MOBILE MACHINERY SOLUTIONS - ESAB

MOBILE MACHINERY SOLUTIONS

Filler metals, equipment, PPE, and digital solutions for welding agricultural, mining, lifting, and construction equipment.

Table of Contents

TYPICAL APPLICATIONS .......................3-11 FILLER METALS ....................................12-27

FILLER METAL SELECTION GUIDE .......13-15

Marathon Pac™ .................................................16 Mild steel ...........................................................17-18 Low-alloy wires for high-strength steels ......19 Cored wires ferritic...........................................20 Solid wires austenitic stainless steel ............21 SAW flux ............................................................22-23 Hardfacing solid/cored wires .........................24-27 Wear plate .........................................................28

EQUIPMENT .........................................29-45 Welding automation .........................................30-33 Cutting automation ..........................................34 Power sources ..................................................35-37 Wire feeders ......................................................38 Portable welding equipment ..........................39 Torches ...............................................................40-43 Manual plasma cutting and gouging ............44 Carbon arc gouging .........................................45 Fume reduction ................................................46

VALUE ADDED ENGINEERING .............47-53

ESAB DIGITAL SOLUTIONS ..................54-57

SAFETY ................................................58-59

GLOBAL LEADER .................................60

SERVICE & SUPPORT ..........................61

HEAVY-DUTY MEETS HIGH-TECH.

2

Mobile machinery is designed to perform in the harshest

conditions. At the same time, the demands of industrial

vehicle fabrication can be just as rigorous. That’s why

you need a welding and cutting partner that can deliver

products that are both powerful and innovative.

At ESAB, we understand the challenges of building

agriculture, construction, lifting, mining, and all other

types of mobile machinery equipment – and we have

the complete solutions to prove it. From filler metals to

automation to handheld equipment to digital solutions,

ESAB provides everything you need to enhance quality,

improve productivity, and ensure the safety and health

of your workforce.

Your equipment is made to overcome challenges.

That’s why ESAB continues to develop welding and

cutting solutions engineered to move the mobile

machinery industry forward.

ESAB’s extensive portfolio includes products for mobile machinery not mentioned in this handbook. Contact your local sales representative for more information.

MOBILE MACHINERY APPLICATION SOLUTIONS

SELECTION GUIDE.

Visit esab.com/mobilemachinery for more information.

TYPICAL WELDING PROCESSES FOR MOBILE MACHINERY.Welding is a critical process in all types of machinery equipment. ESAB provides expertise and products for a wide range of industries and applications. Here is just a sample of our recommended solutions.

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BUCKETS

TANKS

WHEELS

EXHAUSTS

CABINS, CHASSIS

HYDRAULICCYLINDERS

BEAMS

HARDFACING

STABILIZERSAXLES SUSPENSION

FRAME

4

https://www.esabna.com/us/en/industries/mobile/index.cfm

SELECTION GUIDE.EXCAVATOR BUCKETSWELDING POSITIONS: PA/1F, PB/2F, PF/3G UP AND DOWN BASE MATERIALS: mild steel and high-strength low alloyed

FILLER METALS WELDING EQUIPMENT GOUGING/ CUTTING/ DIGITAL SOLUTIONS/ PPE

FILLER METALSOK Autrod 12.51/12.64 OK AristoRod 12.50/12.63 Purus 42 (CF*) 46 (CF*) OK AristoRod 55 OK AristoRod 69 OK AristoRod 79 OK AristoRod 89 Coreweld 46LS Coreweld 69LT OK Tubrod 14.11

HARDFACINGStoody CP2000 Stoody SA Super 20 Stoody 964-G OK Weartrode 60 T Stoody Vancar-O

*CF - Copper free

POWER SOURCESAristo Mig 5000 Aristo 500ix Warrior 400i/500i

FEEDERSRobust Feed Pro and Pulse/U6 Warrior Feed 304 Aristo Feed 3004

MANUAL WELDING TORCHESPSF 520W Tweco Velocity2 PSF Centrovac Tweco Smoke Master

WELDING AUTOMATION Aristo Mig 5000 robotic (tandem) package Origo Mig 5002/6502c robotic package Miggytrac B5001 Miggytrac B501 Railtrac B42V

ROBOTIC WELDING TORCHESAristo/Tweco RT Torches (Tandem/Push Pull)

MANUAL GOUGINGAirPro X4000 Aircair Professional Angle-Arc K4000

MECHANIZED GOUGING

Arcair-Matic N7500

MANUAL CUTTINGCutmaster 60i/102/152

MECHANIZED CUTTINGSuprarex DMX Bevel Excavator

DIGITAL SOLUTIONSWeldCloud WeldQAS WeldScanner CutCloud

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CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS

BACK TO TABLE OF CONTENTS

SELECTION GUIDE.



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UPPER FRAMECAB

BOOM CYLINDER

DIPPER

BUCKET LINK

BUCKET

BUCKET CYLINDER

(LONG REACH) BOOM

ARM CYLINDER

UNDERCARRIAGE

TRACK ROLLER

DRIVE SPROCKET

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SELECTION GUIDE.EXCAVATOR ARMS (STICK/DIPPER)WELDING POSITIONS: PA/1F, PB/2F, PF/3G UP BASE MATERIALS: mild steel and high-strength low alloyed

FILLER METALS WELDING EQUIPMENT GOUGING/ CUTTING/ DIGITAL SOLUTIONS/ PPE

GMAWOK Autrod 12.51/12.64 OK AristoRod 12.50/12.63 Purus 42 (CF*) 46 (CF*) OK AristoRod 55 OK AristoRod 69 OK AristoRod 79 OK AristoRod 89 Coreweld 46LS Coreweld 69LT OK Tubrod 14.11

SAW (FLUX)OK Flux 10.62/OK Autrod 12.22 OK Flux 10.62/OK Autrod 12.24 OK Flux 10.62/OK Autrod 12.32 OK Flux 10.62/OK Autrod 13.24 OK Flux 10.62/OK Autrod 13.27 OK Flux 10.62/OK Autrod 13.40 OK Flux 10.62/OK Autrod 13.43 OK Flux 10.71/ OK Autrod 12.10 OK Flux 10.71/ OK Autrod 12.20 OK Flux 10.71/ OK Autrod 12.22 OK Flux 10.71/ OK Autrod 12.24 OK Flux 10.71/ OK Autrod 12.32 OK Flux 10.72/OK Autrod 12.22 OK Flux 10.72/OK Autrod 12.24 OK Flux 10.72/OK Autrod 13.27 OK Flux 10.81/OK Autrod 12.10 OK Flux 10.81/OK Autrod 12.20 OK Flux 10.81/OK Autrod 12.22 OK Flux 10.81/OK Autrod 12.24

*CF - Copper free

POWER SOURCESAristo Mig 5000 Aristo 500ix Warrior 400i/500i Aristo 1000 AC/DC

FEEDERS

Robust Feed Pro and Pulse/U6 Warrior Feed 304 Aristo Feed 3004


WELDING AUTOMATIONAristo Mig 5000 robotic (tandem) package Origo Mig 5002/6502c robot package Miggytrac B5001 Miggytrac B501 Railtrac B42V Versotrac A6 Mastertrac CaB 300S/300M


MANUAL GOUGING:AirPro X4000 Aircair Professional Angle-Arc K4000

MECHANIZED GOUGINGArcair-Matic N7500

GOUGING CONSUMABLESArcair/Cutskill electrodes



DIGITAL SOLUTIONSWeldCloud WeldQAS WeldScanner CutCloud

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MULTILAYER ½ (SINGLE SIDE) V-JOINTS

CIRCUMFERENTIAL FILLETOR ½ V (SINGLE SIDE) JOINTS

BUTT WELDSV-JOINTS


SELECTION GUIDE.ESAB PURUS ROBOTIC APPLICATION IN MULTILAYER WELDSFor excavator boom/stick and other multi-layer welding applications, ESAB’s premium PURUS solid wires offer multiple advantages. On a typical boom excavator arm, the cost saving can be about 10%, depending on the plate thickness and size of the arm.

PURUS SOLID WIRES RECOMMENDED SOLUTIONS

n Exceptionally clean welds

n Reduce or even prevent the intermediate cleaning cycle

n Extremely tight chemical properties, providing batch-to-batch stability

n Low spatter and fume level

n Long contact tip life at high welding currents

*CF - Copper free

FILLER METALSPurus 42 (CF*) 46 (CF*) Coreweld 46LS (Alternative)

AUTOMATIONAristo Mig 5000 robotic (tandem) package Origo Mig 5002/6502c robot package Miggytrac B5001 Miggytrac B501 Railtrac B42V


DIGITAL SOLUTIONSWeldCloud WeldQAS WeldScanner

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STANDARD SOLID WIRE PURUS SOLID WIRE


SELECTION GUIDE.COREWELD 46LS

Based on ESAB’s revolutionary cored wire surface technology, ESAB Coreweld 46LS provides numerous benefits over standard metal cored wires for buckets, frames, cabins, and other applications.

n Very clean welds, low spatter

n High welding speed and increased productivity

n Very low fume rate (comparable with G3Si1/ER70-6 solid wires)

n Suitable for multilayer welds without intermediate cleaning

n Very stable arc with excellent restarting properties

n Easy parameter settings

Typical savings when customers implement Coreweld 46LS:

n 5% less “overfill” while still meeting the toe radius requirement

n Cycle time reduced by 5 minutes by removing all slag

n Production cost savings 13%

n Production capacity improvement 17%

*CF - Copper free

RECOMMENDED SOLUTIONS

FILLER METALSCoreweld 46LS Purus 42 (CF*) 46 (CF*) (Alternative)

AUTOMATIONAristo Mig 5000 robotic (tandem)package Origo Mig 5002/6502c robot package Miggytrac B5001 Miggytrac B501 Railtrac B42V


DIGITAL SOLUTIONSWeldCloud WeldQAS WeldScanner

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FILLET WELD A=5MM WITH STANDARD METAL CORED WIRE 1,2MM

FILLET WELD A=5MM WITH COREWELD 46LS 1,2MM


SELECTION GUIDE.



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ROOF PANEL

REAR AND FRONT PILLARSDASH AND STEERING BRACKETS

DOOR FRAMES

CABIN STAIRS

ROLL OVER AND FALLING OBJECTS PROTECTION GUARDS

TRACTOR FENDERS

CABIN FRAME

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SELECTION GUIDE.CABINSBASE MATERIALS: MILD STEEL, HIGH STRENGTH STEEL WELDING POSITIONS: PA/1F, PB/2F, PF/3G UP AND DOWN

RECOMMENDED SOLUTIONS BENEFITS OF ROBOTIC WELDING OF CABINS

FILLER METALSOK Autrod 12.51/12.64 OK AristoRod 12.50/12.63 Purus 42 (CF*) 46 (CF*) OK AristoRod 55 OK AristoRod 69 OK AristoRod 79 OK AristoRod 89 Coreweld 46LS OK Tubrod 14.12 (DC - downhand)

POWER SOURCESAristo Mig 5000 Aristo 500ix Warrior 400i/500i

FEEDERSRobust Feed Pro and Pulse U6 Warrior Feed 304 Aristo Feed 3004


*CF - Copper free

WELDING AUTOMATIONAristo Mig 5000 robotic (tandem) package Origo Mig 5002/6502c robot package




DIGITAL SOLUTIONSWeldCloud CutCloud

Below are typical improvements seen when switching from 1 mm (.04 in.) standard GMAW wire to SAT™ welding using 1 mm (.04 in.) ESAB solid wire:

n Average deposition rate was improved from 5 kg/hr. (11 lb./hr. to 7 kg/h (15.3 lb./hr.))

n Welding capacity was increased by 40%

n Total production cost was decreased by 23%

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FILLER METALS

SELECTION GUIDE.SELECTION GUIDE

PROCESSFILLER METAL TYPE

MATERIALCHASSIS, ENGINE

SUPPORT, UNDERCARIAGES

CABINS, BONNETS, FENDERS, STAIRS, ATTACHEMENTS

FUEL/OIL TANKS

EXHAUSTS/MANIFOLDS

GRAPS, BUCKETS, SHOVELS, PLOUGHS,

FORKS, TILLAGE

TOOLS, ETC

HYDRAULIC CILINDERS

WHEELSBOOMS, STICKS, DIPPERS

CRANE ARMS

AXLES, DRIVE-SHAFTS

OK Autrod 12.51 GMAW SW MS X X X X X X X X X

OK Autrod 12.64 GMAW SW MS X X X X X X X X X

OK AristoRod 12.57 GMAW SW MS X X X

OK AristoRod 12.50 GMAW SW MS X X X X X X X X

OK AristoRod 12.63 GMAW SW MS X X X X X X X X X

PURUS 42 GMAW SW MS X X X X X X X X X

PURUS 46 GMAW SW MS X X X X X X X X X

PURUS 42 (CF*) GMAW SW MS X X X X X X X X X

PURUS 46 (CF*) GMAW SW MS X X X X X X X X X

Coreweld 46 LS GMAW MCW MS X X X X X X X X

Coreweld 46 LT H4 GMAW MCW MSLT X X X X X X

Coreweld C6 LF (Low Fume)

GMAW MCW MS X X X X X X X

OK Tubrod 14.11 GMAW MCW MS X X X X X X


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SW = Solid Wire MCW = Metal Cored Wire MS = Mild Steel MSLT = Mild Steel Low Temp *CF - Copper free

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MATERIAL

CHASSIS, ENGINE

SUPPORT, UNDER-

CARIAGES

CABINS, BONNETS, FENDERS,

STAIRS, ATTACHEMENTS

FUEL/OIL TANKS

EXHAUSTS/MANIFOLDS


FORKS, TILLAGE TOOLS, ETC

HYDRAULIC CILINDERS


CRANE ARMS

AXLES, DRIVE- SHAFTS

OK Tubrod 14.12** GMAW MCW MS X X - - X - X X - -

OK Tubrod 15.12 GMAW FCW MS X X - - X - X - - -

FILARC PZ6138 GMAW FCW MSLT X - - - X - - - - -

Dual Shield II 81-K2 GMAW FCW MS X - - - X - - X - -

OK Tigrod 12.60* GTAW SWT MS X - - - X X - X X X

OK Tigrod 12.64* GTAW SWT MS X - - - X X - X X X

OK Autrod 16.95 (ER307)

GMAW SW SS - - - X^^ X^^ - - - - X^^

OK Autrod 308LSi GMAW SW SS - - - X - - - - - -

OK Autrod 309LSi GMAW SW SS - - - X - - - - - -

OK Autrod 316LSi GMAW SW SS - - - X - - - - - X

OK Autrod 430 LNbTi

GMAW SW SS - - - X - - - - - -

OK Autrod 430 LNb GMAW SW SS - - - X - - - - - -

OK Autrod 430 Ti GMAW SW SS - - - X X^ - - - - -


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*Rootpasses, dressing, Repair **Downhand DC- application SW = Solid Wire SWT = Solid Wire Tig MCW = Metal Cored Wire

FCW = Flux Cored Wire MS = Mild Steel MSLT = Mild Steel Low Temp SS = Stainless Steel ^ Cladding ^^ Black/White connections





MATERIAL

CHASSIS, ENGINE

SUPPORT, UNDER-

CARIAGES

CABINS, BONNETS, FENDERS,

STAIRS, ATTACHEMENTS

FUEL/OIL TANKS

EXHAUSTS/MANI-FOLDS


FORKS, TILLAGE

TOOLS, ETC

HYDRAULIC CILINDERS


CRANE ARMS

AXLES, DRIVE-SHAFTS

OK Autrod 409 NB GMAW SW SS - - - X - - - - - -

Arcaloy MC409TI GMAW MCW SS - - - X - - - - - -

Arcaloy MC409NB GMAW MCW SS - - - X - - - - - -

Arcaloy MC438TI GMAW MCW SS - - - X - - - - - -

Arcaloy MC18CRCB GMAW MCW SS - - - X - - - - - -

OK Tigrod 308LSi GTAW SWT SS - - - X - - - - - -

OK Tigrod 316LSi GTAW SWT SS - - - X - - - - - -

OK AristoRod 55 GMAW SW HSS X X - - X X X X X X



OK AristoRod 89 GMAW SW HSS X X - - X X - X X X

Coreweld 69 LT H4 GMAW MCW HSS X - - - X - X X X

Coreweld 89 GMAW MCW HSS X - - - X X - X X X

Dual Shield T8, T115, T100

GMAW FCW HSS X - - - X - - X X

Dual Shield II 100-D1 GMAW FCW HSS - - - - - - - - - X

OK Flux 10.62 SAW FLUX - X - - - - - X X - -




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SW = Solid Wire SWT = Solid Wire Tig MCW = Metal Cored Wire

SS = Stainless Steel FCW = Flux Cored Wire HSS = High Strength Steel Low Alloyed



MARATHON PAC™

Many ESAB filler metals that are ideal for the mobile machinery industry are available in our exclusive Marathon Pac. This bulk-supply packaging can cut down on spool changes and maintenance by nearly 95% – making it a key to optimizing efficiency and quality.

For a continuous, uninterrupted supply of welding wire, Marathon Pacs can be set up so that when one empties, the next drum takes over. Empty packages can be folded flat and recycled.

Marathon Pac Benefits:n Efficient handling

n Increased welding productivity

n Reduced downtime

n Process stability

n Improved weld quality

n Less equipment wear

n Lower wear part costs

n Greatly reduced waste material (only carboard)


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SELECTION GUIDE.MILD STEEL.ESAB offers a complete line of solid wires from premium names such as AristoRod, PURUS, and more.

WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11

SOLID WIRES - GMAW

TYPE WELDING POSITIONS POLARITY SHIELDING

GAS CLASSIFICATIONS APPROVALSTYPICAL CHEMICAL

COMPOSITION WELD DEPOSIT (%)

TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO C Si Mn P SYield

Strength (MPa)

Tensile trength (MPa)

Elongation (%) °C CVN

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OK Autrod 12.51 GMAW ALL-1 DC+ M21 ER70S-6 38 3 C1 3SI1

CE, DNV, VDTÜV, BV, JIS, CWB, DNV, GL, BV, DB, RINA, NAKS/HAKC , ABS, RS

0.078 0.85 1.46 - - 480 560 26 20 130

OK Autrod 12.64 GMAW

ALL-1DC+

C1ER70S-6 42 3 C1 4SI1

CE, DNV, ABS, BV, LR, RS, GL, DB, NAKS/HAKC, VDTÜV

0.074 0.95 1.68- - 427 537 25 20 110

M21 - - 535 595 26 20 130

OK AristoRod

12.57 GMAW

ALL-1DC+

C1ER70S-3 35 2 C1 2SI CE, CWB, DB, VDTÜV 0.074 0.55 1.05

- - 430 515 26 20 125

M21 - - 385 485 25 20 140

OK Aris-torod 12.50 GMAW

ALL-1

DC+

C1

ER70S-6 38 3 C1 3SI1GL, DNV, VDTÜV, PRS, RS, ABS, BV, CE, CWB, DB, DNV,

NAKS/HAKC, GL, JIS, LR, PRS, RINA, RS0.08 0.85 1.46

- - 450 540 25 20 110

M21 - - 480 560 26 20 130

OK AristoRod

12.63GMAW

ALL-1DC+

C1ER70S-6 42 3 C1 4SI1 CE, DNV, ABS, CWB, DB, GL, LR, NAKS/HAKC, VDTÜV, BV 0.074 0.95 1.68

- - 485 570 28 20 110

M21 - - 495 580 29 20 130

PURUS 42 GMAW

ALL-1

DC+

C1

ER70S-6 G 3Si1 CWB, CSA, VdTÜV, CE, DNV-GL 0.085 0.85 1.45 0.02 0.02

430 530 24 20 110

ALL-1 M21 470 560 25 20 130

PURUS 46 GMAW

ALL-1

DC+

C1

ER70S-6 G 42 3 C1 4Si1 CE, DB, VdTÜV, DNV-GL 0.08 0.9 1.65

- - 450 560 29 -30 71

ALL-1 M21 - - 475 585 26 20 130

PURUS 42 (CF) (not

available in U.S.)

GMAW ALL-1 DC+

C1

ER70S-6 G 38 3 C1

3Si1CE, CWB; B-G, DB, VdTÜV, DNV-GL 0.08 0.85 1.45 - -

420 530 30 -30 80

All-1 470 560 25 -30 90

PURUS 46 (CF) (not

available in U.S.)

GMAW ALL-1 DC+C1

ER70S-6 G 42 3 C1 4Si1 CE, VdTÜV, DNV-GL 0.08 0.9 1.65 - -450 560 29 -30 70

475 585 26 -30 70

All-1= Positional welding only in short arc, down-hand positions can be done in spray arc


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SELECTION GUIDE.MILD STEEL.ESAB offers a complete line of solid wires from premium names such as AristoRod, PURUS, and more.


SOLID WIRES - GTAW


GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%) TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)

AWS ISO C Si Mn P S Cr Ni Mo Nb CuYield

Strength (MPa)



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OK Tigrod 12.60* GTAW ALL DC+ I1 ER70S-3 38 3 W2SI

CE, BV, ABS, DNV, NAKS/HAKC, VDTÜV

0.1 0.72 1.11 - - - - - - - 420 515 26 -30 90

OK Tigrod 12.64* GTAW ALL DC+ I1 ER70S-6 46 3 W4SI1

CE, DNV, ABS, BV, GL, LR, NAKS/HAKC, VDTÜV

0.074 0.95 1.68 - - - - - - - 525 595 26 -30 70

CORED WIRES - MCAW/FCAW


GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)TYPICAL MECHANICAL

PROPERTIES (AWS/ ALL WELD METAL)


Strength (MPa)



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Coreweld 46 LS

GMAW/MCAW

ALL-1 DC+ M21E71T15-M20A4-CS1 H4

46 4 M M 2 H5CE, DB, VDTÜV, ABS, BV,

DNV, GL0.04 0.63 1.25 - - - 0.35 - - - 485 545 29 -40 72

Coreweld C6 LF

GMAW/MCAW

ALL-1 DC+75% AR - 25% CO2

E70C-6M H4

-CWB, CSA, W48, E492C-

6M-H40.06 0.7 0.67 0.01 - 0.06 0.03 0.01 0.1 490 579 30 -29 79

Coreweld 46 LT H4 (not available in

U.S.)

GMAW/MCAW

ALL-1 DC+ M21E111T15-M21A4-G

69 6 MN2NIMO M M 2 H5

CE 0.05 0.5 1.7 0.011 - 0.06 2.3 0.5 0.01 0.012 755 790 20 -60 80

OK Tubrod 14.11

GMAW/MCAW

ALL-1 DC+ M21E70T15-M12A4-G-H4

42 4 M M 3 H5CE, BV, LR, ABS, DB, DNV,

GL, VDTÜV0.048 0.64 1.45 - - - - - - - 453 558 32 -40 55

OK Tubrod 14.12**

GMAW/MCAW

ALL-3 DC+ M21E71T15-

C1A2-CS142 2 M C 1

H10

CE, DNV, GL, ABS, DNV, BV, LR, DB, RINA, RS, VdTÜV,

NAKS/HAKC0.08 0.6 1.43 - - - - - - - 481 586 27 -20 96

Dual Shield II 81- K2 FCAW ALL-2 DC+ C1

E81T1-K2C-H8

- - 0.025 0.49 1.18 0.013 0.009 - 1.44 - - - 515 570 27 -18 136

OK Tubrod 15.12 (not avail-

able in U.S.)FCAW ALL-2 DC+

C1 E71T1-C1A0-

CS2-H442 2 P C 1 H5

CE, LR, GL, RS, PRS, RINA, ABS, BV, DB, DNV, VdTÜV

0.059 0.63 1.33 - - - - - - -535 601 25 -20 128

M21 550 620 26 -20 135

Filarc PZ6138 FCAW ALL-2 DC+ M21 50 6 1Ni P M 1 H5

E81T1-Ni1M JH4

CE, ABS, BV, LR, DB, DNV, GL, PRS, RS, VdTÜV, NAKS/

HAKC0.04 0.33 1.1 - - - 0.93 - - 0.021 577 616 29 -20 145

All-1= Positional welding only in short arc, down-hand positions can be done in spray arc All-2 = All positions can be welded in spray arc All-3 = All positions possible in short arc, but developed for 3G/PG in DC- polarity *Rootpasses, dressing, Repair**Downhand DC- application


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LOW-ALLOY WIRES FOR HIGH-STRENGTH STEELS.Higher-strength materials such as Q&T and thermo-mechanically controlled steels offer increased load capacity and reduced carbon footprint. To minimize the risk of fatigue weld failures, ESAB low-alloy wires are made with a minimal amount of hydrogen, and are proven to deliver exceptional quality and batch-to-batch consistency.

SOLID WIRES GMAW




Strength (MPa)



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OK AristoRod 55 GMAW ALL-1 DC+ M21 ER100S-G

55 4 M MN3NICRMO

CE, NAKS/HAKC, LR 0.12 0.71 1.38 - - 0.58 0.53 0.2 - - 690 770 20 -20 75


69 4 M MN3NI1CRMO

CE, NAKS/HAKC, ABS, DB, DNV, GL, VDTÜV

0.089 0.53 1.54 - - 0.26 1.23 0.24 - - 730 800 19 20 100


79 4 M Mn4Ni2CrMo

CE 0.09 0.89 1.82 - - 0.25 2.03 0.64 - - 810 900 18 -20 60


89 4 M MN4NI2CRMO

CE, DB, GL, VDTÜV 0.081 0.8 1.75 - - 0.41 2.22 0.533 - - 920 940 18 -40 47


CORED WIRES - MCAW/FCAW


GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)TYPICAL MECHANICAL

PROPERTIES (AWS/ ALL WELD METAL)


Strength (MPa)



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Coreweld 69 LT H4 (not available

in U.S.)MCAW ALL-1 DC+ M21

E111T15-

M21A4-G

69 6 Mn2NiMo

M M 2 H5CE 0.05 0.5 1.7 0.011 0.008 0.06 2.3 0.5 0.005 0.012 755 790 20 -60 80

Coreweld 89 (not available in

U.S.)MCAW ALL-1 DC+ M20 CE 0.105 0.53 1.32 0.008 0.01 0.58 2.49 0.71 0.01 0.01 931 993 19.4 -40 82

Dual Shield T-115 FCAW ALL-1 DC- C1

E111T5-K4M-H4

- CWB, CSA, W48 0.06 0.56 1.86 0.011 0.012 0.44 2.11 0.44 - - 662 810 22 -29 68

Dual Shield II 80-NI1H4 FCAW ALL-2 DC+

75% AR - 25% CO2

E81T1-Ni1MJ-H4

-ABS , BV , MIL-E-24403, LR ,

CWB, DNV-GL 0.05 0.32 1.2 0.014 0.009 - 0.93 - - - 545 615 28 -40 114

Dual Shield II 100 FCAW ALL-2 DC+

75% AR - 25% CO2

E101T1-K3MH4

- - 0.05 0.44 1.45 0.012 0.01 - 1.7 0.4 - - 700 755 21 -51 38

Dual Shield II 100-D1 FCAW ALL-2 DC+

75% Ar - 25% CO2

E101T1-GM - - 0.06 0.4 1.6 0.009 0.01 - 0.82 0.33 - -

All-1= Positional welding only in short arc, down-hand positions can be done in spray arc All-2 = All positions can be welded in spray arc


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CORED WIRES FERRITIC.For welding of stainless steels as used in catalytic converters, manifolds, mufflers, and exhaust for the diesel powerplants used in mobile machinery, ESAB’s ferritic cored wires give a soft arc with optimal controlled penetration, quality, and high productivity.

SOLID WIRES FERRITIC


GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)


AWS ISO C Si Mn Cr Ni Mo Nb Cu TiYield

Strength (MPa)


Elongation (%) °C CVN [J]

OK Autrod 430 LNBTI GMAW ALL-1 DC+ M12/ M13 - G Z 18 L NB TI - 0.01 0.5 0.5 18.5 0.2 0.06 - 0.1 0.2 - - - - -

OK Autrod 430 LNB GMAW ALL-1 DC+ M12/ M13 - G 18 L Nb - 0.01 0.5 0.5 18.5 0.2 0.06 0.45 0.1 - 275 420 26 - -

OK Autrod 430 TI GMAW ALL-1 DC+ M12/ M13 - G Z 17 TI CE 0.07 0.9 0.5 17.6 0.3 0.05 - 0.1 0.4 380 580 28 - -

OK Autrod 409 NB GMAW ALL-1 DC+ M12/ M13 ER409NB - - 0.03 0.7 0.5 11.3 0.3 0.1 0.5 0.02 - - - - - -

CORED WIRES FERRITIC


GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)


AWS ISO C Si Mn Cr Ni Mo Nb Cu TiYield

Strength (MPa)


Elongation (%) °C CVN [J]

Arcaloy MC409TI GMAW PA/PB/PG DC+ M12 EC409 - - 0.02 0.6 0.5 11.6 - - - - 0.95 - - - - -

Arcaloy MC409NB GMAW PA/PB/PG DC+ M12 EC439Nb - - 0.02 0.6 0.5 11.7 - - 0.6 - - - - - - -

Arcaloy MC439TI GMAW PA/PB/PG DC+ M12 EC439 - - 0.02 0.5 0.5 17.5 - - - - 0.5 - - - - -

Arcaloy MC18CRCB GMAW PA/PB/PG DC+ M12 EC439NB - - 0.02 0.5 0.5 18.2 - - 0.5 - 0.3 - - - - -

All-1= Positional welding only in short arc, down-hand positions can be done in spray arc



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SELECTION GUIDE.SOLID WIRES AUSTENITIC STAINLESS STEEL.Our solid wire selection offers guaranteed quality for welding of stainless steels in many mobile machinery applications, including black-white connections and add-on parts.

SOLID WIRE - GMAW



AWS ISO C Mn Si Ni Cr Mo Cu N S P Co Nb Ti FNYield

Strength (MPa)



[J]

OK Autrod 16.95 GMAW All-1 DCEP M12, M13 ER307

G 18 8 MN

CE, NAKS/HAKC, DB,

VDTÜV0.08 7 0.9 8.1 18.7 0.2 0.1 - - - - - - - 450 640 41 20 130

OK Autrod 308LSI GMAW All-1 DCEP M12, M13 ER308LSi

G 19 9 L Si

BV, CE, CWB, DB, DNV-GL, NAKS/HAKC,

VdTÜV

0.01 1.8 0.9 10.5 19.9 0.15 0.1 - - - - - - 9 400 570 36 -196 45

OK Autrod 309LSI GMAW All-1 DCEP M12, M13 ER309LSI

G 23 12 L S

CE, NAKS/HAKC, CWB, DB, VDTÜV

0.02 1.7 0.9 13.5 23.4 0.15 0.12 - - - - - - 9 440 600 41 20 160

OK Autrod 316LSI GMAW All-1 DCEP M12, M13 ER316LSI

G 19 12 3 L SI

CE, CWB, DB, DNV, VDTÜV

0.02 1.8 0.8 12 18.5 2.7 0.1 - 0.015 0.015 - - - 7 400 560 37 -196 45

SOLID WIRE - GTAW



AWS ISO C Mn Si Ni Cr Mo Cu N S P Co Nb Ti FNYield

Strength (MPa)



[J]

OK Tigrod 308LSI GTAW All-1 DCEN I1 ER308LSI

W 19 9 L SI

CE, NAKS/HAKC, BV, DB, DNV, VDTÜV

0.01 1.8 0.9 10.5 0.01 0.15 0.1 - - - - - - 9 480 625 37 20 170

OK Tigrod 316LSI GTAW All-1 DCEN I1 ER316LSi

19 12 3 L Si

BV, CE, DB, DNV, GL, NAKS,

VdTUV0.01 1.7 0.9 12.2 18.3 0.05 2.6 0.15 0.010 0.02 0.06 - - - 500 630 33 -196 90


n ESAB stainless steel solid wires are available in a matte finish that provides a cleaner wire surface, greater arc stability, better weld quality, and higher production output.

n All-1= Positional welding only in short arc, down-hand positions can be done in spray arc


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n To learn about all of ESAB’s SAW solid wires and fluxes, contact your ESAB representative or refer to the ESAB Submerged Arc Welding Technical Handbook.

SAW FLUX.ESAB offers a complete line of SAW solutions with many combinations of solid wires and fluxes. The following is a small sample of common flux products used in mobile machinery construction.

SAW

TYPE WELDING POSITIONS CLASSIFICATIONS APPROVALS

TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT

(%)


AWS ISO C Si Mn Cr Ni MoYield

Strength (MPa)



[J]

OK FLUX 10.62/OK SAW DC+ F7A8-EM12K S A FB 1 55 AC H5 ABS, BV, CE, DB, DNV, GL, LR, VDTÜV 0.07 0.3 1 - - - 410 500 33 -20 160

OK FLUX 10.62/OK AUTROD 12.24 SAW DC+ F8A6-EA2-A2 S A FB 1 55 AC H5 CE, VdTÜV 0.07 0.22 1 - - 0.5 500 580 25 -20 80

OK FLUX 10.62/OK AUTROD 12.32 SAW DC+ F7A8-EH12K S A FB 1 55 AC H5

ABS, BV, CE, DB, DNV, GL, LR, VDTÜV, RINA, RS

0.1 0.35 1.6 - - - 475 560 28 -30 130

OK Flux 10.62/OK Autrod 13.24 SAW DC+ F8A10-ENI6-NI6 S A FB 1 55 AC H5 ABS, BV, CE, LR, DNV, GL 0.08 0.3 1.4 - 0.9 0.2 530 620 25 -40 120

OK Flux 10.62/OK Autrod 13.27 SAW DC+ F7A10-ENI2-NI2 S A FB 1 55 AC H5

ABS, BV, CE, DB, DNV, GL, LR, RINA, RS,

VDTÜV0.06 0.25 1 - 2.1 - 460 570 28 -20 140

OK Flux 10.62/OK Autrod 13.40 SAW DC+ F10A8-EG-F3 (AC) S A FB 1 55 AC H5 - 0.07 0.26 1.5 - 0.9 0.5 610 690 24 -40 90

OK Flux 10.62/OK Autrod 13.43 SAW DC+ F11A8-EG-G S A FB 1 55 AC H5 ABS, BV, CE, DNV, GL, LR 0.11 0.25 1.5 0.6 2.2 0.5 700 800 21 -20 100

OK Flux 10.71/ OK Autrod 12.10 SAW DC+ F6A4-EL12 S 35 4 AB S1

ABS, BV, DNV, GL, LR, DB, CE, PRS, RS,

VDTÜV0.04 0.3 1 - - - 360 465 30 -20 95

OK Flux 10.71/ OK Autrod 12.20 SAW DC+ F7A4-EM12 S 38 4 AB S2

ABS, BV, DNV, GL, LR, DB, CE, PRS, RINA, RS,

VDTÜV0.05 0.3 1.35 - - - 410 510 29 20 135

OK Flux 10.71/ OK Autrod 12.22 SAW DC+ F7A5-EM12K S 38 4 AB S2SI

ABS, BV, DNV, GL, LR, DB, CE, RS, CLASSNK, VDTÜV

0.05 0.5 1.4 - - - 425 520 29 -20 100


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n To learn about all of ESAB’s SAW solid wires and fluxes, contact your ESAB representative or refer to the ESAB Submerged Arc Welding Technical Handbook.

SAW FLUX.ESAB offers a complete line of SAW solutions with many combinations of solid wires and fluxes. The following is a small sample of common flux products used in mobile machinery construction.

SAW

TYPE WELDING POSITIONS CLASSIFICATIONS APPROVALS

TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT

(%)


AWS ISO C Si Mn Cr Ni MoYield

Strength (MPa)



[J]

OK Flux 10.71/ OK Autrod 12.24 SAW DC+ F8A2-EA2-A4 S 46 2 AB S2MO

ABS, BV, DNV, GL, LR, DB, CE, PRS, RINA, RS, CLASSNK, VDTÜV

0.05 0.4 1.4 - - 0.5 500 580 24 20 125

OK Flux 10.71/ OK Autrod 12.32 SAW DC+ F7A5-EH12K S 46 4 AB S3Si DB, CE, VdTÜV 0.09 0.5 2 - - - 480 580 28 -20 95

OK Flux 10.72/OK Autrod 12.22 SAW DC+ F7A8-EM12K S 38 5 AB S2SI DNV, GL, DB, CE, CWB, VDTÜV 0.05 0.3 1.5 - - - 415 500 30 -30 120

OK Flux 10.72/OK Autrod 12.24 SAW DC+ F8A5-EA2-A3 S 46 3 AB S2MO DB, CE, VDTÜV 0.05 0.2 1.6 - - 0.5 500 590 25 -30 60

OK Flux 10.72/OK Autrod 13.27 SAW DC+ F8A8-ENI2-NI2 S 46 6 AB S2NI2 CE 0.05 0.3 1.4 - 2.2 - 490 610 30 -40 100

OK Flux 10.81/OK Autrod 12.10 SAW DC+ F7AZ-EL12 S 42 A AR S1 DB, CE, VDTÜV 0.06 0.8 1.2 - - - 450 540 25 20 50

OK Flux 10.81/OK Autrod 12.20 SAW DC+ F7A0-EM12 S 46 0 AR S2 ABS, BV, DNV, GL, LR, DB, CE, VDTÜV 0.07 0.9 1.5 - - - 510 610 25 20 80

OK Flux 10.81/OK Autrod 12.22 SAW DC+ F7AZ-EM12K S 50 A AR S2SI CE 0.07 0.9 1.5 - - - 530 610 24 20 60

OK Flux 10.81/OK Autrod 12.24 SAW DC+ F9AZ-EA2-A4 S 50 A AR S2MO VDTÜV 0.07 0.8 1.5 - - 0.5 565 660 23 20 65


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SELECTION GUIDE.HARDFACING SOLID/CORED WIRES.ESAB offers a wide range of hardfacing filler metals, including the Stoody brand that pioneered the hardfacing category in welding.

SMAW/GMAW/GTAW

TYPE CLASSIFICATIONS HARDNESS, HRC ABRASION RESISTANCE

IMPACT RESISTANCE

SURFACE CROSS CHECKS MACHINABILITY MAGNETIC DEPOSIT LAYERS

AWS ISO

Stoody 160-E SMAW - E-H-W-NI 50-60 H - DEPENDS ON APPLICATION NO - 2 MAX

Stoody Vancar E SMAW - - 60 H L NO NO YES MULTIPLE

Stoody 1102 SMAW - E-H-FE-M2 52-58 H M NO YES YES 4

Stoody 1105 SMAW - E-H-FE-FS 38-42 M M NO YES YES 4

Stoody XHC SMAW - E-H-FE-PKE 60-66 H L YES NO SLIGHTLY ON CARBON STEEL 2

Stoody Super 20 SMAW - E-H-FE-KKA 60-65 H L YES NO - 1

Stoody SuperBuild-Up-O GMAW - T-H-FE-FS 35 - M NO YES YES MULTIPLE

Stoody SuperBuild-Up-G GMAW - T-H-FE-FS 35 - M NO YES YES MULTIPLE

Stoody 105-G GMAW - T-H-FE-FS 41 M M NO USING CARBIDE TOOLS YES MULTIPLE

Stoody 600 GMAW - T-H-FE-MK 59 H H YES - - 3 MAX

Stoody PC2009 GMAW - T-H-FE-PKE 57-60 M M YES - SLIGHTLY ON CARBON STEEL 2 MAX

Stoody 102-G GMAW - T-H-FE-M2 48-53 H M NO USING CARBIDE TOOLS YES MULTIPLE

Stoody 964-G GMAW - T-H-FE-M2 60-65 H M NO NO YES 2 MAX

Stoody 965-G GMAW - T-H-FE-M2 56-60 H H NO NO YES 2

Stoody CP2000 GMAW - T-H-FE-PKE 58-64 M M YES NO SLIGHTLY ON

CARBON STEEL -

Stoody ATB GTAW - - - H L NO NO YES 1

n The wires listed above are only a small selection of ESAB’s entire portfolio and products typically used for hardfacing parts used in mobile machinery. H = High M = Moderate L = Low


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SELECTION GUIDE.HARDFACING SOLID/CORED WIRES.ESAB offers a wide range of hardfacing filler metals, including the Stoody brand that pioneered the hardfacing category in welding.

FCAW & SAW


IMPACT RESISTANCE


AWS ISO

Stoody SA Super 20 FCAW - T-H-FE-KKA 60-65 H M YES NO NO -

Stoody 160FC GMAW - T-H-W-NI 38-45 H - DEPENDS ON APPLICATION GRINDING ONLY - 2 MAX

Stoody Vancar-O GMAW - - 60 H M NO NO YES MULTIPLE

Stoody PR2009-O FCAW - T-H-FE-PKE 59-62 M M YES - SLIGHTLY ON CARBON STEEL 2

Stoody 101HC-G FCAW - T-H-FE-PKE 56-64 H L YES NO - 2

Stoody 101HC-O FCAW - T-H-FE-PKE 56-64 H L YES NO - 2

Stoody 102 SAW - T-H-FE-M2 52 H H NO NO YES -

ThermaClad 102 SAW - T-H-FE-M2 51 H M - NO - -

ThermaClad 455 SAW - T-H-FE-M2 48-54 H H NO NO YES -

ThermaClad 104 SAW - T-H-FE-FS 27 L H NO YES YES UNLIMITED

ThermaClad 42 SAW - T-H-FE-FS - - H NO USING CARBIDE TOOLS YES MULTIPLE

ThermaClad 105B SAW - T-H-FE-FS 42 M M NO YES YES 4

n The wires listed above are only a small selection of ESAB’s entire portfolio and products typically used for hardfacing parts used in mobile machinery.


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SELECTION GUIDE.HARDFACING SOLID/CORED WIRES.

FCAW & SAW


IMPACT RESISTANCE


AWS ISO

OK Weartrode 35 SMAW - E FE1 31 M M - YES YES Multiple

OK Tooltrode 50 SMAW - E Z Fe3 50 M M - Grinding only Yes Multiple

OK Weartrode 60 T SMAW - E Z FE14 60 H L - Grinding only YES Multiple

OK Weartrode 30 SMAW - E Z FE1 30 M M - YES - Multiple

OK Tubrodur 35 G M FCAW - T FE1 36 M M - YES - -

OK Tubrodur 40 S FCAW - T FE1 40 M M - YES - -

OK Tubrodur 40 O M FCAW - T Z Fe2 40 M M - Yes - -

n The wires listed above are only a small selection of ESAB’s entire portfolio and products typically used for hardfacing parts used in mobile machinery.


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SELECTION GUIDE.HARDFACING SOLID/CORED WIRES.ESAB offers a wide range of hardfacing filler metals, including the EWAC portfolio of products.

FCAW & SAW


IMPACT RESISTANCE


AWS ISO

EWAC HF 001/002/003/ 004 SMAW - - 55-68 HRC H M TO L YES GRINDING - 2-3 LAYERS

VANCARB 078 SMAW - - 60-65 HRC H M - 2 LAYERS

NANOCARB 110 SMAW - - 67-71 H M YES GRINDING - 2-3 LAYERS

CP ET 071 SMAW - - 55-62 H L YES GRINDING - 2 LAYERS

CP ET 072 SMAW - - 60-65 H L YES GRINDING - 2 LAYERS

EWAC BU 101/ 104 SMAW - - 25-35 M H NO YES - MULTIPLE

EWAC O 545/570/ O 630 FCAW - - 52-68HRC H L YES GRINDING - 2-3 LAYERS

EWAC O 570/ O 630 FCAW - - 52-68HRC H L YES GRINDING - 2-3 LAYERS

EWAC O 564 EWAC O 52B FCAW - - 25-35 HRC M H NO YES - MULTIPLE

EWAC O 52B EWAC O 540 FCAW - - 25-45 HRC M H NO YES - MULTIPLE

EWAC OS 870 PR SAW - - 47-51 M M NO YES - UPTO 25 MM

EWAC 78 GAS/TIG - - > 2700 HV H L NO GRINDING - MULTIPLE

EWAC Drill Shield 008 GAS BRAZING - - 1200 HV (MIN)

CARBIDES H L NO N/A - MULTIPLE

EWAC Drill Shield 008 GAS BRAZING - - 1200 HV (MIN)

CARBIDES H L NO N/A - MULTIPLE

n The wires listed above are only a small selection of ESAB’s entire portfolio and products typically recommended for hardfacing parts used in mobile machinery.


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SELECTION GUIDE.EWAC WEAR PLATE.EWAC wear plates are manufactured using 3-axis robot welding technique and controlled ‘cool’ welding process. This ensures a coating with low dilution, uniform hardness across the welding and exceptional wear properties.

FCAW & SAW

GRADE BASE PLATE THICKNESS (MM) + WELD METAL THICKNESS (MM) FULL PLATE SIZE (MM X MM) CLADDED AREA ON FULL PLATE

(MM X MM) OVERLAY TYPE

EDP 550 10+10 1500 X 3000 1220 X 2740 CR - C SYSTEM

EDP 550 6+4 1500 X 3000 1220 X 2740 CR - C SYSTEM

EDP 600 10+10 1500 X 3000 1220 X 2740 CR - B- C SYSTEM






EQUIPMENT

EQ

UIP

ME

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Origo™ Mig 5002/6502c based robotic packagen Sturdy and robust switching converter

(chopper) power sources intended for heavy-duty applications

n Offers improved arc welding performance and higher productivity for robotic and semi-automatic applications

n Integrates with ESAB’s WeldCloud™ online data management platform

Aristo® Mig 5000 based robotic packageAvailable in multiple configurations, Aristo® Mig robot packages provide superior welding technology and are easy to install and use, both for new welding robots and for retrofitting.

n Equipped with ESAB Canbus technology

n Offers a choice of Aristo® Mig inverter-based power sources, encapsulated and non-encapsulated, robot-mounted wire feeders, interfaces, and the Aristo Pendant U82 control box

n Interface with the robot controller can be achieved with analog digital I/O communication or via DeviceNet, Profibus, or CANopen

n Standard packages are available in different configurations for ABB, Motoman, Fanuc, and Kuka

n The use of the optional ESAB WeldCloud™ functionality can give a lot of benefits for tracking welding productivity, QA/QC, life traceability of welding defects, and updates


Aristo 1000 AC/DCn Provides high productivity and high quality

to meet real-world welding challenges

n Designed for use with the digital PEK controller and A2/A6 feeder units

n A global inverter – connect to a three-phase main supply from 380 to 575 V, 50 or 60 Hz

n Change from DC and AC with a push of a button

WELDING AUTOMATION.In addition to offering impressive performance, many of ESAB’s advanced welding solutions are fitted with industry-standard connectivity to external devices such as robotic controllers and WeldCloud™ digital technology.

WELDING AUTOMATION.

EQ

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NT

Miggytrac B5001n A compact and programmable 42V AC

tractor that’s driven either by power source or by 18V Li-ion battery

n Easily mechanizes GMAW processes and thermal cutting applications where weaving is not required

n Used for both continuous and intermittent welding

n True four-wheel drive and high-friction wheels for stable forward or backward movement

Miggytrac B501n Battery-powered tractor that can easily

mechanize GMAW processes and thermal cutting applications where weaving is not required

n Quick setup and easy to operate

n Carriage follows the welding joint using guide wheels that adjust to allow the unit to drive itself against the workpiece

n Operating time up to eight hours

Railtrac B42Vn Multipurpose system for welding

and cutting in harsh environments

n New joint system allows for both stiff and flexible rail applications

n Straightforward, well-designed programming unit with up to 5 different programs

n Can be customized with a wide range of accessories



EQ

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Versotracn Versatile and operator-friendly

welding tractor

n Modular design makes the tractor perfect for any application

n Can be configured for MIG, SAW, and SAW twin welding applications, as well as three- and four-wheel versions for optimum stability on any surface

A6 Mastertracn High-productivity tractor for butt and

fillet welds in heavy manufacturing

n Large base and feeder for high currents and large range of SAW wires

n Wire feed and travel motors with encoder feedback

n Single- and twin-wire packages available

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CaB 300S/300Mn Integrated column and boom

solution, which includes welding process, manipulator movement, and control of third axis products

n Modular design allows total customization using a large selection of standard components

n Available in stationary or mobile rail- traveling carriage systems

n Standard working ranges of 3 m x 3 m (9.8 x 9.8 ft.) to 5 m x 5 m (16.4 ft x 16.4 ft.)

n Single or twin wire setup with the A6 welding head

n 30 kg (66 lb.) wire spools



EQ

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MechTracn Gantry can be equipped with

A2 welding equipment for SAW or MIG/MAG to create a complete welding station

n If the workpiece rotates, other welding methods such as TIG and plasma can be used

n Available in four versions, depending on the size of the workpiece

n Supports a maximum weight of 220 kg (485 lb.)

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Beam welder n Designed for high-production

capacity

n Weld I-, T-, or L-beams, wide flange beams, columns, tapered beams, or nonsymmetrical beams

n Two versions available for IT-machine (vertical position) and I-machine (horizontal positions)

n Backed by ESAB’s 30+ years of experience in beam and profile welding


EQ

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NT

SuprarexSuprarex is a high-performance gantry cutting machine that delivers exceptional strength and productivity.

n Module design allows you to customize the machine to your specific application

n Heavy-duty design and quality craftsmanship ensure long-lasting reliability and service life

n Consistent performance – high speeds, excellent accuracy, and smooth motion

n Equipped with a complete machine safety package that fully complies with EC Machinery Directive

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CUTTING AUTOMATION. ESAB’s mechanized cutting solutions offer state-of-the-art technology to boost productivity, reduce downtime, and deliver an exceptional return on investment.

DMXThe next generation of plasma bevel cutters, DMX features a simplified mechanical design and revolutionary motion system that improves performance, reliability, and safety.

n Utilizes Compound Motion (in place of a rotating head) for faster cycle times, no rotation limits, improved accuracy, longer consumable life, and more

Bevel ExcavatorThe ultimate oxy-fuel bevel system for complex cuts and thick materials.

n Designed specifically for complex bevel cuts and thick materials up to 7.8 in. (200 mm)

n Offers 5-axis bevel motion, a heat-resistant design, and powerful software for complete process integration

n Save up to 70% in time and costs compared to conventional, manual processes

n Durable, reliable system


EQ

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Aristo® Mig 4004in MIG/MAG welder with the latest

inverter technology

n Can be equipped with water-cooling unit

n Available for pulse welding or super-pulse (U82 Plus) welding when used with MA25 or 82 panel

n Built-in synergic line and customized synergic line (U82 plus), which ensure high-efficiency and high-quality welding

Aristo 5000in Multi-process power source combining

MIG/MAG, pulse MIG, MMA, and carbon arc gouging

n Reliable, smooth starts and ends, supported by efficient hot-start and crater-fill function

n ESAB LogicPump secures the automatic start of the water pump by connecting a water-cooled welding torch

n TrueArcVoltage System™ measures the correct arc voltage value, independent of the length of the connection cable, return cable, or welding torch

35

POWER SOURCES. No matter your welding process or application requirements, ESAB has the ideal power source for mobile machinery construction.

Aristo Mig u5000in Multi-process power source that provides

outstanding arc welding performance and high productivity for robotic and semi-automatic applications

n Integrates with ESAB’s industry-leading WeldCloud™ online data management platform

n Improved performance with high-speed Swift Arc Transfer (SAT™) welding

n Advanced pulse SuperPulse™ functionality reduces heat input and minimizes spatter

Aristo C3000in Compact machine with integrated wire feeder for

professional use in general applications up to 300 A

n Integrated QSet™ function provides a unique way of setting welding parameters for short arc

n The optimized setting is maintained regardless of the wire feed speed setting

n IP 23 – designed for outdoor use, making it safe on all work sites


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Aristo 500ix n A portable, heavy-industrial pulse power source

n Advanced pulse functionality reduces heat input and minimizes spatter

n Reliable mechanical design with thick metal side panels, double-bent sides, and large feet for ample clearance

n Up to 250 pre-programmed synergic lines (U82 Plus)

n IP23 rating for outdoor and indoor use in rough environments

Warrior Feed 304n An economical wire feeder that offers simple

functionality, rugged durability, and outstanding performance

n Sturdy design with galvanized metal casing for use in tough environments

n Redesigned 4-roll drive stand mechanism with improved feed rolls provides positive feeding performance and reduced wire shavings

n New drive motor offers more torque for improved arc starts, more consistent speed, and less noise

n Easy-to-use controls trigger lock, and slow run-in makes configuration easy

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Warrior 400i/500in A reliable and easy-to-use multi-process

welding machine designed for heavy-duty productivity

n Up to 500 A delivered with superb arc characteristics

n High duty cycle for long runs across a variety of applications – delivers 400 A or 500 A at 60% duty cycle

n IP23 rating for outdoor and indoor use in rough environments

n Wide input voltage range to support regional requirements

n Multiple operator system racks are available upon request



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Origo Mig 6502n Sturdy and robust switching converter

(chopper) power sources intended for heavy-duty applications

n Simple operation from an advanced multi-process welding system

n Offers energy efficiency of an inverter

n Integrates with ESAB’s industry-leading WeldCloud™ online data management platform

n Large wheels, sturdy lifting eyelets, and undercarriage make the unit easy to move around

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Caddy c200i n Portable MIG/MAG welding unit with built-in

wire feeder for Ø200 mm (7.87 in.) spools

n For repair, maintenance, and assembly welding of mild steels, aluminum, and stainless steels as well as brazing

n Equipped with QSet™ – intelligent setting of short arc welding parameters giving a perfect arc for all material and gas combinations

n Single-knob control for consistent and optimal weld quality for all plate thicknesses

n IP 23 – designed for outdoors and safe on all worksites

Caddy Tig 2200i AC/DCn Portable AC/DC welding inverter, applicable

for on-site assembly and maintenance

n Professional TIG/MMA function, available for welding aluminum alloy, stainless steel, Ni-based steel, etc.

n Compact, reliable, dust-free, and durable



EQ

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Robust Feed Pron Equipped with a new precision wire drive

system with enough power to handle up to 2.0 mm (.078 in.) solid wire and 2.4 mm (.09 in.) cored wire

n Great portability with ergonomic handles, five lifting points, and safe for crane lifting handles

n Weatherproof, enclosed design that withstands rain from all directions and inside heater ensures the filler metal is kept dry

n Large, sun-friendly display and clear controls make setup efficient and easy – even when wearing gloves

Robust Feed Pulse/U6 n Portable, durable, and weatherproof design

n New precision wire drive system for demanding applications

n Ergonomic handles with 5 lifting points

n Choose between direct Pulse panel or menu-based U6 panel

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Aristo Feed 3004n Electronically controlled feeding

for high accuracy and stable arc

n New, high-torque drive motor delivers improved arc starts, more consistent arc speeds, and quieter operation

n Redesigned drive rolls and feed mechanism for more positive feeding performance and reduced risk of wire shavings

n Available with U6, U82, and MA25 panels

Warrior Feed 304n An economical wire feeder that offers simple

functionality, rugged durability, and outstanding performance

n Sturdy design with galvanized metal casing for use in tough environments

n Redesigned 4-roll drive stand mechanism with improved feed rolls provides positive feeding performance and reduced wire shavings

n New drive motor offers more torque for improved arc starts, more consistent speed, and less noise

n Easy-to-use controls trigger lock, and slow run-in makes configuration easy

WIRE FEEDERS. No matter your welding process or application requirements, ESAB has the ideal power source for mobile machinery construction.


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Rebel 205 AC/DC n Portable, durable, and fully loaded power source

n Best-in-class performance for MIG, flux-cored, stick, DC TIG , and AC TIG welding

n LiftTIG and high frequency (HF) start, AC wave balance (60%–90%), AC frequency (25–400 Hz), pulsed (DC) (1–500 pps), and amplitude offset

n smartMIG – offering simple setup and the exclusive, built-in arc control

Rebel™ EMP 215icn Portable, complete MIG/TIG/Stick package

ready to weld anything, including mild steel, aluminum, and stainless steel

n Extra-large display and high-pixel density for clear view of screen

n Flexibility of 120/230V

n Unique, five-handle roll cage and unibody steel construction

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Rebel EMP 285icn True multi-process machine that

combines power, mobility, and flexibility in any fabrication environment

n 4-wheel wire feed system provides high and consistent weld quality regardless of the material being welded

n Automatically adaptive start parameters provide distinct and precise starts every time

n Maximum output of 300 A (1 phase model) and 350 A (3 phase model)

PORTABLE WELDING EQUIPMENT.No matter your welding process or application requirements, ESAB has the ideal power source for mobile machinery construction.


ROBOTIC TORCHES.ESAB’s robotic torches deliver advanced torch design, world-class performance, industry-best tool center point (TCP), and features that reduce downtime and optimize equipment efficiency.

Tweco® RT Robotic Torches

n New range of torches for standard wrist, helix, and infinity robotic packages

n Built-in blow-out port can be used for cooling or cleaning of the conductor tube

n Long-life consumables, torch body, and spare parts

n Quick-change torch system and simple cable replacement

n Gas-cooled model and water-cooled models are available in different conductor tube angles

n Packages for ABB, Fanuc, KUKA, and Motoman/Yaskawa

n Available in North America

Aristo RT Robotic Torches n Support ESAB TrueArcVoltage™ systems and TouchSense

function from ESAB power sources

n Collision-resistant design eliminates torch readjustments

n Long-life consumables, torch body, and spare parts

n Gas-cooled models and water-cooled models available in different swan-neck angles

n Packages for ABB, Fanuc, KUKA, and Motorman/Yaskawa

n Available in Europe

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SR-B Familyn High-quality, multi-functional torches designed to provide

unmatched convenience, versatility, and ergonomics

n Available in air-cooled and water-cooled, with or without gas-valve, and with or without a flexible head

n High voltage resistant up to 12 kV and with a shielded control cable

n Ergonomically formed handle with toggle switch and optional potentiometer or double lever switch

n Cable assembly with swivel cable support on the handle. Multiple models and lengths are available to suit your specific application.

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TORCHES. ESAB’s welding torches deliver the performance you need and also offer fume extraction to reduce the welder’s exposure to dangerous fumes at the point of origin.

TIGXCT-B 400w n High-performance and ergonomic TIG welding torch

n Small torch neck-to-head dimensions provide the ability to weld in the tightest spaces with maximum precision

n Unique XCT collet replaces the conventional parts and stays constantly reliable even under high load

n Compact size and high-performance power rating makes this torch an exceptional tool for hand-held TIG welding

n Extensively tested and proven


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PSF 520Wn Premium MIG torches for maximum performance

and handling

n Ergonomically engineered for a firm, comfortable hold and reduced fatigue on the job

n New dual-circuit water cooling system for enhanced cooling (PSF 520W model)

n Compatible with durable wear-parts from previous PSF generations

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MIGTweco Velocity2n The longest-lasting MIG consumable on the market

n Groundbreaking tips and nozzles give you a superior welding performance with a smoother arc and a better weld bead

n Simple design makes changeouts quick and easy – no tools required

n Large copper-to-copper surface contact for superior thermal and electrical efficiency

n Designed for air-cooled torches only


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PSF™ Centrovacn Integrated smoke extraction, providing a

smoke-free working environment for the welder

n Economically designed handles (swivel available on certain models)

n 3 m (9.8 ft.) and 4.5 m (14.8 ft.) hose lengths

n Air-cooled and water-cooled options available

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FUME EXTRACTIONTWECO® Smoke Master 250/450n Family of air-cooled fume extraction MIG guns

n Efficiently removes up to 90% of smoke from the welding zone

n Feature Tweco Eliminator style consumable parts

n Full-length leather outer jacket for increased flexibility and enhanced cable life


MANUAL PLASMA CUTTING AND GOUGING. ESAB offers a complete line of manual plasma cutting machines. Contact your local representative for more information.

Cutmaster 60in Offers the highest power-to-

weight ratio in its class

n Built for portability and durability with the integral multi-handle design, available in either a 1-phase or 3-phase unit

n 50% duty cycle at 60A with automatic multi-voltage detection from 208-480V

n Up to 20 mm (.75 in.) recommended cut capacity with maximum sever of 38 mm (1.5 in.) and 20 mm (.75 in.) pierce capability

Cutmaster 102/100n Weighs 28.1 kg (62 lb.)

and provides 100 A of cutting power

n This unit combined with the 1Torch® has a maximum cut capacity of 45 mm (1.75 in.)

n Front Panel LEDs indicate status conditions for maximum efficiency

n Versatile 1Torch with ATC disconnect makes it easy to add lead extensions or convert to a machine torch

n True Guard roll bar provides easy transportation and protection for unmatched durability

Cutmaster 152/120n Weighs only 28 kg (62 lb.)

and offers multi-voltage 1-or 3-phase input capability

n Provides 120 A of cutting power for a 30 mm (1.25 in.) recommended cut and 50 mm (2 in.) maximum cut

n Storage compartment for convenient access to spare parts and consumables

n Versatile 1Torch with ATC disconnect makes it easy to add lead extensions or convert to a machine torch

n Auto Pilot Restart feature instantly reignites the pilot arc while cutting expanded metals

*Branding and naming of manual plasma lineup may vary by region. Ask your ESAB representative for details.

Accessories essential for on-site application: n 1Torch (R) SL100 15m (50 ft)

n 1Torch ATC Lead extension 15m (50 ft)

Drag Tip Cutting

Standoff Tip Cutting

Drag Shield Cutting

Gouging

Drag Shield Cap

Gouging Shield Cap

DeflectorMaximum Life Shield Cup

Shield CupTip Start

CartridgeElectrode

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AirPro™ X4000n The next generation air carbon-

arc metal removal torch and cable assembly

n Unique, pneumatically operated upper arm and air valve design eliminate air leakage

Arcair Professional K-5n Straight handle manual gouging

torch designed for heavy-duty metal removal applications due to its carbon electrode capacity

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CARBON ARC GOUGING. Arcair® invented arc gouging in 1949. As part of the ESAB family, the brand continues to be the industry leader in innovation, quality, and performance.

Arcair Professional Angle-Arc® K4000n The industry standard and most

copied manual gouging torch and cable in the world

Arcair- Matic N7500n Delivers high productivity for any

metal fabrication operation where gouging and welding represents a large portion of the work schedule

n Mechanized system is easily connected to various power supplies available in the industry

Arcair Gouging Electrodesn High-grade, all-purpose copperclad

pointed gouging electrode

n Controlled copper coating improves electrical conductivity and helps maintain electrode diameter at the point of the arc

CutSkill Gouging Electrodesn Cost-efficient electrode copper-coated

electrode that delivers professional-level quality

n Operates at lower amp and has lower metal removal rate


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Carryvac 2 Portable Smoke Extractor

Origo™ Vac Fan Series

Origo™

Vac Cart

Origo™ Vac Wall Mounted Filter

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FUME REDUCTION. At ESAB, welder safety is a top priority. That’s why we offer a wide range of products that remove or limit the production of harmful smoke and fumes during welding.

Compressed air filtration bank

Air CA regulator

Coreweld C6LF Coreweld ECO

Sentinel A50 For Air

PAPR Unit

Filtair Pro disposable masks


VALUE ADDED ENGINEERING

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The VAE process.

1. Productivity assessment: A comprehensive analysis of your welding production –

from material flow in and out, cutting and welding procedures, wastes, and current quality output.

2. Profitability analysis: Based on the assessment, you receive a technical

evaluation that includes opportunities for improvement – both small- and large-scale changes.

3. Solutions implementation: ESAB works with you to successfully implement the

changes, whether it’s training employees or adding new processes or custom solutions.

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When you partner with ESAB, you get more than industry-leading products. You also gain access to our welding and cutting experts, along with our Value Added Engineering (VAE) process. Guided by data collected at your facility, the VAE team can make recommendations to improve quality, enhance productivity, and boost profits.


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CUSTOMER Sub-supplier to mobile machinery producers

APPLICATION Two robots welding cross-members

EXISTING PROCESS Two robots welding cross-members n 1.2 mm solid wire n Robotic spray arc welding process

THE CHALLENGE To improve productivity without reducing qualityn 1.0 mm (.040 in.) Aristorod 12.50

(a non-copper-coated wire)n Robotic ESAB SAT™ process

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VAE IN ACTION. Here is a case study of an ESAB customer that achieved impressive results through the VAE process.

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Cycle Time

Mfg. Capacity

Wire Cost/Unit

Mfg. Cost

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THE RESULTSn Less spatter

n Improved root and side penetration

n Increased productivity – from 4 kg/h*2 (8.8 lb./h*2) to 6.4 kg/h*2 (14.1 lb./h*2)

n Acceptable hardness levels


SWIFT ARC TRANSFER.Optimized for mechanized and robotic welding, ESAB’s Swift Arc Transfer, or SAT,™ is a high-speed GMAW welding process, and an example of a solution developed through our VAE approach. SAT integrates ESAB filler metals, power sources, adapted synergic parameter setting, and wire feeders for faster, more productive welding.

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Benefits:

n Opportunity in some situations to use a filler metal one step thinner

n The use of thinner wire gives a reduction of the heath input but increases the deposition rate

n Improved welding travel speed and weld metal deposition rates

n Flatter weld beads and less chance of undercut

n Good fatigue lifetime of the welds


SAT IN ACTION. SAT high-speed welding of tractor frames.

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Typical welding parameters – Robotic welding process:n ESAB AristoRod 12.50 1.0 mm (.040 in.)

previous solid wire 1.4 mm (.060 in.)

n V = 0.6 m/min (2 ft./min) from 0.4 m/min (1.3 ft./min)

n Gas: 92% Argon/8% CO2

Improvements:n Productivity improvement of 30% was calculated

n Improved penetration profile

n Reduction of heath input and distortion

n Stable arc and lower spatter level

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Parameter envelope is dependent on shielding gas, stick out, and wire diameter.

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WIRE FEED SPEED (m/min)

pulsed spray arc

mixed arc SATTM

short a

rcConventional

WeldingUnconventional Welding

15m/min wfs


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CUSTOMER Supplier of asphalt compacting machines

EXISTING PROCESS Robotic spray arc welding using 1.2 mm (0.050 in.) solid wire

SOLUTION SAT welding with 1.0 mm (.040 in.) AristoRod 12.50, a non-copper-coated wire

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SAT IN ACTION. SAT process boosts deposition rate by 47% for soil and asphalt compacting equipment.

THE RESULTSn Less spatter

n Improved penetration and throat depth

n Higher productivity – from 6 kg/hr. (13.2 lb./hr.) to 8.8 kg/hr. (17.6 lb./hr.) – without sacrificing quality

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Cycle Time

Mfg. Capacity

Wre Cost/Unit

Mfg. Cost

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FATIGUE MANAGEMENT.While the use of higher-strength materials such as Q&T and thermo-mechanically controlled steels offers numerous benefits, it does increase the risk of hydrogen and fatigue weld failures. ESAB’s VAE approach can help you avoid or reduce fatigue-related issues by selecting the optimal filler metals and parameters for your welds.

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Ways to improve fatigue lifetime of welded part

n Burr grinding to improve the geometry at the weld toes

n Hammer or shot peening to reduce the residual stresses at the weld toes

n Plasma or TIG dressing to improve the geometry at the weld toes

n Selecting filler metals and welding arc processes that improve the geometry of the weld

n UIT ultrasonic impact treatment to reduce the residual stresses

n The use of special ESAB LTT wires to reduce the residual stresses

View ESAB’s low-alloy wires for high-strength steels on page 9.Ask your ESAB representative for more info on Value Added Engineering and possibilities for your production.

Causes of fatigue

Fatigue crack due to geometry and too high stress (sharp angle)

Sharp geometry edge at the toe of the welds that have stress points

Smooth weld toe edge, here the stress points are much reduced compared to above


DIGITAL SOLUTIONS

ESAB DIGITAL SOLUTIONS.ESAB Digital Solutions is a complete suite of digital services that brings fabrication into the 21st century – and beyond. Put the power of data to work to maximize productivity, ensure consistent quality, track consumption, avoid downtime, and more.

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WeldCloud™ is a cutting-edge software platform that allows you to manage your welding operations like never before. Secure and scalable, WeldCloud™ constantly tracks weld data. Real-time information is conveniently accessible via laptop, desktop, or mobile device.

MULTIPLE FUNCTIONALITIES TO WORK SMARTER:

n WeldCloud™ Productivity Discover actionable insights for continuous productivity and operational improvements

n WeldCloud™ Notes Central management of welding procedures, welder qualifications, and project planning

n WeldCloud™ Mobile App Scan barcodes of filler metals, gases, and operator badges to add data and detail to each welding session

PRODUCTIVITY Analyze arc-time efficiency by department, shift, welding asset, and time

REPORTS Productivity reports are automatically emailed to provide an instant view of relevant production data

CONSUMPTION View filler metal consumption by type and weight to clarify cost per weld

EVENT MANAGEMENT Receive SMS alerts on critical events to prevent unplanned downtime

QUALITY Track welding parameters against your WPS, assuring quality welds in real time

WELD SESSIONS In-depth record of individual weld seams for complete weld productivity transparency



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WeldScannerEasy to operate and ruggedly built, the WeldScanner is a multi-purpose measuring device that can be used for documentation, calibration, and validation.

n Recording of welding seams for up to 64 hours of process

n Easily find the root cause of errors with error analysis

n Measure heat input, cooling time, and other welding parameters

n Simplify data access with convenient exporting

n Interactive touch screen with curve progression that shows all welding parameters

n Connect to any welding power source

WeldQAS WeldQAS is an automatic welding monitoring system that acquires real-time data from welding production, reveals inefficiencies, and enables action to optimize the production process.

n Calculate welding parameters, including heat input and deposition rate, for all welding technologies

n Patented algorithm detects pores, burn-through, wire defects (MSG), and other welding irregularities

n Identify power source errors

n Minimize non-destructive-testing (NDT) and audit efforts

n Improve productivity and traceability

n Data automatically stored on a central server

WeldCloud™ Universal ConnectorEasily connect virtually any power source – including non-ESAB products – to WeldCloud,™ giving you access to even more data without reconfiguring your systems.



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A premier cutting software platform, CutCloud enables you to record, measure, and control your cutting operations with real-time data collection and reporting.

n Advanced production and quality reporting. Combines Columbus™ CAD/CAM nesting data and DataLeap™ production data

n Easy to install, use, and maintain. Webserver application can be accessed on desktop and mobile devices, and reduces the total investment of IT hardware

n Fast, reliable data recording and data transfer. Make optimal management decisions based on process control and data acquisition from your cutting machines

n Customized software to automate your workflow. Integrates with your existing systems, including ERP, MDM, MRP, QA, and more


PPE & SAFETY

PPE & SAFETY PRODUCTS.From large-scale projects across various industries to welding hobbyists, ESAB is supremely committed to safety. We want all of our customers to be as protected as they are productive. To that end, we’ve developed a full range of PPE and other tools to help keep you safe while on the job. ESAB also reminds you to comply with your local regulations and industry safety standards.

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Featured shipbuilding safety products.n Sentinel™ A50 Helmet

n Savage A40 Helmet

n Aristo safety glasses

n Curved MIG/MAG Gloves

Full product availabilityTo learn about more safety solutions and what products are available in your region, visit esab.com or contact your ESAB representative.


http://esab.com

THE GLOBAL LEADER OF WELDING AND CUTTING SOLUTIONS.

Manufacturing excellence.

Product documents. All mobile machinery products are supported

by core documentation such as product data

sheets (PDS) and safety data sheets (SDS).

Available at esab.com/mobilemachinery

ESAB is one of a few

international companies

to have achieved the

ISO 14001 and OHSAS 18001

standards in Environmental,

Health & Safety Management

Systems across all our global

manufacturing facilities.

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At ESAB, our roots as pioneers in welding date back to 1904. Today, we remain

at the forefront of welding and cutting technology. Through our commitment

to quality, the environment, and safety, we strive to improve our products and

processes to meet the ever-changing demands of our customers.

Our complete solutions include:

n Consistent, globally available welding consumables

n High-productivity welding equipment

n Cutting-edge automation and robotics integration

n Cutting machines and software

n Full range of personal protection equipment.



UNRIVALED SERVICE AND SUPPORT.

We offer:

n Value packages, including machine and process audits to maximize your investment

n Proactive preventive maintenance programs and maintenance contracts to keep

your equipment and software up and running

n Specialized repair services

n Retrofit upgrade products and packages for the latest in machine, control, and

software technology

n Complete product and process training, including advanced training programs

And, our products are backed with the most comprehensive warranty

in the business. With ESAB, you can be confident that the product you purchased

will meet your needs today and in the future.

Ask your ESAB sales representative or distributor for a complete ESAB solution.

For more information, visit esab.com.

Like all ESAB products, our mobile machinery

solutions are backed by our commitment to superior

customer service and support. Our skilled customer

service department is prepared to quickly answer

any questions, address problems, and help with

the maintenance and upgrading of your ESAB

equipment and software.

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ESAB / esab.com

http://esab.com

http://esab.com

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http://www.instagram.com/esabweldingcutting

http://www.linkedin.com/company/esab

https://www.facebook.com/esabna

http://www.youtube.com/user/esabweb

Documents

MOBILE MACHINERY SOLUTIONS - ESAB