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MIPOX ABRASIVES INDIA PVT.LTD. Abrasive Products

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Page 1: MIPOX ABRASIVES INDIA PVT.LTD. - DEVKI ENTERPRISESdevkienterprises.weebly.com/uploads/9/8/4/...Mesh Dry Type Water Proof Type 60 80 100 120 150 180 220 240 280 320 400 600 800 1000

MIPOX ABRASIVES INDIA PVT.LTD.

Abrasive Products

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Polishing Film

Precision Products, Quality Performance

Features

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High precision finish

Versatile base film with excellent resistance to both water and oil

Enables to use in automated polishing equipment

Application

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Ceramics Sapphire Alloy Super-Hard-Metals

Ferrite Metallic mold Fiber optic connector

Glass etc.

Abrasive Materials:[GC](SiC) Green Silicon Carbide / [WA](Al2O3) White Aluminum Oxide / [K](Cr2O3) Chromium Oxide /

[ROI] (Fe2O3) Iron Oxide / [D](C) Diamond / [CE] (CeO2) Cerium Oxide / [SO(SI)] (SiO2) Silicon Oxide

Base Film Thickness:

Mesh

New

Mohs

hardness

scale

FINAL 20000 15000 10000 8000 6000 4000 3000 2000 1500 1200 1000 800 600 400

µm

GC

WA 12

K 8

ROI 7

D 5

CE 9

SO(SI) 8

13

0.2 0.3 0.5 1 2 3 5 9 12 15 16 20 30 40

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Polishing Slurry

High polishing performance

Compared with traditional polishing slurry, a higher polishing rate has been

made possible by mixing in more abrasive. Furthermore, as it is a free

abrasive coating, it will not damage the panels and can remove scratches

upto approx. 5µm deep.

Features

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Use high distributed powder

Mipox dispersion techniques optimizing for increased polishing rate and performance

Specifications

Powder type : Diamond, Silica Dioxide, Cerium Oxide, Silicon

Carbide, Aluminum Oxide

Powder Size : 5um - 0.03um

Solution : Water Base

Capacity : 250g, 500g, 1000g

Application : Zirconia Ferrule, Plastic Ferrule, Metal Ferrule, Glass

Ferrule, MT-RJ/MT Connector, Metal, etc.

Excellent washing performance

The conventional residue problem of liquid abrasives - the amount of

abrasive left after polishing - has been greatly improved. The inclusion of

additives especially effective for glass polishing, now allows washing and

wiping to be carried out in a short time.

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VARIOFILM

Micro Finishing Film

Product Advantages

lLonger product life

lLess scratches and uniform process

lGive higher grain adhesion and hence

longer life

lLess loading and hence uniform finish

Applications

l Crankshafts

l Camshafts

l Rubber Rollers

l Printing Rollers

l Metal Shafts

l Finishing Sheets & Metal Parts

Characteristics

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Smooth and strong polyester films with uniform thickness

Uniform and stable polishing performances by abrasive

particles coated by advanced statically charged coating

technology

Special back coating for anti skidding

Treated abrasive grains

Standard grain size

x2000 x500 x200

Line Up

Mesh

µm

WA

CC

FINAL

FINAL 4000 3000 2000 1500 1000 800 600 400 360 320 Back

coating

Base

thickness3 5 9 12 15 20 30 40 50 60

125µ

125µ

125µ

5mil

5mil

5mil

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VARIOPAPER

Line Up

Product Advantages

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Longer product life

Less scratches and uniform process

Give higher grain adhesion and hence longer life

Less loading and hence uniform finish

Characteristics

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lHigh material removal rate

lTreated abrasive grains

lStandard grain size

lRevolutionized bonding system

lAvailable in both dry & wet types and Velcro &

PSA backings

Load resistant

High precision finish

Mesh

Dry Type

Water Proof Type

60 80 100 120 150 180 220 240 280 320 400 600 800 1000 1200 1500 2000

Applications

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lPaint, Varnish

lPlastics

lWood

lDe-Rusting

lFinishing Sheets & Metal Parts

Steel

2500

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structural steel and cast iron

lDouble reinforced for added safety and

better cutting efficiency

Offers fast cuts and long life on steel,

Cut Off Wheel

Applications

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lSteel manufacturing

lWelding and construction

lFoundry & Metal fabrication

lPipe manufacturing

lCutting masonry, concrete, stone and

nonferrous metals

Investment castings

Slice through metals, refractory bricks, stone,

reinforced concrete and masonry with MIPOX

reinforced Cutoff wheels.

Specifications

Size Max RPM Package Quantity

100 x 1/1.6/2/2.5/3 x 16 15,300 25

115 x 1/1.6/2/2.5/3 x 22.23 13,300 25

125 x 1/1.6/2/2.5/3 x 22.23 12,250 25

150 x 1/1.6/2/2.5/3 x 22.23 10,200 25

180 x 1/1.6/2/2.5/3 x 22.23 8,500 25

230 x 2/2.5/3 x 22.23 6,650 25

300 x 3/3.5/4/6 x 25.4 5,100 10

350 x 3/3.5/4 x 25.4 4,400 10

400 x 4.5 x 25.4 4,400 10

*Customized sizes are available on request

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Specifications

Fiber Disc

MIPOX &MIPOX

GoldWood

Applications

lA/O-For light and medium general purpose grinding, deburring,

surface sanding & polishing of metals and non-metals

lZircon - Excellent for weld grinding and heavy stock removal on

stainless steel and other hard metals

lWood : For finishing of hard wood

Electro Statically Engineered: Gives the sharpest cutting edge of the grain

upward. Allows uniform grain coverage. Delivers maximum aggression.

Constructed with a heavy vulcanized fibre back, coated with abrasive grains and

bonded with a tough, heat resistant resin.

Individually Coated: Consistent grain dispersion to the outermost edge, with

precise deposition to get maximum sharp edges for grinding.

Protectively Packed: Extends the life under extreme changes of atmospheric

conditions.

Pre Shaped: To maintain proper assembly relationship between disc and back-up

pad.

Product Dimension Grit Size Speed Packing Qty

AO / Zircon coated MIPOX Gold 100 x 16 24-120 11000 100

AO / Zircon coated MIPOX Gold 125 x 22.3 24-120 8500 100

AO / Zircon coated MIPOX Gold 178 x 22.3 24-120 5400 100

AO coated MIPOX Wood 125 x 22.3 24-120 8500 100

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FLAP Disc

Specifications

Made on

Automatic

Machine

Suitable for:

lGrinding and finishing of welds Deburring, rust

removal and snagging

lSuitable for most ferrous & non-ferrous

materials

lExcellent for surface finishing

MIPOX Grand

Applications

lA/O-Aluminium oxide coated, for alloy steel and low-

alloy steel

lZ/A-Zirconia Alumina coated, for high-alloy, stainless, and

heat-treated steel; high-tensile, non ferrous metals

102x16 AO Grit 60-120 T27/T29 15,300 10

102x16 ZA Grit 60-120 T27/T29 15,300 10

115x22.23 AO Grit 60-120 T27/T29 13,300 10

115x22.23 ZA Grit 60-120 T27/T29 13,300 10

125x22.23 AO Grit 60-120 T27/T29 12,300 10

125x22.23 ZA Grit 60-120 T27/T29 12,300 10

180x22.23 AO Grit 60-120 T27/T29 8,500 10

180x22.23 ZA Grit 60-120 T27/T29 8,500 10

Size (mm) Spec Type Max R.P.M Package Qty

We can make Combination Flap discs (flaps of two Grits/two Abrasives like Alo and Zircon or abrasive flap and non-

woven flaps, non woven flap discs etc.).

T-27 - Used for grinding flat surfaces. Most efficient when

used at a 0-15 degree angle.

T-29 - Conical shape provides an excellent angle for contour and

edge grinding. Best at a wider angle of 15 to 25 degrees.

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Specifications

Flap Wheel

MIPOX Grand

lDesigned for use on stainless steel and high-temperature alloys.

lProvide high stock removal rates and particularly cool grinding

action (abrasive will not load up)

lConstantly presents a fresh, new face of uniform abrasive grain to

the surface being finished

lAssumes the contour of the part being finished and therefore less

passes are needed to finish the job. Lap marks and ridge marks are

thereby eliminated

Applications

lUsed for cleaning, deburring, finishing and polishing. Grinding of

curved or irregular shaped surfaces of metal & wood

lCan be used on a host of materials including all ferrous and non-

ferrous metals, plastic, wood and rubber

lExcellent for removing machining marks and imperfections on

dies

Grit Size Diameter (mm) Thickness (mm) Bore (mm)

Grit 60-400 150 25 16

Grit 60-400 150 25 31.75

Grit 60-400 150 40 31.75

Grit 60-400 150 50 16

Grit 60-400 150 50 31.75

Grit 60-400 300 25 127

Grit 60-400 300 50 127

Grit 60-400 350 40 181

Grit 60-400 350 50 181

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Specifications

Applications

lInternal and external polishing of flat and

contoured surfaces, corners and slits in metals and

stones

lLight deburring and finishing on pipes and

contoured surfaces

lReplace wire brush operation and

produces finer internal finish

Dimension Grit Size Maximum R.P.M Package Quantity

20x25x6 36-600 17,000 10

25x25x6 36-600 17,000 10

45x25x6 36-600 13,700 10

50x25x6 36-600 13,700 10

60x25x6 36-600 13,700 10

80x25x6 36-600 8,600 10

80x50x6 36-600 8,600 10

Mop Wheel (Mounted Interleaf Flap Wheel)

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Sand Paper

MIPOX Grand

lSuperior Finish, Long Life

lAvailable with Paper & Cloth backing

lAvailable in Aluminum Oxide and Silicon Carbide in a wide variety of

grits, are unique in their ability to offer superior abrasive life while

leaving a consistent scratch pattern

lExtra Flexibility is ideal for contoured as well as flat surfaces.

lCan be used wet or dry

Product Grit Size Size Product Spec Application

Flint / Sand Paper 24 to 220 230 x280 mm Quartz grains and Glue over Glue(G/G) Dry sanding of Wood

Bond with Kraft Paper of and Walls

120/150 GSM backing

Emery Paper 24 to 220 230 x280 mm Emery grains and Glue over Glue(G/G) Dry sanding of steel

Bond with Kraft Paper of products

120/150 GSM backing

Emery Cloth 24 to 220 230 x280 mm Emery grains with close coat Dry sanding of steel

construction and Glue over Glue(G/G) products

Bond with Plain Weave or Drill Weave

flexible backing

Silicon 60 to 1200 230 x280 mm Silicon Carbide grains and Resin Wet & Dry sanding

Carbide Water Proof over Resin(R/R) Bond with of metal, paints

Paper Latex Paper 120/150 GSM backing and plastics

Aloxide Cloth 24 to 1200 Rolls and Belts Silicon Carbide / Aluminium Machine grinding or

Oxide grains and Resin over Steel, Glass, hard Wood

Resin(R/R) Bond with Heavy Trill and other metals

Weave Polycot cloth backing

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Specifications

Available in Sheet, Belt, Roll & Disc forms

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Specifications

Depressed Centre Wheel

MIPOX RAPEED & PREMIUM

Suitable for:

lManufactured from selected Phenolic

resins using superior quality raw materials which

ensures durability, reliability and safety on

application

lFollow 3 or 2.5 Layer fiber-net construction to

enhance safety to operator

lExcellent cut rate and long life

lSmooth grinding action that maximizes

productivity and minimizes operator fatigue

Maximum Operation Speed (RPM) A 24 14500 12700 8500 25

Product Size Spec 4" 6mm 5" 6mm 7" 6mm Carton Box Qty

Applications

lWeld grinding & cutting applications on steel

lConstruction – masonry/concrete fabrication

lMetal fabrication

lFoundry – notching and removing gates and risers

lPipeline – root pass grinding, pipe bevelling and repair

lPetrochemical maintenance

lShip Building

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Diamond Paste

Features

lOil Based & water free preparation

lHigh Diamond concentration

lEnvironmental Friendly, non-hazardous formulation

lSilicone free

lApplicable for mould and plastic parts

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Product Lineup

Applications

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Ceramics

Mechanical Seals

Metallographic Samples

Carbides

Dies

Ferrite

Mould and plastic parts

Product Type Volume Colour Mesh Size Grain Size (Diamond) µm Application

#60,000 0.5

Pink #14,000 1 Mirror Finish Use

Diamond Paste 5g Syringe #11,000 2

(Oil Base) Navy Blue #8,000 3

Orange #3,000 6 Super Fine Finish

Green #1,800 9 Use

Silver

Yellow

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Polishing Compound

Features

lXCut, a auto rubbing compound is used for removing minor

surface paint scratches, swirl marks, oxidation and brightening

colours

lThis auto rubbing compound contains no abrasives which makes

cleaning your paint clear coat safe and easy. Great for cleaning

rough surfaces and removing scratches and stains

lProvides smooth, shiny surface, ready for waxing

lIf paint is discoloured by sunlight, XCut will bring original colour

back to life. Easy to use and results are amazing

Applications

lFast Acting Formula

lProvides smooth shiny surface

lEasy to use by hand or with machine does not contain Waxes &

Silicones

lExtremely mild & gentle

XCUT

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Product Selection

APPLICATION ABRASIVE PRODUCTS

Grinding

Cutoff applications

Cutting sheet metal Cutoff wheels

Cutting, notching pipe

Grinding

All weld grinding Depressed-center grinding wheels

Pipe notching, bevelling (24 or 36 grit)

Heavy stock removal

Blending

Blending welds Coated abrasive flap discs

Medium to light stock removal (36 or 40 to 80 grit)

Dimensioning and shaping Coated abrasive cloth belts

Heavy stock removal (for bench stand grinders)

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Blending the surfaces

Deburring welds Coated abrasive flap discs (60 or 80 grit)

Light deburring and finishing Resin fiber discs (80 to 120 grit)

Blending and leveling Coated abrasive cloth discs

(contours or flat surfaces) (80 to 120 grit)

Surface preparation Coated abrasive cloth belts

Blending welds (120 grit)

Blending welds Coated abrasive flap wheels (80 to 120 grit)

Cleaning Nonwoven discs specifically for surface finishing

Polishing (medium, 120 grit)

Blending scratch patterns

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Creating the final finish

Polishing Non-woven, surface-finishing discs

Finishing (medium, 120 grit; or fine, 320 grit)

Weld polishing

Cleaning Surface-finishing convolute wheels

Finishing (medium, 120 grit)

Blending weld areas on stainless steel

Final blending Depressed center grinding wheels

Touch-up (24 or 36 grit)

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MIPOX ABRASIVES INDIA PVT.LTD.(Subsidiary of Mipox Corporation, JAPAN)

204, Prestige Centre Point,Cunningham Road, Bangalore-560052Telephone : +91-80-22260060Email : [email protected]: www.mipox.co.in

6F, Faret East Building,2-34-7 Akebono-choTachikawa-shi,Tokyo, 190-0012, JAPANTel : +81-42-548-3730,Fax : +81-42-548-3736Website: www.mipox.co.jp

Head Quarter :

Mipox Corporation