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The modular machine tool platform with automation included Mikron 6x6

Mikron SA Agno Individually configurable, APPLICATION 1 ... · automotive. hydraulics and pneumatics. aerospace mechanical . engineering consumer goods

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Page 1: Mikron SA Agno Individually configurable, APPLICATION 1 ... · automotive. hydraulics and pneumatics. aerospace mechanical . engineering consumer goods

1019

The modular machine tool platform with automation included

Mikron 6x6

Mikron Machining

HeadquarterMikron SA AgnoVia Ginnasio 176982 AgnoSwitzerlandTel. +41 91 610 61 11Fax +41 91 610 66 [email protected]

Mikron GmbH RottweilBerner Feld 71D-78628 RottweilTel. +49 741 5380 0Fax +49 741 5380 [email protected]

Mikron Corp. Monroe200 Main StreetP.O. Box 268Monroe, CT 06468 / USATel. +1 203 261 31 00Fax +1 203 268 47 [email protected]

Mikron 6x6Individually configurable, perfectly geared to your needs.

APPLICATION 1Automation: M – ManualTable version: 4.5-AXIS, NC-rotary table on tilting axis 0-90°LxWxH: 3400x2840x3169 mm Single-spindle

APPLICATION 2Automation: AP – Automatic palletizedTable version: 5-AXIS, double swivel rotary tableLxWxH: 4150x2870x3169 mmDouble-spindle

APPLICATION 3Automation: APW – Automatic pallet storageTable version: 4-AXIS, bridge clampingLxWxH: 4800x3090x3169 mmDouble-spindle

CON

FIG

URA

TIO

N 2

5CO

NFI

GU

RATI

ON

46

CON

FIG

URA

TIO

N 9

6

AUTOMOTIVE HYDRAULICS AND PNEUMATICS

AEROSPACE MECHANICAL ENGINEERING

CONSUMER GOODS » Gas » Lock industry » Watchmaking industry

MISCELLANEOUS » Tool technology » Manufacturing supplies » Medical technology

Industries

Mikron 6x6 One for all!

www.mikron.com/6x6youtube.com/mikrongroup

Mikron® is a trademark of Mikron Holding AG, Biel (Switzerland)Pictures and colours of the products here included are samples

Mikron 6x6 is one of the best machine tools in its class in terms of compact construction and versatility.

The machining center is designed for efficient machining of high-quality steel, cast-metal, and light metal parts with top-notch precision and extremely tight tolerances in a wide range of sectors.

High performance level » Multi-spindle capability with high precision, integrated

automation, and smart multiple clamping options.

» Ultracompact construction plus energy and cost savings thanks to high production capacity on a very small production area.

Mikron 6x6 raises the bar when it comes to configurability precisely geared to your needs.

Page 2: Mikron SA Agno Individually configurable, APPLICATION 1 ... · automotive. hydraulics and pneumatics. aerospace mechanical . engineering consumer goods

1019

The modular machine tool platform with automation included

Mikron 6x6

Mikron Machining

HeadquarterMikron SA AgnoVia Ginnasio 176982 AgnoSwitzerlandTel. +41 91 610 61 11Fax +41 91 610 66 [email protected]

Mikron GmbH RottweilBerner Feld 71D-78628 RottweilTel. +49 741 5380 0Fax +49 741 5380 [email protected]

Mikron Corp. Monroe200 Main StreetP.O. Box 268Monroe, CT 06468 / USATel. +1 203 261 31 00Fax +1 203 268 47 [email protected]

Mikron 6x6Individually configurable, perfectly geared to your needs.

APPLICATION 1Automation: M – ManualTable version: 4.5-AXIS, NC-rotary table on tilting axis 0-90°LxWxH: 3400x2840x3169 mm Single-spindle

APPLICATION 2Automation: AP – Automatic palletizedTable version: 5-AXIS, double swivel rotary tableLxWxH: 4150x2870x3169 mmDouble-spindle

APPLICATION 3Automation: APW – Automatic pallet storageTable version: 4-AXIS, bridge clampingLxWxH: 4800x3090x3169 mmDouble-spindle

CON

FIG

URA

TIO

N 2

5CO

NFI

GU

RATI

ON

46

CON

FIG

URA

TIO

N 9

6

AUTOMOTIVE HYDRAULICS AND PNEUMATICS

AEROSPACE MECHANICAL ENGINEERING

CONSUMER GOODS » Gas » Lock industry » Watchmaking industry

MISCELLANEOUS » Tool technology » Manufacturing supplies » Medical technology

Industries

Mikron 6x6 One for all!

www.mikron.com/6x6youtube.com/mikrongroup

Mikron® is a trademark of Mikron Holding AG, Biel (Switzerland)Pictures and colours of the products here included are samples

Mikron 6x6 is one of the best machine tools in its class in terms of compact construction and versatility.

The machining center is designed for efficient machining of high-quality steel, cast-metal, and light metal parts with top-notch precision and extremely tight tolerances in a wide range of sectors.

High performance level » Multi-spindle capability with high precision, integrated

automation, and smart multiple clamping options.

» Ultracompact construction plus energy and cost savings thanks to high production capacity on a very small production area.

Mikron 6x6 raises the bar when it comes to configurability precisely geared to your needs.

Page 3: Mikron SA Agno Individually configurable, APPLICATION 1 ... · automotive. hydraulics and pneumatics. aerospace mechanical . engineering consumer goods

Mikron

4.0 ready

AXIS STROKES X = 800 mm to 2200 mmY = 700 mmZ = 500 mm

RIGIDITY – PRECISIONAll versions are equipped with the MPF (Mikron Power Frame) for maximum stability and accuracy. The closed frame design ensures maximum rigidity and precision even with long transverse paths. Previously not achieved with vertical double-spindle systems with automation.

» No need for investment in additional single-spindle machining systems for finishing. All pieces/nests can be reached with just a single spindle. Using multiple clamping makes it possible to perform single-spindle CNC-corrected final finishing in addition to double-spindle roughing and semi-finishing.

» Mineral cast bed for maximum vibration damping and long tool life!

» High thermal stability thanks to basic symmetric construction for optimum heat distribution.

» Precision glass scales, precision guides and ultradynamic drives in all axes permit high acceleration and equally high contour accuracy.

βSPINDLESAvailable as a single spindle or highly productive double-spindle machining center with a spindle distance of 300mm.

Designation Unit Spindle 1 Spindle 2

Spindle power kW 26.4 35

Max. rotation speed 1/min 15,000 20,000

Torque S1 Nm 84 78

Tool taper HSK 63 Form A

α

AT - 3 AXISAngle table

CC - 4 AND 4.5 AXISBetween centers

WORKPIECE – TABLE TYPES Max. workpiece size (approx.) depending on automation level (mm). Tool length 150 mm.

Single-spindle Double-spindle

3-AXIS Rigid angle table

800x600x500 300x600x500

4-AXISBetween centers or chuck with counter top

Ø 620 L530 –

4.5-AXISNC-rotary table on tilting axis 0-90°

Ø 540 L500 –

5-AXISSwivel rotary table

Ø 620X480 –

5-AXISDouble swivel rotary table

– 2 x Ø 290x450

4-AXIS8 or 16 parts bridge clamping. 6-side machining in 2 settings possible

600x200x200 1 clamping area

300x200x200 2 clamping areas

Mikron 6x6 The modular machine tool platform with automation included

APW – AUTOMATIC PALLET STORAGEAutomatic loading on pallet in the pallet storage, parallel to the main processing time

Modular system

» Designed for the most demanding requirements as well as individualized machining applications, 6 perfectly aligned clamping modules freely combinable with 6 integrated and optimized automation levels

» 100% integrated automation with optimum, unlimited access to all of the machine‘s key components for setting up, measuring and servicing

» Available as a single spindle or highly productive double-spindle machining center

» Highly productive double-spindle machining and still very precise! No additional investment necessary for single-spindle machining centers for finishing

» Mikron Power Frame as a base for maximum stability and machining precision

» For 3, 4 and 5-axis applications in small to medium volumes

» From a single batch prototype to high-volume production, fully automated if required

» Readily connectible to external systems (e.g. internal logistics solutions,...), also available in a double-spindle versions!

» Ideal cip evaquation from the machining area directly to the cip conveyor

» Non-error-prone, low-maintenance and durable

» Service-friendly access to all components

Whether with single or double-spindle, manual loading or fully integrated automation – with Mikron 6x6 you get the machining center configured exactly to your special requirements.

AP – AUTOMATIC PALLETIZEDAutomatic loading on pallet, parallel to the main processing timeMPW – MANUAL

PALLET STORAGE Manual loading on pallet, parallel to the main processing time, incl. pallet storage

SRT - 5 AXISSwivel rotary table

DSRT - 2 X 5 AXISDouble swivel rotary table

BC - 4 AXISBridge clamping

RT/RIT - 4 AND 4.5 AXISNC-rotary table on tilting axis 0-90°

TOOL MAGAZINEHigh productivity due to minimum chip-to-chip time.

γERGONOMICS100% accessibility and 100% automation. Optimum, unlimited access to all of the machine‘s key components for setting up, measuring and servicing.

Constant tool change times The tool handover shuttle performs the change in parallel, without any downtime.

Optimum accessibility Background magazine for anytime parallel provision of 84 tools (HSK 63).

Automation integrated into the same machine bed. No failure-prone interfaces.

Clear separation of automation and work room.

CONTROL SYSTEM Siemens Sinumerik 840D-Sl. Maximum CNC performance, along with flexibility and visibility.

Easy-to-operate interactive Mikron HMI (human machine interface) that can be adjusted to the customer‘s requirements at all times.

Mikron 4.0 products such as predictive maintenance, online simulations, interactive troubleshooting, extended reality are integrated.

δ

Easy operation:At the operating station a tool can be channeled directly into and away from the chain -> tool set-up and work room set-up at the same location.

A 3-colour light display indicates the machine status.Fault-free operation: BlueDoor open / warning: YellowMalfunction: Red

M – MANUAL Manual loading in the main processing time

A – AUTOMATICAutomatic loading in the main processing time

MP – MANUAL PALLETIZEDManual loading on pallet, parallel to the main processing time

γ

α

β

δ

Page 4: Mikron SA Agno Individually configurable, APPLICATION 1 ... · automotive. hydraulics and pneumatics. aerospace mechanical . engineering consumer goods

1019

The modular machine tool platform with automation included

Mikron 6x6

Mikron Machining

HeadquarterMikron SA AgnoVia Ginnasio 176982 AgnoSwitzerlandTel. +41 91 610 61 11Fax +41 91 610 66 [email protected]

Mikron GmbH RottweilBerner Feld 71D-78628 RottweilTel. +49 741 5380 0Fax +49 741 5380 [email protected]

Mikron Corp. Monroe200 Main StreetP.O. Box 268Monroe, CT 06468 / USATel. +1 203 261 31 00Fax +1 203 268 47 [email protected]

Mikron 6x6Individually configurable, perfectly geared to your needs.

APPLICATION 1Automation: M – ManualTable version: 4.5-AXIS, NC-rotary table on tilting axis 0-90°LxWxH: 3400x2840x3169 mm Single-spindle

APPLICATION 2Automation: AP – Automatic palletizedTable version: 5-AXIS, double swivel rotary tableLxWxH: 4150x2870x3169 mmDouble-spindle

APPLICATION 3Automation: APW – Automatic pallet storageTable version: 4-AXIS, bridge clampingLxWxH: 4800x3090x3169 mmDouble-spindle

CON

FIG

URA

TIO

N 2

5CO

NFI

GU

RATI

ON

46

CON

FIG

URA

TIO

N 9

6

AUTOMOTIVE HYDRAULICS AND PNEUMATICS

AEROSPACE MECHANICAL ENGINEERING

CONSUMER GOODS » Gas » Lock industry » Watchmaking industry

MISCELLANEOUS » Tool technology » Manufacturing supplies » Medical technology

Industries

Mikron 6x6 One for all!

www.mikron.com/6x6youtube.com/mikrongroup

Mikron® is a trademark of Mikron Holding AG, Biel (Switzerland)Pictures and colours of the products here included are samples

Mikron 6x6 is one of the best machine tools in its class in terms of compact construction and versatility.

The machining center is designed for efficient machining of high-quality steel, cast-metal, and light metal parts with top-notch precision and extremely tight tolerances in a wide range of sectors.

High performance level » Multi-spindle capability with high precision, integrated

automation, and smart multiple clamping options.

» Ultracompact construction plus energy and cost savings thanks to high production capacity on a very small production area.

Mikron 6x6 raises the bar when it comes to configurability precisely geared to your needs.

Page 5: Mikron SA Agno Individually configurable, APPLICATION 1 ... · automotive. hydraulics and pneumatics. aerospace mechanical . engineering consumer goods

1019

The modular machine tool platform with automation included

Mikron 6x6

Mikron Machining

HeadquarterMikron SA AgnoVia Ginnasio 176982 AgnoSwitzerlandTel. +41 91 610 61 11Fax +41 91 610 66 [email protected]

Mikron GmbH RottweilBerner Feld 71D-78628 RottweilTel. +49 741 5380 0Fax +49 741 5380 [email protected]

Mikron Corp. Monroe200 Main StreetP.O. Box 268Monroe, CT 06468 / USATel. +1 203 261 31 00Fax +1 203 268 47 [email protected]

Mikron 6x6Individually configurable, perfectly geared to your needs.

APPLICATION 1Automation: M – ManualTable version: 4.5-AXIS, NC-rotary table on tilting axis 0-90°LxWxH: 3400x2840x3169 mm Single-spindle

APPLICATION 2Automation: AP – Automatic palletizedTable version: 5-AXIS, double swivel rotary tableLxWxH: 4150x2870x3169 mmDouble-spindle

APPLICATION 3Automation: APW – Automatic pallet storageTable version: 4-AXIS, bridge clampingLxWxH: 4800x3090x3169 mmDouble-spindle

CON

FIG

URA

TIO

N 2

5CO

NFI

GU

RATI

ON

46

CON

FIG

URA

TIO

N 9

6

AUTOMOTIVE HYDRAULICS AND PNEUMATICS

AEROSPACE MECHANICAL ENGINEERING

CONSUMER GOODS » Gas » Lock industry » Watchmaking industry

MISCELLANEOUS » Tool technology » Manufacturing supplies » Medical technology

Industries

Mikron 6x6 One for all!

www.mikron.com/6x6youtube.com/mikrongroup

Mikron® is a trademark of Mikron Holding AG, Biel (Switzerland)Pictures and colours of the products here included are samples

Mikron 6x6 is one of the best machine tools in its class in terms of compact construction and versatility.

The machining center is designed for efficient machining of high-quality steel, cast-metal, and light metal parts with top-notch precision and extremely tight tolerances in a wide range of sectors.

High performance level » Multi-spindle capability with high precision, integrated

automation, and smart multiple clamping options.

» Ultracompact construction plus energy and cost savings thanks to high production capacity on a very small production area.

Mikron 6x6 raises the bar when it comes to configurability precisely geared to your needs.