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RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
MODEL BASED APPROACH TO COMPLEX SYSTEMS DESIGN:
ELECTRICAL POWERTRAIN ADVANCED PROJECT
Emmanuel Laurain E-Powertrain System Architect
Renault SAS
Joe Matta / Jerome Vettese Project Manager / Application Engineer
Knowledge Inside
2 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
AGENDA
1.Introduction
2.arKItect SEA scope
3.Electrical Powertrain: A complex system
4.Synchronize deliverables and projects
5.Conclusion
For confidentiality reasons, the real E-powertrain data was not used in this presentation.
3 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
Introduction
Mechatronic systems are more and more complex and integrated
Large system scope - System of systems
Many issues:
Communication
Access/Capitalize information
Need for a common framework:
Collaborative
Structured based on a shared system representation
Flexible
4 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
Problem at hand
arKItect SEA implemented on Electrical Powertrain Advanced projects.
Covers most project processes
Enables a structured and versioned interaction with some of the functional teams
Adapted to Renault’s processes
5 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
arKItect© SEA scope - Framework to represent different viewpoints of a system design
Functional architecture
Physical architecture
Allocation Function / Component
Requirements view
….
6 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
arKItect© SEA scope - Tailored to meet Renault’s processes and deliverables
Physical architecture design
Stakeholders requirements synthesis
Technical requirements of the system synthesis
Functional architecture design
Validation
Allocation Functions on Components
#1
#2
#3
#4
#5
7 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
Vehicle E-powertrain
E-powertrain composition
Reductor
HV
battery Power electronics
14V
supply
Charger
E-m
oto
r
po
wer
ele
ctro
nic
s
EV-ECU
E-motor
8 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
E-motor :
-Different technologies
-Different powers
Link with E&E architecture of
the vehicle
Charger :
-Different technologies
-Different powers
14V DCDC :
- Different powers
E-motor electronics :
-Different technologies
SYSTEMS Family
Work methodology : Systems Engineering
HV battery :
-Different technologies
N possibilities
of association
E-powertrain : a complex system with variability
9 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
E-Powertrain : Requirements hierarchy
10 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
E-Powertrain : Functionnal architecture
11 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
E-Powertrain : Physical architecture
GMPe
400V cable
EDP
EVCBatterie de traction
3 phases cables
CAN_ETS
EMR
Transmission roues
Câbles pédales
Supply electrical
cable
Pédales d'accéleration et de freinage
Batterie 14V
Roues motrices
Système d'Alimentation du
Véhicule Electrique
Charge interface
cable
400V cable
EDP
EVCBatterie de traction
3 phases cables
CAN_ETS
EMR
Distributeur puissance (busbar)
DC/DC 400V/14V
Chargeur HV power cable
Chargeur
INVERTER
DCDC HV power cable
LIN
Inverter HV power cable
12 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
E-Powertrain : allocation function on component
Distributeur puissance (busbar)
DC/DC 400V/14V
Chargeur HV power cable
Chargeur
INVERTER
DCDC HV power cable
LIN
Inverter HV power cable
Superviser la traction / la récupération d'énergie
Assurer les conditions thermiques
de la conversion d'énergie
mécanique/électriqueConstruire la consigne de
couple
Control onduleur
traction and regen
Derate currents, Estimate maximum
torque, Map currents
Rotor excitation
driver
onduleur inverter
driver
onduleur rectifier driver
13 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
Versioning
Green flows have been added. Red flows have been deleted.
14 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
Variants
2 variants of the system : with or without embedded charger
15 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
Time
E-Powertrain : methodology to decompose systems of system
SubSystem 3
SubSystem 2
SubSystem 1
System
Interfaces check &
Merge
3 independant
projects
16 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
Create deliverables sliced different ways
17 RENAULT / DREAM / Emmanuel Laurain
KNOWLEDGE INSIDE / Joe Matta – Jérôme Vettese November 14th 2012
Conclusion
Systems Engineering motivations :
Complex systems design (different « métiers », different components, different divisions),
Better re-use / development standardization
Safety Automotive norm (ISO26262)
Easier integration of the innovations in the vehicles
Powerful features:
All life cycle phases in one single model (including the process)
Traceability from requirements to detailed architecture
Graphical hierarchical approach
Other approaches tested by Renault : SysML
arKItect© an intuitive interface and more flexible views