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www.modelinfra.com
MODEL INFRA CORPORATION
An Introduction
Private and Confidential
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Years of serving the biggest names in Construction Equipment, Mining, Defense, Railways and others 18+
6+1
75,000+
200+
1000+
Strategically located Fabrication plants in India
MT per annum of fabrication capacity
Combined years of experience of our professional Board and Management Team
Trained workers including trained and certified welders; Production, Design and Quality Engineers
A Proven track record of on time delivery & quality
AN INTRODUCTION TO MIC
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MANUFACTURING FACILITIES
MIC – Bangalore 12,500 MT Per Annum
MIC – Goa 10,000 MT Per Annum
MIC – Pune-1 10,000 MT Per Annum
MIC – Dharwad 10,000 MT Per Annum
MIC – Chennai 12,500 MT Per Annum
MIC – Pune-2 10,000 MT Per Annum
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TEXCEL INTERNATIONAL PVT LTD (100% SUBSIDIARY- 10,000 MT Per Annum )
MANUFACTURING FACILITIES
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CONTENTS
1. Who we are
2. What we do
3. Who we work with
4. Awards and Achievements
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Manufacturing & design facilities Head office (Bangalore)
MIC - Goa MIC - Bangalore
MIC - Dharwad 1. MIC – Chennai 2. Texcel International (100% subsidiary)
Note: Presence including Texcel
THROUGH OUR MANUFACTURING FACILITIES LOCATED AT
FIVE STRATEGIC LOCATIONS, WE ARE WELL POISED TO
DELIVER VALUE TO CLIENTS
Chennai
Pune
1. MIC - Unit - 01 2. MIC - Unit - 02
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Mr. K.P. Shivaprakash Mr. K.P. Shivaprakash is a Mechanical Engineer with over 20 years of relevant experience. Prior to
Joining MIC he had held Senior position as Director Operations for 10 years and had worked with Tier 1
suppliers of most of major OEMs in India in Auto, Construction and Agriculture space. MD and CEO
Mr. Ganesh Ishwar Mr. Ishwar is a graduate Engineer and MBA, he has been with MIC since its inception as a key founding
member. Presently he is holding the key position of Director (Operations & Exports) and has exposure to
strategic customer origination, business ramp up production engineering, new projects and planning Director - Operations & Exports
Mr. Robert Monis Mr. Robert Monis is graduated in law and completed his Post Graduate degree in Human Resources. He
has over 2 decades of experience in spans Law, Human Resources, Industrial Relations, Strategic
Management and Corporate Affairs. Before joining MIC he held senior managerial positions at
companies such as Forbes Gokak (a TATA group company), HFM Hammerle Astria, Oswal group and
Fouress Engineering India Pvt Ltd
Director - HR
Mr. Mahendranath Reddy Mr. Mahendranath Reddy is a CA and with over 25 years of experience in Finance, Accounts, Audit and
Taxations . Prior to joining MIC he has worked at senior positions in companies such as BPL Ltd, Sindhu
Cargo Service, Bharat Tissus etc. His areas of expertise include Banking, Finance and accounts, Fund
raising and Company law compliance CFO and Director
Mr. K Achuthan Mr. Achuthan has 24+ years of rich and relevant experience in the domain areas of Quality Assurance &
Compliance, Product & process Development and Manufacturing. He has worked with companies like
Simpson, Usha Telehoist, Ajax- Fiori , Leeboy India & Surin Automotive in various capacities before MIC. Vice President - Operations
(Bangalore)
Mr. Sanjay Patil, Mr. Sanjay Patil has about 18+ years of rich and relevant experience in the domain areas of Operations,
product Development, Costing, projects & Marketing. He had worked with world class companies like
Fleet Guard (Cummins group), Warade Group & Surin Automotive in various capacities before MIC. Sr. Vice President – Operations
(Pune)
Mr. Nani Gopal Samal Mr. Nani Gopal Samal has 16+ years of rich and relevant experience in the domain areas of Quality
Assurance & Compliance, Product & process Development and Manufacturing. He has worked with
companies like Caparo Maruti, Mahendra UGINE & Surin Automotive in various capacities before MIC. Sr. GM - Operations (Chennai)
Mr. R. Mukunthan A Bachelor of Engineering Graduate from P.S.G. College of Technology, he has over 28 years of working
experience in a variety of industries and has held different portfolios including managing the operations.
COO and Director, Texcel
EXECUTIVE MANAGENT TEAM
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CONTENTS
1. Who we are
3. What we do
2. Who we work with
4. Awards and Achievements
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MIC HAS A PRESENCE IN VARIOUS SECTORS
A m
Defense Agricultural
Construction & Mining Equip.
Railways
Power
Material Handling Waste Management Automotive
Renewable Energy
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OUR ESTEEMED CLIENTS
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CONTENTS
1. Who we are
2. Who we work with
4. Awards and Achievements
3. What we do
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First Operations Welding Machining Finishing Design & Engineering
OUR CAPABILITIES
Design Engineering Production Engineering Computer Aided Engineering
MIC's design engineers enable us to assist in the design and development of new products. Enable optimization of clients' designs Assist with customization of products for local market
Our production engineers enable us to develop fixtures and tools, optimize production process and minimize wastage. We have resources Specialized in: Nestings Process Sheets Process flow optimization Measurement Control
MIC also has access to cutting edge CAE solutions. Sample case undertaken: Outcome: Identified areas where stress levels were higher than target numbers; suggested and applied design improvements
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Design & Engineering Welding Machining Finishing First Operations
OUR CAPABILITIES
Plasma and Oxy-Fuel CNC Cutting Machines
Laser Cutting Machines Bevelling Robo Machines
Make: Messer Make: Messer (Omini Mat Fiber) Make: IGM Austria
Numbers: 9 Power: 2000 W Number of Axes: 6
Length: 16000mm Length: 12000mm Working Radius: 3000mm
Width: 6500mm Width: 4000mm Angle of Rotation: 270◦
Capacity: 5000+ tons / month Thickness: 12mm
Working Range: 3000 x10000mm
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Design & Engineering Welding Machining Finishing First Operations
OUR CAPABILITIES
CNC Press Brake CNC Rolling Machines Plate Shot blasting
Make: Hindustan Hydraulics , YEWAI Make: DAVI India Make: Indabator
Capacity: 450MT to 650MT Numbers: 4 Feed Rate: 1 m/min
Stroke Length: 320mm to 400mm Max Rolling Thickness: Eff. Blasting Width: 2,550mm
Max Length / Thick : 6.5Mtr / 16mm 19mm for 3,000mm Eff. Blasting Length: 8,000mm
With Cone rolling attachment Eff. Blasting Thickness: 100mm
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Design & Engineering First Operations Welding Machining Finishing
OUR CAPABILITIES
Works Certification: ISO 9001:2008 ISO 3834-2 ( Welding Quality Management System ) Certification Body :- TUV, Nord.
International Certified Welding Personnel at all Plants. International Welding Specialists ( IWS ) International Welding Engineers ( IWE ) ISO 9712 Level – II (VT) & Level – III Engineers.
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Design & Engineering First Operations Welding Machining Finishing
OUR CAPABILITIES
Non Destructive Tests being carried out at In-house by Certified Level II Engineers
Ultrasonic Testing - UT
Magnetic Particle Testing - MPT
Liquid Penetrant Testing & Visual Testing
Pressure Leak Test
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Design & Engineering First Operations Welding Machining Finishing
OUR CAPABILITIES
IGM - Robotic Welding Machines
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Design & Engineering First Operations Welding Machining Finishing
OUR CAPABILITIES
IGM - Robotic Welding & Komatsu Uranami Welding Machines ( UT Joint )
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Design & Engineering First Operations Welding Machining Finishing
OUR CAPABILITIES
Sub Merged Arc Welding Machines 400 & 600 Amps MIG / MAG Welding Machines
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Design & Engineering First Operations Welding Machining Finishing
OUR CAPABILITIES
Welding positioners for all types of Structures
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Design & Engineering First Operations Welding Machining Finishing
OUR CAPABILITIES
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Design & Engineering First Operations Finishing Welding
Machining
OUR CAPABILITIES
Medium Travelling Double Column Machining Center
Fixed Double Column Machining Center
Vertical Machining Center
Make : Four star , Taiwan Make : Four star , Taiwan Make : Four star , Taiwan
Machine Accuracy: 20Microns/1Mtr Machine Accuracy: 20Microns/1Mtr Machine Accuracy: 15Microns/ Full Travel
X Axis Travel: 7000mm X Axis Travel: 5000mm X Axis Travel: 3200mm
Y Axis Travel: 2750mm Y Axis Travel: 3300mm Y Axis Travel: 2100mm
Z Axis Travel: 1500mm Z Axis Travel: 1500mm Z Axis Travel: 650/1500mm
ATC 24 Tools pallet ATC 32 Tools pallet ATC 32 Tools Vertical arm type
Auto Five Face head Spindle Power: 26/26 kW Auto 90 degree head.
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Design & Engineering First Operations Finishing Welding
Machining
OUR CAPABILITIES
MDR-130 CNC Floor Boring machine
CNC Horizontal Boring Machines
CNC Juaristi TS-150 Boring Mill
CNC Milling Machine
Make: Juaristi Make : Union BFT 130 (Heidenhain Controller)
Make: Juaristi Make: Nicolas Correa A-25
Machine Accuracy: 20Microns/1Mtr
Machine Accuracy: 20Microns/1Mtr Machine Accuracy: 20Microns/1Mtr
Machine Accuracy: 20Microns/1Mtr
X Axis Travel: 6600 mm X Axis Travel: 2200mm X Axis Travel: 4000 mm X Axis Travel: 7000mm
Y Axis Travel : 2200 mm Y Axis Travel: 1700mm Y Axis Travel : 3000 mm Y Axis Travel: 1200mm
Z Axis Travel : 1200 mm Z Axis Travel: 2400mm Z Axis Travel : 1000 mm Z Axis Travel: 1500mm
W Axis Travel: 400 mm W Axis Travel: 770mm W Axis Travel: 2000 mm Head Type: Universal Automatic 0-180◦
Spindle Diameter: 130mm Bed Axis Rotation: 360◦ Spindle Power: 37 kW Speed Range: 20 – 2,500 rpm
Spindle: Φ130mm Table Carrying Load : 30000 Kgs
Bed Capacity: 1400x1600mm: 8MT Machine Weight: 50000 Kgs
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Design & Engineering First Operations Welding Machining Finishing
STRESS RELIEVING
Heating
Holding (soak)
Time
Tem
per
atu
re
• Heating to the Control Temperature
• Holding at Temperature (Soak)
• Cooling (Rapid or at Slow / Controlled Rate)
Typical Heat Treating Cycle
Stress Relieving
Job Maximum Size:- 12X3.5X2.5 Mtr. <LXWXH>. Bogie Capacity:- 20 Ton. Operating Temperature:- 640◦C. Type of Furnace:- Diesel Fire. No. Of Thermocouples:- 18 No’s. Type of burner:- High velocity Duel fuel burner. Heat cycle chart:- 18 points recorder with print out option. Process Control:- Fully Automatic. Temperature Control Concept:- The furnace temperature
control concept is effected by means of a fully automatic control system through the 4 zones.
OUR CAPABILITIES
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Design & Engineering First Operations Welding Machining Finishing
OUR CAPABILITIES
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Design & Engineering First Operations Welding Machining Finishing
OUR CAPABILITIES
Structure Shot Blasting Machines
Make : Mec Shot
Eff. Blasting Length : 10,000mm
Eff. Blasting Width : 6000mm
Eff. Blasting Height : 6000mm
Paint Booth
Type : Dry Type
Height : 4000mm
Length : 4000mm
Width : 3000mm
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Procurement People • MIC is one of the largest consumers of steel in its
business space Owing to our annual order quantities, both domestic
and imported steel suppliers store inventory for us, ensuring uninterrupted supply
Our relationships with large mills enable us to obtain
steel rolled as per our order, ensuring consistent quality
•
•
Processes •
•
MIC is an ISO 9001:2008 certified company We have robust processes, controls and reporting in
place that enable us to operate at optimal efficiency
levels and minimize wastage
We have a strong network of sub-contractors, machinists, yards and warehouses that enables us to
quickly ramp up when required by customers
•
Partnership
• From being a dedicated supplier to Telcon when we
first set up in Dharwad, we have evolved into a trusted partner to several of the reputed names in the
industry
• We have endeavored to constantly enhance our capabilities through partnering with reputed names –
our recent collaborations have included JCB, HYUNDAI, WIRTGEN, VESTAS, GAMESA, KOMATSU, KOBELCO, PUTZMEISTER, SANDVIK etc
• 1000+ people across MIC plants - including design
professionals; design, production and quality
engineers and welding professionals qualified as per international standards like ASME Sec IX and DIN 278
• Ongoing training for all our workers in Arc Welding, MIG welding, Dressing Fabricated Components, Fundamentals of Engineering Drawing etc.
• Motivated and experienced employees – the average
tenure of workers at MIC is 8 years
KEY ENABLERS FOR OUR CAPABILITIES
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FABRICATION MANUFACTURING
PROJECT MANAGEMENT
PRODUCT MANUFACTURING PRODUCT DESIGN
EQUIPMENT ASSEMBLY
OUR PRODUCTS AND SERVICES SPAN THE VALUE CHAIN FROM
MANUFACTURING COMPONENTS TO PROJECT MANAGEMENT
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For 18 years, MIC has been a reliable partner for clients with time critical and custom fabrication needs across a wide range of sectors and for a variety of structures
Custom Fabricated Structures from MIC
Platforms for Mining Equipment Blender wheel reclaimer
Asphalt remover General structures Cement plant silos
Hopper
MIC’S CORE BUSINESS IS HEAVY FABRICATIONS,
MODULE & PROJECT EXECUTION
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Different varieties of buckets manufactured by MIC
30 – 35 Tons class excavator general purpose bucket
45 – 50 Tons class excavator general purpose bucket
Heavy duty iron ore bucket Granite bucket Low profile bucket
20 – 25 Tons class excavator general purpose bucket
WE HAVE MORE THAN A DECADE OF EXPERIENCE IN MAKNG
VARIETY OF BUCKETS FOR CONSTRUCTION EQUIPMENT
We manufacture a wide variety of buckets for leading names in Construction Equipment including Komatsu, JCB, TATA Hitachi, Hyundai, Kobelco, Sany, Volvo and others
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210 Class Ripper Bucket Branches 380 Class Ripper Bucket 12 & 20 Tone Tilt Bucket
2.2 Cum Ripper Bucket 1. 6 Cum Coal Bucket 1.6cum coal Bucket
WE HAVE MORE THAN A DECADE OF EXPERIENCE IN MAKNG
VARIETY OF BUCKETS FOR CONSTRUCTION EQUIPMENT
We manufacture a wide variety of buckets for leading names in Construction Equipment including Komatsu, JCB, TATA Hitachi, Hyundai, Kobelco, Sany, Volvo and others
Different varieties of buckets and attachments manufactured by MIC
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Quarry Bucket Clampshell Buckect
Some buckets manufactured by MIC
2.65 Arm & Quarry Bucket Tilt Bucket
WE HAVE MORE THAN A DECADE OF EXPERIENCE IN MAKNG
VARIETY OF BUCKETS FOR CONSTRUCTION EQUIPMENT
We manufacture a wide variety of buckets for leading names in Construction Equipment including Komatsu, JCB, TATA Hitachi, Hyundai, Kobelco, Sany, Volvo and others
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30 – 35 ton Machine EXCAVATOR THUMBS
We have experience in designing and developing our own products as well as capabilities to help clients customize
their existing products for launch in the Indian market or with the launch of new products
Excavator thumbs designed and manufactured by MIC
30 – 35 ton Machine EXCAVATOR THUMBS
WE HAVE CAPABILITIES TO DESIGN PRODUCTS
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GRAPPLE thumbs designed and manufactured by MIC
We also have experience with design and manufacture of a variety of custom-attachments for domestic and
international markets
WE HAVE CAPABILITIES TO DESIGN PRODUCTS
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Excavator thumbs designed and manufactured by MIC
We have experience in designing and developing our own products as well as capabilities to help clients customize
their existing products for launch in the Indian market or with the launch of new products
WE HAVE CAPABILITIES TO DESIGN PRODUCTS
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19
PAVEMENT REMOVAL thumbs designed and manufactured by MIC
We also have experience with design and manufacture of a variety of custom-attachments for domestic and
international markets
WE HAVE CAPABILITIES TO DESIGN PRODUCTS
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We fabricate critical components for Mining and Construction Equipment – from arms and booms to complex body structures and have been awarded in the past for our ability to reliably serve the needs of OEMs
Some other Construction equipment manufactured by MIC
Booms Arms Center Frames
Body Structures Track Frames Chassis
WE SUPPLY A WIDE VARIETY OF CRITICAL COMPONENTS TO CONSTRUCTION EQUIPMENT OEMS
LH & RH Platforms
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We fabricate critical components for Mining and Construction Equipment – from arms and booms to complex body
structures and have been awarded in the past for our ability to reliably serve the needs of OEMs
LONG REACH ARM & BOOM
WE SUPPLY A WIDE VARIETY OF CRITICAL COMPONENTS TO CONSTRUCTION EQUIPMENT OEMS
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We manufacture a wide variety of products for Road Industry & Crushers.
Frames for Compactors
Chassis for Pavers Chassis for crushers
WE SUPPLY A WIDE VARIETY OF CRITICAL COMPONENTS TO CONSTRUCTION EQUIPMENT OEMS
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Some of the products for Road & Crusher industries manufactured by MIC.
We manufacture a wide variety of products for Road Industry & Crushers.
Impact Crushers Mobile Crusher Chassis
WE SUPPLY A WIDE VARIETY OF CRITICAL COMPONENTS TO CONSTRUCTION EQUIPMENT OEMS
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We manufacture a wide variety of products for Conventional and Renewable Energy Sectors
Frames for Wind Mills
Frames for AC Generators
WE SUPPLY A WIDE VARIETY OF CRITICAL COMPONENTS TO ENERGY EQUIPMENT
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Some of Safety Critical products for Railways manufactured by MIC
We manufacture wide variety of products for Railways. ( ICF, BEML, SAN LOCO… etc )
WE SUPPLY A WIDE VARIETY OF CRITICAL COMPONENTS TO RAILWAYS
Bogie Frame Head Stock
Bogie Bolster Equalising Stay
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MIC has experience with equipment assembly and integration of components including
fabrications, electronics and hydraulics.
Equipment assembled for defense sector Illustration of Object Laying Machine assembled by MIC
as per customer order
WE MANUFACTURE WIDE VARIETY OF PRODUCTS TO INDIAN DEFENSE ORGANIZATIONS
Fabricated components like, Under Frame, Rotating Base Body and Launch Beam Assembly for Rocket Launchers
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ustrat ve
Our first product sold is a Rubber / Plastic pyrolysis plant (currently in commissioning phase)
at customers end in Navi Mumbai
Rubber/Plastic pyrolysis plant
(Ill i ) Illustrative Design
MIC HAS RECENTLY VENTURED INTO DEVELOPING ITS OWN
PRODUCTS AND SELLING THEM UNDER MIC BRAND
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We recently undertook the erection of a coke-oven plant in Goa for a client, as the principal- partner in a partnership with VeCon of Germany
Coke oven plant erection in Goa
Site Photo
WE CAN ALSO PROVIDE PROJECT MANAGEMENT CAPABILITIES.
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CONTENTS
1. Who we are
2. What we do
3. Who we work with
4. Awards and Achievements
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AWARDS AND ACHIEVEMENTS
Manufactured the largest bucket in India for Kobelco - for their 85-Ton Class Machines
Within the first year of supplies, Putzmeister has expanded its range of work with MIC in recognition of MIC as an important pillar for their growth
Certificate of Excellence awarded in 2010
Top Significant Contributions recognition for FY 2015-16
Best Supplier for Delivery, Production Ramp-ups, Quick Responsiveness in 2010 Over all Excellence Award from JCB in 2016
Best Supplier award from L&T Komatsu in 2012 with a 95%+ delivery track record in last 24 months with sustained quality Significant Contributions recognition in 2011 Awarded for Excellence in Supply Chain in 2009
Award of Excellence for Sustained Performance in Quality 2016-17
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AWARDS AND ACHIEVEMENTS
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AWARDS AND ACHIEVEMENTS
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AWARDS AND ACHIEVEMENTS
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CERTIFICATES
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CONTACT US
Bangalore Plant Model Infra Corporation Pvt. Ltd.,
104, Doddaballapur Industrial Area, Majara Hosahalli Hobli, Doddaballapur,
Bangalore - 561 203 Karnataka
Phone: +91 80 2763 0570 / 72
Chennai Plant
Model Infra Corporation Pvt. Ltd.,
Indo Space Logistics Park, POLIVAKKAM VILLAGE, SRIPERAMBADUR – THIRUVALLUR MAIN ROAD
Thiruvallur District , Tamil Nadu - 602002
Mobile : +91 9840607630
Pune Plant – Unit 01 Model Infra Corporation Pvt. Ltd.,
lot No.10,Gate No.679/2, Balaji Industrial Area, At/post-Kuruli Chakan
Tal-Khed,Dist-Pune-410501 Maharashtra.
Phone: +02135-278505
Goa Plant Model Infra Corporation Pvt. Ltd.,
L-13, Verna Industrial Estate,
Verna - 561 203, Goa
Phone: +91 832 669 0981/84
Dharwad Plant Model Infra Corporation Pvt. Ltd.,
221, KIADB Industrial Growth Center, Belur, Dharwad - 580 011
Karnataka Phone: +91 836 248 6785/320 1555
MIC Units
Pune Plant – Unit 02
Model Infra Corporation Pvt. Ltd.,
Survey No.34, A/P Solu, Alandi, Tal-Khed,Dist-Pune-410501
Maharastra.
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CONTACT US
Chennai Plant
Texcel International Pvt. Ltd.,
Plot No: 2 & 3, Melrosapuram Road,
Sengundram Industrial Area, SingaperumalKoil Post,
Chengalpattu, - 603 204
Tamil Nadu
Mobile : +91-9710429057
Texcel Unit
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Registered Office
SMK Chambers, 2nd Floor,
1st A Main Road Sector A,
Yelahanka New Town
Bangalore 560 064
Karnataka
India
Phone: +91 80 4334 0333
Email: [email protected]
Website: www.modelinfra.com
Disclaimer: This document is intended solely for informational purposes and may contain legally privileged
and/or confidential information. Any unauthorized use or disclosure may be unlawful. All brand and product
names and associated logos contained within this document belong to their respective owners and are protected
by copyright. Under no circumstance may any of these be reproduced in any form without the prior written
agreement of their owner. While every effort has been made to ensure accuracy, the information within this
document is provided without warranty, and MIC shall not be liable for any errors contained herein, or damages
of any type in connection with the use of this material
June 2013
CONTACT US
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MODEL INFRA CORPORATION PVT. LTD.
