Mode05 - Opentop Equipment

8/10/2019 Mode05 - Opentop Equipment

1/32

Standard Time System Steel Open Top

2009 MODE 05 Page 1 Revision: 1.1 Steel Open Top Container of 32 Revised : 2009

TABLE OF CONTENTS

TABLE OF CONTENTS ............... ........................ ................. ........................ .................... ..................... ................... 1

TABLE OF REVISIONS ............... ........................ ................. ........................ .................... ..................... ................... 3

CONFIRMATION OF RECEIPT .............................................................................................................................3

GENERAL REMARKS...... .................... ..................... .................... ..................... .................... ..................... ............. 4

Calculation of patch sizes:.............................................................................................................................4

0.0 MISCELLANEOUS........ ..................... ..................... .................... ..................... .................... ..................... .......... 5

0.1 PREPARATION TIME.............................................................................................................................50.2 CLEANING ............... ........................ ................. ........................ .................... ..................... ....................50.3 DECALS AND ISO-MARKING...............................................................................................................60.4 MISCELLANEOUS. .................... .................... ..................... ........................ .................... ..................... ..60.5 CHECKING ISO DIMENSION. .................... ..................... ..................... .................... ........................ .....7

1.0 TARPAULIN........ .................... ........................ ................. ........................ ..................... .................... ................... 8

1.1 TARPAULIN - REPLACEMENT. .................... ..................... ........................ .................... ..................... ..81.2 TARPAULIN PATCHING.....................................................................................................................81.3 TARPAULIN BOW. ..................... .................... ..................... ........................ .................... ..................... ..91.4 TIR-WIRE................................................................................................................................................9

2.0 FRONT ................. .................... ........................ ................. ........................ ..................... .................... ................. 10

2.1 FRONT PANEL - REPLACEMENT. ................ ..................... ........................ .................... ..................... 102.2 FRONT PANEL - PATCH/STRAIGHTENING.......................................................................................10

2.3 FRONT HEADER - REPLACEMENT....................................................................................................112.4 FRONT HEADER - INSERT/STRAIGHTENING...................................................................................112.5 FRONT SILL - REPLACEMENT. .................... ..................... ........................ .................... ..................... 122.6 FRONT SILL - INSERT/STRAIGHTENING................ ..................... .................... ..................... ............122.7 FRONT CORNER POST - REPLACEMENT..........................................................................................132.8 FRONT CORNER POST - INSERT/STRAIGHTENING.........................................................................132.9 FRONT CORNER CASTING - REPLACEMENT...................................................................................13

3.0 SIDES.......................... ................. ........................ .................... ..................... .................... ..................... .............. 14

3.1 SIDE PANEL - REPLACEMENT...........................................................................................................143.2 SIDE PANEL - PATCH/STRAIGHTENING...........................................................................................143.3 TOP RAIL - REPLACEMENT................................................................................................................153.4 TOP RAIL - INSERT.. ........................ ................. ........................ .................... ..................... ..................153.5 TOP RAIL - SECTIONING. ..................... .................... ..................... .................... ..................... ............163.6 NOT IN USE ................. ........................ .................... ..................... .................... ..................... ...............163.7 BOTTOM RAIL - REPLACEMENT.......................................................................................................163.8 BOTTOM RAIL - INSERT/STRAIGHTENING......................................................................................173.9 BOTTOM RAIL - SECTIONING............................................................................................................17


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4.0 REAR.............. .................... ..................... .................... ..................... ..................... .................... ........................ .. 18

4.1 SWING HEADER - REPLACEMENT....................................................................................................184.2 SWING HEADER - INSERT/STRAIGHTENING...................................................................................184.3 SWING HEADER - MISCELLANEOUS. ............ ........................ .................... ..................... ..................194.4 REAR SILL - REPLACEMENT..............................................................................................................194.5 REAR SILL - INSERT/STRAIGHTENING. .................... ..................... .................... ..................... .........204.6 REAR CORNER POST - REPLACEMENT. .................... ..................... .................... ..................... .........214.7 REAR CORNER POST - INSERT/STRAIGHTENING. ..................... .................... ..................... ............214.8 REAR CORNER CASTING - REPLACEMENT. ................ ..................... .................... ........................ ...22

5.0 DOORS..... ................. ........................ ..................... .................... ..................... .................... ..................... ........... 23

5.1 DOOR PANEL - REPLACEMENT.........................................................................................................235.2 DOOR PANEL - PATCH/STRAIGHTENING. ................ ..................... .................... ..................... .........235.3 DOOR - FRAME. ................... ..................... .................... ..................... .................... ..................... .........245.4 DOOR PANEL - GASKET. ................... .................... ..................... .................... ..................... ...............245.5 DOOR HARDWARE REPLACEMENT / REPAIR...............................................................................255.6 DOOR HARDWARE - STRAIGHTENING. .................... ..................... .................... ..................... .........255.7 DOOR PANEL - MISCELLANEOUS.....................................................................................................26

6.0 FLOOR..... ................. ........................ ..................... .................... ..................... .................... ..................... ........... 27

6.1 FLOORING............................................................................................................................................276.2 FLOOR BOARD - PLANK. ................... .................... ..................... .................... ..................... ...............276.3 FLOOR BOARD - PLYWOOD.. ..................... .................... ..................... .................... ........................ ...276.4 CENTER RAIL ................... ..................... .................... ..................... .................... ..................... ............28

7.0 UNDERSTRUCTURE................. ........................ .................... ..................... .................... ..................... .............. 29

7.1 CROSSMEMBER. .................... .................... ..................... ..................... .................... ........................ ...29

7.2 TUNNEL SECTION...............................................................................................................................307.3 FORK LIFT POCKET. ................. ....................... ........................ .................... ..................... ..................31

REQUEST OF CHANGE / NEW STS CODE. ................. .................... ..................... .................... ........................ .. 32


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TABLE OF REVISIONS

Chapter No. Revision No Revision Date Sign.June 2001

TABLE OF CONTENTS A 2001-06-01 pseTABLE OF REVISION C 2002-01-23 pseGENERAL REMARKS C 2002-01-23 pse0.0 MISCELLANEOUS A 2001-06-01 pse1.0 ROOF C 2002-01-23 pse2.0 FRONT C 2002-01-23 pse3.0 SIDES C 2002-01-23 pse4.0 REAR C 2002-01-23 pse5.0 DOORS C 2002-01-23 pse6.0 FLOOR C 2002-01-23 pse7.0 UNDERSTRUCTURE C 2002-01-23 pse3.9 BOTTOM RAIL _ SECTIONING 1.0 2005-04-14 kpk1.0 TARPAULIN 1.0 2005-11-22 kpk

Confirmation of receiptAs confirmation of receipt of STS mode 05 this page must be returned to CENEQUEMR,TEC with e-mail [email protected] .

Please fill out below and return:

Date______________________________

Location __________________________

Department________________________

Confirm hereby receipt of STS, mode 05, June 2009, chapter: All

Signed by ________________________(user ID)

In case you distribute to other locations/departments please add these locations below:

Cc___________________________ Cc___________________________

Cc___________________________ Cc___________________________

Final, if you have any comments, request for codes, request to changes etc., please do not hesitate to apply same onattached sheet, page 31 and forward to CENEQUEMR,TEC on above adress.


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GENERAL REMARKS

All estimations of man-hours are based on high cube containers and include: MIG welding when joining steel parts. 3 coat paint system.

Estimation of repairs which includes use of spare parts such as corner casting corner post crossmember header sill - top/bottom rail and side panel, asume spare parts delivered in correct size and shape.

Time for manufacturing of spare parts shall bee included in the price for spare parts.

Calculation of patch sizes:

If patch sizes not as described in this manual, please use the repair code which covers the circumference ofthe actual patch.

e.g.Actual patch 600 x 600 (perimeter = 2.400 mm) ref. page 14, the proper code to use is 3116 (patch 850 x600) whose perimeter covers the actual perimeter.Actual patch 1.150 x 500 (perimeter = 3.300 mm) ref. page 14, the smallest patch which covers the perimeteris 900 x 1.060 and the proper code is 3117

If any difficulties, please contact Container Maintenance & Repair in Copenhagen for advice.

Glossary of terms

Replace : Remove damaged part and install new part.Reinstallation : Remove sound part and install same part in previous position.Doubler plate : Plate or angle which add thickness to a part of a structure such as header/sillReinforcement/gusset plate : Same as doubler plate Stiffener : Plate which add strength to the formed part of a structure such as header/sillSection : A piece of a structure such as: top/bottom rail floor locking rod.Splice : A section which is connected to the structure with plates (e.g. ALU-container)Insert : A part worked in a structure such as: top/bottom rail corner post header/sill etc.


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0.0 MISCELLANEOUS

0.1 PREPARATION TIME

0A Job with a process time of less than or equal to 2hours.

1 0.1 0003

0A Job with a process time of more than 2 hours butless than or equal to 8 hours. 1 0.3 0005

0A Job with a process time of more than 8 hours butless than or equal to 24 hours.

1 0.6 0008

0A Job with a process time of more than 24 hours butless than or equal to 40 hours.

1 0.9 0011

0A Job with a process time of more than 40 hours 1 1.2 0014

*** Total labor cost and hours 9997

*** Total repair shop material 9998

*** Total owner supplied parts 9999

0.2 CLEANING

*** Remove nails 1 0.2 0806

*** Remove cargo label. per piece 9 0.1 0986

Please refer to the chapter General STSInstructions for all other types of cleaning.

*** Partial blasting/repainting (only after CPHsapproval)

2 2.0 0918

*** Mechanical cleaning (scrap off paint/glue) (Onlyafter CPHs approval)

2 2.0 0919

*** Sales tax (Only after CPHs approval) 1 0976


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0.3 DECALS AND ISO-MARKING.

8B Replace decal of type 4 letters e.g. MAEU 7 0.2 0951

8B Replace decal of digit type (per 3 digits) 9 0.2 0952

8B Replace ckeck decal 7 0.1 0953

8B Replace U.I.C. decal 2 0.1 0954

8C Replace Star Door Logo 2 0.1 0955

*** Replace Miscellaneous markings 4 0.2 0959

8A Paint marking of Side Star Logo 2 0,7 0961

8A Paint marking of Side Letter 9 0.2 0962

8A Painting repair of part of letter 9 0.1 0963

*** Paint ISO --- marking (4 letters and 7 digits) attarpaulin (per tarpaulin)

1 0,3 0964

10.03 Re-install data plate. (per piece) 2 0.2 0985

0.4 MISCELLANEOUS.

4B Apply sealer including removal of old sealer. 5400 4 0.2 0801

10.04 Replace lashing ring/bar 9 0.2 6721

Emergency repair. 3 0.5 0802

1D3 Replace missing rivets/huckbolts. (per 5 pieces) 9 0.1 0804

*** Shower test. 1 1.0 0915

*** Handling and trucking charge. 2 0.0 0917

10.05 Weld and paint cuts or cracks. = < 500 9 0.2 7891

> 500 9 0.3 7892


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*** Replace gusset plate. (leased boxes only) 4 0.5 7920

*** Straighten gusset plate. (leased boxes only) 4 0.1 7981

*** Straighten/re-weld gusset plate. (leased boxesonly)

4 0.2 7982

0.5 CHECKING ISO DIMENSION.

5B Checking ISO dimension 4 0.3 9200(3 measurements - Roof, front and side)


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1.0 TARPAULIN

*** Renewing of Tarpaulin 20ft 1 1.2 1421

*** Renewing of Tarpaulin 40 ft 1 1.3 1422

1.1 TARPAULIN - REPLACEMENT.

*** Reinstallation of Tarpaulin 20 ft 1 0.8 1431

*** Reinstallation of Tarpaulin 40 ft 1 0.9 1432

1.2 TARPAULIN PATCHING.

*** Manufacture and install patch. 50 x 50 9 0.1 1111(including TIR seal)

100 x 100/150 x 150

9 0.1 1112

250 x 250/ 200 x 300

9 0.3 1113

300 x 300 8 0.4 1114

400 x 400/200 x 600

7 0.6 1115

200 x 800/300 x 600

6 0.7 1116

200 x 1000/600 x 600

5 0.8 1117

300 x 1000 4 0.9 1118

200 x 2000 3 1.0 1119

>200 x 2000 2 4.0 1110


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1.3 TARPAULIN BOW.

*** Replace bows, per 6 pieces 4 0.2 1221

*** Reinstallation of bows, per 6 pieces 4 0.1 1222

*** Replacement/repair of tarpaulin bow neck 8 0.2 1223

*** Straighten/repair 8 0.5 1281

*** Repair/replace tarpaulin bow socket 8 0.2 3620

1.4 TIR-WIRE.

*** Replacement 20 ft 1 0.2 1721

40 ft 1 0.3 1722

*** Replacement of TIR wire terminal 20/40 ft 1 0.1 1723

*** Replacement of TIR-wire end pin, per 2 pieces 20/40 ft 1 0.1 1921

Repair/replacement TIR-wire securing eye, per 3pieces

9 0.3 3621

*** Eyelet repair, per 3 pieces 9 0.3 1820


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2.0 FRONT

2.1 FRONT PANEL - REPLACEMENT.

(Remove damaged panel install new panel masking and painting)

7.01 1 st. section 1026 x 2700 1 4.4 2121

7.01 Next section 1026 x 2700 1 3.2 2122

2.2 FRONT PANEL -PATCH/STRAIGHTENING.

7.00 Manufacture and install patch. 100 X 150 6 0.7 2111(including masking and painting)

150 X 300 6 0.9 2112

200 X 300 4 0.92113

200 X 450 4 1.1 2114

300 X 600 4 1.4 2115

450 X 750 3 1.7 2116

600 X 900 2 2.0 2117

900 X 1028 2 2.4 2118

1200 x 1028 2 2.6 2119

* Add 0.2 hour for each 300 mm. the heightexceeds 1200 mm.

> 1200 x 1200 1 * 2110

3G Straighten damaged area up to (950 x 950 mm) bymeans of hydraulic tools (per damaged area)

950 x 950 2 0.3 2181


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7.10 Straighten front panel by means of hammer 500 x 500 5 0.1 2183

2.3 FRONT HEADER - REPLACEMENT.

(Remove damaged header install new header masking and painting)

5.05 Replace front header complete. 1 3.4 2421

*** Replace/repair of top plate/tray. 2 0.3 2422

2.4 FRONT HEADER -INSERT/STRAIGHTENING.

5.00 Manufacture and install insert. (material thickness6.0 mm)

150 2 1.0 2441

(including masking and painting)300 2 1.1 2442

450 2 1.2 2443

600 2 1.3 2444

900 1 1.6 2445

1200 1 1.8 2446

1500 1 2.1 2447

1800 1 2.4 2448

*** Straighten front header. 1 0.5 2481

*** Straightenen/reweld top corner plate/tray 2 0.1 2482


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2.5 FRONT SILL - REPLACEMENT.

(Remove damaged sill install new sill maskingand painting)

5.05 Replace front sill complete.(including reinstallation of floor board 1200 x 2400mm)

20 ft 1 3.8 2523

5.05 Replace front sill complete.(including reinstallation of floor board 1200 x 2400mm)

40 ft 1 4.4 2522

2.6 FRONT SILL -INSERT/STRAIGHTENING.

*** Manufacture and install U-V twistlock cone insert(including masking and painting)

350 2 0.7 2541

5.00 Manufacture and install insert (material thickness4.5 mm) 300 2 1.0 2542


600 1 1.3 2544

900 1 1.5 2545

1200 1 1.7 2546

1500 1 1.9 2547

1800 1 2.2 2548

5.05 Straighten flange. 2 0.1 2581

5.05/4.02 Straighten / re-weld flange. 2 0.2 2582

*** Manufacture and install reinforcement/gussetsplates.

2 0.4 2561

(including masking and painting)


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2.7 FRONT CORNER POST -REPLACEMENT.

5.03 Replace front corner post - exclucive castings 806 2 6.2 2621(including reinstallation of floor board 1200 x 2400mm --- lashing bars and masking and painting) 906 2 6.2 2622

2.8 FRONT CORNER POST -INSERT/STRAIGHTENING

5.00 Manufacture and install insert (material thickness6.0 mm)

150 2 1.0 2641


450 2 1.2 2643

600 2 1.3 2644

900 2 1.6 2645

1200 2 1.8 2646

1500 2 2.1 2647

5.03 Straighten front corner post. 2 0.5 2681

2.9 FRONT CORNER CASTING -REPLACEMENT.

5.03 Replace top front corner casting 2 1.5 2721

5.03 Replace bottom front corner casting(includind reinstallation of floor board 12 00x 1400mm)

2 2.3 2722

*** Alignment of frame to ISO standard 1 0.5 2281


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3.0 SIDES

3.1 SIDE PANEL - REPLACEMENT.(Remove damaged panel install new panel maskingand painting)

7.01 Replace 1 st. side panel section 1112 x 2700 1 4.4 3121

Replace subsequent sections. 1112 x2700 9 1.9 3122

3.2 SIDE PANEL -PATCH/STRAIGHTENING.

7.00 Manufacture and install patcht. 150 x 150 9 0.7 3111(including masking and painting)

300 x 150 9 0.8 3112

450 x 200 9 1.0 3113

600 x 300 9 1.3 3114

700 x 450 9 1.5 3115

850 x 600 6 1.8 3116

1000 x 900 5 2.2 3117

1150 x 1200 5 2.6 3118

1400 x 1500 4 3.1 3119

* Add 0.2 hour for each 300 mm. the heightexceeds 1500 mm.

>1400 x 1500 4 * 3110


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3G4 Straighten damaged area up to (950 x 950 mm) bymeans of hydraulic tools (per damaged area)

950 x 950 9 0.2 3181

7.10 Straighten side panel by hammer. 500 x 500 9 0.1 3183

3.3 TOP RAIL - REPLACEMENT.

7.02 Replace top rail complete.-(including reinstallationof roof bow socket -- - masking and painting)

20 ft 2 5.6 3421

Please use appropriate repair code for lashingrings if replaced in connection with this job) 40 ft 2 10.6 3422

3.4 TOP RAIL - INSERT.


150 4 0.7 3441

(including reinstallation of roof bow socket))300 4 0.8 3442

450 4 0.9 3443

600 4 1.0 3444

900 4 1.1 3445

1200 4 1.3 3446

1500 2 1.5 3447

1800 2 1.7 3448


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3.5 TOP RAIL - SECTIONING.

7.02 Replace top rail section.(including replacement of roof bow - roof bow

socket and masking and painting)

600 4 1.0 3451

(Please use appropriate repair code for lashingrings if replaced in connection with this job) 900 4 1.2 3452

1200 4 1.4 3453

1800 4 1.9 3454

2400 4 2.3 3455

3600 2 3.1 3456

4800 2 4.0 3457

6000 2 4.8 3458

7200 2 5.7 3459

3.6 NOT IN USE

3.7 BOTTOM RAIL - REPLACEMENT.

7.03 Replace bottom rail complete.(including masking and painting)

20 ft 2 7.9 3521

(Please use appropriate repair code for floorboardsand lashing rings if replaced in connection with this

job)

40 ft 2 14.9 3522


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3.8 BOTTOM RAIL -INSERT/STRAIGHTENING.


150 4 0.9 3541


450 4 1.1 3543

600 4 1.3 3544

900 2 1.5 3545

1200 2 1.7 3546

1500 2 1.9 3547

1800 2 2.2 3548

7.03 Straighten flange. 300 8 0.1 3581

3.9 BOTTOM RAIL - SECTIONING.

7.03 Replace bottom rail section( including support of floor, masking and painting)

600 4 1,4 3551

(Please use appropriate repair code for floorboardsand lashing rings if replaced in connection with this

job)900 4 1.7 3552

1200 2 2.1 3553

1800 2 2,8 3554

2400 2 3.5 3555

3600 2 4,9 3556

4800 2 6,3 3557

6000 2 7,8 3558

7200 2 9,2 3559


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4.0 REAR

4.1 SWING HEADER - REPLACEMENT.

*** Replace rear header complete.(Remove damaged header install new header masking and painting)

1 0.5 4421

4.2 SWING HEADER -INSERT/STRAIGHTENING.


150 2 1.0 4441


450 2 1.2 4443

600 2 1.3 4444

900 2 1.6 4445

1200 1 1.8 4446

1500 1 2.1 4447

1800 1 2.4 4448

*** Straighten 1 0.5 4481


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4.3 SWING HEADER -MISCELLANEOUS.

*** Replacement of top plate/tray 2 0.3 1621

*** Straighten/reweld top corner plate/tray 2 0.1 1681

*** Replace swing header hinge 2 0.2 4470

*** Replace swing header hinge pin 2 0.1 4471

*** Replace swing header pin chain 2 0.1 4472

*** Free up swing header 1 0.2 4473

4.4 REAR SILL - REPLACEMENT.

5.04 Replace rear sill complet(including reinstallation of floor board 1200 x 2400mm --- cam keepers and masking and painting)

1 4.0 4521


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4.5 REAR SILL -INSERT/STRAIGHTENING.

*** Manufacture and install U-V twistlock cone insert(including masking and painting)

350 2 0.7 4541


300 2 1.0 4542

(including masking and painting)

450 2 1.1 4543

600 1 1.3 4544

900 1 1.5 4545

1200 1 1.7 4546

1500 1 1.9 4547

1800 1 2.2 4548

*** Manufacture and install reinforcement / gussetsplates(including masking and painting)

2 0.4 4561


*** Straighten rear sill in conection with cam keeper 4 0.1 4582


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4.6 REAR CORNER POST -REPLACEMENT.

5.03 Replace rear corner post including replacement oflashing bars

806 2 4.6 4621

(including reinstallation of floor board 1200 x 1400mm --- lashing bars and masking and painting) 906 2 4.6 4622

Time for reinstallation of door is given separatly

4.7 REAR CORNER POST -INSERT/STRAIGHTENING.

5.00 Manufacture and install insert.(material thickness6.0 mm)

150 2 1.0 4641


450 2 1.2 4643

600 2 1.3 4644

900 2 1.6 4645

1200 2 1.8 4646

1500 2 2.1 4647

*** Manufacture and install insert in J-bar. 150 2 0.6 4648

*** 450 2 0.9 4649

5.03 Straighten corner post 2 0.5 4681

3J3 Straighten J-bar. 2 0.1 4682


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4.8 REAR CORNER CASTING -REPLACEMENT.

5.03 Replace top rear corner casting.(including masking and painting)

2 1.5 4721

5.03 Replace bottom rear corner casting.(including reinstallation of floor board 1200 x 1400mm --- masking and painting)

2 2.3 4722

Time for reinstallation of door is given separatly

*** Alignment of frame to ISO standard 1 0.5 4281


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5.0 DOORS

5.1 DOOR PANEL - REPLACEMENT.

6.01 Replace door complete including removal andrefitting of door hardware and gasket.

806 2 3.2 5121

906 2 3.2 5122

6.01 Reinstallation of door 806 2 1.2 5123

906 2 1.2 5124

5.2 DOOR PANEL -PATCH/STRAIGHTENING.

6.00 Manufacture and install patch. 150 x 150 4 0.8 5111(including masking and painting)

150 x 200 4 0.8 5112

300 x 200 4 0.9 5113

450 x 300 4 1.2 5114

600 x 450 4 1.5 5115

700 x 600 2 1.8 5116

850 x 700 2 2.0 5117

850 x 900 2 2.2 5118

850 x 1200 2 2.4 5119

6.05 Straighten. 2 0.5 5181


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5.3 DOOR - FRAME.

6.00 Replace section in door frame. 300 4 1.3 5141(including re-installation of gasket -- - masking amdpainting) 450 4 1.5 5142

Time for re-installation of guide plate or hinge isgiven separately 600 4 1.6 5143

900 4 1.8 5144

1200 2 2.1 5145

1500 2 2.3 5146

1800 2 2.5 5147

5.4 DOOR PANEL - GASKET.

6.04 Replace gasket partially. < 1500 4 0.3 5721

> 1500< 2300

4 0.5 5722

6.04 Replace gasket complete. 2 1.2 5726

*** Replace corner tap. (per 2 pieces) 4 0.1 5727

*** Repair cut by lap joint. (per piece) 5 0.1 5728

*** Re-fasten gasket. 4 0.1 5731

*** Replace gasket retainer. 1200 6 0.3 5921


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5.5 DOOR HARDWARE REPLACEMENT / REPAIR

(including masking and painting if necessary)

6.02 Replace cam keeper. (per piece) 8 0.3 4821

*** Replace door hold back. (per piece) 2 0.1 5624

6.03 Replace hinge. (per piece) 8 0.6 5221

6.03 Replace hinge pin. (per piece) 8 0.2 5222

6.02 Replace locking rod assembly. (per piece) 4 0.7 5421

6.02 Sectioning of locking rod 4 0.3 5451

6.02 Replace locking rod guide. (per piece) 4 0.2 5522

6.02 Replace handle. (per piece) 4 0.1 5523

6.02 Re-installation of cam. (per piece) 8 0.3 5524

*** Seal plate and pin. (per piece) 4 0.1 5621

*** Replace lap plate. (per piece) 2 0.1 5622

*** Replace uni-tie plate. (per piece) 2 0.2 5623

5.6 DOOR HARDWARE -STRAIGHTENING.

*** Straightening hinge. (per piece) 8 0.1 5281

*** Straightening locking rod. (per piece) 4 0.2 5481*** Straightening locking rod guide 4 0.1 5482

*** Straightening lap or uni-tie plate. (per piece) 2 0.1 5682


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CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode


5.7 DOOR PANEL - MISCELLANEOUS.

*** Free up both doors and hardware 1 0.3 5271

6.01 Dismantle door for ventilation purpose(per door plate)

1 0.4 5931

6.01 Re-install door after dismantle (per door plate) 1 0.9 5932


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CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode


6.0 FLOOR

6.1 FLOORING.

*** Repair holes < 5 mm in floor board per 5 pieces 9 0.1 6141

*** Repair holes < 25 mm in floor board per 5 pieces 9 0.1 6142

*** Re-fasten floor screws. per 5 pieces 3 0.1 6171

*** Caulking of floorboard 6 0.1 6172

4.00 Add floor screw per 3 screw 5 0.1 6173

6.2 FLOOR BOARD - PLANK.

4.01 Replace floor complete

(including cutting and prepare plank and sealing)

20 ft 1 12.6 6423

40 ft 1 27.6 6424

4.01 Replace floor partially. 1200 9 0.9 6622(including cutting and prepare plank and sealing)

1800 9 1.2 6624

2400 9 1.5 6625

3000 9 1.7 6626

*** Additional time for replacing floor above tunnel 6 0.3 6627

4.01 Reinstallation floor board(including sealing)

1500 9 0.5 6632

3000 9 0.8 6636

*** Repair or replace threshold plate 1 0.5 6970

6.3 FLOOR BOARD - PLYWOOD.


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CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

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perpiece

STSCode


4.00 Replace floor complete. -- - Plate is delivered infixed dimension

20 ft 1 10.6 6426

(including sealing) 40 ft 1 19.0 6427

4.00 Replace floor partially. Plate is delivered in fixeddimension

1100 x 650 4 0.8 6521

(including sealing) 2000 x 650 2 1.1 6522

1600 x 1200 2 1.5 6523

2400 x 1200 8 2.1 6524

4.00 Additional time for replacing the floor above tunnel. 40 ft 1 2.0 6528

4.00 Reinstallation(including sealing)

1100 x 650 2 0.5 6531

2000 x 650 2 0.7 6532

1600 x 1200 2 1.0 6533

2400 x 1200 8 1.3 6534

*** Replace/repair centre spacer/divider 2438 4 0.3 6571

6.4 CENTER RAIL

4.06 Replace section of center rail including manu-facturing of section and installation of rubberblocks. Joint to be at centre of X-member.

< 1800 5 0.3 6351

> 1800 5 0.4 6352


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CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode


7.0 UNDERSTRUCTURE

7.1 CROSSMEMBER.

4.02 Replace CROSSMEMBER.(including painting)

9 0.9 7121

5.00 Manufacture and install insert. ( material thickness4 mm)(including painting)

150 8 0.9 7141

300 8 1.0 7142

450 8 1.1 7143


4.02 Straighten and re-weld. 8 0.2 7182


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CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode


7.2 TUNNEL SECTION.

4.05 Replace tunnel assembly complete.(including painting)(Please use appropriate repair code for floorboardsif replaced in connection with this job)

1 8.7 7321

4.05 Replace section of formed tunnel plate(including painting)(Please use appropriate repair code for floorboardsif replaced in connection with this job)

350 1 2.7 7351

700 1 3.3 7352

1050 1 3.9 7353

1400 1 4.4 7354

1750 1 5.0 7355

5.00 Insert/straighten tunnel rail(including painting)

300 2 1.1 7356

600 2 1.3 7357

900 2 1.6 7358

4.05 Replace outrigger.(including painting)

9 0.5 7421

4.05 Straighten of outrigger flange. 8 0.1 7481

Straighten and re-weld outrigger. 8 0.2 7482

*** Replace of tunnel bolster.(including painting)

1 3.1 7721

5.00 Manufacture and install insert in bolster.(including painting)

300 1 1.1 7741

600 1 1.3 7743

900 1 1.5 7744


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CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode


7.3 FORK LIFT POCKET.

4.03 Replace fork lift pocket complete.(including painting)

4 3.3 7521

5.00 Manufacture and install insert in fork lift pocket.(including painting)

150 4 0.9 7541

300 4 1.0 7542

450 4 1.1 7543

600 4 1.2 7544

900 4 1.4 7545

1200 4 1.6 7546

1500 2 1.8 7547

1800 2 2.0 7548

4.03 Replace of strap.(including painting)

4 0.4 7621

4.03 Straighten strap. 4 0.1 7681

4.03 Straighten and re-weld strap. 4 0.2 7682

*** Straighten and weld fork lift pocket wall. < 500 4 0.2 7581

> 500 4 0.3 7582


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Request of change / new STS code.

This page must be forwarded to CENEMRTEC case you request changes in codes or request new STS code.

Requesting office:Telex address:Name and initials:

New STS code yes no Revised STS code (code number)

Code requested for modes:00 01 02 03 04 05 06

Description of work:

Size (in mm): Pieces: Suggested Man-hours: Page:

For CENEQUEMR,TEC use only

Suggested STS Manual Description

Suggested RKRP Description

Suggested WMNR Description

CENEMR comments:

Documents

Mode05 - Opentop Equipment