MineralScan Lite Installation Guidelines

Digital Control Lab, LLC.4647 NW 6th Street, Suite FGainesville, FL 32609

MainUnit

power 90 – 240 VAC 50/60 Hz(3) 4-20 mA cables (1000m/3000ft max)

BallMill

RF link(10 m)

(2) sensors to main unit cable (10 m and 30m)

transmitter, sensor,and battery

inlet sensoroutlet sensor

Phone: +1 (352) 692-0800Fax:  +1 (813) 649-8390

MineralScan Lite– System Components

The Main Unit should be installed near the mill, so the supplied 10 and 30 meter (30 and 90 ft.) cables coils will reach both the Inlet/Outlet bearing sensors from the Main Base Unit.

Fixed Inlet/Outlet Bearings VibrationSensors

Mill Shell Wireless Sensor

Main Unit

Fixed sensors are shipped with a short30 cm (~1 ft.) cable and a IP67 waterproof connector at the end.

DCL supplies 10 meter and 30 meter (30 ft. and 90 ft.) shielded cable coils that each have a connector at one end of the cable and are open in the other end.

These cables are passed (run) through conduit pipes from the sensors to the Main Unit.

MineralScan Lite– Fixed Sensors Connection

MineralScan Lite– Typical Fixed Sensors Installation

Fixed Sensors are magnetically attached to both the inlet and outlet bearings covers.

Run the supplied cables in conduits to the Main Unit, pull the cables inside of the Main Unit, leave the terminals open, DCL will make the connections during commissioning time.

MineralScan LiteMain Unit

MineralScan Lite– Main Unit Cables

120-220 VAC 50/60 Hz

powerconnection

3 x 4-20 mAConnections

to PLC or DCS

3x14 AWGpower cablesupplied &installed by

the customer

3 cables 2x18 AWG

shielded cablesupplied &installed by

the customer

Inlet bearingfixed sensor

cable, supplied by DCL, installed by the customer Inlet

Sensor

OutletSensorOutlet bearing

fixed sensor cable, supplied

by DCL, installed by the customer

Receiver Board

Main Power Circuit Breaker

4-20mA Interfaces(pre-wired by DCL)

MineralScan Lite – Main Unit ComponentsMine Installed Connections Shown in Red

AC PowerConnection

4-20 mAConnections

DCL installed at commission time:

2: Sensor 1 Earth Ground3: Sensor 1 Vibration signal4: Sensor 1 DC+5: Sensor 1 DC-6: Sensor 2 Earth Ground7: Sensor 2 Vibration signal8: Sensor 2 DC+9: Sensor 2 DC-

Mine installed before commissioning time:

10: 4-20mA+ (Sensor 1 Level)11: 4-20mA - (Sensor 1 Level)12: 4-20mA+ (Sensor 2 Level)13: 4-20mA - (Sensor 2 Level)14: 4-20mA+ (Wireless Sensor Level)15: 4-20mA - (Wireless Sensor Level)

1. Terminals 2-9 (blue) are the vibration sensor connections and are installed at commission time by Digital Control Lab personnel.

2. AC Power & 4-20mA Outputs (terminals 10-15 in red) should be run and installed ahead of the commissioning date by mine personnel.

Note: All 4-20mA signals requires +24VDC external loop power at PLC.

MineralScan Lite– Main Unit Wiring Definitions Mine Installed Connections in Red

AC Power Circuit Breaker

4-20mA ConnectionsSensor Connections