', ,.", '" " ~. ext . T ~ '$.' •• ~

T8.5 ~ Go:G .. T ~ 0 .' ~ •

The ammeter shows the motor power consumption; the above lable shows the maximum values aC(;O(ding to !he supply voltage and to the total Installed power. The consump~on values should not be exceeded while the mact1loe is working: in that case the leeding truck speed must be reduced. Alter the e/ectr1ocaI connection control that the rotation direction 01 all motors is correct, pressing: first the B button and alter awaiting lor 1 0 seconds turn the sefeGtor 00 position I· il the track runs in the directioo shown on the sketch underneath the wiring ifs been done corecUy. On the contrary, pu t the main swlch on position D, cut off tha electrical powerof the line connected to the machine and change position of the power 01 the power supply wires.

~.,-

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Page 9: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

Model J250 Multi blad6 cutting machin6

••

INsTRucnON MANUAL

Control panel

EMERGENCY STOP button Blades shaftON·OFF button

14017

14027 14035 14025 Selector H}·2: leeding carpet START/STOP: the carpet will not start

illl1e blades shalt is slopped.

14029 1401

14011 14012 14017

WARNING:

Position: 0 stop 1 leeding speed 2 last leeding speed

Ammeter Blades doorlimerblinking light indicator Hand-wheellor loweting-uppering group rollers pressure Pressing group height millimitered scale Index lirstsawblade

The machine will not start under one of the following conditions: • EMERGENCY STOP button pressed • Blades access door or feeding carpet access door opened

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Page 10: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

• Model J250 Multi blade cutting machine •

INsmucnON MANUAL

INSTRUCTIONS

When the operallons explained in the 'Installation' chapter have been made, the machine is ready for worl<ing. Following are listed - in the right order - all the operations that must be made to operate the machine.

Select the needed blade diameter. The following table shows the maximum cutting thicknesses according to the blade diameter.

Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces

0220mm 40mm -0250mm 55mm 30

0300mm 80mm 55

With the main switch seton the position 1 push the EMERGENCY STOP button and wait until the blades access door timer unlocks the blades access door itself (the blinking Indicatorshows tf1at the door Is unlocked) •

... Open the blades access door No. 1407 ... Make sure that tf1e wood boards are locked in their places, and lined up with the pressing group. It is important that the wood boards are made according to the attached drawing (see attached: Wood boards'), and made of undeformable wood. "'AssemljelheblOOesass'yand itsspacers cnlycn thespindle, atterhavJ1gcaretunydeaned the tjades Md spacerwilh a cry cloth. "When the blades ass'y Is assembled, lock the threaded locking ring 2 only tIy means otthe specific tool supplied with the machine. "According to the diameter of the mounted blades, lift the main shaft operating on the manual wheel 14031 (see page 14) to allow the assembly of the saw on its shaft. Warning: never use hammers or similar tools to facilitate this operation, as it is supposed to be perlormed as gently as possible. Furthermore, the shaft must be carefully cleaned using rags: avoid blowing them with compressed air that would raise dust that anyway failS back. When the saw have been positioned on Iheshaft, lock il by means oflhe special ring nut which has been previously cleaned.

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Page 11: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

• Model J2!SO MuJrl bIadtf wood ClAting mschi""

INSTRUCnON "'ANUoU.

Check, operallngon the ctisposaJ '8005 by means of [he 55rnm wreoch suppliedwith the machine, lhecorrect functiOningof the splinterproof securitydisposais, that -due to their own weight· should always lall perpendiruJarty to the leeding truck. Furthermore, check thalltMI splinter proofs located on the WOfklng surface can easlly slide according to thelrlunctloo. Close the blades access dooi"No. 1407 . • Set the reference guide No. 14019 at the feeding side of the machine, operatlngon the handle No. 14022 and referring to the specific milllmltered ruler. o Ae-press the EMERGENCY STOP oolton. ~Start blades rotaHon pressing the button No. 14035 (see attached 'Control panel') • .. Set the pressing rollers height operating the hand Wheel No. 14011 (see 00 the attached 'Control panel) according to the nominal thlcklless ~ the boards to be worked: the specific scale No. 14012 shom the height position of the rollers. Should the shof1 boatOs CSisposal be assembled In the machIne, the height setting 01 the pressing rollers must absolutely nOl exceed thevalues shown In the table, in order to avoid possible aamages. I1 is Importanllhat the working boards are not supposed to exceed the nominal thickness lormore than ±1 Omm, both in thickness anddiffonnfty. On the contrary, the machine can get damaged, and unsalety lor the operator. "Unlock the handle No. 14036, then star1lowenngthe blades shaft, operating on the hand wheel LNo. 14031, controHing at the same ~me the scale shown by the arrow in!1icator No. 14037 located nearlhe wheel, until the corresponding size diameter 01 the blades assembled Into the machine is reached. Then lock again the handle No. 14036 . • Start the leedlr'Ig carpat pressing the button No. 14025 (see on anedled 'Control panel'): the leeding speed will be sel by means of the selection: on posllloo 1 (slow speed) and I1 the worklng condition ablows 10 wol1o: wilh a lasterspeed put on position 2 (fast speed) • .. Start the cutting, setting the boards into the machine, paying attention 10 the linearity with the reference guide, because once they are COUghl by the leeding truck, Ihey cannot be set differently. Never/eoo boards laid one on top !he other, and never exceed the bladeS operating limits: not observallng these rutes drastically reduces the wol1llng Quality, and may cause damages 10 the machine.

The ammeterls Specifically provided on the 'Control panel' 10 conslantly display the power consumption of the motorthal operates blades. The maximum esttmate values are shown in the table on page 8.

The limiting width device located at the leading side 01 the machine Is provided with a mlcroswitch Fc5 (see attached 'Position microswitches and emergencies') that stops the machine wheo put Inlo action.

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Page 12: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

, , • ~

~~ 1401 ~~ »

'!g, 0

1403 Soarty do<,;oo 0

f~ ,

14O! AopiaI~modh 0 •

1105 UpPlu. lii<tbacl:.do¥ico • 1.,:.6 W~SlCIa<»

l~ > •

1407 1fN<j0Wl. 0 >

14011 ttandwhooi !or ~ and j. 0

lowering pmsiIg roIo!a~ 14012 ~ o.&I;lhi<:I:noss 14015 PIIlIIC<l<JIroIboaol

l 101016 EloctricaIbo.o:door 14017 fnl~i-doI 14016 SloeIf(1gon • 1401, Feoco 104023 l.ow<o~bo<k 1411<5 f"'*'90atp0CSTAATISTOP 14Q21i .I.nYn!c. 14030 r.wn~ 14031 BIado I*i'I;I haocIoflteI 14035 BltdeosbrtngllUlon

,I 11Afl7 \ "An", \ . .,,,,,, '\. .. _- ,,14Ull::t , ,

~I if> I ,,' i' '

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Page 13: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

• , •

~ ~ •

1401 YeIb!! Ilmp •

- ~

0

.m ... ~.

0 , )400 Sewr*Y"""'"

~ ~ 0 •

1404 ~~h

19 • 14015 14031 )405 Upper ri10ct bott cIo.;c,. > •

H06 Wc:dilg....tac. 0 1404 I / 140 11

0

> 1401 HtocICOfIOI

1 c

1 ~ 1 I\lndot1eoIIor uppoMg lI!CI ~ p-assilg rokn gfOI.f

14012 ~<:dIiIg~ j 14013 Knob • 14015 P....,~boanI l 1-1016 ElodricaIboxdoo! 14011 Fnt blldo o.sn 14018 SIeoIrfl'gln 1401~ Guidol'dlw IW! fflOCt 14022 ~ 1IlIdo..,. 14023 l<Mtr rikick 1>0<:1:. 1.fCl14 PIoto gIIido ho:Idor 14025 feodingCllpOlSTAflTISTOP 14(117 Cmergeoc:y bI.cIon

1~ """'* .. 1-1030 t.Iain swIch 1<1001 EIado iIIrIg tIlndwhooI 14042 Hi"Qo U/peI door 1-1043 C>rpIII<bo!

~ .-j I

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Page 14: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

• , •

~ ~ ~ ltol Socu:tr ..... 0

f ~ ,

1«>4 ,....._ i 14031 14038 1""" 1405 ~lO<*boo::I,,"ioo I 14032 I ! 1409 1407 ItNdQII.

l ~ •

/ 1_ t:.,:.oIboct_ < I 1403 • 14013 ICnoiI c 0

14( 14G31 1Ia<Io~~

l 1'1C1l2 01 P"IIf

'''' - l 14042 tqt <arpet door \4043 c.p..door

• .1 i I

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Page 15: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

• Model J250 Multi blade wood cUlling machine

IflSTFlUCTION MANUAL

/////////

/////////

III

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Page 16: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

Model J2!SO MuIIl tNade wr:>Qd cutting machin.

Wooden boards

, '-.

• ~ , I

~f" ?® r I • .

I ;-> t

~

-, ;./ -· • .

C- . -21/ 1<

- .. ... .LiL ..,. .... I", !J.. G~ /.rE I

, :.JL~

~. ,-

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Page 17: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

Model J250 Multi blade wood cutting machine III

Blade

I"STRt)cnON MA"UAl

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Page 18: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

• Model JUO Multi bJad8 wood cutting machin6

INSTRUCTION MANUAl

SAFETY MEASURES

The machine Is provided with a specific tanninallor groond connection. A pre-set timer preveots the opening of the blades access door, but when the blades have come to a complete SlOp. The ~mer is pm-sel on 60 seconds, and this time cannot be changed. Other security sensors are foreseen as follows: a) closed doorcoolinniflg sensor Sat (see 'Microswitches and emergency) b) positive sensor that prevents the machine starting if the blades access door Is opened SQZ (see 'Mlcroswitches and emergency') cl microswitdl of the plank passage limiting disposal Fc5 (see "Mlcroswitches and emergency')

The feeding truck can be exclusively started after the automatic switching 'star-delta' o! the motor that moves the blades Shaft. The height seWng of pressing rollers while working should be avoided.

In case of electric overload, a relay stops the machine: it is 1'101' recommended to Increase the 'thermic' in order to al(old blades blod<ing inside wood. . .

Aflera black-out due to any possible cause. oratieran emergency stop caused by one of the security senso~, the machine can only be re-started with an intentional action of the user.

The electrical panel door can only be opened when the main switch is set on the position O.

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Page 19: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

Model J250 Multi blade IIIOOd cutting macllin9 III

INSTRucnON MANUAL

USER SECURITY AND RESIDUAL RISKS

• never set overtap boardS ·steady supports (like trestles or simitar) should be used at the feed ing and at the output side of the machine in case of working of very long planks. • never exceed the ±10mm tolerance on the nominal thickness shown by the G Indicator. ·never use unbalance or wom-out blades. • fNery tum·over of work check that the anti·kick back lall in theJr proper position under their weight effect. ·while operating the machine always wear safety shoes and a leather vest. Always use safety gloves and proper protection while assembling or changing blades. ·during any kind of preparation work or maintenance the main switch must be set on the position O.

If the machine is not being uSed. or il it is stopped due to a breakdown or for maintenance. it is advisable to lock it and to provide a sign indicating the reason lor which the machine cannot be started.

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Page 20: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

.. Model J250· Mulll blade IMXId cutling mach!""

POSSIBLE ANOMALIES: IOENTIRCATION AND ADVICES

Anomaly

The machine doesn' t start

The machine has stopped

INSTRUCTION MANUAL

Possible ciluse Advlccs

A door could be not property Check all doors and close Ihem. dosed Check all emergency buttons on

the control Pilnel and on the back of the machine

ExcessIve power consumption Check all the magnetolhermic switches on the electric board: they must be all set OIl the posi­tion 1. Reset ON any eventUil) switch sel OFF

Check Ihe in and OUTvoltages If new, Ihe Iransformator could on the transformator (380VAC be defective and 110VAC)

Emergency-stop actuated, or Checkallemergencybuttonsand security sensor opened security sensors, then eliminate

the evenlual cause

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Page 21: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

- Model J250 Muhi blade wood cutting machine

INSTRUCTION MANUAL

IN CASE OF BLADES BLOCKED INSIDE WOOD

Should blades block inside wood follow these instn.lClions:

a) press the Emergency slop button b) lilt the blades shaft until blades are unhooked cl lilt the pressing rollers group d) wait until it is possible to open the blades access door e) lift the anti-kick back disposal Uj means 01 the proper tool supplied with the machine: at the same time slip the board out ollhe machine, pulling it backwards f) press the Em6fgency stop ootton g) reset the machine as required, but reduce the feedIng speed

Rlrbreakdowns not foraseen by the present manual contact the supplier. Professional Assistance personnel will intalVet19 to evaluate the anomaly and for proper solutions.

Qe1ob«. 1996

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Page 22: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

• Model'J250 Mulli bIad6 wood cutting machins

MAINTENANCE

"every week: general deaning, check oil 19'161 in the lubrication pump • • ' every two weeks: apply grease on the shaft bearings through the C lubrication points . • -every month: check the correct function of every lubrication point. • every year: change speed reducer oil.

Periodicalry check the suclloo disposal: its correct !unction is a necessary for the machine to work: property.

LUBRICATION

"use low viscosity oil .. every 40 hours of wor1o( the blades holder bearings must be lubricated rotating for half a turn the two 'stauffer C. Use grease type:

ESSO INVAROL EP68, or ESSO NUTO HIDD, or corresponding.

o-(Nary 80 hoors of work apply standard grease at the B location • .. periodically check the Oil level of the feeding tllJck varialor box, adding oil at the 0 location when necessary. Use 011 type:

AGIP - BLASIA 220 ESSO SPARTAU EP 220 BP ENERGOL GR·XP 220 MOBIL MOBIL GEAR 630 SHELL OHALA 220 or corresponding

Motors and allleedlng trucKsupports do not require lubrilication, as they are provided with bearings made 01 sell-lubricating materials. The lubrication 01 the truck, gearing chains, screws, leeding guides is manually done by the oH pump.

Periodically check oil level 01 the C1Jp A and add oil when necessary.

,"c'_"_"_,_"_,_,_·_,_'"_,_, __________________ ~------------------------~-.. --'_" _"'_

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Page 23: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

Mode/./250 M(Jhi blad6 wood c(1/ling machine

U st of components 20HP 380V 50Hz. multi blade E. S.

INsmucnON MANUAL

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Page 24: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

Model J2!lO Multi blad6 wood cutting fMChitl6 III

Ust of components 25HP 3aOV 50Hz multJblade E. S.

INSTRUCTlON MANUAL -

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Page 25: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

• Model J250 Mulll blade wood cutting machif18

ItlSmUCnOH MANUAl

SPARE PARTS LIST

Blades shalt Amperometer­Reference guide Door block V.ltO

Blade holder key

Molorkey Cast Iron shaft Quill Track chain (one couple) Quill key Head lifting shell Belts 3V600 (one series) Belts 3V630 (one series) Shaft bearing Free wheel bearing Sprocket bearing. Pulley bearing Pressing rollers bearing Blade screw bearing Head screw bearing Quill bearing spacer Blade locking threaded ring Coupling Tempered steel guide (one couple) Blade diameter Index Firstblade indicator Main switch HP. 20-25 Jaccard handle Jaccard handle Knob Knob Microswitch

Blade access door microswitch

Gas spring Spring for board and rollers Track motor HP. 1

Spring for rollers Spring for board Complete control panel Pad mat Axe free wheel Axe sprocket Chain guide leeding side plate, 2 pes

Pos, 13, see attact1ed 14A5001 Pas. 14029 conlrol board panel Pas. 14019 Pas. sa 8 see attached stroke-end and sensors localion Pas. 21, see attached 14A5001 Pas. 57, see artached 14A5002 Pas. 14, see attached 14A5001 Pas. 56, see artached 14A5003 Pas. 5, see attached 14A5001 Pos. 28, see attached 14A5002 Pas. 49, see artached 14A5002 Pas. 49, see attached 14A5002 3212, Pas. 11, see attached 14A5001 6207-2RS, Pas. 82, see artadled 14A5003 621Q.2RS Pos. 76, seeartached 14A5003 NU408 Pas. 16, see attached 14A5001 6204-2RS, Pas. 84 see attached 14A5003 51106NAZ:,Pas.20,seeanached 14A5002 51107 NAZ. Pas. 8, see artached 14A5002 Pas. 7, see artached 14A5001 Pas. 1, see attached 14A5001 Pos. 72. see attached 14A5003 Pas. 54, see artached 14A5003 Pas. 14037 Control panel 1401T Pas. 14030 Pas. 14022 Pas. 14036 Pas. 1402 Pas. 14043 Pas. Sal, 502, 503, sos see attached stroke-end and sensors location SOI-S02, see attached stroke-end and sensors location Pas. 2, see attached 14A5003 Pas. 87, see attached 14A5003 M2, see attached motors location Pos. 85, see attached 14ASOO3 Pas. 20, see attached 14A5003 Pas. 8015 Pas. 46, see attached 7ASl Pas. 69, see attached 7ASl Pas. 60, see attached 7AS 1 Pas. 67, see attached 14A5003

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Page 26: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

Model J2!SO Multi blade wood cutting machine

INsrnuCTION MANUAL

Chain guide outlet side plate, 2 pes Chain guide central plate, 2 pes Free wheel (2 pes) Manuai oil pump Proximity 3V belts saw-quill pulley 3V belts motor pulley Emergeocy button A Reducer Blades ON/OFF button Truck ONfOFFbutton Electrical boX MuJlfrlp roller Lower row anti-kiCk back nr: 72 pes

Seegerl72 Wrendles sel nr. 11 pes

Pas. 68, see attached 14ASOO3

Pas. 35. see attached 14ASOO3 Pas. 14032

Pas. 14027 "Control panel' Pas. 14039 Pas. 14035 "ContrOl panel" Pas. 14025 'Control panel ' Pos.14016 Pas. 44, see attached" 14A5003 Pas. 28, see attached 14A5003 Pos. 81, see attached 14A5003

Guide holder Pos.14021 Sprocket support Pas. 46, see attached 14ASOO3 Track complete of'chain pads, chains, guides, central plate Short wooden tablet See attached short board Long wooden tablet­Transformer!,1 (JV.

Head lifting screw Blades-hand wheel Handwheellorpressure roller group Blade lifting handwheel

See attached long board

Pas. 29, see attached 14A5002 Pas. 19, see attached 14A5002 Pos. 14011 Pas. 14031

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Page 27: Model J250 Multi €¦ · Blade diameter Max cutt~ thickness Devi:e for wrth fix tliades short pieces 0220mm 40mm -0250mm 55mm 30 0300mm 80mm 55 With the main switch seton the

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