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DeltaMax Milliken ® PerformanceModifiers for Polypropylene

Milliken DeltaMax - Plastics TechnologyDeltaMax Milliken ® PerformanceModifiers forPolypropylese Title DeltaMax-Brochure2.pdf Created Date 11/9/2020 4:54:58 PM

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  • Colorants andAdditivesDeltaMax™Milliken®

    PerformanceModifiers for Polypropylene

  • PerformanceModifiers for Polypropylene

    DeltaMax™ PerformanceModifiers areafamily of masterbatch products designedforusein injection molded applicationsof virginpolypropylene impact copolymers and recycledpolypropylene resins.While polypropyleneis a cost-effectivematerial, it is limited withrespect to providing a balanceof high impactwith stiffnessandmelt flowmakingit difficult tocost-effectively formulate, design,andprocessparts. This is particularly the casefor recycledpolypropylene resins,which typically lack highmelt flow and impact properties required formany injection molded applicationswithinconsumer,industrial, andautomotive markets.

    DeltaMax PerformanceModifiers maximizethe physical properties and processability ofpolypropylene in away that transforms thevirgin and recycled PPmarkets. The technologyenablesconverters to enhancethe impact andmelt flow of their ICPor rPPresinsby adding amasterbatch at injection molding machine-side.Thenet effect is the ability to designparts withhigher impact and thinner profiles, runmachineswith faster cycletimes or lower temperatures,reducethe useof costly impact modifiers,and reduce inventory of multiple ICPresins.Additionally, DeltaMax PerformanceModifiersallow for the useof recycled PPat equal orbetter performance levelscomparedto virginresins.This createsanopportunity to improvethe circular economyandpromotes moresustainablemanufacturing practices.

    DELTAMAX™

    Melt FlowRate

    Impact

    50 —

    45 —

    40 —

    35 —

    30 —

    25 —

    20 —

    15 —

    10 —

    5 —

    0 —20 40 60 80 100 120

    NON BREAK

    Nochangein stiffness

    1.5x2.5x16-40

    IMPACT8MFR

    3xIMPACT83xMFR

    NON BREAK813-38

    SAME:4x16-70MFRIMPACTResin Resin+DeltaMax

    Melt Flow

    ImpactStrength

    There is anunmetneedfor high MFRand high impact PP.

    Virgin PolypropyleneICPRecycledPolypropylene

    DeltaMax PerformanceModifiers extendtheperformanceboundariesofPPimpact copolymers

  • BASERESIN

    DELTAMAXMECHANISM

    NETEFFECT

    RESULTINGVALUE

    IMPACT

    MELT FLOW

    Med-HighImpact ICP

    Branching ofrubber and PP

    Smaller, more evenlydistributed rubberdomains improveimpact properties.

    Low Impact ICP Branching ofrubber and PP

    With little rubberavailable,DeltaMaxmodifies flowproperties morethan impact.

    Higher impact,better flowingresinthat iseasier toprocess.

    Higher flowingresin that reducesproductioncostswithout sacrificingimpact.

    IMPACTENHANCEM

    ENT

    MELTFLO

    WMODIFIC

    ATION

    HOW IT WORKS

    DELTAMAX PERFORMANCEMODIFIERS

  • DeltaMax™m100 is ahigh performance melt flowmodifier designedfor use in injection moldedapplications of polypropylene impact copolymersand recycled polypropylene resins.DeltaMaxm100increasesthe melt flow rate (MFR) while providingequalor better impact performance to maximizethe physical properties and processability ofpolypropylene.

    DeltaMax™m100 Melt FlowModifier

    DeltaMax™ i300 ImpactEnhancer

    DeltaMax™a200 All PurposeModifierDeltaMax™a200 is a high performance impact andmelt flow modifier designedfor usein injection moldedapplications of polypropylene impact copolymers andrecycled polypropylene resins.DeltaMax a200 providesa strong balanceof impact, stiffness, andmelt flowrate (MFR) to maximize the physicalproperties andprocessability of polypropylene.

    DeltaMax™ i300 is a high performance impactenhancerdesignedfor use in injection moldedapplications of polypropylene impact copolymersand recycled polypropylene resins.DeltaMax i300maximizesimpact performancewhile optimizingmelt flow rate (MFR) for improved physicalproperties and processability of polypropylene.

    MASTERBATCHES DEFINED

    DELTAMAX PERFORMANCEMODIFIERS

    0.5-1.0% LDRin impactcopolymer at injection molder

    Impact

    Stiffness MFR

    25

    20

    15

    20

    4050

    200400

    600800

    Conventional ICPDeltaMaxed ICP

    5

    10

    35

    30

    30

    6070

    801000

    (kJ/m2)

    (dg/min)(MPa) 1200

    0.5-1.0% LDRin impactcopolymer at injection molder

    Impact

    Stiffness MFR

    20

    15

    20

    40

    200400

    600

    Conventional ICPDeltaMaxed ICP

    5

    10

    35

    30

    30

    6070

    801000

    (kJ/m2)

    (dg/min)(MPa) 1200

    0.5-1.0% LDRin impactcopolymer at injection molder

    Impact

    Stiffness MFR

    25

    20

    15

    20

    4050

    200400

    600800

    Conventional ICPDeltaMaxed ICP

    5

    10

    35

    30

    30

    6070

    801000

    (kJ/m2)

    (dg/min)(MPa) 1200

    50800

    25

  • CASE STUDIES

    IMPACT

    MFR

    MaximizeMelt FlowProperties

    MaximizedSustainability

    Maximize Impact Properties

    IN IMPACT

    3X

    20%

    IMPACT FROM

    13TO43

    IMPROVEMENT

    IN IMPACT

    IMPACT FROM

    75TO91

    IMPROVEMENT

    IN MFRMFRFROM

    17-30:::IMPROVEMENT

    STIFFNESSFROM6830-800

    2X NON BREAK

    RECYCLEDPPandlandfillwastereduction

    $190/T

    100%

    DeltamaxedResin

    BaseResin

    MFRSTIFFNESS

    IMPACT

    Deltamaxed Resin

    BaseResin

    MFRSTIFFNESS

    IMPACT

    Deltamaxed Resin

    BaseResin

    MFR

    STIFFNESS

    IMPACT

    6%DECREASED

    TEMPERATUREMOLDING

    FROM

  • © Copyright 2020 Milliken & Company.All rights reserved.DeltaMax™is a trademark of Milliken & Company.Milliken™is a trademark ofMilliken & Company.10.02.2020

    chemical.milliken.com

    PLEASENOTE:Aseachcustomer’s useof our product may bedifferent, information we provide,including without limitation,recommendations,test results,samples,care/ labeling/processinginstructions or marketing advice, is provided in good faith but without warranty and withoutaccepting any responsibility/ liability. Eachcustomer must test and be responsible for its ownspecific use,further processing, labeling, marketing, etc. All sales are exclusively subject to ourstandard terms of sale posted at www.milliken.com/terms (all additional/different terms arerejected) unlessexplicitly agreedotherwise in a signedwriting.

    NORTHAMERICASpartanburg, SC,USAP. 1.800.910.5592F. 864.503.2430

    [email protected]

    EUROPEGent, BelgiumP. 32.9.265.1100F. 32.9.265.1195

    [email protected]

    LATIN AMERICASaoPaulo,Brazil

    P. 55.11.3043.7942F. 55.11.3043.7096

    [email protected]

    MexicoCity, MexicoP. 52.55.3088.3600F. [email protected]

    ASIASingapore

    P. 65.6377.0770F. 65.6377.0990

    [email protected]

    Shanghai,ChinaP. 86.21.6145.5555F. 86.21.6145.5558

    [email protected]

    Pune,IndiaP. 91.20.6730.7501F. 91.20.6730.7514

    [email protected]

    DeltaMax™Milliken®

    PerformanceModifiersfor Polypropylese