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MITSUBISHI GEAR SHAVING MACHINE

MITSUBISHI GEAR SHAVING MACHINEen)TF01-F...Radial feed Table horizontal feed Cutter head swivel Max. workpiece diameter Max. module Max. workpiece width Max. distance between tailstock

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Page 1: MITSUBISHI GEAR SHAVING MACHINEen)TF01-F...Radial feed Table horizontal feed Cutter head swivel Max. workpiece diameter Max. module Max. workpiece width Max. distance between tailstock

MITSUBISHI

GEAR SHAVING MACHINE

Page 2: MITSUBISHI GEAR SHAVING MACHINEen)TF01-F...Radial feed Table horizontal feed Cutter head swivel Max. workpiece diameter Max. module Max. workpiece width Max. distance between tailstock

1

Mitsu

bis

hi, a

s a

pio

ne

er

of

ge

ar

cu

ttin

g m

ach

ine

s,

ha

s

be

en

th

e le

ad

er

in b

oth

te

ch

no

log

y a

nd

actu

al d

eliv

ery

of

ge

ar

ma

ch

ine

s in

Ja

pa

ne

se

ma

rke

t.

Utiliz

ing

ad

va

nce

d m

ech

an

ism

an

d o

rig

ina

l m

ach

ine

co

ntr

ol

tech

no

log

y,

we

ha

ve

im

pro

ve

d t

he

eff

icie

ncy a

nd

up

gra

de

d

accu

racy o

f g

ea

r cu

ttin

g m

ach

ine

s in

th

e f

ield

of

au

tom

ob

ile p

art

s t

o c

on

str

uctio

n m

ach

ine

ry g

ea

rs.

We

als

o

ma

ke

fle

xib

le p

rod

uctio

n p

ossib

le t

o c

op

e f

or

div

ers

ifie

d

typ

e o

f p

rod

ucts

an

d f

urt

he

r a

gg

ressiv

ely

ve

ntu

re in

to F

A

syste

ms t

o a

ch

ieve

be

tte

r e

ffic

ien

cy.

We

ve

ntu

re e

ve

ry a

ng

le

to b

est

su

pp

ly o

ur

cu

sto

me

rs w

ith

use

r-fr

ien

dly

CN

C g

ea

r

sh

avin

g m

ach

ine

s t

ha

t m

ee

ts t

he

de

ma

nd

of

the

tim

es.

Se

rie

s

MIT

SU

BIS

HI

GE

AR

SH

AV

ING

MA

CH

INE

2

■ M

ain

Fe

atu

res

● E

xce

llen

t h

igh

accu

racy s

ha

vin

g a

nd

co

nsis

ten

t q

ua

lity.

● In

tro

du

ctio

n o

f n

ew

sh

avin

g m

eth

od

fo

r h

igh

er

pro

du

ctio

n e

ffic

ien

cy.

● S

imp

le p

rog

ram

min

g r

ed

uce

s o

pe

rato

r fa

tig

ue

.

● A

bu

nd

an

t p

erip

he

ral e

qu

ipm

en

t d

esig

ne

d f

or

FA

syste

ms.

FA45

FD30

FD30-P

FD-H20P

NC

contr

olle

d

axe

s (s

td)

4 a

xes

4 a

xes

3 a

xes

3 a

xes

Plu

nge

〇 〇 〇 〇

Con

vent

iona

l

〇 〇 ー ー

Dia

gonal

〇 〇 ー ー

Und

erpa

ss

〇 〇 ー ー

Possib

le s

havin

g m

eth

ods

100 3.9

200 7.9

300 11.8

450 17.7

Wo

rkp

iece

dia

me

ter

(mm

in

)

FA45

FD30

FD30-P

FD-H20P

Gen

era

l p

urp

ose t

yp

e:

Em

ph

asis

in

fle

xib

ilit

y

Mass p

rod

ucti

on

typ

e:

Em

ph

asis

in

cycle

tim

e (

Plu

ng

e t

yp

e)

Production

Type of workpiece

Mo

st

su

itab

le

mach

ine f

or

the

ap

plicati

on

Mod

ule

DP

6 4.23

8 3.18

10

2.54

200

7.9

300

11.8

450

17.7

FA45

FD30

FD30-P

FD-H20PTyp

e of models

(mm in)

Workpiece diameter

Many

Few

Low

Hig

h

Mitsub

ish

i's s

upre

me t

ech

nolo

gy a

nd

its

lo

ng e

xp

erien

ce

in

gea

r m

anufa

ctu

rin

g p

rodu

ce

s th

e m

ost

adva

nced

gea

r cutt

ing

mach

ine

s.

Mitsu

bis

hi's

su

pre

me

te

ch

no

log

y a

nd

its

lo

ng

exp

erie

nce

in

ge

ar

ma

nu

factu

rin

g p

rod

uce

s t

he

mo

st

ad

va

nce

d g

ea

r cu

ttin

g m

ach

ine

s.

Th

e w

orl

d's

hig

he

st

tec

hn

olo

gic

al

lev

el

of

ma

nu

fac

turi

ng

air

cra

ft,

sh

ips

, p

ow

er

sy

ste

ms

, a

nd

oth

er

pro

du

cts

eq

uip

me

nt

is i

nte

gra

ted

in

th

e m

ac

hin

e t

oo

ls p

rod

uc

ed

by

Mit

su

bis

hi.

Ha

vin

g s

ha

re o

f 7

0%

in

ge

ar

cu

ttin

g m

ac

hin

es

in

Ja

pa

n,

we

are

en

joy

ing

hig

h r

ep

uta

tio

n f

rom

ov

ers

ea

s c

us

tom

ers

fo

r

its

re

lia

ble

hig

h l

ev

el

pe

rfo

rma

nc

e.

Mit

su

bis

hi

is a

lwa

ys

pro

du

cin

g t

he

mo

st

ad

va

nc

ed

ge

ar

cu

ttin

g m

ac

hin

es

tak

ing

in

to c

on

sid

era

tio

n t

he

fu

ture

ne

ed

s o

f th

e u

se

rs.

Page 3: MITSUBISHI GEAR SHAVING MACHINEen)TF01-F...Radial feed Table horizontal feed Cutter head swivel Max. workpiece diameter Max. module Max. workpiece width Max. distance between tailstock

34

■ H

igh

Ac

cu

rac

y

Shavin

g a

ccura

cy, D

IN 6

, IS

O

5, JIS

Cla

ss 2

:

Hig

h s

havin

g a

ccura

cy b

ased o

n r

obust, h

igh p

recis

ion m

echanis

m. H

igh a

ccura

cy p

ositio

nin

g

obta

ined fro

m r

igid

radia

l fe

ed, in

/out fe

ed a

nd table

feed a

xes. A

s a

result, re

peata

bili

ty o

f 1 μ

m

0.0

0004 in o

bta

ined in b

oth

tooth

pro

file

and tooth

tra

ce a

fter

part

changeover.

Cp v

alu

e 1

.66 for

Cold

Sta

rt

(Over-

the-b

all

dia

mete

r to

lera

nce: 40 μ

m 0

.002 in)

Consis

tent qualit

y fro

m long r

un m

achin

ing m

ade p

ossib

le.

Thanks to im

pro

vem

ent in

positio

nin

g a

ccura

cy a

nd r

eduction o

f

therm

al effect.

FD

30-P

, F

D30 a

nd F

A45 h

ave c

oola

nt show

er

syste

m insid

e the c

olu

mn.

All

models

have c

oola

nt te

mpera

ture

feed b

ack s

yste

m u

nder

NC

contr

ol, w

hic

h c

om

pensate

s g

ear

dim

ensio

n a

nd r

esults to c

onsis

tent

gear

thic

kness.

More

over,

separa

te location o

f th

e h

ydra

ulic

and c

oola

nt ta

nks fro

m the

machin

e p

roper

pre

vents

therm

al effect and m

akes c

onsis

tent qualit

y

under

continuous m

achin

ing p

ossib

le.

■ H

igh

Eff

icie

nc

y S

ha

vin

g

Machin

ing tim

e h

as b

een r

educed b

y e

mplo

yin

g c

ontinuous

variable

plu

nge feed for

roughin

g a

nd fin

ishin

g to a

pply

uniform

load in p

lunge s

havin

g.

(FD

-H20P

, F

D30-P

, F

D30)

■ C

on

sis

ten

t Q

ua

lity

■ T

he

rma

l D

isp

lac

em

en

t C

on

tro

l

 C

oola

nt show

er

insid

e c

olu

mn p

revents

therm

al dis

pla

cem

ent    

  

(Applie

d to a

ll vert

ical m

achin

es)

 A

uto

matic s

izin

g c

om

pensation b

y c

oola

nt te

mpera

ture

measure

ment

  (

All

machin

es)

Ex

ce

lle

nt

Hig

h A

cc

ura

cy

Sh

av

ing

an

d C

on

sis

ten

t Q

ua

lity

FE

AT

UR

E1

Sim

pli

fie

d P

rog

ram

min

gF

EA

TU

RE

Intr

od

uc

tio

n o

f N

ew

Sh

av

ing

Me

tho

d f

or

Hig

h E

ffic

ien

cy

Pro

du

cti

on

FE

AT

UR

E

● R

ep

ea

tab

ilit

y (

ov

er-

the

-ba

ll d

iam

ete

r)

● T

he

rma

l d

isp

lac

em

en

t c

on

tro

l

■ O

pe

rato

r F

rie

nd

ly O

pe

rati

on

Pa

ne

l

  a

nd

Sc

ree

n

■ A

dv

an

ce

d

  "

ME

NU

Pro

gra

mm

ing

"

Eye level opera

tion p

anel and larg

e c

hara

cte

r C

RT

scre

en

makes o

pera

tion e

asy for

the o

pera

tor.

The "

ME

NU

(M

itsubis

hi E

nhanced N

um

erical C

ontr

ol) P

rogra

m"

auto

matically

sets

up the c

uttin

g c

onditio

ns b

y s

imply

inputing

the w

ork

pie

ce a

nd c

utter

dim

ensio

ns. D

ata

input

furt

her

sim

plif

ied. In

put

can b

e d

one in a

rgum

ent

input m

eth

od o

r

convers

ational gra

phic

al

input m

eth

od a

s

required.

■ A

larm

Me

ss

ag

e P

rev

en

ts P

rog

ram

min

g

  In

pu

t E

rro

r

■ T

oo

l W

ea

r C

om

pe

ns

ati

on

Ma

de

Ea

sy

Setu

p tim

e a

fter

cutter

bla

de r

esharp

enin

g is g

reatly r

educed b

y

base tangent le

ngth

wear

com

pensation

input m

eth

od.

An a

larm

message w

ill

appear

on the C

RT

scre

en w

hen o

pera

tor

makes a

pro

gra

m input

err

or.

This

makes

pro

gra

mm

ing e

asy for

begin

ners

.

■ A

uto

ma

tic

Lo

ad

er

■ P

rod

uc

tio

n L

ine

fo

r

  G

ea

r M

an

ufa

ctu

rin

g

Time

Continuous

variable speed

Machining

tim

e redu

ced by

30~50 %

Dep

th of cut

(new

metho

d)

Dep

th of cut

(con

ventiona

l)

Load

(new

metho

d)

Load

(con

ventiona

l)

Fee

drate

(new

metho

d)Fee

drate

(con

ventiona

l)

Shaving cutter

(unit 0.001 mm)

SL std. LL

Quantity

Quantity

Tole

rance: 40 μ

m 0

.002 in

SL std. UL

Cp1.86

010

20

1020

3040

5060

7080

90100

110

120

3040

50

) ) ) ) ) ) ) )

 

 

 

-- 75.3

-- 81.1

-- 86.9

-- 92.7

-- 98.5

-- 104.3

-- 110.1

-- 115.9

 

 

  ~ ~ ~ ~

  

 

-- 69.5

-- 75.3

-- 81.1

-- 86.9

-- 92.7

-- 98.5

-- 104.3

-- 110.1

 

 

  0 0 0 3 47 40

10 0

UT

-- 0.073 LT

-- 0.113

Over-the-ball diameter

NC

devic

e

Tem

pera

ture

sensor

Therm

al dis

pla

cem

ent

feedback

Co

ola

nt

sho

we

r in

sid

e c

olu

mn

Feedback

Com

pensation

contr

ol

Coola

nt

tem

pera

ture

m

easure

ment

Op

era

tio

n p

an

el scre

en

To

ol co

mp

en

sa

tio

n s

cre

en

Ch

ute

typ

e

hig

h s

pe

ed

ge

ar

me

sh

ing

de

vic

e

Au

tom

atic lo

ad

er/

un

loa

de

r

Au

tom

atic g

ea

r p

rod

uctio

n lin

e

Ala

rm m

essa

ge

scre

en

Co

nve

rsa

tio

na

l g

rap

hic

al

inp

ut

exa

mp

le

Users

may s

ele

ct th

e loader

most suitable

for

their p

roduction a

pplic

ation fro

m the

sta

ndard

ized loaders

.M

itsubis

hi

support

s y

ou w

ith a

tota

l gear

pro

duction s

yste

m

----- fro

m r

ough to fin

ish.

■ H

igh

Sp

ee

d G

ea

r M

es

hin

g

De

vic

e

Non-c

uttin

g tim

e is r

educed to 1

/2 b

y

rota

tion type h

igh s

peed w

ork

changin

g

and m

eshin

g d

evic

e.

Separa

te o

il ta

nks

(Coola

nt, h

ydra

ulic

)

Histogram

2

Depth of cut (X axis)

Feedrate

Load

3

Pe

rip

he

ral

Eq

uip

me

nt

FE

AT

UR

E4

Se

rie

s

MIT

SU

BIS

HI

GE

AR

SH

AV

ING

MA

CH

INE

Page 4: MITSUBISHI GEAR SHAVING MACHINEen)TF01-F...Radial feed Table horizontal feed Cutter head swivel Max. workpiece diameter Max. module Max. workpiece width Max. distance between tailstock

56

■ H

igh

Pro

du

cti

vit

y

● H

orizo

nta

l ty

pe

co

nstr

uctio

n w

ith

extr

em

ely

hig

h r

igid

ity.

Sh

avin

g p

ossib

le w

ith

ou

t a

ny b

ack m

ove

me

nt.

・ R

ob

ust

be

d c

on

str

uctio

n b

ase

d o

n F

inite

Ele

me

nt

Me

tho

d (

FE

M)

an

aly

sis

. ・

Cu

tte

r su

pp

ort

ed

on

bo

th e

nd

s.

・ S

lan

t ty

pe

he

ad

sto

ck a

nd

ta

ilsto

ck.

● E

mp

loym

en

t o

f co

ntin

uo

us v

aria

ble

plu

ng

e f

ee

d m

ech

an

ism

re

du

ce

s m

ach

inin

g t

ime

by 3

0 -

50

%.

● H

igh

sp

ee

d s

ha

vin

g is p

ossib

le

  (

Ma

x.

cu

tte

r sp

ee

d 5

00

min

-1,

hig

h s

pe

ed

ta

ilsto

ck)

● T

wo

-arm

ro

tatio

n t

yp

e h

igh

sp

ee

d lo

ad

er

with

ge

ar

me

sh

ing

(o

ptio

na

l) r

ea

lize

s

wo

rkp

iece

ch

an

ge

an

d m

esh

ing

du

rin

g m

ach

inin

g o

f a

no

the

r w

ork

an

d r

ed

uce

s

no

n-c

utt

ing

tim

e t

o 1

/2.

Ma

ny p

erip

he

ral e

qu

ipm

en

t is

sta

nd

ard

ize

d t

o m

ee

t va

rio

us c

usto

me

r n

ee

ds.

● T

wo

-arm

ro

tatio

n t

yp

e h

igh

sp

ee

d lo

ad

er

● G

an

try t

yp

e lo

ad

er

● A

uto

ma

tic t

oo

l ch

an

ge

r (A

TC

)●

Ta

pe

r a

dju

stm

en

t m

ech

an

ism

(m

an

ua

l ta

ble

sw

ive

l a

xis

)

■ P

erip

her

al E

qu

ipm

ent

for

Hig

h P

rod

uct

ivit

y, S

imp

le S

etu

p (o

pti

on

al)

■ M

ain

tain

s H

igh

Accu

racy U

nd

er

Co

nti

nu

ou

s P

rod

ucti

on

● V

ibra

tio

n m

inim

ize

d d

ue

to

lo

w p

rofile

ho

rizo

nta

l co

nstr

uctio

n.

● O

ne

le

ve

l h

igh

er

Cp

va

lue

ob

tain

ed

du

e t

o h

orizo

nta

l

c

on

str

uctio

n a

nd

min

imiz

ed

th

erm

al d

isp

lace

me

nt.

(C

p=

1.6

6,

ove

r-th

e-b

all

dia

me

ter

tole

ran

ce

: 4

0 μ

m 0

.00

2 in

)●

Ch

ip r

em

ova

l is

im

pro

ve

d w

ith

th

e h

orizo

nta

l co

nce

pt.

No

ch

ip ja

mm

ing

.

■ S

pa

ce

Sa

vin

g,

Ea

sy

Lin

e I

nte

gra

tio

n

FD-H20P M

ain

Part

icu

lars

Featu

res

RO

BU

ST

HO

RIZ

ON

TA

L T

YP

E P

LU

NG

E M

AC

HIN

E

Mach

inin

g p

inio

n g

ear

wit

hin

a c

ycle

tim

e o

f 9 s

eco

nd

s!

(Mo

du

le:

1.4

18

.1 D

P,

NT

: 2

1)

Ra

dia

l fe

ed

Ta

ble

ho

rizo

nta

l fe

ed

Cu

tte

r h

ea

d s

wiv

el

Ma

x.

wo

rkp

iece

dia

me

ter

Ma

x.

mo

du

le

Ma

x.

wo

rkp

iece

wid

th

Max

. dis

tanc

e be

twee

n ta

ilsto

ck a

nd s

pind

le c

ente

r

Dis

tanc

e be

twee

n cu

tter a

nd w

orkp

iece

cen

ter

Cu

tte

r si

ze (

Ma

x. d

ia. x

Ma

x. w

idth

)

Ma

in m

oto

r

mm

in

mm

in

mm

in

mm

in

mm

in

kW

hp

φ2

00

φ7

.9

6

40

1.6

25

0 9

.8

10

5~

23

0 4

.1~

9.1

25

0×5

0.8

9.8×

2.0

5.5

7.5

Sta

nd

ard

○ ○ ○

Sta

nd

ard

Co

ntr

olle

d a

xes

Ma

in P

art

icu

lars

Ad

va

nta

ge

s o

f H

ori

zo

nta

l C

on

str

uc

tio

n

Ma

ch

inin

g E

xa

mp

les

To

tal G

ear

Pro

du

ctio

n L

ine

Sys

tem

FE

M A

na

lys

is o

f B

ed

Rig

idit

y

● E

xa

mp

le o

f p

inio

n g

ea

r p

rod

uctio

n lin

e●

Mitsu

bis

hi p

rovid

es t

ota

l syste

m.

TM

4-2

0 4

-axis

Tu

rnin

g m

ach

ine

GN

10A

Dry

hobbin

g m

ach

ine

MA

30

Ch

am

ferin

g m

ach

ine

FD

-H2

0P

Sh

avi

ng

ma

chin

e

Cutti

ng ti

me

redu

ced

by 4

5 %

Non-

cutti

ng

time

redu

ced

by 6

0 %

Cycl

e tim

e re

duce

d

by 5

0 %

Work

pie

ce

Cuttin

g tim

eN

on-c

uttin

g tim

eC

ycle

tim

e

Module

: 1.4

N

T: 21 φ

5 m

m 1

.4 in

9→

5 s

ec△

45 %

Pin

ion

ge

ar

9→

3.5

sec△

60 %

18→

8.5

sec△50

% ■

Conventional

■FD-H20P

23 m

m 0

.9 in

φ15 mm 0.6 in

φ35 mm 1.4 in

● E

xtr

em

ely

hig

h m

achin

e r

igid

ity

● L

ow

pro

file

, vib

ration m

inim

ized

● Im

pro

ved c

hip

rem

oval

● M

inim

ized therm

al dis

pla

cem

ent

Ho

rizo

nta

l ty

pe

FD

-H2

0P

Ve

rtic

al ty

pe

Co

ntin

uo

us

va

ria

ble

plu

ng

e f

ee

d

(Un

ifo

rm lo

ad

cu

ttin

g)

Tw

o-a

rm r

ota

tion

typ

e

hig

h s

pe

ed

loa

de

r (W

ork

pie

ce c

ha

ng

e d

urin

g m

ach

inin

g)

Rig

id:

Imm

un

e a

ga

inst

be

nd

ing

an

d t

wis

t

Exce

llen

t

ch

ip r

em

ova

l

Lo

w p

rofile

ma

ch

inin

g

Se

rie

s

MIT

SU

BIS

HI

GE

AR

SH

AV

ING

MA

CH

INE

● M

ach

ine

dim

en

sio

n (

W 1

,55

0 m

m 6

1.0

in

× D

2,4

40

mm

96

.1 in

) sa

ve

s s

pa

ce

a

nd

is e

asy f

or

line

in

teg

ratio

n.

Fo

ot

prin

t is

sa

ve

d b

y 2

0%

an

d w

idth

is r

ed

uce

d b

y 3

0%

co

mp

are

d t

o

  c

on

ve

ntio

na

l ty

pe

.

Two-

arm

Rot

atio

n Ty

pe H

igh

Spe

ed L

oade

r (O

ptio

nal)

Page 5: MITSUBISHI GEAR SHAVING MACHINEen)TF01-F...Radial feed Table horizontal feed Cutter head swivel Max. workpiece diameter Max. module Max. workpiece width Max. distance between tailstock

78

■ H

igh

Rig

idit

y,

Hig

h A

cc

ura

cy

● R

igid

ity is u

pg

rad

ed

by e

limin

atin

g t

ab

le o

scill

atin

g a

xis

.●

In

teg

ratio

n o

f cu

tte

r h

ea

d s

lide

.●

Elim

ina

tio

n o

f Y

an

d Z

axe

s f

rom

th

e h

ea

dsto

ck a

nd

U a

xis

fro

m t

he

ta

ble

.

■ H

igh

Eff

icie

nc

y

● H

igh

sp

ee

d s

ha

vin

g is p

ossib

le b

y in

cre

asin

g c

utt

er

an

d w

ork

axis

ro

tatio

n s

pe

ed

.

M

ax.

cu

tte

r sp

ee

d:

50

0 m

in-1

Ma

x.

wo

rkp

iece

sp

ee

d:

3,0

00

min

-1

● C

utt

ing

tim

e is r

ed

uce

d b

y t

he

co

ntin

uo

us v

aria

ble

plu

ng

e f

ee

d m

eth

od

.

■ P

erip

her

al E

qu

ipm

ent

for

Hig

h P

rod

uct

ivit

y, S

imp

le S

etu

p (o

pti

on

al)

Ma

ny p

erip

he

ral e

qu

ipm

en

t is

sta

nd

ard

ize

d t

o m

ee

t va

rio

us

cu

sto

me

r n

ee

ds.

● T

wo

-arm

ro

tatio

n t

yp

e h

igh

sp

ee

d lo

ad

er

● A

uto

ma

tic t

oo

l ch

an

ge

r (A

TC

)●

Wo

rk h

an

dlin

g a

nd

to

ol ch

an

gin

g r

ob

ot

● V

ario

us c

on

ve

yo

rs●

Ta

pe

r a

dju

stm

en

t m

ech

an

ism

(m

an

ua

l Y

-axis

)

■ E

as

y L

ine

In

teg

rati

on

● F

lexib

le w

ork

tra

nsfe

r d

ire

ctio

n (

eith

er

pa

ralle

l o

r lo

ng

itu

din

al)

re

aliz

ed

ea

sy lin

e in

teg

ratio

n.

● C

olu

mn

th

rou

gh

typ

e lo

ad

er

is a

pp

lica

ble

an

d b

ack

  d

eb

urr

ing

un

it c

an

be

ea

sily

mo

un

ted

.

FD30-P

RO

BU

ST

HIG

HL

Y E

FF

ICIE

NT

VE

RT

ICA

L T

YP

E P

LU

NG

E M

AC

HIN

E

Mach

ines larg

e d

iffe

ren

tial g

ear

in 3

0 s

eco

nd

s!

(Mo

du

le:

2.4

10

.6 D

P,

NT

: 7

6,

OD

: 2

16

mm

8.5

in

)

FM

S g

ea

r p

rod

uctio

n t

ota

l syste

m lin

e c

on

sis

tin

g o

f d

ry h

ob

bin

g m

ach

ine

, ch

am

ferin

g m

ach

ine

an

d F

D3

0-P

sh

ave

r.

AT

CA

TC

GN

25

A

dry

cu

t h

ob

be

r

MA

30

Cha

mfe

ring

mac

hine

FD

30-P

Sh

aver

Ro

bo

tR

ob

ot

Sta

mp

ing

de

vic

e

Se

nso

r

Ma

teria

l

sto

cke

r

Co

mp

lete

d w

ork

sto

cke

rA

JC

AJC

Machin

ing a

ccura

cy

To

oth

pro

file

To

oth

th

ickn

ess d

isp

ers

ion

(o

ve

r-th

e-b

all

dia

.)

To

oth

le

ad

X Z A

UT

-0.060 UT

-0.100

-58.0~

-62.0~

-66.0~

-70.0~

-74.0~

-78.0~

-82.0~

-86.0~

-90.0~

-94.0~

-98.0~

-62.0 (

 0)

-66.0 (

 0)

-70.0 (

 0)

-74.0 (

 0)

-78.0 (

 3)

-82.0 (

 20)

-86.0 (

 23)

-90.0 (

 3)

-94.0 (

 1)

-98.0 (

 0)

-102.0 ( 0)

10

200

1020

3040

5030

4050

60

SU SL

(unit 0.001 mm)

Histogram

TOP

BOTTOM

TOP

BOTTOM

TIP

ROOT

TIP

ROOT

R1

L1R1

R2

R3

R4

L1

L2

L3

L4

Left tooth

face:

Tapering a

nd c

row

nin

g

R2

L2

R3

L3

R4

L4

Dep

th o

f cut

(ne

w m

etho

d)D

epth

of cu

t (c

onve

ntio

nal)

Feedra

te (

new

meth

od)

Fe

ed

rate

(co

nve

ntio

na

l)

Lo

ad

(n

ew

me

tho

d)

Lo

ad

(co

nve

ntio

na

l)

Inte

gra

ted

cu

tte

r

he

ad

an

d s

lide

Wo

rkp

iec

eC

utt

ing

co

nd

itio

ns

Mo

du

le:

2.4

10

.6 D

P

NT

: 7

6

Wid

th:

32

Pre

ssu

re a

ng

le:

20°

He

lix a

ng

le

Sp

ind

le s

pe

ed

: 3

50

min

-1

Cu

tte

r sp

ee

d:

24

4 m

in/m

in 9

.6 in

/min

Co

ntin

uo

us v

aria

ble

fe

ed

Dw

ell:

12

se

c.

Ac

tua

l m

ac

hin

ing

tim

e3

0 s

ec

Cy

cle

tim

e3

6 s

ec

216 mm

32 mm

Elim

ina

tio

n o

f ta

ble

oscill

atin

g a

xis

Cp2

.32

Quantity

Q

uantity

T

ime

Continuous

variab

le s

pee

d

Machin

ing

tim

e r

educed b

y

30~50 %

Featu

res

Main

Part

icu

lars

Ra

dia

l fe

ed

Ta

ble

ho

rizo

nta

l fe

ed

Cu

tte

r h

ea

d s

wiv

el

Ma

x.

wo

rkp

iece

dia

me

ter

Ma

x.

mo

du

le

Ma

x.

wo

rkp

iece

wid

th

Max

. dis

tanc

e be

twee

n ta

ilsto

ck a

nd s

pind

le c

ente

r

Dis

tanc

e be

twee

n cu

tter a

nd w

orkp

iece

cen

ter

Cu

tte

r si

ze (

Ma

x. d

ia. x

Ma

x. w

idth

)

Ma

in m

oto

r

mm

in

mm

in

mm

in

mm

in

mm

in

kW

hp

φ3

10

φ1

2.2

8

40

1.6

50

0 1

9.7

10

5~

26

5 4

.1~

10

.4

25

0×5

0.8

9.8×

2.0

7.5

10

Sta

nd

ard

○ ○ ○

Sta

nd

ard

Co

ntr

olle

d a

xes

Ma

in P

art

icu

lars

Ro

bu

st

Co

ns

tru

cti

on

Ma

ch

inin

g E

xa

mp

les

Co

nti

nu

ou

s V

aria

ble

Plu

ng

e F

eed

Met

ho

d

To

tal G

ear

Pro

du

ctio

n L

ine

Sys

tem

Depth of cut (X axis)

Feedrate

Load

Se

rie

s

MIT

SU

BIS

HI

GE

AR

SH

AV

ING

MA

CH

INE

8.5 in

1.3 in

Rig

ht to

oth

face: C

row

nin

g

Page 6: MITSUBISHI GEAR SHAVING MACHINEen)TF01-F...Radial feed Table horizontal feed Cutter head swivel Max. workpiece diameter Max. module Max. workpiece width Max. distance between tailstock

910

■ H

igh

Ac

cu

rac

y

● F

ixed type table

is a

pplie

d. R

igid

ity is u

pgra

ded b

y e

limin

ating table

oscill

ating a

xis

.

M

itsu

bis

hi's

ne

w o

rig

ina

l ta

pe

rin

g a

nd

cro

wn

ing

ad

justin

g m

eth

od

(p

ate

nt

pe

nd

ing

) is

ap

plie

d.

■ H

igh

Eff

icie

nc

y

● H

igh s

peed s

havi

ng m

ade p

oss

ible

by

incr

easi

ng c

utter

and w

ork

axi

s ro

tatio

n s

peed.

Ma

x.

cu

tte

r sp

ee

d:

50

0 m

in-1

Ma

x.

pa

rt s

pe

ed

: 3

,00

0 m

in-1

● C

utt

ing

tim

e is r

ed

uce

d b

y t

he

co

ntin

uo

us v

aria

ble

plu

ng

e f

ee

d m

eth

od

.

■ F

lex

ible

● T

his

4-a

xis

ma

ch

ine

is c

ap

ab

le o

f N

C p

rog

ram

ed

ta

pe

rin

g a

nd

c

row

nin

g in

all

co

nve

ntio

na

l, d

iag

on

al, u

nd

erp

ath

an

d p

lun

ge

ma

ch

inin

g.

Mo

reo

ve

r, a

dju

stm

en

t o

f ta

pe

rin

g a

nd

cro

wn

ing

ca

n b

e d

on

e b

y s

imp

le d

ata

in

pu

t fr

om

op

era

tio

n p

an

el.

● O

ne

ch

uckin

g m

ach

inin

g o

f tw

o s

tag

e g

ea

r is

po

ssib

le.

(T

his

typ

e o

f m

ach

inin

g w

as n

ot

po

ssib

le,

exce

pt

for

plu

ng

e

fee

d,

with

c

on

ve

ntio

na

l m

ach

ine

wh

ere

th

e

w

ork

pie

ce

fa

ce

wid

th h

ad

to

be

a

lign

ed

to

th

e o

scill

atin

g a

xis

ce

nte

r.)

■ E

as

y S

etu

p C

ha

ng

e a

nd

Wo

rkp

iec

e T

ran

sfe

r

● S

etu

p c

ha

ng

e is s

imp

lifie

d a

s w

ork

pie

ce

ce

nte

r n

ee

d n

ot

to b

e a

lign

ed

t

o o

scill

atio

n c

en

ter

of

co

nve

ntio

na

l ty

pe

.●

Fle

xib

le w

ork

tra

nsfe

r d

ire

ctio

n (

eith

er

pa

ralle

l o

r lo

ng

itu

din

al)

re

aliz

ed

ea

sy lin

e in

teg

ratio

n.

FD30

GE

NE

RA

L-P

UR

PO

SE

SH

AV

ING

MA

CH

INE

Ea

sy

to

oth

pro

file

co

rre

cti

on

. T

ap

eri

ng

an

d c

row

nin

g p

rog

ram

ca

n b

e m

ad

e e

as

ily

by

M

ITS

UB

ISH

I's

ne

w m

eth

od

wit

h 4

-ax

is.

Y

Ra

dia

l fe

ed

Cu

tte

r h

ea

d

Ta

ble

ho

rizo

nta

l fe

ed

Cu

tte

r h

ea

d s

wiv

el

[Exp

lan

atio

n b

ase

d o

n c

on

ve

ntio

na

l m

eth

od

]C

row

nin

g is d

on

e b

y u

tiliz

ing

ta

pe

r co

mp

en

sa

tio

n p

rin

cip

lee

xp

lain

ed

on

th

e r

igh

t co

lum

n.

Cro

wn

ing

is g

en

era

ted

by t

he

co

ntin

uo

us v

aria

tio

n o

f Y

-axis

(K

va

lue

) re

lative

to

Z-a

xis

mo

ve

me

nt.

In

actu

al m

ach

inin

g,

the

am

ou

nt

of

cro

wn

ing

will

be

ca

lcu

late

d a

uto

ma

tica

lly b

y s

imp

ly in

pu

ttin

g t

he

cro

wn

ing

am

ou

nt

pe

r w

ork

pie

ce

wid

th.

● T

ap

er

co

mp

en

sa

tio

n p

rin

cip

leT

he

ta

pe

r is

ob

tain

ed

by s

hiftin

g t

he

cu

tte

r in

Y

-axis

dire

ctio

n w

ith

th

is m

ach

ine

, w

he

rea

s in

th

e

co

nve

ntio

na

l m

ach

ine

th

e w

ork

pie

ce

ha

d t

o b

e

tilte

d t

o o

bta

in a

ta

pe

r. T

he

in

itia

l co

nd

itio

n

a'b

=c'd

will

be

co

me

a'b

'< c

'd' b

y

off

se

ttin

g

am

ou

nt

of

K.

In o

the

r w

ord

s,

a t

ap

er

ca

n b

e

ob

tain

ed

fro

m t

he

de

via

tio

n o

f th

e c

en

ter

dis

tan

ce

b

etw

ee

n t

he

wo

rkp

iece

an

d c

utt

er

at

bo

th e

nd

s o

f th

e w

ork

pie

ce

wid

th.

Ze

ro s

ett

ing

0.0

0.0

0.0

0.0

0.0

0.0

Am

ount

of c

row

ning

A-a

xis

com

pens

atio

n

Am

ou

nt

of

tap

er

Work

pie

ce

Cutter

Dia

gonal m

achin

ing

mn

φ

β

Ζ

β

φ

β

3

144 0

46

30

220.3

12R

H

0.2

5.7 0

1.8

1.2

8.7

To

oth

le

ad

co

mp

en

sa

tio

n

0.0

0.0

0.0

2 0

.00

08

0.0

0.0

Cro

wn

ing

0.0

3 0

.00

12

0.0

0.0

0.0

0.0

Ta

pe

rin

g &

cro

wn

ing

0.0

3 0

.00

12

0.0

0.0

0.0

2 0

.00

08

19 μ

m

0.0

007 in

20 μ

m

0.0

008 in

30 μ

m

0.0

012 in

28 μ

m

0.0

011 in

29 μ

m

0.0

011 in

30 μ

m

0.0

012 in

tapering

19 μ

m

0.0

007 in

Y

Conventional cro

wnin

g m

eth

od

Ce

nte

r o

f o

scill

atio

nA

llow

ab

le t

ab

le f

ee

d le

ng

th

Gu

ide

ra

il

Ta

ble

at

left

en

dT

ab

le a

t ce

nte

rT

ab

le a

t rig

ht

en

d

mm in

()

Co

mp

en

sa

tio

n f

or

cro

wn

ing

, ta

pe

rin

g a

nd

cro

wn

ing

ca

n b

e m

ad

ee

asily

by s

imp

le d

ata

in

pu

t fr

om

th

e C

RT

scre

en

.

Featu

res

Main

Part

icu

lars

Ma

x.

wo

rkp

iece

dia

me

ter

Ma

x.

mo

du

le

Ma

x.

wo

rkp

iece

wid

th

Max

. dis

tanc

e be

twee

n ta

ilsto

ck a

nd s

pind

le c

ente

r

Dis

tanc

e be

twee

n cu

tter a

nd w

orkp

iece

cen

ter

Cu

tte

r si

ze (

Ma

x. d

ia. x

Ma

x. w

idth

)

Ma

in m

oto

r

mm

in

mm

in

mm

in

mm

in

mm

in

kW

hp

φ3

10

φ1

2.2

8

15

0 5

.9

57

5 2

2.6

10

5~

26

5 4

.1~

10

.4

25

0×5

0.8

9.8×

2.0

7.5

10

Sta

nd

ard

○ ○ ○ ○

Sta

nd

ard

Co

ntr

olle

d a

xes

Ma

in P

art

icu

lars

Pri

nc

iple

of

Ta

pe

rin

g a

nd

Cro

wn

ing

Ma

ch

inin

g E

xa

mp

les

Dat

a in

put Tooth

lead

accura

cy m

min

Taper

Wo

rkpie

ce w

idth

Wo

rkp

iece

axis

Cu

tte

r a

xis

Wo

rkp

iece

wid

th

c

d d’

b’

a’

ad’

b’

b

c’

cd

b aK

K β

Wo

rkp

iece

Wo

rkp

iece

w

idth

Ce

nte

r d

ista

nce

Part

axis

Cutter

axi

sC

utter

Se

rie

s

MIT

SU

BIS

HI

GE

AR

SH

AV

ING

MA

CH

INE

Page 7: MITSUBISHI GEAR SHAVING MACHINEen)TF01-F...Radial feed Table horizontal feed Cutter head swivel Max. workpiece diameter Max. module Max. workpiece width Max. distance between tailstock

1112

FA45

■ H

igh

Sp

eed

Hig

h A

ccu

racy M

ach

inin

g

● H

igh

sp

ee

d h

igh

accu

racy s

ha

vin

g o

f g

ea

rs u

p t

o M

od

ule

10

2.5

4 D

P,

45

0 m

m 1

7.7

in

in

dia

me

ter.

● I

mp

rove

d r

igid

ity o

f ta

ble

, co

lum

n,

be

d a

nd

sp

ind

le.

● E

qu

ipp

ed

with

a r

ug

ge

d t

ap

er

cro

wn

ing

de

vic

e (

5 a

xe

s)

em

plo

yin

g t

ab

le s

up

po

rte

d a

t b

oth

en

ds.

■ E

asy A

uto

mati

on

● F

acto

ry a

uto

ma

tio

n m

ad

e p

ossib

le w

ith

pe

rip

he

ral e

qu

ipm

en

t

su

ch

as A

uto

ma

tic T

oo

l C

ha

ng

er

(AT

C),

Au

tom

atic J

ig

Ch

an

ge

r (

AJC

), I

n-P

roce

ss G

ag

ing

an

d R

ob

ots

.

■ S

imp

le O

pera

tio

n

● C

utt

ing

co

nd

itio

ns a

re s

et

by a

uto

ma

tic p

rog

ram

min

g.

● 6

0 d

iffe

ren

t m

ach

inin

g p

rog

ram

s c

an

be

sto

red

in

me

mo

ry a

nd

ca

lled

ou

t b

y p

rog

ram

nu

mb

er.

● C

utt

er

ch

an

ge

is e

asily

ma

de

.

■ S

etu

p T

ime R

ed

ucti

on

● A

pp

lica

tio

n o

f tw

o a

xe

s (

Y,

Z)

sim

ulta

ne

ou

s c

on

tro

l.

● A

uto

ma

tic d

iag

on

al a

ng

le s

ett

ing

.

● H

igh

accu

racy c

utt

er

he

ad

sw

ive

l a

ng

le p

ositio

nin

g o

f 1

5"

.

● A

uto

ma

tic p

ositio

nin

g o

f w

ork

pie

ce

an

d c

utt

er.

● I

nsta

nt

op

era

tio

n f

rom

tria

l m

ach

ine

da

ta.

● N

o t

est

cu

t re

qu

ire

d f

or

rep

ea

t p

rod

uctio

n.

● T

ap

erin

g a

nd

cro

wn

ing

are

ma

de

by f

ull

NC

5-a

xis

co

ntr

ol.

■ C

on

sis

ten

t M

ach

inin

g A

ccu

racy

● A

uto

ma

tic s

izin

g c

om

pe

nsa

tio

n

● S

ep

ara

te h

yd

rau

lic a

nd

co

ola

nt

oil

tan

ks m

inim

ize

th

erm

al

dis

pla

ce

me

nt.

GE

NE

RA

L-P

UR

PO

SE

SH

AV

ING

MA

CH

INE

Desig

ned

fo

r m

ed

ium

siz

ed

gears

.

Y

U

Ra

dia

l fe

ed

Cu

tte

r h

ea

din

/ou

t

Ta

ble

ho

rizo

nta

l fe

ed

Cu

tte

r h

ea

d s

wiv

el

Ta

pe

r a

nd

cro

wn

ing

ad

just

me

nt

Ma

x.

wo

rkp

iece

dia

me

ter

Ma

x.

mo

du

le

Ma

x.

wo

rkp

iece

wid

th

Max.

distan

ce be

twee

n tail

stock

and s

pindle

cente

r

Dist

ance

bet

ween

cut

ter a

nd w

orkp

iece

cen

ter

Cut

ter s

ize

(Max

. dia

. x M

ax. w

idth

)

Ma

in m

oto

r

mm

in

mm

in

mm

in

mm

in

mm

in

kW

hp

φ4

50

φ1

7.7

10

15

0 5

.9

81

0 3

1.9

14

0~

34

0 5

.5~

13

.4

32

5×5

0.8

12

.8×

20

5.5

7.5

X Z

YA

U

For

sim

ilar

work

pie

ce

For

diffe

rent ty

pe o

f w

ork

pie

ce

(In

clu

din

g m

ach

inin

g m

eth

od

ch

an

ge

s)

Conve

ntio

nal m

ach

ine

FA

45

FA

45

Conve

ntio

nal m

ach

ine

Trial cut,

measuring

(10 m

in.)

Cu

tte

r ch

an

ge

Pro

gram

cal

l out

1

min

.1

min

.)

Trial cut,

measuring

(20 m

in.)

Changin

g fix

ture

(5 m

in.)

Cutter

change,

settin

g o

f co

nditi

ons

(25

min

.)

Cutter

change,

settin

g o

f co

nditi

ons

(18 m

in.)

4-a

xis

co

ntr

ol

(std

)

○ ○ ○ ○ ---

5-a

xis

co

ntr

ol

(op

tio

n)

4-a

xis

co

ntr

ol

(std

)5

-axis

co

ntr

ol

28 min.

2 min.

7 min.

50

min.

HIGH PRODUCTIVITY

WITH CYCLE TIME

REDUCED BY 20%

Featu

res

Main

Part

icu

lars

Co

ntr

olle

d a

xes

Ma

in P

art

icu

lars

Ex

am

ple

of

Se

tup

Tim

e R

ed

uc

tio

n

Se

rie

s

MIT

SU

BIS

HI

GE

AR

SH

AV

ING

MA

CH

INE

Page 8: MITSUBISHI GEAR SHAVING MACHINEen)TF01-F...Radial feed Table horizontal feed Cutter head swivel Max. workpiece diameter Max. module Max. workpiece width Max. distance between tailstock

14

Mo

del

FD

-H2

0P

〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇

----

----

〇 〇 〇 〇

----

〇 (

tab

le)

〇 (

tab

le)

〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇

FD

30

-P

〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇

〇 (

cutt

er

he

ad

)

〇 (

cutt

er

he

ad

)

〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇

FD

30

〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇

----

----

〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇

FA

45

〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇

----

----

〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇

■ O

pti

on

al

Eq

uip

me

nt

Circuit b

reaker

Double

palm

sta

rt b

utton

Work

lig

ht

Lig

ht fo

r contr

ol box

Coola

nt separa

tor

Hydra

ulic

unit

Main

spin

dle

load m

onitor

Cutter

pow

er

cla

mp

Rough locato

r

Auto

matic c

olle

t ty

pe w

ork

arb

or

Solid

type w

ork

arb

or

Specia

l cente

r

Cutter

colla

r (a

dditio

nal)

Sig

nal to

wer

Double

d h

inged a

uto

matic s

pla

sh g

uard

door

Loader

robot in

terf

ace

Fix

ture

cle

anin

g s

yste

m

Auto

matic g

ear

meshin

g d

evic

e

Hig

h sp

eed

gear

mes

hing

dev

ice

(Dua

l mag

azin

e, ro

tatio

n ty

pe)

Hig

h s

peed g

ear

meshin

g d

evic

e (

Chute

type)

Auxili

ary

contr

ol panel

Str

oke type h

eadsto

ck

Qualit

y c

heck c

ounte

r

Oil

tank level dete

cto

r

Dual cutter

spec.

Taper

adju

sting c

ontr

ol (m

anual)

Taper

adju

sting c

ontr

ol (N

C)

Auto

loaders

Work

handlin

g s

yste

m, w

ork

pie

ce s

tocker

AT

C

AJC

Ea

sy s

hift

an

d e

asy

cla

mp

ing

of

he

ad

sto

ck a

nd

ta

ilsto

ck

NC

options

Additio

nal m

em

ory

Tails

tock tra

vel exte

nsio

n

Work

rest

Hydra

ulic

pre

ssure

and tem

pera

ture

contr

ol

Hydra

ulic

tank c

apacity incre

ase

Coola

nt supply

unit

Hydra

ulic

and lubrication u

nit

Door

inte

rlock

Work

counte

r

Tool counte

r (s

oftw

are

)

Qualit

y c

heck c

ounte

r (s

oftw

are

)

Puncher

inte

rface (

RS

232C

port

)

Main

tenance tool kit

  ・

3-a

xis

model (X

-, Z

-, A

-, a

xes)

  ・

4-a

xis

model (X

-, Y

-, Z

-, A

-, a

xes)

  ・

Infin

itely

var

iabl

e cu

tter

spee

d (A

C m

otor

dire

ct d

rive)

  ・

Auto

matic p

rogra

m s

earc

h

  ・

Convers

ational M

EN

U p

rogra

mm

ing

Cutter

head a

uto

matic c

lam

pin

g

Auto

matic s

izin

g c

om

pensation

〇 :

Op

tio

n a

pp

lica

ble

FD

-H2

0P

〇 〇 〇 〇 〇 〇 〇 〇 〇

----

〇 〇 〇 〇 〇

FD

30

-P

〇 〇 〇 〇 〇 〇 〇 〇 〇

----

〇 〇 〇 〇 〇

FD

30

〇 〇 〇 〇 〇 〇 〇 〇

----

〇 〇 〇 〇 〇 〇

FA

45

〇 〇 〇 〇 〇 〇 〇 〇

----

〇 〇 〇 〇 〇 〇

■ S

tan

da

rd E

qu

ipm

en

t

Mo

del

NC

C

ontro

l D

evic

e

Se

rie

s

MIT

SU

BIS

HI

GE

AR

SH

AV

ING

MA

CH

INE

13

■ S

tan

da

rd S

pe

cif

ica

tio

ns

Mo

de

l

Maxi

mum

dia

mete

r

Maxi

mum

module

Maxi

mum

face

wid

th

Maxi

mum

dis

tance

btw

n. ce

nte

rs

Cuttin

g m

eth

od

Maxi

mum

work

pie

ce s

peed

Maxi

mum

cutter

dia

mete

r

Maxi

mum

cutter

wid

th

Cutter

inner

dia

mete

r

Cutter

speed

Sw

ivel a

ngle

Cutter

head tra

vel

In-f

eed feedra

te

In-f

eed m

eth

od

Min

imum

in-f

eed in

crem

ent

In/o

ut tr

ave

l

Horizo

nta

l tra

vel

Horizo

nta

l tra

vel f

eedra

te

Horizo

nta

l tra

vel

Horizo

nta

l tra

vel f

eedra

te

Dia

gonal a

ngle

Main

moto

r (A

C s

pin

dle

)

Tota

l pow

er

consu

mptio

n

Flo

or

space

Mach

ine w

eig

ht

FD

-H20P

φ200 φ

7.9

6 4.2DP

40 1.6

250 9.8

Plu

nge

3,0

00

φ250 φ

9.8

50.8

2

63.5

2.5

40~

500 (

infin

itely

variable

)

±20°

12

5(1

05~

23

0) 4.9(

4.1~

9.1)

0.1~

2.5

0.0

004~

0.1

Cut

ter

head

trav

el b

y ba

ll sc

rew

0.0

01 0

.00004

----

----

----

±75 ±

3.0

----

----

5.5

7.5

35

1,6

00×

2,4

60 6

3.0×

96.9

5,0

00 1

1,1

00

FD

30-P

φ310 φ

12.2

8 3.2DP

40 1.6

500 19.7

Plu

nge

3,0

00

φ250 φ

9.8

50.8

2

63.5

2.5

40~

500 (

infin

itely

variable

)

±20°

16

0(1

05~

26

5)

6.3(

4.1~

10

.4)

0.1~

2.5

0.0

004~

0.1

Cut

ter

head

trav

el b

y ba

ll sc

rew

0.0

01 0

.00004

----

----

----

±75 ±

3.0

----

----

7.5

10

35

2,1

00×

2,2

00 8

2.7×

86.6

5,0

00 1

1,1

00

FD30

φ310 φ

12.2

8 3.2DP

150 5.9

575 22.6

Plu

nge, underp

ath

, dia

gonal,

conve

ntio

nal

3,0

00

φ250 φ

9.8

50.8

2

63.5

2.5

40~

500 (

infin

itely

variable

)

±20°

16

0(1

05~

26

5)

6.3(

4.1~

10

.4)

0.1~

2.5

0.0

004~

0.1

Cut

ter

head

trav

el b

y ba

ll sc

rew

0.0

01 0

.00004

±30 ±

1.2

±75 ±

3.0

30~

300 1

.2~

11.8

----

----

±90°

7.5

10

35

2,1

00×

2,2

00 8

2.7×

86.6

5,0

00 1

1,1

00

FA

45

φ450 φ

17.7

10 2.54D

P

150 5.9

810 31.9

Plu

nge, underp

ath

, dia

gonal,

conve

ntio

nal

1,0

00

φ325 φ

12.8

50.8

2

63.5

2.5

30~

400 (

infin

itely

variable

)

±23°

20

0(1

40~

34

0)

7.9(

5.5~

13

.4)

0.1~

2.5

0.0

004~

0.1

Cut

ter

head

trav

el b

y ba

ll sc

rew

0.0

01 0

.00004

±10 ±

0.4

----

----

±75

30~

300

±90°

5.5

7.5

36

2,4

00×

2,6

70 9

4.5×

105.1

8,0

00 1

7,7

00

(A-a

xis)

(X-a

xis)

(Y-a

xis)

(Z-a

xis)

(Z-a

xis)

mm

in  

 m

m in

mm

in

min

-1

mm

in

mm

in

mm

in

min

-1

mm

in

mm

/min

ipm

mm

in

mm

in

mm

in

mm

/min

ipm

mm

in

mm

/min

ipm

kW h

p

kVA

mm

in

kg lb

Cu

tte

r S

up

po

rt

Re

ve

rsin

g D

ev

ice

A d

evic

e to m

ake c

utter

change e

asy fro

m the

front.

Du

al

Cu

tte

r S

pe

c.

A d

evic

e to c

hange the

two c

utters

auto

matic

ally

.

Sp

ec

ial

Ce

nte

r A

cente

r desig

ned for

shaft w

ork

pie

ces w

ith a

specia

l cente

r hole

.

Au

tom

ati

c W

ork

A

rbo

r W

ork

arb

or

for

auto

matio

n.

Ma

nu

al

Wo

rk R

es

t A

devic

e for

support

ing

long s

haft w

ork

pie

ce.

Au

tom

ati

c

Wo

rkp

iec

e

Ch

an

ge

r A

devic

e for

changin

g

work

pie

ces a

uto

matic

ally

.

(for

vert

ical m

achin

es)

Tw

o-A

rm R

ota

tio

n

Ty

pe

Hig

h S

pe

ed

L

oa

de

r A

devic

e for

changin

g

work

pie

ces a

uto

matic

ally

.

Sk

ew

Ty

pe

Wo

rk

Sto

ck

er

For

ring type w

ork

pie

ces.

Cap

abili

ty

Cu

tte

r

he

ad

Ta

ble

Ro

ug

h L

oc

ato

r T

o s

upport

shaft

work

pie

ces o

r m

anual

arb

or

befo

re

cla

mpin

g.

Page 9: MITSUBISHI GEAR SHAVING MACHINEen)TF01-F...Radial feed Table horizontal feed Cutter head swivel Max. workpiece diameter Max. module Max. workpiece width Max. distance between tailstock

15

■ D

ime

ns

ion

sun

it: mm in

FD-H20

P

FD30

FD30

-P

2460 96.9

280 11.0

750 29

.5

1550

61.0

1600

63.080

0 31

.5

1475 58.1 260 10.2max.230 9.1~min.105 4.1

Hyd

rau

lic u

nit

Co

ola

nt

tan

k

Co

ntr

ol

bo

x

Op

era

tio

n p

an

el

500 19.7 1300 51.2

1150 45.3

50 2.0

75

3.0

75

3.0

975 38

.4

450 17

.752

5 20

.7

2400 94.5

Str

oke

Str

oke

Op

era

tio

n

pa

ne

l

2200 86.650 2.0

2175

85.6

2996 118.0

2650 104.3346 13.6

FA45

350 13.8 2700 106.3

3050 120.1

520 20.5

2400 94.5

2670 105.1

1200

47.2

1200

47.2

2400

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Page 10: MITSUBISHI GEAR SHAVING MACHINEen)TF01-F...Radial feed Table horizontal feed Cutter head swivel Max. workpiece diameter Max. module Max. workpiece width Max. distance between tailstock

MITSUBISHI GEAR SHAVING MACHINE F SERIES

Machine Tool Division:

Addison Office:1225 Greenbriar Drive, Suite B Addison, IL 60101, U.S.A.Phone: 1-630-693-4700 Telefax: 1-630-693-4710URL: http://www.mhia-mtd.com

Wixom Office (Gear Technology Center):46992 Liberty Drive, Wixom, MI 48393, U.S.A.Phone: 1-248-669-6136 Telefax: 1-248-669-0614URL: http://www.mitsubishigearcenter.com

Machine Tool Division:

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Beijing Liaison Office, Machine Tool Group:Beijing Changfugong Center Co., Ltd, No. 6006 Office Building,No.26 Jian Guo Men Wai Avenue, Beijing, The People's Republic of China. 100022Phone: 86-10-6505-4321 Telefax: 86-10-6505-1222

Taipei Liaison Office:8F-1, Worldwide House 131, Min Sheng E. Rd., Sec. 3,Taipei 105, Taiwan, R.O.C.Tel: 886-2-8712-3330 Telefax: 886-2-8712-3332

Room 2104-7, Hutchison House,10, Harcourt Road, Hong Kong, SAR ChinaPhone: 852-3526-3188 Telefax: 852-2868-1469

MHI MACHINE TOOL (H.K.) LIMITED

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(SHANGHAI) CO., LTD.

Machine Tool Unit:Bangna Towers, Tower A, 8th Floor,2/3 Moo 14, Bangna-Trad Road, K.m.6.5Bangkaew, Bangplee, Samutprakarn 10540, ThailandPhone: 66-(2)751-9800 Telefax: 66-(2)751-9801, 2

(THAILAND)

Machine Tool Division:Sonnenstr, 32 IV, 80331 Munich, GermanyPhone: 49-89-2110-7913 Telefax: 49-89-2110-7933

Machine Tool Group:150 Beach Road, #28-01 Gateway West, Singapore 189720Phone: 65-6293-6552 Telefax: 65-6293-6553

SINGAPORE PTE, LTD.

3B, 3rd Floor, Lotus Towers, Community Center, New Friends Colony, New Delhi-110 065, IndiaPhone: 91-11-51021234 Telefax: 91-11-51025150

INDIA PRIVATE LTD.

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DE MEXICO, S.A. DE C.V.

Rua Pamplona, 518, 2-andar, Edif., China Trade Center, Cerqueira Cezar, CEP: 01405-000, Sao Paulo, SP BrazilPhone: 55-11-3170-9201 Telefax: 55-11-3885-9040

INDUSTRIAS PESADAS DO BRASIL LTDA.

Printed in Japan

Machine specifications such as dimensions etc., are fixed using SI units including the metric system. Data shown in other units in blue, such as inches, pounds and gallons etc. are for reference only and the formal data in black supercedeany equivalent data given in blue when fractions caused by conversion become an issue.Specifications are subject to change without prior notice.The export of this product is subject to Japanese Governmental approval.

TF01-F-SERIE1-B-0,(3.0)08-9,R