MILLING - Electrocomponentsdocs-asia.electrocomponents.com/webdocs/0027/0900766b800274ec.… · and Technical Guide MILLING ... for high-speed machining. Minimaster ... and other

Catalogueand Technical Guide

MILLINGMinimaster

Minimaster tool system

Minimaster is a modern tool system with exchangeable car-bide inserts for slotting, square shoulder milling, drilling,centring, chamfering and copying. The inserts are clampedfirmly and reliably by means of a patented clamping mecha-nism that has been in use for many years. Today’s modernmachines demand modern tools. Seco has developed theMinimaster system to put to full use the potential of today’shigh-speed machining centres. Minimaster is very well sui-ted for operations such as circular and helical interpolation,ramping, plunge milling, centre drilling and chamfering.

Minimaster inserts perform at their very best at high cuttingspeeds, which offer shorter machining times and higherproductivity.

New features

• Minimaster has come further down in size to 6 mm dia.,offering the choice of 12 insert types and 10 shanks.

• New shanks, made of vibration-damping metal, in diame-ters between 6 mm and 16 mm.

• Inserts with brazed CBN tips, ranging between 8 mm and16 mm diameter for machining hardened steels and castiron.

• Inserts with brazed PCD tips, in diameters between 8 mmand 16 mm for machining materials that are easy tomachine, such as aluminium.

• New 90° shanks ranging from 8 mm to 16 mm diameterfor high-speed machining.

Minimaster

Minimaster – the complete milling cutter range in diameters 6 mm to 20 mm.

1

Contents

Page

Minimaster applications ............................................................................................................................. 2 – 6

Overview of the product range .................................................................................................................. 8 – 9

Shanks and inserts MM06 ............................................................................................... 10 – 11MM08 ............................................................................................... 12 – 13MM10 ............................................................................................... 14 – 15MM12 ............................................................................................... 16 – 17MM16 ............................................................................................... 18 – 19

Insert selection and cutting data Slotting, square shoulder milling and keyway milling ...................... 20 – 21Centre drilling and chamfering ........................................................ 22 – 23B90 (S/P) .......................................................................................... 24B120P (PF) ....................................................................................... 25

Special versions of Minimaster inserts ...................................................................................................... 26

Seco material groups ............................................................................................................................. 27

Sturdy and durable shank.

The safety sleeve to be used only if theinsert has failed.

Cemented carbide insert clamped firmly,reliably and accurately by means of thetension screw.

The insert can be fitted quickly and simplyby means of the special Minimasterwrench.

2

Minimaster applications

Centre drilling, 45° and 60° - chamfering, radii Slotting and square shoulder milling

Centre drilling and chamfering in the sameoperation Use the strongest possible shank

Many versions of the Minimaster insert are available. The aboveillustration shows how 45° and 60° chamfers and radii are produ-ced in a workpiece. The 120° centre hole drill should be used fordrills with 118° tip angle.

Minimaster inserts are excellent for slotting and square shouldermilling. Choose the appropriate size and radius to produce a slotof the required width and shape.

The Minimaster centre cutter is available in three versions - 120°,90° and a combination of the two angles. Use the 120° for ordin-ary centre drilling. Use the 90° insert for chamfering a hole. Usethe combination insert for centre drilling and chamfering (beforedrilling) in the same operation.

There are several different types of Minimaster shank. Alwayschoose the shortest possible and sturdiest shank to allow for thehighest possible feed rate and optimum productivity. Shanks ofvibration-damping metal are available for operations involving mil-ling with long overhangs.

60° 45°

3


Producing slots and pockets by drilling and milling in stages

Slots and pockets produced by ramping

1. Start with a drilling operation.The maximum drilling depth is half theinsert diameter. Choose an insert with asuitable radius.

2. Cut a normal slot.Then drill again. The maximum drillingdepth is half the insert diameter.

3. Cut the last slot.This method can be used for producingshallow slots and pockets.

1. Cutting of a rectangular pocket isshown in this example. The insert dia-meter should be bigger than half thepocket depth.

2. Feed the insert anti-clockwise (climbmilling) along a rectangular slopingpath. The maximum depth of the pock-et is dependent on the type of shankused.

3. This method provides good chipmachining conditions. It can be usedfor slots or pockets of moderate depth.

4


Slots and pockets produced by drilling, plunge milling and milling

1. Start with the drilling operation.The maximum drilling depth is half theinsert diameter. Select an insert of suit-able radius for the machining opera-tion.

2. Drill a new hole.The radial displacement in relation tothe first hole should be roughly half theinsert diameter. The maximum (axial)depth of cut should be half the diam-eter deeper than the preceding hole.

3. Repeat stage 2 until the required slotdepth has been achieved. Finish thehole (flat bottom).

4. Then carry out repeated plunge millingto produce a slot. The radial displace-ment from one stage to the next shouldbe roughly half the insert diameter.

5. Finish off by milling the sides of thepocket (climb milling) to produce asmooth surface. High feed rates can beused due to the limited (radial) depth ofcut.

6. This is the fastest method for produc-ing deep slots and pockets.Reduces the problem of chip flow. Thehigh material removal rate ensures highproductivity.

5

Minimaster application

Drilling and circular interpolation

Helical interpolation

1. Start by drilling a hole in the centre ofthe hole which is to be milled.The maximum drilling depth is half theinsert diameter. Feed the cutter in anarc along the side of the hole which isto be milled.

2. Machine the entire hole diameter bycircular interpolation (climb milling).Then return to the centre and repeatthe operation until the entire hole hasbeen produced.

3. This method is best suited for materialswhich are easy to machine.

1. Helical interpolation ensures good chipflow, which is particularly importantwhen milling difficult materials.The maximum hole diameter is almosttwice the insert diameter.

2. By combining helical interpolation anddrilling/circular interpolation, many dif-ferent spot facing operations can becarried out.

6


Milling of precision keyways

Copy milling

1. Use keyway cutters for producing pre-cision keyways. The inserts are smallerthan the nominal size and have a pro-tective chamfer to ensure high strengthof the cutting edges. A slot of suitablewidth is produced in the first pass forfinish machining to very close toleran-ces.

2. Cut an extra pass (climb milling) aroundthe keyway to ensure accurate size andclose tolerance of the keyway.

1. A complete range of Minimaster insertsand shanks is available for copy milling.The range is included in this catalogue.For more detailed recommendations,please refer to our special form toolcatalogue. The illustration above indi-cates the way the Minimaster B120Pcopying insert should be used.

7

■ ■ ■ ■ ■ ■

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

■ ■ ■ ■ ■ ■

■ ■ ■ ■ ■ ■ ■

■ ■ ■ ■

■

■ ■ ■ ■ ■ ■ ■ ■ ■ ■

8

Setting angle = κCutting rake angle = γ

CentringMM06, MM08, MM10, MM12, MM16

Centring/chamfering• Insert sizes: 6–16 mm

• Inserts with 90° or 120° angle for centre drilling.• Inserts with 120°/45° angles for centre (120°) and

chamfer (45°) drilling in the same operation.

ChamferingMM06, MM08, MM10, MM16κ = 45 ° or 60°γ = +15°

• Insert sizes: 6–16 mm

• Inserts for chamfering, deburring and spot facing.• Centre cutting with 45° or 60° angle.

SlotsMM06, MM08, MM10, MM12, MM16κ = 90°γ = 0°


• Inserts with strong edges for slotting and other diffi-cult milling operations or in hard workpiece materialswith a hardness of more than 300 HB.

• Centre cutting with corner radius of 0,4–6,0 mm.

Slots MM08, MM10, MM12, MM16κ = 90°γ = 0°


• CBN brazed inserts for machining steels hardened to more than 400 HB.


SlotsMM08, MM10, MM12, MM16κ = 90°γ = 0°


• PCD brazed inserts for machining aluminium,graphite, etc.


KeywaysMM06, MM08, MM10, MM12, MM16κ = 90°γ = 0°

• Insert sizes: 5,8–15,7 mm

• Inserts with strong edges for keyways (roughing andfinishing) and other difficult operations in very hard workpiece materials.


Radii – ConcaveMM12γ = 0°

• Insert sizes: 12 mm

• Insert for concave radius and chamfer millingoperations.

• Radii: 1,0, 2,0 3,0 mm.

Steels Stainlesssteels

Castiron

Fine

Med

ium

-rou

gh

Ro

ugh

Fine

Med

ium

-rou

gh

Ro

ugh

Fine

Med

ium

-rou

gh

Ro

ugh

Alu

min

ium

Tit

aniu

m a

lloys

Sup

eral

loys

Overview of the product range

Minimaster

■ ■ ■ ■ ■

■ ■ ■ ■ ■ ■ ■ ■ ■ ■

■ ■ ■ ■ ■ ■

■ ■ ■ ■ ■ ■ ■ ■ ■

■ ■ ■ ■ ■ ■

■ ■ ■ ■ ■

■ ■ ■ ■

■

■ ■

9

Steel Stainlesssteels

Castiron

Fine

Med

ium

-rou

gh

Ro

ugh

Fine

Med

ium

-rou

gh

Ro

ugh

Fine

Med

ium

-rou

gh

Ro

ugh

Alu

min

ium

Tit

anliu

m a

lloys

Sup

eral

loys

Setting angle = κCutting rake angle = γ

Square shoulder –General machiningMM06, MM08, MM10, MM12, MM16κ = 90°γ = 0°

Square shoulders – Easy machiningMM08, MM10, MM12, MM16κ = 90°γ = +15°

Copying – General machining (B90) (B90S)and fine machining (B90P) (B90PF)MM06, MM08, MM10, MM12, MM16γ = 0°

Copying – General machining (B120P) and finishing (B120PF)MM06, MM08, MM10, MM12, MM16γ = 0°


• Inserts for moderately difficult operations (side and slot milling with good chip flow) and soft to modera-tely hard workpiece materials up to 200 HB.

• Centre cutting with sharp corners.


• Easy-cutting inserts for easy to moderately difficult operations and soft to moderately hard workpiece materials.


Copying – Finish machining(B90P)MM08, MM10, MM12, MM16γ = 0°


• CBN brazed inserts for machining steels hardened to more than 400 HB and cast iron.

• Precision inserts for medium-rough to finishmachining (type B90P).

• Centre cutting.

Copying – Finish machining(B90PF)MM08, MM10, MM12, MM16γ = 0°


• PCD brazed inserts for machining aluminium,graphite, etc.

• Precision inserts purely for finishing (B90PF).• Centre cutting.


• Precision inserts for finishing operations(type B120PF).

• Centre cutting.


• Inserts for rough machining operations (type B90).

• Precision inserts for medium rough and finemachining operations (type B90).

• Precision inserts for pure finishing operations(type B90PF).

• Easy cutting inserts for easy to moderately difficult operations and soft to medium-hard workpiece materials (type B90S).

• Centre cutting.

Overview of the product range

Minimaster

10

D d d1 LH1 LH2 L3 L4 K*

6

6

6

6

6

66666

12

12

16

16

32

1616161616

12

5,7

5,7

5,7

5,7

5,75,75,75,75,7

5

25

27

62

190

8080808080

0

5

2,86

1,7

0,85

8,598,598,598,598,59

65

70

75

110

250

140140140140140

65

61

61

51

176

1151001008585

2

2

2

2

2

22222

0,05

0,05

0,09

0,12

1,19

0,180,160,350,140,31

MM06-

MM06-

MM06-

MM06-

MM06-

MM06-MM06-MM06-MM06-MM06-

MM06-03518

MM06-03518

MM06-03518

MM06-03518

MM06-03518

MM06-03544MM06-03544MM06-03544MM06-03544MM06-03544

MM-035046

MM-035046

MM-035046

MM-035091

MM-035091

MM-035091MM-035091MM-035091MM-035091MM-035091

H05-4

H05-4

H05-4

H05-4

H05-4

H05-4H05-4H05-4H05-4H05-4

MM0612

MM0612

MM0612

MM0612

MM0612

MM0612MM0612MM0612MM0612MM0612

Minimaster – Shank

Part No.Weight

kgFor

insert

Tensionscrew

Sleeve Allen key*** Insertwrench ***

Dimensions in mm

KeywayMM06 -12065.0

90°-shankMM06 -12070.3

87°-shankMM06 -16075.3

85°-shankMM06 -16110.3

80°-shankMM06 -32250.0

89°-shanks, longMM06 -16140.0-1020

-16140.0-1035-16140.0-1035D**-16140.0-1050-16140.0-1050D**

* Effective number of teeth. ** Shank in vibration-damping metal. ***Must be ordered separately.

D = 6 mm dia.

L= L3+l3 L1 = LH1+l3 L2 = LH2+l3 *Dimension l3 is shown on the insert side

Keyways 90°-shank 87°-shank 85°-shank 80°-shank 89°-shank

Make sure that the wrenchis used correctly…

…if used on the wrong side,it will cause edge damage. Sleeve Shank Tension screw Insert

Do not use excessive force…During normal operation insertsare exchanged using the Minimaster wrench.

…normal hand-power isquite sufficient.

• The sleeve must be securely tightened in the shank before the tension screw and insert are fitted.

• If the wrench cannot be used for changing the insert (if the insert has broken off or jammed in the shank), the sleeve can be released, which will also release the insert.

• Use an allen key (turn it anti-clockwise) to back off the sleeve until the insert is free.

• Retighten the sleeve in the shank before fitting the tension screw and the new insert.

5-8 Kp.50-80 N.

D

D

d

LH1

L3

L4

L2

L1

L

LH2

l3d1

D

l3

r«

l

l3

D1

r«

l

D

l3

r«

l

D

l3

l

11

l3lr«D

MM06-05804T-R02-D02 5,14,10,25,8

l3lr«D

MM06 -06004-M02-06004-R04-MD02

5,15,1

4,14,1

00,4

66

l3lr«D

MM06 -06006-B90P-M02-08008-B120P-M03-08008-B120PF-M01

7,09,29,2

6,148,18,1

344

688

D1

–66

MM06 -05804T-R02-D02

MM06-06004-M02-06004-R04-MD02

MM06 -06004-4515-E02-06004-6015-E02

MM06 -06003-C90-M02-06003-C120-M02

MM06 -06006-B90-MD02-06006-B90P-M02-06006-B90S-E02-08008-B120P-M03-08008-B120PF-M01

l3l1 l2D

5,1

5,8

2,1

2,4

2,1

2,4

6

6

l3l1 l2D

7,1

7,2

3

1,6

3,3

4,6

6

6

l3r« lD

MM06 -06006-B90-MD02-06006-B90S-E02

7,07,0

6,146,14

33

66

Tolerances (+/- mm)D h7

Dimensions in mm

Copying

B90P

B120P/B120PF

Slot/squareshoulder

Square shoulder

Radii

Minimaster – Inserts

Part No.

Keyway Tolerances (+/- mm)D h9

Dimensions in mm

Part No.


Dimensions in mm

Part No.

Part No.

Grades

Part No.

Chamfering Tolerances (+/- mm)D h10

Dimensions in mm

45° angleMM06-06004-4515-E02

60° angleMM06-06004-6015-E02

Part No.

Centring Tolerances (+/- mm)D h10

Dimensions in mm

90° angleMM06-06003-C90-M02

120° angleMM06-06003-C120-M02

Part No.

Copying

B90/B90S


Dimensions in mm

D = 6-8 mm dia.

T60

M

F15M

F30M

PC

D

CB

N20

■

■

■

■

■

■

■

■ ■

■ ■

■

■

■

D

l3

r«

l

D

l3

r«

l

l3

l1

l1

l2

D

45°

l3

l2

D

60°

l3

l1l2

D90°

l3

D120°

l2l1

D



d

LH1

L3

L4

L2

L1

L

LH2

l3

12


8

8

888

8

8

8

8888888

12

10

161616

16

16

32

16121616201616

12

10

7,67,67,6

7,6

7,6

7,6

7,67,67,67,67,67,67,6

17

–

223752

27

72

190

10272

102102202102102

0

7

51632

3,8

2,3

1,1

11,411,411,411,411,411,411,4

65

40

7085

100

75

120

250

150120150150250150150

65

33

656463

63

72

181

12065

1001001398080

2

2

222

2

2

2

2222222

0,05

0,02

0,080,340,32

0,08

0,14

1,30

0,250,110,200,200,780,150,30

MM08-

MM08-

MM08-MM08-MM08-

MM08-

MM08-

MM08-

MM08-MM08-MM08-MM08-MM08-MM08-MM08-

MM08-0524

MM08-0524

MM08-0524MM08-0543MM08-0543

MM08-0524

MM08-0524

MM08-0524

MM08-0524MM08-0543MM08-0524MM08-0524MM08-0543MM08-0524MM08-0524

MM-05044

MM-05019

MM-05044MM-05044MM-05044

MM-05044

MM-05090

MM-05090

MM-05090MM-05044MM-05090MM-05090MM-05090MM-05090MM-05090

5SMS795

5SMS795

5SMS795H05-4

5SMS795

5SMS795

5SMS795

H05-7L

H05-45SMS795

H05-4H05-4

H05-7LH05-4H05-4

MM0812

MM0812

MM0812MM0812MM0812

MM0812

MM0812

MM0812

MM0812MM0812MM0812MM0812MM0812MM0812MM0812

KeywaysMM08 -12065.0

90°-shank, high-speedMM08 -10040.0

90°-shankMM08 -16070.3

-16085.0-16D**-16100.0-32D**

87°-shankMM08 -16075.3

85°-shankMM08 -16120.3

80°-shankMM08 -32250.0

89°-shank longMM08 -16150.0-1030

-12120.0-1050D**-16150.0-1050-16150.0-1050D**-20250.0-1050D**-16150.0-1070-16150.0-1070D**

D = 8 mm dia.

Keyways 90°-shank,high-speed

87°-shank 85°-shank 80°-shank 89°-shank90°-shank 90°-shank16D/32D


Part No.Weight

kgFor

insert

Tensionscrew


Dimensions in mm








5-8 Kp.50-80 N.


D

Dd1

D

l3

r«

l

l3

D1

r«

l

D

l3

l

D

l3

r«

l

D

l3

r«

le

D

l3

r«

l

l3

l1l2

D

45°

l3

l1l2

D90°

l3

D120°

l2l1

D

l3l1 l2D

9,5

9,5

4

2,15

4,45

6,2

8

8

13

l3lr«D

MM08 -07805T-R02-D03 6,85,40,27,8

l3lr«D

MM08 -08005-M03-08005-R04A8-E03-08005-R30A8-E03-08005-R04P-M02-08005-R16-M02*-08005-P30008-M02*-08005T-R04-MD02*-08005T-R16-MD02*-08005-R04-MD03-08005-R10-MD03

6,86,96,86,86,86,86,86,86,86,8

e

–––––

0,08––––

5,55,65,55,55,465,55,55,465,55,5

00,43,00,41,63,00,41,60,41,0

8888888888

l3lr«D

MM08 -08008-B90P-M03-08008T-B90P-MD02*-08008-B90PF-M02**-10010-B120P-M04-10010-B120PF-M02

9,49,49,4

11,611,6

8,18,28,2

10,210,2

44455

888

1010

D1

–––88

MM08 -07805T-R02-D03

MM08 -08005-M03-08005-R04A8-E03-08005-R30A8-E03-08005-R04P-M02-08005-R16-M02-08005-P30008-M02-08005T-R04-MD02-08005T-R16-MD02-08005-R04-MD03-08005-R10-MD03

MM08 -08005-4520-E03-08006-6030-E03

MM08 -08004-C90-M03-08006-C120-M03

MM08 -08008-B90-MD03-08008-B90P-M03-08008T-B90P-MD02-08008-B90S-E03-08008-B90PF-M02-10010-B120P-M04-10010-B120PF-M02

l3l1 l2D

6,8

7,6

2,0

3,3

3,5

2,9

8

8

l3r« lD

MM08 -08008-B90-MD03-08008-B90S-E03

9,49,4

8,18,1

44

88

Slot/squareshoulder

Square shoulder

Radii

Easy-cutting(Type A8)

Copying

B90/B90S

Copying

B90P/B90PF

B120P/B120PF

Centring

Keyways

Chamfering

D = 8-10 mm dia.

T60

M

F15M

F30M

PC

D

CB

N20

■

■

■ ■

■

■

■

■

■

■

■ ■

■

■

■

■

■

■ ■

■ ■

■

■

■

■

■

90° angleMM08-08004-C90-M03

120° angleMM08-08006-C120-M03

45° angleMM08 -08005-4520-E03

60° angleMM08 -08006-6030-E03

* Effective number of teeth: 1 on drilling.** Effective number of teeth: 1 on milling and drilling.

l3

l2

D

60°

l1


Dimensions in mm


Part No.


Dimensions in mm

Part No.


Dimensions in mm

Part No.

Part No.

Grades

Part No.


Dimensions in mm

Part No.


Dimensions in mm

Part No.


Dimensions in mm



d

LH1

L3

L4

L2

L1

L

LH2

l3

14


10

10

101010

10

10

10

10101010101010

16

10

202020

20

20

32

16141616201616

16

9,6

9,59,59,5

9,5

9,5

9,5

9,59,59,59,59,59,59,5

17

–

753555

35

90

190

11272

112112202112112

0

7

102040

4,8

2,8

1,4

14,314,314,314,314,314,314,3

65

45

7585

105

85

140

250

160120160160250160160

65

38

656060

62

80

186

12565

105105137,58585

2

2

222

2

2

2

2222222

0,08

0,02

0,140,300,30

0,13

0,25

1,30

0,350,160,300,300,810,250,30

MM10-

MM10-

MM10-MM10-MM10-

MM10-

MM10-

MM10-

MM10-MM10-MM10-MM10-MM10-MM10-MM10-

MM10-0627

MM10-0627

MM10-0627MM10-0651MM10-0651

MM10-0627

MM10-0627

MM10-0627

MM10-0627MM10-0651MM10-0627MM10-0627MM10-0651MM10-0627MM10-0651

MM-06032

MM-06020

MM-06048MM-06032MM-06048

MM-06048

MM-06116

MM-06116

MM-06116MM-06048MM-06116MM-06116MM-06116MM-06116MM-06116

6SMS795

6SMS795

6SMS7956SMS7956SMS795

6SMS795

6SMS795

H06-7L

6SMS7956SMS7956SMS7956SMS795H06-7L

6SMS7956SMS795

MM0812

MM0812

MM0812MM0812MM0812

MM0812

MM0812

MM0812

MM0812MM0812MM0812MM0812MM0812MM0812MM0812

5-8 Kp.50-80 N.

KeywaysMM10 -16065.0


90°-shankMM10 -20075.3

-20085.0-20D**-20105.0-40D**

87°-shankMM10 -20085.3

85°-shankMM10 -20140.3

80°-shankMM10 -32250.0

89°-shank longMM10 -16160.0-1035

-14120.0-1050D**-16160.0-1055-16160.0-1055D**-20250.0-1055D**-16160.0-1075-16160.0-1075D**

D = 10 mm dia.

Keyways 90°-shank,high-speed



Part No.Weight

kgFor

insert

Tensionscrew


Dimensions in mm









D

Dd1

D

l3

l

D

l3

r«

le

D

l3

r«

l

l3

D1

r«

l

D

l3

r«

l

D

l3

r«

l

l3

l2

D

45°

l3

l1l2

D90°

l3

D120°

l2l1

l3

l4

D120°

l2

D

l3

l2

D

60°

l3l1 l2D

11,8

11,8

11,8

l4

–

–

1,5

4

2,7

2,0

5,5

7,3

6,9

10

10

10

15

l3lr«D

MM10 -09807T-R03-D04 8,56,90,39,8

l3lr«D

MM10 -10007-M03-10007-R04P-M03-10007-R04A8-E03-10007-R30A08-E03-10007-P30010-M03*-10007-R16-M03*-10007T-R04-MD03*-10007T-R16-MD03*-10007-R04-MD04-10007-R10-MD04-10007-R20-MD04-10007-R30-MD04-10007-R40-MD04

8,58,58,58,58,58,58,58,58,58,58,48,48,4

e

––––

0,10––––––––

6,96,96,96,96,876,816,876,816,96,96,86,86,8

00,40,43,03,01,60,41,60,41,02,03,04,0

10101010101010101010101010

l3lr«D

MM10 -10010-B90P-M04-10010T-B90P-MD03*-10010-B90PF-M03**-12012-B120P-M05-12012-B120PF-M02

11,811,811,813,813,8

10,210,2310,2312,312,3

55566

1010101212

D1

–––

1010

MM10-09807T-R03-D04

MM10-10007-M03-10007-R04P-M03-10007-R04A8-E03-10007-R30A08-E03-10007-P30010-M03-10007-R16-M03-10007T-R04-MD03-10007T-R16-MD03-10007-R04-MD04-10007-R10-MD04-10007-R20-MD04-10007-R30-MD04-10007-R40-MD04

MM10-10007-4525-E03-10008-6040-E03

MM10-10005-C90-M03-10007-C120-M03-10007-C120-4520-M03

MM10-10010-B90-MD04-10010-B90P-M04-10010T-B90P-MD03-10010-B90S-E04-10010-B90PF-M03-12012-B120P-M05-12012-B120PF-M02

l3l1 l2D

8,5

9,4

2,6

4,2

4,4

3,7

10

10

l3r« lD

MM10 -10010-B90-MD04-10010-B90S-E04

11,811,8

10,210,2

55

1010

Slot/squareshoulder

Square shoulder

Radii


Centring

Copying

B90P/B90PF

B120P/B120PF

Copying

B90/B90S

45° angleMM10 -10007-4525-E03

60° angleMM10 -10008-6040-E03

Chamfering

90° angleMM10-10005-C90-M03

120° angleMM10-10007-C120-M03

120°/45° angleMM10-10007-C120-4520-M03

Keyway

D = 10-12 mm dia.

T60

M

F15M

F30M

PC

D

CB

N20

■

■

■

■ ■

■

■

■

■

■

■ ■

■ ■

■ ■

■ ■

■

■

■

■

■

■

■ ■

■ ■

■

■

■

■

■

90°

l1

l1

l1



Dimensions in mm


Part No.


Dimensions in mm

Part No.


Dimensions in mm

Part No.

Part No.

Grades

Part No.


Dimensions in mm

Part No.


Dimensions in mm

Part No.


Dimensions in mm



d

LH1

L3

L4

L2

L1

L

LH2

l3

16


12

12

121212

12

12

12

121212121212

16

12

202020

20

20

32

161616201616

16

11,5

11,411,411,4

11,4

11,4

11,4

11,411,411,411,411,411,4

15,3

–

285570

43

99,7

190

120120120200120120

0

8,5

102448

3,7

3,4

1,7

15,115,115,115,115,115,1

65

55

8095

115

95

150

250

170170170250170170

65

45,3

686662

68

101

191,6

130110110136,59090

2

2

222

2

2

2

222222

0,09

0,04

0,150,330,33

0,16

0,26

1,30

0,400,350,350,850,350,40

MM12-

MM12-

MM12-MM12-MM12-

MM12-

MM12-

MM12-

MM12-MM12-MM12-MM12-MM12-MM12-

MM12-0637

MM12-0637

MM12-0637MM12-0662MM12-0662

MM12-0637

MM12-0637

MM12-0637

MM12-0637MM12-0637MM12-0637MM12-0662MM12-0637MM12-0637

MM-06032

MM-06020

MM-06048MM-06032MM-06048

MM-06048

MM-06116

MM-06116

MM-06116MM-06116MM-06116MM-06116MM-06116MM-06116

6SMS795

6SMS795


6SMS795

6SMS795

H06-7L

6SMS7956SMS7956SMS795H06-7L

6SMS7956SMS795

MM0812

MM0812

MM0812MM0812MM0812

MM0812

MM0812

MM0812

MM0812MM0812MM0812MM0812MM0812MM0812

5-8 Kp.50-80 N.

KeywayMM12 -16065.0


90°-shankMM12 -20080.3

-20095.0-24D**-20115.0-48D**

87°-shankMM12 -20095.3

85°-shankMM12 -20150.3

80°-shankMM12 -32250.0

89°-shank longMM12 -16170.0-1040

-16170.0-1060-16170.0-1060D**-20250.0-1060D**-16170.0-1080-16170.0-1080D**

D = 12 mm dia.

Keyway90°-shank,high-speed



Weightkg

Forinsert

Tensionscrew


Dimensions in mm









Part No.

D

Dd1

B90P/B90PF

B120P/B120PF

Copying

D

l3

l

D

l3

r«

le

l3

l1l2

D90°

D

l3

r«

l

l3

D1

r«

l

D

l3

r«

l

D

l3

r«

l

D

17

l3lr«D

MM12 -11708T-R03-D05-13709T-R03-D05

10,111,2

8,39,3

0,30,3

11,713,7

l3lr«D

MM12 -12008-M04-12008-R08P-M04-12008-R08A8-E04-12008-P30015-M04*-12008-R31-M04*-12008T-R08-MD04*-12008T-R31-MD04*-12008-R08-MD05-12008-R20-MD05-12008-R30-MD05-14009-M04-14009-R08A8-E04-14009-R08-MD05

10,210,210,210,210,210,210,210,210,210,211,211,211,2

e

–––

0,15–––––––––

8,38,28,28,258,198,28,28,28,28,29,39,39,3

00,80,83,03,10,83,10,82,03,000,80,8

12121212121212121212141414

l3lr«D

MM12 -12012-B90P-M05-12012T-B90P-MD04*-12012-B90PF-M04**-14014-B90P-M05-14014-B120P-M05-14014-B120PF-M03-16016-B120P-M07-16016-B120PF-M03

14,114,114,116,016,016,018,018,0

12,312,2812,2814,114,114,116,216,2

66677788

1212121414141616

D1

–––

11,211,211,21212

MM12 -11708T-R03-D05-13709T-R03-D05

MM12 -12008-M04-12008-R08P-M04-12008-R08A8-E04-12008-P30015-M04-12008-R31-M04-12008T-R08-MD04-12008T-R31-MD04-12008-R08-MD05-12008-R20-MD05-12008-R30-MD05-14009-M04-14009-R08A8-E04-14009-R08-MD05

MM12 -12006-C90-M04MM12 -12010-CR10-MD05

-12010-CR20-MD05-12010-CR30-MD05

MM12 -12012-B90-MD05-12012-B90P-M05-12012T-B90P-MD04-12012-B90S-E05-12012-B90PF-M04-14014-B90-MD05-14014-B90P-M05-14014-B90S-E05-14014-B120P-M05-14014-B120PF-M03-16016-B120P-M07-16016-B120PF-M03

l3l1 l2D

14,266,612

l3r« lD

MM12 -12012-B90-MD05-12012-B90S-E05-14014-B90-MD05-14014-B90S-E05

14,114,116,016,0

12,312,314,314,1

6677

12121414

Copying

B90/B90S

Slot/square-shoulder

Square shoulder

Radii


Concave radii

Keyway

Centring

90° angleMM12 -12006-C90-M04

D = 12-14-16 mm dia.

T60

M

F15M

F30M

PC

D

CB

N20

■

■

■

■

■ ■

■

■

■

■

■ ■

■ ■

■ ■

■

■ ■

■

■

■

■

■

■ ■

■ ■

■

■

■

■ ■

■ ■

■

■

■

■

■

l3r l1D

MM12 -12010-CR10-MD05-12010-CR20-MD05-12010-CR30-MD05

12,212,212,2

10,610,610,6

1,02,03,0

121212

l3

l1

D

r



Dimensions in mm


Part No.


Dimensions in mm

Part No.


Dimensions in mm

Part No.

Part No.

Grades

Part No.


Dimensions in mm

Part No.


Dimensions in mm

Part No.


Dimensions in mm



d

LH1

L3

L4

L2

L1

L

LH2

l3

18


16

16

161616

1616

16

16

161616161616

20

16

252525

2025

25

32

202020252020

20

15,2

15,215,215,2

15,215,2

15,2

15,2

15,215,215,215,215,215,2

5

–

4060

100

6559

114

190

130130130190130130

0

11,3

193876

7,67,6

4,5

2,2

22,822,822,822,822,822,8

65

70

100120160

115115

170

250

190190190250190190

65

57,2

817777

6980

114

202

1351151151349595

2

2

222

22

2

2

222222

0,13

0,08

0,260,600,67

0,190,28

0,44

1,30

0,550,500,501,270,450,60

MM16-

MM16-

MM16-MM16-MM16-

MM16-MM16-

MM16-

MM16-

MM16-MM16-MM16-MM16-MM16-MM16-

MM16-1045

MM16-1045

MM16-1045MM16-1093MM16-1093

MM16-1045MM16-1045

MM16-1045

MM16-1045

MM16-1045MM16-1045MM16-1045MM16-1093MM16-1045MM16-1045

MM-10027

MM-10027

MM-10062MM-10027MM-10062

MM-10062MM-10062

MM-10132

MM-10132

MM-10132MM-10132MM-10132MM-10132MM-10132MM-10132

8SMS795

8SMS795


8SMS7958SMS795

8SMS795

8SMS795

8SMS7958SMS7958SMS7958SMS7958SMS7958SMS795

MM1420

MM1420

MM1420MM1420MM1420

MM1420MM1420

MM1420

MM1420

MM1420MM1420MM1420MM1420MM1420MM1420

KeywayMM16 -20065.0


90°-shankMM16 -25100.3

-25120.0-38D**-25160.0-76D**

87°-shankMM16 -20115.3

-25115.3

85°-shankMM16 -25170.3

80°-shankMM16 -32250.0

89°-shank longMM16 -20190.0-1055

-20190.0-1075-20190.0-1075D**-25250.0-1075D**-20190.0-1095-20190.0-1095D**

D = 16 mm dia.

Keyway 90°-shank,high-speed


5-8 Kp.50-80 N.


Weightkg

Forinsert

Tensionscrew


Dimensions in mm








Part No.


D

Dd1

D

l3

r«

le

D

l3

l

D

l3

r«

l

l3

D1

r«

l

D

l3

r«

l

D

l3

r«

l

l3

l1l2

D

45°

l3

l1l2

D90°

l3

D120°

l2l1

D

l3

l2

D

60°

19

l3lr«D

MM16 -15711T-R03-D07 13,611,00,315,7

l3lr«D

MM16 -16011-M06-16011-R08P-M05-16011-R08A8-E06-16011-P30015-M05*-16011-R31-M05*-16011T-R08-MD05*-16011T-R31-MD05*-16011-R08-MD07-16011-R20-MD07-16011-R30-MD07-16011-R40-MD07-16011-R50-MD07-16011-R60-MD07-20013-R08A8-E06

13,613,613,613,613,613,613,613,613,513,513,513,513,515,6

e

–––

0,15––––––––––

11,011,011,011,0611,011,0611,011,010,910,910,910,910,912,9

00,80,83,03,10,83,10,82,03,04,05,06,00,8

1616161616161616161616161620

l3lr«D

MM16 -16016-B90P-M07-16016T-B90P-MD05*-16016-B90PF-M05**-20020-B90P-M07-20020-B120P-M07-20020-B120PF-M04

18,418,418,422,122,122,1

16,216,216,220,320,320,3

888

101010

161616202020

D1

–––

15,915,915,9

MM16 -15711T-R03-D07

MM16 -16011-M06-16011-R08P-M05-16011-R08A8-E06-16011-P30015-M05-16011-R31-M05-16011T-R08-MD05-16011T-R31-MD05-16011-R08-MD07-16011-R20-MD07-16011-R30-MD07-16011-R40-MD07-16011-R50-MD07-16011-R60-MD07-20013-R08A8-E06

MM16 -16011-4540-E06-16012-6060-E06

MM16 -16008-C90-M06-16011-C120-M06

MM16 -16016-B90-MD07-16016-B90P-M07-16016T-B90P-MD05-16016-B90S-E07-16016-B90PF-M05-20020-B90-MD07-20020-B90P-M07-20020-B90S-E07-20020-B120P-M07-20020-B120PF-M04

l3l1 l2D

13,6

15,0

4,1

6,7

7,0

5,9

16

16

l3r« lD

MM16 -16016-B90-MD07-16016-B90S-E07-20020-B90-MD07-20020-B90S-E07

18,418,422,122,1

16,216,220,320,3

88

1010

16162020

T60

M

F15M

F30M

PC

D

CB

N20

■

■

■

■ ■

■

■

■

■

■ ■

■

■ ■

■

■

■

■ ■

■

■

■

■

■ ■

■ ■

■

■

■

■ ■

■ ■

■

■

■

l3l1 l2D

Copying

B90P/B90PF

B120P/B120PF

Copying

B90/B90S

Centring

Slot/square shoul.

Square shoulder

Radii


Easy-cutting(-20013-)

Keyway

Chamfering

45° angleMM16 -16011-4540-E06

60° angleMM16 -16012-6060-E06

D = 16-20 mm dia.

90° angleMM16 -16008-C90-M06

120° angleMM16-16011-C120-M06

19,0

19,0

8

4,3

8,6

11,7

16

16

l1



Dimensions in mm


Part No.


Dimensions in mm

Part No.


Dimensions in mm

Part No.

Part No.

Grades

Part No.


Dimensions in mm

Part No.


Dimensions in mm

Part No.


Dimensions in mm

MM06

1 – 34 – 56 – 7

8*9*

10*12

13 – 1415

16 – 1720 – 21*

22

0,02 – 0,040,02 – 0,040,02 – 0,040,02 – 0,030,02 – 0,030,02 – 0,030,02 – 0,040,02 – 0,030,02 – 0,030,02 – 0,060,02 – 0,030,02 – 0,03

2,52,01,02,01,51,02,52,51,52,51,01,5

0,03 – 0,050,03 – 0,050,03 – 0,040,03 – 0,040,03 – 0,040,03 – 0,040,03 – 0,050,03 – 0,040,03 – 0,040,04 – 0,070,03 – 0,040,03 – 0,04

3,02,51,52,52,01,53,03,02,03,51,52,0

0,04 – 0,060,04 – 0,050,04 – 0,050,04 – 0,050,04 – 0,050,04 – 0,050,04 – 0,060,04 – 0,050,04 – 0,050,05 – 0,080,04 – 0,050,04 – 0,05

3,53,02,03,02,52,03,53,52,54,02,02,5

0,05 – 0,090,05 – 0,070,04 – 0,060,05 – 0,070,04 – 0,060,04 – 0,060,05 – 0,090,05 – 0,070,04 – 0,060,06 – 0,100,04 – 0,060,04 – 0,06

4,53,52,53,53,02,54,54,53,05,02,53,0

0,07 – 0,120,07 – 0,110,06 – 0,100,07 – 0,110,06 – 0,100,06 – 0,100,07 – 0,120,07 – 0,110,06 – 0,100,08 – 0,120,06 – 0,100,06 – 0,10

6,05,03,55,04,03,56,06,04,06,03,54,0

MM08 MM10 MM12 MM16

20

D r D r D r D r D r

MM06 MM08 MM10 MM12 MM16

MM06-06004-R04-MD02

MM06-06004-M02

MM06-05804T-R02-D02

MM08-08005-R04-MD03-08005-R04P-M02-08005T-R04-MD02-08005-R10-MD03-08005-R16-M02-08005T-R16-MD02-08005-P30008-M02

MM08-08005-R04A8-E03-08005-R30A8-E08

MM08-08005-M03

MM08-07805T-R02-D03

MM10-10007-R04-MD04-10007-R10-MD04-10007-R20-MD04-10007-R30-MD04-10007-R40-MD04-10007-R04P-M03-10007T-R04-MD03-10007-R16-M03-10007T-R16-MD03-10007-P30010-M03

MM10-10007-R04A8-E03-10007-R30A08-E03

MM10-10007-M03

MM10-09807T-R03-D04

6

6

6

0,4

0

0,2

8888888

88

8

7,8

0,40,40,41,01,61,63,0

0,43,0

0

0,2

10101010101010101010

1010

10

9,8

0,41,02,03,04,00,40,41,61,63,0

0,43,0

0

0,3

MM12-12008-R08-MD05-12008-R08P-M04-12008T-R08-MD04-12008-R20-MD05-12008-R30-MD05-12008-P30015-M04-12008-R31-M04-12008T-R31-MD04-14009-R08-MD05

MM12-12008-R08A8-E04-14009-R08A8-E04

MM12-12008-M04-14009-M04

MM12-11708T-R03-D05-13709T-R03-D05

121212121212121214

1214

1214

11,713,7

0,80,80,82.03,03,03,13,10,8

0,80,8

00

0,30,3

MM16-16011-R08P-M05-16011T-R08-MD05-16011-R08-MD07-16011-R20-MD07-16011-P30015-M05-16011-R30-MD07-16011-R31-M05-16011T-R31-MD05-16011-R40-MD07-16011-R50-MD07-16011-R60-MD07

MM16-16011-R08A8-E06-20013-R08A8-E06

MM16-16011-M06

MM16-15711T-R03-D07

1616161616161616161616

1620

16

15,7

0,80,80,82,03,03,03,13,14,05,06,0

0,80,8

0

0,3

Minimaster – Slot, square shoulder and keyway milling

K-value for all shanks = 2 for both milling and drilling

Keyway millingshank

90°-shank 80°-shank90°-high-speed 89°-shank 87°-shank 85°-shank

Shanks

Seco Mat.group No.

Feedmm/tooth

Max depthof cut, full

cutter enga-gement**

Feedmm/tooth



Feedmm/tooth



Feedmm/tooth



Feedmm/tooth



Slotting

Square shoul-der milling, po-sitive cuttingrake angle

Square shoul-der milling

Keyway milling

Type Designation Designation Designation Designation Designation

Inserts – first choice, T60M

Feed recommendations and depth of cut for slotting

* In this material group, the cutter may be used only for drilling and side milling (not for slotting). ** The maximum depth of cut may be increased by 0,5 mm forMM08–MM12 and by 1 mm for MM16 when only half the cutter diameter is in engagement.

d1

F15M

0,02 0,03 0,05 0,08 0,10 0,12

270 255 230 210 195 190240 225 205 185 175 170200 185 170 155 145 140185 175 160 145 135 130155 145 135 120 115 110120 115 105 95 90 8540 40 35 35 30 30

220 205 190 170 160 155190 180 165 150 140 135160 155 140 125 120 115125 120 110 100 95 90175 165 150 135 130 125160 155 140 125 120 115150 140 130 115 110 105120 115 105 95 90 85915 865 790 715 675 640740 700 640 575 545 52055 55 50 45 40 4035 35 30 25 25 2565 60 55 50 45 45

0,02 0,03 0,05 0,08 0,10 0,12 0,02 0,03 0,05 0,08 0,10 0,12

255 240 220 200 190 180230 215 200 180 170 160190 180 165 145 140 130175 165 150 135 130 125150 140 130 115 110 105115 110 100 90 85 80

40 40 35 30 30 30210 195 180 160 155 145180 170 155 140 135 125155 145 135 120 115 110120 115 105 95 90 85170 160 145 130 125 120155 145 135 120 115 110140 135 120 110 105 100115 110 100 90 85 80875 830 755 680 645 615705 670 610 550 520 49555 50 45 40 40 4035 30 30 25 25 2560 55 50 45 45 40

205 195 180 160 150 145185 175 160 145 135 130155 145 130 120 110 105140 135 120 110 105 100120 115 105 95 90 8595 90 80 70 70 6535 30 30 25 25 25

170 160 145 130 125 120145 140 125 115 110 105125 120 110 100 90 90100 95 85 75 70 70135 130 120 105 100 95125 120 110 100 90 90115 110 100 90 85 8095 90 80 70 70 65

710 670 610 550 520 495570 540 495 445 420 40045 40 40 35 30 3025 25 25 20 20 2050 45 40 40 35 35

F30M T60M

123456789

1010c121314151617202122

21

ae/D

100%

25%10%

5%

0,020

0,030,040,06

0,01

0,030

0,040,060,09

0,02

0,050

0,070,100,14

0,03

0,080

0,110,160,23

0,05

0,100

0,130,200,29

0,06

0,120

0,160,250,35

0,08

1,0

1,31,51,6

–

D

MD

M

ME

E

6 8 10 12 14 16

3 4 5 6 7 8

Secomaterial

goupNo.

Grades

Feed, fz (mm/tooth)

Cutting speed, vc (m/min)

CBN20For hardened steel (material group 7) vc = 500 m/minFor cast iron (material groups 12–15) vc = 1000–500 m/min

PCDFor aluminium (material groups 16–17) vc = 2000 m/min

See the table on page 24.

Cutting speed recommendations for CBN and PCD

Cutting data – Milling and drilling – Full engagement width (ae/D = 100%)

Opera-tion

Recommended feed ratefz (mm/tooth)

Cut

ting

spee

dfa

cto

r

Fullengage-ment

Sidemilling

Mean chipthickness,mm

Select a suitable feed rate.Multiply the cutting speed by the cutting speed factor for the selected insert.

Cutting data – Side milling

Insertdesigna-

tion

Relative edge strength

5

Insert types (Cutting edge designation/Geometry/Version)

Insert dia., mm

Max. depth of cut, mm

Drilling – Maximum depth of cut

D05

MD05

D07

MD07

D04

MD04

D03D02

MD03MD02

M04 M05 M06 M07M03M02

E04 E05 E06 E07E03E02

0,04 – 0,060,04 – 0,050,04 – 0,050,04 – 0,050,04 – 0,050,04 – 0,050,04 – 0,060,04 – 0,050,04 – 0,050,05 – 0,080,04 – 0,050,04 – 0,05

MM06

1 – 34 – 56 – 7

8*9*

10*12

13 – 1415

16 – 1720 – 21*

22

0,02 – 0,040,02 – 0,040,02 – 0,040,02 – 0,030,02 – 0,030,02 – 0,030,02 – 0,040,02 – 0,030,02 – 0,030,02 – 0,060,02 – 0,030,02 – 0,03

2,52,01,02,01,51,02,52,51,52,51,01,5

0,03 – 0,050,03 – 0,050,03 – 0,040,03 – 0,040,03 – 0,040,03 – 0,040,03 – 0,050,03 – 0,040,03 – 0,040,04 – 0,070,03 – 0,040,03 – 0,04

3,02,51,52,52,01,53,03,02,03,51,52,0

3,53,02,03,02,52,03,53,52,54,02,02,5

0,05 – 0,090,05 – 0,070,04 – 0,060,05 – 0,070,04 – 0,060,04 – 0,060,05 – 0,090,05 – 0,070,04 – 0,060,06 – 0,100,04 – 0,060,04 – 0,06

4,53,52,53,53,02,54,54,53,05,02,53,0

0,07 – 0,120,07 – 0,110,06 – 0,100,07 – 0,110,06 – 0,100,06 – 0,100,07 – 0,120,07 – 0,110,06 – 0,100,08 – 0,120,06 – 0,100,06 – 0,10

6,05,03,55,04,03,56,06,04,06,03,54,0

MM08 MM10 MM12 MM16

22

D D D D r D

MM06 MM08 MM10 MM12 MM16

Feed***mm/tooth

Max. depthof cut,

full cutterengagement

Feed***mm/tooth

Max. depthof cut,


Feed***mm/tooth

Max. depthof cut,


Feed***mm/tooth

Max. depthof cut,

full cutterengagemnt

Feed***mm/tooth

Max. depthof cut,


Feed recommendations and depth of cut for slotting

Minimaster – Centre drilling and chamfering

Centring

CentringChamfering

Chamfering

Concaveradius

MM06-06003-C90-M02-06003-C120-M02

MM06-06004-4515-E02-06004-6015-E02

MM08-08004-C90-M03-08006-C120-M03

MM08-08005-4520-E03-08006-6030-E03

MM10-10005-C90-M03-10007-C120-M03

MM10-10007-C120-4520-M03

MM10-10007-4525-E03-10008-6040-E03

66

66

88

88

1010

10

1010

MM12-12006-C90-M04

MM12-12010-CR10-MD05-12010-CR20-MD05-12010-CR30-MD05

12

121212

–

1,02,03,0

MM16-16008-C90-M06-16011-C120-M06

MM16-16011-4540-E06-16012-6060-E06

1616

1616

K-value for all shanks = 2 for both milling and drilling

Keyway millingshank

90°-shank 80°-shank90°-high-speed 89°-shank 87°-shank 85°-shank

Shanks

Seco Mat.group No.

Type Designation Designation Designation Designation Designation

Inserts – first choice, T60M

* In this material group, the cutter may be used only for drilling and side milling (not for slotting). ** The maximum depth of cut may be increased by 0,5 mm forMM08–MM12 and by 1 mm for MM16 when only half the cutter diameter is in engagement.

d1

Cutting data – Side milling

123456789

1010c121314151617202122

F15M

0,02 0,03 0,05 0,08 0,10 0,12

270 255 230 210 195 190240 225 205 185 175 170200 185 170 155 145 140185 175 160 145 135 130155 145 135 120 115 110120 115 105 95 90 8540 40 35 35 30 30

220 205 190 170 160 155190 180 165 150 140 135160 155 140 125 120 115125 120 110 100 95 90175 165 150 135 130 125160 155 140 125 120 115150 140 130 115 110 105120 115 105 95 90 85915 865 790 715 675 640740 700 640 575 545 52055 55 50 45 40 4035 35 30 25 25 2565 60 55 50 45 45

0,02 0,03 0,05 0,08 0,10 0,12 0,02 0,03 0,05 0,08 0,10 0,12

255 240 220 200 190 180230 215 200 180 170 160190 180 165 145 140 130175 165 150 135 130 125150 140 130 115 110 105115 110 100 90 85 80

40 40 35 30 30 30210 195 180 160 155 145180 170 155 140 135 125155 145 135 120 115 110120 115 105 95 90 85170 160 145 130 125 120155 145 135 120 115 110140 135 120 110 105 100115 110 100 90 85 80875 830 755 680 645 615705 670 610 550 520 49555 50 45 40 40 4035 30 30 25 25 2560 55 50 45 45 40

205 195 180 160 150 145185 175 160 145 135 130155 145 130 120 110 105140 135 120 110 105 100120 115 105 95 90 8595 90 80 70 70 6535 30 30 25 25 25

170 160 145 130 125 120145 140 125 115 110 105125 120 110 100 90 90100 95 85 75 70 70135 130 120 105 100 95125 120 110 100 90 90115 110 100 90 85 8095 90 80 70 70 65

710 670 610 550 520 495570 540 495 445 420 40045 40 40 35 30 3025 25 25 20 20 2050 45 40 40 35 35

F30M T60M

23

ae/D

100%

25%10%

5%

0,020

0,030,040,06

0,01

0,030

0,040,060,09

0,02

0,050

0,070,100,14

0,03

0,080

0,110,160,23

0,05

0,100

0,130,200,29

0,06

0,120

0,160,250,35

0,08

1,0

1,31,51,6

–

D

MD

M

ME

E

6 8 10 12 14 16

3 4 5 6 7 8

Insert dia., mm

Max. depth of cut, mm

Drilling – Maximum depth of cut

D05

MD05

D07

MD07

D04

MD04

D03D02

MD03MD02

M04 M05 M06 M07M03M02

E04 E05 E06 E07E03E02

Secomaterial

goupNo.

Grades

Feed, fz (mm/tooth)

Cutting speed, vc (m/min)

Cutting data – Milling and drilling – Full engagement width (ae/D = 100%)

Opera-tion

Recommended feed ratefz (mm/tooth)

Cut

ting

spee

dfa

cto

r

Fullengage-ment

Sidemilling

Mean chipthickness,mm

Select a suitable feed rate.Multiply the cutting speed by the cutting speed factor for the selected insert.

Insertdesigna-

tion

Relative edge strength

5

Insert types (Cutting edge designation/Geometry/Version)

21,510,80,5

5,75,24,54,13,3

0,050,060,080,090,11

1,0

–––

0,080,08

1,65

––

0,140,160,11

1,60

0,130,170,100,120,08

1,45

0,090,110,070,08

–

1,30

0,070,090,060,07

–

1,25

0,060,08

–––

1,20

2,01,00,50,30,1

5,74,53,32,61,5

0,15

0,001

0,2

0,002

0,4

0,007

1,0

0,042

1,5

0,095

2,0

0,172

12345

6

789

1010c121314151617202122

< 450

450 < 550550 < 700700 - 900< 240 HB900 < 1200< 260 HB> 1200450 - 700490 - 760500 - 800700 - 900130 - 190 HB180 - 260 HB200 - 300 HB> 220 HB60 - 100 HB60 - 100 HB600 - 9001100 - 14001000

-B90 T60M -B90P F30M -B90P F30M

-B90S F30M

-B90 F30M

-B90S F30M

-B90 F30M

-B90S F30M

-B90 F30M

R SF F R SF F R SF F

245 265 280215 235 250180 195 205165 180 190140 155 160110 120 12540 40 45

200 215 230170 190 200145 160 170115 125 135160 175 185145 160 170135 145 155110 120 125830 905 960670 730 77550 55 6030 35 3555 65 65

123456789

1010c121314151617202122

300 325 345270 295 310220 240 255205 225 235175 190 200135 145 155

45 50 55245 265 280215 235 245180 200 210140 155 165195 215 230180 200 210165 180 190135 145 155

1025 1120 1185830 905 955

65 70 7540 45 4570 80 80

315 345 365280 305 325230 255 265215 235 250180 200 210140 155 16050 55 55

255 280 295225 245 260190 210 220150 160 170205 225 240190 210 220175 190 200140 155 160

1075 1175 1240865 950 100065 70 7540 45 5075 80 85

F15M F30M T60M CBN20 PCD

––––––

500––––

1000800650500–––––

–––––––––––––––

20002000

–––

24

ap

ae

ap

DW DW

H

5,95,13,93,12,5

5,54,32,92,11,5

6,05,64,63,93,4

5,03,92,62,12,1

6,05,95,24,74,2

4,13,33,03,03,0

6,06,05,65,24,9

3,93,93,93,93,9

6,06,05,95,75,4

4,64,64,64,64,6

2,01,00,40,20,1

2,01,00,40,20,1

10° 20° 30° 40° 50°

Depthof cut

ap,

mm

Cutting speedfactor

Cutting speedfactor

Work-ingdia.Dwmm

Depthof cut

ap,

mm

Work-ingdia.Dwmm

Radially mm (ae)

Profile height, mm (H)

Feed/tooth mm/rev (fz)

Feed/tooth

fzmm/rev

Rough machining Medium rough

First choiceNormal

operationsDifficult

operationsAll

operations

Fine

Alloperations

Typical workpiece materials

Secomat.

groupNo.

Ultimatetensile

strength/Hardness

Ck10 - St37-1 (1.1121) - St37-3 (1.0116).35 S 20 (1.0726) - 45 S 20 (1.0727).Ck15 (1.1141) - Ck35 (1.1181) - Ck45 (1.1191) - St52-3 (1.0570).C45W (1.1730) - 42CrMo 4 (1.7225) - X6CrMo4 (1.2341).C105W1 (1.1545) - 115CrV 3 (1.2210) - X45NiCrMo 6 7(1.2767) - X42Cr 13 (1.2083) - 40CrMnMoS 8 6 (1.2312).X210Cr 12 (1.2080) - X155CrMoV 12 1 (1.2379) - 40CrMnMo 7(1.2311) - X40CrMoV 5 1 (1.2344) - 55NiCrMoV 6 (1.2713).Same material as in groups 3-6 - hardened.304 (1.4301) - 304L (1.4306) - 301 (1.4310).316 (1.4401) - 316L (1.4435) - 304LN (1.4311).202 (1.4371) - 330 (1.4864) - 310 (1.4841).316LN (1.4429) - N08904 (1.4539) - S17400 (1.4542).GG15 - GGG40.GG25 - GGG60.GG30 - GGG70.GG35 - GG40.Aluminium < 16% Si.Aluminium > 16% Si.Incoloy 800 - Inconel 601 - Inconel 625.Inconel 718 - Incoloy 925 - Monel K-500.Ti-6Al-4V.

Grades

Cutting speed m/min (vc)

Secomaterialgroup

No.Application range (Rough ”R”, Medium ”SF”, Fine ”F”)

Minimaster B90(S/P) D = 6 mm dia.

Insert selected: MM06

Cutting data

Slotting – angle 0°Drilling, Ramping/steep angle (fZ = 0,04)Rough milling (fz = 0,04)

Copy milling – angle 0°RoughMediumFine

Depth ofcut ap,

mm

Copying angle

Copying up/Working dia. Dw, mm

Copying down/Working dia. Dw, mm

Reduce fz by 30 % for material group No. 7 (= 0,7 x fz). Reduce fz by 30 % for material group No. 7 (= 0,7 x fz).

2,01,00,50,30,1

5,74,53,32,61,5

–––

0,080,08

1,65

––

0,140,160,11

1,60

0,130,170,100,120,08

1,45

0,090,110,070,08

–

1,30

0,070,090,060,07

–

1,25

0,060,08

–––

1,20

0,15

0,001

0,2

0,002

0,4

0,007

1,0

0,042

1,5

0,095

2,0

0,172

21,510,80,5

5,75,24,54,13,3

0,050,060,080,090,11

1,0

-B120P F30M -B120P F30M -B120P F15M

12345

6

789

1010c121314151617202122

< 450

450 < 550550 < 700700 - 900< 240 HB900 < 1200< 260 HB> 1200450 - 700490 - 760500 - 800700 - 900130 - 190 HB180 - 260 HB200 - 300 HB> 220 HB60 - 100 HB60 - 100 HB600 - 9001100 - 14001000

F15M F30M T60M CBN20 PCD

315 345 365280 305 325230 255 265215 235 250180 200 210140 155 16050 55 55

255 280 295225 245 260190 210 220150 160 170205 225 240190 210 220175 190 200140 155 160

1075 1175 1240865 950 100065 70 7540 45 5075 80 85

300 325 345270 295 310220 240 255205 225 235175 190 200135 145 15545 50 55

245 265 280215 235 245180 200 210140 155 165195 215 230180 200 210165 180 190135 145 155

1025 1120 1185830 905 95565 70 7540 45 4570 80 80

245 265 280215 235 250180 195 205165 180 190140 155 160110 120 12540 40 45

200 215 230170 190 200145 160 170115 125 135160 175 185145 160 170135 145 155110 120 125830 905 960670 730 77550 55 6030 35 3555 65 65

––––––

500––––

1000800650500–––––

–––––––––––––––

20002000

–––

R SF F R SF F R SF F

123456789

1010c121314151617202122

25

Ck10 - St37-1 (1.1121) - St37-3 (1.0116).35 S 20 (1.0726) - 45 S 20 (1.0727).Ck15 (1.1141) - Ck35 (1.1181) - Ck45 (1.1191) - St52-3 (1.0570).C45W (1.1730) - 42CrMo 4 (1.7225) - X6CrMo4 (1.2341).C105W1 (1.1545) - 115CrV 3 (1.2210) - X45NiCrMo 6 7(1.2767) - X42Cr 13 (1.2083) - 40CrMnMoS 8 6 (1.2312).X210Cr 12 (1.2080) - X155CrMoV 12 1 (1.2379) - 40CrMnMo 7(1.2311) - X40CrMoV 5 1 (1.2344) - 55NiCrMoV 6 (1.2713).Same materials as in groups 3-6 - hardened.304 (1.4301) - 304L (1.4306) - 301 (1.4310).316 (1.4401) - 316L (1.4435) - 304LN (1.4311).202 (1.4371) - 330 (1.4864) - 310 (1.4841).316LN (1.4429) - N08904 (1.4539) - S17400 (1.4542).GG15 - GGG40.GG25 - GGG60.GG30 - GGG70.GG35 - GG40.Aluminium < 16% Si.Aluminium > 16% Si.Incoloy 800 - Inconel 601 - Inconel 625.Inconel 718 - Incoloy 925 - Monel K-500.Ti-6Al-4V.

Minimaster B120P(PF) D = 6 mm dia.

ap

ae

ap

DW DW

H

5,95,13,93,12,5

5,54,32,92,11,5

6,05,64,63,93,4

5,03,92,62,12,1

6,05,95,24,74,2

4,13,33,03,03,0

6,06,05,65,24,9

3,93,93,93,93,9

6,06,05,95,75,4

4,64,64,64,64,6

2,01,00,40,20,1

2,01,00,40,20,1

10° 20° 30° 40° 50°

Depthof cut

ap,

mm

Cutting speedfactor

Cutting speedfactor

Work-ingdia.Dwmm

Depthof cut

ap,

mm

Work-ingdia.Dwmm

Radially mm (ae)

Profile height, mm (H)

Feed/tooth mm/rev (fz)

Feed/tooth

fzmm/rev

Rough machining Medium rough

First choiceNormal

operationsDifficult

operationsAll

operations

Fine

Alloperations

Typical workpiece materials

Secomat.

groupNo.

Ultimatetensile

strength/Hardness

GradesSeco

materialgroup

No.Application range (Rough ”R”, Medium ”SF”, Fine ”F”)

Insert selected: MM06

Cutting data

Slotting – angle 0°Drilling, Ramping/steep angle (fZ = 0,04)Rough milling (fz = 0,04)

Copy milling – angle 0°RoughMediumFine

Depth ofcut ap,

mm

Copying angle

Copying up/Working dia. Dw, mm

Copying down/Working dia. Dw, mm

Reduce fz by 30 % for material group No. 7 (= 0,7 x fz). Reduce fz by 30 % for material group No. 7 (= 0,7 x fz).

Cutting speed m/min (vc)

26

L

6,2

L1

4,0

L2

–

V

20°

V1

45°

D1

10,0

R1D

14,0

R

1,6

L L1 L2 V V1 D1 R1D R

5 – 9 Standard price x 4



30 – 49 Standard price x 1,5

> 50 Standard price x 1,0

Dimension limitations for all versions

MM06 D = 5,80 – 6,2 mm L ≤ 4,1 mm

MM08 D = 6,21 – 8,2 mm L ≤ 5,4 mm

MM10 D = 8,21 – 10,2 mm L ≤ 7,4 mm

MM12 D = 10,21 – 14,2 mm L ≤ 9,4 mm

MM16 D = 14,21 – 20,2 mm L ≤ 13,4 mm

Special versions of Minimaster inserts

We can now offer Minimaster inserts of special design atfixed delivery times in grades T60M and F30M.

The fixed prices are based on corresponding sizes of slottinginserts, e.g. MM10-10007-M03, with the following quantity sur-charges.

The geometries that can be considered for productionare shown below. All dimensions in each figure must bespecified.

Quantity

10

Grade

T60M

Type

A15

Size

MM12

Delivery time 4 working weeks after receipt of order.

Ordering example

Quantity Grade Type Size

Please enter the following information and enclose a copy of this sheet with your order.

A1 A2 A3 A4

A5 A6 A7 A8

A9 A10 A11 A12

A13 A14 A15 A16

A17 A18 A19 A20

A21 A22

R

D

L R

D

L

R

R

R

R1

DD1

L

R

DD1

L

D

D1

L1L

D

V

D1

L1

L

D

V

D1

L

D

VD1

V1L

R L1

D

V D1

V1 L

D

V

D1

V1 L

R

L1

D

VD1

V1

LRL1

D

V

D1

LR

D

D1

LR

D

VD1

LR

L1

V1

D

V

D1

L

L1

L2

D

V

D1

V1

LR

L1

D

V

D1

LRL1

DV

V1

L

D1

L1

L2

D

L

D

L

DV

L

V

DV

L

27

Rm (N/mm2) kc 1.1 mc 1.1

1

2

3

4

5

6

7

8

9

10

10c

12

13

14

15

16

17

20

21

22

<450

400 <700

450 <550

550 <700

700 <900

900 <1200

>1200

1350

1500

1500

1700

1900

2000

2900

0,21

0,22

0,25

0,24

0,24

0,24

0,22

1750

1900

2050

2150

0,22

0,20

0,20

0,20

1150

1225

1350

1470

0,22

0,25

0,28

0,30

700

700

2600

3300

1450

0,25

0,27

0,24

0,24

0,23

Seco material groups

SteelFor powercalculation

Stainless steels

Cast iron

Other materials

Very soft low-carbon steels.Low carbon and purely ferritic mild steels.

Free cutting steels,excluding stainless steels.

Machine steels and carbon steels.Plain carbon steels with low to medium carbon content (< 0.5%C).

High-carbon and ordinary low-alloy steels. Medium-hard quenching and tempering steels. High-carbon steels (>0.5%C).Ferritic and martensitic stainless steels.

Normal tool steels.Harder quenching and tempering steels.Martensitic stainless steels.

Difficult tool steels.High-alloy, high-hardness steels.Martensitic stainless steels.

Difficult high-strength, high-hardness steels.Hardened steels from material groups 3–6.Martensitic stainless steels.

Easy-cutting stainless steels.Free-cutting stainless steels. Calcium-treated stainless steels.

Moderately difficult stainless steels.Austenitic and duplex stainless steels.

Difficult stainless steels.Austenitic and duplex stainless steels.

Very difficult stainless steels. Austenitic and duplex stainless steels.

Moderately hard cast iron.Grey iron.

Low-alloy cast iron.Malleable cast iron. SG iron.

Moderately difficult alloy cast iron.Moderately difficult malleable iron. SG iron.

Difficult high-alloy cast iron. Difficult malleable iron. SG iron.

Non-ferrous alloys.Aluminium with <16% Si.Brass, zinc and magnesium.

Non-ferrous alloys.Aluminium with >16% Si.Aluminium, bronze and copper-nickel.

Nickel-, cobalt- and ferrous superalloys with hardness of <30 Rc.Incoloy 800 and Inconel 601, 617 and 625. Monel 400.

Nickel-, cobalt- and ferrous superalloys with hardness of >30 Rc.Inconel 718 and 750-X and Incoloy 925, Monel K-500.

Titanium-based alloys.Ti-6A1-4V.

kc1.1-values with 0 degree effective cutting rake angle. For other rake angles, reduce the kc1.1-value by 1% for every degree increase in the cutting rake angle and viceversa. Bear in mind that the Rm-value is only an aid in the selection of the material group when the material has been worked by rolling, drawing, heat treatment or othermethods that increase the strength of the material.

Notes

28

ST974828E © SECO TOOLS AB, Printed in Sweden Grafiska Byrån/db grafiska Örebro 1997

Seco Tools AB, 737 82 Fagersta, Sweden. Tel. 0223-400 00.

Documents

MILLING - Electrocomponentsdocs-asia.electrocomponents.com/webdocs/0027/0900766b800274ec.… · and Technical Guide MILLING ... for high-speed machining. Minimaster ... and other