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MINIMA TECHNOLOGY INTRODUCTION
WWW.MINIMA-TECH.COM
Speaker: Esmy Huang
&
Dr. Chien-Ming Huang
Taiwan Biodegradable Market Development
InnobioPlast 2016, Bangkok, Thailand
Dr. Chien-Ming Huang Honored Chairman, EBPAProfessor, Hsiuping University of Science and Technology
BIOPLASTICS
Dr. Chien-Ming Huang Personal ProfileEducation:
1988-1994Ph.D.Graduate school of Chemical EngineeringNational Cheng Kung University, Tainan,Taiwan
Major Subject Reserch: Synthesis, Characterization and studies onmesomorphic behaviors of Segmented Liquid Crystalline polymer.
1985-1988M.A. Graduate school of Chemical Engineering
National Cheng Kung University, Tainan,TaiwanMajorSubject Reserch:Biodegradationof plastics by microorganisms.
1981-1985B.A. Department of Chemical EngineeringNational Cheng Kung University, Tainan,Taiwan
Current Title:Honored Chairman of board, Environmentally Biodegradable Polymer Association, TaiwanAdvisor, Thai Bioplastics Industry AssociationProfessor, Department of Chemical Engineering, Hsiuping UniversityCommittee member of sustainable development council, Taichung county, Taiwan
SBIR project inspector, Department of Industrial Technology, Ministry of Economic Affairs, TaiwanTechnical and National Standard Inspector, Bureau of Standards, Metrology and InspectionM.O.E.A.,TaiwanSenior Consultant, Mitsubishi Chemical, Hong KongSenior Consultant, Shakespeare , Jarden USAFounder , Minima Technology Board Director ; BPI
Subjects
About EBPA
Plastic Products Restriction Policy
Marketing-MINIMA
Application and Innovation
Conclusion
Environmentally Biodegradable Polymer Association
E.B.P.A.
Established in Taipei , Dec. 2000.250 members + 35 company members
E.B.P.A. is a non-profit association that issues biodegradable certification and assists manufacturers/business to apply international biodegradable certification. We are committed to promoting biobase /biodegradable products and offering knowledge to consumers and manufacturers. We seek to accelerate the development of biobase/biodegradable industry in Taiwan.
Practice of E.B.P.A.
• Lately, E.B.P.A. have signed up cooperation agreement with two independent certification bodies( AIB Vincott and Din Certco) for assisting local business to apply biodegradable certification.
• To follow the EPA (The Environmental Protection Administration, Taiwan) environmental protection policies and regulations.
• On January 29th 2016 , E.B.P.A. successfully established the Pan Pacific Bioplastics Alliance(PPBA) which is currently consisting of EBPA, KBPA, TBIA, JBPA, BPI and ABA.
Environmental Impact of Abusing Plastic Products
8
Statistics and Facts (2006~2013) In Taiwan :x Plastic bags usage: 18billions/yr.x Plastic bags usage /capita : 782pcs/yr, but less than 10% recycle amount.x Total waste contains 16% plastic products.x Ave. 51Kg plastic waste per capita every year.
Resource:Environmental Protection Administration (Taiwan)
Plastic Products Restriction Policy in TaiwanPart 1 -Waste Management Act
In July 1st 2002, government announced “plastic bag” and “disposal cutlery” restriction policy
Policy content:1. Store owners are banned
to offer free plastic bags(PE、PP、PS、PVC ) for consumers . Each plastic bag should be charged at least NTD$1 .
2.Plastic bags thickness ≧0.06mm
Penalty : NTD 1,200~ NTD 6,000
Resource:Environmental Protection Administration (Taiwan)
Restriction apply to 8 main categories:•Public Institution•Private School•Shopping Mall• Wholesale Market•Super marker(Retailers)•Convenient Store•Fast food Restaurant •General Restaurant
Decreased 58% shopping plastic bag usage from 7 main restricted categories (34.35billions to 14.3billions)
Awake Taiwanese environmental consciousness
•77.1% Taiwanese- Reduce plastic bag usage. •19.9% Taiwanese - Self-prepared cutlery • above 50% Taiwanese support the plastic bag restriction policy
Resource:Environmental Protection Administration (Taiwan)
Plastic Products Restriction Policy in Taiwan- Part 2
Benefits from Waste Management Act
Plastic Products Restriction Policy in Taiwan-Part 3
In 2016, Government tends to make more regulations which include:
1. Add 6 more restricted categories:
Teahouse 、 Laundry 、Pharmacy 、Medical equipment store、Electronic product store 、Office supplies store
2. Cancel plastic bag thickness restriction
3. NTD $5 charge per plastic bag
Government Strategies Union Nations held Rio conference( Rio + 20 ) to promote green economy by reducing the impact of abusing plastic products. To follow the global trend, Taiwanese government established three main strategies to build up a sustainable society.
Sustainable Development
To motivate Green Product Development
Businessenterprise
Government Consumers
To promote practices and innovation of green supply chain
To evoke Taiwanese environmental consciousness and encourage using eco-friendly products
Resource:Environmental Protection Administration (Taiwan)
Development of Biodegradable Plastics
Evolution:Growth Rate:
2006-2011, 20 percent annual growth rate since 2006 .
Main material used: PLA, PBS, PBSA, PBATFrom 2012 till now, the annual growth rate with 20%
Yearly consumption(2015): (1) PLA:14000mt; PBS/PBSA:800MT; PBAT:1000MT(2) domestic30%; export70%(3) Final products: Domestic sales: US$50M
Overseas sales: US$100M
Asia’s #1 Brand of Compostable Products & Resins
Introducing Minima
• Vertically integrated compounder and converter of certified compostable products. (We supply the compound resins to the selected customers.)
• Highly skilled in polymer chemistry, mold design, extrusion coating and foam sheet.
• Extensive private label experience with US- and European brands.
• Global manufacturing and distribution capabilities.
Company Principles
• Minimal environmental impact– 100% biodegradable– Free from plasticizers, heavy metals and BPA– Strong support for zero-waste business practices
• Unique competitive advantages – 20+ years of polymer compounding expertise– World-class engineering: mold design and manufacturing
processes– BPI and OK Compost Certification through sublicensing
• Best value– Vertically integrated manufacturing– Direct-to-customer distribution
Dr. Chien-Ming HuangFounder & CEO
工作職掌:品質管制制度規劃文件管理
股東會
董事會
總經理
總經理室
國外子公司副總經理
品保部 行銷部
產品經理 客戶經理
產品副理(比照高專) 客戶副理(比照高專)
客戶專員
管理部開發部
研發處 生技處
原料廠 射出廠
生產部
生產部長
膜袋廠 紙製品廠
原料廠長
膜袋廠長
生管處
射出廠長
紙製品廠長
排程經理 專業採購經理
人資處 會計處
資訊處 總務處
人資經理
資訊經理
會計經理
總務經理
管理部長
工作職掌:功能別設計客戶經理:1.陌生客戶開發
2.客戶服務管理3.既有客戶維繫
產品經理:功能化區分1.依照原料、膜袋、射出、押出、紙製品、發泡等分功能別
2.培養多能工(精通各產線職能)3.產品企劃設計
總經理室職掌:總體策略規劃包含開發生產、行銷、公關、稽核等,職稱設計考慮學歷與專業職能,由專員開始。
特助
研發處:產品開發生技處:生產技術
課長 組長
工程師
高專 助理
專員
高專 助理
專員
高專 助理
專員
高專 助理
專員
行銷部長
品保經理
品保部長
高專 助理
專員
助理
產品專員 助理 押出廠
押出廠長
發泡廠
發泡廠長
組員
助工師
課長 組長
工程師
組員
助工師
課長 組長
工程師
組員
助工師
課長 組長
工程師
組員
助工師
課長 組長
工程師
組員
助工師
課長 組長
工程師
組員
助工師
高專 助理
專員
高專 助理
專員
財務處
財務經理
高專 助理
專員
經理 專員
高專
組織結構圖
Organizational Structure
CEODr. Chien-Ming Huang
Thailand
Mr. Kuan Somsak
Hong KongMs. Sana Yip
Australia
Mr. MarK Charman
JapanMr. Koichi Sonoda
Americas
T.B.D
COOMr. Esmy Huang
Full Manufacturing Capability
Biodegradable Resins & Compounds
Paper Coating & Converting
Hot cups
Soup cups
Injection Molding
Cutlery
Precision-fit cup lids
Consumer products
Blown Film
Bags
Mulch Film
Sheet Extrusion
Cold Cups
Deli containers
Foam Sheet Extrusion
Trays
Profile Extrusion
Drinking Straws
Molded Foam
Packaging/ Cushioning
Minima Test Lab Equipment
MoistureMicro
Organism
Nutriment
Heat
Air
(Oxygen)
Composting—
Biodegradable Plastics(N、P、K)
CO2、Water
Biomass
Biodegradation in 7 Week
Minima Technology http://www.minima.com
Drop-In Replacement for PS Foam Sheet
100% Compostable Thermoform Sheet
• Minima Patented Process• Ideal for foodservice trays,
meat/deli trays• Compatible with conventional
thermoforming machinery• Temperature range: -20℃~ 90 ℃
Thermoformed CPLA Lids New Injection Molded Lids
Heat Resistant 95℃ Unstable Constant
Certifications
EN13432, ASTM D6400
(Ok Compost; BPI Certified )
EN13432, ASTM D6400
(Ok Compost; Din Certco; BPI)
Shelf Life 8 Months 12 Months
Alignment With Cups Varies Precise
Features Brittle High Toughness
Price 2X PS 2X PS
Better Snap-Fit & Stability with New Injection-Molded Lids
Hot Cup LidsNEW! Molded lids have better snap fit and longer shelf life!
• Minima Resin Grade GP300
• Thickness
• Heat-sealable
• Shelf life
Cosmetics/Consumer Products
Injection Blow Molding
• Minima Resin Grade GP1003
• Thickness
• Heat-sealable
• Shelf life
Protective Packaging from Biodegradable Materials
Compostable Air Cushion Bags
Compostable vs. Biodegradable vs. Sustainable
Copyright © 2016 Minima Technologies Co., Ltd.
Minima Makes ALL Claims Possible
Biodegradable
•Generally unmanaged/natural process: soils, water.•NOT for landfills: can lead to ground water and air pollution•Slower than composting•Emerging scientific standards•Emerging 3rd party certifications•Marketing claims strongly not preferred (illegal) due to prior abuse / exaggeration
Compostable
•Actively managed process (controls for heat, moisture, temperature)•Helps make composting more efficient by preventing plastic contamination•Best for foodservice, agricultural or organic waste collection•Well-defined scientific standards•Certifications by 3rd parties: BPI, DIN Certco, JBPA, OK Compost or Cedar Grove•Preferred consumer claim, with proper qualifications.
Sustainable
•Lifecycle, not just disposal•Strong consumer preference •Philosophical preference and environmental safety
BPA freeHeavy-metal freePhthalate freePlant-basedNon-GMO
•Not regulated•Some 3rd party certifications
http://www.minima.com
Precision Injection Molding + Final Assembly
Multi-Component/Assembled Products
Minima Value Added• Mold design and flow analysis for high-thickness injection
molded part• In-house injection molding for superior quality control• Custom biodegradable polymer blend to withstand dishwasher
cycles• Manufactured without plasticizers, phthalates, heavy metals or
BPA.
BPA- and Heavy-Metal Free
Children’s Plates, Cups, Utensils
Frame is made by compostable material GP300
+Bio PC Lens + iPhone Case
100% Biodegradable Sunglasses (Frames)
Compostable Bending Straws _ PLA
Figure 3.Visual comparison between test item BPC-100 Cup at start and after 4 weeks of composting.
Features GP309 FT20
Heat Resistant 90 degree c 58 degree c
Shelf Life Time 8 month 12 month
Price 10%~15% higher -
Isolation Carpet Nil Required
Color Milky Translucent
The Minima Advantage• Asia’s #1 brand of resins and products• Exclusive product performance benefits• Patented technologies • Vertical integration (compounding + manufacturing)• Certified compostable products: custom printed private
label or branded