Model Curriculum - National Skill Development Corporation...Ship Unloader (GSU) Crane/ Rubber Tyre Gantry (RTG) Crane/ Reach Stacker) (Options – Yard and Cargo Handling) SECTOR:

Cargo Equipment Handler

Model Curriculum


(Electives – Rail Mounted Quay (RMQ) Crane/ Grab

Ship Unloader (GSU) Crane/ Rubber Tyre Gantry (RTG)

Crane/ Reach Stacker) (Options – Yard and Cargo

Handling)

SECTOR: SUB-SECTOR:

OCCUPATION:

REF ID: NSQF LEVEL:

LOGISTICS PORT TERMINALS, CONTAINER FREIGHT STATIONS (CFS) AND INLAND CONTAINER DEPOTS (ICD) CRANE/ MATERIAL HANDLING EQUIPMENT (MHE) OPERATION LSC/Q3701, V1.0 4


Certificate

CURRICULUM COMPLIANCE TO QUALIFICATION PACK - NATIONAL OCCUPATIONAL

STANDARDS

is hereby issued by the

Logistic Sector Skill Council

for the

Model Curriculum

Complying to National Occupational Standards of Job Role/ Qualification Pack: ‘Cargo Equipment Handler’ QP No. ‘LSC/Q3701 NSQF Level 4’

Date of Issuance: May 4th, 2019

Valid up to: May 4th, 2022 Authorised Signatory

*Valid up to the next review date of the Qualification Pack (Logistics Sector Skill Council of India)


TABLE OF CONTENTS

1. Curriculum 01

2. Trainer Prerequisites 08

3. Annexure: Assessment Criteria 09


1

Cargo Equipment Handler CURRICULUM / SYLLABUS

This program is aimed at training candidates for the job of a “Cargo Equipment Handler”, in the “Logistics” Sector/Industry and aims at building the following key competencies amongst the learner

Program Name Cargo Equipment Hander

Qualification Pack Name & Reference ID.

LSC/Q3701, v1.0

Version No. 1.0 Version Update Date 04-05-2019

Pre-requisites to Training

Class X; candidate should have completed 18 years of age

Training Outcomes After completing this programme, participants will be able to: Compulsory:

• Execute cargo handling operations using Material Handling

Equipment (MHE), and associated equipment.

• Perform preventive and first line maintenance of MHE.

• Apply the necessary precautions while handling dangerous and

hazardous goods.

• Inspect compliance to dangerous goods handling methods and

guide teams.

• Comply to work place integrity, ethical and regulatory practices.

• Manage workplace for safe and healthy work environment by

following and ensuring compliance to regulatory and safety norms.

Electives:

• Operate various machinery such as Rail Mounted Quay Crane

(RMQC), Grab Ship Unloader (GSU), Rubber Tyre Gantry Crane

(RTG), Reach Stacker (RS) to load/unload and move goods.

Options:

• Analyse cargo ageing and space occupied in yard and plan cargo

movement.

• Supervise safe and secure cargo movement and prepare the

necessary reports and documentation.


2

This course encompasses 4 out of 4 Compulsory NOS (National Occupational Standards), 4 out of 4

Electives, 1 out of 1 Options of “Cargo Equipment Handler” Qualification Pack issued by “Logistics

Sector Skill Council”.

COMPULSORY NOS:

Sr. No.

Module Key Learning Outcomes Equipment Required

1 Introduction to Cargo Equipment Handler role Theory Duration (hh:mm) 20:00 Practical Duration (hh:mm) 10:00 Corresponding NOS Code Bridge Module

• Classify the components of Supply Chain and Logistics sector

• Detail the various sub-sectors and the opportunities in them

• Identify various activities in warehouse, port yard, land, ship and air transportation

• Explain job roles in Ports, CFS and ICD

• Detail your job role as Cargo Equipment Handler and its interface with other job roles

• Discuss the various activities in a port yard

• Describe the various MHEs and equipment used in Port yard

• Discuss the basics of hazardous goods handling

Teaching board Computer

Projector Video Player or TV

2 Cargo handling operations Theory Duration (hh:mm) 30:00 Practical Duration (hh:mm) 70:00 Corresponding NOS Code LSC/N3701

• Describe different cargo types and the corresponding MHE to load/unload

• Explain cargo movement route plan

• Discuss signalling standards

• Inspect the preparedness of MHE for loading/unloading

• Select the appropriate PPE to be used for cargo movement

• Explain MHE operation process

• Demonstrate MHE navigation techniques

• Demonstrate safe cargo movement and placement techniques

• Identify maintenance requirements of MHE

• Prepare post-operative reports on cargo movement, maintenance requirements etc.

Ropes, VHF radio, flags, wires, locks, master-links, winches, MHEs, PPEs, SOP Teaching board, computer, projector, video player and TV

3 First-line and preventive maintenance of MHE Theory Duration (hh:mm) 20:00 Practical Duration (hh:mm) 50:00 Corresponding NOS Code LSC/N3702

• Describe preventive maintenance checklist

• Demonstrate preventive maintenance inspection

• Inspect various controls in MHE

• Interpret irregularities and aberrances while using MHE

• Execute basic repairs and upkeep of MHE like oiling, changing fuse etc

• Describe repairs which require parts replacement or external technical support

• Prepare maintenance reports

MHEs, PPEs, SOP, tools and tackles, maintenance equipment, consummables used in MHE Teaching board, computer, projector, video player and TV


3

Sr. No.


4 Guideline on integrity

and ethics

Theory Duration

(hh:mm)

10:00 Practical Duration

(hh:mm)

40:00

Corresponding NOS Code LSC/ N9904

• Describe the concepts of integrity, ethics

• Detail the various regulatory requirements related to logistics industry

• Explain data and information security practices

• Identify corrupt practices

• Comply to regulatory requirements

• Practice code of conduct and etiquettes

• Document all integrity and ethics violations

• Explain escalation matrix for reporting deviation

Teaching board, computer, projector, video player and TV

5 Compliance to health,

safety and security

norms

Theory Duration

(hh:mm)


(hh:mm)

40:00

Corresponding NOS Code LSC/ N9905

• Detail health, safety and security procedures in port terminals, CFS and ICD

• Implement 5S at workplace

• Inspect the activity area and equipment, for appropriate and safe conditions

• Identify unsafe working conditions

• Inspect adherence to standard operating procedures (SOP) while handling dangerous and hazardous goods

• Implement standard protocol in case of emergency situations, accidents, and breach of safety

• Document all health, safety and security violations

• Explain escalation matrix for reporting deviation

PPEs, MHEs like Forklift, Reach stacker, pallet truck, etc., barcode scanner, packing devices, packing material, markers and stationery, etc.

COMPULSORY NOS: Total Duration 300:00 Theory Duration 90:00 Practical Duration 210:00

Unique Equipment Required: Teaching board, Computer, Projector, Video Player or TV, MIS, Inventory models, stationery, PPEs, MHEs like GSU, RMQC, RTG, Forklift, Reach stacker, pallet truck, barcode scanner, , tools and tackles, maintenance equipment, consummables used in MHE, packing devices, and packing material


4

ELECTIVES (Mandatory to select at least one) ELECTIVE 1: Rail Mounted Quay (RMQ) Crane

Sr. No.


1 Rail mounted quay (RMQ) crane operations Theory Duration

(hh:mm)


(hh:mm)

70:00

Corresponding NOS Code LSC/N3703

• Inspect RMQ crane, its rails for readiness of operation

• Select the right lifting equipment, slings, ropes, eye bolts, shackles spreaders and others

• Compute Safe Working Load (SWL) and Working Load Limit (WLL) based on cargo

• Detail the safety requirements to be undertaken while operating RMQ crane

• Operate RMQ crane and its component equipment for safe loading/unloading of cargo

• Interpret the information on RMQ control screen

• Inspect RMQ crane for defects and malfunctioning

• Prepare reports on cargo movement, maintenance requirements etc

RMQ Crane, Ropes, VHF radio, flags, wires, locks, master-links, winches, PPEs, SOP Teaching board, computer,

projector, video player and TV

ELECTIVE 1 : Total Duration Theory Duration 30:00 Practical Duration 70:00

Unique Equipment Required: Ropes, VHF radio, flags, wires, locks, master-links, winches, RMQ crane, PPEs, SOP, Teaching board, computer, projector, video player and TV

ELECTIVE 2: Grab Ship Unloader (GSU) Crane

Sr. No.


1 Grab ship unloader (GSU) crane operations Theory Duration

(hh:mm)


(hh:mm)

70:00


• Inspect GSU crane for readiness of operation

• Select the right lifting equipment, bucket slings, ropes, eye bolts, shackles, and others based on cargo


• Detail the safety requirements to be undertaken while operating GSU crane

• Operate GSU crane and its component equipment for safe loading/unloading of cargo

• Interpret the information on GSU control screen

• Inspect GSU crane for defects and malfunctioning


GSU Crane, Ropes, VHF radio, flags, wires, locks, master-links, winches, PPEs, SOP Teaching board,

computer, projector, video player and TV


5

Sr. No.



Unique Equipment Required: Ropes, VHF radio, flags, wires, locks, master-links, winches, GSU crane, PPEs, SOP, Teaching board, computer, projector, video player and TV

ELECTIVE 3: Rubber Tyre Gantry (RTG) Crane

Sr. No.


1 Rubber tyre gantry (RTG) crane operations Theory Duration

(hh:mm)


(hh:mm)

70:00


• Inspect RTG crane for readiness of operation



• Detail the safety requirements to be undertaken while operating RTG crane

• Operate RTG crane and its component equipment for safe loading/unloading of cargo

• Interpret the information on RTG control screen

• Inspect GSU crane for defects and malfunctioning


RTG Crane, Ropes, VHF radio, flags, wires, locks, master-links, winches, PPEs, SOP Teaching board, computer,

projector, video player and TV


Unique Equipment Required: Ropes, VHF radio, flags, wires, locks, master-links, winches, RTG crane, PPEs, SOP, Teaching board, computer, projector, video player and TV

ELECTIVE 4: Reach Stacker

Sr. No.


1 Reach stacker (RS) operations Theory Duration

(hh:mm)

30:00

• Inspect RS for readiness of operation



Reach stacker, Ropes, VHF radio, flags, wires, locks, master-links, winches, PPEs, SOP


6

Sr. No.


Practical Duration

(hh:mm)

70:00


• Detail the safety requirements to be undertaken while operating RS

• Operate RS and its component equipment for safe loading/unloading of cargo

• Interpret the information on RS control screen

• Inspect RS for defects and malfunctioning


Teaching board,

computer, projector, video player and TV


Unique Equipment Required: Ropes, VHF radio, flags, wires, locks, master-links, winches, Reach stacker, PPEs, SOP, Teaching board, computer, projector, video player and TV

OPTIONS (Optional to choose any or all or none) OPTION 1: Yard and Cargo Handling

Sr. No.


1 Yard planning and cargo handling operations Theory Duration (hh:mm) 20:00 Practical Duration (hh:mm) 50:00 Corresponding NOS Code LSC/N3502

• Analyse yard space usage

• Allocate storage space based on goods/container category

• Compute cargo ageing in yard and take corrective action

• Develop cargo movement plan

• Measure operational metrics for cargo movement activities

• Record cargo movement transactions

• Report cargo movement metrics, damages, plan vs performance, accidents, ageing etc.

• Use IT tools for documentation

Computers, MIS, ERP, performance review softwares, budgeting and forecasting softwares Teaching board, computer, projector, video player and TV

OPTION 1: Total Duration Theory Duration 20:00 Practical Duration 50:00

Unique Equipment Required: Vessel, PPE, GPS, maps, navigation guide, worksheets, teaching board, computer, projector, video player and TV

GRAND Total Duration

Unique Equipment Required for the QP: Teaching board, Computer, Projector, Video Player or TV, MIS, Inventory models, stationery, PPEs, MHEs like GSU, RMQC,


7

Minimum Duration for the QP= __400_hrs_ Theory: 120 hrs Practical: 280 hrs Maximum Duration for the QP= 770 hrs Theory:_230 hrs Practical:_540 hrs__

RTG, Forklift, Reach stacker, pallet truck, barcode scanner, tools and tackles, maintenance equipment, consummables used in MHE, MIS, ERP, performance review softwares, budgeting and forecasting softwares, packing devices, and packing material

(This syllabus/ curriculum has been approved by Logistics Sector Skill Council)


8

Trainer Prerequisites for Job role: “Cargo Equipment Handler” mapped to Qualification Pack: “LSC/Q3701, v1.0” Sr. No.

Area Details

1 Description To deliver accredited training service, mapping to the curriculum detailed above, in accordance with the Qualification Pack “LSC/ Q3701”

2 Personal Attributes

The job requires the individual to have strong communication skills,

presentation skills, measuring, evaluating and problem-solving skills.

He/she should be able to facilitate learning

3 Minimum Educational Qualifications

Class XII / Diploma/ITI in Engineering stream; candidate should have completed 18 years of age.

4a Domain Certification

Certified for Job Role: “Cargo Equipment Handler” mapped to QP: “LSC/Q3701, V1.0”. Minimum accepted score is 80%

4b Platform Certification

Recommended that the Trainer is certified for the Job Role: “Trainer”, mapped to the Qualification Pack: “MEP/Q2601”. Minimum accepted score is 80%

5 Experience • Engineering diploma graduate with minimum 5 years of experience in crane operations

• Experience operating RMQ, GSU, RTG, RS crane with good knowledge of crane maintenance, using communication radio, signal flags, documentation and other technical activities in crane operations

• The person should have good reading, writing, and speaking communication skills in English and vernacular language


9

Annexure: Assessment Criteria

Assessment Criteria

Job Role Cargo Equipment Handler

Qualification Pack LSC/Q3701, v1.0

Sector Skill Council Logistics Sector Skill Council

Sr. No.

Guidelines for Assessment

1 Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each Performance Criteria (PC) will be assigned marks proportional to its importance in NOS. SSC will also lay down proportion of marks for Theory and Skills Practical for each PC.

2 The assessment for the theory part will be based on knowledge bank of questions created by the SSC.

3 Individual assessment agencies will create unique question papers for theory part for each candidate at each examination/training centre (as per assessment criteria below)

4 Individual assessment agencies will create unique evaluations for skill practical for every student at each examination/training canter based on this criterion

5 To pass the Qualification Pack, every trainee should score a minimum of 70% in each NOS

6 In case of unsuccessful completion, the trainee may seek re-assessment on the Qualification Pack

Compulsory NOS

Total Marks: 400 Marks Allocation

Assessment Outcomes

Assessment Criteria for Outcomes

Total Marks

Out of

Theory Skills

Practical

LSC/N3701 Perform cargo handling at port

PC1. obtain details of cargo to be loaded/ unloaded, deck and yard layout and any other specific instruction from the yard supervisor

100

6 2 4

PC2. engage with the ship and yard supervisor and the rigging staff, and finalise the type of crane to use and techniques for lifting

6 2 4

PC3. finalise the path for movement of the cargo in coordination with lifting supervisor, yard supervisor and rigging staff

6 2 4

PC4. wear the required PPEs and carry the communication device

6 2 4

PC5. check the crane/ MHE’s controls for fitness of operation including breaking tests, boom operation, spreader movement

6 2 4

PC6. test drive the trolley and check that all hydraulic systems to operate hoisting system, flippers, and emergency controls etc. before operation

6 2 4

PC7. escalate any issues to the supervisor 5 1 4

PC8. check for clear visibility from the control unit platform, to vessel, yard and the spreaders

5 1 4

PC9. check for weather condition and factor those in while operations

5 1 4

PC10. follow the SOP during the cargo handling process

6 2 4


10

PC11. follow the hand signals and VHF communications from the signalman to move the crane and cargo

6 1 5

PC12. place cargo/ container at the assigned location in coordination with the instruction of the signalman to ensure zero damage

6 2 4

PC13. verify that the containers are properly locked before moving, based on system input and rigger confirmation

6 2 4

PC14. monitor the container and spreader movement during operations, to ensure safe limits

6 2 4

PC15. take necessary precautions while handling dangerous and hazardous goods

6 2 4

PC16. fill the post operation checklist on completion of activity

6 2 4

PC17. report on delays, damages, accidents and other incidents to the supervisor and prepare necessary documentation for insurance claims if any

4 1 3

PC18. report on the condition of the crane/ MHE and any maintenance activity or replacement that may be required to the supervisor

3 1 2

100 30 70

LSC/N3702 Perform preventive & first-line maintenance of MHE at ports

PC1. perform preventive maintenance for faults like fractures, corrosion, missing paint, etc. on the body of the crane/ MHE as per schedule in accordance to checklist

100

13 4 9

PC2. test the crane/ MHE for all controls as per the checklist to see that it is fully functional and safe for use

13 4 9

PC3. update maintenance card and report 12 4 8

PC4. report to supervisors and request technical support in case of any abnormalities in operation, damage, repair requirement, etc.

12 3 9

PC5. lookout for basic aberrations such as irregular noise, blockages, error in operations, and identify the source of issue

12 4 8

PC6. perform basic first-line repairs like greasing, painting, oiling, removing of stuck objects, changing of fuse, making severed electrical connections, etc. and check if the problem is resolved

13 4 9

PC7. check the parts to assess damage, repair requirements, electrical faults, faulty control systems, etc.

13 4 9

PC8. escalate the problems to supervisor and request technical support if required

12 3 9

100 30 70

LSC/N9904 Maintain integrity and ethics in operation

PC1.refrain from indulging in corrupt practices

100

5 2 3

PC2.avoid using company’s funds, property or resources for undertaking personal activities

5 2 3

PC3.protect customer’s information and ensure it is not misused

5 2 3

PC4.protect data and information related to business or commercial decisions

5 2 3


11

PC5.avoid acceptance of cash or kind from vendors for support or contract negotiations

5 2 3

PC6.demonstrate and practice ethics in day-to-day processes and dealings with customers and colleagues

5 2 3

PC7.avoid nepotism 5 2 3

PC8.consult supervisor or senior management when in situations that may require differentiating between ethical and unethical

6 2 4

PC9.report promptly all violations of code of ethics

5 2 3

PC10.dress up and conduct in a professional manner

5 2 3

PC11.communicate with clients and stakeholders in a soft and polite manner

5 2 3

PC12.follow etiquettes in accordance to the place

5 2 3

PC13.check for regulatory documentation and compliances for the shop floor as per information from the supervisor

6 2 4

PC14.perform activities considering the regulatory requirements

5 2 3

PC15.use PPEs in accordance to regulatory requirements

6 3 3

PC16.identify the different types of dangerous goods and handling methodologies

6 3 3

PC17.follow the SOP for handling of different types of dangerous goods

6 2 4

PC18.consult supervisor or senior management when in situations that may require differentiating between ethical and unethical

5 2 3

PC19.promptly report all regulatory violations 5 2 3

100 40 60

LSC/N9905 Follow health, safety and security procedures

PC1. make note of all safety processes in different location (cargo loading area, ramp operation area, etc.) with reference to area of operation

100

5 2 3

PC2. wear all personal protective equipment (PPE) such as goggles, ear plugs, helmet, mask, shoes, etc. as applicable in the cargo movement area

5 2 3

PC3. follow standard driving practice to ensure safety of life and material

5 2 3

PC4. follow organizational protocol to deploy action in case of signs of any emergency situation or accident or breach of safety

5 2 3

PC5. undertake periodical preventive health check ups

5 2 3

PC6. follow necessary standard operating procedures (SOP) and precautions while handling dangerous and hazardous goods

5 2 3

PC7. follow security procedures like green gate in port, customs area, factory security, etc.

5 2 3

PC8. comply with data safety regulations of the organisation

3 1 2

PC9. follow standard safety procedures while handling hazardous / fragile cargo and walk only

4 2 2


12

on the designated pathway

PC10. recognise unsafe conditions and safety practices at the workplace and report it to concerned authority

3 1 2

PC11. inspect the activity area and equipment for appropriate and safe condition

5 2 3

PC12. check if stacking is done at defined height and is not on the walk way

5 2 3

PC13. check if walk way is free from grease/ oil

5 2 3

PC14. check if emergency fire alarms, water sprinklers and smoke detectors are installed at all places

5 2 3

PC15. participate in fire drills 5 2 3

PC16. check if standard material handling procedure are being followed

5 2 3

PC17. check if hold ladders, platforms and hand rails to be in a sound and safe condition

5 2 3

PC18.check if all the safety and security related tags, labels and signage are placed in the cargo

5 2 3

PC19. check if loading instrument is certified and operational

5 2 3

PC20. implement 5S at workplace 5 2 3

PC21. check if cargo has passed security checks and report in case of any violation

5 2 3

100 40 60

Electives

Elective 1 – Rail Mounted Quay (RMQ) crane

Total marks 100 Marks allocation

Assessment outcome

Assessment criteria Total marks

Out of Theory Skills

Practical

LSC/N3703 Operate Rail mounted quay (RMQ) crane

PC1. ensure the rail lines of the crane are clear from any obstruction

100

7 2 5

PC2. check elevating work platform for damages of defects as per SOP

7 2 5

PC3. check for clear visibility of quay, containers, vessel and ground movement

5 2 3

PC4. establish clear communication lines and inform the signalman regarding blind spots

5 2 3

PC5. select appropriate lifting gear/equipment

including slings, ropes, shackles, eye bolts,

and spreaders based on safety charts for safe

working load (SWL)/working load limit (WLL),

and assemble and check them for

serviceability

7 2 5

PC6. ensure appropriate hazard prevention/control measures have been taken

5 2 3

PC7. start and operate the RMQ crane as per the defined SOP

7 2 5

PC8. move the crane to the desired location and identify the correct lifting/anchorage points

7 2 5

PC9. set spreader to the desired location, set 7 2 5


13

the width as per requirement for picking one or multiple containers

PC10. confirm the spreader is locked before movement, lift the load and check it is appropriately rigged and secured

3 1 2

PC11. move the cargo as per plan and as per direction from signalman

5 1 4

PC12. monitor operations on screen controlling the speed of the quay and trolley

6 2 4

PC13. place the cargo/ container at the destination coordinates considering the speed and wind effect to avoid any damage

5 1 4

PC14. ensure slinging attachments are released from load without damage to personnel or workspace

5 1 4

PC15. take necessary precautions while handing hazardous goods

5 1 4

PC16. load the cargo as per the cargo stowage plan in coordination with signalman

5 2 3

PC17. conduct post operations check for the RMQ crane as per SOP

3 1 2

PC18. egress from elevated platform and shutdown platform as per SOP

3 1 2

PC19. record and report any damages, incidents, equipment failure, and other necessary information as per SOP

3 1 2

100 30 70

Elective 2 – Grab Ship Unloader (GSU) crane


Assessment outcome


Out of Theory Practical

LSC/N3704 Operate Grab ship unloader (GSU) crane

PC1. coordinate with ground staff to check if the drop zone and pickup zone is ready for operations, conveyors are functional, etc and get a green signal for operations

100

7 2 5

PC2. check if the right type of bucket is attached to the GSU crane as per the cargo unloading plan

7 2 5

PC3. check for clear visibility of vessel, pickup and drop zones, grab bucket, vessel and ground movement, and inform signalman regarding blind spots

7 2 5


7 2 5


7 2 5

PC6. start and operate the GSU crane as per the defined SOP

7 2 5

PC7. move the crane to the right spot for operations and anchor

7 2 5

PC8. move the grab to the vessel/ pickup zone to pick cargo using the grab as per instructions from the signal man

7 2 5

PC9. monitor operation on the screen and make adjustment for weather and wind conditions

7 2 5

PC10. control the swing of the hoist while 6 2 4


14

grabbing and moving cargo

PC11. move and release the cargo once loaded to the unloading zone/ hopper and unload

6 2 4

PC12. take necessary precaution when handling hazardous goods

6 2 4

PC13. conduct post operations check for the GSU crane as per SOP

7 2 5


6 2 4


6 2 4

100 30 70

Elective 3 – Rubber Tyre Gantry (RTG) crane


Assessment outcome



LSC/N3705 Operate Rubber Tyre Gantry (RTG) crane


100

7 2 5


7 2 5


5 2 3

PC4. check tyre pressure and if the engine and propelling components of RTG are working and braking properly as per SOP

5 2 3

PC5. select appropriate lifting gear/equipment including slings, ropes, shackles, eye bolts, and spreaders based on safety charts for safe working load (SWL)/working load limit (WLL), and assemble and check them for serviceability

7 2 5


5 2 3

PC7. start and operate the RTG crane as per the defined SOP

7 2 5

PC8. move the crane to the desired location and identify the correct lifting/anchorage points

7 2 5

PC9. set spreader to the desired location, set the width as per requirement for picking one or multiple containers

7 2 5

PC10. confirm the spreader is locked before movement, lift the load and check it is appropriately rigged and secured

3 1 2

PC11. move the RTG and cargo as per plan and as per direction from signalman

5 1 4

PC12. monitor operations on screen controlling the speed of the quay and trolley

6 2 4

PC13. place the cargo/ container at the destination coordinates considering the speed and wind effect to avoid any damage

5 1 4


5 1 4

PC15. take necessary precautions while 5 1 4


15

handing hazardous goods

PC16. load the cargo as per the cargo stowage plan in coordination with signalman

5 2 3

PC17. conduct post operations check for the RTG crane as per SOP

3 1 2


3 1 2


3 1 2

100 30 70

Elective 4 - Reach stacker


Assessment outcome



LSC/N3706 Operate reach stacker


100

8 3 5


8 3 5

PC5. select appropriate lifting gear/equipment including slings, ropes, shackles, eye bolts, and spreaders based on safety charts for safe working load (SWL)/working load limit (WLL), and assemble and check them for serviceability

7 2 5


7 2 5

PC5. move the reach stacker to the work location and set the spreader as per requirement

7 2 5

PC6. identify the container and move spreader and lock as per directions from the signalman

7 2 5

PC7. check that the spreader is locked onto the container

7 2 5

PC8. lift the container and move it considering the defined pathways, speed and sway of container with directions from signalman

7 2 5

PC9. place the container at the drop location/ vehicle and uncouple the locks

7 2 5


7 2 5


7 2 5

PC12. conduct post operations check for the reach stacker as per SOP

7 2 5


7 2 5


7 2 5

100 30 70


16

Options

Option 1 – Yard and Cargo Handling


Assessment outcome


Out of Theory Skills

Practical

LSC/N3502 Yard Planning and Cargo Handling

PC1. check yard space utilization data in terms of open and closed yards, dry bulk cargo vs container, and assess available storage capacity

100

5 2 3

PC2. review ageing of cargo and containers in yard, identify reasons for delay, and enable timely movement

5 2 3

PC3. identify and finalise bays for storage of incoming cargo considering the various demarcations and precautions to be taken particularly for hazardous and dry bulk cargo

5 2 3

PC4. plan for yard traffic and material movement routes considering terminal layout, container and cargo type, and available equipment

5 1 4

PC5. prepare goods storage plans based on vessel berthing plan and get it approved by the terminal manager

5 1 4

PC6. escalate issues to terminal manager if required

4 1 3

PC7. obtain vessel information related to docking schedule, berth, bays and containers to be unloaded/ loaded

5 2 3

PC8. obtain information regarding movement of containers/ cargo from port terminals to CFS/ ICD or client

5 2 3

PC9. communicate and finalise cargo movement plan with lifting supervisors, vessel supervisors, cargo equipment handlers, and manual cargo handlers

3 1 2

PC10. ensure that all equipment and workforce are ready for operations at the time of vessel docking / transport arrival

4 1 3

PC11. ensure all necessary precautions are taken and adequate PPEs are used

4 1 3

PC12. coordinate with vessel docking supervisor/ transport supervisor and vessel officer and get a go-ahead for cargo/ container loading/ unloading

4 1 3

PC13. coordinate with cargo surveyor for receiving ‘safe and secured’ go-ahead before loading/ unloading

4 1 3

PC14. address the queries of shipping lines and agents regarding cargo operations and storage

4 1 3

PC15. check that all cargo handling activities executed are as per schedule and SOP

4 1 3


17

PC16. document damages to cargo/ container during loading/ unloading

4 1 3

PC17. provide guidance and resolve/escalate any issues faced in loading/ unloading

4 1 3

PC18. check that all cargo is stored at the planned/allocated storage location in the yard

4 1 3

PC19. obtain ‘safe and secured’ go-ahead from the cargo surveyor upon completion of loading/ unloading activities

4 1 3

PC20. collect counter signature from transporter for actuals received or dispatched

4 1 3

PC21. check consignments received against order and delivery documentation to confirm that the quality, quantity and condition of the cargo is acceptable, identifying and referring any discrepancies

3 1 2

PC22. maintain records relating to the receipt / storage / dispatch of cargo, ensuring that these are up to date and complete

4 1 3

PC23. check if receipt and delivery are documented in ERP

3 1 2

PC24. prepare daily report highlighting the cargo storage and movement, plan vs actual performance, cargo ageing, details of accidents and damages if any

4 2 2

100 30 70

Documents

Model Curriculum - National Skill Development Corporation...Ship Unloader (GSU) Crane/ Rubber Tyre Gantry (RTG) Crane/ Reach Stacker) (Options – Yard and Cargo Handling) SECTOR: