MKP Safety Manual Final

7/23/2019 MKP Safety Manual Final

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HSE DEPARTMENT

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mailto:[email protected]




PERSONAL DETAILS : QF-HSE-PD-

001 NAME : .…………………………………………………………………………....

………………………………………………………………….............................

ID NUMBER : ……………………………………….…….………………………

DESIGNATION : ………………………….……………...……..........................

PROJECT / DIVISION : ………………………………………………………….

CONTACT NUMBER : …………………………………………………………...

DATE OF BIRTH : …………………………………….………………………….

NATIONALITY : ……………………………………….….………………………

CIVIL ID / PASSPORT NUMBER : ……………………………...……….…………………………..…….......

HOME ADDRESS : ……………………………………………...……….…………………………..…………..

……………………………………………………………………………….………………………..…………….

………………………………………………………………………………………………………..……………..

……………………………………………………………. TELEPHONE : .……...……………..………………

CONTACT PERSON / TELEPHONE(IN CASE OF EMERGENCY) : ………………………….…...……………………………………..…………..

SPECIAL MEDICATION / REASON : ……………………..….…………………………………..……………

BLOOD GROUP : …………………………………………..…………….………………………..…………….

KNOWN ALLERGIES : ………………………………………………….………………………..……………..

DATE OF ISSUE : …………………………………………SIGNATURE……………......……………………

OTHER DETAILS, IF ANY : …………………………………………….….………………..….………………

……………………………………………………………………………….…………………..………………….


Affix ix

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CONTENTSS N P!"#

1. Introduction……………………………………………………………………………………..………. 4

2. Mission Statement………………………………………………………….............................……. 5

3. Commitment………………………………………………………………………..……………..……. 4. !S" Po#ic$…………………………………………………………………………….................……. %

5. "mp#o$ee Commitment to Safet$………...………………………………………………..…...……. &

. Site Safet$ Po#ic$………………………………………………………………………..…..…..……. '

%. (enets of )peration………………………………………………………………………….......……. '

&. Safe S$stem of *or+………………………………………………………………………..……….….'

'. ,io#ation and Infringements………………………………………………………………..……....1 -

1-. Safet$ and !ea#th (raining………………………………………………………………..……......1 -

11. Incident eporting…………………………………………………………………………….….....1 1

12. Permit to *or+…………………………………………………………………………………........1 1

13. !orse P#a$……………………………………………………………………………………….......1 1

14. A#coho# and /rugs…………………………………………………………………………….….....1 1

15. 0irst Aid………………………………………………………………………………………….......1 2

1. !eat stress and stro+e…………………………………………………………………….……......1 3

1%. "mergenc$ esponse Procedure……………………………………………………….…….......1 4

1&. !ouse+eeping…………………………………………………………………………….……........1 5

1'. Persona# Protectie "uipment………………………………………………………….…….......1 5

2-. )ffice Safet$……………………………………………………………………………….…….......1 %

21. Manua# !and#ing………………………………………………………………………….……........1 %

22. /ropped )ects………………………………………………………………………….……........1 &

23. or+ at height…………………………………………………………………………….……........1 &

24. 6adders……………………………………………………………………………..........................1 &

25. Scaffo#ding………………………………………………………………………………………........1 '

2. "xcaation and (renching……………………………………………………………………........1 '2%. 7arricades and signs………………………………………………………………………….….....2 -

2&. 6ifting and igging )perations……………………………………………………………….........2 1

2'. "#ectrica# Safet$……………………………………………………………………………...…….....2 2

3-. Iso#ation 8 6oc+ out and (ag out…………………………………………………………..……......2 2

31. Co#or coding……………………………………………………………………………….…...........2 3

32. (oo#s and "uipments……………………………………………………………………..……......2 3

33. ,ehic#e and !ea$ "uipment safet$…………………………………………………….…………2 3

34. Machine 9uarding…………………………………………………………………………..…….....2 4

35. Cone$or Safet$…………………………………………………………………………….…........2 4

3. Compressed 9as C$#inders……………………………………………………………….…….....2 5

3%. Compressed Air…………………………………………………………………………….…….....2 5

3&. adiographic Safet$……………………………………………………………………….……......2

3'. Ignition Sources…………………………………………………………………………….…….....2

4-. 0ire…………………………………………………………………………………………….….......2

41. e#ding and Cutting………………………………………………………………………….…......2 %

42. Chemica# !and#ing…………………………………………………………………………….........2 &

43. !$drogen Su#phide…………………………………………………………………………….........2 '

44. Confined Space…………………………………………………………………………………......3 -

45. "nironment……………………………………………………………………………………….....3 1

4. /riing Safe#$…………………………………………………………………………………..….....3 2

4%. !S" (raining ecord………………………………………………………………………….........3 3

4&. Persona# Protectie "uipment egister……………………………………………………........3 4

4'. :otes………………………………………………………………………………………………......3 55-. Ac+no*#edgment eceipt of !andoo+………………………………………………………......3






$. I%&'*&+%

Safet$ is a## aout preenting accidents. Accidents are un*anted experiences in our dai#$ #ife

resu#ting in personne# inur$; financia# #oss or damage to the enironment. <tmost care is to e

ta+en to proide a *or+ing enironment in *hich dai#$ tas+s can e performed *ithout ha=ards.

(his safet$ handoo+ is a guide and rief summar$ of the procedures contained *ithin the

!ea#th; Safet$ and "nironment >!S"? Management s$stem of 6<C@ C"M":( and

Contracting Compan$. A#so high#ights the minimum safe *or+ practices and standards re#ated to

the maor ha=ards and causes of fata#ities occurring in the construction industr$.

ou are encouraged to reie* these procedures if $ou reuire further detai#ed information; $ou

can a#so contact the *or+site safet$ officer or refer 6C6 !ea#th and Safet$ Manua# for further

c#arification.

!S" is #ine responsii#it$. Managers and superisors hae in that respect a specia# and persona#

dut$ to actie#$ *or+ for a continuous !S" improement *ithin their part of the organi=ation . In

order to minimi=e the ha=ards to personne#; euipment and the enironment at our *or+sites;

certain ru#es and regu#ations hae to e adhered to. :ot fo##o*ing these ru#es and regu#ations;

or standard safe *or+ing practices *i## resu#t in discip#inar$ action *hich ma$ inc#ude dismissa#

and remoa# form the *or+site.

Stud$ this oo+ and carr$ it *ith $ou at a## times *hi#st in the *or+p#ace and refer to it as

necessar$ as it proides the minimum standard of !S" procedures that $ou *i## e reuired to

fo##o*. A#so +eep updating $our (raining detai#s; PP" registr$ detai#s in the space proided in the

end of this oo+#et.






. M+--+% S&!&##%&

e reso#e to set a standard of exce##ence as one of the regiona# mar+et #eaders in thecement industr$. )ur aim is to de#ier exceptiona# serices and standards that exceedc#ient expectations and to conduct a## usiness actiities *ith comp#ete integrit$ andfairness.

e e#iee in the a#ue and potentia# of each and eer$ one of our emp#o$ees andstrie to create a hea#th$ and safe *or+ing enironment that encourages team *or+;persona# gro*th and dedication.

e are committed to the continua# improement of our usiness processes and tomaintain a hea#th$ gro*th rate ased on man$ $ears of experience sound practica#management; ethica# conduct and commitment to achiee ua#it$ in production.

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2. LCL C+&#%&

OUR COMMITMENT TO QUALITY, SAFTY AND THE ENVIRONMENT

1. Sericing our C#ients to their tota# satisfaction is the primar$ consideration at 6<C@C"M":(

2. /edication to ua#it$ in eer$thing *e do is the cornerstone upon *hich 6<C@C"M":( has een ui#t.

3. Management and staff are ino#ed in the p#anning and effectie imp#ementation of IS)'--12--& D 14--12--4.

4. e communicate our mission; po#icies and oecties to a## emp#o$ees and assignindiidua# responsii#ities for performance and accountai#it$.

5. e strengthen the confidence of C#ients in 6<C@ C"M":(. :ot on#$ as amanufacturer ut a#so as a re#ia#e partner in so#ing their pro#ems.

. e must endeaor eer$ da$ to #earn more aout our usiness and its fundamenta#processes and to continua##$ search for improement opportunities in eer$ corner ofour operations. e *i## uti#i=e sound data co##ection and ana#$sis to find and imp#ementthose improement opportunities.

%. e hae defined measura#e oecties that are suect to continua# improement and#oo+ for opportunities to exceed compan$ and c#ient needs and expectations.

&. At 6<C@ C"M":(; *e continuous#$ strie to comp#$ *ith a## defined enironmenta#reuirements and to improe our processes and products in order to preent po##utionand protect our enironment and communit$.

'. e are giing a## emp#o$ees the training and support needed to proide ua#it$products and serices to our C#ients and to meet an$ enironmenta# oecties.

1-.e gie our a#ued emp#o$ees; the safet$ training; support and resources reuired tomeet our oecties; to exceed the C#ients safet$ reuirements and to proide a safe;hea#th$ and productie *or+ing enironment.

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5. HSE P+*6

1. An "ngineer must execute proects *ith consistent ua#it$; cost and de#ier$ in #ine *ith thereuirements of our customers and to exceed or meet their expectations; *hi#st enhancing our share ho#der a#ues.

2. (o set and eie* ua#it$ oecties for continua# improement of our products and serices;*hi#st imp#ementing the g#oa##$ recogni=ed management s$stems for Eua#it$; Safet$;"nironment and Information (echno#og$ and integrating these s$stems *ith our usinesspartners and customers.

3. (o design; operate and maintain safe and enironment friend#$ p#ants *hich a## meet app#ica#estatutor$ and regu#ator$ reuirements.

4. (o adance and ensure the use of etter and c#eaner techno#og$ to minimi=e aderseenironmenta# impacts.

5. (o continua##$ reduce the ris+ of po##ution through setting enironmenta# oecties in our design; operation and maintenance processes; ased on the feed ac+.

. (o dep#o$ information techno#og$ for increasing the efficiencies of our usiness processes;*hi#e ensuring its securit$ $ protecting information as a#ua#e assets and ensure aai#ai#it$;integrit$ and confidentia#it$ of a## information.

%. (o comp#$ *ith a## app#ica#e occupationa# !ea#th D Safet$ #egis#ation and continua##$ improesafe *or+ing practices through setting hea#th and safet$ oecties and ensure good hea#th;safet$ and securit$ off a## our peop#es our iggest asset.

&. (o encourage enthusiasm; innoation and empo*erment *hi#st dee#oping inspiring #eaders toma+e *or+ing at 6C6; a rich experience and create g#oa# enchmar+s in *hat eer *e do.

'. (o promote cu#ture of mutua# interest; caring and sharing achieements *ith our peop#e; our securit$; our sta+e ho#ders and our customers for the gro*th and enefit of our :ation.

1-. As an undisputed #eader in the Pa+istan context; *e continue to ma+e things that ma+ePa+istan proud and sha## strie to e amongst the g#oa##$ outstanding companies *hich the*or#d is proud of.

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QF-HSE-E"S-001

Project:Company name: Unit: Discipline:

Immediate supervisorsname:

Construction managers name: Date:

By accepting my employment on this Project, I declare that I am fully aware and capable of performing the dutiesand responsibilities of myPosition safely and understand that safety is a prime responsibility and a condition of my employment I agree to

underta!e the following:

1. #o$k sa%el& at all times2. '(e& the $)les* $e+)latio,s* a, sa%et& i,st$)ctio,s +ie, to me o, this p$o/ect.3. se all sa%et& e)ipme,t a, tools p$ope$l& a, sa%el&.4. tte, all sche)le sa%et& t$ai,i,+ sessio,s.5. Help to achiee the p$o/ect sa%et& +oals a, o(/ecties.6. P$oie i,%o$matio, to s)pe$isio, %o$ imp$oi,+ p$o/ectsite sa%et& co,itio,s.. mmeiatel& $epo$t ),sa%e co,itio,s to m& s)pe$iso$ a,o$ sa%et& $ep$ese,tatie a, co$$ect them hich am t$ai,e a,

capa(le o%.!. e i,ole i, the sa%et& o% all P$o/ect sta7s a, c$e mem(e$s. 8& +)ia,ce a, the (e,e9t o% m& e:pe$ie,ce ill (e

app$eciate.;. E,s)$e hae s)<cie,t a, sa%e o$ki,+ k,ole+e o% all tools a, e)ipme,t (e%o$e ope$ati,+ them.

10. Disc)ss a,& assi+,me,ts that %eel a$e ),sa%e ith m& s)pe$iso$. % am ,ot co,i,ce that hae (ee, $e)este tope$%o$m a task i, a sa%e ma,,e$* the, )se the ope,-oo$ polic&. Disc)ss the iss)e ith ,e:t P$o/ect sa%et& sta7. =ll the a&

to P$o/ectSite 8a,a+e$ o$ the Sa%et& ma,a+e$> ),til am satis9e that the assi+,me,t o$ o$k p$oce)$e is sa%e.

I will be subject to disciplinary action by my authori"ed individuals for committing unsafe acts, which may includetermination of employment #a!ing chances or ris!s concerning safety will not be tolerated

U$%&'( &C#I)I#I(% &*( P*+IBI#(D

I will not forget that I am part of the commitment to safety policy and the safety program is for everyone %hould I disregard or fail to abide by the above provisions, I understand that my services may be terminated

immediately and denied access to the Project site and-or all company premises

$ame: %ignature:





9. S+&# S!3#&6 P+*6 G#%#'+*

• "er$one has a persona# responsii#it$ for safet$ for

themse#es and others *ho ma$ e affected $ their action.

• 0o##o* the compan$ ru#es and regu#ations at a## times.

• Constant a*areness and igi#ance for $our *or+ing

enironment is a must.

• A## actiities must e assessed for ha=ards.

• Management and superision *i## ensure each emp#o$ee

receies proper o instructions re#ated to his assigned o.

• Management and superision *i## ensure a## emp#o$ees are

issued *ith the reuired persona# protectie euipment >PP"?

and it is used *hereer appropriate.

• Management and superision *i## promote $ persona#

examp#e safe ehaior and set est possi#e standards.

• 9ood house+eeping must e maintained at a## times.

• A## materia# #eaing the premises must hae a gate passFadice note signed $ the concerned

authorit$.

• (rae#ing on an$ moi#e p#ant is prohiited un#ess purpose ui#t seats are proided.

• A## ehic#es F p#ant are to e drien andFor operated $ #icensedFcertified personne# on#$.

;. T#%#&- 3 O4#'!&+%

e a#*a$s comp#$ *ith the (enets of )perationa# "xce##ence sho*n on the stop *or+ authorit$ card. As anemp#o$ee of 6C6; $ou are responsi#e and authori=ed to report an$ *or+ that does not comp#$ *ith thesetenets and there *i## e no repercussions to $ou. (his is our commitment

• A#*a$s operate *ithin design and enironmenta# #imits

• A#*a$s operate in a safe and contro##ed condition

• A#*a$s ensure safet$ deices are in p#ace and functioning

• A#*a$s fo##o* safe *or+ practice and procedures

• A#*a$s meet or exceed customerGs reuirement

• A#*a$s maintain integrit$ or dedicated s$stem

• A#*a$s comp#$ *ith a## app#ica#e ru#es and regu#ation

• A#*a$s address anorma# conditions

• A#*a$s fo##o* *ritten procedures for high ris+ or unusua# situation

• A#*a$s ino#e the right peop#e in decisions that affect procedures and euipment

<. S!3# S6-&# 3 W'=

7asic safe *or+ practices shou#d e osered $ eer$ emp#o$ee *or+ing on the o site. (he oectie of the safet$ program is to preent inuries and to a##o* $ou to do the o efficient#$ and safe#$.

A## emp#o$ees must fo##o* Safe *or+ practices giing eer$ possi#e aid to ena#e safe operations and e a

part of the Safet$ program $ reporting a## unsafe conditions or practices to their Superisor or Safet$epresentatie.

(he ast maorit$ of *or+ re#ated inuries are the resu#t of unsafe acts of *or+ers; *hen the$ta+e shortcuts and io#ate safet$ regu#ations or do not consider safet$ serious#$.

[email protected] - ; -





As a Principa# 6<C@ C"M":( has a responsii#it$ to ma+e sure that a## emp#o$ees and contractorsosere and oe$ a## app#ica#e ru#es; procedures or other instructions to ensure safe conduct of *or+.

In #ine *ith the 6C6 !ea#th and Safet$ Po#ic$; a## emp#o$ees are expected to *or+ in a safe manner at a##

times. A## tas+s must e carried out in #ine *ith the fo##o*ing• (he tas+s must e assessed and a## the actiities thorough#$

p#anned.

• (he *or+force must e organi=ed and sure of their ro#es and

responsii#ities

• (he p#anned procedures must e adhered to during the *or+.

• An$ changes to the *or+ scope *i## e identified to the *or+force

and thorough#$ exp#ained.

• If the actiit$ is to e suspended for an$ time e.g. mea# rea+s etc.

the *or+p#ace to e #eft in a safe manner.

• A## tas+s to e comp#eted *ith highest safet$ standards.

>. V+!&+% !% I%3'+%"##%&-

(he purpose of safet$ ru#e enforcement is the protection of a##emp#o$ees. )ne emp#o$eeHs unsafe ehaior can affect the safet$of other emp#o$ees and safet$ is important to preent unsafeehaior or unsafe conditions. "mp#o$ee io#ating the safet$ru#es or *or+ing in an unsafe manner *i## e proided *ith a *rittensafet$ *arning D measures to correct it.

Minor io#ation 8 arning *i## sere as a reminder for the proper

procedure.Maor io#ation or repeated minor io#ation 8 /iscip#inar$ actionma$ e ta+en #eading to pena#t$; suspension or termination.

$?. S!3#&6 !% H#!&0 T'!+%+%"

S!3#&6 T'!+%+%" is an essentia# component of an effectie compan$ safet$ program. "mp#o$ees need to etrained in the recognition and aoidance of unsafe conditions as part of compan$ profitai#it$ andprofessiona# dee#opment. (he dee#opment and maintenance of a safe *or+ing cu#ture can on#$ eeffectie if eer$one is inc#uded and actie#$ ino#ed in the training. (he use of training is an ina#ua#emeans of ino#ing those most at ris+.

(he primar$ aim of the site HSE +%*&+% is to proide ne* emp#o$ee*ith a rief oerie* of !S" po#icies; procedures practices and ha=ardcommunications at 6C6 operations and to proide them *ith a asicunderstanding of their o*n !S" responsii#ities. After comp#etion of the site !S" induction training; "mp#o$eeGs commitment to safet$Jmust e signed $ the emp#o$ee; 6C6 induction stic+er *i## eproided on the he#met.

T@7 &!=- are essentia# reminder for the potentia# ha=ardassociated *ith the p#anned *or+ and according#$ execute contro#measures prior to starting the *or+. It is a#so an effectie means of increasing !S" s+i## of *or+ers on the ris+s ino#ed and the

precautions reuired in their dai#$ actiities. Imp#ementing an efficients$stem of conducting dai#$ too#ox ta#+s can p#a$ a maor ro#e inaoidance of unsafe conditions as part of compan$ profitai#it$ andprofessiona# dee#opment.






!ence 6C6 emphasi=es too#ox ta#+s to e de#iered $ superisor$

staff eer$ da$ to a## operaties. 0urther once in a *ee+ the same *i## e done $ safet$ personne#.

$$. I%*+#%& R#4'&+%"If inured on the o; report the inur$ immediate#$ to $our foreman or superisor. /onHt *ait.

eport a## the inur$ *hen it occurs; een if $ou e#iee that medica# treatment is not necessar$. Medica#treatment *i## e proided if it is necessar$

ememer K e a## e#iee in the :) 76AM" cu#ture K to ena#e the root causes to e identified for preention of a recurrence. >0or further detai#s refer IMS Manua# Section 7 1.& !SP2 Accident and Incidenteporting?

$. P#'+& & '=

Permit to *or+ has een esta#ished to maintain contro# of ha=ardous *or+ eing carried out on the*or+site and to ensure that a## necessar$ safet$ precautions are carried out. It shou#d e noted that a *or+permit does not guarantee safet$L an accident can occur at an$ time and safet$ ru#es must e a#*a$sfo##o*ed.

or+ Permits are issued for the fo##o*ing t$pes of *or+

• !ot or+s

• adiograph$

• Confined Spaces

• "xcaation

•

"#ectrica# or+s• "nergi=ing F Iso#ation

It identifies conditions and #imits potentia##$ harmfu# effects on the person carr$ing out the *or+ $specif$ing safet$ precautions to e fo##o*ed during *or+ actiit$. It gies a comprehensie and detai#edrecord of a## ongoing *or+; contro# of the *or+ situation and aoids conf#icting or incompati#e *or+ eingcarried out simu#taneous#$.

$2. H'-# P!6

!orsep#a$ >practica# o+es; p#a$ing tric+s on other emp#o$ees? is a serious

threat to safet$. It can and does resu#t in inur$ and in some cases een fata#it$.

!orsep#a$ shou#d neer e to#erated in the *or+p#ace. Managers andSuperisors hae direct responsii#it$ for contro##ing such ehaior. "mp#o$ees

found to hae contriuted to an$ aderse conseuences; in particu#ar an inur$

or *orse; *i## e suect to discip#inar$ action

$5. A*0 !% D'"-

An$one +no*n to e under the inf#uence of drugs or intoxicating sustances thatimpair his F her ai#it$ to perform the assigned duties safe#$ sha## not e a##o*ed on the o in that condition.

If $ou are ta+ing medication prescried $ a ph$sician or ta+ing oer8the8counter

medication; inform $our superisor efore $ou egin *or+. Some medications ma$spoi# $our ai#it$ to *or+ or operate euipment safe#$.






:o one sha## +no*ing#$ e permitted or reuired to *or+ *hi#e his F her ai#it$ or a#ertness is so impaired $fatigue; i##ness; or other causes that the$ might unnecessari#$ expose the emp#o$ee or others to inur$.

$. F+'-& A+

0irst Aid is the initia# emergenc$ care gien immediate#$ upon arria# at the scene to an i## or inured personand continues unti# professiona# medica# assistance ta+es oer the care of the casua#t$ >such as anamu#ance officer or doctor?

(he princip#es of first aid are simp#e.

• Commonsense is the most important factor in first aid.

• !aing the ai#it$ to sta$ ca#m in emergenc$ situations.

• More mista+es are made in first aid $ not #oo+ing rather than not +no*ing.

• !aing the +no*#edge to treat arious i##nesses and inuries.

A first aider shou#d a#*a$s see+ permission from a conscious casua#t$ prior to rendering an$ assistance.)nce $ou egin to render assistance $ou hae a responsii#it$ to proide first aid in accordance *ith $our#ee# of training and experience

A 3+'-& !+#'- '# +- &:

• Presere #ife.

• Protect the unconscious casua#t$.

• Preent the condition *orsening.

• Promote recoer$.

• Ca## for medica# assistance

R#*"%+# +3# &0'#!&#%+%" ##'"#%*+#-

hen $ou approach a ictim; go through the fo##o*ing steps to detect #ife threatening

emergencies. Chec+

A Air*a$

B 7reathing

C Circu#ation

Chec+ the scene for safet$. If it is not safe for $ou to he#p; ca## an amu#ance immediate#$.

If it is safe; chec+ the ictimGs consciousness. If ictim is unconscious;

• )pen the air*a$ K gent#$ ti#t the head ac+ and #ift the chin.

• Chec+ for reathing K p#ace $our ear near the ictimGs mouth.

• 6isten for reathing and #oo+ do*n the chest.

• If the ictimGs air*a$ is open ut he is not reathing; chec+ his pu#se.

• 0ina##$ #oo+ for seere #eeding.






Cardiopu#monar$ resuscitation >CP? is a procedure to support and maintain reathing and circu#ation for aperson *ho has stopped reathing >respirator$ arrest? andFor *hose heart has stopped >cardiac arrest?.

I& -0 !!6- @# 4#'3'# @6 &0# 4#'-% % &0# -*#%# 0 +- *#'&+3+# !% -& #74#'+#%*# +% CPR.

$9. H#!& S&'#-- !% S&'=#

or+ing in !ot enironment can cause heat to ui#d up in the od$. !eat stress

occurs *hen the od$Gs coo#ing s$stem cannot get rid of the heat fast enough.

!eat stress can #ead to heat exhaustion; *hich is serious; or heat stro+e; *hich can +i## $ou.

(he fo##o*ing ta#e identifies each condition; the signs and s$mptoms and recommended first aid.

H#!& S&'#-- D+-'#'-

C%+&+% S+"%- !% S64&- F+'-& A+H#!& R!-0 <sua##$ occurs in hotand humid enironments *heres*eat cannot eaporate easi#$. If arash coers a #arge area it ma$ecome er$ uncomforta#e.

N ash characteri=ed $sma## pin+ or red umpsL

N Irritation or pric+#$sensationL and

N Itching

N @eep s+in c#ean and dr$ to preentinfectionL N ear #oose cotton c#othingL

N (a+e a coo# ath or sit in the air conditioning to ease irritationL

N Some #otions he#p ease the pain anditching

H#!& C'!4- Musc#e spasms*hich usua##$ affect the arms; #egs;or stomach and genera##$ occur from hea$ exercise or intensie

*or+s done in hot enironments.Inadeuate f#uid inta+e often #eadsto heat cramps.

N Cramping or spasms of musc#esL

N Ma$ occur during or after *or+ or a fe* hours #ater

N est rief#$ in a coo# or shaded areaand coo# do*nL

N /rin+ an e#ectro#$te containing drin+such as 9atoradeL

N If the cramps are seere or do not goa*a$ after 1 hour; see+ medica# attention

H#!& E70!-&+% Is more seriousthan heat cramps. It occurs *henthe od$Gs interna# air conditionings$stem is oer*or+ed; ut hasnGtcomp#ete#$ shut do*n. It occursecause the od$ has #ost #argeamounts of *ater and sa#t throughexcessie s*eating.

N Coo#; moist s+in; ashen

comp#exionL

N !eadacheLN Intense thirstL

N /i==iness; N 0ee#ing faintL

N 6o* grade feerL

N !ea$ s*eatingL

N ea+ or tiredL

N apid pu#se rate; andFor #o* #ood pressure.

N Moe the person to a coo# #ocation and#ie do*n *ith feet s#ight#$ e#eatedL

N 6oosen or remoe the personGs c#othingand app#$ coo# *et c#oths or direct a fanto*ards themL

N /rin+ coo# *ater or drin+. 7ut ma+esure the drin+ is not too co#d

N Monitor the person c#ose#$. !eat

exhaustion can uic+#$ ecome heatstro+e.

N If the person has a feer greater than1-2) 0; faints; has confusion or sei=uresca## for medica# assistance

H#!& S&'=# (his is the most

serious hea#th8re#ated i##ness. It is

#ife threatening *ith high death rate

if it is onset. !eat stro+e occurs

*hen the od$ has dep#eted its

supp#$ of *ater and sa#t and the

ictimGs od$ temperature rises todead#$ #ee#s. (he od$ is not a#e

to regu#ate its core temperature.

? (he ictim stops s*eating

N apid hearteatL

N apid sha##o* reathingL

(hroing headacheL

N Confused; has

conu#sions; andFor appearsunconsciousL

N !igh od$ temperature of

1-4) 0 or higher

N emoe an$ unnecessar$ c#othing and

p#ace the person on their side to expose

as much s+in surface as possi#eL

N Moe to a coo# area; out of direct

sun#ightL Coo# the person $ sponging or

spra$ing *ith coo# *aterL

N App#$ ice pac+s to the groin; nec+ and

arm pitsL

N /o not gie them f#uids to drin+






A ictimGs od$ temperature must e #o*ered as uic+#$ as possi#e *hen suffering from heat stress. App#$ing ice to armpits; *rist; e#o*s and ac+ of the +nees ma$ reduce the possii#it$ of permanent raindamage.

$;. E#'"#%*6 R#-4%-# P'*#'#

"mergenc$ p#ans are reuired to ensure emp#o$ee safet$ in case of fire or other emergenc$. "mergenc$p#ans sha## e tested periodica##$ to ensure their effectieness.

"mergenc$ p#ans inc#ude

• "scape procedures

• Assem#$ point

• "mp#o$ee accounting

• "mergenc$ eacuation

• escue and medica# duties

• Means of reporting emergencies

• Persons to e contacted for information or c#arification

F+'# E#'"#%*6

1. In case of a sma## fire; tr$ to extinguish *ith the fire extinguishing euipment aai#a#e.

2. If the fire cannot e extinguished; sound the fire a#arm.

3. C! &0# ##'"#%*6 -#'8+*#- &##40%# %@#' >Contact $our superisor or Safet$ )fficer on site to+no* the emergenc$ te#ephone numer?.

A**+#%& R#-&+%" +% S#'+- I%1'6

1. Arrange an amu#ance to send the inured for medica# treatment.

2. ):6 ua#ified personne# ma$ attempt to gie first aid treatment to the inured; if appropriate.

3. (he #ine superisor shou#d immediate#$ inform the safet$ staff or management and then comp#ete theaccident report >for further detai#s refer to 6C6 hea#th and safet$ procedure HS P R#4'&+%" 3 A**+#%&- !% I%*+#%&-?

E#'"#%*6 E8!*!&+%

1. Stop a## *or+s immediate#$ and ensure that a## euipment is #eft in a safe condition.

2. 6eae p#ant; going across *ind and assem#ing at an up*ind area >#oo+ around

for eidence of the genera# *ind direction?.

3. emain at the assem#$ area unti# chec+ed off and then go to the !ead )ffice; site offices or remain atthe area; as instructed.






4. /o a head count and ro## ca## to e sure eer$one is accounted for $ name.

5. /o not enter the area or restart the *or+ unti# informed to do so.

$<. H-#=##4+%"

9ood house+eeping can +eep $ou safe. An untid$ *or+p#ace can cause accident such as s#ips; trips andfa##s and fire ha=ards. Poor house+eeping is one of

the maor causes of emp#o$ee inuries.

A #46##- !'# '#+'# &

• @eep the *or+ area in a c#ean and order#$ condition.

• Stac+ a## materia#s correct#$.

• /ispose of *aste in the ruish ins and s+ip proided.

• @eep passage*a$s; stairs; storerooms; serice rooms and

*or+ areas c#ean; unostructed and free of trip ha=ards.

• Preent comusti#es; *hich present a fire ris+ to ui#d up in *or+ area.

• eturn a## too#s and other euipment to their proper storage p#ace after use.

• C#ean up an$ oi#; *ater or other sustances spi##ed on concrete or smooth surface f#oors.

$>. P#'-%! P'&#*&+8# E+4#%&

Persona# protectie euipment >PP"? reduce emp#o$ee

exposure to ha=ards *hen engineering and administratie

contro#s are not feasi#e or effectie. "ach emp#o$ee is

responsi#e for *earing it correct#$ and for maintaining it in

a sericea#e condition. It is the responsii#it$ of the

emp#o$ee to report an$ damage or fau#ts *ith the euipment to his or her superisor. Minimum PP"reuirements are Coera##; !e#met; Safet$ shoe and Safet$ g#ass. A## emp#o$ees

must comp#$ *ith compan$Gs PP" reuirement and its usage.

P'&#*&+8# *&0+%"

• "mp#o$ees must a#*a$s *ear the persona# protectie c#othing proided. Protectie

c#othing must e +ept c#ean and in good condition.

• Persons *or+ing on or aout machiner$ must *ear c#ose fitting oera##s and c#othing

8 no #oose items shou#d e in eidence.

• Persons *or+ing on reo#ing machiner$ must not *ear rings; *atches; nec+ties etc.

• Persons *or+ing on or a#ongside a road carr$ing hea$ traffic shou#d *ea r

ref#ectie or f#uorescent ac+ets.

H#! P'&#*&+%






• Safet$ he#mets must e *orn *hen *or+ing on construction; demo#ition or excaation actiities or in an$

other circumstances *here there is a possii#it$ that head inuries cou#d e sustained.

• Safet$ he#mets fitted *ith a chin strap in good condition shou#d e *orn *h en *or+ing

in high *inds; in an e#eated position; or other*ise exposed to sudden gust of *ind.

• Chec+ the #ifespan of the safet$ he#met has not expired $ referring to the date stamp

mar+ed on the inside of the euipment; indicating the date of manufacture.

• Safet$ he#mets sha## not e misused; disfigured; exposed to chemica#s or paint. An$ safet$ he#mets

exposed to these e#ements or exposed to impact sha## e rep#aced immediate#$.

E!' P'&#*&+%

"ar protectors shou#d e *orn $ a## personne# *or+ing in areas *here

harmfu# noise #ee#s exist >*here noise #ee# is O&5 dA?.

E6# !% F!*# P'&#*&+%

Suita#e e$e protection >e.g. safet$ gogg#es; safet$ spectac#es or face mas+s?

shou#d e *orn *hen using compressed air; cuttingFchipping of hard surfaces or

*heneer there is a potentia# danger of e$e inur$.

F! P'&#*&+%

0a## from heights are the maor +i##er in construction. Insta##ing guardrai#s or *earing a fa##8arrest s$stemcan preent man$ of these fatatities.

0a##8arrest s$stems *or+ proper#$ on#$ if the$ are maitained proper#$. (his inc#udes inspection;maintenance and rep#acement or disposa# of damaged or *orn components.

A fa##8arrest s$stem t$pica##$ consists of

• A fu##8od$ harness or; in some cases; a safet$ e#t

• 6an$ard

• Shoc+ asorer

• ope gra

• 6ife#ine

• 6ife#ine anchor

F& P'&#*&+%

• Safet$ foot*ear shou#d e *orn in order to protect against toe inuries; particu#ar#$ *hen hand#ing

materia#s or hea$ oects.

• Specia# foot*ear such as an+#e t$pe safet$ shoes shou#d e *orn during aspha#ting *or+s.

• 0oot*ear must e in good condition and rep#aced as necessar$.

H!% P'&#*&+%

• !and protection sha## e *orn *here ris+ of inur$ to the hand exists.






• Chemica# resistant g#oes sha## e used *hen hand#ing petro#eum products;

caustic soda; acids; chemica#s and strong so#ents.

• 6eather g#oes sha## e *orn to protect the hands from heat; pinch points and

extreme#$ arasie or sp#inter$ materia#s.

• A## g#oes must e +ept dr$ particu#ar#$ *hen used in *e#ding or hand#ing #ie

e#ectric *ires to aoid e#ectric shoc+s.

9#oes; in poor condition; must e disposed of proper#$. )n remoa# of safet$ g#oes; handsand arms are to e thorough#$ c#eaned; particu#ar#$ at the end of a *or+ing period or eforemea#s.

?. O33+*# S!3#&6

• @no* the #ocation of the t*o nearest exist from $our *or+ area.

• "mergenc$ exits and the passage*a$s sha## e free from ostructions.

• A## f#oor surfaces sha## e +ept c#ean; dr$; and free from protruding

sp#inters and nai#s; #oose oards; ho#es; ro+en ti#es and other protrusions.

• /efectie ti#e or carpet shou#d e repaired immediate#$.

• :eer store items under $our des+ or on top of cupoards

• A#*a$s +eep des+ dra*ers and fi#e cainets c#osed.

• (he computer screen shou#d e 458-cm a*a$ from the users e$es

• A#*a$s maintain proper posture

• /o not oer#oad extension cords or e#ectrica# out#ets.

• (urn )ff e#ectrica#; e#ectronic euipment *hen not in use.

• :eer #ift hea$ #oads.

• 6oose #$ing ca#es can cause

A tripping ha=ard

"#ectrocution

Peop#e can hoo+ on ca#es and pu## expensie euipment from ta#es.

• :eer stand on the chair to reach an$thing; particu#ar if the chair has *hee#s or is of the s*ie# +ind.

$. M!%! H!%+%"

• 9rip the oect *ith *ho#e hand using pa#m and tuc+ in e#o*s.

• P#ace the feet apart and para##e# ehind the oect.

• Sit do*n position; ac+ straight 8 not ertica# and tuc+ chin in.

• Maintain *eight direct#$ oer the feetL use the #egs to push up.

• hen #ifting an$ thing; use the po*er of $our #egs and not $our ac+.






• A#*a$s protect $our ac+ from inur$L neer #ift #oads that are too hea$ or

a*+*ard ecause of its shape or si=e.

• Aoid t*isting the ac+ or #ean side*a$s

• If the #oad is too #arge for one person; get he#p.

• P#an direction of trae#

• A#*a$s maintain a c#ear fie#d of ie* to preent accidenta#

s#ips; trips D fa##s.

• P#ace the #oad precise#$; put it do*n first; and then adusts its position.

• If necessar$; use a mechanica# #ifting euipment such as tro##e$ or

for+#ift to moe #arger D heaier items.

. D'44# O@1#*&-

Materia#s; too#s; and other oects sha## not e thro*n from structures unti#

proper precautions are ta+en to protect others from the fa##ing oects.

Area for drop oects to e secured and arricaded.

2. W'= !& 0#+"0&

• A## *or+ at height is proper#$ p#anned D organised

• (hose ino#ed in *or+ at height are trained and competent

• (he #ocation *here *or+ at height has to e done must a#*a$s e safe

• "nsure that euipment for *or+ at height is appropriate#$ inspected and

contro##ed

• "nsure that the ris+s from fragi#e surfaces are proper#$ contro##ed

• "nsure that the ris+s from fa##ing oects are proper#$ contro##ed

• <se an existing p#ace or means of access

• <se the most suita#e *a$ of *or+ing

• Se#ect the most suita#e euipment

• "nsure that the *or+ at height ta+es in to account *eather

conditions that cou#d endanger hea#th D safet$

• ememer to *rite ris+ assessment to contro# the ha=ards

5. L!#'-

• A#*a$s inspect a #adder for defects efore use.

• /o not use ro+en or home made #adders

• 6adders sha## e p#aced so that the hori=onta# distance from the

ase to the ertica# p#ane of the support is one8fourth >? the#adder #ength et*een supports >%5 deg to hori=onta#?.

• (he feet of a #adder shou#d e p#aced on a firm footing.

[email protected] - 1! -





• "ach #adder shou#d e tied off or firm#$ he#d $ an assistant *hen in use.

• 6adder shou#d extend approximate#$ 3 feet >1 meter? oer an e#eated area.

• Step#adders sha## e fu##$ opened and #oc+ed efore use.

•

hen ascending or descending a #adder >Maintain 3 points of contact? ho#d on *ith oth handsL

a#*a$s face the #adderL

neer s#ide do*n a #adderL

ensure shoes or *or+8oots are free from oi# and greaseL

neer c#im higher than the third rung from the top of a straight or extension #adder and the second

tread from the top of a step#adderL

)n#$ one person shou#d e on a #adder at a time.

• A#uminum or meta# #adders sha## not e used *hen *or+ing on or around #ie e#ectrica# *iring.

. S*!33+%"

• Scaffo#ding are common#$ used for *or+ing at height and there is a potentia# ris+ for the scaffo#der

>person *or+ing on a scaffo#d? to fa## from an incomp#ete scaffo#d during the erection and dismant#ing of a scaffo#d.

• "er$ scaffo#d that is aai#a#e for use needs to e a#e to preent emp#o$ees fa##ing. 9uardrai#s; toe

oards and simi#ar arriers shou#d e proided.

•

Scaffo#d must e designed; erected; a#tered and dismant#ed $ competent peop#e under the directsuperision of competent superisor.

• Comp#ete scaffo#d sha## e inspected each *ee+

thereafter and immediate#$ after a#teration or re#ocation. After each inspection; a competentperson sha## fi## out and p#ace a tag on thescaffo#d.

• "nsure that materia#s used during construction

shou#d not fa## to the ground.

• or+ing p#atform shou#d e *ide enough to

a##o* peop#e to pass safe#$ and use an$euipment or materia# necessar$ for their *or+

• An$ #adder used in the conunction *ith

scaffo#ding must e in good condition; of sufficient strength and secure#$ #ocated.

• A scaffo#d co##apse can

ino#e mu#tip#e fata#ities.Scaffo#d must e ased on a firm #ee# foundation capa#e of supporting the *eightof the scaffo#d and the #oads #i+e#$ to e p#aced on it.

• Chec+ the scaffo#d components for an$ defects

• /o not use damaged scaffo#d components

• Scaffo#ding tag procedure to e fo##o*ed to +no* the status of the scaffo#d. 9reen

(ag is Safe to <se. ed (ag is not safe to use.

[email protected] - 1; -





• An$ damage to scaffo#ds; fa#se *or+; or other supporting structures sha## e immediate#$ reported to

$our superisor and repaired efore use. >0or further information p#ease refer 6C6 !S" manua#; section!S M 13?

9. E7*!8!&+% !% T'#%*0+%"

An$ man made cut; cait$; trench or depression on an earth surface formed $earth remoa# is +no*n as "xcaation. A trench is a #ong narro* excaationcreated $ remoing soi# DFor stones.

P&#%&+! H!!'-:

• is+ due to the presence of underground ostructions; pipe#ines; ca#e and

serices

• Co##apse of adacent soi#s ur$ing *or+ers in the trench

• Accidenta# fa## in the trench for those *ho *or+ in and around the area

•

0a##ing or ro##ing oer of oects or moi#e euipment eing used near trenchPresence of (oxic gases and )2 deficienc$.

S!3#&6 P'#*!&+%-:

• "a#uate site condition pre and post excaation

• Consider nature of soi# to e excaated and soi# surrounding the excaation

• "nsure stai#it$ of adacent structures

• 6ocate an$ underground ostructions such as pipe#ines; uti#ities and ca#es

• Identif$ an$ source of soi# iration

• Assess traffic on adacent road path

• Moing machiner$ near the edge of the excaation can cause a

co##apse

• Approa# on "xcaation :otification from respectie asset

o*ners D authorities

• "nsure that a ris+ assessment has een carried out on the

*or+ site considering method of excaation and protection of pipe#ines F serices

•

9as test to e done to confirm the asence of an$ f#amma#eor toxic atmosphere at the site of excaation

• Secure the edge of the trench through suita#e means such as

shoring; s#oping and enching

• Proide access #adders or steps at regu#ar intera#s

• Crossing ridges oer excaation to carr$ sufficient #oad

• 7arricade the site and post *arning signs to a#ert the peop#e aout ha=ards

• Inspect the trench dai#$ efore entering

;. B!''+*!#- !% S+"%-

7arricades and signs are reuired around a## excaations; ho#es or openings in the f#oor or roof areas;edges of roof D e#eated p#atformsL around certain t$pes of oerhead *or+; adiation actiities D *hereer necessar$ to *arn peop#e aout existing ha=ards. An$one *ho ma+es a ho#e or opening is responsi#e for haing it [email protected] - 20 -





E'#*&+% 3 @!''+*!#-

• 7arricades must e 42 inches high; suare D #ee#.

• @eep 4 feet ac+ from the edge of excaations; ho#es; p#atforms D roofs un#ess a

protectie arricade is used.

• "rect a arricade efore the ho#e is cut D extend it as the excaation progress

• An$ arrier remoed to carr$out *or+ must e rep#aced efore #eaing the area.

• eturn arricades to the arricade storage rac+ *hen the$ are no #onger needed.

• :umerous excaations in one area ma$ e arricaded efficient#$ $ erecting a

arricade around the genera# area.

• 7#in+ing #ights must e used on road #oc+s after dar+.

• 6eae an entrance; opening or gate *here practica#.

• arning signs must e c#ear#$ disp#a$ed.

hi#e operating hea$ euipments; maintain one to one ru#e if in c#ose proximit$ to a trench orother excaation i.e. for an & feet >2.5m? depth sta$ at #east & feet >2.5m? a*a$ from *a## ofexcaation.

<. L+3&+%" !% R+""+%" O4#'!&+%-

• A## operators must hae a a#id operator #icense in #ifting operations.

• 6ifting euipment must e operated *ith its capacit$. "nsure that it does not exceed the safe

*or+ing #oad >S6? of the euipment.

• A## #ifting euipments shou#d hae a a#id 3rd part$ inspection certificate and co#or coded.

• Personne# are prohiited from riding on the #ifting #oc+; #oad or headache a## of an$ hoisting

deice.

• :eer tie +nots in s#ings or shorten $ *rapping them around crane hoo+s or $ using a nut or o#t.

• :eer use rust$ *ire ropes; or fire ropes; *hich hae een in contact *ith acids or a#+a#is.

• A## the #ifting operations must e stopped during hea$ *ind condition

• ings and shac+#es must ride free#$ on the crane hoo+. :eer #ift *ith the point of the hoo+.

• :eer put sharp ends in *ire ropes. A#*a$s protect s#ings from sharp corners $ padding.

• 6ifting hoo+s sha## hae a safet$ #atch attached and e in good *or+ing order

• Chec+ that a## parts of the #oad are safe#$ s#ung. @eep hands a*a$ efore #ifting and stand c#ear

*hi#e the #oad is eing #o*ered.

• :eer stand under suspended #oad.

• )n#$ authori=ed riggers shou#d gie signa#s.

• <se on#$ the correct signa#s and ma+e sure that operator understands c#ear#$.

• /o not trap s#ings under #oads. <se /unn age to gie c#earance for s#ing remoa#.

• 9round conditions must e chec+ed for suitai#it$ prior to trac+ing a moi#e crane.

• )utriggers >*here fitted? must e fu##$ extended on stationar$ #ifts.

•

6ifting tac+#es must e free#$ aai#a#e for regu#ar inspection.

B!-+* H!% S+"%!-






!oist 6o*er aise 7oom 6o*er 7oom "xtend 7oom etract 7oom

S*ing Stop "er$thing Moe S#o*#$ (rae# <se Main !oist

<se hip 6ine Stop aise the 7oom aise the 7oom "mergenc$ Stop

>Auxi#iar$ !oist? D raise the #oad D 6o*er the #oad

>. E#*&'+*! S!3#&6

or+ing *ith e#ectricit$ is extreme#$ dangerous and need to ma+e sure that a## necessar$ safet$precautions are ta+en in the e#ectrica# ha=ardous area.

(he four main t$pes of inuries are

"#ectrocution >fata#?; "#ectric shoc+; 7urns; and 0a##s.

S!3#&6 4'#*!&+%- 3' '=+%" +&0 ' %#!' ##*&'+*+&6

• Inspect too#s; po*er cords; and e#ectrica# fittings for damage or

*ear prior to each use. A#so ensure it is inspected and co#or coded periodica##$.

• A#*a$s tape cords to *a##s or f#oors *hen necessar$. :ai#s and stap#es

can damage cords causing fire and shoc+ ha=ards.

• <se cords or euipment that is rated for the #ee# of amperage or

*attage that $ou are using.

• A#*a$s use the correct si=e fuse. ep#acing a fuse *ith one of a #arger

si=e can cause excessie currents in the *iring and possi#$ start a fire.

• 7e a*are that unusua##$ *arm or hot out#ets ma$ e a sign that

unsafe *iring conditions exist. <np#ug an$ cords to these

out#ets and do not use unti# a ua#ified e#ectrician has chec+ed the *iring.

•

A#*a$s use #adders made of *ood or other non8conductiemateria#s *hen *or+ing *ith or near e#ectricit$ or po*er #ines.

• /o not use out#ets or cords that hae exposed *iring.

• /o not use po*er too#s *ith the guards [email protected] - 22 -





• /o not #oc+ access to circuit rea+ers or fuse oxes.

• P#ace ha#ogen #ights a*a$ from comusti#e materia#s such as c#oths

or curtains. !a#ogen #amps can ecome er$ hot and ma$ e a fire ha=ard.

• is+ of e#ectric shoc+ is greater in areas that are *et or

damp. Insta## G'% F!& C+'*+& I%&#''4&#'- >90CIs? as the$ *i## interrupt the e#ectrica#

circuit efore a current sufficient to cause death or serious inur$ occurs.

• Ma+e sure that exposed receptac#e oxes are made of non8conductie materia#s.

• @no* *here the rea+ers and oxes are #ocated in case of an emergenc$.

• 6ae# a## circuit rea+ers and fuse oxes c#ear#$. "ach s*itch shou#d e positie#$ identified as to *hich

out#et or app#iance it is for.

/o not touch a person or e#ectrica# apparatus in the eent of an e#ectrica# accident. A#*a$sdisconnect the current first.

2?. I-!&+% L*=& T!"&

• epairs of machiner$ must e hand#ed on#$ $ certified

maintenance personne# or trained management emp#o$ees.

• Maintenance of an$ euipment; *here an unexpected energi=ation

or re#ease of stored energ$ cou#d cause inur$ to emp#o$ees; muste done according to the 6oc+outF(agout procedure.

:eer ignore or remoe #oc+s and tags; except as out#ined inthe 6oc+ )utF(ag )ut procedure.

•

Safet$ deices ma$ e remoed on#$ $ authori=ed maintenance personne# or trained emp#o$eesauthori=ed $ management. (he deices must e rep#aced as soon as the *or+ is comp#eted; efore theeuipment is put ac+ into operation.

• /o not use such items as extension cords and *e#ding #eads un#ess the$ are proper#$ insu#ated and

grounded.

• :eer use defectie e#ectrica# euipment; *orn or fra$ed extension cords.

• eport defectie euipment to the superisor immediate#$.

2$. C' C+%"

A## euipment; hand F po*er too#s; #adders and #ifting too#s D tac+#es sha## e inspected $ safet$ personne#

periodica##$ and safet$ inspection stic+ers sha## e proided on#$ after the same is found satisfactor$. :eer use an$ euipment that does not disp#a$ the current co#or code for the month. A#so inform the Safet$personne# or Superisor immediate#$.

2. T- !% E+4#%&-






• A## too#s and euipment sha## e maintained in a safe *or+ing condition. /amaged too#s or

euipment must e remoed from serice and tagged defectieJ or )ut of sericeJ.

• )n#$ appropriate too#s sha## e used for a specific o.

• Porta#e e#ectric too#s sha## not e #ifted or #oaded $ means of the po*er ca#e.

• (he right too# sha## e used for the right o. Sustituting the *rong

too# is unaccepta#e.

• Po*er too#s sha## e inspected periodica##$ and co#or coded.

• (he user sha## a#*a$s inspect isua##$ efore use.

• (oo#s sha## e proper#$ stored *hen not in use.

22. V#0+*# !% H#!86 E+4#%& -!3#&6

)peration of hea$ euipment such as excaators; #oaders; graders; ro##ers; and u##do=ers shou#d a#*a$se hand#ed $ authori=ed and high#$ s+i##ed operators *ith a#id operator #icense. 9round8ased *or+ers

shou#d e trained in ho* to *or+ safe#$ around the euipment. <nsafe practices $ either the operators or those around the euipment can create dangerous situations. Serious inuries can occur if the euipmenthurts a *or+er; or if the euipment ro##s oer.

• A standardi=ed set of hand signa#s shou#d e used $ the operator or the accompan$ing superisor>s?.

• )perators shou#d a#*a$s +no* exact#$ *here a## ground ased *or+ers are #ocated; and the *earing of

high isii#it$ ests *i## he#p the operator to #ocate them uic+#$. )perator shou#d scan the area aroundthe euipment efore getting into the operatorGs cain.

• Maintain a Safe )perating Speed. (he euipment shou#d hae a ac+ up *arning a#arm and eacons

that can e heard $ a## near$ *or+ers.

• !ea$ euipment must hae a ro##oer protectie structure >)PS? to protect the operator if the

machine tips oer. Seat e#t must e *orn so that the operator *i## not e thro*n out of the seat duringa ro##oer or upset situation.

• hi#e *or+ing on s#opes; tr$ to aoid moing across the face of the

s#ope. (r$ to operate up and do*n the s#ope face if possi#e. <se extremecaution *hen operating near open excaations.

• :oise #ee#s around the euipment cou#d potentia##$

cause hearing #oss. A#*a$s use protectie p#ugs or muffs *hen *or+ing on or around the euipment.

• :eer ump onto or off the euipment. )peratorsshou#d a#*a$s use the three8point contact ru#e*hen c#iming onto or off hea$ euipment.

• Periodic safet$ inspections on a## components of

the euipment shou#d e done regu#ar#$ $ ua#ified personne#.

• Inspect and serice the euipment regu#ar#$. Comp#ete euipment serice in accordance *ith the

manufacturerHs recommendation. A pre8shift *a#+ around inspection $ the operator is high#$recommended.

• /o not attempt repairs or maintenance that $ou do not

understand.

•

,ehic#e accidents must e reported prompt#$.• :o riders are permitted on for+#ifts D other hea$

euipments.






• )perator must fo##o* a## safe #ifting; driing; refue#ing and operating procedures at a## times.

• Crane D for+#ift must not e #oaded in excess of their capacit$ D safe *or+ing #oads to e *ritten or

painted in o#d #etters on euipment.

• 9ie the right of *a$ to pedestrian. A## hea$ euipments must e proided *ith third part$ certificate D

S6 chart for #ifting euipments.• (rip#e chec+ that a## indiidua#s and co8*or+ers are c#ear out of the area efore dumping a #oad of

materia#s or other machiner$ or a piece of hea$ euipment.

25. M!*0+%# "!'+%"

Moing machine parts hae the potentia# to cause seere *or+p#ace inuries;such as crushed fingers or hands; amputations; urns; or #indness.Safeguards are essentia# for protecting *or+ers from these preenta#einuries. An$ machine part; function; or process that ma$cause inur$ must e safeguarded. "mp#o$ees must

report an$ deficiencies or ha=ards to their superisor or Safet$ epresentatie *hen the$ are detected. If theeuipment is unsafe to operate; do not operate theeuipment unti# it has een rep#aced or repaired.

2. C%8#6' S!3#&6

? /o not c#im; sit; stand; *a#+ or touch the cone$or at an$ time

? /o not perform maintenance on Cone$or unti# "#ectrica#; Air; !$drau#ic and 9rait$ energ$ sourceshae een #oc+ed out or #oc+ed

? )perate euipment on#$ *ith a## approed coers and guards in p#ace

? /o not #oad a stopped cone$or or oer#oad a running cone$or

? "nsure that a## personne# are c#ear of euipment efore starting

? /o not modif$ or misuse cone$or contro#.

? @eep c#othing; 7od$ parts and !air a*a$ from cone$ors

? emoe trash; paper*or+ and other deris on#$ *hen the po*er is

#oc+ed out and tagged out.

? "nsure that a## contro#s and pu## cords are isi#e and accessi#e

? @no* the #ocation and function of a## stop and start contro#s

? here there is a danger of fa##ing; persons shou#d *ear safet$e#ts and #ines.

? )n#$ ua#ified and authori=ed personne# sha## operate or maintainmateria# hand#ing euipment

? /onHt perform *or+ that *i## expose $ou to a pinch point; #i+e c#earing ca+ed materia# from a ro##er; *hi#ea e#t is in operation.

? :eer cross a moing e#t. A#*a$s cross at a ridge or designated crossing point.

29. C4'#--# G!- *6+%#'-

S&'!"#

• C$#inders shou#d not e stored under direct sun#ight D near hot *or+ areas

•

C$#inder to e stored safe#$; secure#$ D in ertica# upright position• 0u## D "mpt$ c$#inders to e mar+ed and stored separate#$

• Store c$#inders in *e## enti#ated areas and *ith protectie caps






• )x$gen c$#inders shou#d e stored 5 meters a*a$ from other c$#inders

• 0ire extinguishers to e +ept near c$#inder storage areas

H!%+%" !% &'!%-4'&!&+%

• C$#inders shou#d not e ro##ed hori=onta##$; it shou#d e ro##ed at its ase

• C$#inders shou#d e secured in ertica# upright position *hi#e transportation

• C$#inders to e fitted *ith a#e caps or hood

• <se c$#inder tro##e$ for carr$ing c$#inders

• /o not stri+e an arc on c$#inders

• /o not #ift *ith s#ings or $ protectie cap.

• 6ift to upper #ee#s *ith approed cages on#$.

2;. C4'#--# A+' ('=+%" +&0 0+"0 4'#--'#)

• Air hoses sha## not e disconnected from compressors unti# the hose #ine has een #ed and is free of

an$ air pressure.

• Chec+ hoses D coup#ings dai#$ efore use.

• <se on#$ hoses specia##$ manufactured for compressed air

• Compressed air for c#eaning parts of machiner$ must not exceed 3-psi.

• /o not remoe reducing no==#es.

• @eep hoses off the ground or f#oor *hereer the$ pass through *a#+*a$s; roads etc. if possi#e use

hose ramps.

Compressed air sha## not e used to #o* dirt or dust from c#oths or the od$2<. R!+"'!406 S!3#&6

• A## *or+ carried out using radioactie euipment must e superised $ a trained

person.

• (raining gien to authori=ed persons contains a## necessar$ ru#es and regu#ations

and shou#d e fu##$ understood and adhered to at a## times.

• adioactie materia# must e stored D transported in approed #ea+ proof

containers.

• A## the personne# *or+ing in radiograph$ area must *ear persona# radiation

monitor; protection suit; fi#m adge D dosimeter.

• adiograph$ area to e arricaded and on#$ authori=ed personne# must e a##o*ed to *or+.

• adiograph$ *or+ to e p#anned during da$ time on#$ D on off da$s or during off *or+ time.

• adiation dose outside arricaded area must not exceed -.25mremsFhour.

2>. I"%+&+% -'*#-

An ignition source; such as static e#ectricit$ or se#f8ignition; can cause a fireandFor an exp#osion.

:o source of ignition sha## e app#ied to an$ enc#osed tan+ or esse#; een if there are some openings; it sha## e determined that no possii#it$ of exp#osion

exists efore starting the o. A Permit to or+ >P(? for the *or+ is to e otained from $our Superisor.

Persons using *e#ding euipment must a#*a$s e concerned *ith the potentia#for starting fires from the spar+s or f#ash. :eer *e#d around comusti#e or






f#amma#e materia# and; if necessar$ hae someone standing $ *ith a fire extinguisher during *e#dingoperations.

5?. F+'#

0ire ha=ard inc#udes urns; propert$ damage and fata#it$. 0ire reuires three

things to ignite and maintain comustion F#, H#!&, O76"#%(A+').

(he 0ire (riang#eJ identifies these three components of an$ fire

• 0ue# paper; *ood; f#amma#e gas; energi=ed e#ectrica# euipment; etc...

• "nerg$ >heat?; sufficient to support comustion.

)ften referred to as the ignition source.

• )xidi=er >air?

P'#8#%&+% +- @!-# % #++%!&+%" ' +%+++%" %# 3 &0# *4%#%&- 3 &0# F+'# T'+!%"#.

C!-#- 3 3+'#

• !ot *or+; *e#ding cutting

• Poor house+eeping

• Spontaneous ignition

• Chemica# spi## D gas #ea+age

P'#*!&+%-

• Safe *or+ practices

• Aoid #ea+ages D spi##age

• estrict the fire at initia# stage

• @no* the #ocation of fire extinguishers

• @no* the emergenc$ exits

• Periodic fire dri##s conducted

F+'# #7&+%"+-0#' -##*&+%

• ater t$pe K used on so#id fire; paper; c#oth etc.

Cannot e used on e#ectrica# fire

• 0oam t$pe K used for f#amma#e #iuids; oi#; petro# etc.

Cannot e used on e#ectrica# fire

• /CP >/r$ Chemica# Po*der? K good for a## fires

• Co2 >caron /ioxide? K good for most fires inc#uding e#ectrica#

:ot effectie in open spaces

F+'# #7&+%"+-0#' 4#'!&+%

P Pu## the pin






A Aim at the ase of fire

S Suee=e the hand#e

S S*eep side to side at the ase of the fire

5$. W#+%" !% *&&+%"

• @eep *e#ding #eads and urning hoses out of corridors and ais#es.

• Inspect a## #eads; grounds; c#amps; *e#ding machines; hoses;

gauges; torches and c$#inders efore use.

• A## *or+ must hae a separate and adeuate ground connection.

• 7e sure a## fittings; coup#ings and connections are tight.

• Aoid reathing fumes. <se #oca# exhaust or a respirator.

• :o *e#ding or urning must e done on a c#osed esse# or tan+.

• "ach *e#der is responsi#e for containing spar+s and s#ags andFor

remoing comusti#es to preent fire.

• !oses and *e#ding #eads shou#d not e run through door*a$s or *a##

openings. If necessar$ protect them from damage.

• /o not #eae the rod in the e#ectrode ho#der *hen $ou #a$ it do*n. Put

stus in a proper container8not on the f#oor.

• An approed *e#ding he#met sha## e *orn. :ot #ess than nine >'? fi#ter

p#ate; *ith a c#ear safet$ p#ate on oth sides.

• :eer do e#ectric *e#ding from a meta# #adder.

• /o not exceed 15psi on the torch side of the gauge *hen using

acet$#ene.

hen #ighting a torch; open fue# gas a#e on the torch efore opening

• the ox$gen a#e.

• <se an approed spar+ #ighterL do not use matches to #ight a torch.

• Approed cutting gogg#es must e *orn. <se at #east :o.3 fi#ter.

• @eep oi# and grease a*a$ from ox$gen regu#ators; hoses D fittings.

• 0#ash ac+ arrestors sha## e fitted to aoid reerse f#o* of f#ame in gas cutting torch

• Prior to rep#acing a #o*pipe; regu#ator or pressure gauge; the gas c$#inders must e iso#ated.

5. C0#+*! H!%+%"

(oxic chemica#s in the form of so#ids #iuids; gases; mists; dust; fumes andapors ma$ cause pro#ems $ inha#ation >reathing? $ asorption>through direct contact *ith the s+in?; or $ ingestion >eating or drin+ing?.(he fo##o*ing ru#es app#$ for safe hand#ing of chemica#s

• A## chemica# must e proper#$ #ae#ed and stored

• A#*a$s read and fo##o* the instruction on the Materia# Safet$ /ata

Sheets >MS/S? and #ae#s of a## chemica#s that $ou *or+ *ith.

• MS/S must e present for an$ chemica# stored or used *ithin

compan$ faci#ities. It shou#d e +ept in a *e## mar+ed #ocation D it muste accessi#e to emp#o$ees at a## times.

[email protected] - 2! -





• "ach emp#o$ee must reie* the MS/S for a particu#ar chemica# efore *or+ing *ith that chemica#. If

reuired $ the MS/S; emp#o$ees must *ear proper e$e; face; hand and od$ protection. A#*a$sreie* emergenc$ first aid procedures efore use.

• An emp#o$ee exposed to acids; caustic soda; h$drogen su#fide or other

chemica#s; gas or apor shou#d report the incident to the superisor immediate#$ after the emergenc$ procedures #isted in the MS/S sheethae een fo##o*ed. 0urther treatment of chemica# inuries andi##nesses shou#d e #eft to a ph$sician.

• /o not eat; drin+; smo+e or che* in areas *here chemica#s are

present. ash hands or other areas of exposed s+in after usingchemica#s.

• :eer siphon #iuid chemica#s $ mouth suction from tan+s or

containers. A#*a$s use a pump.

• hen acid or other toxic sustances

are eing pumped at high pressures; a## personne# sha## remain at a safe

distance from the inection #ines and pump; to aoid eing spra$ed *iththe contents in the eent of euipment fai#ure.

• Chemica# containers shou#d neer e stored in direct sun#ight as

dangerous gas pressure can ui#d up rupturing the container

• "mp#o$ees ino#ed in operations that reuire the hand#ing of chemica#s

must +no* the #ocation and operation of e$e sho*ers and e$e *ashstations. 0#ush e$e*ash stations and sho*ers efore hand#ing chemica#sto ensure proper operation and c#ean *ater in an emergenc$.

• "mpt$ containers sha## e disposed of in a safe and enironmenta##$ friend#$ manner

• Around an$ area *here #arge uantities andFor freuent usage of toxic chemica#s occur; post *arning

signs identif$ing the chemica#s and their use.• "mp#o$ees; *ho are unsure aout or unfami#iar *ith chemica# hand#ing sha## see+ the adice of their

superisor and F or Safet$ )fficer

52. H6'"#% S40+#

!$drogen su#phide >!2S? is dead#$ especia##$ *hen $ou donGt understand and respect its danger. !2S is anatura##$ occurring gas $ the decomposition of p#ant and anima# materia#s.

P'4#'&+#- !% C0!'!*&#'+-&+*-

• (oxic gas

• :ot isi#e

• otten egg sme##

• !eaier than air

• So#u#e in *ater

• !igh#$ f#amma#e

• hen urnt emits S)2

E33#*&- 3 E74-'# ++&- >ppm K Parts per mi##ion?

• <p to 1--ppm $ou *i## experience rotten8egg sme##; urning e$es and respirator$ tract irritation

• If 1--ppm pro#onged $ou #oss $our sense of sme##; headache; di==iness and coughing

[email protected] - 2; -





• 1-- to 3--ppm causes dro*siness; seere e$e and throat irritation;

respirator$ difficu#t$ due to f#uid in #ungs

• 3-- K --ppm *i## cause #oss of reasoning and a#ance and eentua#

unconsciousness

• "xposure aoe --ppm *i## cause immediate death.

Permissi#e "xposure 6imit >P"6? is 1-ppm 8 "mp#o$ee can *or+ under this

exposure & hours for 5 da$s a *ee+.

Short (erm "xposure 6imit >S("6? is 15ppm K "xposure not more than 15minutes

!2S can e detected using air monitoring s$stems #i+e Mu#ti gas detectors and

persona# monitors.

Mechanica# enti#ation using fans and #o*ers and gas test to e done efore entering into confined space.If $ou suspect !2S eacuate the area immediate#$.

P'&#*&+% 3' HS

hen $ou are in the area *here !2S is the potentia# ha=ard $ou must *ear approed persona# protectieand respirator$ protectie euipment. (*o common t$pes of PP" are

• Se#f contained reathing apparatus >SC7A?

• Supp#ied air reathing apparatus.

T !8+ #74-'# & HS

• @no* ho* to use air monitoring deices

• "nsure that enough fans and #o*ers are eing used

• 7e *ind conscious

• In case of !2S emergenc$ ho#d $our reath

• Put on $our reathing apparatus

• Proceed to $our assem#$ area

• /onGt attempt to rescue an$one a#one. A#*a$s proceed in pairs

• Protect $ourse#f first. /onGt ecome another ictim

55. C%3+%# S4!*#

Confined space is an enc#osed or partia##$ enc#osed space that

• Is not primari#$ designed or intended for human occupanc$

• !as a restricted entrance or exit $ *a$ of #ocation; si=e or means

• Can represent a ris+ for the hea#th and safet$ of an$one *ho enters; due to one or more of the fo##o*ing

factors

o its design; construction; #ocation or atmosphere

o the materia#s or sustances in it

o *or+ actiities eing carried out in it; or the

o mechanica#; process and safet$ ha=ards present

Confined spaces can e e#o* or aoe ground. Confined spaces

can e found in a#most an$ *or+p#ace.

"xamp#es of confined spaces inc#ude si#os; ats; hoppers; uti#it$ au#ts; tan+s; se*ers; pipes; access shafts;truc+s or rai# tan+ cars; aircraft *ings. /itches and trenches ma$ a#so e a confined space *hen access or egress is #imited.






H!!'- +% C%3+%# S4!*#

• Poor air ua#it$ #i+e ox$gen deficient or enriched atmosphere and toxic gas

• Chemica# exposures due to s+in contact or ingestion as *e## as inha#ation of HadH air.

• 0#amma#e atmosphere

• Process8re#ated ha=ards such as residua# chemica#s; re#ease of contents of a supp#$ #ine.

• Safet$ ha=ards such as moing parts of euipment; structura# ha=ards; entang#ement; s#ips; and fa##s.

• (emperature extremes inc#uding atmospheric and surface.

• Shifting or co##apse of u#+ materia#.

• 7arrier fai#ure resu#ting in a f#ood or re#ease of free8f#o*ing so#id.

• <ncontro##ed energ$ inc#uding e#ectrica# shoc+.

• adiation; :oise; ,isii#it$ and 7io#ogica# ha=ards.

P--+@# *%&' #!-'#- 3' '= +% *%3+%# -4!*#-

• Identification of the authori=ed and competent person

• is+ assessment

• Iso#ation procedures

• Atmospheric testing and the need for air purging

• Porta#e e#ectrica# euipment;

• 6ighting and enti#ation

• Access and egress

• euirement for a stand8$ person and identification

• "mergenc$ euipment; rescue procedures and first aid faci#ities

• Signs and arriers to preent unauthori=ed access

• "ducation and training of a## persons *or+ing in or ino#ed *ith confined space entr$

• )ther ha=ardous conditions app#$ >hot *or+; *or+ing at heights or excaation?

Potentia# for ha=ardous conditions to resu#t from the *or+ actiities.

5. E%8+'%#%&

"nironmenta# Management during the construction *i## e managed in accordance *ith the fo##o*ing

"nironmenta# Management P#ans.

• "nironmenta# Management and Monitoring >"MM?

• Po##ution Preention

• aste Management

• (raffic Management

• )i# Spi## esponse

E%8+'%#%&! M!%!"##%& !% M%+&'+%" (EMM)

• /o not distur the #oca# communities or the enironment.

• Comp#$ *ith a## proect enironmenta# po#icies and princip#es.

• If an unauthori=ed person osered in proect area inform Site manager immediate#$

• 7e carefu# aout dangerous anima#s that ma$ e present in the proect area; especia##$ at night.






• (he hunting of anima#s $ Proect Personne# or their Contractors is strict#$ prohiited.

P&+% P'#8#%&+%

• Aoid the unnecessar$ usage of euipment; ehic#es and machines.

• "nsure $our euipment is maintained D c#ean

• /o not cause concrete spi##s onto the roads D ground.

• (a+e excess concrete ac+ to the atching P#ant or use for an approed purpose e#se*here.

• C#ear spi##ed concrete immediate#$

• /o not #ight a fire.

• @eep spi## response +it read$

W!-&# M!%!"##%&

Segregate a## *astes >c#inica# *astes; paper and cards; p#astics; meta#s; etc.? and

+eep them in the containers; *hich are c#ear#$ identified.

T'!33+* M!%!"##%&

• 7e carefu# *hi#e using ehic#es during hours that chi#dren are trae##ing to D from schoo#s.

• /o not exceed the speed #imit of 3- +mFhr or to*ing 2- +mFhr

• "mergenc$ Serice Par+ing Area and access roads *i## not e occupied $ other ehic#es.

• /o not par+ on foot*a$s or footpaths *ith construction ehic#es

on pu#ic high*a$s in the icinit$ of the *or+ing *idth.

• Comp#$ *ith the traffic signs used for the access roads.

• Pa$ attention and report damaged or missing traffic signs.

O+ S4+ R#-4%-#

• If $ou osere an$ spi## or #ea+age; immediate#$ inform $our

superisor.

emoe #ea+ing or empt$ oi# drums from the siteimmediate#$

59. D'+8+%" S!3#6

• ear $our safet$ e#t and *ear it correct#$.

• /rie at speed #imit. Its unsafe to drie too fast or too s#o*

• 7e a#ertQ Pa$ attention to traffic at a## times

• @eep enough distance et*een $ou and the ehic#e in front of $ou

• Chec+ $our #ind spot *hen changing #anes

• Aoid sharp turns.

• /onGt drie in ad *eather

• :eer drin+ and drie• :eer eat; drin+ or use a moi#e phone *hi#e driing






• 7e extra carefu# at intersections. <se $our turn signa#s and rememer to #oo+ around for peop#e and

other ehic#es

• @eep $our e$es on the road; hands on the *hee# and $our mind on the drie

• hi#e driing in site area adhere to the speed #imit

5;. HSE T'!+%+%" R#*' QF-HSE-A-001

D!&# C'-# T+&# D'!&+% C%*&# B6 T'!+%#'- S+"%S**#--36 C4#&#

Y#- N






5<. P#'-%! P'&#*&+8# E+4#%& R#"+-&#' QF-HSE-PPEA-001

D!&# T64# 3 PPEP'1#*&I--#

S+"%!&'# 3 I--#'

S+"%!&'# 3 R#*#+8#'

O PPE R#&'%#

Y#- N











5>. N&#-: QF-HSE-B'-001






?. A*=%#"#%& R#*#+4& 3 H!%@= QF-HSE-AH-001

I ac+no*#edge receipt of 6uc+$ Cement "mp#o$ee !S" !andoo+. It is m$ responsii#it$ to read;

understand; and app#$ this information in a## aspects of m$ *or+. I fu##$ understand fai#ure to fo##o*

these !S" reuirements *i## suect me to discip#inar$ actionJ.

:ame

I/ :umer

Signature

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MKP Safety Manual Final