Mode04 - Flatrack Equipment

8/10/2019 Mode04 - Flatrack Equipment

1/20

Standard Time SystemFlat Rack Container

2009 MODE 04 Page 1

Revision 1.1 Flat Rack Container of 20Revised : 2009

TABLE OF CONTENTS

TABLE OF CONTENTS ............... ........................ ................. ........................ .................... ..................... ................... 1

TABLE OF REVISIONS ............... ........................ ................. ........................ .................... ..................... ................... 3

CONFIRMATION OF RECEIPT .............................................................................................................................3

GENERAL REMARKS...... .................... ..................... .................... ..................... .................... ..................... ............. 4

Calculation of patch sizes:............................................................................................................................ 4

0.0 MISCELLANEOUS........ ..................... ..................... .................... ..................... .................... ..................... .......... 5

0.1PREPARATIONTIME.............................................................................................................................5

0.2CLEANING ............... ........................ ................. ........................ .................... ..................... ....................5

0.3DECALSANDISO-MARKING...............................................................................................................6

0.4MISCELLANEOUS. .................... .................... ..................... ........................ .................... ..................... ..6

0.5CHECKINGISODIMENSION. .................... ..................... ..................... .................... ........................ .....7

2.0 FRONT AND REAR ................ ........................ ................. ........................ ..................... .................... ................... 8

2.1FRONT/REAR PANEL-REPLACEMENT............................................................................................8

2.2FRONT/REARPANELPATCH/STRAIGHTENING...................... .................... ..................... ...........8

2.3FRONT/REARTOPRAILREPLACEMENT................. ..................... .................... ..................... ...........9

2.4FRONT/REARTOPRAIL-INSERT/STRAIGHTENING........................................................................9

2.5FRONT/REARSILL-REPLACEMENT. .................... ..................... .................... ..................... ..............9

2.6FRONT/REARSILLINSERT/STRAIGHTENING. ..................... .................... ..................... ............10

2.7FRONT/REARBOTTOMRAIL-INSERT/STRAIGHTENING.................... ..................... ..................11

2.8FRONT/REARCORNERPOST-REPLACEMENT. .................... .................... ..................... ...............11

2.9FRONT/REARCORNERPOST-INSERT/STRAIGHTENING................... .................... ..................... 122.10FRONT/REARCORNERCASTING-REPLACEMENT. ................. .................... ..................... .........12

3.0 SIDE................ .................... ..................... .................... ..................... ..................... .................... ........................ .. 13

3.1BOTTOMRAIL ..................... ..................... .................... ..................... .................... ..................... .........13

3.2BOTTOMRAILSECTIONING-20FT ONLY.....................................................................................13

3.3STANCHIONPOST...............................................................................................................................13

5.0 LOCKING DEVICE ................ ........................ ................. ........................ ..................... .................... ................. 14

5.1COBRADESIGN...................... ..................... .................... ..................... .................... ........................ ...14

5.2GRAAFFDESIGN.................... .................... ..................... ..................... .................... ........................ ...14

5.3JINDODESIGN..................... ..................... .................... ..................... .................... ..................... .........14

5.4YMCDESIGN .................... ..................... .................... ..................... .................... ..................... ............15

6.0 FLOOR..... ................. ........................ ..................... .................... ..................... .................... ..................... ........... 16

6.1FLOORING............................................................................................................................................16

6.2FLOORBOARD-PLANK. ................... .................... ..................... .................... ..................... ...............16


2/20


2009 MODE 04 Page 2


7.0 UNDERSTRUCTURE................. ........................ .................... ..................... .................... ..................... .............. 17

7.1CROSSMEMBER. .................... .................... ..................... ..................... .................... ........................ ...17

7.2TUNNELSECTION...............................................................................................................................18

7.3FORKLIFTPOCKET. ................. ....................... ........................ .................... ..................... ..................19

REQUEST OF CHANGE / NEW STS CODE. ................. .................... ..................... .................... ........................ .. 20


3/20


2009 MODE 04 Page 3


TABLE OF REVISIONS

Chapter No. Revision No Revision Date Sign.

May 2000

TABLE OF CONTENTS A 2001-12-04 pse

TABLE OF REVISION A 2001-12-04 pse

GENERAL REMARKS A 2001-12-04 pse

0.0 MISCELLANEOUS A 2001-12-04 pse

1.0 Not in use pse

2.0 FRONT and REAR A 2001-12-04 pse

3.0 SIDES A 2001-12-04 pse

4.0 Not in use pse5.0 LOCKING DEVICE A 2001-12-04 pse

6.0 FLOOR A 2001-12-04 pse

7.0 UNDERSTRUCTURE A 2001-12-04 pse

Confirmation of receipt

As confirmation of receipt of STS mode 04 this page must be returned to CENEQUEMR,TEC with e-mail to

[email protected].

Please fill out below and return:

Date______________________________

Location __________________________

Department________________________

Confirm hereby receipt of STS, mode 04, 2009, chapter: All

Signed by ________________________(user ID)

In case you distribute to other locations/departments please add these locations below:

Cc___________________________ Cc___________________________

Cc___________________________ Cc___________________________

Final, if you have any comments, request for codes, request to changes etc., please do not hesitate to apply same on

attached sheet, page 31 and forward to CENEQUEMR,TEC on above address.


4/20


2009 MODE 04 Page 4


GENERAL REMARKS

All estimations of man-hours are based on high cube containers and include:MIG welding when joining steel parts.

Estimation of repairs which includes use of spare parts such as corner casting corner post crossmember header sill and top/bottom rail, asume spare parts delivered in correct size and shape.

Time for manufacturing of spare parts shall bee included in the price for spare parts.

Calculation of patch sizes:

If patch sizes not as described in this manual, please use the repair code which covers the circumference ofthe actual patch.

e.g.Actual patch 850 x 450 (perimeter = 2.600 mm) ref. page 8, the proper code to use is 2117 (patch 600 x900) whose perimeter covers the actual perimeter.Actual patch 1.150 x 500 (perimeter = 3.300 mm) ref. page 8, the smallest patch which covers the perimeteris 900 x 1.028 and the proper codeis 2118

If any difficulties, please contact Container Maintenance & Repair in Copenhagen for advice.

Glossary of terms

Replace : Remove damaged part and install new part.Reinstallation : Remove sound part and install same part in previous position.Doubler plate :Plate or angle which add thickness to a part of a structure such as header/sillReinforcement/gusset plate : Same as doubler plateStiffener : Plate which add strength to the formed part of a structure such as header/sillSection : A piece of a structure such as: top/bottom rail floor locking rod.Splice : A section which is connected to the structure with plates (e.g. ALU-container)Insert : A part worked in a structure such as: top/bottom rail corner post header/sill etc.


5/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode

2009 MODE 04 Page 5


0.0 MISCELLANEOUS

0.1 PREPARATION TIME

0A Job with a process time of less than or equal to 2hours.

1 0.1 0003

0A Job with a process time of more than 2 hours butless than or equal to 8 hours.

1 0.3 0005


1 0.6 0008


1 0.9 0011

0A Job with a process time of more than 40 hours 1 1.2 0014

*** Total labor cost and hours 9997

*** Total repair shop material 9998

*** Total owner supplied parts 9999

0.2 CLEANING

*** Remove nails 1 0.2 0806

*** Remove steel straps/wire 1 0.3 0807

*** Remove cargo label. per piece 9 0.1 0986

All other cleaning please see chapter General

instruction in Policy Manual.

*** Partial blasting/repainting (only after CPHsapproval)

2 2.0 0918

*** Mechanical cleaning (scrap off paint/glue) (Onlyafter CPHs approval)

2 2.0 0919

*** Sales tax (Only after CPHs approval) 1 0976


6/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode

2009 MODE 04 Page 6


0.3 DECALS AND ISO-MARKING.

8B Replace decal of type 4 letters e.g. MAEU 7 0.2 0951

8B Replace decal of digit type (per 3 digits) 9 0.2 0952

8B Replace ckeck decal 7 0.1 0953

8B Replace U.I.C. decal 2 0.1 0954

8C Replace Star or Letter at Flat Rack Container 9 0.1 0955

*** Replace Miscellaneous markings 4 0.2 0959

8A Painting repair of part of letter 9 0.1 0963

10.03 Re-install data plate. (per piece) 2 0.2 0985

,

0.4 MISCELLANEOUS.

10.04 Replace lashing ring/bar 9 0.2 6721

10.04 Replace drop ring assy 9 0.2 6723

Emergency repair. 3 0.5 0802

*** Handling and trucking charge. 2 0.0 0917

10.05 Weld and paint cuts or cracks. = < 500 9 0.2 7891

> 500 9 0.3 7892

*** Replace gusset plate. (leased boxes only) 4 0.5 7920

*** Straighten gusset plate. (leased boxes only) 4 0.1 7981

*** Straighten/re-weld gusset plate. (leased boxesonly)

4 0.2 7982


7/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode

2009 MODE 04 Page 7


0.5 CHECKING ISO DIMENSION.

5B Checking ISO dimension 4 0.3 9200

(3 measurements - Top, front and side)


8/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode

2009 MODE 04 Page 8


2.0 FRONT AND REAR

2.1 FRONT / REAR PANEL - REPLACEMENT.

7.01 1 st. section 1026 x 2700 1 4.4 2121

7.01 Next section 1026 x 2700 1 3.2 2122

2.2 FRONT / REAR PANEL PATCH / STRAIGHTENING.

7.00 Manufacture and install patch. 100 X 150 6 0.7 2111

(including masking and painting)150 X 300 6 0.9 2112

200 X 300 4 0.9 2113

200 X 450 4 1.1 2114

300 X 600 4 1.4 2115

450 X 750 3 1.7 2116

600 X 900 2 2.0 2117

900 X 1028 2 2.4 2118

1200 x 1028 2 2.6 2119

*Add 0.2 hour for each 300 mm. the heightexceeds 1200 mm.

> 1200 x 1200 1 *2110

3G Straighten damaged area up to (950 x 950 mm) bymeans of hydraulic tools (per damaged area)

950 x 950 2 0.3 2181

7.10 Straighten front panel by means of hammer 500 x 500 5 0.1 2183


9/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode

2009 MODE 04 Page 9


2.3 FRONT / REAR TOP RAIL REPLACEMENT.

5.05 Replace front / rear top rail complete. 1 2.1 2421

*** Replace foldable header (GRAAFF)Right or left side

4 0.3 2422

2.4 FRONT / REAR TOP RAIL- INSERT/STRAIGHTENING.

5.00 Manufacture and install insert. (material thickness5 mm)

150 2 0.9 2441

(including masking and painting)300 2 1.1 2442

450 2 1.2 2443

600 2 1.3 2444

900 1 1.5 2445

1200 1 1.8 2446

1500 1 2.0 2447

1800 1 2.2 2448

*** Straighten front / rear top rail. 1 0.5 2481

2.5 FRONT / REAR SILL- REPLACEMENT.

5.05 Replace front / rear sill complete.(including reinstallation of floor board ) 20 ft 1 3.6 2523

5.05 Replace front / rear sill complete.(including reinstallation of floor board )

40 ft 1 3.6 2522


10/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode

2009 MODE 04 Page 10


2.6 FRONT / REAR SILL INSERT / STRAIGHTENING.

*** Manufacture and install U-V twistlock cone insert 350 2 0.7 2541

5.00 Manufacture and install insert (material thickness.5mm)

300 2 1.1 2542


600 1 1.3 2544

900 1 1.5 2545

1200 1 1.8 2546

1500 1 2.0 2547

1800 1 2.2 2548

5.05 Straighten flange. 2 0.1 2581

5.05/4.02 Straighten / re-weld flange. 2 0.2 2582

*** Manufacture and install reinforcement plates.

(gussets)

2 0.4 2561


11/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode



2.7 FRONT / REAR BOTTOM RAIL- INSERT / STRAIGHTENING

5.00 Manufacture and install insert. (material thickness5 mm)

150 2 0.9 2341


450 2 1.2 2343

600 2 1.3 2344

900 1 1.5 2345

1200 1 1.8 2346

1500 1 2.0 2347

1800 1 2.2 2348

*** Straighten front / rear top rail. 1 0.5 2481

2.8 FRONT / REAR CORNER POST - REPLACEMENT.

5.03 Replace corner post ---fixed end - exclucivecastings

906 2 4.8 2621

Replasce corner post --- folding single post ---exclucive casting

906 2 2.4 2622

*** Replace corner post --- folding post --- exclucivecastings

906 2 4.8 2623


12/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode



2.9 FRONT / REAR CORNER POST - INSERT/STRAIGHTENING

5.00 Manufacture and install insert (material thickness6.0 mm)

150 2 1.0 2641


450 2 1.2 2643

600 2 1.3 2644

900 2 1.6 2645

1200 2 1.8 2646

1500 2 2.1 2647

5.03 Straighten front corner post. 2 0.5 2681

2.10 FRONT / REAR CORNER CASTING - REPLACEMENT.

5.03 Replace top front / rear corner casting 2 1.2 2721

5.03 Replace bottom front / rear corner casting 2 1.5 2722

*** Alignment of frame to ISO standard 1 0.5 2281


13/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode



3.0 SIDE

3.1 BOTTOM RAIL

4.06 Add insert in bottom rail flange L = 600 mm 600 4 1.7 3541

4.06 Add insert in bottom rail flange L = 900 mm 900 4 2.0 3542

4.06 Straighten bottom rail flange 9 0.2 3581

3.2 BOTTOM RAIL SECTIONING - 20 ft ONLY

4.07 Sectioning of bottom rail L = 600 mm 600 2 1.5 3551

4.07 Sectioning of bottom rail L = 1200 mm 1200 2 2.5 3552

3.3 STANCHION POST

10.06 Replace Stanchion post 4 0.3 3721


14/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode



5.0 LOCKING DEVICE

5.1 COBRA DESIGN

8.01 Replace locking arm and bumper for foldedposition

2 0.2 5122

8.02 Replace twist lock for raised position 4 0.2 5231

8.03 Replace blade spring type COBRA 2 0.3 5324

5.2 GRAAFF DESIGN

8.01 Replace locking arm and house for folded position 4 0.2 5123

*** Replace bumper at stancion post 4 0.1 5131

8.02 Replace ratchet lock for raised position 4 0.2 5232

8.02 Replace twist lock for inter linking 4 0.2 5233

8.03 Replace blade spring type GRAAFF 2 0.3 5325

5.3 JINDO DESIGN

8.01 Replace locking handle and spring for foldedposition

4 0.2 5124

8.01 Replace house for locking handle for foldedposition

4 0.2 5125

8.02 Replace twist lock assy for raised position 4 0.3 5234

8.03 Replace spring type JINDO 4 0.2 5322

8.03 Replace holder for eye bolt type JINDO 4 0.1 5323


15/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode



5.4 YMC DESIGN

8.01 Replace locking arm, pin and brushing for foldedposition

4 0.2 5121

8.02 Replace locking pawl for raised position 4 0.2 5221

8.02 Repair of safty screw in sliding bolt 4 0.1 5222

8.02 Replace missing guide plate for sliding bolt 4 0.1 5223

8.02 Replace bow for inner guide for sliding bolt 4 0.2 5226

8.02 Replace adjusting plate for post in raised position 4 0.1 5227

8.02 Replace twist lock for inter linking 4 0.1 5224

8.02 Replace hinge wedge plate for twist lock 4 0.1 5225

8.03 Replace spring type YMC 4 0.2 5321


16/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode



6.0 FLOOR

6.1 FLOORING.

*** Repair holes < 5 mm in floor board per 5 pieces 9 0.1 6141

*** Repair holes < 25 mm in floor board per 5 pieces 9 0.1 6142

*** Re-fasten floor screws. per 5 pieces 3 0.1 6171

*** Caulking of floorboard 6 0.1 6172

4.00 Add floor screw per 3 screw 5 0.1 6173

6.2 FLOOR BOARD - PLANK.

4.01 Replace floor complete inclusive cutting and

prepare plank

20 ft 1 14.4 6423

40 ft 1 22.6 6424

4.01 Replace floor partially. 1200 9 0.9 6622

1800 9 1.2 6624

2400 9 1.4 6625

3000 9 1.6 6626


17/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode



7.0 UNDERSTRUCTURE

7.1 CROSSMEMBER.

4.02 Replace crossmember. 9 1.1 7121

4.02 Replace special crossmember H = 550 mm 2 1.3 7122

5.00 Manufacture and install insert. ( material thickness4.5 mm)

150 8 0.9 7141

300 8 1.0 7142

450 8 1.1 7143

4.02 Straighten flange. 9 0.1 7181

4.02 Straighten and re-weld. 8 0.2 7182

+


18/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode



7.2 TUNNEL SECTION.

4.05 Replace tunnel assembly complete. 1 2.3 7321

4.05 Replace section of formed tunnel rail ( 600 1 0.9 7351

1,200 1 1.0 7352

1,800 1 1.1 7353

4.05 Replace special outrigger. 9 0.3 7421

4.05 Straighten of outrigger flange. 8 0.1 7481

Straighten and re-weld outrigger. 8 0.2 7482

Reweld special outrigger or tunnel 8 0.1 7491

4.02 Replace of tunnel bolster. 1 1.3 7721

5.00 Manufacture and install insert in bolster. 300 1 1.0 7741

600 1 1.2 7743

900 1 1.4 7744


19/20


CPHRefe-rence

Description

SizeL x W(in mm)

Max.Pieces

Man-hours

perpiece

STSCode



7.3 FORK LIFT POCKET.

4.03 Replace fork lift pocket complete. 4 1.2 7521

5.00 Manufacture and install insert in fork lift pocket. 150 4 0.9 7541

300 4 1.0 7542

450 4 1.1 7543

600 4 1.2 7544

900 4 1.4 7545

1200 4 1.7 7546

1500 2 1.9 7547

1800 2 2.1 7548

4.03 Replace of strap. 4 0.3 7621

4.03 Straighten strap. 4 0.1 7681

4.03 Straighten and re-weld strap. 4 0.2 7682

*** Straighten and weld fork lift pocket wall. < 500 4 0.2 7581

> 500 4 0.3 7582


20/20



Revision 1.1 Flat Rack Container of 20

Request of change / new STS code.

This page must be forwarded to CENEQUEMRTEC case you request changes in codes or request new STScode.

Requesting office:

Telex address:

Name and initials:

New STS code yes no Revised STS code (code number)

Code requested for modes:

00 01 02 03 04 05 06

Description of work:

Size (in mm): Pieces: Suggested Man-hours: Page:

For CENEQUEMR,TEC use only

Suggested STS Manual Description

Suggested RKRP Description

Suggested WMNR Description

CENEMR comments:

Documents

Mode04 - Flatrack Equipment