Mitsubishi Safety Programmable Controller/Safety Relay ... · The safety relay module embeds a safety circuit that complies with safety standards "EN954-1 Category 4 and ISO13849-1

Standing between workers and hazards

.

Mitsubishi Safety Programmable Controller/Safety Relay ModuleMELSEC Safety

Hazardous Zone

Machine Trouble

Human Risk

System Down

System Hazard

Hazardous Zone

Machine Trouble

Human Risk

System Down

System Hazard

Hazardous Zone

Machine Trouble

Human Risk

System Down

System Hazard

2 3

As many industries have expanded globally, it has become necessary to conform to international standards

such as ISO12100 (JIS B 9700) "Safety of machinery - basic concepts, general principles for design"

in order to ensure workplace safety. At the same time, the safety concept has shifted from

human intervention based "zero accidents" to risk assessment based "zero risk".

As a solution for this, Mitsubishi Electric has introduced the MELSEC-QS Safety programmable controller,

based on the world leading technology of the established Q Series Automation Platform.

This solution conforms to international safety standards and maintains compatibility with

other MELSEC programmable controllers while providing a comprehensive safety control solution.

The concept of safetyis shifting from

"zero accidents" to "zero risk."

P4

P6

P8

P10

P11

P16

P20

P26

P27

P29

P30

Safety Standards

Safety Solutions

P32

P34

P35

Partners

Warranty

Related Catalogs

Safety Programmable Controller

New Functions

Features

Application Examples

Specifications & External Dimensions

Safety Relay Module

Features


Specifications & External Dimensions

Safety Programm

able ControllerS

afety Relay M

odule

"Safety" is crucial on the shop floor.

ISO13849-1:2006 Performance level

Functional safety standard IEC61508

1

S1

F1P1

PLr

a

b

c

d

e

P2

P1

P2

P1

P2

P1

P2

F2

F1

F2

S2

Risk chart in ISO13849-1:2006 and PLr for safety function

H

S

Severity of injury

F

Frequency or duration of exposure to risk

P

Possibility of avoiding or deterring risk

S1

Minor injury

F1

Rarely to low frequency or for a brief period

P1

Possible under certain conditions

S2

Serious injury

F2

Frequently to continuously or for a long period

P2

Almost impossible

International safety standards

L

Ensuring safety in manufacturing facilities around the world, while meeting growing demands for compliance with international standards.

"Risk assessment" refers to identifying potential hazards present in machinery and evaluating the degree of hazard (risk).

(Risk assessment procedure)

ISO14121 (JIS B 9702) Risk assessment

Risk analysis

Risk assessment

Risk reduction

Inherently safe design

Safety protection by system STOP

Safety protection by risk isolation

Safety fence

Safety device (1)

Safety device (2)

Safety fence

Emergency stop component

Securing zero-energy condition

Risk status displays and warnings

Appended documentationand operation manuals

Safegurads

Safety measures

Additional safety measures

Information for use (residual risks)

YES

NO

ISO12100 (JIS B 9700) Risk reduction and safety measures

Identification of useand foreseeable misuse

Start

End

Hazard identification

Risk estimation

Risk evaluation

Was tolerable risk attained?

International standards for machinery safety are hierarchically classified into the following types: Type A standards (basic safety standards): ISO12100 and ISO14121 Type B standards (group safety standards): ISO13849-1, IEC61508, etc. Type C standards: Individual product standards

Performance levels for safety-related parts of control systems have been revised in ISO13849-1:2006. Based on the original safety categories, frequency of a dangerous failure occurrence (the safety function does not work when needed), rate of a failure detection by diagnostics, etc. were added to evaluate comprehensively. The evaluation result is classified into five levels from "a" to "e" by the performance level (PL). The categories and the safety integrity level (SIL) described in the functional safety standard IEC61508 can be referred to each

other via the PL. Like the safety categories, the risk is evaluated from a perspective of "S: Severity of injury," "F: Frequency or duration of

exposure to risk," and "P: Possibility of avoidance."

In the past, a safety function of control systems were realized by safety relays and mechanical safety components. The safety function was standardized in the international safety standard ISO13849-1 (EN954-1) and classified by categories. But ISO13849-1 applied to only parts and components with a clear failure mode. Besides, the safety standards for electrical equipment of machines, such as IEC60204-1, stipulated that emergency stop circuits should be hard wired.In recent years, however, with progress of microprocessor technologies, widespread IT, more complex control, etc., demands for configuring safety systems using microprocessors and software have been increased. To meet such demands of the time, the functional safety concept was developed, and the functional safety standard IEC61508 (electrical/electronic/programmable electronic safety-related systems), which applies to programmable controllers, was issued in 2000.

Risk analysis

Serious injury

Minor injury(abrasion)

Avoidable

Unavoidable

Possibility of avoidance

Avoidable

Unavoidable

Possibility of avoidance

Frequency/durationof exposure to risk

Severity of injury

E.g.) Risk evaluation for press machine's drive area:

1) Severity of injury: Serious2) Duration of exposure to risk: Frequently or for long period3) Possibility of avoidance: Unavoidable↓Safety measure shall comply with Safety Category 4.

Category Requirement summary System behaviour

• Shall realize the intended functions of safety-related parts of the machine control system.

• Shall meet the requirements of Category B.• Shall use well-examined reliable components and observe safety principles.

• The occurrence of a fault can lead to the loss of the safety function.

• The same as Category B, but the safety-related part has more reliable safety function.

• Shall meet the requirements of Category B.• Shall observe safety principles.• Shall check the safety function at appropriateintervals.

• Although the loss of the safety function can be detected by checking, the safety function is lost between checks.

• Shall meet the requirements of Category B.• Shall observe safety principles.• Design requirements: A single fault shall not lead to the loss of the safety function.

• Detect as many single faults as possible.

• The safety function is not lost by a single fault.

• Some but not all faults can be detected. Accumulation of undetected faults may lead to the loss of the safety function.

• Shall meet the requirements of Category B.• Shall observe safety principles.• Design requirements: Detect a single fault at or before executing safety function.In cases where this is not possible, the safety function shall not be disabled by accumulated faults.

• The safety function is always in effect whenever a fault occurs.

• Faults will be detected in time to prevent the loss of the safety function.

"Safety categories" are indicators used to determine specific safety measures based on risk assessment results.

Safety category requirements

B

1

2

3

4

EN954-1/ISO13849-1 (JIS B 9705-1) Safety categories

Rarely, forbrief period

Frequently, forlong period

4 5

User applicationService user layer

Application layer

User application

Safety transmission

Structure control

Standardtransmission

Structurecontrol

Safetytransmission

CC-Link data link protocol CC-Link data link protocol

RS-485 compliant

Data link layer

Physical layer RS-485 compliant

GX Developer safety compliant engineering environment

CC-Link Safety open field network

AdministratorsDevelopersUsers

Login authentication screenUser sets the access level Functions restricted accordingto the access level

CPU access password verification

Repeated reception of old message

Missing message

Message insertion

Wrong message order

Incorrect message content

Failure to arrive at specified time

Separation of safety information andnon-safety information

The same as CC-Link:standard remote stations and

remote device stations connectable

Safety master station(Supportes CC-Link Safety)

Safety slave station(Supports CC-Link)

Communication errordetection function

GX Developer

CPU access passwordAuthorized

Rejected

CPU access password

CPU access password

"ABC123" "ABC123"

"DEF123"

Programming the MELSEC-QS uses the same GX Developer programming tools already familiar to users of Mitsubishi systems; there are no new techniques to learn or software to buy. However, a safety system should prevent malfunctions due to user-specified parameter settings or accidental program changes. GX Developer prevents this with the following additional functions: Prevents unauthorized access to safety control programs.

Login authentication prevents unauthorized users from accessing project files. Prevents unauthorized access to the Safety CPU.

CPU access password prevents project files from being incorrectly written to the Safety CPU.

The CC-Link Safety network detects the communication errors defined by safety standards, and serves as a safety system to turn outputs OFF when those errors are detected. CC-Link Safety is compatible with the established CC-Link open device level network, and features an additional error detection function protocol required for safety control, thereby permitting it to be used as a safety field network. Communication is stopped when an error is detected, and the Safety CPU and Safety Remote I/O modules turn the outputs OFF.

Readback input Safety output (magnetic switch etc.)

Start-up input

Safety input (E-Stop switch, light curtain, door switch, etc.)

Safety relay module (safety circuit)

*CLPA partner products

Total safety solution lineup Safety relay module

Total safety solution

Safety control

Safety components*

CC-Link Safetycompatibleproducts

Total support

Safety switch,sensor

Safety drives

CNC Servo

Inverter

Visualization of safety information

Safetyprogrammable

controller

Safety relay module

Offering a total safety solution centered on various safety control collaborating with safety drives and safety components.

Mitsubishi Electric provides a total safety solution by incorporating safety control devices, safety drive devices, and safety components* required for safety systems. This allows visualization of safety information, realizing optimal safety control and boosting productivity.

QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25

The MELSEC-QS Safety programmable controller

Safety programmablecontroller

Standard programmablecontroller

Robot

Machine controlSafety controlHazard source (robot etc.)

power shut off

E-Stop switch

Safety remote I/O station

*1 Certified by TUV Rheinland

The "MELSEC-QS Safety programmable controller" is designed for safety control, compliant to the international safety standards EN954-1 Category 4, ISO13849-1 PL e, and IEC61508 (JIS C 0508) SIL 3.*1 The QS can be connected to an emergency stop switch, a light curtain, etc., to shut off (safety output OFF) the power of hazard sources (robots etc.) according to user programs. Operation of machines (robots, conveyors, etc.) is controlled by standard programmable controllers. The major difference is that the QS is equipped with a safety function which can forcibly turn off the safety output by error diagnostics.

The safety relay module embeds a safety circuit that complies with safety standards "EN954-1 Category 4 and ISO13849-1 PL e." With this module, a basic safety function is available by just wiring, without the need for programming.

6 7

MELSEC-QS Safety programmablecontroller is the ideal solution for safety in manufacturing facilities.

Verificationcircuit

Verificationcircuit

Differences between the highly-reliable (redundant) programmable controller and the QS Safety programmable controller

Standbysystem

CPUDiagnostic

circuitDiagnostic

circuit

Diagnosticcircuit

Diagnosticcircuit

Controlsystem

CPU

Input (dual)Input

Output

Output

CPU2CPU1

Highly-reliable (redundant)programmable controller

MELSEC-QS Safetyprogrammable controller

Operation when an error occurs System switching occurs and control continues Safety output OFF

CC-Linkremote I/O module

Model

QS001CPU

QS034B

QS061P-A1

QS061P-A2

QS0J61BT12

QS0J65BTB2-12DT

QS0J65BTS2-8D

QS0J65BTS2-4T

Program capacity: 14 K steps, operation/error history: 3,000 records

4 slots; for QS Series, CC-Link IE, MELSECNET/H, and Ethernet modules

Input: 100 to 125 V AC, 50/60 Hz; output: 5 V 6 A

Input: 200 to 240 V AC, 50/60 Hz; output: 5 V 6 A

Max. number of connectable modules: 64 (max. 42 for safety station)

Safety input: 8 points (dual input), safety output: 4 points (dual output)

Safety input: 8 points (dual input)

Safety output: 4 points (dual output)

Outline

CC-Link Safety systemremote I/O module

QS0J65BTB2-12DT

Safety power supply moduleQS061P-A1/A2

Safety CPU moduleQS001CPU

CC-Link IE Controller Network module (QJ71GP21-SX) or MELSECNET/H module (MELSEC-Q Series modules: QJ71LP21-25, QJ71BR11, etc.)

CC-Link Safety system master moduleQS0J61BT12

Engineering environment(GX Developer Version 8.65T or later)

GOTEngineering environment(GX Developer Version 8.65T or later)

CC-Link Safety

MELSEC-QS Safety programmable controller system configuration

ME

LS

EC

Safety

STATION NO.X10 X1

5

0 1

46

23

5

0 1

46

9237

8

0 1

4

23

AJ65BTB1-16D

0

PW

1 2 3 4 5 6 7 8 9 A B C D E F

L RUN SD RD L ERR.

DA DG

DB SLD

(FG)

1 3 5 7 9 11 13 15 17 19 21 23 25 27

2 4 6 8 10 12 14 16 18 20 22 24 26

+24V 24G

B RATE

CC-Link Safety systemremote I/O moduleQS0J65BTS2-8D

CC-Link Safety systemremote I/O moduleQS0J65BTS2-4T

Safety main base unitQS034B

NC

NCNC Y2+ NC Y2- NC Y3+ NC Y3-Y1-NCY1+NCNC Y0-Y0+NC

COM- I/O 24GI/O 24VNC

321Y0

x1x10

SETRESET

B RATESTATION NO.

432

10987

0 123

456

0 123

456

10

6 5 4

237

ELLBT

LINK ID

RD

SD

L ERR.

L RUN

ERR.

SAFETY

RUN

POWER(FG)SLDDB

24G+24VDGDA

QS0J65BTS2-4T

NC



321Y0

x1x10

SETRESET

B RATESTATION NO.

432

10987

0 123

456

0 123

456

10

6 5 4

237

ELLBT

LINK ID

RD

SD

L ERR.

L RUN

ERR.

SAFETY

RUN

POWER(FG)SLDDB

24G+24VDGDA

QS0J65BTS2-4T

Ethernet moduleQJ71E71-100 etc.

A key element of safety

Safety Programm

able Controller

8 9

Safety Programmable Controller

QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25

NC



321Y0

x1x10

SETRESET

B RATESTATION NO.

432

10987

0 123

456

0 123

456

10

6 5 4

237

ELLBT

LINK ID

RD

SD

L ERR.

L RUN

ERR.

SAFETY

RUN

POWER(FG)SLDDB

24G+24VDGDA

QS0J65BTS2-4T

New Functions Solutions

Ethernet, CC-Link IE

CC-Link Safety

GOT MELSEC (standard control)

Upgraded functions of safety programmable controller

(1) GOT supports QS SeriesMonitoring ladders, devices, and error/failure histories of the QS

Safety programmable controller is available on GOT via the

network. Safety circuits are visualized and maintainability can be

improved.

(2) GX Developer can be indirectly connected to the Safety CPU

Engineering of the Safety CPU such as ladder monitoring of the Safety

programmable controller is now possible on the PC with GX Developer via the

network. The status of the ladder can be confirmed remotely, enhancing

maintainability.

Safety system

ME

LS

EC

Safety

NC



321Y0

x1x10

SETRESET

B RATESTATION NO.

432

10987

0 123

456

0 123

456

10

6 5 4

237

ELLBT

LINK ID

RD

SD

L ERR.

L RUN

ERR.

SAFETY

RUN

POWER(FG)SLDDB

24G+24VDGDA

QS0J65BTS2-4T

Network options for connecting to a standard system are expanded: Ethernet

connection is possible, and newly introduced Ethernet-based integrated network

"CC-Link IE" is now supported.

In addition to the QS0J65BTS2-12DT remote I/O module (safety input: 8 points,

safety output: 4 points), the "QS0J65BTS2-8D" (safety input: 8 points) and the

"QS0J65BTS2-4T" (safety output: 4 points) can be selected according to the

required number of points.

(3) Standard communication between the Safety and standard programmable controllers available via Ethernet or CC-Link IE

(5) Input or output dedicated module added to lineup

(4) Improved CC-Link Safety response performance

CC-Link Safety inherits high-speed, deterministic

performance from CC-Link, and can communicate

at steady speed even when the number of modules

increases.

To support production line safety...Expanding capabilities of a system with new functions and new modules.

before

after

before

after

AX10A4UCPUA62P AX10 AX10 AX10 AY11 AY11 AJ71BR11 AJ71BR11

QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25

Safetyrelay panel

Safetyrelay panel

Building on Q Series technology to provide higher safety levels with enhanced system functions.

Solution 1Reduced cost, increased diagnostics and flexibility through replacementof hardwired safety relay panels

MELSEC-QS Safety programmable controller solves the complicated wiring and time-consuming troubleshooting issues associated with previous safety relay systems.

Conventional system with safety relay

System with MELSEC-QS Safety programmable controller

(2)

Difficult toimprove ormodify the

safety circuit. (4)

Difficult toidentify errors.

(1)

Simplified wiringwith a single

cable.Distributed

safety remotestations.

(1)

Crowded and complicated

wiring.

(4)

Quick and easyidentification

of errors.

(3)

Easty to monitorfrom standard

control.

(2)

Easy to improveor modifythe safety

circuit.

(3)

Separate wiringrequired formonitoring.

MELSEC-QSMELSEC-Q

CC-Link

MELSECNET/H,CC-Link IE, or

Ethernet

(Safety control)

(Standard control)

Safety ladderprogramming screen

Operation/errorhistory screen

Safety Programm

able Controller

10 11

Solution 2

Solution 3

Simple engineering of systems which integrate machine and safety control

Easy error/failure troubleshooting

Error detected by safety remote station

* Parameter setting examples are shown on page 16.

(1) Safety devices displayed in yellow.

Safety device(1) Dual input verification time

(2) Dark test pulse enable

(3) Dark test pulse duty cycle

Examples of settable safetyremote station parameters:

History details can be checked from GX Developer.

· Remote STOP operation at 14:12 on 2006-12-19

· CC-Link Safety timeout at 15:20 on 2006-12-19

· Dual input verification in safety remote station at

0:10 on 2006-12-20

Use GX Developer to start up both standard and safety control systems (programming, monitoring, diagnostics, and debugging).

GX Developer can also configure all CC-Link and CC-Link Safety related parameters.

Functions that are frequently used for creating safety programs are provided as safety FBs. Programming is streamlined, enhancing productivity and maintainability of safety programs.

Since the safety FBs are certified, they can be used for EN954/ISO13849-1 Category 4 and IEC61508 SIL3 safety applications. Moreover, acquiring a safety certification of safety programs is easy. (GX Developer Version 8.58L or later required for the safety FB)

A total of up to 3,000 system operation events (user access, program changes, errors, etc.) can be stored. Provides full traceability for later

analysis. Identity of users accessing the system, program download ID codes, timestamp information etc. are all logged.

The same information can be displayed on GOT. Maintenance can be done without bringing a PC to the shop floor, reducing maintenance time.

Solution 4Same efficient debugging capabilities as MELSEC-Q Series

Solution 5Scalable to a wide variety of system sizes

Program, parameter, and device data changes allowed.

SAFETYmode

GX Developer

Program, parameter, anddevice data changes prohibited.

TESTmode

GX Developer

SAFETY mode: Used during actual safety system operation. TEST mode: Used at system startup and during maintenance.

Debug functions (device test, write during RUN, etc.) are available in test mode.

One system can handle the safety demands of an entire line or large machine, avoiding the issues of multiple separate controllers. (A single Safety CPU can control up to 84 safety remote stations.)

Flexible programming allows full system stops, partial system stops, and muting condition assignments, etc. Easy to expand I/O by changing parameters and programs, without requiring additional CPUs. Expanded CC-Link Safety system remote I/O module lineup for optimal usage: in addition to the "QS0J65BTB2-12DT" (safety

input: 8 points, safety output: 4 points), the "QS0J65BTS2-8D" (safety input: 8 points) and the "QS0J65BTS2-4T" (safety output: 4 points) are offered. By selecting an optimal module, unused terminals can be eliminated even when many inputs or outputs are needed.

Stable speed communications available even when the number of stations increases.

QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25

NC



321Y0

x1x10

SETRESET

B RATESTATION NO.

432

10987

0 123

456

0 123

456

10

6 5 4

237

ELLBT

LINK ID

RD

SD

L ERR.

L RUN

ERR.

SAFETY

RUN

POWER(FG)SLDDB

24G+24VDGDA

QS0J65BTS2-4T

NC



321Y0

x1x10

SETRESET

B RATESTATION NO.

432

10987

0 123

456

0 123

456

10

6 5 4

237

ELLBT

LINK ID

RD

SD

L ERR.

L RUN

ERR.

SAFETY

RUN

POWER(FG)SLDDB

24G+24VDGDA

QS0J65BTS2-4T

Standard programmable controller

MELSECNET/H, CC-Link IE, or Ethernet

Safety programmablecontroller

Robot Robot

Robot Robot Light curtain

CC-Link Safety

CC-Link Safety

Solutions

Operation from GX Developer

Error in CC-Link Safety

Self-diagnostic errorin Safety CPU

Safety FB

GX Developer

ME

LS

EC

Safety

S+2HAND2

S+2HAND3

S+EDM

S+ENBLSW

S+ESPE

S+ESTOP

S+GLOCK

S+GMON

S+MODSEL

S+MUTE2

S+MUTEP

S+MUTES

S+OUTC

S+TSSEN

Two hand switch type II

Two hand switch type III

External device monitor

Enable switch

Light curtain (ESPE)

Emergency stop

Guard lock and

interlocking

Guard monitoring

Mode selector

Muting with 2 sensors

Parallel muting

Sequential muting

Output control

Safety testable sensor

Controls a type II two-hand switch (EN574 Chapter 4).

Controls a type III two-hand switch (EN574 Chapter 4, doubling detection

discrepancy time fixed to 500 ms).

Controls a safety output and monitors controlled safety shutdown devices

(e.g., actuators and contactors).

Evaluates input signals of a 3-position enabling switch.

Emergency stop (stop category 0) by a light curtain etc.

Emergency stop (stop category 0) by an emergency stop switch.

Controls an entrance to a hazardous area by an interlocking guard with guard

locking (four state interlocking).

Monitors a safety guard by two safety switches and discrepancy time for closing the guard.

Selects the system operation mode (manual, semi-automatic, etc.).

Blocks (mutes) the safety function of a light curtain by two muting sensors.

Blocks (mutes) the safety function of a light curtain by four parallel muting sensors.

Blocks (mutes) the safety function of a light curtain by four series muting sensors.

Controls a safety output with a signal from the functional application and a safety

signal with optional startup inhibits.

Tests external sensors (light curtains etc.) that can be tested. (e.g., detection of loss

of the sensing unit detection capability, the response time exceeding that specified,

and static ON signal in single-channel sensor systems)

Safety FB list

FB name Function Description

Safety Programm

able Controller

12 13

Safety, design, and maintenance all integrated intoone comprehensive system.

Safety field network "CC-Link Safety."The high-speed communication capability ensures safety and minimizes wiring.

Inheritedfunctions

Warning lamp

Robot

Light curtain

Safety switchCC-Link Safety system

remote I/O module Safety programmable controller

Standard remoteI/O module

CC-Link Safety systemmaster module

Robot application

Identifying the communication target station (safety remote

I/O station)

The model name and production information

of safety remote I/O stations can be set in the

network parameters. Hence, an error can be

detected if an incorrect safety remote I/O

station is connected.

Transmission speed of 10 Mbps equivalent

to CC-Link is realized, allowing use of the

same CC-Link cables. Standard CC-Link

stations can be connected.

EnhancedRAS function

Detects communication errors such as

communication delays and lost of messages

and then stops the system completely.

Falexible safety system

configuration

Safety remote I/O stations can be spread out,

minimizing wiring for I/O.

Extending I/O stations is also easy.

With enhanced communication error detection function, "CC-Link Safety" has been developed based on the open field network "CC-Link" originated in Japan. It was expanded to ensure machine safety and complies with the international standards IEC61508 SIL3, EN954-1 Category 4, and ISO13849-1 PL e. The CC-Link Safety protocol specifications have been released by the CLPA promotional organization (CC-Link Partner Association), and a variety of CC-Link Safety compatible products such as light curtains and robots are expected to be released from partner manufacturers in the near future. Additionally, the CLPA is working to standardize CC-Link Safety as the safety communication standard IEC61784-3-8.

URL:http://www.cc-link.org/

Solutions

Time from safety input off to safety output off (measurement example: communication speed of 10 Mbps, synchronous mode)90

80

70

60

50

40

30

20

10

02 10 16 32 42

Number of safety remote I/O modules

Res

pons

e tim

e [m

s](a

ctua

l mea

sure

men

t val

ue)

High-speed, deterministic performance inherited from CC-Link helps shorten the safe distance

ME

LS

EC

Safety

Solution 6Compatible with CC-Link Safety, the safety field network

Solution 7CC-Link Safety allows flexible network wiring

Solution 8Possibility of further reduction in wiring

Star branch lineStar branch line

Star branch line

Trunk line T-branch line

Repeater (T-branch) moduleAJ65SBT-RPT

Repeater hub moduleAJ65FBTA-RPH

Safety programmable controller

Robot Light curtain

Light curtainRobot

Safety programmable controller

CC-Link Safety

CC-Link Safety

Current configuration

Future configuration

The same cables and wiring method as CC-Link are employed for CC-Link Safety (safety network). Moreover, existing T-branch, repeater hub modules, etc. can be used, allowing flexible wiring like CC-Link.

Cables can be extended while maintaining high-speed transmission of max. 10 Mbps. At 10 Mbps, each branch line can be extended to maximum of 100 m.

The CC-Link Safety protocol specifications have been released by CLPA (CC-Link Partner Association). Therefore, CC-Link Safety compatible products will be released by partner manufacturers, further minimizing wiring.

Safety Programm

able Controller

14 15

For CC-Link Safety specifications and information on compatible products, refer to the following CC-Link Partner Association website:

Setting Examples

ME

LS

EC

Safety

GX Developer handles parameter settings, programming, and error diagnostics, and facilitates MELSEC Safety design and maintenance.

Wiring and parameter setting example

Wiring example

Parameter setting example

Connect two

safety contactor

relays.

Connect the b-contact of safety

contactor relays between the

input terminal and the test

pulse terminal.

Connect the direct opening

action emergency stop switch

with two NC contacts between

the input terminal and the test

pulse terminal.

Test pulse terminal: Used for safety input diagnostics.

Wiring for detection of safetycontactor relay welding

Dual safety output: Connect two safety contactor relays from one output Y.

* When the load current (0.5 A) of the safety remote station is insufficient according to the specifications of the external components, use a dual wiring method with two source outputs.

The following is an example of parameter settings when an emergency stop switch and safety contactor relay are connected.

When the input/output is on, the module outputs a momentary OFF pulse which is used for failure diagnostics of contacts and external components. For details regarding this failure diagnostics, refer to the "Safety input diagnostics" and "Safety output diagnostics" shown at right.* For programming examples, refer to the "Safety Application Guide" (SH (NA)-080613ENG-A).

Input/output dark test function

* Adjust "Time of noise removal filter", "Input dark test pulse OFF time", and "Output dark test pulse OFF time" according to the installation environment and wiring length. Set "Doubling input discrepancy detection time" to "100 ms" for the mechanical switch and "20 ms" for the sensor input as a guideline.

Time of noise removal filter × 2.3*

Time of noise removal filter × 4.5*

Doubling input discrepancy detection time × 2.3*

Doubling input discrepancy detection time × 4.5*

Input dark test selection × 2.3

Input dark test selection × 4.5

Input dark test pulse OFF time

Method of wiring of output Y2

Output dark test selection Y2

Output dark test pulse OFF time Y2

0: 1 ms . 1: 5 ms. 2: 10 ms. 3: 20 ms. 4: 50 ms

0: 1 ms . 1: 5 ms. 2: 10 ms. 3: 20 ms. 4: 50 ms

100 ms (Setting range: 20 to 500 ms)

100 ms (Setting range: 20 to 500 ms)

0: Execute . 1: Not execute


0: 400 µs . 1: 1 ms. 2: 2 ms

0: No use. 1: Doubling wiring (source + sink) . 2: Doubling wiring (source + source)


0: 400 µs . 1: 1 ms. 2: 2 ms

Item Setting

Safety input diagnostics

Safety output diagnostics

Safety remote station setting screen (input parameters)

Safety remote station setting screen (output parameters)

* Need to connect safety inputs to the b-contact

of contactor relays with forcibly guided contacts.

Dual output terminal(Y0+, Y1+)

Dual input terminal(X0, X1)


Diagnosticsterminal

(T0, T1)

Output terminal(Y0-)

Output terminal(Y0-)

Output terminal(Y0+)

Output terminal(Y0+)


Safety contactor relay (redundant structure)

COM-

COM-

Light curtain

Contactor relay, power motor Contactor relay, power motor

Safety switch

Dual inputverification error

Dual inputverification error

Output darktest error

Input dark test error

Disconnection

Welding

Disconnection

Short circuit

Y0+COM-Y0-

COM-Y1+

COM-Y1-

COM-Y2+

COM-Y2-

COM-Y3+

COM-Y3-

COM-I/O24VI/O24V

QS0J65TB2-12DT(4) (Link ID = 1, Station No.1)

123456789101112131415161718

COM-X0T0X1

COM-X2T1X3

COM-X4T0X5

COM-X6T1X7

COM-COM-

37383940414243

444546474849505152535455565758596061

DADBDGSLD+24VFG24G

192021222324252627282930313233343536

COM-X0T0X1

COM-X2T1X3

COM-X4T0X5

COM-X6T1X7

COM-COM-

- +

24 V DC

- +

24 V DC

Remote (4)

The Safety programmable controller parameter settings, programming, and error diagnostics can be performed just like other MELSEC series products. The following wiring example shows a system in which an emergency stop switch and two safety contactor relays are connected.

Diagnoses a failure including that of

external components by verifying

input signals of dual input wiring.

Detects disconnection etc.

Inputs the b-contact of contactor

relay and detects welding etc. of the

contactor relay by the input dark

test function.

Diagnoses a failure of contacts

and external components by the

input dark test function. Detects

short circuit etc.

Diagnoses a failure of contacts

and external components by the

output dark test function. Detects

disconnection etc.

Safety Programm

able Controller

16 17


ME

LS

EC

Safety

Meeting the safety needs of a variety of end-user industries around the world.

Application examples

Automotive welding line Automotive painting line

Supervisorycontrol panel

Process 1 Process 2 Process n Supervisorycontrol panel

Process 1 Process 2 Process n

Overall line control

Line control network Line control network

Process control CPU

Line control networkLine control network Line control network

Process control CPU

Line control network

Liquid crystal manufacturing equipment

Semiconductor manufacturing equipment

Material handling

Safety Programm

able Controller

18 19

Standardinput

E-Stop switch

Safety input Safety input

Safety output

Light curtain

Standardoutput

Robot Robot

QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25

(Restart switch) (Warning light)

Safety programmable controller (safety control)

QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25QY42P

PULL

POWERQ25HCPU

USB

QY42P

PULL

MODERUNERR

USERBAT

BOOT

RS-232

QJ71LP21-25

Safety programmable controller (safety control)

AJ65SBT-CLB

40 20 108 4 2 14 2 12 1 2 12 1

PWL RUNL ERR.

STATION NO.B RATENOSTSTMODEB RATENC

ONCC-Link

CC-Link/LT

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

CC-LinkL RUNL ERR.L ERR.

CC-Link/LT

CC-Link

CC-Link/LT

AJ65SBT-CLB

40 20 108 4 2 14 2 12 1 2 12 1

PWL RUNL ERR.

STATION NO.B RATENOSTSTMODEB RATENC

ONCC-Link

CC-Link/LT

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

CC-LinkL RUNL ERR.L ERR.

CC-Link/LT

CC-Link

CC-Link/LT

QJ71E71-100

Q01CPU

RUN

ERR

PULL

RS-232

QJ71C24-R2QJ61BT-11

Q61SP

QJ71E71-100

Q01CPU

RUN

ERR

PULL

RS-232

QJ71C24-R2QJ61BT-11

Q61SP

PPC-HDD-5

CONTEC

QJ71E71-100

QJ71C24-R2

QJ61BT-11QJ61BT-11

QJ71WS96

QY42P

QX42-S1

PULL

Q25HCPU

MODE

RUN

ERR

USER

BAT

BOOT

POWER

Q61P-A1

Q12PHCPU

MODE

RUN

ERR

USER

BAT

BOOT

Q172CPU

MODE

RUN

ERR

USER

BAT

BOOT

USBUSBPULL

RS-232

USBUSBPULL

RS-232

USBUSBPULL

CH1

CH2FRONT

SSCNET

RS-232

PPC-CPU686

CONTEC

AJ65SBT-CLB

40 20 108 4 2 14 2 12 12 12 1

PWL RUNL ERR.STATION NO.B RATENOSTSTMODEB RATENC

ON

CC-Link

CC-Link/LT 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

CC-Link L RUNL ERR.L ERR.CC-Link/LT

CC-LinkCC-Link/LT

AJ65SBT-CLB

40 20 108 4 2 14 2 12 12 12 1

PWL RUNL ERR.STATION NO.B RATENOSTSTMODEB RATENC

ON

CC-Link

CC-Link/LT 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8

CC-Link L RUNL ERR.L ERR.CC-Link/LT

CC-LinkCC-Link/LT

Q172CPU

MODE

RUN

ERR

USERBAT

BOOT

USBUSBPULL

CH1

CH2FRONT

SSCNET

RS-232

QJ61BT-11

PULL

POWER

Q64P-A1

Q12HCPU

MODE

RUN

ERR

USERBAT

BOOT

USBUSBPULL

RS-232

QJ71LP21-25

Q172CPU

MODE

RUN

ERR

USERBAT

BOOT

USBUSBPULL

CH1

CH2FRONT

SSCNET

RS-232

QJ61BT-11

PULL

POWER

Q64P-A1

Q12HCPU

MODE

RUN

ERR

USERBAT

BOOT

USBUSBPULL

RS-232

QJ71LP21-25

PULL

POWER

Q64P

PPC-HDD-5

CONTEC

Q172CPU

MODE

RUN

ERR

USERBAT

BOOT

USBUSBPULL

CH1

CH2FRONT

SSCNET

RS-232

PPC-CPU686

CONTEC

QJ71C24-R2

QJ61BT-11

Q25HCPU

MODE

RUN

ERR

USERBAT

BOOT

USBUSBPULL

RS-232

QJ71LP21-25

QJ61CL12

ON

TESTMODEB RATE

87654321

SW

POINTSI/O

E-Stop switch

Area sensorArea sensorArea sensor

NC



321Y0

x1x10

SETRESET

B RATESTATION NO.

432

10987

0 123

456

0 123

456

10

6 5 4

237

ELLBT

LINK ID

RD

SD

L ERR.

L RUN

ERR.

SAFETY

RUN

POWER(FG)SLDDB

24G+24VDGDA

QS0J65BTS2-4T

NC



321Y0

x1x10

SETRESET

B RATESTATION NO.

432

10987

0 123

456

0 123

456

10

6 5 4

237

ELLBT

LINK ID

RD

SD

L ERR.

L RUN

ERR.

SAFETY

RUN

POWER(FG)SLDDB

24G+24VDGDA

QS0J65BTS2-4T

NC



321Y0

x1x10

SETRESET

B RATESTATION NO.

432

10987

0 123

456

0 123

456

10

6 5 4

237

ELLBT

LINK ID

RD

SD

L ERR.

L RUN

ERR.

SAFETY

RUN

POWER(FG)SLDDB

24G+24VDGDA

QS0J65BTS2-4T

Ensures safety on a welding line with multiple welding robots. Ensures safety on a painting line including a paint booth, working area, etc.

Each booth controlCC-Link Safety

Remote I/O module

Enabling switch

CC-Link IE,Ethernet MELSEC

NET/H (10) (communication between standard CPUs)

Body welding line

Lightcurtain

Packaging equipment Electronic assembly lineBeverage factory

Specifications

ME

LS

EC

Safety

Operating ambient temperature

Storage ambient temperature

Operating ambient humidity

Storage ambient humidity

Vibration resistance

Shock resistance

Operating ambience

Operating altitude*3

Installation location

Overvoltage category*1

Pollution degree*2

Equipment category

Specifications

0 to 55°C

-40 to 75°C

5 to 95% RH, non-condensing

5 to 95% RH, non-condensing

Conforms to JIS B 3502, IEC61131-2

(147 m/s2, 11 ms shock pulse duration, shine half-wave pulse applied 3 times each in X, Y, Z directions.)

No corrosive gases

2,000 m (6562 ft.) or less

Inside control panel

II or less

2 or less

Class I*4

Conforms to

JIS B 3502,

IEC61131-2

Under intermittent

vibration

Under continuous

vibration

Frequency range

5 to 9 Hz

9 to 150 Hz

5 to 9 Hz

9 to 150 Hz

Constant acceleration

–

9.8 m/s2

–

4.9 m/s2

Half amplitude

3.5 mm

–

1.75 mm

–

Sweep count

10 times each

in X, Y, Z

directions

Mounting position on base

Applicable base unit

Input power supply

Input frequency

Input voltage distortion factor

Max. input apparent power

Inrush current

Rated output current

Overcurrent protection

Overvoltage protection

Efficiency

Allowable momentary power

failure period

Dielectric withstand voltage

Insulation resistance

Noise immunity

Operation indication

Fuse

Terminal screw size

Applicable wire size

Applicable crimping terminal

Applicable tightening torque

Weight

Application

Rated switching

voltage/current

Min. switching load

Response time

Life

Surge suppressor

Fuse

5 V DC

H

W

D

QS Series power supply module mounting slot

QS034B

50/60 Hz ± 5%

5% or less

125 VA

20 A 8 ms or less

6 A

6.6 A or more

5.5 to 6.5 V

70% or more

20 ms or less

Across Inputs/LG and outputs/FG, across inputs and LG,

across outputs and FG: 10 MΩ or more by 500 V DC insulation resistance tester

• By noise simulator of 1500 Vp-p noise voltage,

1 µs pulse width, and 25 to 60 Hz noise frequency

• Noise voltage IEC61000-4-4, 2 kV

LED indicators (Normal: ON [green]; error: OFF)

Built-in (unchangeable by user)

ERR. contact

24 V DC, 0.5 A

5 V DC, 1 mA

OFF to ON: 10 ms or less, ON to OFF: 12 ms or less

Mechanical: 20,000,000 times more;

electrical: 100,000 times or more at rated switching voltage/current.

No

No

M3.5 screw

0.75 to 2 mm2

RAV1.25-3.5, RAV2-3.5 (thickness of 0.8 mm or less)

0.66 to 0.89 N·m

98 mm (3.86 inch)

55.2 mm (2.17 inch)

115 mm (4.53 inch)

0.40 kg

100 to 120 V AC

(85 to 132 V AC)

+10%–15%

+10%–15%200 to 240 V AC

(170 to 264 V AC)

Item QS061P-A1 QS061P-A2

Control method

I/O control mode

Program language

Processing speed

(sequence instruction)

Constant scan

(function that keeps scan time constant)

Program capacity*1

Memory capacity

Max. number of

stored files

Number of writes to standard ROM

Number of I/O device points

Number of I/O points

RUN/PAUSE contact

Clock function

5 V DC internal current consumption

External dimensions

Weight

Degree of protection

Internal relay [M]

Link relay [B]

Timer [T]

Retentive timer [ST]

Counter [C]

Data register [D]

Link register [W]

Annunciator [F]

Edge relay [V]

Link special relay [SB]

Link special register [SW]

Special relay [SM]

Special register [SD]

Sequence

control

language

LD X0

MOV D0 D1

Program memory

(Drive 0)

Standard ROM

(Drive 4)

Program memory

Standard ROM

H

W

D

Cyclic program execution

Refresh

Relay symbol language, function block

0.10 µs

0.35 µs

1 to 2,000 ms (setting unit: 1 ms)

14 k steps (56 KB)

128 KB

128 KB

3*2

3*2

Max. 100,000 times

6144 points (X/Y0 to 17FF)

1024 points (X/Y0 to 3FF)

Default: 6144 points (M0 to 6143) (changeable)

Default: 2048 points (B0 to 7FF) (changeable)

Default: 512 points (T0 to 511) (changeable)

(for low-/high-speed timer)

Low-/high-speed timer is specified by instructions.

The low-/high-speed timer measurement unit is set by parameters.

(Low-speed timer: 1 to 1000 ms, in increments of 1 ms; default: 100 ms)

(High-speed timer: 0.1 to 100 ms, in increments of 0.1 ms; default: 10 ms)

Default: 0 points

(for low-/high-speed retentive timer) (changeable)

Low-/high-speed retentive timer is specified by instructions.

The low-/high-speed retentive timer measurement unit is set by parameters.

(Low-speed retentive timer: 1 to 1000 ms, in increments of 1 ms; default: 100 ms)

(High-speed retentive timer: 0.1 to 100 ms, in increments of 0.1 ms; default: 10 ms)

Normal counter default: 512 points (C0 to 511) (changeable)

Default: 6144 points (D0 to 6143) (changeable)

Default: 2048 points (W0 to 7FF) (changeable)

Default: 1024 points (F0 to 1023) (changeable)

Default: 1024 points (V0 to 1023) (changeable)

1536 points (SB0 to 5FF)

1536 points (SW0 to 5FF)

5120 points (SM0 to 5119)

5120 points (SD0 to 5119)

RUN contact: 1 point can be set in the range of X0 to 17FF, PAUSE contact: None

Year, month, date, hour, minute, second, day (automatic leap-year detection)

Accuracy: -3.18 to +5.25 s (TYP. +2.14 s)/d at 0°C



0.43 A

98 mm (3.86 inch)

55.2 mm (2.17 inch)

113.8 mm (4.48 inch)

0.29 kg

IP2X

Item

Item

QS001CPU

Num

ber o

f dev

ice

poin

ts

Con

tact

out

put s

ectio

n

*1: This indicates the section of power supply to which the

equipment is assumed to be connected between the public electrical

power distribution network and the machinery within the premises.

Category II applies to equipment for which electrical power is

supplied from fixed facilities. The surge voltage withstand level for

up to the rated voltage of 300 V is 2500 V.

*2: This index indicates the degree to which conductive material is

generated in the environment where the device is used. Pollution

degree 2 is when only non-conductive pollution occurs. However,

temporary conductivity caused by condensation is to be expected.

*3: Do not store or use the programmable controller under the

pressure higher than the atmospheric pressure of altitude 0 m.

Doing so can cause a malfunction. When using the programmable

controller under pressure, please consult your local sales

representative.

*4: The equipment category of the CC-Link Safety system remote

I/O module is Class III.

*1: The maximum number of executable sequence steps is calculated using the following formula:

(Program capacity) - (File header size [default: 34 steps])

For details of program capacity and file, refer to the following manual.

QSCPU User's Manual (Function Explanations, Program Fundamentals).

*2: The memory stores 1 file for each of parameter, sequence program, and device comment.

External dimensions

General Specifications

Safety Power Supply Module SpecificationsSafety CPU Module Specifications

Across inputs/LG and outputs/FG

2830 Vrms AC/3 cycles

(Altitude: 2,000 m [6562 ft.])

Across inputs/LG and outputs/FG

1780 Vrms AC/3 cycles

(Altitude: 2,000 m [6562 ft.])

Number of mountable I/O modules

Possibility of extension

Applicable modules


Mounting hole size

External

dimensions

Weight

Accessories

DIN rail mounting adaptor type

H

W

D

4

Not extendable

QS Series modules

0.095 A

M4 screw hole or φ4.5 hole (for M4 screw)

98 mm (3.86 inch)

245 mm (9.65 inch)

44.1 mm (1.74 inch)

0.28 kg

Mounting screws M4 × 14 (4 screws)

(DIN rail mounting adaptor to be sold separately)

Q6DIN2

Item QS034B-E

Number of input points

Isolation method

Rated input voltage

Rated input current

Operating voltage range

Max. number of simultaneous input points

On voltage/ON current

OFF voltage/OFF current

Input resistance

Input type

Response

time

Safety remote station input response time

External

power

supply*1

Wiring method for common

Common current

Number of occupied stations

Number of writes to nonvolatile memory inside

module

Safety refresh response processing time

Module

power*1

Noise immunity

Degree of protection

Weight

Module mounting screw

Applicable DIN rail



Number of output points

Isolation method

Rated load voltage

Operating load voltage range

Max. load current

Max. inrush current

Leakage current at OFF

Max. voltage drop at ON

Protection function

Output type

Response time

Safety remote station output response time

Surge suppressor

OFF to ON

ON to OFF

Voltage

Current

Protection function

Fuse

Voltage

Current

Protection function

Fuse

Momentary power failure period

OFF to ON

ON to OFF

8 points (input terminals: 16 points*2)

Photocoupler

24 V DC

Approx. 4.6 mA

19.2 to 28.8 V DC (ripple ratio: 5% or less)

100%

15 V DC or more/2 mA or more

5 V DC or less/0.5 mA or less

Approx. 5.6 kΩ

Negative common

0.4 ms or less (at 24 V DC)


11.2 ms*3 or less + time of noise removal filter (1 ms, 5 ms, 10 ms, 20 ms, 50 ms)


60 mA (at 24 V DC, all points ON, not including external load current)

External power supply overvoltage/overcurrent protection function

8 A (not replaceable)

16 input points/common, 4 output points/common (terminal block 2-wire type)

Max. 4 A (total of inputs and outputs)

1 station

1012 times

9.6 ms*5


140 mA or less (at 24 V DC, all points ON)

Module power supply overvoltage/overcurrent protection function

0.8 A (not replaceable)

10 ms or less

By DC-type noise simulator of 500 Vp-p noise voltage, 1µs pulse width, and 25 to 60 Hz noise frequency

IP2X

0.67 kg

M4 screw with polished, round flat washer (tightening torque: 0.824 to 1.11 N·m); mountable with a DIN rail, and in 6 orientations.

TH35-7.5Fe, TH35-7.5AI (JIS C 2812 compliant)

0.3 to 2.0 mm2

• RAV1.25-3 (JIS C 2805 compliant) [applicable wire size: 0.3 to 1.25 mm2]

• V2-MS3 (JST Mfg. Co., Ltd.), RAP2-3SL (Nippon Tanshi Co., Ltd.), TGV2-3N (Nichifu) [applicable wire size: 1.25 to 2.0 mm2]

4 points (source + sink type)

2 points (source + source type)

Photocoupler

24 V DC


0.5 A/point

1.0 A 10 ms or less

0.5 mA or less

1.0 V DC or less

Output overload protection function

Source + sink type

Source + source type



10.4 ms or less (ON to OFF), 11.2 ms or less (OFF to ON)*4

Zener diode

Input specifications Output specifications

Item QS0J65BTB2-12DT

*1: CC-Link dedicated cable (Ver. 1.00) or CC-Link

dedicated high-performance cable can also be used.

Using a cable together with another type of cable is not

allowed. Attach terminating resistors that match the cable

type. Two terminating resistors (110 Ω) are included with

the CC-Link Safety system master module.

*2: Error detection using CRC32 is not performed for

communication with standard remote I/O stations or

remote device stations.

*1: The power supply connected to the QS0J65BTB2-12DT must satisfy the following conditions:

(1) SELV (Safety Extra Low Voltage): Reinforced insulation from hazardous areas (48 V or more) required.

(2) Compliance with the LVD (Low Voltage Directive).

(3) Output voltage specification must be 19.2 to 28.8 V DC (ripple rate: 5% or less).

*2: Two input terminals are assigned for each input since dual wiring is supported.

*3: For technical version A, the safety remote station input response time is 32 ms or less + time of noise removal filter.

*4: For technical version A, the safety remote station output response time is 32 ms or less.

*5: For technical version A, the safety refresh response processing time is 38 ms.

External

connections

Communication,module power supply

External power supply,I/O

7-point detachable terminal block [transmission circuits, module power supply, FG] M3 × 5.2; tightening torque: 0.425 to 0.575 N·m; 2 crimping terminals or less

18-point detachable terminal block × 3 [external power supply, I/O signals] M3 × 5.2; tightening torque: 0.425 to 0.575 N·m; 2 crimping terminals or less

Transmission speed

Max. overall cable distance

(max. transmission distance)

Max. number of connectable modules

Max. number of link points per system

Number of

link points

per remote

station

Communication method

Synchronization method

Coding method

Transmission path

Transmission format

Error control system

Connection cable

Number of occupied I/O points


Weight

Selectable from 156 kbps/625 kbps/2.5 Mbps/5 Mbps/10 Mbps

Ver. 1.10 compatible, CC-Link dedicated cable (Terminating resistor of 110 Ω is used)

64 modules (42 for safety remote stations)

Remote I/O (RX, RY): 2048 points

Remote register (RWr): 256 points (remote device station to master station)

Remote register (RWw): 256 points (master station to remote device station)

Broadcast polling method

Flag synchronous method

NRZI method

Bus (RS-485)

HDLC compliant

CRC32*2 (X32+X26+X23+X22+X16+X12+X11+X10+X8+X7+X5+X4+X2+X+1)

CRC16 (X16+X12+X5+1)

Ver. 1.10 compatible, CC-Link dedicated cable*1

32 points (I/O assignment: 32 intelligent points)

0.46 A

0.12 kg

Safety remote station

1 station

32 points

32 points

0 points

0 points

1 station

32 points

32 points

4 points

4 points

2 stations

64 points

64 points

8 points

8 points

3 stations

96 points

96 points

12 points

12 points

4 stations

128 points

128 points

16 points

16 points

Standard remote stationStation type

Number of occupied stations

RX

RY

RWr

RWw

Item QS0J61BT12

Transmission speed

156 kbps

625 kbps

2.5 Mbps

5 Mbps

10 Mbps

Station-to-station cable length

20 cm or more

Max. overall cable distance

1200 m

900 m

400 m

160 m

100 m

Safety Main Base Unit Specifications

CC-Link Safety System Remote I/O Module Specifications

CC-Link Safety System Master Module Specifications

Safety Programm

able Controller

20 21

Specifications

ME

LS

EC

Safety

Number of input pointsIsolation methodRated input voltageRated input currentOperating voltage rangeMax. number of simultaneous input pointsON voltage/ON currentOFF voltage/OFF currentInput resistanceInput type

Safety remote station input response time

Wiring method for commonNumber of occupied stations


Noise immunityDielectric withstand voltageInsulation resistanceDegree of protectionWeight


Applicable DIN rail

8 points (input terminals: 16 points *2)Photocoupler

24 V DCApprox. 5.9 mA

19.2 to 28.8 V DC (ripple ratio: 5% or less)100%

15 V DC or more/2 mA or more5 V DC or less/0.5 mA or less

Approx. 4.3kΩNegative common (source type)

0.4 ms or less (at 24 V DC)0.4 ms or less (at 24 V DC)

11.2 ms or less + time of noise removal filter (1 ms, 5 ms, 10 ms, 20 ms, 50 ms)19.2 to 28.8 V DC (ripple ratio: 5% or less)

40 mA (at 24 V DC, all points ON, not including external load current)External power supply overvoltage/overcurrent protection function

8 A (not replaceable)16 input points/common (spring clamp terminal block 2-wire type)

1 station

9.6 ms19.2 to 28.8 V DC (ripple ratio: 5% or less)120 mA or less (24 V DC, all points ON)

Module power supply overvoltage/overcurrent protection function0.8 A (not replaceable)

10 ms or lessBy DC-type noise simulator of 500 Vp-p noise voltage, 1 µs pulse width, and 25 to 60 Hz noise frequency

500 V AC between all external DC terminals and ground, for 1 minute10 MΩ or more between all external DC terminals and ground, by a 500 V DC insulation resistance tester

IP2X0.46 kg

M4 screw with polished, round flat washer (tightening torque: 0.824 to 1.11 N·m); mountable with a DIN rail, and in 6 orientations

TH35-7.5Fe, TH35-7.5Al (JIS C 2812 compliant)0.3 to 2.0mm2

Twisted wire 0.08 to 1.5 mm2 (28 to 16 AWG) *3 Applicable wire strip length: 8 to 11 mm

Item QS0J65BTS2-8D

*1 : The power supply connected to the QS0J65BTB2-8D must satisfy the following conditions:

(1) SELV (Safety Extra Low Voltage): Reinforced insulation from hazardous potential part (48 V or more) required.


(3) Output voltage must be 19.2 to 28.8 V DC (ripple ratio: 5% or less).

*2 : Two input terminals are assigned for each input since dual wiring is supported.

*3 : Do not insert two or more wires into one terminal.

Response time

Externalpower supply

External connections


Module power *1

Number of writes to nonvolatile memory inside module

OFF to ONON to OFF

Voltage CurrentProtection functionFuse

VoltageCurrentProtection functionFuseMomentary power failure period




Communication, module power supply

External power supply, input

External power supply,input

1012 times

7-point detachable terminal block [transmission circuits, module power supply, FG]M3 x 5.2; tightening torque: 0.425 to 0.575 N·m, 2 crimping terminals or less

· TE0.5 (Nichifu) [applicable wire size: 0.5 mm2]· TE0.75 (Nichifu) [applicable wire size: 0.75 mm2]

· TE1 (Nichifu) [applicable wire size: 0.9 to 1.0 mm2]· TE1.5 (Nichifu) [applicable wire size: 1.25 to 1.5 mm2]

· FA-VTC125T9 (Mitsubishi Electric Engineering Co., Ltd. [applicable wire size: 0.3 to 1.65 mm2]· FA-VTCW125T9 (Mitsubishi Electric Engineering Co., Ltd. [applicable wire size: 0.3 to 1.65 mm2]

· RAV1.25-3 (JIS C 2805 compliant) [applicable wire size: 0.3 to 1.25 mm2]· V2-MS3 (JST Mfg. Co., Ltd.), RAP2-3SL (Nippon Tanshi Co., Ltd.), TGV2-3N (Nichifu)

[applicable wire size: 1.25 to 2 mm2]

Two-piece spring clamp terminal block [external power supply, input signal]

Number of input pointsIsolation methodRated load voltageOperating load voltage rangeMax. load currentMax. inrush currentLeakage current at OFFMax. voltage drop at ONProtection functionOutput type

Safety remote station input response timeSurge suppressor

Wiring method for commonCommon currentNumber of occupied stations


Noise immunityDielectric withstand voltageInsulation resistanceDegree of protectionWeight


Applicable DIN rail

4 points (source + sink type), 2 points (source + source type)Photocoupler

24 V DC19.2 to 28.8 V DC (ripple ratio: 5% or less)

0.5 A/point1.0 A 10 ms or less

0.5 mA or less1.0 V DC or less

Output overload protection functionSource + sink type, Source + source type

0.4 ms or less (at 24 V DC)0.4 ms or less (at 24 V DC)

10.4 ms or less (ON to OFF), 11.2 ms or less (OFF to ON)Zener diode

19.2 to 28.8 V DC (ripple ratio: 5% or less)45 mA (at 24 V DC, all points ON, not including external load current)

External power supply overvoltage/overcurrent protection function8 A (not replaceable)

4 output points/common (spring clamp terminal block 2-wire type)Max. 2 A1 station

9.6 ms19.2 to 28.8 V DC (ripple ratio: 5% or less)

95 mA or less (24 V DC, all points ON)Module power supply overvoltage/overcurrent protection function

0.8 A (not replaceable)10 ms or less

By DC-type noise simulator of 500 Vp-p noise voltage, 1 µs pulse width, and 25 to 60 Hz noise frequency500 V AC between all external DC terminals and ground, for 1 minute

10 MΩ or more between all external DC terminals and ground, by a 500 V DC insulation resistance testerIP2X

0.45 kg

M4 screw with polished, round flat washer (tightening torque: 0.824 to 1.11 N·m);mountable with a DIN rail, and in 6 orientations

TH35-7.5Fe, TH35-7.5Al (JIS C 2812 compliant)0.3 to 2.0mm2

Twisted wire 0.08 to 1.5 mm2 (28 to 16 AWG) *2 Applicable wire strip length: 8 to 11 mm

Item QS0J65BTS2-4T

*1 : The power supply connected to the QS0J65BTS2-4T must satisfy the following conditions:

(1) SELV (Safety Extra Low Voltage): Reinforced insulation from hazardous potential part (48 V or more) required.


(3) Output voltage must be 19.2 to 28.8 V DC (ripple ratio: 5% or less).

*2 : Do not insert two or more wires into one terminal.

Response time

External power supply



Module power *1

Number of writes to nonvolatile memory inside module

OFF to ONON to OFF

VoltageCurrentProtection functionFuse

VoltageCurrentProtection functionFuseMomentary power failure period




Communication, module power supply

External power supply, input

External power supply,input

1012 times

7-point detachable terminal block [transmission circuits, module power supply, FG]M3 x 5.2; tightening torque: 0.425 to 0.575 N·m, 2 crimping terminals or less

· TE0.5 (Nichifu) [applicable wire size: 0.5 mm2]· TE0.75 (Nichifu) [applicable wire size: 0.75 mm2]

· TE1 (Nichifu) [applicable wire size: 0.9 to 1.0 mm2]· TE1.5 (Nichifu) [applicable wire size: 1.25 to 1.5 mm2]

· FA-VTC125T9 (Mitsubishi Electric Engineering Co., Ltd. [applicable wire size: 0.3 to 1.65 mm2]· FA-VTCW125T9 (Mitsubishi Electric Engineering Co., Ltd. [applicable wire size: 0.3 to 1.65 mm2]

· RAV1.25-3 (JIS C 2805 compliant) [applicable wire size: 0.3 to 1.25 mm2]· V2-MS3 (JST Mfg. Co., Ltd.), RAP2-3SL (Nippon Tanshi Co., Ltd.), TGV2-3N (Nichifu)

[applicable wire size: 1.25 to 2 mm2]

Two-piece spring clamp terminal block [external power supply, output signal]

CC-Link Safety System Remote I/O Module Specifications CC-Link Safety System Remote I/O Module Specifications

Safety Programm

able Controller

22 23

Specifications

Unit: mm (inch)

QS0J65BTB2-12DT

QS0J65BTS2-8D

QS0J65BTS2-4T

Safety Programmable Controller Lineup

ME

LS

EC

Safety

47 (

1.85

)47

(1.8

5)

44 (

1.73

)56

(2.

20)

74.5

(2.

93)

44 (

1.73

)

74.5

(2.

93)

65 (

2.56

)

56 (

2.20

)

65 (

2.56

)

188.4 (7.42)

188.4 (7.42)

2-ø4.5M4

2-ø4.5M4

9 (0.35)

4.5 (0.18)

32.5

(1.2

8)

4.5 (0.18)

32.5

(1.2

8)

197 (7.76)

197 (7.76)

External Dimensions of Safety Power Supply ModuleExternal Dimensions of Safety CPU Module

Unit: mm (inch) Unit: mm (inch)

113.8 (4.48) 55.2 (2.17)

98 (

3.86

)

QS061P-A1 POWER

PULL

115 (4.53) 55.2 (2.17)

98 (

3.86

)

External Dimensions of Safety Main Base Unit

External Dimensions of CC-Link Safety System Master Module

OUT

5V

FG

I/O3I/O2I/O1I/O0CPUPOWER

SG

b1a1

245 (9.65)

224.5±0.3 (8.84±0.01)15.5(0.61)

780

±0.3

(3.

15±0

.01)

98 (

3.86

)

BD992C202H01

80M1 IND.CONT.E Q.

SERIALMODEL

MADE IN JAPAN

PASSED

4-mounting screws

(M4×14)

44.1 (1.74)

7.5 (0.30)

Unit: mm (inch)

Unit: mm (inch)

90 (3.55) 27.4 (1.08)

98 (

3.86

)

External Dimensions of CC-Link Safety System Remote I/O Module

POWER

RUN

SAFETY

ERR.

L.RUN

L.ERR.

SD

RD

LINK ID STATION NO. STATION NAME B RATE0

1

2

3

X0 1 2 3 4 5 6 7 8 9 A B C D E F

Y0 1 2 3

0123

4567

89AB

CDEF

2-M4 mounting screw holes

DIN rail center

163 (6.42)

145±0.5(5.71±0.02)

13.5(0.53)

177±0.5 (6.97±0.02)

98 (

3.86

)4.

5(0

.18)

80±0

.3(3

.15±

0.01

)

85 (3.35)

102 (4.02)

4(0.16)

49 (

1.93

)

5(0.20)

112±

0.3

(4.4

1±0.

01)

9 (0.35)

Safety CPU module

Safety main base unit

Safety power supply module

CC-Link Safety system master module

CC-Link Safety system remote I/O module

GX Developer

Product name Model Outline

QS001CPU

QS034B

QS061P-A1

QS061P-A2

QS0J61BT12

QS0J65BTB2-12DT

QS0J65BTS2-8D

QS0J65BTS2-4T

SW8D5C-GPPW-E Version 8.65T or later

Program capacity: 14 k steps, number of I/O device points: 6144 points,operation/error history: 3,000 records

4 slots; for QS Series, MELSECNET/H, CC-Link IE, and Ethernet modules

Input: 100 to 120 V AC, 50/60 Hz; output: 5 V 6 A; with overvoltage/overcurrent protection and shutdown circuit diagnostics

Input: 200 to 240 V AC, 50/60 Hz; output: 5 V 6 A; with overvoltage/overcurrent protection and shutdown circuit diagnostics

Max. number of connectable modules: 64 (42 for safety stations), safety station information management

Safety input: 8 points (dual input); safety output: 4 points (dual output)

Safety input: 8 points (dual input)

Safety output: 4 points (dual output)

Safety Programm

able Controller

24 25

Q SeriesSafety Relay Module

CC-LinkSafety Relay Module

ExtensionSafety Relay Module

Feature 1Easy to configure small-scale safety control without a program

Feature 2Easy to add safety control to existing MELSEC-Q Series

Features

ME

LS

EC

Safety

When using 3rd party safety relay modules

Benefits of using Mitsubishi safety relay modules

ZX10X1

PW ERR.

QS90SR2SN-Q

K1K2

S PW

In order to monitor the safety circuit on standard control side, an input module must be added and wiring for monitoring signals is needed. Also, power must be supplied, thereby requiring more wiring.

Multiple Q Series safety relaymodules can be connected.

EXT.PW

EXT.PW

+24V

24G

（FG）

PULL

POWERQ61P ST.NO.

× 100 10 1

RUNMODE

SDERR.

PRMD LINKRD

QJ71GP21-SXQJ71E71-100RUNINIT

OPENSD

ERRCOM.ERR100MRD

10BASE-T/100BASE-TX

MELSEC-QEXT.PW

EXT.PW

+24V

24G

(FG)

ST.NO.

X 100 10 1

RUNMODE

SDERR.

PRMD LINKRD

QJ71GP21S-SX

PULL

POWERQ61P

QJ71LP21-25RUN

MODESD

ERR.

PRMD LINKRD

0123456789ABCDEF

QX40

0123456789ABCDEF

QY40PQJ61BT11N

STATION NO.

X10

X1

MODE

NC

DA

DB

DG

1

3

5

7

6

4

2

RUNMODE

SDERR.

PRMD LINKRD

ST.NO.

X 100 10 1

RUNMODE

SDERR.

PRMD LINKRD


OPENSD

ERRCOM.ERR100MRD

10BASE-T/100BASE-TX

MELSEC-Q for standard control

MELSEC-QMELSEC-Q

PULL

POWERQ61P ST.NO.

X 100 10 1

RUNMODE

SDERR.

PRMD LINKRD


OPENSD

ERRCOM.ERR100MRD

10BASE-T/100BASE-TX

Connect to field network "CC-Link"

Mountable on Q Series base unit

Easy to add safety system Reduced wiring by Q Series base unit and CC-Link connection Visualized safety status

Normally only status of the safety output can be monitored.It is difficult to find out the cause of safety circuit operation because only off status of the safety output can be monitored.

Lack of monitoringinformation

Time-consumingwiring

Just mounting the safety relay module on the existing MELSEC-Q Series or connecting to CC-Link, an independent safety function (EN954-1 Category 4, ISO13849-1 PL e) can be added.

No special wiring is required to monitor the status of the safety relay module. Thus, Inside/outside control panel is no longer crowded with wires.

The status of the safety input and internal relay, as well as safety output, can be monitored. This facilitates investigation of the cause of the safety circuit operation.

Safety control section

Safety controlsectionSafety control section

Remote I/O module(for standard control)

3rd party safety relay module

CC-Link safetyrelay module

Safety input devices(light curtain,

door switch, etc.)

Load (motor, contactor, etc.)

CC-Link

Safety input devices(light curtain,

door switch, etc.)

Load (motor, contactor, etc.)

Dedicatedextension cable

Normally only status of the safety output can be monitored.

Wiring for the input module and monitoring signal lines is required for monitoring.

QJ71LP21-25RUN

MODESD

ERR.

PRMD LINKRD

PULL

POWERQ61PQY42 QY42 QY42P

Extension safetyrelay module

CC-Link safetyrelay module



ZX10X1

PW ERR.

QS90SR2SN-Q

K1K2

S PWZX10X1

PW ERR.

QS90SR2SN-Q

K1K2

S PW

Q Series safetyrelay module

Q Series safetyrelay module

Safety Relay Module

A new solution to visualize safety:Safety relay module

Easy to add safety circuits to the existing

MELSEC-Q Series to configure a safety system.

The safety relay module is suitable for small-scale safety control. A safety circuit can be configured by just wiring. Programs or complex parameter settings are not required.

Safety control can be easily added to an existing MELSEC-Q Series programmable controller by mounting/connecting the safety relay module to the Q Series base unit or CC-Link.

Operating/error status of the safety relay module can be monitored from the existing MELSEC-Q Series programmable controller. By visualization of safety systems, identification of the cause of emergency stop or investigation of error point become more efficient.

Safety R

elay Module

26 27

MELSEC-Q

PULL

POWERQ61P ST.NO.

× 100 10 1

RUNMODESDERR.

PRMD LINKRD

QJ71GP21-SXQJ71E71-100RUNINITOPENSD

ERRCOM.ERR100MRD

10BASE-T/100BASE-TX

ZX10X1

PW ERR.

QS90SR2SN-Q

K1K2

S PW

Feature 3Capable of expanding safety circuit and partial stop

Feature 4Independent safety control available

Feature 5Various functions allow advanced safety control

Safety relay module

Standardcontrol Safety control

Operation error/stop

Application example

Wiring examples

Machining center

At emergency, the relay module reliably stops power and motor of the machining center that contains many cutting tools, and secures safety.

X1

COMZ00

Z01

Z10

Z11

Z20

Z21

Start switch

24G

XO

COM

XS0

XS1

MC1

MC0

DC24V

Internalcircuit

MC0 MC1

Controloutput 1

Controloutput 2

24V IN

0V IN

24VDC(Safety)

24V

24GSafety light

curtain

GND

24VDC

K0

K1

MMotor

Safety relay

Fuse 5A TH0.9A

K1

K0

Start-up switch setting: M side

Wiring to light curtain (manual start-up mode) Wiring to safety door switch (auto start-up mode)

System operations

PULL

POWERQ61PQJ61BT11N

STATION NO.

X10

X1

MODE

NC

DA

DB

DG

1

3

5

7

6

4

2

RUNMODESDERR.

PRMD LINKRD

E-Stop switch

Start switch

Q Series programmable controller

CC-Link

Motor stop

Main powersupply

Processingsection motor

Tool magazinesection motor

Tool magazinesection power supply

Input short circuit

Tool magazinedoor switch

Processingsection

door switch

Processingsection

door opens

Partial system stop

When processing sectiondoor opens

Only processing sectionmotor stops

PULL

POWERQ61PQJ61BT11N

STATION NO.

X10

X1

MODE

NC

DA

DB

DG

1

3

5

7

6

4

2

RUNMODESDERR.

PRMD LINKRD

E-Stop switch

Q Series programmable controller

CC-Link

Motor stop Power off

Motor stopPower off

Main powersupply

Processingsection motor

Tool magazinesection motor

Tool magazinesection power supply

Input short circuit

Tool magazinedoor switch

Emergencystop

Full system stop

When E-Stop switch is pressedOperating rate improved

by stopping only necessary section.

Entire system stops

Start switch

Processingsection

door switch

Features Application Examples

ME

LS

EC

Safety

Safety door

Safety curtain

Safety door switch A

E.g.) If the emergency stop switch is pressed, the entire NC processing machine stops. If the safety door is opened and the safety door switch A is turned off, only the work piece processing section stops.

Safety door switch B When the safety input is off, whole outputs are shut off.

When the safety input of Extension 1 is off, only the safety output of Extension 1 is shut off.

Application example of NC processing machine (1) Q Series/CC-Link safety relay module

(2) Extension safety relay module

E-Stop switch

Start-up/off check function

Start-up method selection function

Monitor function

Partial shutdown function with

extension module

Dual input function

Checks that status of the safety relay module and external device are normal.

Allows to select the start-up method either auto mode or manual mode with the setting switch.

Allows to check operating status of the whole safety relay modules including extension safety relay modules by connecting to the programmable controller

using programming tool.

Allows to shut off outputs of a certain module by using safety inputs of extension module.

Prevents damage of the safety functions due to a single failure by doubling inputs.

Input N type: Dual input with positive common and negative common

Input P type: Dual input with positive commons

In the case of input N type, when a short circuit occurs between the dual inputs, a short circuit occurs between the power supply and grounding. Therefore,

power goes off by the electric fuse.

Safety Relay Module FunctionsItem Description

Type 4 light curtain can be connected to input P type only.

By short-circuiting between XS0 and XS1, auto start-up mode can be selected.

Safety relay

Z00

Z01

Z10

Z11

Z20

Z21

MC1

MC0

Internalcircuit

K0

MC0 MC1

MMotor

24G

+24V24V

24G GND

24VDC(safety)

OpenSafety door

Safety limit switch

24VDCFuse5A

TH0.9A

K1

K0

K1

Start-up setting switch: A side

XS0

XS1

COM1

X1

COM0

X0

Processingsection door

Start switch

Tool magazine doorE-Stop switch

Safety control continued normally

Meeting needs for future expansion and full/partial system stop option.

Whether stopping the system fully or partially, MELSEC Safety realizes flexible safety control with a simple program and wiring.

Using extension safety relay modules, the safety circuits can be expanded up to 4 points each for safety input and safety output. The extension safety relay module's safety input shuts off only its safety output. This allows partial stop: only the necessary

section can be stopped.

The safety circuit and circuits of CPU module and CC-Link are separated. Therefore, regardless of the CPU module error or CC-Link communication status, safety control can be continued.

Ext

ensi

on (1

)E

xten

sion

(1)

(1)(1)

Ext

ensi

on (2

)E

xten

sion

(2)

Ext

ensi

on (3

)E

xten

sion

(3)

Safety R

elay Module

28 29

Safety Relay Module Specifications

Specifications

Safety Relay Module Lineup

ME

LS

EC

Safety

External Dimensions of Extension Safety Relay Module

External Dimensions of Safety Relay Module

QS90SR2SP-EX QS90SR2SN-EX

QS90SR2SP-Q QS90SR2SN-Q

QS90SR2SP-CC QS90SR2SN-CC

Unit: mm (inch)

Unit: mm (inch)ItemCC-Link safety relay module

QS90SR2SP-CC/QS90SR2SN-CCQ Series safety relay module

QS90SR2SP-Q/QS90SR2SN-QExtension safety relay module

QS90SR2SP-EX/QS90SR2SN-EX

Applicable safety standard

Number of safety input points

Number of start-up input points

Number of safety output points

Module power supply

Safety power supply

Number of extension modules


Rated load current

Response time

Relay life

Time until output OFF

Time until output ON

Mechanical

Electrical

EN954-1 Category 4, ISO13849-1 PL e

1 point (2 inputs)

1 point

1 point (3 outputs)

20 ms or less (safety input OFF to safety output OFF)

50 ms or less (safety input ON to safety output ON)



Max. 3 extension safety relay modules

Two-piece spring clamp terminal block

5,000,000 times or more

100,000 times or more

Category 4: 3.6 A/point or less, Category 3: 5.0 A/point or less(250 V AC/30 V DC)



Max. 3 extension safety relay modules

Supplied from Q Series safety relay module or

CC-Link safety relay module.

Supplied from Q Series safety relay module or

CC-Link safety relay module.

N/A

90 (3.54) 90 (3.54)17.5(0.69)

17.5(0.69)

55.2 (2.17)

113.5 (4.47)

113.5 (4.47) 113.5 (4.47)

113.5 (4.47)

112

(4.4

1)

112

(4.4

1)

112

(4.4

1)

112

(4.4

1)

2.4(0.09)

2.4(0.09)

45(1.77)

45 (1.77) 45 (1.77)

45(1.77)

6.5 (0.26)

55.2 (2.17)

98 (

3.86

)

98 (

3.86

)

Product name Model Outline

Q Series safety relay module

CC-Link safety relay module

Extension safety relay module

Safety circuit part extension cable

QS90SR2SP-Q

QS90SR2SN-Q

QS90SR2SP-CC

QS90SR2SN-CC

QS90SR2SP-EX

QS90SR2SN-EX

QS90CBL-SE01

QS90CBL-SE15

For Q Series; safety input: 1 point (2 inputs), P type (dual input with positive commons); safety output: 1 point (3 outputs)

For Q Series; safety input: 1 point (2 inputs), N type (dual input with positive common and negative common); safety output: 1 point (3 outputs)

For CC-Link; safety input: 1 point (2 inputs), P type (dual input with positive commons); safety output: 1 point (3 outputs)

For CC-Link; safety input: 1 point (2 inputs), N type (dual input with positive common and negative common); safety output: 1 point (3 outputs)

For extension; safety input: 1 point (2 inputs), P type (dual input with positive commons); safety output: 1 point (3 outputs)

For extension; safety input: 1 point (2 inputs), N type (dual input with positive common and negative common); safety output: 1 point (3 outputs)

0.1 m cable for adding safety part

1.5 m cable for adding safety part

6.5 (0.26)

6.5 (0.26) 6.5 (0.26)

Safety R

elay Module

30 31

Partners

Providing safety solutions as an expert of "safety" and "explosion-proof" products

Supporting safety assurance of production lines with technologies acquired over the years

IDEC Corporation

SUNX Limited

Light cur tain

Safety components

Remote I/O unit for light curtain (SF-CL1T264T)

A wide selection of safety products essential to MELSEC Safety

From promotion to specification development, the CLPA actively supports CC-Link

The CC-Link Partner Association (CLPA): Actively working to promote the worldwide adoption of CC-Link Safety, and to facilitate new safety system advances.

Increasing number of MELSEC Safety compatible products by actively collaborating with the CLPA partners pioneering safety components.

6F Meiji Yasuda Seimei Ozone Bldg. 3-15-58 Ozone, Kita-ku, Nagoya 462-0825, JapanTEL: +81-52-919-1588 FAX: +81-52-916-8655 URL: http://www.cc-link.org/ E-mail: [email protected]

Conformance test to support the rapid increase in CC-Link compatible products.

Exhibitions and seminars are held to recruit new CLPA members.

The latest CC-Link information is posted on the website.

CC-Link continues to increase its global influence

The CC-Link Partner Association (CLPA) was established to promote the worldwide adoption of the CC-Link open field network. By conducting promotional activities, such as organizing trade shows and seminars, implementing conformance tests, and providing catalogs, brochures, and website information, the CLPA has been successfully increasing the number of CC-Link partner manufacturers and CC-Link compatible products. The CLPA takes a major role in the globalization of CC-Link.

IDEC Corporation, which configured the world's first cell

manufacturing robot control system with high productivity

and safety, has been providing the latest "manufacturing

safety consulting." Various safety solutions are realized by

the combined use of the MELSEC Safety and the wide array

of safety components, such as safety switches, enabling

switches, and emergency stop switches.

SUNX's light curtains work well with the MELSEC Safety via

CC-Link Safety. The excellent lineup is unique to SUNX,

which has been developing sensing technology as a core.

In addition, other safety components such as door switches

and the remote I/O unit flexibly link to the MELSEC Safety,

expanding capabilities of safety control.

CC-Link is supported globally by the CLPA. With offices throughout the world, support for partner companies can be found locally. Each regional CLPA office undertakes various support and promotional activities to further the influence of the network in that part of the world. For companies looking to increase their presence in Asia, CLPA is well placed to assist these efforts through offices in all major Asian economies.

CC-Link Partner Association

CC-Link: More open, more global More open, more globalCC-Link: More open, more global

CLPA-Korea (Seoul)

CC-Link promotion center China(Shanghai)

CC-Link promotion center ASEAN(Singapore)

CLPA-Headquarter (Nagoya)

CLPA-Taiwan (Taipei)

32 33

Others

Mitsubishi Programmable Controller Catalog

Related catalogs

Mitsubishi Electric's world class programmable

controller "MELSEC-Q Series" is introduced in

this catalog. It includes features of various

types of Q Series CPU and interface,

application examples, and detailed

specifications.

Open Field Network CC-Link Compatible Product Catalog

This catalog provides overview and

specifications of a worldwide open field

network (device level network) "CC-Link," a

sensor level network "CC-Link/LT," and a safety

network "CC-Link Safety" compatible products.

34 35

Mitsubishi Safety Programmable Controller/Safety Relay ModuleMELSEC Safety

This catalog explains the typical features and functions of the QS Series programmable controller and does not provide restrictions and other information on usage and module combinations. When using the products, always read the user's manuals of the products. Also, confirm the "Warranty" on page 34 before using the products.

To use the products given in this catalog properly, always read the manuals before starting to use them.Confirm the "Warranty" on page 34 before using the products.

L(NA)08113E-B 0809(MDOC)New publication effective Sep. 2008.

Specifications subject to change without notice.

HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPANNAGOYA WORKS: 1-14, YADA-MINAMI 5, HIGASHI-KU, NAGOYA, JAPAN

Sales office

Mitsubishi Electric Automation Inc.500 Corporate Woods Parkway, Vernon Hills, IL 60061, USA

MELCO-TEC Rep. Com.e Assessoria Tecnica Ltda. Av Paulista, 1439-Cj. 72 Cerqueira Cesar CEP 01311-200,Sao Paulo, SP, CEP: 01311-200, Brazil

Mitsubishi Electric Europe B.V. German BranchGothaer Strasse 8, D-40880 Ratingen, Germany

Mitsubishi Electric Europe B.V. UK Branch Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, UK

Mitsubishi Electric Europe B.V. Italy Branch Viale Colleoni 7-20041 Agrate Brianza (Milano), Italy

Mitsubishi Electric Europe B.V. Spanish BranchCarretera de Rubi 76-80E-08190 Sant Cugat del Valles (Barcelona), Spain

Mitsubishi Electric Europe B.V. French Branch25, Boulevard des Bouvets, F-92741 Nanterre Cedex, France

Circuit Breaker Industries Ltd.Private Bag 2016, ZA-1600 Isando, South Africa

Mitsubishi Electric Automation (Hong Kong) Ltd.10/F, Manulife Tower, 169 Electric Road, North Point, Hong Kong

Mitsubishi Electric Automation (Shanghai) Ltd.17/F Chong Hing Finance Center, No.288 West Nanjing Road,Shanghai 200003, China

Setsuyo Enterprise Co., Ltd.6F, No.105 Wu-Kung 3rd Rd, Wu-Ku Hsiang, Taipei Husien 248, Taiwan

Mitsubishi Electric Automation Korea Co., Ltd.1480-6, Gayang-dong, Gangseo-ku, Seoul 157-200, Korea

Mitsubishi Electric Asia Pte, Ltd.307 Alexandra Road #05-01/02, Mitsubishi Electric Building Singapore 159943

Mitsubishi Electric Automation (Thailand) Co., Ltd.Bang-Chan Industrial Estate No.111 Soi Serithai 54,T.Kannayao, A.Kannayao, Bangkok 10230 Thailand

P.T. Autoteknindo Sumber MakmurMuara Karang Selatan Block A/Utara No.1 Kav.No.11, Kawasan Industri Pergudangan, Jakarta - Utara 14440, P.O. Box 5045 Jakarta 11050, Indonesia

Messung Systems Pvt., Ltd.Electronic Sadan NO: III Unit No.15, M.I.D.C. Bhosari, Pune-411026, India

Mitsubishi Electric Australia Pty. Ltd.348 Victoria Road, Rydalmere, N.S.W. 2116, Australia

Country/Region

USA

Brazil

Germany

UK

Italy

Spain

France

South Africa

Hong Kong

China

Taiwan

Korea

Singapore

Thailand

Indonesia

India

Australia

Tel/Fax

Tel: +1-847-478-2100Fax: +1-847-478-0327

Tel: +55-11-3146-2200Fax: +55-11-3146-2217

Tel: +49-2102-486-0Fax: +49-2102-486-1120

Tel: +44-1707-276100Fax: +44-1707-278992

Tel: +39-039-60531Fax: +39-039-6053312

Tel: +34-93-565-3131Fax: +34-93-589-1579

Tel: +33-1-5568-5568Fax: +33-1-5568-5757

Tel: +27-11-928-2000Fax: +27-11-392-2354

Tel: +852-2887-8870Fax: +852-2887-7984

Tel: +86-21-2322-3030Fax: +86-21-2322-3000

Tel: +886-2-2299-2499Fax: +886-2-2299-2509

Tel: +82-2-3660-9552Fax: +82-2-3664-8372

Tel: +65-6470-2460Fax: +65-6476-7439

Tel: +66-2-517-1326Fax: +66-2-517-3239

Tel: +62-21-663-0833Fax: +62-21-663-0832

Tel: +91-20-2712-3130Fax: +91-20-2712-8108

Tel: +61-2-9684-7777Fax: +61-2-9684-7245

Documents

Mitsubishi Safety Programmable Controller/Safety Relay ... · The safety relay module embeds a safety circuit that complies with safety standards "EN954-1 Category 4 and ISO13849-1