Mode31-33 - Genset Equipment

8/10/2019 Mode31-33 - Genset Equipment

1/8

Genset Repairs

CENEQUEMRTEC - 1

Date: 2009

Version: 1.1

Table of Contents:

Important notice2

0.0 MISCELLANEOUS...............................................................................................................3

0.1 CLEANING...........................................................................................................................3

0.2 STRUCTURAL .................................................................................................................... 4

0.3 ELECTRICAL....................................................................................................................... 5

0.4 ENGINE...............................................................................................................................6/

0.5 FUEL TANK ........................................................................................................................ 7

0.6 GAUGES / METERS / SENSORS ........................................................................................7

0.7 MODIFICATIONS..................................................................................................................

Note:First figure in the four (4) digit code system is used for identification of the unit type. Onethe below numbers must substitute the x in the repair codes.

1 = YORK

2 = THERMO KING

3 = TATE

4 = KLINGE / SABROE

5 = CARRIER

6 = AMIDA

7 = BODENHEIMER

8 = TAYLOR

MODE 31 = PM AND ASSOCIATED REPAIRS

MODE 33 = PTI AND ASSOCIATED REPAIRS


2/8

Genset Repairs

CENEQUEMRTEC - 2

Date: 2009

Version: 1.1

IMPORTANT NOTICE:

The MAN-HOURS PER PIECE listed in this Genset section of the Standard Time System(STS) are the maximum allowable time for the respective repair jobs.

For all repair jobs involving replacement of parts it is acceptable to apply the maximumallowable time.However, for all repair jobs marked with an @ the actual time consumed must apply. If theactual time consumed should exceed the maximum allowable time, the latter shall apply.For your guidance repair codes marked with an @ usually refer to repair work requiring nospare parts, trouble shooting, repair or cleaning of components and wiring. Common to all ofthese repair jobs is that they will vary in complexity and time consumption from time to time.It is an important duty of the repair management to ensure that the number of STS hours appliagainst each repair job is minimized and that no conflicting STS codes are applied.

Correction from previous version:

Date: 23-09-2005. Codes added.

Fuel heater wiring rework 5917Fuel heater rework 5918Install seal brackets on fuel caps 5919Replace radiator and modification to SLGS600XXX 5920Carrier box bracket repair 5922

Date: 15-02-2006.

Figure 8 added for Taylor Genset


3/8

Genset Repairs

CENEQUEMRTEC - 3

Date: 2009

Version: 1.1

0.0 MISCELLANEOUSTrouble shooting 9 @ 0.1 0357

Handling / Trucking charge (Only when authorized by CENEMR orNAMEMR)

1 0.0 0917

PRE-TRIP of Genset 1 0.3 0950

1000 hour P.M. 1 2.5 0952

Sales tax (use only when authorized by CENEMR) 1 0.0 0976

Remove/Reinstall underslung Gensets, For maintenance purposesonly.

2 0.5 0234

Drain fuel tank for contaminated fuel @ 0.1 0955

0.1 CLEANINGSteam cleaning 1 0.5 0911

Exterior wash (May not be used with 0911) 1 0.3 0913


4/8

Genset Repairs

CENEQUEMRTEC - 4

Date: 2009

Version: 1.1

0.2 STRUCTURAL

Install frame mod kit 74-00224-00 1 1.0 5101

Replace first shock mount 1 0.5 x110

Replace shock mounts. 2 thru 8 7 0.2 x111

Repair of fork pockets 20 @ 0.1 x113

Repair of generator mounting wings 15 @ 0.1 x114

Replace mounting bolt lanyards 2 0.1 x115

Replace mounting plates / locking bars (Clip-on) 2 0.2 x116

Replace mounting bolts (Clip-on) 2 0.1 X117

Repair of control panel 15 @ 0.1 X118Bolt extraction 5

@0.1 X119

Replace decals 5 @ 0.1 X120

Repair Engine access door. Per piece 3 0.2 X121

Replace Engine access door. Per piece 3 0.3 X122

Repair door / panel. Battery box 1 0.2 X123

Replace door / panel. Battery box (May not be used with x123) 1 0.2 X124

Repair of door hinge. Per piece 5 0.1 X125

Replace door hinge. Per piece 5 0.2 X126

Repair door latch. Per piece 4 0.1 X127

Replace door latch. Per piece 4 0.1 X128

Replace control box 1 2.0 X129

Repair of mounting plates 2 @ 0.1 X130Replace bumper pads 2 0.2 X131

Repair of engine cover / hood 15 @ 0.1 X133

Repair of clamping devices 2 0.5 X134

Replace clamping devices 2 0.5 X135

Replace back cover / grill 1 0.1 X136

Replace quick clamps (Underslung) 4 0.2 X138

Replace mounting clamps / bolts (Underslung) 4 0.1 X139

Carrier box bracket repair 1 0.3 5922


5/8


6/8


7/8

Genset Repairs

CENEQUEMRTEC - 7

Date: 2009

Version: 1.1

Change of oil including filters (Only if oil is contaminated) 1 0.5 X482

0.4 ENGINE Continued

Replace oil filter mounting brackets (Not to be used with x481) 2 0.3 X485Replace oil lines / drain hoses per piece 3 0.3 X488

Replace dip-stick tube 1 0.1 X489

Replace glow plug per piece 4 0.2 X492

0.5 FUEL TANK

Repair of fuel tank 40 @ 0.1 X510

Replace fuel tank 1 0.5 X511

Replace fuel vent 2 0.1 X514

Replace fusible plug 2 0.1 X515

Replace fuel cap 2 0.1 X516

0.6 GAUGES / METERS / SENSORSReplace sensor for oil gauges 1 0.2 X610

Replace sensor for water temperature gauge 1 0.2 X611

Replace sensor for hot water temperature, cut off 1 0.2 X612

Replace oil pressure switch (safety) 1 0.2 X614

Replace low oil level sensor 1 0.2 X615Replace RPM sensor 1 0.3 X618

Replace oil pressure gauge 1 0.3 X710

Replace water temperatur gauge 1 0.3 X711

Replace hour meter 1 0.3 X712

Replace Amp meter 1 0.3 X713

Replace voltmeter 1 0.3 X714

Replace fuel gauge 2 0.3 X718

Replace bottom fuel gauge 1 0.5 X719


8/8

Genset Repairs

CENEQUEMRTEC - 8

Date: 2009

Version: 1.1

0.7 MODIFICATIONS

Replace bridge rectifier 1 6.0 5900

Inspect of UG shock mounts CTR-SER99-05 1 0.2 5901

Replace UG shock mounts CTR-SER99-05 1 0.8 5902

Replace UG generator ears CTR-SER99-05 1 0.5 5903

Replace fuel pick-up tube 1 0.5 5904

Replace copper plug / fuse 1 0.1 5906

Replace mounting bolts ( 2 pieces) 1 0.2 5908

Install 3 Amp. Circuit breaker 1 0.3 5910

Install diode bridge 1 0.5 5912

Drill drain holes 1 0.1 5914

Replace fuel vent on CARRIER MODEL 69RG15 2 0.1 5916

Install seal brackets on fuel caps 2 0.5 5919

Replace radiator and modification to SLGS600XXX 1 5.5 5920

Replace electrical fuel pump 1 0.5 6900

Replace mechanical fuel pump 1 0.5 6902

Replace fuel pick-up tube 1 0.5 6904

Replace control panel 1 2.0 6906

Replace mounting bolts & securing brackets 1 0.4 6908

Install battery terminal adaptors 1 0.1 6910

Replace air intake elbow 1 0.1 6912Exchange fuel hoses 1 0.7 6914

Documents

Mode31-33 - Genset Equipment