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    OILWELL

    DRILLING

    ENGINEERING

    &

    computer

    p r o g r a m s

    MITCHELL

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    T LE OF CONTENTS

    ClIAP IER I IUBl JIAR DESIGN NDUSE 1

    Tubular Design

    and use ; l

    Failure Theories 1

    Tubular

    End Conditions 1

    N

    ames

    of

    Casings

    , 2

    Loads

    2

    Salt

    and

    Diaperic Shale

    6

    Casing Design Criteria 7

    Management

    I

    s

    Guidelines

    7

    Popular Desigri

    Factors

    :

    Drilling Burst Criteria

    n

    Overview

    of

    Casing

    Selection

    3

    Minimum Tubular

    Strengths 4

    Failure Mode

    5

    Triaxial

    Equation

    6

    Real Gas

    Fundamentals of Tubulars

    22

    Stress Analysis

    Z

    Effective

    Tension r

    Buoyed

    Weight

    3

    Free

    Bodies 34

    Stretch

    and

    Wall

    Strains 4

    Change

    in

    the

    Diameter

    of

    a Tube .41

    Bending Stress in Doglegs 49

    Lubinski Bending Stress 49

    Buckling

    v.

    Tension

    Compression

    53

    Critical Buckling Events of Casing 54

    Buckling Tendency

    Wellhead

    Load

    57

    Intermediate Casing Design

    63

    Tubular S trengths

    68

    API

    Collapse

    Resistance

    API Internal Pressure Resistance 75

    Pipe Body Yield Strength 79

    API

    Hydrostatic Test

    Pressures 82

    Tolerances on

    Dimensions 83

    Make up

    Torque

    for

    API Couplings

    86

    Round

    Thread with Bending and Tension 86

    Tubular Connections 89

    Slack-off

    Bending

    Loads

    Surface Running Loads 92

    Dogleg

    Running

    Loads 92

    Tubing Design

    Dri llpipe Des ign fJ7

    Combined Tension, Torsion,

    Bending

    Pressure

    Loads ,

    8

    Von Mises Stress 8

    Slip

    Crushing

    116

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    Fatigue

    of

    Drillpipe 7

    Life ofDrillpipe 2

    Casing Tally

    22

    Casing Centralizer

    Spacing 25

    Casing

    Sag between Centralizers 27

    Wall Force Equation 29

    Helical Buckled pipe

    length

    3

    CHAPTER

    n

    DRJI IJNG OPTIMIZATION METHODS 144

    Cost

    per

    foot Equation

    44

    Time Value of Money 47

    Expected

    Value Method 48

    Lagrangian Multiplier 53

    Multiple

    Regression

    with

    Least Squares 56

    Confidence Lines

    Lagrange s

    Interpolation Formula

    62

    CHAPTER III DRILL

    HOLE

    MECHANICS I6 4

    Selecting

    Casing

    Setting

    depths 65

    Stresses

    around

    a Drill Hole

    68

    Leakoff

    Test

    7

    Fractures

    in

    a Drill Hole 174

    Fracture

    Gradient Plot 8

    Filtration

    of

    Mud into th e Formation 82

    Barite Water

    required to drill a Section

    of

    Hole

    83

    Solids Concentration Selection 85

    ClIAPrER IV

    KICK

    REMOVAL ...........................192

    Kill Parameters 97

    Initial Conditions

    97

    Drillers Method 99

    Engineer s Method 2 4

    Kick Control Worksheet 2

    Gas M igra tion 2 7

    Recogni

    tion

    223

    High

    Weight Pill 223

    Barite Plug

    Filling

    the

    Hole on Trips .. 228

    Novel Techniques 229

    CHAP rER

    V R H Y D R ~ I S ..............................

    zra

    Effect

    of Mud Weight on Bit Hydraulics 243

    Bingham s

    Drilling efficiency

    Diagram 246

    Optimal Bottom Hole Cleaning 249

    T he or y o f

    Maximizing

    Impact

    Force

    259

    Effect

    of Mu d

    Weight

    of

    Bi t Hydraulics

    26

    Hole

    Cleaning 262

    Drill

    Cuttings

    concentration in

    the Annulus

    264

    Hopkin s

    Particle Slip Velocity Chart 267

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    Oribital Motion

    of the

    Drill

    String

    274

    Surge and Swab for Long Pipe Strings

    276

    Surge

    and

    Swab

    Pressures

    of

    Short

    Tools 285

    Circulating

    Pressures

    for

    Short

    Tools

    i57

    Equivalent Circulating Density 289

    CH PTERVI DffiECTION L RaLING 292

    Directional Drilling 292

    Directional well planning

    fJ

    Transposing

    MD

    t o TVD 306

    Tie Point and Collision :

    310

    Kill Well Design 314

    Leading

    the Target with planned walk 316

    Dogleg Severity of Holes 319

    Dogleg-abrupt 32D

    Wilson s Equation

    322

    Monitoring of a Directional Well 325

    Radius

    of Curvature

    327

    Sectional Method and Minimum Curvature 331

    Stability of Computational Surveys 338

    Errors in Surveying

    343

    Ellipse of Uncertainty 343

    Systematic and Random Errors by Warren

    346

    Circle

    of

    Uncertainty 347

    Declination Changes 350

    Drilling

    String

    Measurements 350

    Magnetic

    and other

    Interferences 351

    Hot Spots BHA 352

    People Recording Errors 353

    3 Dimensional Drill Hole Planning

    355

    Tool Face Rotation

    359

    CIl P IERvn

    HORIZONr L DRll LING m

    Uses

    of Horizontal Well 373

    Horizontal Dri ll ing 373

    Types of Horizontal Wells

    374

    Horizontal Well Costs 376

    Casing

    Drill

    bi t

    sizes 378

    Equipment 381

    Directional Drilling subs and stabilizers 384

    ottom Hole ssemblies

    386

    Length of non-magnetic Drill collars 388

    Trajectory Planning

    Vertical Turn to

    aNew

    Track m

    Selection of Mud Weights

    399

    Drill

    bi t

    Hydraulics

    403

    Torque and

    Drag

    405

    Friction factors 409

    Buckling of

    the

    Drill String .414

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    111

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    CAPITULO VII PERFORACION HORIZONTAL

    CAPITULO VI PERFORACION DIRECCIONAL

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    Lock up of

    the

    Drill String 415

    Available Torque for

    th e

    Drill bi t

    415

    Cementing

    Problems 418

    Cement

    Sheath

    within Casing

    418

    Conveyed Logging 419

    Case

    Histories

    42

    Austin

    Chalk Well

    42

    Tyra

    field

    offshore Denmark 4

    CH PTERVIII OTTOM HOLE

    ASSEMBLIES...............................

    427

    Purpose of BHA l

    Type

    of BHS s

    4Z l

    Discussion

    of Components 429

    Mechani cal P ropert ies of

    BHA

    43

    Tapered . BHA 436

    Usable Hole Diameter 438

    Centrifugal Force

    :

    44

    Torsional

    Dampening 441

    Torque

    of a

    Spinning BH A

    442

    Torsional Buckling

    of

    a BR A and Drillpipe 443

    Buckling by Rotational Drag

    445

    Critical

    Buckling Load

    446

    Weight on Drill

    bit

    in Veritcal

    and

    Inclined Holes 447

    Critical

    Rotary Speeds of BHA

    .450

    Placement

    of the Pendulum Stabilizer

    453

    Packed

    BR A 458

    Directional

    BHA

    46

    BH A Connections 46

    Make up of Connections

    464

    Identification of Connections

    and

    Drillpipe 464

    ClIAP I ER:IX.

    AIR

    DRII...LIN G

    Advantages and Limitations of Air/Gas 467

    Air

    Drilling

    Equipment

    Pneumatics and

    Hydraulics .476

    Pressure Losses in Pipe and Fittings .478

    Ai r Temperature

    Increas es o n

    Compression

    .480

    Air

    Pressure

    Requirements

    481

    Mist Drilling Volumes

    and

    Pressure Requirements 486

    Foam

    Drilling

    Volumes and Pressure

    Requirements 486

    Aerated

    Mud Volume

    and

    Pressure Requirements

    488

    IKOKU 488

    Operational Procedures 489

    Concentric Drillpipe an d the Jet Su b .494

    Parasite String

    494

    Safety

    Practices 499

    CH PTER X CEMENT fj l

    On e

    Dozen Cementation Problems 506

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    CAPITULO VIII ENSAMBLAJES DE FONDO (BHA)

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    Solutions to a Dozen Problems

    5 6

    Balanced Plug Cementation Formula 5 6

    Cementation Temperatures 5 7

    CH PTER XI DRILL

    IT

    SELECTION

    ...................................

    522

    Drill Bit

    Characteristics

    525

    Rock

    Bit

    Terminology

    Zl

    Rock Failure Models 528

    Drill Bit Selection Criteria 528

    Trip

    Time 53

    Optimal Weight on

    Bit Rotary

    Speeds 53

    Contour

    Method

    53

    nalytical Method

    533

    Optimal

    WOB Rotary Speed

    Charts 539

    Diamond

    Bit

    Hydraulic Lift Off 545

    Dull Bit Grading 547

    CIl P rERXII

    ISHIN G

    Definitions

    55

    To Fish or Not to Fish ;

    55

    When

    to

    Stop Fishing

    552

    Break even Charts 553

    Expected Value Method 554

    Confidence Lines

    Least

    Squares

    556

    Differential Sticking ; OO

    Mechanics of Differential Sticking >

    Freeing

    Differentially

    Stuck

    Pipe 56

    Jars

    and Accelerators

    566

    Back off 569

    Free Point

    569

    Free Point

    Procedures

    569

    Free

    Point

    with

    Pipe

    Stretch 569

    Back-off Procedure

    57

    Latching on to a

    Fish 573

    Overshot Specifications

    574

    Mi

    lling 575

    Washover Pipe 578

    Rotary

    Shoes

    578

    Perforation

    of

    Pipe

    58

    Perforating

    Procedure

    58

    Fishing Wire Line Tools

    582

    Fishing

    small

    objects

    585

    Fishing

    Drill Collars

    586

    Fishing

    Drillpipe 586

    Back-offDepth

    f

    Cutting of Tubulars

    588

    Sidetracking 589

    Whipstock .. ..59

    PDM snd Bent sub 59

    T LE OF

    CONTENTS

    v

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    ement Plugs

    for idetrack

    59

    ommon

    Fishing ools

    59

    ottom Hole Motor 597

    ~ ] [ ~ ~

    TABLE OF

    CONTENTS

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    H PTER VI

    DIRECTIONAL

    DRILLING

    INTRODUCTION

    Directional wells are defined as those wells

    which

    are to follow a prescribed

    traverse and intersect

    a specific objective.

    Th e

    objective is called a

    target and is

    usually an

    enclosed

    area in a horizontal

    plane.

    A target could

    be

    a circular area

    at the top of

    a producing zone.

    If tolerance in the deviations

    of

    the

    well

    from the planned tr av er se is

    critical t he t ra ve rs e is

    usually

    specified as a

    cylinder

    surrounding a

    section

    of the

    hole;

    otherwise the traverse

    is given

    as

    a

    line

    path

    between

    the rotary table and

    the target.

    BOH5

    tvd

    build radius

    target

    B hang angle

    X build

    ~ n t n g l e

    Y slant

    drop

    T

    U vertical

    8 4

    B 5

    8 8

    The

    horizontal view depicts

    north

    south and east-west axis which intersect

    in the

    center of the

    rotary table. Th e

    target the traverse and directional

    stations are recorded on th e two charts.

    The axis

    of

    the

    horizontal

    view

    may

    represent

    magnetic directions

    if

    it is desired.

    N

    Popular v is ua l p re se nt at io ns of T 0

    directional

    well

    data

    are on charts called

    horizontal and

    section

    views. Th e section

    view is a vertical

    cross-section

    drawn

    th rou gh th e c en te rs of

    th e

    rotary

    table

    and KOP

    1

    the target.

    Th e primary

    purposes of the two views are to

    pictorially

    show

    deviations of

    the drilled traverse from th e planned traverse and t he progress of the

    hole

    relative

    to

    the target.

    DIRECTIONAL DRILLING

    292

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    H PTER VII

    HORIZONTAL

    DRILLING

    USES OF

    HORIZONTALWELL

    Horizontal

    wells

    are directional wells drilled with an

    inclination

    angle near 90

    degrees.

    The purposes of

    drilling

    horizontal wells are not new. However, the

    application

    of solid state electronics

    in directional drilling

    at long last

    permits the

    fulfillment

    of those purposes.

    The

    primary

    purposes of

    horizontal wells are the

    following:

    1.

    Intersect many fractures in a hydrocarbon containing formation.

    Very popular

    in

    limestone

    and

    some

    shale

    formations.

    2.

    Avoid dri ll ing into water

    below or

    gas

    above

    hydrocarbons or

    perforating adjacent

    to water or gas.

    Either

    are thought to

    promote gas

    and water coning. Popular in

    formations containing

    relatively thin oil zones as compared with the

    underlying

    water

    zone.

    3.

    Increase both

    the

    drainage

    area

    of the

    well in

    the reservoir and the

    lateral surface area

    of the well

    bore. The

    first .is

    thought to

    increase the

    cumulat ive hydrocarbon product ion,

    while the

    second

    enhances the hydrocarbon production rate.

    Popular

    in

    formations

    containing

    heavy

    oil.

    These

    holes

    may

    be

    thought of

    as

    drain holes in

    .some

    cases.

    4.

    Intersect layered reservoirs

    at

    high

    dip angles.

    5.

    Improve

    coal

    gas

    production degasification .

    6. Improve injection of

    water,

    gas, steam, chemical,

    and

    polymer

    into

    formations.

    The

    counter

    proposal to

    the

    drilling

    of a horizontal well is

    to

    drill a

    vertical

    well

    and

    hydraulically fracture the pay

    formation.

    This rarely

    accomplishes

    a

    purpose

    of a horizontal well,

    because

    hydraulic fracturing rarely if ever succeeds in

    intersecting many fractures in a naturally fractured formation;

    fractures

    usually

    intersect underlying water zones, and fractures filled with propants sand are

    not drain holes.

    The above purposes stipulate

    the requirements for

    the evaluation of

    a horizontal

    hole.

    1. Hits al l targets

    2.

    Smooth turns

    and

    builds

    for promoting long lateral sections

    HORIZONTAL DRILLING

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    H PTER VIII

    BOTTOM HOLE

    ASSEMBLIES

    DEFINITION OF BHA

    A

    bottom

    hole

    assembly

    (known

    as

    BRA)

    is

    a component

    of

    a drill

    string.

    A BHA

    resides

    in

    the drill

    string above

    the

    drill bit

    and

    below

    the

    drillpipe.

    The primary

    component of the BHA

    is the

    drill collar. The following figure

    shows

    the possible

    components

    of

    a

    BRA

    and

    their

    typical location

    within

    a BHA.

    PURPOSEOFBHA

    The purposes

    of

    a BHA

    are as

    listed

    in

    the

    following.

    1. protect the drillpipe

    in the

    drill

    string

    from excessive bending

    and

    torsional

    loads,

    control direction and inclination in directional holes,

    3.

    drill more vertical

    holes,

    4. drill straighter

    holes,

    5. reduce

    severities

    of

    doglegs,

    keyseats,

    and ledges,

    6. assure

    that

    casing

    can

    be run

    into

    a hole,

    7

    increase

    drill bit performance,

    8.

    reduce rough

    drilling, (rig

    and drill string vibrations ,

    9. as a tool

    in

    fishing, testing,

    and

    workover operations,

    1 not

    to pl ce weight on the drill it

    TYPES OF BHA S

    The

    SLICK

    BRA

    is composed only

    of

    drill collars. It is lea st expensive

    and

    perhaps carries the least

    risk

    in regard to fishing and recovery.

    The PENDULUM

    BHA

    is

    designed to

    drill

    holes

    more vertically

    and to drop

    inclination in inclined

    holes. Lubinski

    and

    Woods

    published tables

    and

    charts

    to

    locate the lowest most

    stabilizers

    in the BHA.

    Most BHA theories

    which were

    intended

    for vertical holes apply to holes wliich

    are

    inclined 20 degrees

    or

    less.

    The PACKED BRA is designed

    to

    drill

    straight

    holes

    and

    to reduce

    the

    severities of doglegs, keyseats,

    and

    ledges. It provides the highest assurance that

    casing can be

    run into

    a hole.

    The

    theory

    which

    supports the

    packedBHA

    was

    developed by Roch. A

    packed

    BHA can be expensive and perhaps

    carries

    the

    highest

    risk in regard to fishing and recovery.

    The

    DIRECTIONAL BRA is

    designed

    either

    to

    turn the

    hole to a chosen

    inclination and direction or

    to

    maintain

    a

    course selected

    for the hole.

    The

    directional

    BRA is based

    on the principles

    of levers

    and fulcrums.

    BOTTOM HOLE ASSEMBLIES

    4 7

    MITCHELL Box 492Golden CO

    8 4 2

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