Model 4500 User Guide - Rev. A · 2011-10-28 · Eléctrico Nacional (ANSI/NFPA 70-2008) de los E.E.U.U., además de cualquier otra norma de seguridad correspondiente a su establecimiento

Model 4500TM USER GUIDE

DAYTRONIC CORPORATION2566 Kohnle DriveMiamisburg, Ohio 453421-800-668-4745www.daytronic.com

ii

WARNING

Death, serious injury, or fire hazard could result from improper connection of this instrument. Read and understand this manual before connecting this instrument. Follow all installation and operating instructions while using this instrument.

Connection of this instrument to an electrical system must be performed in compliance with the National Electrical Code (ANSI/NFPA 70-2008) of USA and any additional safety requirements applicable to your installation.

Installation, operation, and maintenance of this instrument must be performed by qualified personnel only. The National Electrical Code defines a qualified person as “one who has the skills and knowledge related to the construction and operation of the electrical equipment and installations, and who has received safety training on the hazards involved.”

Qualified personnel who work on or near exposed energized electrical conductors must follow applicable safety related work practices and procedures, including appropriate personal protective equipment, in compliance with the Standard for Electrical Safety Requirements for Employee Workplaces (ANSI/NFPA 70E-2009) of USA and any additional workplace safety requirements applicable to your installation.

Published by Daytronic Corporation2566 Kohnle DriveMiamisburg, OH 45342 USATelephone: 1-800-668-4745 or 937-866-3300Fax: 937-866-3327Website: www.daytronic.com

Copyright © 2010 DaytronicAll rights reserved.

No part of this book may be reproduced, stored in aretrieval system, or transcribed in any form or by anymeans—electronic, mechanical, photocopying, recording,or otherwise—without prior written permission from thepublisher, Daytronic, Miamisburg, OH 45342.

Printed in the United States of America.

P/N UG-4500 Rev. A

iii

ADVERTENCIAUna conexión incorrecta de este instrumento puede producir la muerte, lesiones graves y riesgo de incendio. Lea y entienda este manual antes de conectar. Observe todas las instrucciones de instalación y operación durante el uso de este instrumento.

La conexión de este instrumento a un sistema eléctrico se debe realizar en conformidad con el Código Eléctrico Nacional (ANSI/NFPA 70-2008) de los E.E.U.U., además de cualquier otra norma de seguridad correspondiente a su establecimiento.

La instalación, operación y mantenimiento de este instrumento debe ser realizada por personal calificado solamente. El Código Eléctrico Nacional define a una persona calificada como "una que esté familiarizada con la construcción y operación del equipo y con los riesgos involucrados."

El personal cualificado que trabaja encendido o acerca a los conductores eléctricos energizados expuestos debe seguir prácticas y procedimientos relacionados seguridad aplicable del trabajo incluyendo el equipo protector personal apropiado en conformidad con el estándar para los requisitos de seguridad eléctricos para los lugares de trabajo del empleado (ANSI/NFPA 70E-2009) de los E.E.U.U. y cualquier requisito de seguridad adicional del lugar de trabajo aplicable a su instalación.

AVERTISSEMENTSi l'instrument est mal connecté, la mort, des blessures graves, ou un danger d'incendie peuvent s'en suivre. Lisez attentivement ce manuel avant de connecter l'instrument. Lorsque vous utilisez l'instrument, suivez toutes les instructions d'installation et de service.

Cet instrument doit être connecté conformément au National Electrical Code (ANSI/NFPA 70-2008) des Etats-Unis et à toutes les exigences de sécurité applicables à votre installation.

Cet instrument doit être installé, utilisé et entretenu uniquement par un personnel qualifié. Selon le National Electrical Code, une personne est qualifiée si "elle connaît bien la construction et l'utilisation de l'équipement, ainsi que les dangers que cela implique".

Le personnel qualifié qui travaillent dessus ou s'approchent des conducteurs électriques activés exposés doit suivre des pratiques en matière et des procédures reliées par sûreté applicable de travail comprenant le matériel de protection personnel approprié conformément à la norme pour des conditions de sûreté électriques pour les lieux de travail des employés (ANSI/NFPA 70E-2009) des Etats-Unis et toutes les conditions de sûreté additionnelles de lieu de travail applicables à votre installation.

WARNUNG Der falsche Anschluß dieses Gerätes kann Tod, schwere Verletzungen oder Feuer verursachen. Bevor Sie dieses Instrument anschließen, müssen Sie die Anleitung lesen und verstanden haben. Bei der Verwendung dieses Instruments müssen alle Installation- und Betriebsanweisungen beachtet werden.

Der Anschluß dieses Instruments muß in Übereinstimmung mit den nationalen Bestimmungen für Elektrizität (ANSI/NFPA 70-2008) der Vereinigten Staaten, sowie allen weiteren, in Ihrem Fall anwendbaren Sicherheitsbestimmungen, vorgenommen werden.

Installation, Betrieb und Wartung dieses Instruments dürfen nur von Fachpersonal durchgeführt werden. In dem nationalen Bestimmungen für Elektrizität wird ein Fachmann als eine Person bezeichnet, welche "mit der Bauweise und dem Betrieb des Gerätes sowie den dazugehörigen Gefahren vertraut ist."

Qualifiziertes Personal, das an bearbeiten oder herausgestellte angezogene elektrische Leiter sich nähern, muß anwendbare Sicherheit bezogener Arbeit Praxis und Verfahren einschließlich passende persönliche schützende Ausrüstung gemäß dem Standard für elektrische Sicherheitsauflagen für Angestellt-Arbeitsplätze (ANSI/NFPA 70E-2009) der Vereinigten Staaten und alle zusätzlichen Arbeitsplatzsicherheitsauflagen folgen, die auf Ihre Installation anwendbar sind.

iv

Safety Summary

Definitions WARNING statements inform the user that certain conditions or practices could result in loss of life or physical harm.

CAUTION statements identify conditions or practices that could harm the 4500, its data, other equipment, or property.

NOTE statements call attention to specific information.

Symbols The following International Electrotechnical Commission (IEC) symbols are marked on the top and rear panel in the immediate vicinity of the referenced terminal or device:

Caution, refer to accompanying documents (this manual).

Direct current (DC) operation of the terminal or device.

Definiciones Las ADVERTENCIAS informan al usuario de ciertas condiciones o prácticas que podrían producir lesiones mortales o daño físico.

Las PRECAUCIONES identifican condiciones o prácticas que podrían dañar la 4500, sus datos, otros equipos o propiedad.

Las NOTAS llaman la atención hacia la información específica.

Símbolos Los siguientes símbolos de la Comisión Internacional Electrotécnica (IEC) aparecen marcados en el panel superior y el posterior inmediatos al terminal o dispositivo en referencia:

Precaución, consulte los documentos adjuntos (este manual).

Operación de corriente continua (CC) del terminal o dispositivo.

Continued on next page

!

!

v

Safety Summary, Continued

Définitions Les messages d’AVERTISSEMENT préviennent l’utilisateur que certaines conditions ou pratiques pourraient entraîner la mort ou des lésions corporelles.

Les messages de MISE EN GARDE signalent des conditions ou pratiques susceptibles d’endommager “4500”, ses données, d’autres équipements ou biens matériels.

Les messages NOTA attirent l’attention sur certains renseignements spécifiques.

Symboles Les symboles suivants de la Commission électrotechnique internationale (CEI) figurent sur le panneau arrière supérieur situé à proximité du terminal ou de l’unité cité:

Mise en garde, consultez les documents d’accompagnement (ce manual).

Fonctionnement du terminal ou de l’unité en courant continu (CC).

Definitionen WARNUNGEN informieren den Benutzer darüber, daß bestimmte Bedingungen oder Vorgehensweisen körperliche oder tödliche Verletzungen zur Folge haben können.

VORSICHTSHINWEISE kennzeichnen Bedingungen oder Vorgehensweisen, die zu einer Beschädigung von 4500, seiner Daten oder anderer Geräte bzw. von Eigentum führen können.

Symbole HINWEISE machen auf bestimmte Informationen aufmerksam.Die folgenden Symbole der Internationalen Elektrotechnischen Kommission (International Electrotechnical Commission; IEC) befinden sich auf der Abdeck- und Seitenplatte unmittelbar am betreffenden Terminal oder Gerät.

Vorsichtshinweis, siehe Begleitdokumente (dieses Handbuch).

Gleichstrombetrieb im Terminal oder Gerät.


!

!

vi

Safety Summary, Continued

Safety precautions

The following safety precautions must be followed whenever any type of sensor connection is being made to the Model 4500.• Wear proper Personal Protective Equipment, including safety glasses and

insulated gloves when making connections to power sensors.• Hands, shoes, and floor must be dry when making any connection to a power

line.• Before each use, inspect all cables for breaks or cracks in the insulation.

Replace immediately if defective.• Turn off the power supply to the Model 4500.• Before connecting to sensors to be monitored, open their related circuit

breakers or disconnects. DO NOT install any connection of the Model 4500 to live power lines.

• Modules should be connected first to the Model 4500, then connected to the sensor to be monitored.

• If the equipment is used in a manner not specified in this user guide, the protection provided by the equipment may be impaired.

These safety precautions are repeated where appropriate throughout this manual.

vii

Statements and Notices

Statement of warranty

All products of Daytronic are warranted to the original purchaser against defective material and workmanship for a period of one year from the date of delivery. Daytronic will repair or replace, at its option, all defective equipment that is returned, freight prepaid, during the warranty period. There will be no charge for repair provided there is no evidence that the equipment has been mishandled or abused. This warranty shall not apply to any defects resulting from improper or inadequate maintenance, buyer-supplied hardware/software interfacing, unauthorized modification or misuse of the equipment, operation outside of environmental specifications, or improper site preparation or maintenance.

Statement of reliability

The information in this manual has been reviewed and is believed to be entirely reliable, however, no responsibility is assumed for any inaccuracies. All material is for informational purposes only and is subject to change without prior notice.

Notice regarding proprietary rights

This publication contains information proprietary to Daytronic. By accepting and using this manual, you agree that the information contained herein will be used solely for the purpose of operating equipment of Daytronic.


viii

Statements and Notices, Continued

Copyright This publication is protected under the Copyright laws of the United States, Title 17 et seq. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form, by any means, electronic, mechanical, magnetic, optical, chemical, manual, or otherwise, without the prior written consent of Daytronic, 2566 Kohnle Drive, Miamisburg, OH 45342.

Copyright © 2010 DaytronicAll Rights Reserved. Printed in the United States of America.

Trademarks Model 4500 is a trademark of Daytronic.

ix

Table of Contents

Safety Summary....................................................................................................... ivStatements and Notices ........................................................................................... vii

CHAPTER 1 - Getting Started

Overview .................................................................................................................. 1-14500 Firmware ................................................................................................... 1-2This Manual........................................................................................................ 1-2

Unpacking the 4500 ................................................................................................. 1-3Standard Accessories .............................................................................................. 1-4Theory of Operation ................................................................................................. 1-5

DSP Section (Data Scan Function) .................................................................... 1-5Host Section (Operator and Interfacing Management) ...................................... 1-6Model 4500 Operation Diagram ......................................................................... 1-8

4500 Quick Setup Procedure ................................................................................... 1-9

CHAPTER 2 - Installation

Physical Layout ........................................................................................................ 2-14500 Front View Panel....................................................................................... 2-14500 Rear View Panel ....................................................................................... 2-2

Panel Mounting ........................................................................................................ 2-7Mounting the 4500 ............................................................................................. 2-7Optional Enclosures ........................................................................................... 2-8

4500 Module Installation and Removal .................................................................... 2-9Wiring Setup............................................................................................................. 2-10

Power Supply Wiring.......................................................................................... 2-10Computer Interface Wiring ................................................................................. 2-11Logic Input Connections..................................................................................... 2-12Logic Output Connections.................................................................................. 2-13Analog Output/DAC Output Wiring..................................................................... 2-14

CHAPTER 3 - General Setup Operation

Basic Operation........................................................................................................ 3-1External Power Source ...................................................................................... 3-1Power-On Sequence.......................................................................................... 3-1

Home Screen Features ............................................................................................ 3-2Scope ................................................................................................................. 3-2Meter .................................................................................................................. 3-3Editor .................................................................................................................. 3-3Calibration .......................................................................................................... 3-4Page................................................................................................................... 3-4Status ................................................................................................................. 3-5Preferences........................................................................................................ 3-5Touch Button Array ............................................................................................ 3-6

x

Table of Contents, Continued

CHAPTER 4 - Channel Setup and Use

Types of Data Channels........................................................................................... 4-1Real Channels.................................................................................................... 4-1Calculated Channels (Pseudochannels) ............................................................ 4-1Analog Output Channels .................................................................................... 4-1

CHAPTER 5 - Instrument Editor Menu

Access the Editor Menu ........................................................................................... 5-1Assign a 5D to a Slot................................................................................................ 5-2Edit a Channel Setup ............................................................................................... 5-5Edit a Bit Setup ........................................................................................................ 5-13Edit a Configurable Page ......................................................................................... 5-17

CHAPTER 6 - Calibration and Sensor Configuration

5D Module Configuration in 4500 Instrument........................................................... 6-1Setup Process for the 5D Module Types ................................................................. 6-4

Module 5D30 AC LVDT...................................................................................... 6-4Module 5D40 Frequency Conditioner ................................................................ 6-9Module 5D64 DC Voltage Conditioner ............................................................... 6-14Module 5D70 DC Strain Gage ........................................................................... 6-18Module 5D78 AC Strain Gage............................................................................ 6-23

Two-Point Calibration Process................................................................................. 6-29

CHAPTER 7 - Logic Control Functions

Logic Control Bits for Executable Commands andExecutable Touch Button Control Functions............................................................ 7-1

Logic Inputs and Outputs ................................................................................... 7-1Input Logic Functions ......................................................................................... 7-1Output Logic Functions ...................................................................................... 7-1Limit Control ....................................................................................................... 7-2

Triggering via Execute (EXU) andExecute Button (EXB) Command............................................................................. 7-3

Execute (EXU) and Execute Not (EXU/) Commands......................................... 7-3Alarm Indication on the Display Panel ............................................................... 7-4Execute Button (EXB) Command....................................................................... 7-4

CHAPTER 8 - Computer Interfacing and Command Structure

Standard Command and Response Syntax............................................................. 8-1

xi

Table of Contents, Continued

APPENDIX A - Optional Accessories

Model 4500 Optional Accessories............................................................................ A-1

APPENDIX B - Technical Specifications

Model 4500 Technical Specifications....................................................................... B-1

APPENDIX C - Sensor Wirings

5D Conditioning Module Types ................................................................................ C-1Preparatory to Sensor Wiring Setup ........................................................................ C-15D30 AC LVDT Transducer Connections ................................................................ C-55D40 AC Frequency Conditioner Transducer Connections ..................................... C-85D64 Voltage Conditioner Transducer Connections................................................ C-115D70 DC Strain Gage Transducer Connections ...................................................... C-135D78 AC Strain Gage Transducer Connections ...................................................... C-14

APPENDIX D - Syntax Description Tables

Command and Response Syntax Quick Reference................................................. D-1

APPENDIX E - UtiliPAC410 Software

Installing the UtiliPAC410....................................................................................... E-1

APPENDIX F - Xlogger410 Software

Installing the Xlogger410........................................................................................ F-1

xii

Daytronic Model 4500TM

Daytronic Model 4500 User Guide 1-1

CHAPTER 1 Getting Started

Overview

The Daytronic Model 4500TM meter combines the functionality of the existing Model 4000 meter and the graphical MeasuringPad (MP7) instrument into a panel mountable, monitor and control instrument for general industry use. The intent of the 4500 is to be a graphical meter which is used in an "operator" based process wherein data is presented to the user in a configurable screen operation. Touch screen operations include basic display panels for waveform monitoring, text monitoring, data logging and history recording for user flexibility to meet specific application needs.

The Model 4500 is event-driven, where an event can result in action e.g., displaying a stored display template with current data or changing a setup for a given channel. Scanning of data is not disabled when a channel's setup is changed. Data is continually processed and evaluated for limits and engineering units conversion for operator readout. Utilizing the various internal command structure, the 4500 can use standard configuration setups for custom applications without the need of an external body of software code to be changed for simple executable - application functions.

Initial operation of the 4500 consists of connecting the measurement cables, verifying correct wiring connections, and verifying that sensor measurements and transducer signals are being monitored. The user sets up the modules which connect the instrument to sensors or transducers. Analog signal inputs are accomplished thru 5D Modules which can be inserted into the 4500 chassis, depending on user application. The 4500instrument can work with up to four (4) input modules simultaneously, each module having a single input channel, for a total of 4 input channels per instrument.

Transducers and sensors monitor machines or process equipment which can connect to the 4500 thru modules. The modules easily plug in to the connector pannel of the instrument and are available as optional accessories.

Getting Started

1-2 Daytronic Model 4500 User Guide

4500 Firmware The 4500 operational firmware is contained in the internal FLASH memory within the unit. The FLASH memory can be updated either from the removable Compact Flash card that is housed within the 4500 unit or thru the Ethernet port, if the Ethernet port is installed.

Download the latest 4500 firmware version from the Daytronic website www.daytronic.com. Daytronic regularly posts the latest information and instructions regarding 4500 firmware upgrade releases. The latest version can be copied from the Daytronic website to a Compact Flash card (data file "hostcode.bin") or can be downloaded directly to the 4500 unit via the Ethernet port.

Upon boot up, the 4500 startup operation code will check for any updates. If there are updates, the unit will prompt the user to verify whether or not to upgrade the firmware. Press Yes and the upgrade procedure will commence. During firmware update, all configuration data is cleared. It is recommended that the unit be uploaded via the utility software prior to this process to make reconfiguration of the unit convenient. Do not turn the power supply off nor remove the data card while firmware upgrade is in progress. If no errors were detected, a window displaying "Installation Complete" will pop up. This indicates that the firmware upgrade is complete.

This ManualThis manual contains instructions for installing and operating the Daytronic Model 4500.


Unpacking the 4500

Unpacking the 4500

For maximum protection against possible shipping damage, the 4500 has been sealed in a two-piece, plastic suspension pack, enclosed within a durable shipping carton. After opening the carton, inspect the contents for possible shipping damage and check the carton inventory.

UnpackingUnpack the 4500 from the carton as follows:

Shipping Damage InstructionsVisually inspect the 4500 for possible shipping damage. If any damage exists, first notify and file an insurance claim with your carrier or underwriter or both. Then notify Daytronic Customer Service Department of your intentions to return the unit. DO NOT return the 4500 without prior instructions from Daytronic Customer Service Department. Daytronic Customer Service Department can be reached at 1-800-668-4745 or 937-866-3300 or e-mail [email protected].

Repacking for Return ShipmentIf the unit must be returned to Daytronic for service or repair, wrap the unit securely in a heavy packaging material and place in a well padded box to prevent damage. Do not return the 4500 in an unpacked box. Daytronic will not be responsible for damage incurred during transit due to inadequate packing on the customer’s part.

Return NoticeNotify Daytronic Customer Service of your intention to return the unit. Do not return the unit without prior instructions from Daytronic. A Return Material Authorization (RMA) will be issued. Daytronic Customer Service Department can be reached at 1-800-668-4745 or 937-866-3300 or e-mail [email protected].

Step Action1 Remove any literature inside the top of the carton.

2 Carefully remove the 4500 from its shipping carton.

3 Remove all accessories inside the carton. Check that all of the standard accessories (see page 1-4) are included.

Getting Started


Standard Accessories

Standard AccessoriesThe 4500 standard accessories include the following:

Optional AccessoriesRefer to Appendix A for the list of optional accessories available for use with the 4500.

CalibrationThe recommended calibration interval for this unit is once every 12 months.

We recommend that the customer return the unit to the factory for calibration. In doing so, first contact the Daytronic Customer Service Department to obtain an Authorization Number.

Telephone: 1-800-668-4745 or 937-866-3300

FAX: 937-866-3327

E-mail: [email protected]

Fill out the Repair/Service Order form enclosed in the shipping carton and ship it along with the unit to the Daytronic Repair Department. (If this form is missing, ask the Daytronic Customer Service Department for a replacement.)

Mating Connectors The 4500 is furnished with an assembly that comes with a separate screw-terminal block for each input channel.

Model 4500 User Guide (in CD)

4500 Utility Software Programs (in CD)UtiliPAC410 SoftwareXlogger410 Software


Theory of Operation

Theory of Operation

The Daytronic Model 4500TM is an industrial grade "intelligent" panel instrument that measures, displays, records, controls and utilizes computer/plc interfacing of process sensors for on-line production and testing of manufactured parts and components for the purpose of high speed quality verification and control. A configurable, real-time display and touch screen interface allows for easy monitoring and interfacing in stand-alone operations. The unit includes an external communications port(s) that allow data retrieval and supervision by external computers and controllers.

The Model 4500 contains two separate microprocessors subsections for the purpose of data flow, control and interfacing. The front end section, referred to as the DSP, scans, converts data and manages the analog measurement data at a sampling rate of 10KHz per analog and mathematical calculated data channels. The interface section, referred to as the Host, manages the communications, display, touch and other interfacing capabilities of the instrument. Following the block diagram illustrated under the section Model 4500 Operation Diagram, the DSP manages the A/D sampling, linearization, engineering units conversion, mathematic calculation channels, limit control, command control and DAC outputs of the 4500 unit. The DSP operates independently from the Host subsection to maintain data integrity and timing while posting data results and control parameters to the Host section. The Host subsection supervises the data from the DSP for the purpose of operator display, touch control and computer interfacing of the 4500. Areas such as the touch screen, display, RS-232 command interface, memory management and optional items are the responsibility of the Host section of the 4500. With this type of separated, managed assignments between areas – DSP for obtaining and publishing the data and the Host to manage the data flow – the 4500 has the ability to constantly run without interruption of the data for the purpose of stand-alone control and operation interaction.

The features of each section are:

DSP Section (Data Scan Function)

Four Analog Input Data Channels

The Model 4500 can process up to four analog input data channels from the installed 5D Modules. Scanned and limit checked at a fixed rate of 10KHz,

Getting Started


each input is configured by the user for the proper setup and engineering units conversion per sensor connection for the application.

Sixteen Calculation Data Channels

Up to sixteen (16) internal calculated data channels can be configured by the user. Calculation channels allow the unit to do cross channel mathematics such as Maximum, Minimum, Average, RMS, Add, Subtract, Multiply, Divide, Timers and other functions that will build the user's application for data values. The result of the calculation channels can be used to obtain values such as Horsepower, Efficiency, TIR, Thickness, timer loops, Track/Hold, Peak and other useful stand-alone channel fields. Calculation channels are updated at 10KHz rate, including limit monitoring.

Four DAC Analog Output Data Channels

Updated at 10KHz rate, the digital to analog output channels are available to the user to create analog representation of internal data channels (real or calculated) for the purpose of providing the application the benefit of analog control for external devices.

At the end of the data channel scan cycle, the DSP section will publish the logic bit status for internal limit levels, and will check status of input and output logic levels of the unit. With the logic level update of the bits, the DSP section will activate logic status flags which have the ability to activate control commands that have been configured by the user. These command strings are accomplished via the Execute or Execute Not syntax mnemonic. The commands configured within the Execute string will be placed in a queue for management by the DSP or the Host section as designated by the type of command being serviced. Commands that affect data will be acted on by the DSP. Display and interface commands will be acted on by the Host.

Host Section (Operator and Interfacing Management)

Touch Screen and Display

Touch Screen and Display operation of the unit is accomplished at a refresh rate of approximately 4Hz. This gives the unit a reasonable update rate enabling the user to monitor and configure the unit while allowing the Host


Theory of Operation

section to manage the tasks needed to maintain stand-alone operation of the data acquisition process. The Host portion of the 4500 does not interrupt the DSP section, thus the unit – upon power up – can scan and monitor the sensor and logic data regardless of whether it is being configured, calibrated or interfaced by an external processor. The 4500 provides users the ability to compose or develop custom display pages for viewing depending on user application needs. The user can select and configure any or a combination of the following elements for the page display: data channels (real and calculated), logic bits, bar graph representation of the data channels, trend graphs of the data channels, touch button elements, X/Y graph of data channels, and a notepad feature for adding instructional text or legend as required by the application. Each of the composable pages may have up to 10 display element fields.

Command and Control

Command and control within the 4500, internally thru the touch screen configurator and externally using a computer or PLC, is done via a three letter mnemonic syntax library that Daytronic has developed over the years and based on earlier instrument series. The three letter ASCII syntax command and response mnemonic format allows the 4500 to be configured easily via a standard ASCII interface protocol, adapting to any computer or communications device as a "terminal" element. This allows the unit to adapt to changing computer and microprocessor technology with a simple and easy to understand interface protocol.

Getting Started


Model 4500 Operation Diagram

4500 Series

5D Slot 1

5D Slot 2

5D Slot 3

5D Slot 4

Calculate 1

Calculate 2

Calculate 16

Logic Bits 1 to 16

DSP Scan Loop10 KHz per Channel

16 Execute –Execute Not Commands

Host

TouchDisplay

RS232 Communications External

DSP

Analog In - Out

Logic In - Out

Operational Memory

Power

Time & Date

320 x 240 ColorLCD Display

Resistive Touch Interface

1 Second resolutionRecorder time 1 ms

256M Compact Flash Memory Storage

5D Protocal Interface Port – 19.2K, 8, 1, 0

Four Analog Inputs 5D “A” inputs to A/D converter

Four Live Analog Outputs from 5D “B”

output

Sixteen Calculation Channels

Four D/A Outputs From Calculation “ANO” Channels.

24 Vdc Power @ 1.5 amps

Eight TTL Input Bits

Eight TTL Output Bits

4500 RS-232 Comm Port for setup, data

Transfers and configuration

19.2K, 8, 1, 0 - 2 wireSoftware Handshake

5D Communications

64 Touch Button Bits

16 Execute Logic

16 Execute / Execute Not Command Logic

EXU1= PAG2:TAR3:BIT8=1

EXU/1=PAG10:BIT8=0

Data & Logic Scan

ANO 1 thru 4Channel

21-22-23-24Inputs are Bits 1 thru 8

Outputs are Bits 9 thru 16

DAC “ANO” Outputs are Channels 21 thru 24

Live Analog Output Signals are not part of the Scan and are

independent to the digital process

Designated Channel –Chan 1 is Slot 1 / Chan 2 is Slot 2Chan 3 is Slot 3 / Chan 4 is Slot 4

Calculation Channels are designated as “CLC” type

channels for additional math processing. Chan 5 thru 20

10 User configurable display pages – PAGE 1 thru 10


4500 Quick Setup Procedure

4500 Quick Setup ProcedureThe steps below show how to set up and perform an operation check on the 4500.

Step Action1 Inspect the 4500 and note the 5D module location placement at

the rear panel of the unit. Slot 1 is located at the far left moving towards the right to Slot 4.

2 Wire the sensors to the appropriate 5D conditioning modules following the wiring configuration instructions laid out in Appendix C Sensor Wirings.

NOTE: The sensors do not need to be connected in order to perform this quick setup and operation check procedure; however, it is recommended that a 5D conditioning module be installed to the unit in order to stimulate input signals and verify that the proper sensors respond to the appropriate data channels being configured.

3 Connect the DC power to the unit at 24Vdc at 1.5 amps nominal. Ensure that the shield wire is tied to ground.

5D Module

# 2 # 3

5D Module

# 4# 1

“Live” Analog

Outputs (4)

Digitally Controlled

Analog Outputs

(4)

RS-232Comm

EthernetComm Logic

Outputs (8)Logic

Inputs (8)

Power24 Vdc

+ +

+ +

++

ANALOGOUT

1

1/COM22/COM

33/COM

44/COM

33/COM

44/COM

1

1/COM2

2/COM

DACOUT

ETHERNET DIGITAL OUTPUTS DIGITAL INP UTS1 2 3 4 Vcc 5 6 7 8 Vc c

POW ER18 – 36V

1 2 3 4 V cc 5 6 7 8 Vc c

Vc c + 5 to + 24 V dc M a x 30 W Nom

XMTRECCOM

RS-232

Getting Started


Step Action4 On power up, the Home page should be displayed and an

audible "beep" should be heard. The "beep" indicates that the A/D processing section is communicating with the internal host processor.

5 From the Home page, press Preferences > Display Preferences. From the Display Setup Menu, select the Calibrate Touch Screen button. The user will be prompted to follow the instructions. Once the touch screen is successfully cablibrated, press OK and then Accept the new calibration settings. When calibration is complete, Exit the setup screens until the Home page appears.NOTE: Use a stylus or a blunt object like a pencil eraser when working on the touch screen. Do not use a pointed object as it may damage the screen.



6 From the Home page, press Editor > Assign a 5D to a slot, to check if the 5D module installed matches the required physical placement of modules at the rear panel of the 4500, as noted in Step 1. If there is a conflict or to double-check 5D module placement, press the Get ID's button. The unit will query the installed modules and retrieve their appropriate serial number(s). The 4500 instrument organizes the 5D conditioner modules thru the serial number. To enable/display and enter the serial number, press the module slot icon box and follow the instructions displayed. When done, press Accept to exit the slot assignment page.

7 Upon return to the Instrument Editor Menu, press the Edit a channel setup button. This is where the editor will apply known information to match the input sensor to the 5D conditioner, which is then configured to the properly assigned Channel number within the instrument. Channel one corresponds to Slot 1, channel two corresponds to Slot 2, and so forth. Enter the Tag name and Legend name for the appropriate channel, these labels will be the "common" names given to that input throughout the instrument. The character limit for each of these fields is 8 characters.

Step Action

Getting Started


7 (cont.)

8 For purposes of doing an initial operation check on the unit, configure only the 5D modules that are installed for Channel 1 thru Channel 4. Press Limits > Colors to enter the corresponding limits and display colors as desired. Press the Analog input channel box or the Next button to select the desired Channel. Press OK > Exit to return to the Home page.

Step Action



9 Upon return to the Home page, press Calibration > Set up a 5D module. Select the appropriate module icon box that user would like to calibrate. It is suggested to have a live input from the sensor that the user can use to stimulate input signals to the 5D conditioner.

10 Within the module setup, check the input Tag name and Legend information and enter the 5D parameters that are appropriate for user application. Press Next and enter the parameters listed – Transducer Sensitivity, Expected Full Scale Input and Offset. These values are considered "absolute" calibration parameters which are calculated or referenced from the sensor's catalog or calibration document. Continue entering the information, as directed, until the last setup page is reached where Exit is displayed. Press Exit to return to the Calibration Menu.

11 From the Calibration Menu, press the Two-Point Calibration (Channels 1 thru 4) button. Select the 5D conditioning module box wherein data from Step 10 was entered. The reading at the top right of the display page should increase (or decrease) following the sensor input. If not, double-check the wiring and setup of the module parameters. After verifying that the channel data is reading appropriately, the user may perform a two-point calibration of the input following the instructions displayed. If not, press OK > Exit to return to the Home page.

Step Action

Getting Started


12 From the Home page, press the Meter icon to monitor the Analog Input values for proper operation and calibration.

13 To set up communications between the unit and an external computer, install the UtiliPAC410 software program bundled as a standard accessory with the purchase of Model 4500. To install, insert the UtiliPAC410 CD in the computer disc drive and double-click the SETUP program icon. Once installation is complete, locate and launch the program. When launched, the Serial Communications Setup page appears. UtiliPAC410 will query the user for the proper communications port and protocol. The user only needs to change the COM port to match the one that is currently in use (protocols are correct) and then press OK. This will test the communications port between the 4500 instrument and the external computer.

Step Action



13 (cont.)

Once the software is configured, the program will initiate communications with the instrument and verify the Model and Type of the unit. Once communication between the 4500 and UtiliPAC4100 is successfully established, the main menu appears.

14 Observe the instrument data by clicking on the Data Display tab. The channel data should match the readings on the Meter page of the 4500 instrument.

Step Action

Getting Started


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CHAPTER 2 Installation

Physical LayoutThis chapter includes diagrams and descriptions of the external components – controls, indicators and connectors – on the front and rear panels of the Model 4500.

4500 Front View PanelThe front view shows the color touch screen LCD. See below for description.

Part Description4500 Enclosure LCD 4500 Mount Protective Enclosure Liquid Crystal Display (LCD)

Provides 3.75 x 4.75 inch display consisting of 1/4 VGA size screen of text and graphic information. The color LCD is equipped with touch screen technology, operable using the finger and/or stylus. The touch screen display permits menu selection, alphanumeric data entry, and has a compact fluorescent (CCFL) backlighting that can be turned on for low-light level viewing.

Liquid Crystal Display (LCD)LCD 4500 Mount Enclosure

Installation


4500 Rear View PanelThe rear view shows the connector inputs and outputs that the user can configure for specific applications. See below for description.

Part Description5D Modules Position Slot 1 thru 4 which can house any of the five (5)

standard 5D modules Live Analog Outputs

"B" analog output from each 5D Module slot position

Digital Controlled Analog Output

Output Result of "DAC" calculation channel 21 thru channel 24

RS-232 Three wire, port fixed at 19.2 baud, 8 data bits, 1 stop bit, no paritySoftware handshake with ACK/NAK

Ethernet Port Allows connection to a computer via the Ethernet network Logic Outputs Eight Logic Outputs, Open collector, Nominal 0 to Vcc,

where Vcc is 5 to 24Vdc Ground = True

Logic Inputs Eight Logic Inputs, Open collector, Nominal 0 to Vcc, where Vcc is 5 to 24Vdc

Power Input Power connection is made thru a DC cable assembly

5D Module

# 2 # 3

5D Module

# 4# 1

“Live” Analog

Outputs (4)


Analog Outputs

(4)

RS-232Comm

EthernetComm Logic

Outputs (8)Logic

Inputs (8)

Power24 Vdc

+ +

+ +

++

ANALOGOUT

1

1/COM2

2/COM

33/COM

44/COM

33/COM

44/COM

1

1/COM2

2/COM

DACOUT

ETHERNET DIGITAL OUTPUTS DIGITAL INPUTS1 2 3 4 Vc c 5 6 7 8 Vcc

POWER18 – 36V

1 2 3 4 Vcc 5 6 7 8 Vcc

Vcc + 5 to + 24 V dc M ax 30 W Nom

XMTRECCOM

RS-232


Physical Layout

Rear Panel for Model 4500 – Configurable to Up to Four Input Module Combinations

The 4500 can accommodate up to four (4) optional 5D signal conditioner modules with different types of connections.The modules installed on the rear panel of the unit will depend on user application. The rear panel consists of the input module connectors and communication ports. Exact configuration is dependent on the optional input modules ordered.

Refer to Appendix C Sensor Wirings for the sensor wiring configuration specific to each 5D Module – 5D30 AC LVDT, 5D40 Frequency Conditioner, 5D64 Voltage Conditioner, 5D70 DC Strain Gage, and 5D78 AC Strain Gage. The wiring configurations should assist the users in connecting the 5D module type appropriate for their application.

The 5D conditioner modules are available as optional accessories. See Appendix A Optional Accessories for more information.

Refer to the appropriate 5D manual for detailed information concerning the signal conditioners. The 5D Command and Response Syntax for the individual modules can also be obtained from the respective 5D manuals.The 5D manuals are available from Daytronic or visit the website at www.daytronic.com.

IMPORTANT Daytronic recommends that the user leave adequate working space for rear panel connections to the 4500. This rear clearance space is necessary for proper installation of the measurement cables and input modules as well as external communications device for the 4500.

WARNING Connect only Daytronic signal conditioner modules to the module slots located at the rear panel of the 4500.

Installation


WARNINGDeath, serious injury, or fire hazard could result from improper connection of this instrument. Read and understand this manual before connecting this instrument. Follow all installation and operating instructions while using this instrument.

Connection of this instrument must be performed in compliance with the National Electrical Code (ANSI/NFPA 70-2008) and any additional safety requirements applicable to your installation.




La conexión de este instrumento debe ser hecha de acuerdo con las normas del Código Eléctrico Nacional (ANSI/NFPA 70-2008) de EE. UU., además de cualquier otra norma de seguridad correspondiente a su establecimiento.

La instalación, operación y mantenimiento de este instrumento debe ser realizada por personal calificado solamente. El Código Eléctrico Nacional define a una persona calificada como “una que esté familiarizada con la construcción y operación del equipo y con los riesgos involucrados.”



Physical Layout

AVERTISSEMENTSi l'instrument est mal connecté, la mort, des blessures graves, ou un danger d'incendie peuvent s'en suivre. Lisez attentivement ce manuel avant de connecter l'instrument. Lorsque vous utilisez l'instrument, suivez toutes les instructions d'installation et de service.Cet instrument doit être connecté conformément au National Electrical Code (ANSI/NFPA 70-2008) des Etats-Unis et à toutes les exigences de sécurité applicables à votre installation.Cet instrument doit être installé, utilisé et entretenu uniquement par un personnel qualifié. Selon le National Electrical Code, une personne est qualifiée si “elle connaît bien la construction et l'utilisation de l'équipement, ainsi que les dangers que cela implique.”Le personnel qualifié qui travaillent dessus ou s'approchent des conducteurs électriques activés exposés doit suivre des pratiques en matière et des procédures reliées par sûreté applicable de travail comprenant le matériel de protection personnel approprié conformément à la norme pour des conditions de sûreté électriques pour les lieux de travail des employés (ANSI/NFPA 70E-2009) des Etats-Unis et toutes les conditions de sûreté additionnelles de lieu de travail applicables à votre installation.

WARNUNGDer falsche Anschluß dieses Gerätes kann Tod, schwere Verletzungen oder Feuer verursachen. Bevor Sie dieses Instrument anschließen, müssen Sie die Anleitung lesen und verstanden haben. Bei der Verwendung dieses Instruments müssen alle Installation- und Betriebsanweisungen beachtet werden.Der Anschluß dieses Instruments muß in Übereinstimmung mit den nationalen Bestimmungen für Elektrizität (ANSI/NFPA 70-2008) der Vereinigten Staaten, sowie allen weiteren, in Ihrem Fall anwendbaren Sicherheitsbestimmungen, vorgenommen werden.Installation, Betrieb und Wartung dieses Instruments dürfen nur von Fachpersonal durchgeführt werden. In dem nationalen Bestimmungen für Elektrizität wird ein Fachmann als eine Person bezeichnet, welche “mit der Bauweise und dem Betrieb des Gerätes sowie den dazugehörigen Gefahren vertraut ist.”Qualifiziertes Personal, das an bearbeiten oder herausgestellte angezogene elektrische Leiter sich nähern, muß anwendbare Sicherheit bezogener Arbeit Praxis und Verfahren einschließlich passende persönliche schützende Ausrüstung gemäß dem Standard für elektrische Sicherheitsauflagen für Angestellt-Arbeitsplätze (ANSI/NFPA 70E-2009) der Vereinigten Staaten und alle zusätzlichen Arbeitsplatzsicherheit- sauflagen folgen, die auf Ihre Installation anwendbar sind.

Installation


SAFETY PRECAUTIONSThe following safety precautions must be followed whenever any type of sensor connection is being made to the Model 4500.

• Wear proper Personal Protective Equipment, including safety glasses and insulated gloves when making connections to power sensors.

• Hands, shoes, and floor must be dry when making any connection to a power line.

• Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective.

• Turn off power supply to the 4500.

• Before connecting to sensors to be monitored, open their related circuit breakers or disconnects. DO NOT install any connection of the 4500 to live power lines.

• Connections must be made to the 4500 first, then connect to the

sensor to be monitored.

• If the equipment is used in a manner not specified in this user guide, the protection provided by the equipment may be impaired. These safety precautions are repeated where appropriate throughout this manual.

WARNINGTo reduce the risk of fire, electrical shock, or physical injury, it is strongly recommended that connections be made with all Module inputs de-energized and sensors fused. If it is necessary to make connections on energized Modules, these must be performed by Qualified Personnel ONLY with proper Personal Protective Equipment.


Panel Mounting

Panel Mounting

Mounting the 4500Every Model 4500 is suitable for panel mount or rack mount installation and enclosures. The mainframe can be easily mounted on a user's pre-cut panel as shown in the figure below or the user can mount the unit(s) using single or dual rack mount panels available from Daytronic (Model RMK-4501 or RMK-4502 rack mount kits – see Appendix A Optional Accessories). The Daytronic rack mount units are for use in a standard industrial 19" rack cabinet with a height of 5.22 inches (13.26 cm). Panel cutout dimensions are illustrated in figure below.

Mounting of the Model 4500 mainframe requires four # 10 or # 12 (5 or 6 I.S.O. metric) screws as shown on the panel cutout diagram in figure below.

NOTES: 1. Dimensions in inches (centimeters)2. Drill mounting holes to accept a #10 or #12 (5 or 6 I.S.O. metric)

Cut-Out Dimensions for Panel or Rack Mounting

Installation


Model 4500 Installation

Optional EnclosuresOptional enclosures for the Model 4500 are available at Daytronic. See Appendix A Optional Accessories for details.


4500 Module Installation and Removal

4500 Module Installation and RemovalThe Model 4500 can accommodate one or more optional 5D signal conditioning modules. Removal or installation of these modules can be done via the 5D Module slots located at the rear panel of the 4500 unit. Per the diagram shown below, up to four (4) modules can be accommodated within the 4500 chassis. The modules can be easily installed or removed via two captive panel mount screws that are used to retain the module to the chassis. To remove a module, unscrew the captive panel mount screws using a Philips or Straight blade screw driver that retains the module until the screws are loose. Use the loosen screws; grip and pull the module from the instrument. This will require adequate grip force since the module's 25 pin connector is inserted into the 4500's motherboard. For module insertion into the 4500 chassis, slide the 5D Module into the position of choice, aligning the guide of the 5D with the guide of the chassis. Insert the module completely. There will be mild resistance towards the end of the 5D insertion due to the connection being made to the chassis motherboard. Once inserted, tighten the captive panel screws for retention. In unused slots that do not have a 5D module, a blanking plate (Part No. 5DBKP) will be installed. It is recommended that power to the unit be turned off during removal and/or installation of the 5D Modules.

CAUTION Turn power supply off to the 4500 when installing and/or removing 5D Modules to or from the unit.

Installation


Wiring Setup

Power Supply WiringThe Model 4500 requires a user-supplied, external power supply source of typically 24Vdc at 30 Watts Nominal, regulated at +/-10%. The diagram below shows that the positive and the negative power leads are tied respectively to the rear panel POWER + Input and POWER - Input screw connector terminals. Chassis Shield is required and should be connected to the POWER - Input terminal.

On normal power up, the 4500 will display the Home page on the front panel screen and a quick beep will be heard indicating that the meter's A to D process is operational. The status indicator for installed 5D conditioning modules will light indicating the condition of the module itself.

CAUTION Connections must be performed in compliance with all safety requirements applicable to user installation.

ETHERNET DIGITAL OUTPUTS DIGITAL INPUTS1 2 3 4 Vcc 5 6 7 8 Vcc

POWER18 – 36V

18-36 Vdc Power Supply

1 2 3 4 Vcc 5 6 7 8 Vcc

30 W Nom Vcc + 5 to + 24 Vdc Max


Wiring Setup

Computer Interface WiringSimple two-wire RS-232 cabling is employed for communications between the Model 4500 and an external computer or serial communications device, as shown in the diagram below. While the 4500 serial communications will typically take place thru the UtiliPAC410 software as described in Appendix E UtiliPAC410 Software, a "terminal emulation" program (either conventional or customized) can also be used to issue standard mnemonic commands to the meter and to receive meter responses. Refer to the Standard Command and Response Syntax in Chapter 8 Computer Interfacing and Command Structure.

The RS-232 interface observes a fixed protocol of 19,200 baud, 8 data bits, 1 stop bit, and NO parity with software ACK/NAK handshaking. When using the UtiliPAC410 software, it will automatically set the protocol that the computer COM PORT selected for communications with the 4500.

Separate shielding for the Receive and the Transmit lines is highly recommended, especially if the cable connecting the computer and the 4500 meter is over three feet in length. This will prevent electrical noise from causing "break" signals and other communication errors.

Installation


Logic Input ConnectionsThe Model 4500 has eight logic input connections, denoted internally as bits 1 thru 8. The logic inputs are used to interface the 4500 unit with external devices such as relays, switches, PLC logic, and other devices to control command activation or display status as required by the user application. The terminal input marked Vcc (positive power connection) is the voltage bias connection for bit groups 1 thru 4 and a separate Vcc connection for bit groups 5 thru 8. A common voltage source for both Vcc inputs or separate voltage sources depending on the need for different logic voltage levels may be employed as required by the user. Note that Vcc can be a voltage ranging from +5Vdc to a maximum of +24Vdc.

Bit logic is active when the switch is closed, resulting in the associated bit number to go from a LOW condition (0 or OFF) to a HIGH condition (1 or ON). The same is true when the associate bit number goes from a closed position (1) to an open condition (0). During an ON or 1 condition, the bit voltage level is Vcc. During an OFF or 0 condition, the output logic goes to an "open" condition. Internally these bits (1 thru 8) can have control activation thru the use of the command strings associated with the Execute and Execute Not mnemonic commands. Refer to the Mnemonic Command and Response Syntax in Chapter 8 Computer Interfacing and Command Structure.

ETHERNET DIGITAL OUTPUTS DIGITAL INPUTS1 2 3 4 Vcc 5 6 7 8 Vcc

POWER18 – 36V

5 – 24 VdcPower Source

1 2 3 4 Vcc 5 6 7 8 Vcc

30 W Nom Vcc + 5 to + 24 Vdc Max


Wiring Setup

Logic Output ConnectionsThe Model 4500 has eight logic output connections, denoted internally as bits 9 thru 16. The logic outputs are used to interface the 4500 unit with external devices such as relays, indicators, PLC Logic, and other devices to activate on/off logic control devices depending on user application. The terminal input marked Vcc (positive power connection) is the voltage bias connection for bit groups 1 thru 4 and a separate Vcc connection for bit groups 5 thru 8. Users may employ a common voltage source for both Vcc inputs or separate voltage sources depending on the need for different logic voltage levels as required. Note that the Vcc can be a voltage ranging from +5Vdc to a maximum of +24Vdc.

Output logic is active when the associated internal bit number is commanded thru the use of a mnemonic command via a limit setting from an OFF condition (0 or LOW) to an ON condition (1 or HIGH). The same is true when the associate bit number goes from an ON condition (1) to an open condition (0). During an ON or 1 condition, the bit voltage level is Vcc. During an OFF or 0 condition, the output logic goes to an "open" condition. Internally these bits (9 thru 16) can have control activation thru the use of the command strings associated with the Execute and Execute Not mnemonic commands. Refer to the Mnemonic Command and Response Syntax in Chapter 8 Computer Interfacing and Command Structure.

Installation


Analog Output/DAC Output WiringThe Model 4500 produces two types of analog output signals: a) live ANALOG OUTPUT which originates directly from the "B" output of the appropriate 5D Module installed into the corresponding rear panel slot location, and b) DAC OUTPUT which originates from the ANO Calculated Channels 1 thru 4 as configured using the internal mathematic calculated channels 20 thru 24 respectively.

The nominal output of any of the analog output signals (ANALOG OUTPUT and DAC OUTPUT) is -5Vdc to +5Vdc with nominal over-range of approximately 50 percent per channel.

The diagrams below show how A/D cards, data loggers, recorders, oscilloscopes and other external devices can connect to these outputs. Each output is single-ended and returns to the appropriate COMMON pin, to which the respective cable shield is being tied to the indicated pin.

DAC Output Connections

“Live” AnalogOutputs

(4)


Analog Outputs

(4)

+ +

+ +

++

ANALOGOUT

1

1/COM

2

2/COM

3

3/COM

4

4/COM

3

3/COM

4

4/COM

1

1/COM

2

2/COM

DACOUT External Voltage Device

0 to +/- 5 Vdc SignalAnalog Output Channels 1

thru 4 (CHN 21 to 24)

+


Wiring Setup

Analog Outputs

ETHERNET DIGITAL OUTPUTS POWER18 – 36V

“Live” AnalogOutputs

(4)


Analog Outputs

(4)

+ +

+ +

++

ANALOGOUT

1

1/COM

2

2/COM

3

3/COM

4

4/COM

3

3/COM

4

4/COM

1

1/COM

2

2/COM

DACOUT

External Voltage Device0 to +/- 5 Vdc Signal

Live Analog Output from 5D Modules Slots 1 thru 4

+

Installation




CHAPTER 3 General Setup Operation

Basic Operation

External Power SourceThe Model 4500 operates from an external power supply source of typically 24Vdc at 30 Watts Nominal. Power connection is made to the input power connector located at the rear panel of the instrument thru a DC cable assembly. Connect the appropriate Vdc Adapter power cord for the country in which you are using the equipment into an appropriate ground outlet. Refer to Appendix A Optional Accessories for the list of power supply accessories to the 4500.

Power On SequenceFollow these steps to turn on the external power supply to the 4500.

CAUTION Always turn the power supply off to the 4500 before connecting or disconnecting the input power cable to the unit.

WARNING Physical injury or damage to the instrument could result from incorrect connections. Always observe correct polarity. Make connections to the 4500 first and then make connections to the external DC power source.

Step Action1 Turn off power to the external DC power source.2 Connect the plug of the DC cable to the input power connector

located at the rear panel of the 4500.3 If the power supply is adjustable, set the output to 24Vdc. Turn

on the external DC power source. 4 Connect the DC terminals to the external power source. This

will turn the unit on and the sign-on page will be displayed.NOTE: Always connect the shield safety ground before making power connections.

General Setup Operation


Home Screen FeaturesThe Home screen is frequently referenced as the starting point for all major functionalities of the 4500.

The date and time appear at the top right corner of the Home screen. Both can be configured to appear in a different format.

The name of the manufacturer (Daytronic), model number, and 4500 firmware revision level appear at the top portion of the Home screen. Pertinent information that appears in the status message area include the Editor setup and configuration status, whether it is Enabled or Disabled, and the site/filename.

The Home screen contains the icons used to access the various 4500 functions. Each icon found in the Home screen is described below.

Scope Displays trend plots of up to two data channels as configured by the user.


Home Screen Features

Meter Displays text data of all data Channels and Logic Bits status along with the Tag and Legend names. Additional touch buttons are included to provide meter displays for Calculation Channels, Analog Output (DAC) Channels, and Logic Bits in the system.

Editor Features the menu functions for which the user can assign a physical location or slot for 5D Conditioner Modules, set up Data Channel information, set up Logic Bit conditions, and set up Display Page data fields and configuration. The user is allowed up to ten (10) configurable display pages which can display text, data channels, logic bits, touch buttons (EXBs), bar graphs and trend (x/y) graphs.



Calibration Features the menu functions for Absolute Analog Calibration of each 5D Conditioner via setup of the 5D Module. The Two-Point Calibration function completes the digital calibration of the channel values once the absolute calibration of the 5D and its associated channel information are complete.

Page Features the entry section for up to ten (10) user-composable pages for application displays. The pages can contain up to ten (10) elements of channel data, bit data, text, trend graphs, bar graphs and touch buttons that can be used to build application display pages as required.


Home Screen Features

Status Reports out of limit data channel and Logic I/O Bit conditions in a latching display mode. This page provides summary information and may be used as a quick reference for channel and logic bit visualization of in or out of limit conditions of the individual channels and on or off status of the system's logic bits. Display elements are "latched" and will be cleared when the "Clear" button is pressed or when power is cycled on the instrument.

Preferences Features the menu functions for instrument setup and configuration. Parameters such as Time and Date, Language selections, Display Preferences, Beeper activation, quick reference Dictionary, and Reset to Factory Defaults can be accessed thru the preferences page.



Touch Button ArrayFeatures user-configured activation buttons for setup calls and application control from the power up Home page. Labels can be edited using the "EBT" command (Execute Button Tag Name) and the "EXB" command for execution of a command string when the button is pressed.


CHAPTER 4 Channel Setup and Use

Types of Data Channels

Every Model 4500 instrument provides up to 24 channel data that has been acquired locally, calculated or downloaded. Each data channel is updated every scan cycle of the instrument, whether configured or not. There are three types of Data Channels, each described below.

Real ChannelsReal channels contain physical measurement data directly from real world applications, with input signals coming from installed 5D conditioning modules. The installed modules are assigned to Channels 1 thru 4 corresponding to the slot position at the rear panel of the unit where the module is physically located. Slot (SLT) 1 corresponds to Channel one, Slot 2 corresponds to Channel two, and so forth. If a module is not installed in a particular location, that Channel will read "0" and will not be assigned a serial number even though the 4500 system continues to scan this input reading into the RAM memory.

Calculated Channels (Pseudochannels)Pseudochannels contain internally calculated or downloaded data. They have no physical location, however they are identified as Calculation Channels 1 thru 16 in the setup and configuration of the 4500 unit, corresponding to Channels 5 thru 20 from a data interface and scan location point of view. Each calculation channel, whether configured or not, will be updated every scan cycle. Calculation channels (CLC) can be configured for many math equations, timers, and special function values as described under the Standard Command and Response Syntax in Chapter 8 Computer Interfacing and Command Structure.

Analog Output ChannelsThe 4500 has four digital to analog output channels referred to as DAC Analog Outputs 1, 2, 3, and 4, and are associated with Channels 21, 22, 23 and 24 respectively. The DAC Analog Output channels are presented in the

Channel Setup and Use


form of a Calculation channel (refer to Appendix D Syntax Description Tables) and are used to produce digitally controlled analog signal to the external process from the numeric results of the Calculated Channels. The default form of the Analog Output Channel for Output 1 would be:

ANO1=1*(CHN1)+0

Whereas, ANO1 denotes the first analog output channel (scanned Channel 21), and a multiplying value of 1 (EMM term), the source of the data from Channel 1 (Slot one's data channel) and an offset of 0 (BEE term). The Analog Output Channel is updated every scan cycle.


CHAPTER 5 Instrument Editor Menu

This chapter describes the various functions available under the Editor menu, namely how to Assign a 5D to a slot, how to Edit a channel setup, how to Edit a bit setup, and how to Edit a configurable page.

Access the Editor Menu

Step Action1 From the Home page, press Editor.The Instrument Editor Menu

appears. This allows the user to set up and configure the 5D conditioning modules installed in the unit, Edit channels configuration, Edit the logic bits within the instrument, and configure up to ten (10) user-displayable pages within the instrument.

Result: The following screen appears.

For the procedure on how to:a. Assign a 5D to a slot – see page 5-2b. Edit a channel setup – see page 5-5 c. Edit a bit setup – see page 5-13d. Edit a configurable page – see page 5-17

Instrument Editor Menu


Assign a 5D to a SlotThe Model 4500 has four "5D" slot positions available for signal conditioning modules which, when ordered with the system, will be installed and assigned by the factory. However, the user can check, add or substitute modules as needed by following the steps below.

Refer to the Module Installation and Removal section on page 2-9 for instructions on how to physically connect or disconnect the module from the 4500 chassis. When a 5D Module is added to the 4500 chassis, it must be "assigned" a slot position in order for the 4500 to recognize its serial number. This is necessary for proper communication and setup of the module to the specific slot position which in turn assigns its specific channel number. Slot 1 is Channel 1, Slot 2 is Channel 2, and so forth. The 4500 can query and recognize the module "ID" and conditioner type, but the user needs to locate the module within the four position slot arrangement. To perform this function, the 4500 requires the user to enable (or disable) the module slot and enter the 5D Module Serial Number.

Enabling - Disabling a 5D Signal Conditioning ModuleNOTE: This procedure should only be used as a means to add, delete, or query the installed 5D modules. If the unit is being shipped from the factory, and 5D modules were ordered with the unit, the factory will install and assign the modules to the slots and the user does not need to perform the steps below. However, if a 5D Module has changed, the user must perform the following steps.


Assign a 5D to a Slot

Step Action1 From the Instrument Editor Menu, press the button Assign a

5D to a slot. A menu diagram that resembles the rear of the 4500 unit, as viewed facing the back of the unit, will appear as shown below.


This entry page indicates the four available slots that represent Slot 1 as Channel 1 (leftmost module position), Slot 2 as Channel 2, and so forth. If a slot position contains a Module Serial Number (alpha character, followed by 3 digits), this indicates that the slot contains an enabled Module with a specific Model Identification Serial Number. If the unit was shipped from the factory, the 5D modules that were ordered will be pre-installed and will be indicated in the slot number box by the Module’s Serial Number ID. If the user wishes to query the installed Module(s), this can be done by pressing the button Get ID's. The 4500 unit will poll the installed modules and list the module's Model Type and its corresponding Serial Number. The 4500 instrument utilizes the individual Module Serial Number(s) as its communications address for setup and configuration purposes of the 5D Module(s).



Step Action1(cont.) NOTE: The 4500 instrument cannot determine on its own the

location of the Modules. This must be done by the factory or the user. Once the Model Type Numbers and Serial Numbers are displayed, the user should examine the back of the 4500 unit and note the actual position of the queried module and its location per slot number. This information is important for proper cabling and installation of sensor connections to the correct data channel and module.

2 If the user requires to add or delete a module, press the corresponding Slot position box similar to the example shown below.

A pop up box will be displayed asking whether the user wants to disable the 5D module (Yes) or not (No). If the user deletes the Module by answering Yes, the serial number for that position will be cleared and the configuration data for that position will also be cleared, and the data reading for that channel will be "0" value. If No, then a keypad display will appear and the user should enter the correct 5D serial number for the position being configured. Be advised that if the incorrect serial number is entered, the display will show an error message indicating that the module address cannot be recognized. Check the serial number listing and try again.

NOTE: The Module Serial Numbers are case sensitive and should be entered in upper case (caps).

3 Once the 5D modules have been checked or assigned, press the Accept button to store the values to the non-volatile memory of the 4500 unit. The user will not be required to enter this menu area unless a module is replaced, added, or deleted from the unit.


Edit a Channel Setup


The Model 4500 has 24 data channels – four 5D analog input channels, sixteen mathematic channels, and four DAC output channels that are available to the user for specific application. Each data channel utilized within the 4500 instrument application is required to be configured with its own scale factor, limit settings, visual foreground and background colors, legend, tag, and, in the case of the mathematic channels, formula.

Step Action1 From the Instrument Editor Menu, press the button Edit a

channel setup. This will display the entry page where the first Analog Input channel parameters will be displayed along with the current data reading of the reference channel.


To select other channels (2 thru 24), the user can press the channel entry box shown below or press the Next button to sequence to the next channel parameters.

The first four channels will contain information concerning the live inputs to the 4500 unit via the 5D modules that are installed and assigned. Thru this page menu the user can edit the following data:



Step Action1(cont.)

Tag: This is an alphanumeric name which will be referred throughout the unit for the input value, in this case Channel 1. Typically the name will be a parameter identification which is easily recognized by the user and the application to which the sensor is connected. The alphanumeric text can be up to eight digits in length, lower or upper case. To enter the Tag name value, press the box next to the Tag name reference. A keyboard entry display will pop up for the user to input the appropriate information.

Legend: This is an alphanumeric value which will be referred throughout the unit for the engineering units legend which typically represents the "calibration engineering units" of the specific channel, in this case Channel 1. Typically, the entered Legend value will correspond to the sensor input, such as Lbs, Inches, Lb-Ft, mm, RPM, etc. The alphanumeric text can be up to eight digits in length, lower or upper case. To enter the Legend value, press the box next to the Legend name reference. A keyboard entry display will pop up for the user to enter the appropriate information.

NOTE: When the Legend name is changed, the Input Offset and Full Scale entries that follow will reflect the Legend – Engineering Units change.

Input Offset in Units: This entry will be the "zero" or "offset" calibration point of the sensor input as known to the user, and will be displayed in engineering units. To enter the value, press the box to the right of the Input Offset in Units. Once this is done, a numeric keypad will be displayed. Enter the desired offset value and press OK. This entry will be reflected in the



Step Action1(cont.) associated display box and the user should observe a change

in the data reading value at the top right of the display as well, pending the magnitude of the entry. Decimal placement of the Offset term will be accepted by the meter, however the displayed data channel reading will carry the decimal placement as entered via the Full Scale value.

Input Full Scale in Units: This entry will be the "span" or "slope" calibration point of the sensor input as known to the user and will be displayed in engineering units at the full scale range that is utilized (which may or may not be the full scale value of the sensor that is connected). To enter the value, press the box to the right of the Input Full Scale in Units. Once this is done, a numeric keypad will be displayed. Enter the desired offset value and press OK. This entry will be reflected in the associated display box and the user should observe a change in the data reading value at the top right of the display. The Full Scale entry will also carry the decimal point resolution that is required. Note that the maximum numeric value for the Full Scale number is nine digits. If a decimal point is utilized, then the maximum numeric value will be eight digits.

2 Limits: Each Data Channel may contain a High and a Low set point entry which will activate channel limit zones – High, In- between (OK), and Low. Each of these limit zones can activate user defined logic bits which can be used for internal or external control. Limit activated logic bits may be common between data channels which will result in an "OR" function of the designated logic bit.

The following limit panel will be shown when the user presses the Limits button. When a data entry box is pressed, a keypad will appear to enter data for the limit set points or a logic bit array will be displayed to enter the designated logic bit to activate which limit zone is met.



Step Action2 (cont.)

NOTE: The limit set-point values will carry the decimal resolution of the data channel as designated in the Full Scale entry menu. Also, to disable a logic bit or enter a logic bit higher than 24 (logic bits available are 9 thru 64), press Other and then enter the logic bit of the user's choice or "0" to disable the logic bit.



Step Action3 The user can progress to the other channel-limit values menus

by pressing Next. To add color values to the limit zone process, press Color. Colors allow the user to assign the text and background colors to differentiate the data reading values when the reading is within the limit zones designated in the previous menu. The menu screen for Channel Display Colors appears as below.

Upon touching an entry area, a color selection menu will appear as shown below. The color entry to the limit zones will be reflected in the current data reading being observed at the top right of the display, depending on the limit zone the data reading is currently within.



Step Action3 (cont.) To continue with color changes to the next data channel, press

the Next button and the display will update with the information contained in the next data channel. To exit this menu and return to the limit setting and logic bit entry page, press the OK button.

4 Calculation Channel Setup: After the live data channels (Channel 1 thru 4), the next channel group within the setup are the Calculation channels 1 thru 16 (data channels 5 thru 19). When the user increments the Next button after the live channel 4 or entered via the Channel entry box, the menu is displayed with the following additional information:

Tag, Legend and Channel box: refer to earlier explanation and entry information described in Steps 1 thru 3.

Zero "b" term – offset: Each calculation channel is structured as a Y=m X + b type of equation or some form thereof in the case of multiple data value channels. The Zero or "b" term is added to or subtracted from the formula as designated in the equation entry box. This term is also referred to as the "BEE" term within the command and response syntax.

Span "m" term – slope: Each calculation channel is structured as a Y=m X + b type of equation or some form thereof in the



Step Action4 (cont.) case of multiple data value channels. The Span or "m" term is

used as a multiplier or divider within the formula, as designated in the equation entry box. This term is also referred to as the "EMM" term within the command and response syntax and will carry the decimal resolution of the calculated value result. Note that the maximum numeric value for the "m" number is nine digits. If a decimal point is utilized, then the maximum numeric value will be eight digits.

Equation: When the user presses the data entry box for the equation, a pre-defined menu list of calculation formula statements will appear as shown below. Use the scroll bar to view all available calculation formulae. To select an equation, press the formula, and it will be highlighted as shown in the example below if the Maximum value formula was selected.

Once the OK button is pressed, the selected formula will be loaded into the Calculation Channel setup menu wherein the user can observe the formula and monitor the current reading for verification of the calculation's function.

NOTE: To disable a calculation formula, select the last "0" entry in the lookup table.

As with the Analog Input channels, limits and zone colors can be selected as needed by the user.



Step Action5 DAC Analog Output: The last four channels in the data

channel array are assigned to the four DAC channels 1 thru 4 (Data channels 20 thru 24). The DAC channels are used to take a data channel, whether Live or Calculated, and output this value via analog out the rear panel of the 4500's DAC Outputs as labeled. To access the DAC Channel, press the Next button to increment to the DAC channels or select the DAC channel via the Channel box. The following Channel setup menu will be displayed.

The functionality of this menu has the same format as the Calculated Channels except that the equation entry box is replaced with a Channel X entry box. The Channel X box, again using Y=m X + b as format, is used to enter the "channel source X" value to be converted to an analog signal.

NOTE: The DAC analog output has a range of +/- 5.000Vdc. The Span "m" term value needs to be entered to convert the source data channel value to a milli-volt value for the reading to equate to the proper voltage on the output. Limits and zone colors do not apply to the DAC output channels, since the "Channel X" is an active channel that can be configured for these conditions.


Edit a Bit Setup

Edit a Bit Setup

Within the 4500 instrument are 64 "logic bits" which can be edited by the user to annunciate the ON and OFF state of the associated bit. The user can also select the foreground and background colors of the text that is displayed. The bits within the 64 logic bit array are categorized as follows: bits 1 thru 8 are input bits from the logic I/O wiring input to the instrument; bits 9 thru 16 are logic control output bits; and bits 17 thru 64 are internal pseudo bits that can be used for internal control and display purposes by the user.

The procedure below shows how to configure a logic bit.

Step Action5 (cont.)

Step Action1 From the Instrument Editor Menu, press the button Edit a bit

setup. The Input Bit configuration page is displayed for bit number 1.



Step Action1(cont.) Result: The following screen appears.

Pressing Next will sequence to the next higher bit number and will yield the menu button Last. Pressing Last will sequence to the next lower order number. To exit the page, use OK.

2 Select the input bit for configuration. By default, the screen will display Input Bit 1 which is the first input logic bit to the instrument. If another bit is desired, press the Input Bit box. Selection buttons for I/O logic bits 1 thru 16 appear.



Edit a Bit Setup

Step Action2 (cont.) Pressing the Other button will display a numeric keypad that

allows the user to enter any logic bit number from 1 thru 64.

3 The status condition of the selected bit – whether it is in a Low state if the selected bit is a logic zero or it is in a High state if the selected bit is a logic one – appears next to the input bit. By default, the 4500 uses High or Low to describe bit status condition.

However, the user has the ability to edit the bit status description names as required. Press to select the box field opposite the "Text displayed when Bit is a logic 1" or "Text displayed when Bit is a logic 0". Once the box field is pressed, a keyboard will be displayed. Enter the ON (1) status name or the OFF (0) status name as desired. Note that when the unit is communicating with a computer, these fields are represented by the BON (Bit On) and BZE (Bit Zero) syntax commands. Text Fields are limited to eight characters. The names High and Low are the instrument's default display condition.



Step Action4 The text color and the background color of the selected bit can

also be changed according to user preference. To edit the color of the status test when in logic one or logic zero state, select the text color and/or background color field. A color selection screen will pop up from which the user can choose the desired color for text and/or background.


Changing these fields will represent the VON (Video On state) and the VZE (Video Off state) for the logic bit syntax commands. See Appendix D Syntax Description Tables.


Edit a Configurable Page


The Model 4500 allows configuration of up to ten (10) designated display pages for custom application display purposes. The page screen can display data in the form of text, data channels, logic bits, executable touch buttons, trend and bar graphs. The procedure below shows how to configure the 4500 page display.

Step Action1 From the Instrument Editor Menu, press the menu button Edit

Configurable Page. The Page Editor screen appears. Out of the ten editable pages available, users can select one where they can add/delete channel, logic bit, and text information as necessary for their process application.


2 Press any of the boxes labeled one thru ten to create the page to develop the user application. A dialog box appears to query if the user wants to "Activate/Customize" or "Disable" (delete) the page selected. To create a new page, press the menu button Activate/Customize. Disable will clear the page of any existing contents.



2 (cont.) Result: The following screen appears.

3 Once activated, a blank page appears with the page number and menu buttons that allow the user to Add data fields in the page or to Exit and return to the page editor. The grid markings are displayed for the purpose of assisting the user in aligning the various data elements that will be added on the page. Once the page is developed, the grid lines will not be part of the page display.


Step Action



4 Press the Add button. The data field selections that can be added in the page, each described below, are displayed. Select the data element to add, then click on the Next button. The user may select only one data field at a time.


Check the button opposite the field element to be added in the page:

Data Channel – displays the engineering unit's value of one of the 24 data channels (analog inputs, calculations or DAC analog outputs) along with Tag and Legend information.

Bit Status – one of the 64 logic bits for ON/OFF annunciation (logic inputs, outputs, pseudo bits).

Trend Graph – graphical time plotting of one of the 24 data channels.

Bar Graph – horizontal bar graph of the data value of one of the 24 data channels.

Touch Button – creates one of sixteen touch button fields for user interaction. Touch buttons will activate executable commands on touch activation.

Notepad – creates text information for the page application e.g., instructions, additional fixed text, test data parameters, etc.

X-Y – creates a graph of data channels.

Step Action



Data Channel Properties

This section shows how to add and combine data field elements in a page. The example below details how to add Data Channel properties to a page display.

Step Action1 From the Add Instrument screen, select the data field to add in a page.

This example shows how to add the Data Channel field. As explained in the previous section, from the Add Instrument page, check Data Channel and then click on the Next button.


The Data Channel properties that can be added in the page appear, each described below.

ValueMap to input field is used to enter the data channel to be displayed on the edited page. Once the block field has been pressed, a matrix of the data channel selections will appear. Select any one of the 24 data source channels. When a data channel is selected, the page will re-appear with the selected data channel.

TagThe appropriate tag name will appear in the box field for the data channel selected. To change the tag name, press the active box and enter the text data that is required. This tag name will follow the page display only and will not overwrite the channels parameters that have been entered from the Channel Editor menu.



Step Action1(cont.) Legend

The appropriate legend name will appear in the box field for the data channel selected. To change the legend name, press the active box and enter the text data that is required. This legend name will follow the page display only and will not overwrite the channels parameters that have been entered from the Channel Editor menu.

OrientationSelect one of two display orientation presentations of the data field along with the tag and legend information as shown below:

Horizontal

Vertical

NOTE: Use the Preview button to view how the configured page will appear. The Preview and Next buttons allow the user to sort thru the previous and next pages respectively.

2 Position the data field added, also known as “instrument," by touching and dragging the field to the appropriate location on the page.




3 Touch and drag the field element icon using the “X” marker as guide for alignment. When done positioning the field element, press the OK button. Pressing OK will bring the user back to the Add instrument page where the following functions can be done:

a) Modify the currently selected data channel. Proceed to Step 4.

b) Add another field element to the page by clicking on the Add button. This will bring the user back to the Add Instrument page. Repeat the procedure from Step 1 if user wants to add another field element on the page.

c) Exit the page and return to the Page Editor by clicking on the Exit button. The page containing the data field elements is created and automatically saved (unless the user decides to delete the field elements using the Delete function in Step 4).


Step Action



4 To modify the selected field element, click on the instrument field on screen. A dialog box appears allowing the user to either Edit the field element properties, Move or position the field element on the page, or Delete the field element from the page.


NOTE Combine data elements together to build an application usable page as in the example of a Horsepower display page shown below. This page employs multiple channel displays for digital, bar graph, and trend graph indication.

Step Action





5D Module Configuration in 4500 Instrument

Once the slot and serial number for each installed 5D module has been properly set up and configured via the Instrument Editor Menu, proceed to complete the sensor input configuration thru the Calibration Menu.

Step Action1 From the Home page, press Calibration. The Calibration Menu

appears.


2 Press the Set up a 5D module button. Typically this setup area is only entered into by the user on the following conditions:

a) when the instrument is first configured; b) when a 5D module or sensor is changed; c) when a 5D module is added; ord) when reviewing and verifying the 5D calibration parameters for correctness.

CHAPTER 6 Calibration and Sensor Configuration

Calibration and Sensor Configuration


Step Action2 (cont.) Result: The following screen appears.

The Analog Input Configuration page appears showing the active 5D modules and their corresponding serial numbers. This page resembles the display page under Editor > Assign a 5D to a slot, where the active slot locations 1 thru 4 should have a serial number along with the TAG name description and channel/slot ID. If the page shows a serial number assigned to a 5D module in a particular slot, this indicates that the 5D module is recognized and available to be configured by the instrument. If a 5D module is physically installed in the 4500 but there is no serial number assigned to the specific slot, use the Editor menu to assign a serial number to the 5D module. The serial number is used as a communications address by the 4500 to recognize and display the proper menus for configuration of the particular 5D module type. Each type of 5D module has a specific setup menu process as described in the next section. The menu sequence that pertains to a specific user setup will depend on the modules installed in the 4500.

The Analog Input Configuration setup will perform an "Absolute" calibration of the sensor using known data parameters from calibration sheets or catalog information pertaining to that specific sensor.


5D Module Configuration in 4500 Instrument

3 For complete end-to-end calibration, the two-point Calibration process can be used to complete a full calibration procedure.

NOTE 1: Before performing the two-point calibration procedure, the user needs to configure the 5D Module installed in the 4500 unit. Depending on the 5D Module connected to the unit, select the module block icon for the module that will be configured and refer to the setup and configuration process for the appropriate 5D module type described in the next section.

NOTE 2: To complete a full calibration of the sensor input, the user needs to perform an end to end calibration of the input channel. For this procedure, use the two-point method of calibration which will set the digital data readout of the channel at a fixed point of zero or balance and a second point typically at full scale value or a known point on the signal curve of the input. This process declares the values that are used in the traditional measurement calculation of Y=mX + B, where m is the slope or gain term as defined by the full scale value (EMM), B is the zero or offset term of the measurement (BEE), X is the measured input variable from the analog conditioner, and Y is the engineering units answer result that will be published as the channel value. Refer to the two-point calibration procedure in the succeeding section of this chapter.

Step Action



Setup Process for the 5D Module Types

Each type of 5D module has a specific setup menu process as described below. The menu sequence that pertains to specific user setup will depend on the 5D conditioning modules installed in the 4500.

Module 5D30 AC LVDTThe 5D30 Main menu page allows the user to edit the Tag name and the Legend information. This information is transferred to and from the Editor > Edit a channel setup menu. The user may change the Tag name and the Legend information and update the Editor information for the specific channel. Press the field associated with Tag or Legend and a keyboard pops up allowing the user to enter up to eight character title or name. Below the Tag and Legend information are specific parameters of the 5D module that need to be configured. Press Next at anytime to proceed to the next sequence panel, Last to return to the previous menu or OK to exit and return to the main menu.

Excitation Frequency: Press to select 3.28, 5 or 10KHz. This will set the modulated excitation frequency that is required by the AC Transducer. It will also affect the highest filter setting which the module can accommodate for the given excitation frequency.

Analog Filter "A" (to A/D): Press to select the low pass filter which will be utilized by the module to input to the instrument's A/D converter section.

Analog Filter "B" (to Output): Press to select the low pass filter which will be utilized for the "live" Analog Output from the instrument's rear panel.



Digital Smoothing: This field will activate a numeric keypad which allows the user to enter a smoothing factor number from 0 to 9 for noise reduction – readability of the last digit of the digital data reading by eliminating or reducing the digital "bobble" effect of the last active digit in the channel. This entry does not affect the analog output signal as noted in the Analog Filter "A" or "B" described above.

Press Next to continue or OK to exit the Module setup.

The second setup panel for the 5D30 module involves the electrical and engineering unit parameters of the sensor that is connected to the module. The sensor reading is displayed at the top right corner to monitor the setup process. This setup page allows the user to enter the following parameters:

Full Scale: This field allows the entry of a numeric value that will represent the maximum or full scale value of the sensor that is connected to the 5D module. This value was initially set when the data entry was made under Editor > Edit a channel setup > Input Full Scale in Legend units. This entry can be changed, if needed, and the entry change will be updated in the Editor Menu. Given that this is an AC LVDT conditioner, the Full Scale value will typically, but not necessarily have to be, the full length stroke of the



LVDT. If the sensor was over-sized for the application, a different Full Scale value can be used. For example, a Daytronic DS200B transducer with a +/- 0.1000 inch of travel will typically have a full scale entry of 0.1000 or 0.10000, depending on the user's resolution of the data. However, if the application measurement range was +/- 0.05000 using the DS-200B probe, then a 0.05000 value should be entered.

Sensor Sensitivity: This numeric field allows the user to enter the electrical characteristics of the sensor at its full scale engineering unit's length, as entered in the Full Scale field. This number is entered as milli-volts per volt (mV/V) expected at full scale. For this information, it is recommended that the user refer to the data sheet or calibration sheet as documented by most sensor manufacturers. Look for the information under the full scale sensitivity heading typically published as mv/V/0.001 inches or mv/V/mm, depending on the engineering unit's calibration. For example, the DS200B with catalog Sensor Sensitivity number at 1.8mv/V/0.001 inches and calibrated at 0.1000 inch value (Full Scale entry), would result in the calculated milli-volt per volt value of 180.0 (mV/V expected for Full Scale). The formula that was used in this example would be: 1.8mV per 0.001 inches x 0.1000 inches full scale stroke = 180.0. The V or volts of excitation is not needed in the calculation since the 4500 instrument uses the same mV/V entry in its calibration formula to set the amplifier range of the 5D module. If the user was to use the same example using the +/0.05000 value to achieve a different full scale range, the mV/V value would be 90.0 mV/V which would double the gain of the module. The Sensor Sensitivity has a direct effect on the live analog output signal at the rear panel of the instrument which is 5.000Vdc at Full Scale.

Offset: This numeric entry is for any engineering units offset to reference the reading to a known offset or zero value. Typically this is a mechanical null of an LVDT. Refer to the calibration sheet of the sensor for zero or balance offsets that may be present. This entry will affect the electrical offset of the live analog output at the rear panel of the instrument.



Press Next to proceed to the Phase Adjustment menu for the 5D30 module. The Phase Adjustment panel allows the user to increment (Up) and decrement (Down) the demodulator phase adjustment for the 5D30 module, to synchronize with the modulator (excitation) frequency as set in the previous menu. This phase adjustment compensates for cable length – capacitance and transformer characteristics within the transducer. The phase adjustment window for the 5D30 is +/- 39 degrees. Follow the displayed instructions prompting the user to mechanically adjust the LVDT sensor to the near full scale value. While monitoring the Current Reading Value, as displayed on the instrument, use the Up and Down buttons to adjust and achieve the largest reading on the data channel. Once the Peak amplitude is obtained, the sensor is "phased" properly and absolute calibration of the sensor and conditioner is completed.



To review the 5D internal parameters, press the 5D Param button. This page allows the user to review the module for correct parameters pertaining to gain, span adjustment and offset values. This panel is useful in case user wants to "tweak" the 5D parameters to achieve proper analog output values against the live analog signal at the rear panel of the instrument. The magnitude by which a parameter field can be increased or decreased is set at the Count by field.

Count by: This field increments the numeric weight of the Up and Down buttons that can be used to adjust the entry values of other parameters within this setup page. The resolution of the Count by field is dependent on the parameter field that is being adjusted.

Module Input Offset: This field allows the user to adjust the 5D30 analog output zero or offset value when the sensor input is zero or to a known offset value for the application. The adjustment value range for the Module Input Offset is +/- 20.00 percent of full scale. Initial value is set by the Offset entry in the second panel.

Module Scale Factor: This field allows the user to do fine adjustments on the 5D30 analog full scale output value, which is typically adjusted to 5.000Vdc. The Module Scale Factor value can be adjusted from 1.0000 to 1.5999 and will decrease the magnitude of the analog output as the Module Scale Factor value increases. Initial value is set given the Sensor Sensitivity mV/V value entered in the second panel as calculated by the 4500 instrument to achieve 5.000Vdc analog output from the 5D30 Module.

Module Gain Range: The Range field allows the user to do course gain adjustment on the 5D30 module to achieve the proper rough amplitude of the analog output value to near 5.000Vdc analog output from the 5D30 module (Module Scale Factor does the fine adjustment). Step thru the different ranges of the module by pressing the Module Gain Range field and using the Up and Down buttons. Note that if the Module Gain Range is changed, the Module Scale Factor and Module Input Offset may need to be corrected if the goal is to have a specific analog output value present on the rear connection of the 4500 instrument.

Negative Symmetry: The Negative Symmetry entry allows the user to adjust the negative full scale value on the input so the reading is symmetrical between the Positive Full Scale (as entered in previous menus) and the Negative Full Scale value. This will compensate for slight changes



from an LVDT point of view from compression to extension of the displacement probe. Symmetry adjustment range is +/- 2.00 percent of full scale. Press OK to exit or press Last to return to the Phase Adjustment menu.

Module 5D40 Frequency ConditionerThe 5D40 Main menu page allows the user to edit the Tag name and the Legend information. This information is transferred to and from the Editor > Edit a channel setup menu. The user may change the Tag name and the Legend information and update the Editor information for the specific channel. Press the field associated with Tag or Legend and a keyboard pops up allowing the user to enter up to eight character title or name. Below the Tag and Legend information are specific parameters of the 5D module that need to be configured. Press Next at anytime to proceed to the next sequence panel, Last to return to the previous menu or OK to exit and return to the main menu.



Input Threshold Sensitivity: Press to select the gain sensitivity threshold of the input amplifier for the 5D40 frequency conditioner. This value is used when the input signal is wired to the +/- Signal inputs. This field is not applicable if the input signal is wired to the TTL input.



Digital Smoothing: This field will activate a numeric keypad which allows the user to enter a smoothing factor number from 0 to 9 for noise reduction – readability of the last digit of the digital data reading by eliminating or reducing the digital "bobble" effect of the last active digit in the channel. This entry does not affect the analog output signal as noted in the Analog Filter "A" or "B" as described above.

Press Next to continue or OK to exit the Module setup




Full Scale: This field allows the entry of a numeric value that will represent the maximum or full scale engineering unit's value of the sensor that is connected to the 5D module. This value was initially set when the data entry was made under Editor > Edit a channel setup > Input Full Scale in Legend units. This entry can be changed, if needed, and the entry change will be updated in the Editor Menu. For the Full Scale entry value, the user needs to know the frequency in Hertz as it relates to the Full Scale entry value. For example, a flow meter running at 1200Hz which equates to 20.35 GPM, will have a Full Scale value of 20.35. The next field, Sensor Frequency, must be entered as 1200. If the Full Scale reading was for speed (RPM) and the input is coming off a 60 tooth gear at 8,000Hz, then the entry would be 8000 for RPM engineering units. The Sensor Frequency field for this example must be entered at 8000 to set the proper absolute calibration of the unit.

Sensor Frequency: This numeric field allows the user to enter the electrical characteristics of the sensor at its full scale engineering units as entered in the Full Scale field. This number is entered as Hertz expected at the full scale value entered above. For this information, it is recommended that the user refer to the data sheet or calibration sheet as documented by most sensor manufacturers. In the case of speed pickups for RPM, etc., the application for pulses per revolution must be known and related to Hertz in order to enter the correct relationship between the full scale engineering units and the sensor frequency at that full scale value. The Sensor Frequency is used to set the 5D40 Module's gain sensitivity and has a direct effect on the live analog output signal at the rear panel of the instrument which is 5.000Vdc at Full Scale.

Offset: This numeric entry is for any engineering units offset to reference the reading to a known offset or zero value. Typically this is zero value for frequency but can be changed as needed. This entry will affect the electrical module offset of the live analog output at the rear panel of the instrument.

Tracking Window Width: The TWW entry value is used to turn on or off the cycle by cycle tracking window width that is used as a stabilizing feature of the analog output signal of the 5D40 unit, when the input frequency is below 36 percent of full scale. If the TWW is in the OFF condition, the 5D40 module acts as a traditional Frequency to Voltage conditioning device. If the TWW is ON and a value between 0.0 and 9.9 is entered, the equivalent percent of full scale frequency will be "period" averaged. This TWW feature allows stability at the low end of the frequency input range while maintaining the high responsiveness of a traditional F to V unit.



To review the 5D internal parameters, press the 5D Param button. This page allows the user to review the module for correct parameters pertaining to gain, span adjustment, and offset values. This panel is useful in case user wants to "tweak" the 5D parameters to achieve proper analog output values against the live analog signal at the rear panel of the 4500 Instrument. The magnitude by which a parameter field can be increased or decreased is set at the Count by field.

Count by: This field increments the numeric weight of the Up and Down buttons that can be used for adjustment of entry values of other parameters within this setup page. The resolution of the Count by field is dependent on the parameter field that is being adjusted.



Module Output Offset: This field allows the user to adjust the 5D40 analog output to zero or offset value when the sensor input is zero or to a known offset value for the application. The adjustment value range for the Module Output Offset is +/- 20.00 percent of full scale. Initial value is set by the Offset entry in the second panel of this configuration setup.

Module Scale Factor: This field allows the user to do fine adjustments on the 5D40 analog full scale output value, which is typically adjusted to 5.000Vdc. The Module Scale Factor value can be adjusted from 1.0000 to 1.5999, and will decrease the magnitude of the analog output as the Module Scale Factor value increases. The initial value is set given the Sensor Frequency in Hertz entered in the second panel as calculated by the 4500 instrument to achieve 5.000Vdc analog output from the 5D40 Module.

Module Gain Range: The Range field allows the user to do course gain adjustment on the 5D40 module to achieve the proper rough amplitude of the analog output value to near 5.000Vdc analog output from the 5D40 module (Module Scale Factor does the fine adjustment). Step thru the different ranges of the module by pressing the Module Gain Range field and using the Up and Down buttons. Note that if the Module Gain Range is changed, the Module Scale Factor and Module Output Offset may need to be corrected if the goal is to have a specific analog output value present on the rear connection of the 4500 instrument.



Module 5D64 DC Voltage ConditionerThe 5D64 Main menu page allows the user to edit the Tag name and the Legend information. This information is transferred to and from the Editor > Edit a channel setup. The user may change the Tag name and the Legend information and update the Editor information for the specific channel. Press the field associated with Tag or Legend and a keyboard pops up allowing the user to enter up to eight character title or name. Below the Tag and Legend information are specific parameters of the 5D module that need to be configured. Press Next at anytime to proceed to the next sequence panel, Last to return to the previous menu or OK to exit and return to the main menu.


Analog Filter "B" (to Output): Press to select the low pass filter which will be utilized for the "live" Analog Output at the instrument's rear panel.

Digital Smoothing: This field will activate a numeric keypad which allows the user to enter a smoothing factor number from 0 to 9 for noise reduction – readability of the last digit of the digital data reading by eliminating or reducing the digital "bobble" effect of the last active digit in the channel. This entry does not affect the analog output signal as noted in the Analog Filter "A" or "B" as described above.




The second setup panel for the 5D64 module involves the electrical and engineering unit's parameters of the sensor that is connected to the module. The sensor reading is displayed at the top right corner to monitor the setup process. This setup page allows the user to enter the following parameters:

Full Scale: This field allows the entry of a numeric value that will represent the maximum or full scale value of the sensor that is connected to the 5D module. This value was initially set when the data entry was made under Editor > Edit a channel setup > Input Full Scale in Legend units. This entry can be changed, if needed, and the entry change will be updated in the Editor Menu. For a DC Voltage conditioner, the Full Scale value will typically, but not necessarily have to be, the full measurement of the sensor. In the case of a DC to DC LVDT or String Potentiometer, this would be the full stroke of the sensor. If the sensor was over-sized for the application, a different Full Scale value can be used. For example, if the sensor was a DC to DC LVDT transducer with a +/- 1.0000 inch of travel, the full scale entry would typically be 1.0000 or 1.000 depending on the user's resolution of the data. However, if the application measurement range was +/- 0.5000 using the same probe, then a 0.5000 value should be entered. Note that the sensor voltage input value will need to be adjusted proportionally as well as below, if a full scale value was reduced or increased.



Sensor Sensitivity: This numeric field allows the user to enter the electrical characteristics of the sensor at its full scale engineering unit's length, as entered in the Full Scale field. This number is entered as DC Voltage expected at full scale. It is recommended that the user refer to the data sheet or calibration sheet for this information since this figure is documented by most sensor manufacturers. Look for the full scale sensitivity heading typically published as Volts per inch or for the supply voltage to the senor, depending on the device utilized for the application. For example, a 1.0000 inch DC to DC Probe with its catalog Sensor Sensitivity information at 10.000Vdc = 1.0000 inches, would result in an entry of 10.000 (DC Volts) in the Sensor Sensitivity field. The 4500 instrument uses this DC Voltage entry in its calibration formula to set the amplifier range of the 5D module. Going by the same sensor example using the +/0.5000 inch value to achieve a different full scale range, the DC Voltage entry value would be 5.000 (DC Volts) which would double the gain of the module. The Sensor Sensitivity has a direct effect on the live analog output signal at the rear of the instrument which is 5.000Vdc at Full Scale.

Offset: This numeric entry is for any engineering units offset to reference the reading to a known offset or zero value, and to eliminate any offset error associated with the sensor or its mounting. Refer to the calibration sheet of the sensor for zero or balance offsets that may be present. This entry will affect the electrical offset of the live analog output at the rear panel of the instrument.

Press Next to continue.



To review the 5D internal parameters, press the 5D Param button. This page allows the user to review the module for correct parameters pertaining to gain, span adjustment and offset values. This panel is useful in case user wants to "tweak" the 5D parameters to achieve proper analog output values against the live analog signal at the rear panel of the 4500 Instrument. The magnitude by which a parameter field can be increased or decreased is set at the Count by field.

Count by: This field increments the numeric weight of the Up and Down buttons that can be used to adjust entry values of the other parameters within this setup page. The resolution of the Count by field is dependent on the parameter field that is being adjusted.

Module Input Offset: This field allows the user to adjust the 5D64 analog output to zero or offset value when the sensor input is zero or to a known offset value for the application. The adjustment value range for the Module Input Offset is +/- 20.00 percent of full scale. Initial value is set by the Offset entry in the second panel.

Module Scale Factor: This field allows the user to do the fine adjustments on the 5D64 analog full scale output value, which is typically adjusted to 5.000Vdc. The Module Scale Factor value can be adjusted from 1.0000 to 1.5999, and will decrease the magnitude of the analog output as the Module Scale Factor value increases. Initial value is set given the Sensor Sensitivity DC Volts value entered in the second panel as calculated by the 4500 instrument to achieve 5.000Vdc analog output from the 5D64 Module.

Module Gain Range: The Range field allows the user to do coarse gain adjustment on the 5D64 module to achieve the proper rough amplitude of the analog output value to near 5.000Vdc analog output from the 5D64 module (Module Scale Factor does the fine adjustment). Step thru the different ranges of the module by pressing the Module Gain Range field and using the Up and Down buttons. Note that if the Module Gain Range is changed, the Module Scale Factor and Module Input Offset may need to be corrected if the goal is to have a specific analog output value present at the rear connection of the 4500 instrument.

Negative Symmetry: The Negative Symmetry entry allows the user to adjust the negative full scale value on the input so the reading is symmetrical between the Positive Full Scale (as entered in previous menus) and the Negative Full Scale value. The Symmetry adjustment range is +/-



2.00 percent of full scale. Press OK to exit or press Last to return to the Phase Adjustment menu.

Module 5D70 DC Strain GageThe 5D70 Main menu page allows the user to edit the Tag name and the Legend information. This information is transferred to and from the Editor > Edit a channel setup. The user may change the Tag name and the Legend information and update the Editor information for the specific channel. Press the field associated with Tag or Legend and a keyboard pops up allowing the user to enter up to eight character title or name. Below the Tag and Legend information are specific parameters of the 5D module that need to be configured. Press Next at anytime to proceed to the next sequence panel, Last to return to the previous menu or OK to exit and return to the main menu.



Excitation Voltage: Press to select 2, 5 or 10Vdc. This will set the 5D70 module's excitation voltage level to the DC Strain gage transducer connected to the conditioner.



Digital Smoothing: This field will activate a numeric keypad which allows the entry of a smoothing factor number from 0 to 9 for noise reduction – readability of the last digit of the digital data reading by eliminating or reducing the digital "bobble" effect of the last active digit in the channel. This entry does not affect the analog output signal as noted in the Analog Filter "A" or "B" as described above.





Full Scale: This field allows the entry of a numeric value that will represent the maximum or full scale value of the sensor that is connected to the 5D module. This value was initially set when the data entry was made under Editor > Edit a channel setup > Input Full Scale in Legend units. This entry can be changed, if needed, and the entry change will be updated in the Editor Menu. For a DC Stain Gage conditioner for load, torque, pressure, etc., the Full Scale value will typically, but not necessarily have to be, the full rating of the sensor. If the sensor was over-sized for the application, a different Full Scale value can be used. For example, a Daytronic 400-500 lbs. load transducer will have a full scale entry of typically 500.0, depending on the user's resolution of the data. However, if the application measurement range was 200.0 lbs, then a value of 200.0 should be entered. When this is done, the user needs to adjust the sensor sensitivity value for the reduced full scale value to take advantage of the analog gaining of the signal.

Sensor Sensitivity: This numeric field allows the user to enter the electrical characteristics of the sensor at its full scale engineering unit's load – strain value as related to the entered Full Scale field. The Sensor Sensitivity value is entered as milli-volts per volt (mV/V) expected at full scale. It is recommended that the user refer to the data sheet or calibration sheet for this information as documented by most sensor manufacturers. Look for the information under the full scale sensitivity heading typically published as mV/V rating at engineering full scale of X. For example, a Model 400-500 Load cell with its catalog Sensor Sensitivity number of 2.000 mv/V at 500 lbs., would have a 2.000 value entered into the Sensor Sensitivity field. This value will be used by the 4500 to automatically set the amplifier gain range of the 5D module. To re-scale the application using the same load cell but at a 200 lbs. full scale value, then the Sensor Sensitivity value would have to be 0.800 mv/V, which is the proportional difference in the full scale values to the mv/V sensitivity value. The Sensor Sensitivity has a direct effect on the live analog output signal at the rear panel of the instrument which is 5.000Vdc at Full Scale.

Offset: This numeric Offset field allows the user to enter, in engineering units, an offset value to reference the data reading to a known a zero value. This is typically indicated on the manufacturer's calibration sheet that accompanies the transducer under the zero balance or offset value. The Offset value will affect the electrical offset of the live analog output at the rear panel of the instrument and has an authority of +/- 20.00 percent of the full scale value.



To review the 5D internal parameters, press 5D Param button. This page allows the user to review the module for correct parameters pertaining to gain, span adjustment and offset values. This panel is useful in case the user wants to "tweak" the 5D parameters to achieve proper analog output values against the live analog signal at the rear panel of the instrument. The magnitude by which a parameter field can be increased or decreased is set at the Count by field.


Module Input Offset: This field allows the user to adjust the 5D70 analog output to zero or offset value when the sensor input is zero or to a known offset value for the application. The adjustment value range for the Module Input Offset is +/- 20.00 percent of full scale. Initial value is set by the Offset entry in the second panel.

Module Scale Factor: This field allows the user to do fine adjustments on the 5D70 analog full scale output value, which is typically adjusted to 5.000Vdc. The Module Scale Factor value can be adjusted from 1.0000 to 1.5999, and will decrease the magnitude of the analog output as the Module Scale Factor value increases. Initial value is set given the Sensor Sensitivity mV/V value entered in the second panel as calculated by the 4500 to achieve a 5.000Vdc analog output from the 5D70 Module.




Negative Symmetry: The Negative Symmetry entry allows the user to adjust the negative full scale value on the input so the reading is symmetrical between the Positive Full Scale (as entered in previous menus) and the Negative Full Scale value. The Symmetry adjustment range is +/- 2.00 percent of full scale.

Shunt + and Shunt -: These buttons are used to switch in the shunt calibration resistor (if properly wired and installed; refer to Appendix C Sensor Wirings) in order to activate and provide a simulated input to the 5D70 conditioner. This value is typically provided on most manufacturer's transducer data sheet or the user may use a known shunt calibration value as an electrical check for the transducer wiring and amplifier input. The Shunt + and Shunt - buttons work on a push/push concept. To activate the shunt calibration value (positive or negative), press the appropriate button. The data value reading should respond accordingly. Pressing the same button will release the shunt value. Ensure that the shunt calibration activation is de-activated prior to exiting this menu page using the OK button.



Module 5D78 AC Strain GageThe 5D78 Main menu page allows the user to edit the Tag name and the Legend information. This information is transferred to and from the Editor > Edit a channel setup. The user may change the Tag name and the Legend information and update the Editor information for the specific channel. Press the field associated with Tag or Legend and a keyboard pops up allowing the user to enter up to eight character title or name. Below the Tag and Legend information are specific parameters of the 5D module that need to be configured. Press Next at anytime to proceed to the next sequence panel, Last to return to the previous menu or OK to exit and return to the main menu.

Excitation Frequency: Press to select 3.28, 5 or 10 KHz. This will set the modulated excitation frequency that is required by the AC Transducer. It will also affect the highest filter setting that the module can accommodate for the given excitation frequency.



Digital Smoothing: This field will active a numeric keypad which allows the user to enter a smoothing factor number from 0 to 9 for noise reduction – readability of the last digit of the digital data reading by eliminating or reducing the digital "bobble" effect of the last active digit in the channel. This entry does not affect the analog output signal as noted in the Analog Filter "A" or "B" as described above.




The second setup panel for the 5D78 module involves the electrical and engineering unit's parameters of the sensor that is connected to the module. The sensor reading is displayed at the top right corner to monitor the setup process. This setup page allows the user to enter the following parameters:

Full Scale: This field allows the entry of a numeric value that will represent the maximum or full scale value of the sensor that is connected to the 5D module. This value was initially set when the data entry was made under Editor > Edit a channel setup > Input Full Scale in Legend units. This entry can be changed, if needed, and the entry change will be updated in the Editor Menu. For an AC Stain Gage conditioner for load – torque applications, etc., the Full Scale value will typically, but not necessarily have to be, the full rating of the sensor. If the sensor was over-sized for the application, a different Full Scale value can be used. For example, a Rotary Torque Transducer rated for 1000 Lb-In would typically have 1000 as full scale entry, depending on the user's resolution of the data. However, if the application measurement range was 500.0 lbs., then a value of 500.0 should be entered. When this is done, the user needs to adjust the sensor sensitivity value for the reduced proportional full scale value to take advantage of the analog gaining of the signal.



Sensor Sensitivity: This numeric field allows the user to enter the electrical characteristics of the sensor at its full scale engineering unit's load/torque – strain value, as related to the entered Full Scale field. The Sensor Sensitivity value is entered as milli-volts per volt (mV/V) expected at full scale. It is recommended that the user refer to the data sheet or calibration sheet for this information, as documented by most sensor manufacturers. Look for information under the full scale sensitivity heading typically published as mV/V rating with full scale value of "X". The 1000 Lb-In torque transducer with its catalog Sensor Sensitivity number of 2.000 mv/V at 1000 Lb-In, would have a 2.000 value entered into the Sensor Sensitivity field. This value will be used by the 4500 to automatically set the gain amplifier range of the 5D78 module. To re-scale the application using the same torque sensor but at 500 Lb-In full scale value, the Sensor Sensitivity value would have to be 1.000 mv/V which is the proportional difference in the full scale values to the mv/V sensitivity values. The Sensor Sensitivity value has a direct effect on the gain of the live analog output signal at the rear panel of the instrument which is 5.000Vdc at Full Scale.

Offset: This numeric Offset field allows the user to enter, in engineering units, an offset value to reference the data reading to sensors known zero value. This is typically indicated on the manufacturer's calibration sheet that accompanies the transducer under the zero balance or offset value category. The Offset value will affect the electrical offset of the live analog output at the rear panel of the instrument and has an authority range of +/- 20.00 percent of the full scale value.

Press Next to proceed to the following Phase Adjustment menu of the 5D78 module. The Phase Adjustment panel allows the user to increment (Up) and decrement (Down) the demodulator phase adjustment of the 5D78 module



to synchronize with the modulator (excitation) frequency as set in the previous menu. This phase adjustment compensates for cable length – capacitance and transformer characteristics within the transducer. The phase adjustment window for the 5D78 is +/- 39 degrees. Follow the displayed instructions prompting the user to apply a full scale input to the transducer. While monitoring the Current Reading Value, as displayed on the instrument, use the Up and Down buttons to adjust and achieve the largest data reading. Once the Peak amplitude is obtained, the sensor is "phased" properly and absolute calibration of the sensor and conditioner is completed.

To review the 5D internal parameters, press 5D Param button. This page allows the user to review the module for correct parameters pertaining to gain, span adjustment and offset values. This panel is useful in case user wants to "tweak" the 5D parameters to achieve proper analog output values against the live analog signal at the rear panel of the 4500. The magnitude by which a parameter field can be increased or decreased is set at the Count by field.


Module Input Offset: This field allows the user to adjust the 5D78 analog output to zero or offset value when the sensor input is zero or to a known offset value for the application. The adjustment value range for the Module



Input Offset is +/- 20.00 percent of full scale. Initial value is set by the Offset entry in the second panel.

Module Scale Factor: This field allows the user to do fine adjustments on the 5D78 analog full scale output value, which is typically adjusted to 5.000Vdc. The Module Scale Factor value can be adjusted from 1.0000 to 1.5999, and will decrease the magnitude of the analog output as the Module Scale Factor value increases. Initial value is set given the Sensor Sensitivity mV/V value entered in the second panel as calculated by the 4500 instrument to achieve 5.000Vdc analog output from the 5D70 Module.


Negative Symmetry: The Negative Symmetry entry allows the user to adjust the negative full scale value on the input so the reading is symmetrical between the Positive Full Scale (as entered in previous menus) and the Negative Full Scale value. The Symmetry adjustment range is +/- 2.00 percent of full scale.

Shunt + and Shunt -: These buttons are used to switch in the shunt calibration resistor (if properly wired and installed; refer to Appendix C Sensor Wirings) in order to activate and provide a simulated input to the 5D78 conditioner. This value is typically provided on most manufacturer's transducer data sheet or the user may use a known shunt calibration value as an electrical check to the transducer wiring and amplifier input. The Shunt + and Shunt - buttons work on a push/push concept. To activate the shunt calibration value (positive or negative), press the appropriate button. The data value readings should respond accordingly. Pressing the same button will release the shunt value. Ensure that the shunt calibration activation is de-activated prior to exiting this menu page using the OK button.




Two-Point Calibration Process


The calibration process that was entered during the setup of a 5D module (as discussed in the previous section) declared the parameters that provide the conditioner and instrument with the gain, zero and setup conditions for the analog-based 5D module front end signal to the 4500 instrument. This is referred to as "Absolute" calibration since the sensor and its characteristics data being entered are known based on factual data (calibration sheet, catalog, etc.). The two-point calibration section competes the process by aligning the digital formula of the Y=mX + B to the analog value from the 5D as configured. Entry of the two-point calibration data affects only the digital readout of that specific channel, not the analog output signal.

To begin the process, press Calibration > Two-Point Calibration (Channel 1 thru 4), and then select the Channel – Module (1 thru 4) wherein the two-point calibration process will be performed. The following display pages appear during the touch entries:



Once a 5D module is selected for calibration, the following display page appears. Follow the instructions as displayed:

Step ActionOffset – Zero Point

1 Set the Sensor input for a Zero or Offset Value. a. Relax, unload or position the sensor for zero condition.

Observe the data reading at the top right of the page. The reading should be near zero or tracking to a known offset value that is a condition of the user application.

2 Enter the desired value in Legend units for the Offset Value.a. Typically this will be a zero value, however if the user wishes

to enter an offset or permanent Tare value, this can be done at this point.

3 Press the Offset button.a. This will store the entered value into the Y=mX + B formula

under the BEE term.Span – Slope Point

4 Set the Sensor input for Full Scale Value.a. This is to prompt the user to apply a full-scale load,

displacement, or other transducer input condition to a valid position to provide a valid slope term to the equation. Typically this would be the full scale value of the transducer or the nominal operating value of the transducer, and should be at least 60 -100 percent of the transducer working range for proper accuracy and resolution operation.



Step Action5 Enter the desired value in Legend units for the Full Scale Input.

a. Enter the known span or full scale value of the transducer as known in step 4.

6 Press the Span button.a. This will store the slope or span term into the Y=mX+B

formula under the EMM term.

NOTE: If the stimulated input to the conditioner is not sufficient, meaning there is not enough amplitude of the signal from the zero point to the span point, the 4500 instrument will display a "Could not calibrate channel, insufficient input". This indicates that the user did not enter a correct "span" value or the input's magnitude is too low.

The two-point calibration sequence menu is identical for all four inputs – Channels 1 thru 4. To calibrate another channel, other than the one that is being displayed, press the Next button or the Last button to sequence to the appropriate data channel to calibrate.

NOTE: The user can repeat the process as needed, however, keep in mind that whenever the Offset or the Span button is selected, the value that resides in the number field will be loaded into the BEE or EMM term as determined by the button that was pressed. If the incorrect sequence is entered, this may cause odd or incorrect readings. For example, the reading stays at zero no matter what stimulation is given to the transducer. This would indicate that the BEE and the EMM terms are the same resulting in a zero or fixed numeric value. To reset to the originally stored EMM term and a BEE term of zero, press the Reset button.

7 Depending on how user wants to proceed, press:a. OK to exit the two-point calibration routine;b. Next to sequence to the next input channel; c. Last to return to the last input channel.





CHAPTER 7 Logic Control Functions

Logic Control Bits for Executable Commands and Executable Touch Button Control Functions

Logic Inputs and OutputsThe Model 4500 has eight logic inputs (1 thru 8) and eight logic outputs (9 thru 16) which may be used for several functions including:

- Input functions- Outputs for control- Limit violation responses from channel data via High – In between –

Low conditions- Triggering via EXECUTE (EXU) and EXECUTE NOT (EXU/) command- Alarm indication on the display panel

Electrical access to the Input/Output logic bits are obtained via the signal input connectors on the rear panel of the 4500 instrument. Logic inputs and outputs are bias by Vcc and indicate that an active DC voltage between 5Vdc and 24Vdc is required for activation control.

Input Logic FunctionsThe 4500 instrument has eight logic inputs, 1 thru 8, which are accessible via the rear panel of the instrument. Logic Inputs are monitored and updated once each scan cycle. These eight logic inputs can also be configured by the user to activate command functions using EXECUTE (EXU) and EXECUTE NOT (EXU/) statements.

Output Logic FunctionsThe 4500 instrument has eight logic outputs, 9 thru 16, which are accessible via the rear panel of the instrument. Logic Outputs are updated once each scan cycle. These eight logic outputs can also be configured by the user to activate command functions using the EXECUTE (EXU) and EXECUTE NOT (EXU/) statements. Output bits can be configured for

Logic Control Functions


latching or non-latching via the the Editor > Instrument Editor Menu > Edit a bit setup or via the computer interface port using the LAT and RLS commands. Refer to Bit Logic Information in Appendix D Syntax Description Tables for additional information.

Limit ControlEach data channel within the 4500 instrument can be configured with a HIGH limit and a LOW limit setting using the front panel control menu under the Editor > Instrument Editor Menu > Edit a channel setup or configured using the computer interface with the commands "HIL" and "LOL". Refer to Appendix D Syntax Description Tables for description. Using a HIGH Limit Threshold and a LOW Limit threshold creates three limit zones with each data channel – High, In Between and Low limits monitored zones. When setting the limit control via the front panel, the user can enter the limit thresholds and the logic bit which will be activated when that data channel is within the zones indicated. The logic bits that are available are the output bits 9 thru 16 as well as the pseudo bits 17 thru 64. Limit zones are activated when the numeric value exceeds the limit threshold i.e., a High Limit value of 30.00 will activate the limit zone when the data reading is 30.01 or greater. Other Data channels may use the same logic bit, in which case the bit is "or-ed" together, so when any assigned data channel limit is activated, the common bit will turn on or true. The same can be said when all assigned data channel limits are not within the activation zone; the bit will be off or false. Logic bits 9 thru 16 and pseudo bits 17 thru 64 can be latching or non-latch depending on the user configuration. Refer to Bit Logic Information in Appendix D Syntax Description Tables for the command syntax for LAT and RLS.


Triggering via Execute (EXU) and Execute Button (EXB) Command

Triggering via Execute (EXU) and Execute Button (EXB) Command

Execute (EXU) and Execute Not (EXU/) CommandsWithin the 4500 instrument are command statements which allow the user to configure standard 4500 series MNEMONIC COMMANDS. These commands will be executed immediately and automatically upon detection of pre-defined internal logic events – specifically upon detection of LIMIT CONDITIONS, LOGIC INPUTS, COMPUTER COMMAND or TOUCH ACTIVATION COMMANDS.

There are sixteen individual EXECUTE (EXU) command statements which are triggered from the LOW to HIGH transition of bits 1 thru 16. These same bits can have an EXECUTE NOT (EXU/) command statement which is triggered when the assigned bit goes from a HIGH to a LOW transition. Each command string EXECUTE and EXECUTE NOT can have up to 32 characters in length including the ":" colon character. The colon is used to separate command statements as in the following example:

EXU1=PAG=2:CHN5=1000:TAR4=00.00

EXU/1=PAG=4:BIT12=1:HIL2=100.0

In this example, where input logic bit 1 goes from a LOW (0Vdc) to a HIGH (Vcc), the 4500 will go to display page 2, command Channel 5 to equal 1000 and Tare Channel 4 to 00.00.

When logic Input bit 1 goes from a High (Vcc) to a Low (0Vdc), the 4500 will display page 4, turn on bit 12 and set the high limit on channel 2 to 100.0.

Using the Execute and Execute Not commands allow the user to create control configuration within the application. Execute and Execute Not commands are serviced every scan cycle following the order in which they are entered, with Execute 1 being serviced first, followed by Execute 2, and so forth. Execute Not commands are serviced after the Execute statements in logical order starting with Execute Not 1.

NOTE The EXECUTE command statements must be entered via the computer interface port due to the flexibility and infinite structure of the command. Refer to Chapter 8 Computer Interfacing and Command Structure.

Logic Control Functions


Alarm Indication on the Display PanelThe Input/Output logic bits 1 thru 16 and the pseudo logic bits 17 thru 64 can be utilized as display "instruments" using the "Edit a bit setup" and the "Edit Configurable Page" functions within the Editor menu. Any of the logic bits can be displayed on any configurable page to provide operator/user feedback for bit status, alarming, indication and limit violations. For configuration and operation of the logic bits, refer to the "Edit a Bit Setup" section in Chapter 5 Display Page Configuration.

Execute Button (EXB) CommandThe 4500 instrument has up to 32 Execute Touch buttons (EXB1 thru EXB32) which are configured via the "Edit Configurable Page" function under the Instrument Editor Menu. Execute Buttons are touch only type of buttons, wherein every time the menu button is touched or pressed, the EXB command statement configured for that button will activate a command string (Execute Touch Buttons do not have a "Not" activation mode). The command string can be 32 characters long, separated by ":" colons similar to the EXE command statement illustrated above. Execute Touch Buttons are serviced immediately upon detection of a touch or press, and can include any syntax command. Refer to Appendix D Syntax Description Tables. Execute Touch Buttons (EXB) can be common within different configurable pages and can have different tag or label names associated with that page. However, the touch command string (EXB) assigned to the Execute Touch Button will be common throughout the configured pages. An example of an Execute Touch Button would be:

EXB6=PAG=10:BIT14=1

In this example, when the Touch Button number 6 is touched, Page 10 will be displayed and the output bit number 14 will turn on.

NOTE The EXECUTE Touch Button (EXB) command statements must be entered via the computer interface port due to the flexibility and infinite structure of the command. Refer to Chapter 8 Computer Interfacing and Command Structure.


CHAPTER 8 Computer Interfacing and Command StructureStandard Command and Response Syntax

Computer Interface CommandThe Model 4500 contains two communication ports for interfacing with external devices over ASCII or HTML protocol. Currently the only active port available is the three-wire, RS232 port located at the rear panel of the instrument. This port is a software handshake port utilizing "ACK" and "NAK" responses to ASCII commands. The port has a fixed hardware protocol of 19.2Kbaud, 8 data bits, 1 stop bit and no parity. The 4500 Computer Interface port can service one command at a time. The command statement will be acknowledged as being accepted with the response of the valid data requested – "ACK" for acknowledgement of the command or "NAK" for no acknowledgment or recognition of the command received prior to the carriage return being detected.

Users can interface with the RS-232 Computer Interface Port using the Daytronic UtiliPAC410 Windows-based software package, Windows Hyper-Terminal program, or any software package that allows the interface port to communicate over ASCII command and response format. Valid commands can be found in Appendix D Syntax Description Tables. Access to all setup and configuration data is available from each 5D module installed as well as from the 4500 instrument setup itself.

The "terminal emulation" program (either conventional or customized) can be used to issue standard mnemonic commands to the 5D or 4500 instrument. An example of this command format and response is as follows, based on an inquiry as to the value of the Analog Input connected to the 5D Module on Channel one of the instrument:

Command Sent: CHN1[CR] where [CR] represents an ASCII carriage return

Response Reply: 1.234[CR] where 1.234 is the engineering units value for Analog Input Channel One

Computer Interfacing and Command Structure


If the command was not a valid command sent, the 4500 instrument, upon recognition of the carriage return value, would send a "NAK" response back to the sending device indicating non-acknowledgement or inability to recognize the requested command.

An example of a command being sent to the 4500 that is not requesting data but is instructing or configuring the instrument would be as follows:

Due to the integration of the Daytronic Model 5D Signal Conditioning Modules within the 4500 mainframe, communication with the 5D Modules can also be made thru the 4500 Computer Interface Port. To accomplish a direct form of communications with the 5D Module, the module must be "OPN" opened with its serial number tag. To query the unit for the serial number tag, enter the following command:

Once the serial number is known for the 5D module with which the user wishes to communicate directly, enter the command "OPN=D385[CR]". This will open communications with the specific 5D Module for command and response communications. Note that any manipulation of the 5D parameters will affect the operation of the specific 5D module. The 4500 meter will not recognize these changes until the 4500 meter uploads the values during a "re-editing" of the channel values from the Editor page of the 4500 unit or thru uploading of the UtiliPAC410 software in the system.

Command Sent: BIT16=1[CR] command to turn "ON" Output Bit 16Response Reply: ACK[CR] acknowledgement that Bit 16 was

commanded "ON"

Command Sent: SLTx[CR] will return the serial number for the 5D module in slot number x. Where x is the slot position 1 thru 4.

Response Reply: D385[CR] returns the serial number of the 5D module in slot x

Daytronic Model 4500 User Guide A-1

Model 4500 Optional Accessories

This appendix lists the optional accessories for the Model 4500 available at Daytronic. To order, contact the Daytronic Customer Service Department at:

Signal Conditioner ModulesModel 5D30 LVDT Conditioner Module Model 5D40 Frequency Conditioner Module Model 5D64 DC Voltage Conditioner Module Model 5D70 DC Strain Gage Conditioner Module Model 5D78 AC Strain Gage Conditioner Module Model 5DBKP Blanking Panel

Connectors and CablesModel 5DCP03 3-Pin Power Input Connector Model 5DCC03 3-Pin RS-232 Connector Model 5DC05 5-Pin Logic-Analog Connector Model 5DC06 6-Pin Logic Connector Model 5DC10 10-Pin Transducer Connector Model 5DSIC232 Computer Interface Cable

Power Supplies (Universal AC to 24 Vdc)Model 5DPS10 50 Watt DIN-Mount Power SupplyModel 5DPW50 50 Watt In-Line Power Supply

Rack Mount Kit – 19"Model RMK-4501 19" Rack Mount Kit – 1 Unit Model RMK-4502 19" Rack Mount Kit – 2 Units

Daytronic Corporation2566 Kohnle DriveMiamisburg, Ohio 45342

Telephone: 1-800-668-4745 or 937-866-3300Fax: 937-866-3327E-mail: [email protected]

Appendix A Optional Accessories

Optional Accessories

A-2 Daytronic Model 4500 User Guide


Daytronic Model 4500 User Guide B-1

Model 4500 Technical Specifications

Housing Panel mount; Rack mount4.73” height x 7.75” width x 6.57” depth

Connections removable screw terminal, suppliedPower Requirements 24 Vdc +/-10%; 1.0 A max.Operating Temperature Range

-10° C to 40° C (14° F to 104° F)

Operating Relative Humidity

95%, noncondensing

Transducer Types 4500 accommodates up to four (4) modules types (Refer to the appropriate 5D manual for detailed information concerning the signal conditioners; The 5D manuals are available from Daytronic or visit the website at www.daytronic.com)

5D30: AC Excitated LVDT (4.5 or 6 wire) 16 to 2500mv/V

5D40: Frequency, full scale ranges from 200Hz to 400KHz

5D64: DC Voltages, full scale ranges from 0.05 to 150Vdc

5D70: DC Strain, full scale ranges from 0.1 to 16mv/V

5D78: AC Strain, full scale ranges from 0.5 to 4.5mv/V

Logic I/O 8 Inputs & 8 Outputs, individually controlledNominal 0 to Vcc, where Vcc is 5 to 24Vdc. Vcc = True condition (logic 1). Internal pull down resistor of 4.7 L Ohm. All inputs assume Logic 0 state in absence of connection. Logic signal inputs can be used for relay/contact closures, quadrature inputs, frequency inputs – up to 10KHz.

Display 1/4 VGA LCD; 320 x 240 Color with touch overlayScan Speed 6KHz per channel

Appendix B Technical Specifications

Technical Specifications

B-2 Daytronic Model 4500 User Guide

A/D 16 Bit, floating point; Data is in fixed engineering units format

Accuracy +/- 0.02% after calibration of 5D modulesCommunications Ethernet (10/100BaseT) with HTML protocol;

RS232 – ASCII command and response syntaxAnalog Outputs Four (4) Live originating from the “B” output of the

5D module, +/- 0 to 5Vdc with 20% over-range; Four (4) Digitally controlled analog outputs of +/- 0 to 10Vdc originating from the cross channel math channel/s. DAC resolution is +/- 1mv, max load - 20ma each.

Analog Filtering Per 5D Module, selectableInternal 10 Point Linearization

Programmable for the 5D input signal

Onboard Memory Storage

256 MB for setups and data

System Time Clock 1 Second resolution, recorder time 1ms resolution

Daytronic Model 4500 User Guide C-1

5D Conditioning Module Types

This section contains instructions and wiring diagrams describing how to connect the sensors in the Model 4500 unit to the appropriate 5D conditioning modules. The wiring configurations should assist users in connecting the 5D module type appropriate for their application.

The Model 4500 can accommodate up to four (4) optional 5D conditioners. The conditioning modules operate independently of each other when connected to the 4500. Each 5D module has different terminal connections which allow the instrument to operate with the various sensors/transducers and to process signals in a wide range of measurement applications.

Refer to the next pages for the sensor wiring configuration specific to each 5D Module – Module 5D30 AC LVDT, Module 5D40 Frequency Conditioner, Module 5D64 Voltage Conditioner, Module 5D70 DC Strain Gage, and Module 5D78 AC Strain Gage.

Refer to the illustrations in Chapter 2 Installation for information and location of the various connectors at the rear panel of the 4500 unit.

Refer to the appropriate 5D manual for detailed information concerning the signal conditioners. The 5D Command and Response Syntax for the individual modules can also be obtained from the respective 5D manuals. The 5D manuals are available from Daytronic or visit the website at www.daytronic.com.

Preparatory to Sensor Wiring Setup

The 4500 should be handled with care. After unpacking the unit, verify that all items ordered have been accounted for. Contact Daytronic Customer Service if any items are missing or damaged.

Position the 4500 on a dry, flat surface or mount with the proper brackets or in an appropriate enclosure. Access to the power, measurement and communication connections is necessary.

Appendix C Sensor Wirings

Sensor Wirings

C-2 Daytronic Model 4500 User Guide

WARNINGDeath, serious injury, or fire hazard could result from improper connection of this instrument. Read and understand this manual before connecting this instrument. Follow all installation and operating instructions while using this instrument.

Connection of this instrument must be performed in compliance with the National Electrical Code (ANSI/NFPA 70-2008) and any additional safety requirements applicable to your installation.




La conexión de este instrumento debe ser hecha de acuerdo con las normas del Código Eléctrico Nacional (ANSI/NFPA 70-2008) de EE. UU., además de cualquier otra norma de seguridad correspondiente a su establecimiento.

La instalación, operación y mantenimiento de este instrumento debe ser realizada por personal calificado solamente. El Código Eléctrico Nacional define a una persona calificada como “una que esté familiarizada con la construcción y operación del equipo y con los riesgos involucrados.”



Sensor Wirings

AVERTISSEMENTSi l'instrument est mal connecté, la mort, des blessures graves, ou un danger d'incendie peuvent s'en suivre. Lisez attentivement ce manuel avant de connecter l'instrument. Lorsque vous utilisez l'instrument, suivez toutes les instructions d'installation et de service.Cet instrument doit être connecté conformément au National Electrical Code (ANSI/NFPA 70-2008) des Etats-Unis et à toutes les exigences de sécurité applicables à votre installation.Cet instrument doit être installé, utilisé et entretenu uniquement par un personnel qualifié. Selon le National Electrical Code, une personne est qualifiée si “elle connaît bien la construction et l'utilisation de l'équipement, ainsi que les dangers que cela implique.”Le personnel qualifié qui travaillent dessus ou s'approchent des conducteurs électriques activés exposés doit suivre des pratiques en matière et des procédures reliées par sûreté applicable de travail comprenant le matériel de protection personnel approprié conformément à la norme pour des conditions de sûreté électriques pour les lieux de travail des employés (ANSI/NFPA 70E-2009) des Etats-Unis et toutes les conditions de sûreté additionnelles de lieu de travail applicables à votre installation.

WARNUNGDer falsche Anschluß dieses Gerätes kann Tod, schwere Verletzungen oder Feuer verursachen. Bevor Sie dieses Instrument anschließen, müssen Sie die Anleitung lesen und verstanden haben. Bei der Verwendung dieses Instruments müssen alle Installation- und Betriebsanweisungen beachtet werden.Der Anschluß dieses Instruments muß in Übereinstimmung mit den nationalen Bestimmungen für Elektrizität (ANSI/NFPA 70-2008) der Vereinigten Staaten, sowie allen weiteren, in Ihrem Fall anwendbaren Sicherheitsbestimmungen, vorgenommen werden.Installation, Betrieb und Wartung dieses Instruments dürfen nur von Fachpersonal durchgeführt werden. In dem nationalen Bestimmungen für Elektrizität wird ein Fachmann als eine Person bezeichnet, welche “mit der Bauweise und dem Betrieb des Gerätes sowie den dazugehörigen Gefahren vertraut ist.”Qualifiziertes Personal, das an bearbeiten oder herausgestellte angezogene elektrische Leiter sich nähern, muß anwendbare Sicherheit bezogener Arbeit Praxis und Verfahren einschließlich passende persönliche schützende Ausrüstung gemäß dem Standard für elektrische Sicherheitsauflagen für Angestellt-Arbeitsplätze (ANSI/NFPA 70E-2009) der Vereinigten Staaten und alle zusätzlichen Arbeitsplatzsicherheit- sauflagen folgen, die auf Ihre Installation anwendbar sind.

Sensor Wirings


SAFETY PRECAUTIONSThe following safety precautions must be followed whenever any type of sensor connection is being made to the Model 4500.

• Wear proper Personal Protective Equipment, including safety glasses and insulated gloves when making connections to power sensors.

• Hands, shoes, and floor must be dry when making any connection to a power line.

• Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective.

• Turn off power supply to the unit.

• Before connecting to sensors to be monitored, open their related circuit breakers or disconnects. DO NOT install any connection of the 4500 to live power lines.

• Connections must be made to the 4500 first, then connect to the

sensor to be monitored.

• If the equipment is used in a manner not specified in this user guide, the protection provided by the equipment may be impaired. These safety precautions are repeated where appropriate throughout this manual.

WARNINGTo reduce the risk of fire, electrical shock, or physical injury,it is strongly recommended that connections be made with all Module inputs de-energized and current carrying conductors fused. If it is necessary to make connections on energized Modules, these must be performed by Qualified Personnel ONLY with proper Personal Protective Equipment.

Each wire or jumper of the transducer cable is to befirmly secured to the appropriate screw terminal of theterminal block that plugs into the 5D30(V)’s 10-pinTRANSDUCER CONNECTOR.

Figs. 1.a and 1.b show cabling for conventional LVDT’sthat use series-opposed secondary coils. The 5-wireconnections given in Fig. 1.a are to be used with a cableof 18-gage conductors which is under 20 feet in length.In this case, the +SENSE and –SENSE lines are tied tothe corresponding EXCITATION lines at the 5D30CONNECTOR. The 7-wire connections given in Fig. 7.b.are to be used when the cable is 20 feet or longer, orwhen fine wire is used. In this case, the +SENSE and–SENSE lines are tied to the corresponding EXCITA-TION lines at the transducer. In either case, you shouldconnect both coils to the CENTER TAP terminal, asshown.

Figs. 1.c and 1.d show cabling for less common LVDT’sthat use series-aiding secondary coils. Again, the 5-

wire connections (Fig. 1.c) are to be used with a cableof 18-gage conductors which is under 20 feet in length,while the 7-wire connections (Fig. 1.d) are to be usedwhen the cable is 20 feet or longer, or when fine wire isused. In each case, however, the –SIGNAL line ties toCENTER TAP, and the user must install a 10-kilohm“half-bridge” resistor on each of the two branches ofthe +SIGNAL line, as shown.

Figs. 1.e and 1.f show cabling for Variable ReluctanceTransducers. The 3-wire cabling in Fig. 1.e is for acable under 20 feet in length, and the 5-wire cabling inFig. 1.f is for a cable of 20 feet or longer. In each case,the user must install a 10-kilohm “half-bridge” resistorbetween the –SIGNAL terminal and each of the twoEXCITATION LINES, as shown.

5D30 AC LVDT TRANSDUCER CONNECTIONS

PRIMARY COIL

SECONDARY COILS

SEC. 1

SEC. 2

[NOT USED]

–SIGNAL

CENTER TAP

–EXCITATION

–SENSE

+SENSE

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D30

SCREW TERMINAL BLOCKPLUGGED INTO TRANSDUCER

CONNECTOR

+SIGNAL

* (NOT ISOLATED; connects internally to CHASSIS GROUND)

[FOR FUTURE USE]

Fig. 1Model 5D30 Transducer Connections

Fig. 1.a5-Wire LVDT Cabling(series-opposed,under 20 ft. in length)

(cont’d)


PRIMARY COIL

SECONDARY COILS

SEC. 1

SEC. 2

[NOT USED]

–SIGNAL

CENTER TAP

–EXCITATION

–SENSE

+SENSE

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D30


CONNECTOR

+SIGNAL


[FOR FUTURE USE]

Fig. 1.b7-Wire LVDT Cabling(series-opposed,20 ft. or longer)

PRIMARY COIL

SECONDARY COILS

SEC. 1

SEC. 2

[NOT USED]

–SIGNAL

CENTER TAP

–EXCITATION

–SENSE

+SENSE

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D30


CONNECTOR

+SIGNAL


[FOR FUTURE USE]

10K

10K

Fig. 1.c5-Wire LVDT Cabling(series-aiding,under 20 ft. in length)

PRIMARY COIL

SECONDARY COILS

SEC. 1

SEC. 2

[NOT USED]

–SIGNAL

CENTER TAP

–EXCITATION

–SENSE

+SENSE

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D30


CONNECTOR

+SIGNAL


[FOR FUTURE USE]

10K

10K

Fig. 1.d7-Wire LVDT Cabling(series-aiding,20 ft. or longer)


[NOT USED]

–SIGNAL

CENTER TAP

–EXCITATION

–SENSE

+SENSE

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D30


CONNECTOR

+SIGNAL


[FOR FUTURE USE]

10K 10K

Fig. 1.e3-Wire Variable ReluctanceTransducer Cabling(under 20 ft. in length)

[NOT USED]

–SIGNAL

CENTER TAP

–EXCITATION

–SENSE

+SENSE

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D30


CONNECTOR

+SIGNAL


[FOR FUTURE USE]

10K 10K

Fig. 1.f5-Wire Variable ReluctanceTransducer Cabling(20 ft. or longer)


1.c) or to a “zero-velocity” (true digital output) sensorrequiring 5-V excitation (Fig. 1.d). When the TTL SIG-NAL is directly connected to the sensor, the +SIGNALand –SIGNAL inputs must be tied to EXCITATION COM-MON (Terminal 10) and –EXCITATION (Terminal 6),respectively.

ALSO NOTE: The general TTL connections shown inFig. 1.c should always be used when the input frequen-cy is greater than 200 KHz or less than 2 Hz.

An additional wire is shown in Fig. 1.d connecting thezero-velocity sensor’s –EXCITATION pin and the5D40’s EXCITATION COMMON (Terminal 10). Thiswire is recommended when the cable resistance isgreater than 20 ohms. When used, the additional wireand the +EXCITATION line should make a separateshielded twisted pair, as shown. The +SIGNAL andmain –EXCITATION lines should always be paired andshielded.

EXC. COMMON

–SIGNAL

TTL SIGNAL

–EXCITATION

0.10 µF COUPLING

10 µF COUPLING

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D40


CONNECTOR

+SIGNAL


[FOR FUTURE USE]

MAGNETICPICKUP

SHIELDED TWISTED PAIR

Fig. 1Model 5D40(V)Transducer Connections

Fig. 1.aInput from MagneticPickup, UsingTwisted-Pair Cable

Each wire or jumper of the transducer cable is to befirmly secured to the appropriate screw terminal of theterminal block that plugs into the 5D40’s 10-pinTRANSDUCER CONNECTOR.

As shown in Figs. 1.a and 1.b, below, the Model5D40’s differential inputs (+SIGNAL and –SIGNAL)are normally used when connecting the module to amagnetic pickup for conventional tachometric applica-tions. When the ±SIGNAL lines are used for direct sen-sor connections, note that

• The TTL SIGNAL input (Terminal 7) must be tied to–EXCITATION (Terminal 6).

• It is strongly recommended that the –SIGNAL linebe tied to the module’s 0.1 µF COUPLING terminal(as shown in Figs. 1.a and 1.b). This serves to sup-press unwanted signal noise, especially at the low-frequency input range.*

Fig. 1.a gives the wiring for a pickup connection viashielded twisted-pair cable, while Fig. 1.b gives thewiring for a pickup connection via coaxial cable. Withcoaxial cabling, the shield connection is not required,and the –SIGNAL line should be tied to EXCITATIONCOMMON (Terminal 10), which then connects directlyto the sensor (as shown).

The Model 5D40’s TTL input should be used whenconnecting the module to any generic TTL device (Fig.

5D40 Frequency Conditioner TRANSDUCER CONNECTIONS

* The larger 10 µF COUPLING (Terminal 4) is for removal of rela-tively large amounts of ± DC offset, and is not normallyrequired. Contact the factory for connection details.


2. CONNECTIONS

EXC. COMMON

–SIGNAL

TTL SIGNAL

–EXCITATION

0.10 µF COUPLING

10 µF COUPLING

+EXCITATION

SHIELD

10

9

8

7

6

5

4

3

2

1

5D40


CONNECTOR

+SIGNAL

[FOR FUTURE USE]

COAXIAL CABLE

MAGNETICPICKUP

Fig. 1.bInput from MagneticPickup, UsingCoaxial Cable

EXC. COMMON

–SIGNAL

TTL SIGNAL

–EXCITATION

0.10 µF COUPLING

10 µF COUPLING

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D40


CONNECTOR

+SIGNAL


[FOR FUTURE USE]


TTLDEVICE

SIGNAL

COMMON

Fig. 1.cInput from Generic TTL Device


EXC. COMMON

–SIGNAL

TTL SIGNAL

–EXCITATION

0.10 µF COUPLING

10 µF COUPLING

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D40


CONNECTOR

+SIGNAL


[FOR FUTURE USE]


ZERO-VELOCITYSENSOR

+SIGNAL

+EXCITATION

–EXCITATION

Recommended for cable resistance > 20 ohms

Fig. 1.dInput from Zero-VelocitySensor with 5-Volt Excitation


under 0.1Ω resistance). In this case, the +SENSE and–SENSE lines are tied to the corresponding EXCITA-TION lines at the 5D64 CONNECTOR. The 5-wirecabling shown in Fig. 1.d is to be used when the cableis 20 feet or longer, or when fine wire is used. In thiscase, the +SENSE and –SENSE lines are tied to the cor-responding EXCITATION lines at the transducer.

When connecting to an external potentiometer, notethat the –SIGNAL line should be tied to –EXCITATION(Terminal 6) when the potentiometer is zero to full scaleand to SIGNAL COMMON (Terminal 7) when the poten-tiometer is zero center.

[NOT USED]

–SIGNAL

SIG. COMMON

–EXCITATION

–SENSE

+SENSE

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D64


CONNECTOR

+SIGNAL


[FOR FUTURE USE]

Analog Signal Source

Reg. PowerSupply

(if required)Add ground for floating inputs

Fig. 1Model 5D64Transducer Connections

Fig. 1.aGeneral 2-Wire Cabling(external excitation)

[NOT USED]

–SIGNAL

SIG. COMMON

–EXCITATION

–SENSE

+SENSE

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D64


CONNECTOR

+SIGNAL


[FOR FUTURE USE]

DC-to-DCLVDT

Fig. 1.b4-Wire Cablingto DC-to-DC LVDT


2-wire cabling for a general analog source that sup-plies its own excitation is given in Fig. 1.a. Note that afloating (ungrounded) input is to be grounded at the siteof the signal source, and not at the conditioner connec-tor. Fig. 1.b shows typical wiring for a DC-to-DC LVDT,using the 10-VDC excitation provided by the 5D64.In most cases, the ±SENSE lines should be tied to thecorresponding EXCITATION lines at the 5D64 CON-NECTOR, as shown, regardless of cable length.

Connections to an external potentiometer are givenin Figs. 1.c and 1.d. The 3-wire cabling shown in Fig. 1.cis to be used with a cable of under 20 feet in length (or

5D64 Voltage Conditioner TRANSDUCER CONNECTIONS


1K to 10K ohms [NOT USED]

–SIGNAL

SIG. COMMON

–EXCITATION

–SENSE

+SENSE

+EXCITATION

SHIELD**

10

9

8

7

6

5

4

3

2

1

5D64


CONNECTOR

+SIGNAL

** (NOT ISOLATED; connects internally to CHASSIS GROUND)

[FOR FUTURE USE]

*

* Connect –SIGNAL to –EXCITATIONfor Zero to Full Scale Potentiometer; Connect –SIGNAL to SIG. COMMON for Zero Center Potentiometer

Fig. 1.c3-Wire PotentiometerCabling (under 20 ft. in length)

1K to 10K ohms [NOT USED]

–SIGNAL

SIG. COMMON

–EXCITATION

–SENSE

+SENSE

+EXCITATION

SHIELD**

10

9

8

7

6

5

4

3

2

1

5D64


CONNECTOR

+SIGNAL

** (NOT ISOLATED; connects internally to CHASSIS GROUND)

[FOR FUTURE USE]

*

* Connect –SIGNAL to –EXCITATIONfor Zero to Full Scale Potentiometer; Connect –SIGNAL to SIG. COMMON for Zero Center Potentiometer

Fig. 1.d5-Wire PotentiometerCabling (20 ft. or longer)


SENSE line to the +SIGNAL line) at the transducer. Notealso the extra wire connected to the –SIGNAL line atthe transducer, but left unconnected at the 5D70.This wire is to be paired with the CAL SENSE line toestablish proper shielding and to avoid asymmetricaldynamic loading.

When an optional SHUNT RESISTOR is being used inTWO-POINT (DEADWEIGHT) calibration of the 5D70(V)(Section 3.D), it should be tied across Terminals 7 (CALENABLE) and 10 (CAL SENSE) of the Transducer Con-nector. For independent activation of the shunt foreither a positive or negative upscale reading.

CAL SENSE

–SIGNAL

CAL ENABLE

–EXCITATION

–SENSE

+SENSE

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D70


CONNECTOR

+SIGNAL


OptionalShunt Resistor

[FOR FUTURE USE]


Fig. 1.a4-Wire StrainGage Cabling(under 20 ft. in length)

CAL SENSE

–SIGNAL

CAL ENABLE

–EXCITATION

–SENSE

+SENSE

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D70


CONNECTOR

+SIGNAL

EXTRA WIRE(paired with "CAL SENSE," unconnected at

Transducer Connector)



[FOR FUTURE USE]

Fig. 1.b8-Wire Strain Gage Cabling(20 ft. or longer)

Each wire or jumper of the transducer cable is to befirmly secured to the appropriate screw terminal of theterminal block that plugs into the 5D70(V)’s 10-pinTRANSDUCER CONNECTOR.

4-wire connections to a full-bridge strain gage transduc-er are given in Fig. 1.a. This wiring is to be used with acable of 18-gage conductors which is under 20 feet inlength. In this case, the +SENSE and –SENSE lines aretied to the corresponding EXCITATION lines at the5D70 CONNECTOR. It is recommended that theresistance of the conductors not exceed 0.0001 of thebridge resistance.

8-wire connections to a full-bridge strain gage transduc-er are given in Fig. 1.b. This wiring is to be used whenthe cable is 20 feet or longer, or when fine wire is used.In this case, the +SENSE and –SENSE lines are tied tothe corresponding EXCITATION lines (and also the CAL

5D70 DC Strain Gage TRANSDUCER CONNECTIONS


SENSE line to the +SIGNAL line) at the transducer. Notealso the extra wire connected to the –SIGNAL line atthe transducer, but left unconnected at the 5D78.This wire is to be paired with the CAL SENSE line toestablish proper shielding and to avoid asymmetricaldynamic loading.

When an optional SHUNT RESISTOR is being used inTWO-POINT (DEADWEIGHT) calibration of the 5D78(Section 1.D), it should be tied across Terminals 7 (CALENABLE) and 10 (CAL SENSE) of the Transducer Con-nector. For independent activation of the shunt foreither a positive or negative upscale reading.

CAL SENSE

–SIGNAL

CAL ENABLE

–EXCITATION

–SENSE

+SENSE

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D78


CONNECTOR

+SIGNAL



[FOR FUTURE USE]


Fig. 1.a4-Wire StrainGage Cabling(under 20 ft. in length)

CAL SENSE

–SIGNAL

CAL ENABLE

–EXCITATION

–SENSE

+SENSE

+EXCITATION

SHIELD*

10

9

8

7

6

5

4

3

2

1

5D78


CONNECTOR

+SIGNAL

EXTRA WIRE(paired with "CAL SENSE," unconnected at

Transducer Connector)



[FOR FUTURE USE]

Fig. 1.b8-Wire Strain Gage Cabling(20 ft. or longer)


4-wire connections to a full-bridge strain gage transduc-er are given in Fig. 1.a. This wiring is to be used with acable of 18-gage conductors which is under 20 feet inlength. In this case, the +SENSE and –SENSE lines aretied to the corresponding EXCITATION lines at the5D78 CONNECTOR. It is recommended that theresistance of the conductors not exceed 0.0001 of thebridge resistance.

8-wire connections to a full-bridge strain gage transduc-er are given in Fig. 1.b. This wiring is to be used whenthe cable is 20 feet or longer, or when fine wire is used.In this case, the +SENSE and –SENSE lines are tied tothe corresponding EXCITATION lines (and also the CAL

5D78 AC Strain Gage TRANSDUCER CONNECTIONS

Internal Sensor'sShunt Resistor **

** Internal Transducer Shunt Resistor Wire Transducer Terminal to Cal Enable Pin 7

Do not Connect Cal Sense line or Local Shunt Resistor C-14 Daytronic Model 4500 User Guide

Daytronic Model 4500 User Guide D-1

Appendix D Syntax Description TablesCommand and Response Syntax Quick Reference

Configuration and Setup CommandsBON Logic Bit text display when bit is equal to oneBTT Logic Bit tag nameBZE Logic Bit text display when bit is equal to zeroCLC Cross Channel Calculation for scanned channels 5 thru 20CLG Channel Legend text displayCTG Channel Tag Name text displayDAC Cross channel calculation for scanned analog DAC channels 21

thru 24DTE DateEBT Execute Touch Button tag text displayEDT Enables or Disables front panel Edit feature from the computer

interface portEPW Enable or Disables password functionality EXB Execute command string attached to a specific Execute Touch

ButtonEXU Execute command string attached to a specific logic bitFIL Digital Smoothing Filter for digital display readingsHIL High Limit value for a specific data channelLBT Activates specific logic bit when the channel value is in-between

the High and Low limit set pointsLGO Used to change the logo, site name on the Home page LGT Activates specific logic bit when the channel value is greater than

the High limit set pointLLT Activates specific logic bit when the channel value is less than the

Low limit set pointLNS Declares the number of linearization segmentsLOL Low Limit value for a specific data channelPSW Declares Password for the instrumentSAV Saves configuration of the instrument

Syntax Description Tables

D-2 Daytronic Model 4500 User Guide

Calibration Commands

Run Time Commands

SLT Queries or commands serial number of installed 5D module in Slots 1 thru 4 of the instrument

TME TimeVBT Color High-lights data channel when value is in-between the High

and Low limit set pointsVER Queries instrument software versionVGT Color High-lights data channel when value is greater than the High

limit set pointVLT Color High-lights data channel when value is less than the Low

limit set point value

BEE Offset term in the Y=m X + B equationEMM Slope term in the Y=m X + B equationFRC Forces the current displayed channel value to the commanded

value; Used to set the slopeZRO Zeros the current displayed channel value to the commanded

value; Used to set the offsetTAR Tare the specific channel value to the commanded value;

Temporary offset value

BIT Sets or reports logic bit stateBTS Enables and Disables logic bit processing and controlCHN Sets or reports Channel data valueDEC Decrements a calculation channel value by one countFLB Flashes background/foreground of a data display of a specific

logic bitFLC Flashes background/foreground of the data display of a specific

channel INC Increments a calculation channel value by one countLAT Latches or unlatches an input logic bitLOK Locks or freezes a channel updatePAG Commands or reads the current user display page, 1 thru 10RLS Release latched logic bitsUNL Unlocks a "LOK" (locked) channel value to be updated by the scan



5D Module CommandsMost 5D Module command syntax applies consistently to all 5D Modules but there are unique commands specific only to certain module types i.e., EXF, SEN, MOO, TWW and so forth. This table indicates this wherever it applies.

Refer to Appendix C Sensor Wirings for the sensor wiring configuration specific to each 5D Module – 5D30 AC LVDT, 5D40 Frequency Conditioner, 5D64 Voltage Conditioner, 5D70 DC Strain Gage, and 5D78 AC Strain Gage.

Refer to the appropriate 5D manual for detailed information concerning the signal conditioner modules. The 5D Command and Response Syntax for the individual modules can also be obtained from the respective 5D manuals. The 5D manuals are available from Daytronic or visit the website at www.daytronic.com.

AFL Analog Filter setting for "A" and "B" analog outputEXC Excitation voltage settingEXF Excitation frequency settingFAZ Phase adjustment setting for AC Carrier conditionersLNP Mid-Scale calibration point, positiveLNN Mid-Scale calibration point, negativeMID Module ID query for module type, serial number and error codeMOO Output Offset used for the frequency zero position calibrationMIO Input Offset used for transducer input zero position calibrationMPO Module Tag NameMP1 Module DescriptionMP2 Module DescriptionMP3 Module DescriptionMP4 Module last download time and dateMP5 Module Engineering UnitsMP6 Module CAL1 and CAL2 valuesMP7 Module CAL3 and CAL4 valuesMP8 Module last calibration time and dateMP9 Transducer Model and Serial Number fieldMPA Module calibration mode MPB Module zero and span valuesMPC Two-Point Calibration mode



MPD Module CAL5 valueMSF Module Scale Factor for slope calibrationOPN Opens communications to a specific module utilizing its serial

numberQID Queries Module's serial number and model number on power up

timer RNG Module Input Gain RangeRSM Shunt Calibration resistor release and resumeSEN Input sensitivity for frequency input signalSHN Shunt Negative activationSHP Shunt Positive activationSHS Shunt StatusSYM Negative Full Scale symmetry adjustmentTWW Tracking Window setting for frequency input signalAFL AFL = fA,fB

Sets the analog output filter constant for the module's Output A(scanned output) to the number fA (1 thru 5) and for Output B (continuous output) from the 5D to the number fB (1 thru 5). Actual cutoff frequencies corresponding to filter constants are module specific:

Modules 5D40, 5D64 and 5D70fA/fB = 1 : 0.2HzfA/fB = 2 : 2HzfA/fB = 3 : 20HzfA/fB = 4 : 200HzfA/fB = 5 : 2000HzModules 5D30 and 5D78fA/fB = 1 : 0.2HzfA/fB = 2 : 2HzfA/fB = 3 : 20HzfA/fB = 4 : 200HzfA/fB = 5 : 2000Hz, 1400Hz, or 1100Hz*

* Depending on the 5D30(V)'s currently selected EXCITATIONFREQUENCY (EXF) value: for an excitation of 10.00kHz,AFL = 5 corresponds to 2000Hz; for 5.00kHz, to 1400Hz; andfor 3.27KHz, to 1100Hz.

Note that if a low filter setting (0.2, 2, or 20Hz) is selected for BOTH fA and fB, the settings must be the same. AFL Reads current filter constant values; returns fA,fB.



EXC EXCITATION

EXC = v Sets the module's excitation voltage to v, where v = 1 (for 2Vdc), 2 (for 5Vdc), or 3 (for 10Vdc). This command is specific only to Module 5D70.

EXC Reads current excitation voltage setting; returns 1, 2, or 3

EXF EXCITATION FREQUENCY

EXF = f Sets the module's excitation frequency to f, where v = 1 (for 3.27KHz), 2 (for 5.00KHz), or 3 (for 10.00KHz). This command is specific only to Modules 5D30 and 5D78.

EXF Reads current excitation frequency setting; returns 1, 2, or 3

FAZ PHASE

FAZ = n Sets the module's phase adjustment value to n degrees (where -39 to 39).

NOTE: The FAZ value must be expressed in the format of XX, with or without minus sign (e.g., FAZ = 01 and FAZ = -22 are acceptable; FAZ = 1 and FAZ = +22 are not). FAZ = U Increments the module's current phase adjustment by 1 degree, unless the existing value is 39. FAZ = D Decrements the module's current phase adjustment by 1 degree, unless the existing value is -39.

FAZ Reads current phase adjustment value; returns n.

LNN NEGATIVE LINEARITY

LNN = m Sets the module's negative linearity adjustment to the value m (percent of Actual midscale output reading), where -2 to 2. A positive LNN value moves the negative-domain midpoint upwards (yielding a smaller negative reading at that point), while a negative LNN value moves it downwards (yielding a larger negative reading).

NOTE: The LNN value must be expressed in the format of X.XX (percent), with or without minus sign (e.g., LNN = 0.00, LNN = 1.40, and LNN = -0.60 are acceptable; LNN = 0 and LNN = +0.60 are not). This command is specific only to Modules 5D30 and 5D78.

LNN Reads current negative linearity adjustment value; returns m



LNP POSITIVE LINEARITY

LNP = m Sets the module's positive linearity adjustment to the value m (percent of Actual midscale output reading), where -2 to 2. A positive LNP value moves the positive-domain midpoint upwards (yielding a larger positive reading at that point), while a negative LNP value moves it downwards (yielding a smaller positive reading).

NOTE: The LNP value must be expressed in the format of X.XX (percent), with or without minus sign (e.g., LNP = 0.00, LNP = 1.40 and LNP = -0.60 are acceptable; LNP = 0 and LNP = +0.60 are not). This command is specific only to Modules 5D30, 5D40 and 5D78.

LNP Reads current positive linearity adjustment value; returns m.

MID MODULE IDENTIFICATION

Reads the module's current ID and diagnostic information string.Returns 5Dnn, xxxx, hhhh (where "5Dnn" is the Model Number, "xxxx" is the 4-character alphanumeric Serial Number, and "hhhh" is the-character hexadecimal – ASCII ERROR CODE. Refer to Section 5.B of the Module 5D70/5D70V Instruction Manual available at Daytronic or visit www.daytronic.com).

NOTE 1: There is no "write" form of the MID command.

NOTE 2: When the MID command is issued within 5 seconds of power up to a module with the "ENABLE" line at the Logic 1 state, a MID response will be returned even though that module has not been specifically "opened" by means of the OPEN (OPN) command. This feature is used in the initialization routine of certain Daytronic "5DMB" motherboard backplane units, where the installed modules are sequentially enabled in order to determine their respective connector "locations" (as well as their respective model and serial numbers) – see the Module 5DMB Instruction Manual available at Daytronic or visit www.daytronic.com. Unless user is certain that no more than one 5D module of the connected network is presently "enabled," do not issue a MID command within 5 seconds of network power up.



MIO MODULE INPUT OFFSET

MIO = m Sets the pre-amplified (analog input) offset to the value m (percent of selected full scale input range; see RNG below), where -20 to 20.

NOTE: The MIO value must be expressed in the format of XX.XX (percent of full-scale range), with or without minus sign (e.g., MIO = 01.33 and MIO = -14.50 are acceptable; MIO = 1.33, MIO = -14.5, and MIO = +14.50 are not).

MIO Reads current module input offset value; returns m.

MOO MODULE OUTPUT OFFSET

MOO = m Sets the post-amplified (analog output) offset to the value m (percent of full-scale output), where -20 to 20.

NOTE: The MOO value must be expressed in the format of XX.XX (percent of full-scale output), with or without minus sign (e.g., MOO = 01.33 and MOO = -14.50 are acceptable; MOO = 1.33, MOO = -14.5, and MOO = +14.50 are not). MOO reads current module output offset value; returns m.

MP1 thru MPD

MP1 thru MPD MODULE PARAMETER

Used by the 5D CONFIGURATOR software to write and read miscellaneous module configuration information, as follows (each MPn string $ can have up to 16 ASCII characters; spaces may be included as desired or required in all but the MP6, MP7, MPA, MPB, MPC, and MPD strings): MP0 = $ $ = Module Tag Name

NOTE: Do not enter more than eight (8) characters for the tag name; no more than eight characters will be uploaded by the Configurator software.

MP0 = $$ $ = Module Tag Name (next 16 characters)

MP1 = $$ $ = Module Description (first 16 characters)

NOTE: The MP1, MP2, and/or MP3 string may be NULL (no characters), if desired.

MP2 = $$ $ = Module Description (next 16 characters)



MP3 = $$ $ = Module Description (final 16 characters)

MP4 = $$ Last Download Date/Time

NOTE: The Configurator software requires an MP4 format of "(M)M/(D)D/YY (H)H:MM A" or "(M)M/(D)D/YY (H)H:MM P" depending on whether the time is "AM" or "PM” respectively; digits in parentheses are optional.

MP5 = $$ Engineering Units

NOTE: The MP5 string may be NULL (no characters), if desired.

MP6 = $$ CAL1,CAL2

NOTE: The Configurator software requires an MP6 format of "[number], [number]."

MP7 = $$ CAL3,CAL4

NOTE: The Configurator software requires an MP7 format of "[number], [number]."

MP8 = $$ Last Calibration Date/Time

NOTE: The 5D Configurator software requires an MP8 format of "(M)M/(D)D/YY (H)H:MM A" or "(M)M/(D)D/YY (H)H:MM P" depending on whether the time is "AM" or "PM" respectively; digits in parentheses are optional.

MP9 = $$ Transducer Model/Serial Number

NOTE: The MP9 string may be NULL (no characters), if desired.



MPA = $$ Calibration Mode, Sensitivity Mode, CAL4 (Zero Offset) Mode

NOTE: The Calibration Mode is applicable where two or more forms of absolute calibration are possible for a given 5D module. The Sensitivity Mode is applicable for modules that offer a "TRANSDUCER" absolute calibration mode. The CAL4 Mode selects between a calibration zero offset expressed in engineering UNITS or in raw MILLIVOLTS. Allowed Calibration and Sensitivity Mode strings are module specific; if not applicable to a module, the Calibration and Sensitivity Modes should be NULL (no characters). The CAL4 Mode string immediately following the second comma in the MPA expression, is always a single character: either U (for UNITS) or V (for MILLIVOLTS).

MPB = $$ ZERO, SPAN

NOTE: The Configurator software requires an MPB format of "[number], [number]."

MPC = $$ Two-Point Calibration Mode

NOTE: This string is always a single character: either U (for UNITS) or V (for VOLTS).

MPD = $$ CAL5 (Not used by Model 5D40)

NOTE: The Configurator software requires an MPD format of"[number]."

MP0 Reads the current MP0 string; returns $

MP1 Reads the current MP1 string; returns $

MSF MODULE SCALE FACTOR

MSF = m Sets the module gain (scale factor) to the value m, where 1.0000 to 1.5999 (for the Module 5D40(V)); m is used as a multiplier for the full-scale input range (see RNG below), and must be expressed in the format of 1.XXXX.

MSF Reads the current module scale factor value; returns m.



RNG RANGE

RNG = r Sets the module's range code to the alphanumeric character r. Allowed Full scale input ranges are module specific; they are as follows:

Module 5D30 AC LVDTr = 0 : 16 mV/Vr = 1 : 25 mV/Vr = 2 : 40 mV/Vr = 3 : 64 mV/Vr = 4 : 100 mV/Vr = 5 : 160 mV/Vr = 6 : 250 mV/Vr = 7 : 400 mV/Vr = 8 : 640 mV/Vr = 9 : 1000 mV/Vr = A : 1600 mV/V

r = B : 2500 mV/V

Module 5D40 Frequency Conditionerr = 0 : 200 Hz r = C : 10 kHzr = 1 : 300 Hz r = D : 15 kHzr = 2 : 400 Hz r = E : 20 kHzr = 3 : 500 Hz r = F : 30 kHzr = 4 : 750 Hz r = G : 40 kHzr = 5 : 1 kHz r = H : 60 kHzr = 6 : 1.5 kHz r = I : 80 kHzr = 7 : 2 kHz r = J : 100 kHzr = 8 : 3 kHz r = K : 150 kHzr = 9 : 4 kHz r = L : 200 kHzr = A : 6 kHz r = M : 300 kHzr = B : 8 kHz r = N : 400 kHz



Module 5D64 Voltage Conditionerr = 0 : 0.05 VDC r = D : 4 VDCr = 1 : 0.075 VDC r = E : 5 VDCr = 2 : 0.1 VDC r = F : 7.5 VDCr = 3 : 0.15 VDC r = G : 10 VDCr = 4 : 0.2 VDC r = H : 15 VDCr = 5 : 0.3 VDC r = I : 20 VDCr = 6 : 0.4 VDC r = J : 30 VDCr = 7 : 0.5 VDC r = K : 40 VDCr = 8 : 0.75 VDC r = L : 50 VDCr = 9 : 1 VDC r = M : 75 VDCr = A : 1.5 VDC r = N : 100 VDCr = B : 2 VDC r = O : 150 VDCr = C : 3 VDC

Module 5D70 DC Strain Gage r = F : 0.10 mV/V r = 3 : 1.50 mV/Vr = E : 0.15 mV/V r = 4 : 2.00 mV/Vr = D : 0.20 mV/V r = 5 : 3.00 mV/Vr = C : 0.25 mV/V r = 6 : 4.00 mV/Vr = B : 0.375 mV/V r = 7 : 6.00 mV/Vr = 0 : 0.50 mV/V r = 8 : 8.00 mV/Vr = 1 : 0.75 mV/V r = 9 : 12.00 mV/Vr = 2 : 1.00 mV/V r = A : 16.00 mV/V

Module 5D78 AC Strain Gager = 0 : 0.50 mV/Vr = 1 : 0.75 mV/Vr = 2 : 1.00 mV/Vr = 3 : 1.50 mV/Vr = 4 : 2.00 mV/Vr = 5 : 3.00 mV/V

RNG Reads current module range code; returns r.

RSM RESUME

Resumes normal measurement mode by opening the calibration shunt (see SHN, SHP below).



SEN INPUT SENSITIVITY

SEN = v Sets the gain of the differential amplifier preceding the 5D40's Schmitt trigger according to the desired input sensitivity (signal-amplitude) range "v", as follows:

v = 0 : 50 mV to 2 Vv = 1 : 0.25 V to 10 Vv = 2 : 1 V to 40 Vv = 3 : 5 V to 250 V

SEN Reads current input sensitivity range value; returns v.

SHN SHUNT NEGATIVE

Closes the calibration shunt for a negative upscale reading; shunt is Opened by a subsequent RESUME (RSM) command. This command is specific only to Modules 5D70 and 5D78.

SHP SHUNT POSITIVE

Closes the calibration shunt for a positive upscale reading; shunt is Opened by a subsequent RESUME (RSM) command. This command is specific only to Modules 5D70 and 5D78.

SHS SHUNT STATUS

Queries the current status of the calibration shunt and returns "P" (if the shunt is closed for positive calibration), "N" (if the shunt is closed for negative calibration), or "O" (if the shunt is open i.e. shunt calibration of either polarity is OFF, as will be the case on module power up and following a RESUME (RMS) command). This command is specific only to Modules 5D70 and 5D78.



SYM NEGATIVE SYMMETRY

SYM = m Sets the module's negative symmetry adjustment to the value m (percent of Full scale), where -2 to 2.

NOTE: The SYM value must be expressed in the format of X.XX (percent of full scale), with or without minus sign (e.g., SYM = 0.00 and SYM = -1.60 are acceptable; SYM = 0 and SYM = +1.60 are not). This command is specific only to Modules 5D30, 5D65, 5D70 and 5D78.

SYM Reads current negative symmetry adjustment value; returns m.

TWW TRACKING WINDOW WIDTH

TWW = m Sets the width of the module's cycle by cycle tracking window to m (percent of full scale), where 1.0 to 9.9. The TWW value must be expressed in the format of X.X (percent of full scale).

TWW = OFF Turns off the module's cycle-by-cycle pulse tracking.

OPN OPEN

OPN = xxxx Opens single-point communications between the computer or other Device issuing the command and the single 5D module bearing Serial Number "xxxx" (refer to the MID command). The addressed module (only) will respond to a valid OPN command with "ACK."

NOTE 1: Issuing any OPN command, valid or invalid, will automatically cancel any previous OPN command.

NOTE 2: This command cannot be sent via the Configurator's Send Command … window.



Bit Logic Information

There is no "source" command nor "LIO" command as in prior products. If the last bit command to a particular bit was "BIT x = 1 [cr]" ….. the bit will remain in that state until a command of "BIT x = 0 [cr]" or the 4500 is turned off.

If the last command to a bit was "BIT x = 0 [cr]", then the LGT, LBT and LLT commands take effect and any channel in the correct limit zone and with one of those commands set to activate that BIT will set the BIT to a value of one. It will remain in that state until all channels in the correct limit zone

QID QUERY

MODULE ID QIDReiteration of this command allows the creation of a list of the Serial Numbers of all modules in a connected array. Upon each issuance of QID, one and only one module in the array will respond with its 4-character alphanumeric serial number (see the MID command), after which that module is placed in a "mute" mode so that it will not respond to subsequent QID interrogations. After all modules in the array have delivered their respective serial numbers and have been "muted," the issuance of QID will yield no response, which signals that the interrogation session is complete. Each module may then be specifically "opened" (via the OPN command) and queried for complete ID information (via the MID command).

NOTE 1: The first issuance of QID places all modules in the "QID MODE," in which state they will remain until an OPN command (valid or invalid) is issued.

NOTE 2: This command cannot be sent via the Configurator's Send Command … window.

The commands affecting the state of bits 9 - 64 are:LGT, LBT & LLT The limit bit commands BIT The bit command LAT The latch command RLS The release command



change to another limit zone not associated with that bit, whereupon the BIT will go to a 0 unless the command "LAT x = ON [cr]" was given. If the latch is "ON", the BIT will continue to equal one even though a "BIT x = 0 [cr]" command has been given and all channels are in limit zones that do not trigger the bit. If the command RLS x [cr] is given, the BIT will go to "0" if the last BIT command to the BIT was BIT x = 0 [cr] and all channels are in limit zones that do not trigger the BIT. On power up all bits are set to "0".

Calibration of EMM and BEE RulesRecalibration of the data channel will need to be done on the following conditions:

1. If the user changes the transducer full scale value which is used as the EMM term in the mx+b.

2. If the user changes the transducer zero offset value which is used as the BEE term in the mx+b.

3. The BEE term will be affected by the ZRO mnemonic but not the transducer zero reference.

4. The FRC command will affect the EMM term but does not affect the transducer full scale term.

5. The EMM mnemonic access the EMM term.

6. The BEE mnemonic access the BEE term.

7. The decimal point will always follow the Transducer full scale value no matter what FRC, EMM or table linearization is applied. Transducer full scale value is the master data resolution field.

8. Mnemonics will be needed to access the transducer full scale and zero reference thru the serial ports.

9. The user will lose calibration every time he/she enters the "Assign a 5D to a slot” and re-enters the serial number or enters a new serial number for that slot.

10. The user will lose calibration if he/she edits various fields in the setup of a 5D module parameter page.




Daytronic Model 4500 User Guide E-1

Installing the UtiliPAC410UtiliPAC410 is a Windows® based support program for the Model 4500 that allows the user to interface with an external computer or device for the purpose of managing the instrument externally. The software is bundled as a standard accessory with the purchase of the Model 4500.

To install the utility program, insert UtiliPAC410 in the computer disc drive and double-click on the SETUP program icon. Once installation is complete, locate and launch the program. When launched, the Serial Communications Setup page appears. UtiliPAC410 will query the user for the proper communications port and protocol. The user only needs to change the COM port to match the one that is currently in use (protocols are correct) and then click on OK. This will test the communications port between the 4500 instrument and the external computer.

Once the software is configured, the program will initiate communications with the instrument and verify the Model and Type of the unit. Once communication between the 4500 and UtiliPAC410 has been successfully established, the main menu appears.

Appendix E UtiliPAC410 Software

UtiliPAC410 Software

E-2 Daytronic Model 4500 User Guide

There are six (6) major tabs in UtiliPAC410 - the Serial Port, Data Display, Terminal, Log Data, Backup and System Print, each described below:

Serial PortUse to configure the external computer's serial port and enable it to communicate with the 4500 instrument. Set the RS-232 protocol at 19.2kbaud, 8 data bits, 1 stop bit and no parity. The user can select which communication port to use, from COM ports 1 to 16 (see screen on p. E-1).

Data DisplayUse to set up the instrument's channel data. The user has the ability to move the beginning data channel so all 24 channels of the 4500 instrument can be observed. Display of the data is grouped in 10 consecutive channels.

Daytronic Model 4500 User Guide E-3


TerminalLaunches a standard ASCII interface keyboard terminal where the user can enter commands and receive responses to the instrument's mnemonic syntax. Use this sub-program or Windows Hyper-Terminal program to enter commands to build user-specific application within the 4500 instrument.

Log DataUse to sample and store channel information from the instrument into the computer's memory, based on time and/or logic activation.


E-4 Daytronic Model 4500 User Guide

BackupUse to upload, download and display configuration information between the 4500 and the external computer. Upload will retrieve information from the instrument and store it on the computer's memory file designated by the user. The 4500 unit must not be in any setup mode for the upload to occur. Download will send the computer's memory file to the instrument. Display will show the configuration file for user reference.

System PrintQueries the connected instrument's configuration and arranges it in a printable document form.

Daytronic Model 4500 User Guide F-1

Installing the Xlogger410The Xlogger410 program allows the users, thru the use of the Model 4500 RS-232 Serial interface, to log and store channel data directly to an active Microsoft Windows® Excel Worksheet. The Xlogger program establishes communications and will log data according to the user's parameters as configured using a project file. The following steps and menu displays will enable the user to setup up the program for the particular application:

Step Action1 Load the Xlogger410 program from the Daytronic website or

CD that accompanied the unit when purchased. The program will be contained in a zip file that will require the user to "unzip" into a program folder of their choice. Once the program files have been "unzipped," launch the "Setup" program and follow the installation instructions. Once accomplished, launch the Xlogger program and a default setup will appear along with the four folder options. Click on the File menu and the drop down list will appear as shown below:


Appendix F Xlogger410 Software

Xlogger410 Software

F-2 Daytronic Model 4500 User Guide

Step Action2 To begin Xlogger, a project file must be created or opened.

When using Xlogger for the first time, select New project file from the drop down list. An Open document file menu will appear where the user needs to assign a new project file name. In the case of an existing file, open a project file. Existing project files will have the ".day" extension.


3 Once a project filename has been entered, click on the Open button and the Setup screen will appear. The user can enter the detailed configuration of the project in the setup screen. The following items will need to be established:

Sample Time: This is the time rate at which the computer will query the Model 4500 for data. This selection is divided into Hours, Minutes, Seconds, Milli-seconds. The user can also have the time logged disabled. Disabling will trigger the sampling time between the computer and the instrument to be as rapid as possible, given the conditions in the setup of the project file.

Channel List: Enter the first and the last data channels that will be "logged" from the instrument. The Model 4500 has 24 channels available, however the user may log any sequential


Xlogger410 Software

Step Action3 (cont.) set of channels from the instrument. Designated first and last

channels will be logged sequentially to the target Excel spreadsheet "cells" by columns. Rows within the Excel spreadsheet will be incremented every sample frame of data.

Depth: This is the entry field for the number of data "rows" in the Excel worksheet before data is re-written over the existing data rows. In the example shown below, 100 rows will be recorded. On the 101st sample, row number one will be pushed out of the worksheet and the 101st sample will replace the 100th data row. This will be repeated as long as enabled, creating a first in, first out function for the data being logged.

Xlogger410 Software


Step Action3 (cont.) Trigger Bit: The trigger bit can be enabled or disabled as

required for the project. If disabled, the computer will query the data from the 4500 instrument every "sample time" interval (i.e., every one second) without regard to the instrument logic bit status. If the trigger bit is enabled, and the assigned trigger bit is true, then at every sample time period – the computer will query the 4500 instrument for the data channel array listed. As shown, bit number 1 must be in a true state and every sample time period of one second – data logging will occur. If the trigger bit is false, no sampling will occur. The trigger bit, when enabled, can also be assigned a one shot function where the computer will take one sample of the data channel array every time the trigger bit goes from a false to a true condition.

Date and Time: When enabled, or checked, the computer's date and time will be recorded along with the obtained data channel values. The first column will be the date and the second column will be the time. Channel data will follow the time and date values in column three, four, and so on.

Start Column and Start Row: When the data (date, time, data) is logged, the Start Column and Start Rows can be located or pointed to within the Excel Template spreadsheet for the user's application for proper report formatting. Typically an Excel Worksheet template is used for Legend – Tag names and other fixed worksheet format elements to where the data needs to be loaded into the correct cells for proper formatting.

Template: Allows the user to enter a default Excel Worksheet template file for the data to be logged into.

Auto Save On or Off: This feature instructs the computer to store the data every number of rows automatically to non-volatile memory file so data is not lost if an error occurs with the process or the computer for critical data backup of test information. Note that this will interrupt the data sampling depending on the cycle time of storing the data.


Xlogger410 Software

Step Action4 Once the project file is complete, click on the Close icon.

Return to the Default Setup tab and click on File > Save to store the project file.

To begin logging data, click on Tools > Start Excel to launch the computer's Excel program. Note that the current Status information will be updated with the program's progress as display under the program folder tabs on the main page of the Xlogger. Once Excel is launched, return to the "Tools" folder, and click on the "Start" command. This will start the Xlogger per the conditions configured in the project file. To stop the logging process, click on the Tools > Stop command. The results should appear as below pending the specific setup.

Xlogger410 Software



Documents

Model 4500 User Guide - Rev. A · 2011-10-28 · Eléctrico Nacional (ANSI/NFPA 70-2008) de los E.E.U.U., además de cualquier otra norma de seguridad correspondiente a su establecimiento