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MOBIREX

TRACK-MOUNTED IMPACT CRUSHERS



Proessional uses in natural stone

and recycling industry.

For the past 150 years, Kleemann has been de-

veloping and manuacturing machines and plants

or the natural stone and recycling industry.

One o the most important elements o the Klee-

mann product range is the track-mounted impact

crusher rom the MOBIREX series.

MOBIREX impactors are used sot to medium-

hard natural stone and recycle construction

waste.

In order to oer our customers with more than

mainstream plants, Kleemann designed mobile

impact crushers, which can do a lot more than

just pure volume reduction. The ocus today is

on cost, the environment, availability, versatility

and, above all, the quality o the end product.

Simply crushing material is an easy process;

crushing material so that the grain size, grain

distribution and cleanliness also meet the high

standards or concrete and asphalt requires

something more:

> eective primary screening,

> intelligent control or optimal loading,

> adjustable crusher with high drive output and

> a screening unit with overgrain return eed,

which does justice to the perormance o

the crusher.

Kleemann unites these characteristics in its

MOBIREX plants, supplementing them with a

variety o useul details to create a machine

which really sets the standard when it comes

to operating eciency and reliability.



CONTRACTOR LINE

> Page 08 MR 110 EVO

> Page 10 MR 130 EVO

QUARRY LINE

> Page 12 MR 122

> Page 14 MR 150

> Page 16 MR 170

> Page 18 Crushing curves

> Page 04 Machine eatures

> Page 06 Confguration

Simply crushing material is an easy process; crushing material so that the grain size, grain distribution

and cleanliness also meet the high standards or concrete and asphalt requires something more.

In order to oer its customers more than main-

stream plants, Kleemann designed mobile impactcrushers, which can do a lot more than just pure

volume reduction.

MOBIREX TRACK-MOUNTED IMPACT CRUSHERS



4 Vibrating discharge chute

> Reduced wear due to enlarged expansion room under the

crusher > Maximum conveying capacity also or cohesive mate-

rial > Even distribution o crushing material on a wide discharge

conveyor, which results in increased eiciency at steel discharge

> Saer process due to large ground clearance

3 Crusher

> Two-stage crushing or optimal grain reduction > Large range o

possible end grain sizes and grain curves > Fully hydraulic crus-her adjustment with eective overload protection (Contractor Line)

> Gap setting down to the exact millimetre at the touch o a button

(Contractor Line) > Perect material fow and reduced wear thanks

to ree fow material transer at crusher inlet and outlet and

crusher bypass > Excellent crushing eect due to improved

bafe-plate technology

1 Feeding unit

> Continuous fow o material to the crusher through

a variable speed control eeder > Hydraulic olding

hopper walls > High wear resistance

2 Primary screening2.1 Double-deck heavy-duty screen

> Eective primary screening o nes and contaminated

material > Top deck interchangeable punched sheet or

grizzly, bottom deck wire mesh or rubber blank

> Discharge material can be conveyed either to the let

or to the right > Improves fow o material to crusher

reducing blockages and eed surges > Faster screen

mesh replacement thanks to good accessibility2 Primary screening2.2 Integrated grizzly

> Compact dimensions > Suitable or recycling plants

and applications with a low nes level > Low weight

> Flexible thanks to its varied eatures

MOBIREX MACHINE FEATURES

Your advantages at a glance.

9 8

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8 Magnetic separator (optional)> High-perormance electro- or permanent magnet

with maximum discharge capacity > Hydraulic liting /

lowering unction (Contractor Line) by means o radio

remote control

9 Screening unit (optional)

CONTRACTOR LINE

> Single-deck vibrating screen with large screening surace > Can be

hydraulically lowered or maintenance work > Drive using geared motor

> Generously dimensioned bearing > Option to operate in closed or

open loop

6 Power supply unit

> Intercooled diesel engine with direct uel injection and

turbocharger > High-perormance generator or the

drive o all electric components (eeder trough, grizzly,

return conveyor, vibrating discharge chute, classiying

screen)

7 Electrical system

> Eective guard against dust and moisture through double

protective housing, vibration isolation and over pressure system

> Simple and logical control o all unctions via touchpanel

(Contractor Line) > Simple error diagnostics by text indicator

> Remote maintenance system

5 Chassis

> Outstanding accessibility or maintenance and

cleaning > Sturdy steel structure with ully welded

chassis I-beam > High-quality running gear com-

ponents > Even weight distribution or optimal ma-

noeuverability on impassable terrain

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1 Feeding unit

> Solid hopper made o wear-resistant steel

> Hopper walls can be olded hydraulically

> Can be mechanically or hydraulically locked rom the ground

> Feeder trough with integrated slotted grizzly or subsequent

double-deck pre-screen

> Variable speed via requency controlled electric motors

2 Primary screening

2.1 Independent pre screen> Double-deck heavy-duty screen

> Upper deck either slotted grizzly or punched sheet

> Lower deck either rubber blank or wire cloth

> Possible process variations:

a. All eed material into the crusher

b. Coarse grain into the crusher, ine grain by-passed

c. Coarse grain into the crusher, medium grain by-passed,

ine grain to stockpile

d. Coarse grain into the crusher, medium-ine grain to

stockpile

> Frequency o drive regulated by angular gear

(Contractor Line)

2.1 Integrated slotted grizzly

> Feeder trough with integrated slotted grizzly

> Upper deck: either slotted grizzly or punched sheet

> Lower deck: either rubber blank or wire cloth

> Variable speed via requency controlled electric motors

3 Crusher

> SHB series in robust design

> Two ull hydraulically adjustable impact toggles

> Bolted wear plates o high-strength steel

> Generously dimensioned rotor bearings

CONTRACTOR LINE

> Wedge clamping system or C-orm-rotor ledges or quick

and eicient replacement

> Wear-resistant manganese crusher inlet with cast iron

cover with triple-deck rubber curtain and tough chains,

can be lited hydraulically using radio remote control

> Mechanical direction o rotor rotation with rotor use

> Fully hydraulic gap setting with automatic detection o

zeropoint and target value setting

> Speed control or rotor

> Hydraulic overload protection

MOBIREX COMPONENTS / INDIVIDUAL PLANT CONFIGURATION

MOBIREX CONFIGURATION

Technical details or your overall perormance.

Feeding unit

Primary screening

Crusher

Discharge chute

Chassis

Power supply unit

Electrical system

Magnetic separator (optional)

Screening unit (optional)



Optional or MR 110 and MR 130: Screening unit or producing dened

end grain sizes.

4 Vibrating discharge chute

> Eicient drive thanks to vibration motors

> Large trough design

> Bolted wear lining

5 Chassis

> Straight-orward design

> Sturdy steel structure with ully welded chassis I-beam

> High-quality running gear components

6 Power supply unit

> Intercooled diesel engine with direct uel injection

and turbocharger

> High-perormance generator or the drive o all electriccomponents (eeder trough, grizzly, return conveyor,

vibrating discharge chute, nal screen)

CONTRACTOR LINE

> Diesel-electric direct drive

> Power transmission to the crusher by means o turbo fuid

coupling and v-belt

> Separate drive system via electric motor and tandem pump

QUARRY LINE

> Diesel-electric drive

>Electric crusher drive

> Drive system via crusher drive motor using

electromagnetic coupling

7 Electrical system

> PLC control

> Vibration-isolated switch cabinet mounting

> Double switch cabinet protective housing with

over pressure system

> Built-in remote maintenance system via GSM modem

CONTRACTOR LINE

> Touchscreen with menu guide and visualisation

> Text indicator display

> Operation o all crushing unctions rom the screen

QUARRY LINE

> Display with ault codes

8 Magnetic separator (optional)

> High-perormance electro- or permanent magnet

> Magnet can be lited or lowered via remote control

(Contractor line)

> Generously dimensioned stainless steel discharge chute

9 Screening unit(optional or MR 110 and MR 130)

> Single-deck vibrating screen with large screening surace

> Can be hydraulically lowered or maintenance work

> Oversize return eed; side discharge also possible

> Drive using geared motor

> Transmission o power by means o articulated shat

> Generously dimensioned bearing

CONTRACTOR LINE

The Contractor Line plants are designed in such a way

that they can adapt to almost all working conditions –

with regard to both the eed material and movement o

the machinery.

They are comparatively easy to transport and have

drive concepts that accommodate changing operatio-

nal conditions. That means they are more than equip-ped or the most varied o applications, as well as or

work in recycling and natural stone.

QUARRY LINE

The Quarry Line plants have been especially develo-

ped or the hard conditions experienced in quarries.

Their diesel-electric drive concept is extremely eicient

and acilitates the operation o the plants via an exter-

nal power source. Furthermore, this system allows or

a reliable electrical locking device with interlinked plant

combinations.

PRODUCT LINES

07



CONTRACTOR LINE

This quantum leap is owed not only to the two

completely newly developed crushers with

several technical innovations, but mainly to the

new material fow concept, which is operated

consistently through the entire plant. At the

same time, the plants remain relatively easy to

transport thanks to their compact dimensions

and weight and are ideal or the most diverse

applications.

The new generation o mobile impact crus-

hers rom Kleemann are universally adaptable

plants which are suited or processing both

blasted natural stone, asphalt and demoltion

waste as well as producing a rst-class end

quality product. Despite its comparatively

„small“ crusher inlet widths o 1100 mm or

1300 mm (MR 110 EVO / MR 130 EVO), they

achieve outputs that up to now were only

known to be achievable with larger crushing

plants.

MR 110 EVO

EVO stands or a genuine new development

o all plant components, or real progress in termso perormance, economy and wear.



All inormation given is based on a standard design in operating position;

subject to technical changes.

* depending on the type and consistency o the eed material, the primary

screen selected, as well as the end product to be manuactured

MR 110 R EVO

Feed size: up to max. 900 x 600 mm

Crusher inlet opening: 1100 x 800 mm

Feed capacity*: up to 350 t/h

Measurements:

Length: 15800 mm

Length: 19300 mm (with screening unit)

Width: 3000 mm

Feed height: 4175 mm

Weight: approx. 42500 kg




Measurements:

Length: 16600 mm


Width: 3000 mm



MR 110 Z EVO TECHNICAL INFORMATION

Separating made easy:

Even in recycling the separation and sorting o reinorcing

steel is an important part o the crushing process.

The large ground clearance below the crusher signicantly

reduces the danger o bridging. In addition, an ecient

magnetic separator is available as an option, which can

be hydraulically lowered and lited using the radio remote

control. This way reinorcing steel can be removed quickly

and simply and the machine is ready again or operation.

The two plants are available with an optional screening unit, the oversize can be returned back to the crusher

or stockpile to the s ide. The screening unit is easy to install and remove and has increased in size by 44 % in

comparison to the previous plant.

09MR 110 EVOMOBIREX



CONTRACTOR LINE

9 0 0

1 0 0 0

1 2 0 0

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FEEDER TROUGH GRIZZLY CRUSHER EXTRACTORCHANNEL

DISCHARGECONVEYOR

The operating concept was also adapted to

the new design. All main components are dis-

played on a new touchscreen and all important

unctions can be started simply and quickly

using a well-arranged menu guide.

The MR 130 is similar in design to the MR 110.

Due to its larger crusher width and more po-

werul drive, the overall output has once again

been considerably increased. Like the MR 110,

the MR 130 can also be used or both primary

and secondary crushing. The two plants are

operated by an intelligent control that works in

the background, which optimises perormance

and availability.

Thanks to an even wider internal space in the crusher and theaccess below the crusher, material bridging is a thing o the

past. Large material fows can be optimally spread out without

having to adjust the conveyor speed. The reduced riction on all

components has the result o reduced wear in spite o theincreased output. The increased widths, in comparison to

the MR 110, allows or a signicant increase in output or the

MR 130, approximately 30% compared to the smaller plant.

MR 130 EVO







We screen.

Eective primary screening: With the basic model o the

MR 130 EVO, primary screening takes place via a slotted

integrated grizzly in the eeder trough. The plant is also

available with an independent double-deck pre screen

as an option, which is extremely eective at screening

nes or simply by-passing material that does not need to

be crushed to increase production and reduce wear.

With crushing widths o 1100 and 1300 mm

these two mobile crusher plants are the pioneerso a new generation in the MOBIREX series.

11MR 130 EVOMOBIREX

MR 130 R EVO




Measurements:

Length: 16600 mm


Width: 3000 mm






Measurements:

Length: 17600 mm


Width: 3000 mm



MR 130 Z EVO TECHNICAL INFORMATION



QUARRY LINE

MOBIREX MR 122

motor, which drives the crusher. The high level

o eciency o this drive variant keeps uel

consumption below 35 l/h depending on the

application.

The clearly structured design o the plant in

its basic version is equipped with everything

that it needs. An active independent double-

deck pre screen with slotted grate or punched

sheet, a crusher with two impact aprons, and

a vibrating eeder below the crusher, all come

as standard with the MOBIREX MR 122 Z.

The classic model among the mobile impact

crushers is the MR 122 Z. It is subject to con-

tinuous development and equipped with more

and more power making the proessionals in

the recycling and quarry industries really

appreciate the uncompromising design o

this plant.

The large rotating 1300 rotor is set in motion

using a 250 kW electric motor. Even tough

reinorced concrete and large limestone blocks

are no match or the SHB 12/100 crusher. To

meet its purpose, the MOBIREX MR 122 Z has

a large ree space between the rotor and the

vibrating eeder below the crusher. The 1400-

mm-wide main discharge conveyor also trans-

ports steel rebar collision-ree to the catch-

ment area o the magnet.

A 359 kW diesel engine stimulates the 65-

tonne MOBIREX. The generator, which is

fange-mounted on the fywheel, produces the

required electric power or the 250 kW electric

The MR 122 crushes material with stainless steel.



13MOBIREX MR 122

High-output.

Thanks to a generously dimensioned generator,

there is the possibility o powering an additional

screening unit.

Cleaning included:

For use with very dirty natural stone, Kleemann designed

the MR 122 with a wobbler grizzly or primary screening.

In place o the active independent double-deck pre screen,

in this special plant there is a two-stage wobbler grizzly,

which is ed directly and cleans the material. In addition

to cleaning the eed material, the wobbler grizzly also

prevents material sticking to the eeding unit with its

sel-clean unction.




Measurements:

Length: 17840 mm

Width: 3000 mm







MR 122 Z TECHNICAL INFORMATION

Ideally suited or quarries: diesel-electric drive concept.



Taking advantage o the limited space with a power

pack o maximum power, Kleemann has equipped the

MOBIREX MR 150 Z with an advanced direct drive.

MOBIREX MR 150

A 16 litre diesel engine rom the latest genera-

tion with a power output o 426 kW uses ap-

proximately 350 kW o this or the drive o the

heavy-duty SHB 15/100 crusher. The remaining

power is used to power the active double-deck

pre screen, the vibrating eeder, the belt conve-

yors and all other drives.

The largest mobile impact crusher rom the

range o Kleemann products that can be trans-

ported without disassembly is the MR 150 Z.

With a 75 tonne transport weight, it can be

ound everywhere where maximum output

counts.

In its proven classic design, the MOBIREX MR

150 Z distinguishes itsel rom the MR 122 Z

essentially through its drive concept. Taking

advantage o the limited space with a power

pack o maximum power, Kleemann has equip-

ped the MOBIREX MR 150 Z with an advanced

direct drive.

QUARRY LINE



15MOBIREX MR 150

The rotor itsel weighs nearly 7 tonnes. In addi-

tion, there are our rotor ledges, each weighing

400 kg. Once in use, the rotor tackles everything

that comes through its 1520 x 1000 mm inlet

opening. With this drive variant the MR 150 Z

is undoubtedly the most economical impact

crusher o its kind. Depending on its use, the uel

consumption level ranges rom 35 and 45 l/h.

Efciency through primary screening:

Emulating the design o its smaller brother MR 122 Z, the

plant is equipped with everything that is important or large

recycling companies and quarries:

Eective primary screening with a large heavy-duty pre

screen, a robust crusher with two impact aprons, a vibrating

eeder below the crusher and optional magnet.


Crusher inlet opening: up to max. 1500 x 1000 mm


Measurements:

Length: 18200 mm

Width: 3400 mm








The powerul electromagnet (optional)

reliably sorts the reinorced steel.



MOBIREX MR 170

primary crusher eatures does not stall, even

when processing maximum eed sizes.

Equipped with smaller inlet dimensions, the

SHB 17/100 can also achieve smaller end

product sizes, or example 0 – 56 mm. With

this conguration the plant is very well suited

to recycling.

Always powered up.

I a stationary power connection is available in the quarry,this can be used or the MR 170 drive. There is the possibi-

lity o installing the plant with a diesel generator, which can

be switched o using a selector switch when the stationary

power supply is in use.

As the classic quarry machine, the MR 170 is

optimally adapted to the needs o its user.

Primarily used or limestone, the plant is suit-

able both as a classic primary crusher with

eed sizes o up to 1500 mm or in the case o

reduced eed size or crushing nal product

sizes.

With the electric 355 kW crusher drive, the

robust SHH 17/100 impact crusher with its

QUARRY LINE



17MOBIREX MR 170

Primarily used or limestone, the plant is

suitable both as a classic primary crusherwith eed sizes o up to 1500 mm or in

the case o reduced eed sizes or fnal

product sizes.

Constant loading o the impact crusher:

Another important aspect when processing limestone is

the eectiveness o the primary screen. With its massive

double-deck heavy-duty screening unit which is 3.5 m in

length, the MR 170 guarantees perect primary screening

and at the same time ensures constant loading o the im-

pact crusher through levelling o the eed material. Despite

the heavy weight o the plant, it can be easily relocated

in the quarry. For road transport, the MR 170 is disassem-

bled in two main components.




Measurements:

Length: 19500 mm

Width: 3400 mm





* depending on the type and consistency o the charged material, the primary



The enormous 3.5-m-long active double-deck pre screen also

works extremely well or very large eed quantities.



The physical characteristics which infuence this curve are

explained as ollows:

Charged material

Feed size

The maximum eed size should not exceed 80% o the

given inlet opening o the crusher.

Crushing strength

We recommend using the SHB crusher or mineral materialswith a maximum crushing strength o up to 150 N/mm 2.

The SHH crusher, which is available optionally as a primary

crusher on the MOBIREX MR 170, is suitable or materials

with a maximum crushing strength o up to 100 N/mm 2

Type o mineralImpact crushers in the SHB series process sot to medium-

hard natural stone such as limestone, clay, dolomite and

sandstone, as well as construction waste such as rubble,

bricks, asphalt and reinorced concrete. Impact crushers in

the SHH series are mainly suited or sot natural stone, orexample limestone.

We stand or optimal results.

The crushing curves displayed on the graph

provide inormation about the range o grain

sizes achievable which includes the target

grain size. All curves have been created with

the results rom mobile impact crushers rom

the MOBIREX series.

The ideally coordinated components o a plant

(eeder trough, pre screen, impact crusher,

extractor channel and screening unit), as well

as the abilities o the operator, together lead to

optimal results.

Reduction ratio

The maximum reduction ratio (ratio o eed grain size / grain

output) largely depends on the physical properties o the eed

material. The ollowing are guidelines: limestone, rubble and

asphalt up to approximately 15:1; reinorced concrete 10:1 up

to 15:1, depending on the concrete and steel content. In the

case o particularly sot or brittle material (limestone, rubble,

bricks, concrete o a lesser quality), or in the case o closed-

circuit production (with a screen and oversize return eed),

the reduction ratio can be 20:1 and higher.

Rotor speed and crushing gap

I the rotor speed increases, the crushing curve moves to the

„let“, which signies an increase in the proportion o nes in

the end product. With the use o an additional grinding path

(optional), the proportion o nes increases urther. In this case,

the eed size must be limited to 250 mm. The MOBIREX is

used here solely as a secondary crusher. The principle applies

that an increase in the rotor speed and /or a reduction o the

crushing gap leads to increased wear and a reduction o thecrushing capacity.



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Limestone Rubble

Asphalt

Documents

Mobirex En