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Fabricator Model Curriculum 1. Fabricator SECTOR: SUB-SECTOR: OCCUPATION: REF ID: NSQF LEVEL: Construction Real Estate and Infrastructure Construction Fabrication CON/Q1206, V1.0 4

Model Curriculum - CSDC India · welding 2 Inspect and check the fabrication materials and their preparation:-bits 1. ... remedies 3. how to identify distortions and methods of measuring

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Page 1: Model Curriculum - CSDC India · welding 2 Inspect and check the fabrication materials and their preparation:-bits 1. ... remedies 3. how to identify distortions and methods of measuring

Fabricator

Model Curriculum

1. Fabricator

SECTOR: SUB-SECTOR: OCCUPATION:

REF ID: NSQF LEVEL:

Construction Real Estate and Infrastructure Construction Fabrication CON/Q1206, V1.0 4

Page 2: Model Curriculum - CSDC India · welding 2 Inspect and check the fabrication materials and their preparation:-bits 1. ... remedies 3. how to identify distortions and methods of measuring

Fabricator 2

Page 3: Model Curriculum - CSDC India · welding 2 Inspect and check the fabrication materials and their preparation:-bits 1. ... remedies 3. how to identify distortions and methods of measuring

Fabricator 3

TABLE OF CONTENTS

1. Curriculum 01

2. Trainer Prerequisites 11

3. Annexure: Assessment Criteria 12

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Fabricator 1

Fabricator CURRICULUM / SYLLABUS

This program is aimed at training candidates for the job of a “Fabricator”, in the “Construction” Sector/Industry and aims at building the following key competencies amongst the learner

Program Name Fabricator

Qualification Pack Name & Reference ID

CON/Q1206, v1.0

Version No. 1.0 Version Update Date 14-08-2017

Pre-requisites to Training

Preferably 12th standard with 10 years site experience in same occupation for Non trained worker / 4 years site experience as a certified Construction Fitter for Trained worker

Training Outcomes After completing this programme, participants will be able to:

Inspect and check the fabrication materials and their preparation: - will be able to check the quality of material also will be able to segregate, shift and stack material

Oversee fabrication activities: - will be able to monitor joint preparation, edge preparation and repair works of components and assemblies

Erect structural steel assemblies at construction sites: - will be able to oversee and instruct subordinates to erect structural steel assemblies.

Work effectively in a team to deliver desired results at the workplace: - Organised working procedure within a team at site

Work according to personal health, safety and environment protocol at construction site: Importance of Health & Safety

aspects & measures to be followed while working

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Fabricator 2

This course encompasses 5 out of 5 National Occupational Standards (NOS) of “Fabricator” Qualification Pack issued by “Construction Skill Development Council of India”.

Sr. No.

Module Key Learning Outcomes Equipment Required

1 Introduction Theory Duration (hh:mm) 08:00 Practical Duration (hh:mm) 00:00

Introduction to role and responsibilities of the job role

how to read, write and understand basic English and knowledge of numeracy

organizational procedures for obtaining approvals and indent of materials

how to read and interpret technical details like drawings, specifications, charts, checklists etc.

units of measurement and conversion

career growth paths

class room

White board

Computer

Projector

Charts and displays regarding MIG and SMAW welding

2 Inspect and check the fabrication materials and their preparation:- Theory Duration (hh:mm) 30:00 Practical Duration (hh:mm) 70:00 Corresponding NOS Code CON/N1210

Theory:

Storing and stacking of materials

1. Concepts of stocking materials in

stock yard

2. Segregation of materials for

stocking based upon various

classification (shape, application

of sections etc.) as applicable for

the project

3. Concepts of nomenclature of

components of assemblies

& marking of the same

4. Site layout plan and shifting of

materials

5. Concept of heat number

Lifting and shifting materials using

equipment and machines

1. Knowledge about different equipment used in Lifting and shifting materials their area and range of operations

2. Knowledge of different accessories of Load lifting equipment

3. Knowledge of safety parameters while working near an equipment

4. Knowledge of different load lifting apparatus like slings, hooks, belts, chains etc. and their area of applications

Quality of materials

Drilling machine with bits

Electric screw gun

Electric hexa saw

Welding tools and accessories

Gas cutting tools and accessories

Grinding tools and accessories

Pliers

Files

Temperature gun/ chalk

Clamps and anchors

Vices

Forklift

Slings

Wire ropes

Shackles

Spreader board

Chain Link

Eye hook

Eye bolts

Bull dog grips

Clamp

socket

metric tape

line dori

scale

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Fabricator 3

Sr. No.

Module Key Learning Outcomes Equipment Required

1. Concept of inspection of incoming materials and organisational procedures related to the same

2. knowledge of various types of superficial damages occurring on the sections, their causes and remedies

3. how to identify distortions and methods of measuring distortion

4. knowledge of various types of impurities present on the surface of the base metal

Fabricator should have the knowledge

of various types of equipments

including their components, standard

operating procedures, safety

parameters, manufactures guidelines

for storing etc. for the following

functions

1. heating equipment

2. measuring the dimensions

3. marking the dimensions of the

components

4. clamps, jigs and fixtures

5. scalloping

Fabricator should have the knowledge

of various types of materials including

their applications, procedures for use,

safety parameters, manufactures

guidelines for storing etc. for the

following

1. Chemical cleaning of metals

2. Physical cleaning of metals

Practical:

Inspection and shifting of

materials:

1. Study and understand the work

requirements to identify the

required materials for the task.

2. Check the materials for physical

damage and distinguish between

welding gauge

hammer

punch

Safety Helmet

Safety goggles

Safety shoes

Safety belt

gloves

Ear plugs

Reflective jackets

Dust mask

Fire Prevention kit

Barricade tape

Safety Tags

Page 7: Model Curriculum - CSDC India · welding 2 Inspect and check the fabrication materials and their preparation:-bits 1. ... remedies 3. how to identify distortions and methods of measuring

Fabricator 4

Sr. No.

Module Key Learning Outcomes Equipment Required

good and bad quality materials

based on physical damages.

3. Understand the standard

nomenclature practices.

4. Oversee and ensure that proper

materials for the task is shifted

from the stack yards following all

required practices.

Surface preparation:

1. Identify the impurities on the

surface of the metal, suitable

method for removing the same

and oversee the cleaning

procedure for compliance with

standard procedure

2. inspect instruments visually for

their working conditions

3. oversee the measuring and

marking of the sections as per

provided instructions /standard

procedures and check the same

for compliance with provided

technical details

4. for various types of surface

preparations (scalloping, beveling

& drilling) identify the

consumables, tools and

equipment required

5. confirm that the prepared surface

is compliant with technical details

and that the work is completed in

proper sequence with required

quality within specified time limit

3 Oversee fabrication activities Theory Duration

Theory:

safety parameters for working in

fabrication yard:

Drilling machine with bits

Electric screw gun

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Fabricator 5

Sr. No.

Module Key Learning Outcomes Equipment Required

(hh:mm) 88:00 Practical Duration (hh:mm) 210:00 Corresponding NOS Code CON/N1211

1. knowledge of different types of hazards

and hazards associated with various

fabrication activities (like cutting, along

with their causes and effects.)

2. Causes of fire, effects of fire in

fabrication yard.

3. Fire prevention and

equipments/materials used for the

same.

4. Concept of emergency at site. Type of

emergencies. Protocol and procedures

to be followed during site emergencies

5. Knowledge of safety evacuation plan

and evacuation points.

Introduction to welding:

Knowledge and concepts of the following

1. Welding procedure specifications

2. Common terminologies

3. Drawings and symbols

4. Common and basic welding

processes and their applications

5. Different welding parameters and

their correlations

6. Parts and components of welding

equipment and their functions

7. Positions and patterns of welding

8. Consumables used in welding, their

selection, and storage.

Joint preparation works:

1. Identification of materials from shop

drawings

2. Knowledge of requirements for

preparation of fabrication bed/ platform

including cleaning, clearing the

pathway etc.

3. Knowledge of Inspection of fabrication

bed/ platform

4. Knowledge of Various checks and

Inspections of materials for proper

edge preparation, orientation,

distortions and defects prior to shifting

for fit-up

5. How to identify clamping needs and

tack weld requirements based upon the

size and thickness of section, and

process of fabrication

6. Concept of customisation of jigs and

fixtures

Electric hexa saw

Welding tools and accessories

Gas cutting tools and accessories

Grinding tools and accessories

Pliers

Files

Temperature gun/ chalk

Clamps and anchors

Vices

Forklift

Slings

Wire ropes

Shackles

Spreader board

Chain Link

Eye hook

Eye bolts

Bull dog grips

Clamp

socket

metric tape

line dori

scale

welding gauge

hammer

punch

Safety Helmet

Safety goggles

Safety shoes

Safety belt

gloves

Ear plugs

Reflective jackets

Dust mask

Fire Prevention kit

Barricade tape

Safety Tags

Jacks (manual and mechanical)

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Fabricator 6

Sr. No.

Module Key Learning Outcomes Equipment Required

7. Concept of root gaps and how to

include them in measurement

8. Concept of shrinkage of material and

adjusting shrinkage into

measurements.

9. Knowledge of loss of material while

cutting by application of flame.

Repair Works:

1. Knowledge of various types of defects

arising in the components of various

shapes and sizes, their causes and

effects.

2. Knowledge of various methods for

rectification of various defects along

with the sequence of each activity with

the ideal time required for individual

activity in each process

3. Knowledge of tools, equipment and

consumables with knowledge of basic

maintenance of the tools, tackles and

equipment used for repair works

4. Distinction and segregation of useful

and scrap material.

Practical:

Joint preparation works:

Perform joint preparation task involving

multiple sections of different shapes

and dimensions by performing the

undermentioned activities:

1. Read interpret and analyse the

drawings and specifications

2. Inspect materials for

deformities and distortion,

report in case of defect

3. Inspect tools, equipment for

serviceability

4. Inspect fabrication platform/

bed, clamps and anchorage for

adequateness as required for

the task. If clams and

anchorage are found

inadequate, customise

suitable jigs and fixtures.

5. Oversee edge preparation

works, care to be taken that

proper material is being

prepared in correct orientation

and with correct specifications.

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Fabricator 7

Sr. No.

Module Key Learning Outcomes Equipment Required

6. Ensure appropriate root gap Is

provided

7. Identify the locations for tack

welding, oversee tack welding

and present the completed

joint for inspection from

seniors

Repair works:

Perform repair works on multiple sections

of different shapes and dimensions by

performing the undermentioned activities:

1. inspect the component/

assemblies for distortions, change

in dimensions or other defects

2. obtain approval for identified

method of repair.

3. Estate roughly the materials and

tools required for the said task and

confirm their availability

4. Allocate work targets and observe

the grinding, welding, heating,

jacking etc. process and confirm

that they are as per the

requirement of identified process

of corrections

4 Erect structural steel assemblies at construction sites Theory Duration (hh:mm) 38:00 Practical Duration (hh:mm) 90:00 Corresponding NOS Code CON/N0717

Theory: -

Sequence of erction work as per

work method statement.

Checks on base of erection

elements

Check on alignment of erected

elements by measuring tools and

instruments

Tolerance limits in erection work

Procedure of filling Checklists

,permits in erection work

Methodology of positioning of

structural elements

Demonstration/ practical (D/P): -

check for accessibility of load

lifting Equipments in area of

erection

Conduct check for availability of

baseplates, connections and area

Hand tools 1. Stud

Wrenches. 2. Open-End

Wrenches. 3. Crescent

Wrenches. 4. Hammer 5. Nibbler 6. pliers Power tools 1. Drilling

machine with bits

2. Electric screw gun

3. Electric hexa saw

4. Welding tools and accessories

5. Gas cutting tools and accessories

Measuring tools

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Fabricator 8

Sr. No.

Module Key Learning Outcomes Equipment Required

of bearing for erection of structural

steel assemblies

Install shoring, arcing and guying

materials as per drawings

Carryout positioning of the steel

assemblies to its accurate location

Carryout measurements and

checks for alignment of steel

components by measuring tools

and instruments

Conduct checks for temporary

supports and connections for

stability before final connections

Carryout bolted connections

ensuring specified torque and

tension

1. Measuring tape

2. Plumb Bob 3. Spirit level 4. Chalks line 5. Try square 6. Water level

Equipments and Machinery 1. Tower crane 2. Mobile crane 3. Forklift 4. Scissor lift 5. Hydraulic

jacks 6. Electric Wire

Rope Hoist 7. Electrical

winch 8. Electrical

chain hoist 9. derrick Lifting accessories Belts 1. Slings 2. Wire ropes 3. Shackles 4. Spreader

board 5. Chain 6. Link 7. Eye hook 8. Eye bolts 9. Bull dog grips 10. Clamp 11. socket Safety instruments Safety Helmet

1. Safety goggles

2. Safety shoes 3. Safety belt 4. Cotton gloves 5. Ear plugs 6. Reflective

jackets 7. Dust mask 8. Fire Prevention

kit Barricade tape Safety Tags

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Fabricator 9

Sr. No.

Module Key Learning Outcomes Equipment Required

5 Work effectively in a team to deliver desired results at the workplace Theory Duration (hh:mm) 08:00 Practical Duration (hh:mm) 18:00 Corresponding NOS Code CON/N8001

Theory:-

Method of oral and written

communication skills with co-workers,

trade seniors while handling and

carrying out visual checks on

materials, tools and equipment

How to interpret scope of joint

preparation and repair activities,

material/ tools handling by adhering to

instructions or consulting with seniors

Method of reporting to seniors clearly

and promptly

Seek necessary support and complete

assigned tasks within stipulated time

duration

Keep good relation and maintain well

behavior with co-workers

Demonstration/ Practical (D/P) :- The skills will be developed and practiced while carrying out following trade related activities in a predictable and familiar working condition 1. Selection of materials, tools or devices for defined purpose under 2. carrying out preparatory activities for joint preparation and repair activities 3. Carrying out joint preparation and repair activities

6 Work according to personal health, safety and environment protocol at construction site Theory Duration (hh:mm) 12:00 Practical Duration (hh:mm) 28:00 Corresponding NOS Code CON/N9001

Theory:-

Types of hazards involved in

construction sites

Types of hazards involved in of joint

preparation and repair works

Emergency safety control measures

and actions to be taken under

emergency situation

Concept of :-

1. First Aid process

2. Use of fire extinguisher

3. Classification of fires and fire

extinguisher

4. Safety drills

5. Types and use of PPEs as per

general safety norms

Reporting procedure to the concerned

authority in emergency situations

Standard procedure of handling,

storing and stacking material,

fabrication accessories

Leather Hand Gloves

Jump suit

Wire brush

Hand & Leg guards leather

Safety goggles

Nose mask

Ear protection

Fire extinguishers

Sand buckets Flashback arrestors

Welding helmet

Welding glass

Page 13: Model Curriculum - CSDC India · welding 2 Inspect and check the fabrication materials and their preparation:-bits 1. ... remedies 3. how to identify distortions and methods of measuring

Fabricator 10

Sr. No.

Module Key Learning Outcomes Equipment Required

What is safe disposal of waste, type

of waste and their disposal

basic ergonomic principles as per

applicability

Demonstration/ Practical (D/P) :- The skills will be developed and practiced while carrying out following trade related activities in a predictable and familiar working condition. 1. Selection of PPEs and use them appropriately as per working need of scaffolding activities like:

1. Selection of materials, tools or devices for defined purpose under

2. carrying out preparatory activities for joint preparation and repair activities 3. Carrying out joint preparation and repair activities

2. Selection of fire extinguisher based on classification of fire, standard practice of storing & stacking firefighting equipments/ materials at work locations 3. Disposal of waste materials as per their nature and effects on weather

Total Duration Theory Duration 184:00 Practical Duration 416:00

Hand tools Stud Wrenches, Open-End Wrenches, Crescent Wrenches, Hammer, Nibbler, pliers Power tools Drilling machine with bits, Electric screw gun, Electric hexa saw Welding tools and accessories, Gas cutting tools and accessories Measuring tools Measuring tape, Plumb Bob, Spirit level, Chalks line, Try square Water level Equipments and Machinery Tower crane, Mobile crane, Forklift, Scissor lift, Hydraulic jacks, Electric Wire Rope Hoist, Electrical winch, Electrical chain hoist, derrick Lifting accessories Belts, Slings, Wire ropes, Shackles, Spreader board, Chain, Link , Eye hook, Eye bolts, Bull dog grips, Clamp, socket Safety instruments Safety Helmet , Safety goggles , Safety shoes , Safety belt, Cotton gloves, Ear plugs , Reflective jackets, Dust mask, Fire Prevention kit, Barricade tape, Safety Tags

Grand Total Course Duration: 600 Hours, 0 Minutes (This syllabus/ curriculum has been approved by Construction Skill Development Council of India)

Page 14: Model Curriculum - CSDC India · welding 2 Inspect and check the fabrication materials and their preparation:-bits 1. ... remedies 3. how to identify distortions and methods of measuring

Fabricator 11

Trainer Prerequisites for Job role: “Fabricator” mapped to Qualification Pack: “CON/Q1206”, v1.0”

Sr. No.

Area Details

1 Description To deliver accredited training service, mapping to the curriculum detailed above, in accordance with the Qualification Pack “CON/Q1206”.

2 Personal Attributes

Aptitude for conducting training, and pre/ post work to ensure competent, employable candidates at the end of the training. Strong communication skills, interpersonal skills, ability to work as part of a team; a passion for quality and for developing others; well-organised and focused, eager to learn and keep oneself updated with the latest in the mentioned field

3 Minimum Educational Qualifications

ITI/12th

4a Domain Certification

Trainer/Assessor-50% in each NOS & 80% overall, Lead trainer/ Lead Assessors- 50% in each NOS and overall 90%

4b Platform Certification

Trainer/Assessor-80% in each NOS and Lead trainer/Lead Assessors- 90% in each NOS

5 Experience i. Technical Degree holder with minimum three years of Field experience and preferably two years of teaching experience or, ii. In case of a Diploma Holder five years of field experience and preferably two years of teaching experience or, iii. In case of ITI/12th pass minimum eight years of field experience and preferably two years of teaching Experience.

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Fabricator 12

CRITERIA FOR ASSESSMENT OF TRAINEES

Job Role Fabricator

Qualification Pack CON/Q1206

Sector Skill Council Construction

Guidelines for Assessment

1. Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each

Performance Criteria (PC) will be assigned marks proportional to its importance in NOS. SSC will also lay down

proportion of marks for Theory and Skills Practical for each PC.

2. The assessment for the knowledge part will be based on knowledge bank of questions created by Assessment

Bodies subject to approval by SSC

3. Individual assessment agencies will create unique question papers for knowledge/theory part for assessment

of candidates as per assessment criteria given below

4. Individual assessment agencies will create unique evaluations for skill practical for every student at each

examination/training center based on assessment criteria.

5. The passing percentage for each QP will be 70%. To pass the Qualification Pack, every trainee should score a

minimum of 70% individually in each NOS.

6. The Assessor shall check the final outcome of the practices while evaluating the steps performed to achieve

the final outcome.

7. The trainee shall be provided with a chance to repeat the test to correct his procedures in case of improper

performance, with a deduction of marks for each iteration.

8. After the certain number of iteration as decided by SSC the trainee is marked as fail, scoring zero marks for

the procedure for the practical activity.

9. In case of successfully passing only certain number of NOS's, the trainee is eligible to take subsequent

assessment on the balance NOS's to pass the Qualification Pack within the specified timeframe set by SSC.

10. Minimum duration of Assessment of each QP shall be of 4hrs/trainee.

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Fabricator 13

Marks Allocation

Assessment outcomes

Assessment Criteria for outcomes Total Mark

Out Of Theory Skills Practical

CON/N1210: Inspect and check the fabrication materials and their preparation

PC1. locate and identify correct sections for processing as per requirement

100

5 2 4

PC2. check the stampings on the sections to confirm its dimensions 3 1 2

PC3. confirm that quality inspection has been conducted for required materials

5 2 4

PC4. check the materials for any physical damage like distortion, bending, cracks etc.

3 1 2

PC5. notify superiors in case of any damaged materials 3 1 2

PC6. ensure that material shifting is done safely and following standard practices 3 1 2

PC7. inspect the surface of the material to identify the types of impurities on it 5 2 4

PC8. obtain approval for employing different methods of cleaning form concerned authority

3 1 2

PC9. identify the materials required for cleaning and estimate their quantities 5 2 4

PC10. initiate indent procedures by informing the superior of the need for materials 5 2 4

PC11. oversee the application of procedures like heating, chemical cleaning, scrubbing, water jet etc. as per requirements

5 2 4

PC12. ensure that correct ID is marked on the section as per organisational norms

5 2 4

PC13. oversee the measuring and mark of the sections as per provided technical details or instructions and standard procedures

5 2 4

PC14. inspect instruments visually for their working conditions 5 2 4

PC15. check the markings prior to commencing for the edge preparation 5 2 4

PC16. identify the method for scalloping and bevelling such as Punch and Nibble Method, Peeling and Shearing Method or Milling and Routing Method as required

5 2 4

PC17. identify the method for drilling as required 5 2 4

PC18. identify the consumables, tools and equipments required for edge preparation, estimate their quantities and confirm the availability of the same

5 2 4

PC19. confirm the orientation of sections before commencing the edge preparation activities

5 2 4

PC20. confirm the compliance of prepared surface with technical details or instructions.

5 2 4

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Fabricator 14

PC21. ensure that safety norms are being followed by subordinates

5 2 4

PC22. ensure that work is completed in proper sequence with required quality within specified time limit

5 2 4

Total 100 30 70

CON/N1211: Oversee fabrication activities

PC1. identify the components of the assemblies as per drawings or instructions

100

3 1 2

PC2. customize suitable jigs and fixtures for smooth execution of work

3 1 2

PC3. inspect instruments, consumables, tools and equipment visually for their working conditions

3 1 2

PC4. inspect materials before placing on fabrication platform for any distortions or deformities

3 1 2

PC5. perform calculations for computation of dimensions from drawings if required 5 2 4

PC6. ensure that allowance for shrinkage is maintained for joints that are to be welded 3 1 2

PC7. measure the sections to identify the locations fixtures 3 1 2

PC8. identify the locations for clamping the sections to the bed in order to restrict their movement during the process

5 2 4

PC9. inspect the clamping and anchoring arrangements 3 1 2

PC10. inspect the root gaps of the joints as required 3 1 2

PC11. identify the locations for tack welding 3 1 2

PC12. oversee cleaning of joints to remove any irregularities or impurities before further operations 5 2 4

PC13. offer the prepared joints for inspections by superiors 3 1 2

PC14. ensure that joints for connections of different components of assemblies are complying with the specifications and drawings

5 2 4

PC15. inspect the proposed component/ assemblies for distortions, change in dimensions or other defects 5 2 4

PC16. identify the most suitable method for correcting the defects encountered 3 1 2

PC17. estimate the time required for competing the repair activity 3 1 2

PC18. estimate roughly the quantity and type of manpower, materials, consumables, tools and equipment required for completing the repair work

5 2 4

PC19. confirm the availability of required materials and tools 3 1 2

PC20. acquire approval from superiors for carrying out repairs with estimated resources 3 1 2

PC21. allocate work and work targets to subordinates as per requirement 5 2 4

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Fabricator 15

PC22. oversee the operations like grinding, welding, heating jacking etc. as per the requirement of identified process of corrections

5 2 4

PC23. recheck the repaired work prior to submitting the same for quality inspections 4 1 3

PC24. motivate the subordinates to participate in the tool box talks and other safety related activities organised at site

3 1 2

PC25. ensure that the work is completed within estimated time without compromising the safety of workman

5 2 4

PC26. ensure that the tools and equipment are correctly used, maintained and stored. 3 1 2

PC27. find other defects caused by welding and their remedy

3 1 2

Total 100 30 70

CON/N0717: Erect structural steel assemblies at construction sites

PC1. check for proper access is available to the location of erection

2 0.5 1

PC2. check for survey marks and reference points and carry out necessary measurement to ascertain exact location of erection

3 1 2

PC3. check for availability of base plates or other level correction provisions are provided to the base of erection as per requirement

3 1 2

PC4. check for provisions for bolting, welding, post-tensioning connections are available as per drawing 3 1 2

PC5. ensure designed area of bearing in the platform or support is available for efficient erection of the components

3 1 2

PC6. check the area of erection for desired accessibility of load lifting equipments, otherwise report to concerned authority

3 1 2

PC7. check for hazardous situations at erection site, such as presence of live electrical cables, absence of proper barricading, excessive wind speed and report it to the concerned authority promptly as per requirement

3 1 2

PC8. check availability of all materials and support equipment (identified by the seniors and required to proceed with the work) and report any shortages

3 1 2

PC9. install shoring, bracing and guying materials as directed by the foreman/ supervisor or specified by erection drawings and details considering local conditions

5 1.5 3

PC10. pull, push and hold suspended structural steel assemblies/ components approximately to their exact location by hand or suitable means during lowering of load

5 1.5 3

PC11. communicate efficiently to the signalman or operator for precise movements required to place the object at accurate location.

3 1 2

PC12. supervise and monitor activities by subordinates in order to guide the units to their location 5 1.5 3

PC13. place the steel assemblies/ components to its accurate location efficiently and make required adjustments as per erection requirement

5 1.5 3

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Fabricator 16

PC14. ensure proper alignment of the erected steel assembly/ component by carrying out required measurement and checks using appropriate measuring tools and instruments.

5 1.5 3

PC15. confirm orientation of the erected assembly/ component as per instruction or drawings 5 1.5 3

PC16. ensure installation of temporary connections using appropriate tools prior to final positioning of precast units

7 2 5

PC17. check temporary supports and connections to ensure stabilization of units in its position until final connections are made

3 1 2

PC18. tighten bolted connections to the specified tolerance and torque using appropriate torque wrench wherever required

7 2 5

PC19. check bolt tightness in case of units having slotted connections 7 2 5

PC20. install special steel washers to ensure that the specified tension has been developed in the bolt 3 1 2

PC21. check location of shims, bearing pads for their proper positioning 3 1 2

PC22. install expansion bolts using prescribed installation procedures and quality control specifications 3 1 2

PC23. report superior for completion or difficulties faced promptly and efficiently 3 1 2

PC24. report concerned authority promptly in case of any safety violation 3 1 2

PC25. supervise observation of applicable safety practices by subordinates at workplace 2 0.5 1

Total 100 30 70

CON/N8001: Work effectively in a team to deliver desired results at the workplace

PC1. pass on work related information/ requirement clearly to the team members

7 2 5

PC2. inform co-workers and superiors about any kind of deviations from work

7 2 5

PC3. address the problems effectively and report if required to immediate supervisor appropriately

10 3 7

PC4. receive instructions clearly from superiors and respond effectively on same

7 2 5

PC5. communicate to team members/subordinates for appropriate work technique and method

10 3 7

PC6. seek clarification and advice as per requirement and applicability

7 2 5

PC7. hand over the required material, tools tackles, equipment and work fronts timely to interfacing teams

27 8 19

PC8. work together with co-workers in a synchronized manner

25 7.5 17.5

Total 100 30 70

CON/N9001: Work according to personal health, safety

PC1. identify and report any hazards, risks or breaches in site safety to the appropriate authority

7 2 5

PC2. follow emergency and evacuation procedures in case of accidents, fires, natural calamities

7 2 5

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and environment protocol at construction site

PC3. follow recommended safe practices in handling construction materials, including chemical and hazardous material whenever applicable

10 3 7

PC4. participate in safety awareness programs like Tool Box Talks, safety demonstrations, mock drills, conducted at site

7 2 5

PC5. identify near miss , unsafe condition and unsafe act

7 2 5

PC6. use appropriate Personal Protective Equipment (PPE) as per work requirements including: • Head Protection (Helmets) • Ear protection • Fall Protection • Foot Protection • Face and Eye Protection • Hand and Body Protection • Respiratory Protection (if required)

100 10 3 7

PC7. handle all required tools, tackles , materials & equipment safely

7 2 5

PC8. follow safe disposal of waste, harmful and hazardous materials as per EHS guidelines

7 2 5

PC9. install and apply properly all safety equipment as instructed

13 4 9

PC10. follow safety protocol and practices as laid down by site EHS department

13 4 9

PC11. collect and deposit construction waste into identified containers before disposal, separate containers that may be needed for disposal of toxic or hazardous wastes

7 2 5

PC12. apply ergonomic principles wherever required 7 2 5

Total 100 30 70